431-168 Input Shaft, Overhaul FM9, FM12, FH12, FH16, FH, FM PDF
431-168 Input Shaft, Overhaul FM9, FM12, FH12, FH16, FH, FM PDF
431-168 Input Shaft, Overhaul FM9, FM12, FH12, FH16, FH, FM PDF
T4028611
Contents
“Disassembly”, page 2
“Inspection”, page 4
“Assembly”, page 4
88998341
ENG45501 English
Printed in Sweden
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 10.2010 431 168 07 2( 7 )
Service Procedures
43197-5
Input shaft, overhaul
Unit removed
As the same illustrations are reused for different variants, some details may differ for the
variant you are working on. The essential information in the illustrations is, however,
always correct.
Disassembly
1
1
Remove locking ring
T4028612
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 10.2010 431 168 07 3( 7 )
2
2
Draw off the roller bearing.
T4028613
3
3
Remove the engaging sleeve, interlocking pins and
springs.
T4028610
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 10.2010 431 168 07 4( 7 )
4
4
Remove the gear, the engaging ring, the synchronizing
cone and the two needle bearings.
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Inspection
5
5
Clean all components.
Inspect components for damage or wear. Replace
damaged or worn parts.
T1008812
6
6
Put all the components on a table, so that they partly
overlap the edge of the table.
Check that the synchronizing cone is flush with the
engaging ring and measure from the engaging ring
lower edge to the synchronizing cone’s upper edge.
Measure at several points.
Synchronization New Min.
components dimension
(mm) (mm)
Low split / High split 19,5±0,3 18,4
T4016277
Assembly
7
7
Lubricate the needle bearings, synchronizing cone and
gear with gearbox oil. Replace the lock pin springs with
new items. Lubricate the springs.
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 10.2010 431 168 07 5( 7 )
8
8
Place the shaft on a table.
Fit the synchronizing cone, the engaging ring, the gear
and needle bearings.
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9
9
Press on the roller bearing. Use socket mandrel (A)
9996904 and mandrel (B) 9990193.
T4028617
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 10.2010 431 168 07 6( 7 )
10
10
Fit the retaining ring.
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11
11
Turn the shaft over and put it in a vice.
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13
13
Pull down the engaging sleeve into clutch position. Fit
the interlocking pins and springs.
T4028616
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 10.2010 431 168 07 7( 7 )
14
14
Fit the socket mandrel (A) 9996366 and pull the
engaging sleeve up into the neutral position.
9996366
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