A WIRTGEN GROUP COMPANY

MOBILE CONE CRUSHERS

MOBICONE
COMPETENCE
AS TRADITION
KLEEMANN is part of the WIRTGEN GROUP, a group of companies in the plant con-
struction industry who operate on an international level. This Group includes the five
well-known brands, WIRTGEN, VÖGELE, HAMM, KLEEMANN and BENNINGHOVEN,
with their headquarters in Germany and local production sites in Brazil, India and
China. Customer service is provided worldwide through its 55 independent sales
and service outlets.

04 08 10 20
ABOUT KLEEMANN MOBICONE – THE SERIES EVO-LINE QUARRY-LINE
04 Competence 10 Advantages at a glance 20 Advantages at a glance
06 Portfolio 12 MCO 9/MCO 9 S EVO 22 MCO 11 PRO
24 MCO 11 S
26 MCO 13/13 S
28 30 32 34
TECHNICAL EXPERTISE THE KLEEMANN SPARE PARTS FEATURES
SERVICE PROGRAM
KLEEMANN: KNOW-HOW,
INNOVATION, QUALITY
For the past 100 years, KLEEMANN GmbH has been developing and manufacturing
machines and plants for the natural stone and recycling industry.

Through the WIRTGEN GROUP, KLEEMANN can offer

service and support throughout the world. Optimum
customer care and performance and availability of the
plants are thus guaranteed at all times.
As an innovative manufacturer of mobile crushing
and screening plants, KLEEMANN impresses with
high quality, state-of-the-art technologies and
superior application know-how.
THE KLEEMANN PRODUCT RANGE

M
MOBILE NE O
B MOBILE
CONE CRUSHERS
O JAW CRUSHERS

IC
BI

AT
MO

N
EE
MO

CR
IR
IS
B

EX B
MO
MOBILE MOBILE
IMPACT CRUSHERS SCREENING PLANTS
 07

MOBICONE
MOBICONE MOBICAT
MOBILE
MOBILE CONE CRUSHERS
KEGELBRECHER MOBILE JAW CRUSHERS

For recrushing in the 2nd and 3rd For coarse and pre-crushing
Nachbrechen in der 2. und 3. Brechstufe
crushing stage
EINSATZ IN: USE IN:
- mittelhartem
USE IN: bis hartem, abrasivem Naturstein > medium-hard to hard natural stone
- Rohstoffaufbereitung/Mininganwendungen
> all natural stones > recycling
> residual construction materials > mining applications
> iron

MOBIREX MOBISCREEN
MOBILE IMPACT CRUSHERS MOBILE SCREENING PLANTS

For high crushing rates and highquality Screens for process or coarse elements
end product with cubic grain shape
in the 1st and 2nd crushing stage USE IN:
> all natural stones
USE IN: > residual construction materials
> soft to medium-hard natural stone > iron
> recycling

MOBIFOX For recrushing in the 2nd and 3rd crushing stage

MOBILE IMPACT CRUSHERS
USE IN:
> moderate abrasive natural stone
MOBILE CONE CRUSHERS

MOBICONE – THE MOBILE CONE

CRUSHERS FROM KLEEMANN
The mobile cone crushers of the MOBICONE series are employed in medium hard to
hard as well as abrasive natural stone and in mining applications. The cone crushers
return very good cubic results in the 2nd and 3rd crushing stage. The MOBICONE
plant systems are available in different sizes, versions and for different applications.
The cone crushers are well suited, above all, for linking primary crushers and screen-
ing plant systems.
MOBICONE – THE SERIES 09

APPLICATION OF THE MOBICONE PLANTS

> Crusher system size
[mm]

MCO 13 S /
d=1,300 max. 650 t

d=1,300 MCO 13 / max. 590 t

d=1,100 MCO 11 PRO / max. 475 t

d=1,100 MCO 11 S / max. 450 t

d=950 MCO 9 EVO / max. 270 t

d=950 MCO 9 S EVO / max. 245 t

100 200 300 400 500 650

> Max. feed capacity [t/h]
MOBILE CONE CRUSHERS

MOBILE CONE CRUSHER MOBICONE EVO-LINE

THE POWERFUL COMPACT CLASS

Frugal consumption: Efficient and powerful

diesel-direct drive with fluid coupling
Large material dumps and simple for protection of the plant
material transfer to a downstream
machine thanks to the large
discharge height: wide and sturdy
crusher discharge conveyor

