ULDR Workshop Presentation
ULDR Workshop Presentation
ULDR Workshop Presentation
Sponsored by:
LIAO, Zhi Yong 廖志勇
IATA Cargo
ULD Panel and Subgroups
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Today’s ULD Operations
Regulated
Un-regulated Un-regulated
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Next Steps
↗ Create ULD Training Task Force
↗ Establish IATA ULD standard training programs
↗ Integrate ULDR requirements into IOSA/ISAGO/IGOM
↗ Liaise with ICAO, EASA and CAAs
↗ Cooperate with ISO/SAE
↗ Create the ULD control receipt (UCR/LUC) in XML format
↗ Promote the use of IATA standard ULD ID Codes
↗ Your wish list?
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ULD in the air
Maintaining the
maximum contour
throughout flight
also is essential
Airworthiness
Aircraft airworthiness CCAR-25 CS-25 14 CFR Part 25
Standard Part 3
223. PURCHASE OF AN UNCERTIFIED ULD. When purchasing new or used uncertified ULDs, the air
carrier should:
a. Obtain the manufacturer’s current CMMs and illustrated parts list, subsequent manual revisions,
service letters, or SBs.
b. Verify that the manufacturer establishes clearly defined and tested serviceability limits in accordance
with IATA, SAE, or ISO standards.
Excerpts from AC 120-85 (contd)
227. PROCEDURES FOR MAINTAINING AND REPAIRING ULDs. An air carrier should have procedures for
the maintenance and repair of certified and uncertified ULDs. The procedures should be the same for
both types of ULDs, except for establishing appropriate damage limits and specific repair procedures.
230. RETURNING A ULD TO SERVICE. An air carrier should have procedures for repairing unserviceable
ULDs and approving them for return to service. As required by part 43, only appropriately trained and
FAA-certificated airmen are authorized to return a ULD to service. The airmen should return ULD
equipment to service under the requirements of the applicable CMM or air carrier instructions. FAA-
approved repair stations operating under 14 CFR part 145 should return ULDs to service in accordance
with air carrier procedures.
237. PERFORMING CHECKS BEFORE USING ULDS OR OTHER CARGO RESTRAINT DEVICES. An air
carrier should perform an operational check for damage before using ULDs (that is, movement or
buildup) and other restraint devices, and a final serviceability check before loading cargo aboard the
airplane.
238. PURPOSE OF OPERATIONAL CHECKS. Operational checks are not intended to determine a ULD’s
airworthiness. Instead, they are performed to ensure the ULD or other restraint devices do not have
obvious damage greater than their damage limits. An air carrier should not use ULDs or other restraint
devices with damage greater than damage limits specified.
239. INDIVIDUALS WHO MAY PERFORM OPERATIONAL CHECKS. FAA-certificated airmen do not have to
perform operational checks. Air carriers should train, qualify, and authorize personnel to perform
serviceability checks. The air carrier procedures should identify who performs these checks and when.
(and much more …)
Four main regulated fields
WCS 2013 ULD workshop / 11 Presented by: Jean‐Jacques Machon
Who is responsible / liable ?
Ê The manufacturer, for demonstrating to the Authority
that the ULD meets the applicable requirements, and
justifying the contents of the CMM, including damage
limits
Ê The operator/carrier, for … everything else ! Its
mandatory Operating Manual and quality control are
the keys.
Ê Handling guidelines
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Part 1.
Background of the
IATA ULD
Regulations
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ULD and Risk
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Part 2.Features of
the IATA ULD
Regulations
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Airworthiness & Flight Safety Regulations
OUT IN
Ê Tribal Knowledge Ê Clarity
Ê Make Do Ê Definitions
Ê Get By Ê Reliability
Ê Good enough Ê Standards
Ê Unpredictability Ê Repeatability
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Deliverables
BACK OFFICE BENEFITS OPERATIONAL BENEFITS
Ê ULD airworthiness compliance Ê Control of damage/injury to
Ê Ready made standard for Ê Personnel
reference in: Ê ULD
Ê Procedures manuals Ê Aircraft
Ê Handling and other contractual Ê Cargo
agreements Ê Enhanced reliability in ULD
Ê Global training standard and operations
content. Ê Seamless asset control
Ê ULD Regulations integrated into
other IATA documents and
processes
Ê ISAGO
Ê IGOM
Ê IOSA
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ÊSection 8-Documentation
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Structure follows IATA Dangerous Goods layout
IATA ULD Regulations IATA Dangerous Goods
Regulations
Ê Section 1- Applicability Ê Section 1- Applicability
Ê Section 2- Limitations Ê Section 2- Limitations
Ê Section 3- Classification Ê Section 3- Classification
Ê Section 4- ULD Identification Ê Section 4- Identification
Ê Section 5-Technical Ê Section 5-Packing
specifications
Ê Section 6-ULD Operating Ê Section 6-Packaging specifications and
specifications performance tests
Ê Section 7- ULD Marking Ê Section 7- Marking and labeling
Ê Section 8 – Documentation and Ê Section 8 – Documentation
Message specifications
Ê Section 9- Handling Ê Section 9- Handling
Ê Section 10-Technical Ê Section 10-Radioactive material
recommendations
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Part 3.
