X1 SSJ2 Lightning (2002) : ACCESS DOOR & PRIMARY COVER [1/39]

Page 1 of 79
X1 SSJ2 Lightning (2002) : ACCESS DOOR & PRIMARY COVER [1/39]

N. riferi… Numero parte Quantità Descrizione

1 943 4 SCREW, 1/4-20 X 5/8, sems torx socketbutton hd., zinc

2 4820A 7 SCREW, 1/4-20 X 2, hex socket hd. I n
3 3610 5 BOLT, 5/16-18 X 3-3/4 hexflange hd., lock-ing, zinc, Gr. 5
4 4717A 4 SCREW, 1/4-20 X 2-1/4, hex socket hd.,sems, locking, zinc
5 8998 1 BEARING
6 9187 1 BUSHING
7 11171 2 O-RING, inspection cover screws
8 11188 1 O-RING, chain inspection cover
9 16573-83 2 INSERT, access door
10 25238-94 1 ACCESS DOOR ASM., transmission - w/# 5, 6, 16, 17 & 18
11 25463-94 1 GASKET, clutch cover
12 25471-97Y 1 PRIMARY COVER AMS. w/40520-63 (silver)
13 34808-02Y 1 INSPECTION COVER, clutch (silver)
14 34807-02Y 1 INSPECTION COVER, chain (silver)
15 34955-89A 1 GASKET, primary cover
16 35021-89 1 RETAINING RING
17 35030-89 1 BEARING
18 35038-89 1 RETAINING RING
19 37101-84 1 OIL SEAL
20 40520-63 1 BUSHING
21 41191-74A 2 SCREW, inspection covers

Page 2 of 79
 X1 SSJ2 Lightning (2002) : AIR CLEANER [2/39]

Page 3 of 79
X1 SSJ2 Lightning (2002) : AIR CLEANER [2/39]

N. riferi… Numero parte Quantità Descrizione

1 3213Y 3 SCREW, M6 X 35 mm, hex socket head,zinc

2 7047Y 3 WASHER, No. 8 X 3/8, black nylon
3 27532-99Y 1 SNORKEL, internal
4 27546-99Y 1 GROMMET, snorkel
5 27549-98Y 1 SNORKEL PLATE
6 27610-99Y 3 BRACKET
7 29059-88A 2 GASKET
8 29241-99Y 1 COVER, air cleaner
9 29268-94YA 2 BOLT, breather
10 29568-99Y 1 SUPPORT PLATE
29609-99Y 1 GASKET, air cleaner cover (not illustrated)
11 62115-99Y 1 INTAKE AIR TEMPERATURE SENSOR, snorkel
12 62116-99Y 1 GROMMET, intake air temperature sensor
13 62117-99Y 1 GASKET, snorkel
14 62145-99Y 1 BACKING PLATE
15 63515-92 1 BREATHER HOSE, rear cylinder
16 AA0406.3CBL 3 SCREW (AUS, CAN, ENG, EUR, JPN)
17 AN0805.3CBBL 3 SCREW, No. 8-32 X 5/8, hex socket buttonhd., black zinc, G…
18 AN1024.2FBBL 1 SCREW, No. 10-24 X 3, hex socket hd.,black zinc, Gr. 12
19 B0613.1Z 1 WASHER, 6 mm I.D. X 13 mm O.D., std.,zinc
20 BA0409.6BL 3 WASHER, 1/4 I.D. X 9/16 O.D., nylon,black
21 HO0203.8B 1 BREATHER TEE FITTING
22 HS0201.C 1 BREATHER HOSE, front cylinder
23 HS0202.C 1 BREATHER HOSE, snorkel
24 M0602.0 3 WELL-NUT
25 M0705.3 1 WELL-NUT
26 P0213.9 1 FILTER ELEMENT(AUS, CAN, ENG, EUR, JPN)
27 P0559.B-11 1 GASKET (11- 3/4")
3788Y 2 SCREW, No. 10-32 X 7/8, hex socket but-ton hd., black zinc
7144Y 2 WASHER, external snorkel mounting (AUS, ENG, EUR, JPN…
27531-99Y 1 GASKET, external snorkel (not illustrated) (AUS, ENG, EUR…
29427-99Y 1 EXTERNAL SNORKEL (not illustrated) (AUS, ENG, EUR) - I…