> > >

High performance screening plant
with extra-large screening surface
(MCO 9 S EVO)

Simple, user-friendly operation and fast

diagnosis in the event of a fault:
Modern control concept with
menu-guided touch panel

YOUR ADVANTAGES AT A GLANCE

Agile and compact during transport and operation. Can be deployed Application in natural stone
flexibly with primary crushers and screening plant systems.

The MOBICONE EVO-Line plant systems can be deployed in numerous

ways: in medium hard to hard as well as abrasive natural stone, they
produce very good final product quality and achieve high feed
capacities. The plant systems are relatively light, easy to transport and
equipped with a drive concept that takes account of the changing
operating conditions. They are designed especially for the second and
third crushing stage and can be operated particularly cost effectively.
YOUR ADVANTAGES AT A GLANCE 11

High productivity: Optimal crusher

feed by innovative CFS load control
(Continuous Feed System)

High crushing capacity and plant protection: Fast tooling time and easy adaptation
Cone crusher with large lift and integrated of material discharge pattern thanks to
overload system pushing mechanism

>>

Optimum process: Outstanding Productivity: Realistic feed capacity Availability: Plain machine design
linkage options with other of up to 270 t/h for good service accessibility
KLEEMANN plant systems owing
to electric drive
MOBILE CONE CRUSHERS

MOBICONE MCO 9/MCO 9 S EVO

THE EFFICIENT BUNDLE OF POWER
The mobile cone crushers of the EVO-Line are compact but powerful plant systems and
produce a very good final product quality. They are available in two versions: “basic
version” MCO 9 EVO and S version MCO 9 S EVO, which can also be equipped with a
secondary screening unit.

THE KLEEMANN APPLICATION RECOMMENDATION

Secondary and tertiary crushers of medium hard to APPLICATION

hard as well as abrasive natural stone
Feed capacity of up to 270 tons per hour
For low to medium hourly output
For changing deployment sites thanks to ease of
transportation
For a complete process: Can be combined with jaw In medium hard to hard natural stone
crushers of the MOBICAT EVO-Line and screening
plant systems of the MOBISCREEN series
MCO 9/9 S EVO – THE EFFICIENT BUNDLE OF POWER 13

Compact, short setup times, can be

networked flexibly: MCO 9 EVO.

TRANSPORT

Technical information MCO 9/MCO 9 S EVO

Feed capacity up to approx. 270/2451) t/h
Crusher system size d=950 mm
Feed size up to max. 200 mm
Low weight and compact dimensions, Weight 29,500/41,0002) kg
easy to transport with low-loader 1)
In closed loop 2)
With secondary screening unit
MOBILE CONE CRUSHERS

ONE CONCEPT – TWO VERSIONS

The mobile MOBICONE MCO 9/9 S EVO cone crushers from KLEEMANN are
available in two versions and are characterised by their versatility, high machine
availability and ease of transport.

MOBICONE MCO 9 EVO – High throughput,

compact dimensions.

MOBICONE MCO 9 EVO

The MOBICONE MCO 9 EVO has compact dimensions low level. The MCO 9 EVO also has high electrical
and is easy to transport owing to a weight of 30 tonnes. energy reserves that are sufficient to supply an external
Thanks to the simple setup, it does not take much to conveyor belt as well. The extended crusher discharge
assemble and get it ready for operation. conveyor, which is available as an option, can be hydrau-
lically folded as standard and ensures a high heap vol-
Powerful and compact, the plant system also scores in ume. With the optional external oversize grain conveyor,
terms of diesel consumption: The direct crusher drive as a closed loop can be created in collaboration with a
well as the electric drive systems of the conveyor belts MOBISCREEN screening plant.
ensure that the fuel consumption is kept at a satisfyingly
MCO 9/9 S EVO – THE EFFICIENT BUNDLE OF POWER 15

MOBICONE MCO 9 S EVO with single deck vibrating

screen – for production of a defined final grain size.