Ê Applying the IATA ULD Regulations - Ensuring
Continued Airworthiness
Ê 1. Training
Ê 2. Responsibility
Ê 3. Handling
Ê 4. Others
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1.6Training
KEY
1.Training 1. Operating staff employed by such organizations but not directly involved in any ULD
handling;
2. Operating staff involved in ULD handling;
3. Staff employed in a supervisory and/or administrative position;
4. Staff responsible for management of ULD operations;
5. As applicable to the responsibilities of the staff in accordance with 1.6.2.
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Organizations
Organizations directly involved in Organizations owning
indirectly involved in
ULD operations ULD
ULD operations
ULD Regulations
Airport Authorities,
sections
Operators, Operators, ULD Customs Authorities,
Applicability
Ground Handlers, Freight forwarders, Leasing / Rental Aircraft manufacturers,
1) 2) 3) Post Offices, Shippers & consignees, service providers, ULD CLS manufacturers,
Ground transportation services Outsourcing service ULD manufacturers,
providers, etc... providers, etc... ULD Repair stations,
etc...
See KEY 1 2 3 4 5
1. Applicability of
ULD X X X X X
Regulations
2..Limitations X X X X
3. Classification X X X X X
4. Identification X X X X
5. Technical
Specifications X X
6. Operating
Specifications X X X X
7. Marking and
labelling X X X
8. Documentation X X X
9. Handling X X X X X
10. Unitization X X
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Operators ( Airlines)
2. Responsibilities
Operators
Ê 1.4.2 Specific Responsibilities
Ê STATE VARIATIONS: none.
Ê OPERATOR VARIATIONS: none.
Ê As specifically regards Unit Load Devices, carriers (operators) responsibilities include ensuring that:
(a) all Unit Load Devices to be loaded aboard aircraft are Authority approved or conform to alternate specific rules stated in the aircraft's Weight & Balance Manual;
(b)new units are subjected to a First Article Inspection (FAI) prior to being put in service in order to verify their conformity with airworthiness approval and industry
specifications;
( c) where a pallet and net are used, they are compatible with each other;
(d) each Unit Load Device is inspected prior to and after build-up, and a Unit Load Device in a non-airworthy condition is not loaded aboard an aircraft;
(e) all applicable limitations and restrictions are met, including nature of contents, weight and load distribution, maximum allowable damage, and any aircraft specific
rules;
(f) any special load items are identified and dealt with in accordance with the Rules. Any dangerous goods shall be accepted and loaded in full compliance with the IATA
Dangerous Goods Regulations;
(g) the maximum Unit Load Device centre of gravity offset limits are not exceeded;
(h) all items of load are adequately restrained inside / on the Unit Load Device;
(i) the applicable Security and Customs control requirements are met;
(j) the Unit Load Device is weighed with the required accuracy prior to being loaded on an aircraft, and the weight is transmitted to Load Control in order to be taken into
account in the flight's loading documents;
(k) the Unit Load Device tag is signed after closure and weighing by a qualified responsible agent;
(l) the Unit Load Device is handled and stored during ground handling and transportation on appropriate equipment and with appropriate methods so that no damage
occurs;
(m) the Unit Load Device is loaded on a compatible aircraft position and meets all limitations and restrictions applicable to that position;
(n) Unit Load Device repairs are performed by qualified staff in accordance with applicable general civil aviation rules and repair procedures defined through its Authority
approval, and a release certificate is delivered and filed to confirm the unit is airworthy again;
(o) all personnel and supervising personnel in charge of any of the above receives appropriate training;
Ê (p) the necessary instructions are provided to all sub-contractors or other parties that either handle, transport or build-up the Unit Load Devices of the carrier
(operator);
Ê (q) an operational Quality Control system is maintained by the carrier (operator) to monitor the effectiveness of the above, and performs regular audits at the
locations concerned.
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Other Parties’ Responsibilities
A. Top Level Authorities
Ê Civil Aviation Authorities
Ê Airports
Ê Customs
Responsible for providing an operating environment for ULD that
recognizes and supports compliance and best operating
practices for ULD across the entire airline and air cargo industry
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B. Manufacturers and Support Providers
Ê Aircraft/Cargo Loading System Manufacturers
Ê Unit Load Devices Manufacturers
Ê Unit Load Devices Repair Stations
Ê Unit Load Devices Services Providers
Responsible for providing products and services
for ULD that enable compliance and best
operating practices for ULD across the entire
airline and air cargo industry
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C. Participants in Air Cargo Operations
Ê Cargo Terminal Providers
Ê Ground Service Providers
Ê Freight Forwarders/ Customs Brokers
Ê Cargo Sales Agents
Ê Post offices
Ê Shippers
Ê Consignees
Ê Ground Transportation Service Providers
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Operational responsibilities
Ê Fulfill specified operators responsibilities where
contracted and required to do so by the operator
Ê Meet the training requirements of the ULD Regulations
Ê Meet the ULD storage requirements of the ULD
Regulations
Ê Provide access to their operations for audit by operators.