Page 4 of 79
 X1 SSJ2 Lightning (2002) : ALTERNATOR & REGULATOR [3/39]

Page 5 of 79
X1 SSJ2 Lightning (2002) : ALTERNATOR & REGULATOR [3/39]

N. riferi… Numero parte Quantità Descrizione

1 3029 4 SCREW, No. 10-24 X 1, torx socket hd.,w/locking adhesive

4109Y 1 BOLT, No. 10-32 X 1/2, hexflange hd., selftapping , zinc
2 4751 8 BOLT, 1/4-20 X 3/4, hex hd., w/lockpatch,Gr. 8
7072Y 1 LOCKWASHER, No. 10 X 3/8, star, zinc
3 29967-89A 1 STATOR
4 32413-92A 1 SPROCKET ROTOR ASM. w/4751
5 74567-98Y 1 REGULATOR, voltage
AA0404.3CZ 1 SCREW, 1/4-20 X 1/2, hex socket buttonhd., zinc
6 AA0405.2CZ 2 SCREW, 1/4-20 X 5/8, hex socket head,zinc
7 B0613.1Z 2 WASHER, 6 mm I.D. X 13 mm O.D., std.,zinc
8 C0333.01A1 1 BRACKET, voltage regulator mounting

Page 6 of 79
 X1 SSJ2 Lightning (2002) : BATTERY [4/39]

Page 7 of 79
X1 SSJ2 Lightning (2002) : BATTERY [4/39]

N. riferi… Numero parte Quantità Descrizione

1 4312 2 BOLT, M6-1.0 X 12mm,flange hd., stain-less steel

2 65983-99Y 1 PAD, battery
3 65989-97A 1 BATTERY
66152-99Y 1 CAP, protective - ground stud (not illustrated)
4 70402-99Y 1 CABLE ASM., battery negative
5 AA0406.1CZ 1 BOLT, 1/4-20 X 3/4, hex head, zinc
6 BA0509.4Z 1 LOCKWASHER, 5/16 I.D. X 9/16 O.D.,star, zinc
7 DA0400.1FZ 1 NUT, 1/4-28, hex, zinc I
8 DA0400.2FZ 1 LOCKNUT, 1/4-28, hex, nylock, zinc
9 Y0123.B 1 STRAP ASM, battery
10 Y0320.K 1 CABLE ASM., battery positive

Page 8 of 79
 X1 SSJ2 Lightning (2002) : BELTS & SPROCKETS [5/39]

Page 9 of 79
X1 SSJ2 Lightning (2002) : BELTS & SPROCKETS [5/39]

N. riferi… Numero parte Quantità Descrizione

1 3245Y 5 BOLT, 7/16-14 X 1-1/2, hex hd., zinc

2 3594 2 SCREW, 1/4-20 X 5/8, hex socket hd., Gr.8
3 7667 1 LOCKNUT, 3/8-16, hex w/nylon insert, cad-
4 7804 1 LOCKNUT, 1/2-13, sealing r n
5 7839 1 FLANGENUT, 3/4-16, hex, Gr. 6
6 11165 1 QUAD SEAL
7 12067A 1 OIL SEAL
8 33344-94 1 SPACER
9 34927-94Y 1 SPROCKET, rear wheel - 61T (belt) black (CAL, CAN, NZ)
10 35211-91A 1 NUT, transmission sprocket
11 39975-90A 1 CHAIN ADJUSTER ASM.
12 40005-57B 1 PRIMARY CHAIN
13 40235-89A 1 ENGINE SPROCKET - 35T
14 40240-89 1 SPACER, sprocket
15 40251-92A 1 LOCK PLATE
?16 40285-91B 1 SPROCKET KIT, transmission - 27T (belt) w/#2, 6, 7, 8, 10…
40288-95 1 SPROCKET, transmission - 27T
17 BA0714.2Z 5 WASHER, 7/16 I.D. X 7/8 O.D., hardened,zinc
18 G0500.8 1 BELT, drive - 128T
19 37727-97Y 1 SPROCKET, belt drive, rear, 55 T (AUS, ENG, EUR, JPN) -…
20 40202-91B 1 SPROCKET KIT, transmission - 29T w/#2, 6, 7, 8, 10 & 16 (…
40205-95 1 SPROCKET, transmission - 29T (AUS, ENG, EUR) - INTER…