MOBICONE MCO 9 S EVO

Compared with the MCO 9, the MOBICONE MCO 9 S up to 100° to the side via the swivel-mounted return
EVO is equipped with a more powerful drive unit and a conveyor. The secondary screening unit can be removed
larger chassis. easily – facilitating compact container dimensions (less
than 3 m wide) and thereby trouble-free transport per
As an option, it also has a secondary screening unit hooklift system.
(single deck vibrating screen) with return conveyor.
This permits a closed material loop and thus the produc-
tion of a defined final grain size - with just one machine!
Optionally, the oversize grain can also be discharged
MOBILE CONE CRUSHERS

CRUSHER UNIT – WITH LARGE LIFT

FOR HIGHEST CRUSHING CAPACITY
The cone crusher of the MOBICONE MCO 9/9 S EVO without sealing compound, which means that it is
plant systems features a large lift and a sturdy crusher independent of the outside temperature, also supports
design. In combination with the powerful drive, a high greater productivity. The crusher gap adjustment (even
crushing ratio is therefore possible. The integrated during active operation) and zero point calculation are
overload system protects the plant against unbreakable carried out simply via the touchpanel from ground level.
material through automatic lifting of the crusher upper This dispenses with tooling times.
frame – for longer service life of the machine and less
wear of the crushing tools. Fast tool change completely

FRUGAL CONSUMPTION AND HIGH

OPERATIONAL SAFETY
The MOBICONE MCO 9/9 S EVO plant systems are
distinguished by the innovative “diesel-direct-electric”
drive concept. The crusher's powerful direct drive is
extremely efficient and proves fruitful with very low
consumption values. The fluid coupling guarantees high
operational reliability and protection for the machine.
All other components are powered by a high performing
onboard generator. Unlike hydraulic drive systems, dips
in power are not experienced at all.

Since the travel drive is activated with the aid of a mag-

netic clutch, an additional electric motor can be dis-
pensed with. This makes the plant system not only more
compact but also more economic in terms of overall
energy consumption.
MCO 9/9 S EVO – THE EFFICIENT BUNDLE OF POWER 17

Daniel Speisser
Manager Customer Support Training

The team player for

tough tasks
The MCO 9 EVO shines in hard stone with high performance
values and low consumption. Moreover, it impresses as an
exemplary team player: in combination with the MC 110 Z EVO
jaw crusher, the automatically adapted, line-coupled material
flow concept assures optimum throughput.
MOBILE CONE CRUSHERS

REALLY GOOD IN COMBINATION

END SCREENING STAGE

3RD CRUSHING STAGE

As linked plant combinations, the MOBICONE MCO 9/9 S EVO

cone crushers really play out their strengths. The electric
drives enable very good material flow control across all
crushing and screening stages:

Control of primary crusher conveying speed depending on

fill level of cone crusher in next crushing stage
Conveyor elements remain operationally ready at all times
(no complete standstill) and begin conveying again as
soon as the crusher is free
Emergency-off control across all crushing and
screening stages
Transfer heights to match other KLEEMANN plant systems
MCO 9/9 S EVO – THE EFFICIENT BUNDLE OF POWER 19

1ST CRUSHING STAGE

2ND CRUSHING STAGE

INTERMEDIATE SCREENING STAGE

MOBILE CONE CRUSHERS

MOBILE CONE CRUSHER MOBICONE QUARRY-LINE

FOR TOUGHER TASKS

Powerful, benefiting from flexible deployment:
Diesel-electric drive concept with the option of
external power supply
High crushing capacity:
Cone crusher with large lift for
Generous feeding unit: Hopper made
highest crushing capacity
from wear-resistant steel, with
replaceable wear lining as an option

>>

Easy transportation thanks to hydraulically Safe and ergonomic: Fast and convenient service thanks
folding belts and pushing mechanism to optimum accessibility of all components