Ê Additionally recommended to have ISO 9001 or
equivalent
* Do not apply to all functions, see ULD Regulations for specific
requirements
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1.4 Responsibilities
Simplified chart of Operator and Other Parties Responsibilities extracted from the IATA ULD Regulations
Operator
Operators
Cargo Terminal
Handlers
Ground
Customs Brokers
forwarders /
Freight
Agents
Cargo Sales
Post Offices
Shippers
Consignees
Service Providers
Transportation
Ground
The table below contains a condensed version of IATA ULD Regulations Section 1.4 Operator’s Responsibilities and 1.5 Other Parties’
Responsibilities. For the purpose of this presentation the contents is condensed and is for illustration purposes only, refer to the actual
publication for the full contents of Operator and Other Parties’ responsibilities. Responsibilities for Civil Aviation Authorities,
Aircraft/Cargo Loading Systems Manufacturers, Unit Load Device Manufacturers, Unit Load Devices Repair Station, Unit Load Device
Services Providers are not shown for sake of brevity. Airport responsibilities are shown separately.
a All ULD to be loaded aboard aircraft are Authority Approved or X
conform to the alternate specific rules stated in the aircraft WBM
b New units are subject to an FAI before entering service X
c Where a pallet and net are used they are compatible with each X X X X
other
d Each ULD is inspected prior to and after build up and any ULD in X X X X X X
non‐ airworthy condition is not loaded aboard an aircraft
e All applicable limitations and restrictions are met including nature X X X X X X
of contents, weight and load distribution, maximum allowable
damage and any aircraft specific rules
f Any special load items are identified and dealt with in accordance X X X X X X
with the regulations
g The maximum ULD centre of gravity offset limits are not exceeded X X X X X X
h All units of load are adequately restrained inside/on the ULD X X X X X X
j The ULD is weighed with the required accuracy before being X X X X X X X
loaded on an aircraft and the weight is transmitted to load
control.
k The ULD tag is signed after closure and weighing by a qualified X X X X X X
responsible agent
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Operator
Terminal
Cargo
Handlers
Ground
Customs
forwarders /
Freight
Agents
Cargo Sales
Post Offices
Shippers
Consignees
n Service
Transportatio
Ground
l The ULD is handled and stored during ground handling and X X X X X X X X
transportation on appropriate equipment and with appropriate
methods so that no damage occurs
m The ULD is loaded on a compatible aircraft position and meets all X X
limitations and restrictions applicable to that position
n ULD Repairs are performed by qualified staff in accordance with X
applicable general civil aviation rules and a release certificate is
delivered and filed to confirm the unit is airworthy again
o All personnel and supervising personnel in charge of any of the X
above receives appropriate training
p The necessary instructions are provided to all sub‐contractors and X
any other party that either handle, transport or build‐up the ULD
of the carrier( operator)
q An operational QC system is maintained by the carrier ( operator) X
to monitor the effectiveness of the above and performs regular
audits at the locations concerned.
The Operators instructions received from the carrier are filed, X
available and updated
All personnel and supervising personnel receives training X X X X X X
appropriate to the tasks performed.
Full access is guaranteed to enquiries or audits from the carriers X X X X X X
QC dept
Sufficient and proper ULD storage capacity is available X X X X X X
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3. Handling
Ê Poor handling of ULD will almost certainly lead to
damage
Ê Damage to ULD will almost certainly lead to non
airworthiness
Ê A Non airworthy ULD is not acceptable for flight
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Ê Section 9 Handling
Ê Continuing Airworthiness
Ê Storage
Each Section split into:
Ê Transport & Movement in ULD
Operations Area ÊGeneral
Ê Transport and Movement of ULD-On ÊTraining Requirements
Airport ÊFacilities and Equipment
Ê Transport and Movement of ULD-Off ÊProcedures and Practices
Airport ÊExceptions
Ê Transfer of ULD ÊOthers
Ê Buildup and Breakdown
Ê Requirements for Special Purpose
ULD
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4. Others
Ê OEM Documentation
Ê AHM 911 (Appendix C)
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IATA ULD Regulations
Ê Comprehensive coverage of all aspects of ULD
management and operations in a single manual.
Ê Applicable to all air and ground ULD related activity
Ê A common design and operating standard for the entire
air cargo industry
Ê A vehicle for handling new developments
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Global, Industry Wide, Consistent
Airworthiness and Operational Serviceability
TRAINING
IATA ULD REGULATIONS
ONLYSERVICEABLE &
RESPONSIBILITIES AIRWORTHY ULD ON THE
AIRCRAFT
SPECIFICATIONS
PROCEEDURES
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Because ULD Hold up Half the Sky !
Thank You
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