Page 10 of 79
 X1 SSJ2 Lightning (2002) : CALIFORNIA EVAPORATIVE EMMISSIONS COMPONENTS [6/39]

Page 11 of 79
X1 SSJ2 Lightning (2002) : CALIFORNIA EVAPORATIVE EMMISSIONS COMPONENTS [6/39]

N. riferi… Numero parte Quantità Descrizione

1 27042-84A 1 CANISTER ASSEMBLY

2 27047-84A 1 BRACKET, canister mounting
3 27292-95 1 ELBOW, 90 degree (not illustrated)
27520-95Y 1 HOSE, canister to air cleaner
4 29426-97Y 1 PLATE, carbon canister mount
5 62740-95Y 2 CLAMP, canister mounting
6 AA0403.1CZ 2 BOLT, 1/4-20 X 3/8, hex head, zinc
7 AA0406.2CBZ 2 SCREW, 1/4-20 X 3/4, hex socket hd., zinc
8 DA0400.3CZ 2 LOCKNUT, 1/4-20, staked hex, zinc
9 DA0400.10CZ 2 LOCKNUT, 1/4-20, hex, spring lock, zinc
?10 HO0204.9 1 FITTING (not illustrated)

Page 12 of 79
 X1 SSJ2 Lightning (2002) : CLUTCH [7/39]

Page 13 of 79
X1 SSJ2 Lightning (2002) : CLUTCH [7/39]

N. riferi… Numero parte Quantità Descrizione

1 8873 3 BALL
2 8885 1 BEARING
3 11046 1 RETAINING RING
4 11250 1 RETAINING RING
5 11730A 1 WELL-NUT
6 11752 1 ADJUSTMENT SCREW
7 25409-94A 1 RAMP, outer
8 25453-87A 1 RAMP, inner
9 34920-86A 1 COUPLING, clutch cable
10 36715-94 1 SPRING, clutch adjustment
11 36785-91 1 CLUTCH HUB
12 36790-91 1 CLUTCH SHELL & SPROCKET w/#14 & 20
13 36792-91 1 SPRING, diaphragm
14 36799-91 1 BALL BEARING
15 36802-84B 1 LOCKPLATE, well type
16 37495-91 1 NUT, main shaft
17 37870-91 1 SPRING WASHER
18 37872-90 1 SEAT, spring - inner
19 37904-90 1 RETAINING RING
20 37905-90 1 RETAINING RING
21 37908-90 1 RETAINING RING
22 37909-90 1 RETAINING RING
23 37911-90 8 FRICTION PLATE (paper)
24 37912-91 1 PRESSURE PLATE
25 37913-90 6 STEEL PLATE
26 37918-91 1 RELEASE PLATE
27 37977-90 1 SPRING PLATE

Page 14 of 79
 X1 SSJ2 Lightning (2002) : CRANKCASE [8/39]

Page 15 of 79
X1 SSJ2 Lightning (2002) : CRANKCASE [8/39]