YOUR ADVANTAGES AT A GLANCE

The Quarry-Line from KLEEMANN – robust and powerful. Use in natural stone and mining

The Quarry-Line plant systems impress with their very strong perfor-
mance and a particularly hard wearing design – which makes them
the perfect solution for non-stop quarrying operations. Thanks to a
generously dimensioned crusher inlet, it is also possible for large
volumes of material to be processed quickly and efficiently.
YOUR ADVANTAGES AT A GLANCE 21

High productivity: Optimum crusher level

thanks to Continuous Feed System (CFS)

For large discharge heights:

Wide and sturdy crusher
discharge conveyor, can also be
extended as an option

>>>

Easy to use without tooling times: Simple and self-explanatory:

Convenient, automatic gap setting Clearly structured machine control
via touchpanel system with intuitive control concept
MOBILE CONE CRUSHERS

MOBICONE MCO 11 PRO

THE NEW POWER PACK

High throughput, very sturdy design, dual power

capable: MOBICONE MCO 11 PRO.

THE KLEEMANN APPLICATION RECOMMENDATION

Secondary and tertiary crushing APPLICATION

> From medium-hard to hard abrasive natural stone
> In mining applications
Feed capacity up to 470 tons per hour
For large batch sizes
For a complete process: Can be combined with jaw
crushers of the MOBICAT Quarry-Line and screening In medium-hard to hard and abrasive natural stone;
plant systems of the MOBISCREEN series in mining applications
MCO 11 PRO – THE NEW POWER PACK 23

PRO The MOBICONE MCO 11 PRO impresses with a com-

pletely new system design boasting numerous features
that have already proven themselves in the EVO-Line
and have been further developed for the "Quarry" area.
Technical highlights such as the innovative Continuous
Feed System or the fully automatic crusher gap adjust-
ment are therefore also available for large batch sizes in
quarrying and mining applications for the first time.

EASY TO OPERATE
Another bonus of the MCO 11 PRO is the control con-
cept. The menu-guided user interface makes the machi-
ne easy and intuitive to operate. The self-explanatory
graphic display actively supports the user during opera-
tion and simplifies fault finding.

ROBUST CRUSHER

Technical information MCO 11 PRO

Feed capacity up to approx. 470 t/h
Crusher system size d=1,100 mm
Max. feed size 240 mm
Sturdy KX 350 cone crusher Weight 49,000 kg
MOBILE CONE CRUSHERS

MOBICONE MCO 11 S
THE CLASSIC WITHOUT COMPROMISE

Sturdy and operationally safe – the MCO 11 S

with powerful triple-deck screening unit.

THE KLEEMANN APPLICATION RECOMMENDATION

Secondary and tertiary crushing APPLICATION

> From medium-hard to hard as well as abrasive
natural stone
> In mining applications
Feed capacity up to 450 tons per hour
For large batch sizes
For a complete process: Can be combined with jaw In medium-hard to hard abrasive natural stone;
crushers of the MOBICAT Quarry-Line and screening in mining applications
plant systems of the MOBISCREEN series
MCO 11 S – THE CLASSIC WITHOUT COMPROMISE 25

The MCO 11 S mobile cone crushing system is a quar-

rying classic. Efficient and powerful, it impresses with
the benefits of being a sturdy crusher, its diesel-electric
drive as well as optional connection to an external
current source. Equipped with a tough and high perfor-
ming triple-deck screening unit, a closed loop is pos-
sible. In this way, up to three defined final grain sizes
can be produced.

OPTIMUM LINKING
The MCO 11 S can be used optimally in a multi-staged
crushing process: as a secondary or tertiary crusher
in conjunction with primary crushers of the MOBICAT
series and MOBISCREEN screening plant. In this way,
mobile production of high quality final grain sizes is
made possible.

ROBUST CRUSHER

Technical information MCO 11 S

Feed capacity up to approx. 450 t/h
Crusher system size d=1,100 mm
Max. feed size 2001) mm
Sturdy KX 300 cone crusher Screen size (W x L) 2,050 x 5,000 mm
Weight 75,000 kg
1)
To upstream classifying screen
MOBILE CONE CRUSHERS

MOBICONE MCO 13/MCO 13 S

THE STRONG PERFORMER

For even more throughput – the MCO 13

and MCO 13 S plant systems.