N. riferi… Numero parte Quantità Descrizione

1 215 2 DOWEL PIN

2 358 4 DOWEL PIN
3 604 4 ROLL PIN
4 720 1 PLUG, timing
5 876A 4 SCREW, 5/16-18 X 3-1/2, hex socket hd.,zinc, Gr. 8
6 3696 4 SCREW, 5/16-18 X 3/4, torx pan hd., zinc,Gr. 5
7 4091 2 BOLT, No. 10-24 X 1/2, hex washer hd.,self-tapping
8 5226B 2 STUD
9 6314W 4 WASHER, 21/64 X 9/16 X 1/8
10 8881 1 BEARING RACE
11 8977 1 BEARING, closed end
12 8996A 1 BEARING
13 9119A 1 RETAINING RING
14 9142 1 SHIM, roller bearing - 0.100
9143 1 SHIM, roller bearing - 0.102
9144 1 SHIM, roller bearing - 0.104
9145 1 SHIM, roller bearing - 0.106
9146 1 SHIM, roller bearing - 0.108
9147 1 SHIM, roller bearing - 0.110
9148 1 SHIM, roller bearing - 0.112
9149 1 SHIM, roller bearing - 0.114
9155 1 SHIM, roller bearing - 0.098
15 9151 1 BEARING, closed end
16 10080 1 CLAMP
17 11105 1 O-RING
18 11161 1 RETAINING RING
19 11177A 1 RETAINING RING
20 16573-83 2 DOWEL
21 24510-00Y 1 CRANKCASE SET w/bearings (silver)
22 24530-90 1 PIN, groove
23 24647-87 1 BEARING, gear shaft (blue)
24650-87 1 BEARING, gear shaft (red)
24659-87 1 BEARING, gear shaft (white/grey)
24660-87 1 BEARING, gear shaft (green)
24 24729-74 1 BEARING ASM.
25 24754-75 3 DOWEL PIN
26 29950-91 1 COVER, stator wires
27 35151-74A 1 OIL SEAL
28 42449-80A 1 STUD
29 48302-85 2 BEARING, complete
48315-60 2 BEARING CUP
30 60348-65B 1 DRAIN PLUG KIT w/11105
31 62352-94B 1 HOSE, breather
32 63533-41A 1 FITTING, straight

Page 16 of 79
 X1 SSJ2 Lightning (2002) : CYLINDER, HEAD & VALVES - V(2)(TM) [9/39]

Page 17 of 79
X1 SSJ2 Lightning (2002) : CYLINDER, HEAD & VALVES - V(2)(TM) [9/39]

N. riferi… Numero parte Quantità Descrizione

16021-02Y 1 ENGINE ASM. w/out front isolator mount installed - 1200cc (…

1 16478-85A 4 SCREW, internal thread
2 16480-92 4 SCREW, internal thread
3 16573-83 4 INSERT, cylinder stud
4 16715-83 4 STUD, exhaust port
5 16770-84D 2 GASKET, cylinder head
6 16774-86D 2 GASKET, cylinder base
7 16797-98Y 1 HEAD ASM., front cylinder - w/valves & valve springs (black)
16798-98Y 1 HEAD, front cylinder - w/valve guides & seats (black)
16827-98YB 1 HEAD ASM., rear cylinder - w/valves & valve springs (black)
16828-98YB 1 HEAD KIT, rear cylinder - w/valve guides, seats & engine te…
8 16832-86C 8 STUD, cylinder base
9 17026-91C 1 GASKET KIT, engine overhaul
17032-91 1 GASKET KIT, top overhaul
17036-91 1 GASKET KIT, rocker covers
10 18001-83B 4 SEAL, valve
11 18011-86 2 SEAT, exhaust valve
18020-83 2 SEAT, intake valve
12 18113-96YA 4 VALVE GUIDE, intake & exhaust
18652-96YA 4 VALVE GUIDE, intake & exhaust - 0.001 O.S.
18653-96YA 4 VALVE GUIDE, intake & exhaust - 0.002 O.S.
18654-96YA 4 VALVE GUIDE, intake & exhaust - 0.003 O.S.
13 18201-83 4 SPRING, valve - outer
14 18202-83 4 SPRING, valve - inner
15 18219-83A 4 COLLAR, valve spring - upper
16 18222-83A 4 COLLAR, valve spring - lower
17 18229-83 8 RETAINER, valve collar
18 18636-98Y 2 VALVE, exhaust
18637-98Y 2 VALVE, intake
19 22675-98Y 2 CYLINDER w/piston & rings 1200 cc (silver)
20 26432-76A 4 O-RING, cylinder stud insert
16029-02Y 1 ENGINE ASM. w/ out front isolator mount installed - 1200cc…