THE KLEEMANN APPLICATION RECOMMENDATION

Secondary and tertiary crushing APPLICATION

> From medium-hard to hard abrasive natural stone
> In mining applications
Feed capacity up to 650 tons per hour
For very long hourly outputs
For a complete process: Can be combined with jaw
crushers of the MOBICAT Quarry-Line and screening In medium-hard to hard abrasive natural stone;
plant systems of the MOBISCREEN series in mining applications
MCO 13/13 S – THE STRONG PERFORMER 27

The mobile MOBICONE MCO 13/13 S cone crushers

are available in two versions. The MCO 13 can process
maximum feed sizes of up to 330 mm.

SCREENING WITHOUT
COMPROMISE
The MOBICONE MCO 13 S is fitted with a sturdy triple-
deck screening unit. At 2,350 x 6,000 mm the dimen-
sions are generous, meaning that even large material
volumes can be screened without trouble.

ROBUST CRUSHER

Technical information MCO 13/ MCO 13 S

Feed capacity up to approx. 590/6501) t/h
Crusher system size d=1,300 mm
Max. feed size 330/2802) mm
Sturdy KX 400 cone crusher Screen size (W x L) 3) 2,350 x 6,000 mm
Weight 75,000/115,000 kg
1)
In closed loop 2)
To upstream screen 3)
Only MCO 13 S
TECHNICAL EXPERTISE

IDEALLY COMBINED –
INTERLINKED PLANTS
Because quarrying approval is usually time-limited and due to the demands
placed on plants during quarrying operations, mobile combinations of plants
are now being used increasingly. Thanks to modern technology, such plants can
achieve the same quality of final grain size. The reductions in transport costs that
are possible also make them a very cost-effective solution.
TECHNICAL EXPERTISE 29

VERFAHRENSTECHNISCHES
TECHNICAL EXPERTISE WISSEN

KLEEMANN,verfügt
KLEEMANN due to its
durch
experience,
seine Erfahrungen
has the expertise
über die
necessary
erforderliche
for the
Kompe-
design
tenz manufacture
and zur Auslegung of und
complex
zum Bau
mobile
komplexer
processing
mobiler
plants.
Aufbereitungsanlagen.
A complete portfolio
Dabei
is available
steht for
einimplementing
umfangreichestheAnlagen-Portfolio
different processes
zur Realisierung
and applications.
unterschied-
lichster Prozesse und Anwendungen zur Verfügung.
SERVICE

THE KLEEMANN SERVICE PROGRAM:

CUSTOMER SERVICE AT KLEEMANN

Customer service at KLEEMANN means: reduced The KLEEMANN service program:
downtimes, minimum wear costs, maximum customer Professional maintenance and repair of your
proximity. machines and plants
Preventive maintenance through service contracts
A wide range of training courses as a basis for optimal
use of our plants. A dense network with experienced Ordering of original parts – the correct wear part
service technicians. Quickly available original spare for your application, reduction in wear part and
parts. All of this is guaranteed by our comprehensive operating costs
support organisation. Worldwide, day after day. Application advice and training
SERVICE 31

SERVICE NETWORK

Our local contact partners provide you with compre-

hensive support for all tasks and questions related
to our products. Quick technical support is our main
priority. We ensure short response times and quick
solutions through a close network of subsidiaries,
their experienced service technicians and the addi-
tional support provided by our support organisation
in the parent plant.

TRAINING COURSES

An essential element of the successful use of our

plants is corresponding knowledge of their opera-
tion. In order to communicate the necessary tech-
nical knowledge to your employees, KLEEMANN
offers a wide range of training courses, which can
be carried out in the CTT (Centre for Training and
Technology) in Göppingen or on site.

PARTS AND ACCESSORIES

Original parts and accessories from KLEEMANN

can assure the high reliability and availability of the
machines in the long term. Rapid identification of
the correct part is possible using WIDOS – the
WIRTGEN GROUP documentation system. An over-
view of all spare parts with simple ordering informa-
tion is available under www.partsandmore.net

Further information: [email protected]

MOBILE CONE CRUSHERS

CRUSHING TECHNOLOGY –
FOR OPTIMUM RESULTS

Optimum crushing result

The cone crushers in the KX series are generally used as
secondary and tertiary crushers.

The eccentric rotating around the main shaft is powered

by the reduction gear. The rotation sets the head into a
tumbling motion, whereby the crushing gap opens and
closes cyclically.
The grain size of the final product can be modified by
adjusting the crushing gap (Open Side Setting OSS =
open gap width / Closed Side Setting CSS = closed gap
width).

The entire wear surface is used with the correct com-

bination of crushing gap and crushing tool – the plant
works more efficiently and the operating life increases.

Integrated overload system for protection

in the case of uncrushable materials such as
wood or metal („Tramp Release System“)
PRESENTATION OF SPARE PARTS 33

> OVERVIEW CRUSHING TOOLS

Standard Coarse (SC) Standard Medium (SM) Standard Fine (SF)

Short Head Coarse (SHC) Short Head Medium (SHM) Short Head Fine (SHF)

All down to the right combination

To achieve a constant high output and long service life, A well-balanced combination achieves the following:
the whole wear surface of the crushing tool has to be
Even wear
used.
Good utilisation of crushing tools
This is only possible if the crushing tool can be selected
Good end product
in the right relation to the size of feed material and the
desired end product. If, for example, a crushing tool Continued capacity utilisation of plant
is used with fine feed material for coarse crushing, the Low energy consumption
crushing process is only concentrated on the lower part
of the crushing tool, while the upper part is barely used.

This results in premature replacement of the crushing

tools. With the right combination of crushing chamber
and crushing tool, the whole wear surface is used – the
plant works more effectively and the service life is longer

Further information: www.partsandmore.net

MOBILE CONE CRUSHERS

EVO-LINE

MCO 9 EVO MCO 9 S EVO

Feed size up to max.

200 mm 200 mm
(depending on material)

Crusher system size d= 950 mm 950 mm

Feed capacity up to approx. 270 t/h 245 t/h1)

Weight approx. 29,500 kg 41,000 kg2)

Drive concept diesel-direct-electric

Features simple control, menu-guided touch panel

Continuous Feed System (CFS)

fully automatic crushing gap setting

hydraulic folding crusher discharge conveyor

pushing mechanism of feeding unit

optional oversize grain returning secondary screening unit with

with external screening plant return conveyor (optional)

Application spectrum Natural stone Natural stone

1)
Closed loop 2)
inc. secondary screening unit
ALL IMPORTANT FEATURES AT A GLANCE 35

QUARRY-LINE

MCO 11 PRO MCO 11 S MCO 13 MCO 13 S

240 mm 200 mm 330 mm 280 mm

1,100 mm 1,100 mm 1,300 mm 1,300 mm

470 t/h 450 t/h1) 590 t/h 650 t/h

49,000 kg 75,000 kg 75,000 kg 115,000 kg

diesel-electric, connection to external power supply possible (optional)

simple control, menu- electrical control with electrical control with electrical control with
guided touch panel plain text display plain text display plain text display

Continuous Feed System

(CFS)

fully automatic crushing hydraulically assisted hydraulically assisted hydraulically assisted

gap setting crusher gap adjustment crusher gap adjustment crusher gap adjustment

hydraulic folding crusher

discharge conveyor

pushing mechanism of
feeding unit

Natural stone Natural stone Natural stone Natural stone

Mining Mining Mining Mining
 KLEEMANN GmbH
Germany
Manfred-Wörner-Str. 160
73037 Göppingen
Phone: +49 7161 206-0
E-Mail: [email protected]

© KLEEMANN GmbH M10024869 Illustrations and texts are non-binding and may include optional equipment.
We reserve the right to make technical changes. Performance data is dependent on the operating conditions. Version 2017-1