Page 18 of 79
 X1 SSJ2 Lightning (2002) : DECALS & LABELS [10/39]

Page 19 of 79
X1 SSJ2 Lightning (2002) : DECALS & LABELS [10/39]

N. riferi… Numero parte Quantità Descrizione

1 66042-79A 1 WARNING LABEL, battery (black/silver)

2 C0315.T 1 WARNING LABEL
3 M0735.02A1 1 DECAL, windscreen
4 M0752.02A1 1 DECAL, chin fairing -LH
M0753.02A1 1 DECAL, chin fairing -RH
5 M0760.02A1 1 DECAL, fuel tank cover - LH
M0761.02A1 1 DECAL, fuel tank cover - RH
6 M0774.01A1 1 DECAL, windscreen (silver/white)
7 M0794.02A1 1 DECAL, fuel tank cover - LH
M0795.02A1 1 DECAL, fuel tank cover - RH

Page 20 of 79
 X1 SSJ2 Lightning (2002) : ELECTRONIC IGNITION SYSTEM [11/39]

Page 21 of 79
X1 SSJ2 Lightning (2002) : ELECTRONIC IGNITION SYSTEM [11/39]

N. riferi… Numero parte Quantità Descrizione

1 1601 2 SCREW, No. 8-32 X 1/2 pozidrivflat hd.,zinc

2 2611C 1 SCREW, No. 10-32 X 5/8, hex washer hd.w/lockpatch, zinc,…
3 8699 2 POP RIVET
4 11124 1 SEAL
5 31639-99 1 IGNITION COIL
6 27661-01Y 2 SPARK PLUG, No. 10R12
7 32400-94 1 SENSOR ASM. w/terminal pins
8 32422-98 1 TRIGGER ROTOR
9 32504-80 1 COVER, timer - inner
10 32606-82 2 STUD, timer plate
11 69560-94Y 1 CABLE STRAP
12 72103-94BK 1 RECEPTACLE, three-pin (black)
13 72143-94 1 SECONDARY LOCK, three-pin receptacle (black)
14 72190-94 3 TERMINAL, single socket
AA0408.21CRZ 4 SCREW, 1/4-20 X 1, hexflange hd., zinc
15 N0306.QA 1 CONTROL MODULE ASM.
16 T0111.02A1 1 COVER, timer - outer
T0119.02A1 1 COVER, timer - outer
17 Y0203.KA 1 CABLE, spark plug - front
18 Y0204.01A1 1 CABLE, spark plug - rear
19 N0326.QA 1 CONTROL MODULE ASM. (ENG, EUR, JPN, NZ) - INTERN…
N0306.RA 1 CONTROL MODULE ASM. (AUS) - INTERNATIONAL ONLY

Page 22 of 79
 X1 SSJ2 Lightning (2002) : EXHAUST SYSTEM [12/39]

Page 23 of 79
X1 SSJ2 Lightning (2002) : EXHAUST SYSTEM [12/39]

N. riferi… Numero parte Quantità Descrizione

1 5908Y 1 WASHER
2 6134Y 1 WASHER
3 65247-99Y 1 EXHAUST HEADER (CAN, NZ)
S0101.KYBC 1 EXHAUST HEADER, blue ceramic coated (CAN)
4 65324-83A 2 GASKET, exhaust port
5 65325-83 2 RETAINING RING, exhaust clamp
6 65328-83 2 CLAMP, exhaust header
7 65505-98Y 1 Z BRACKET
8 65736-99YA 1 MUFFLER (CAN, NZ)
9 65882-96Y 2 MUFFLER MOUNT KIT, rear
10 AA0512.1CUZ 4 SCREW, 5/16-18 X 1-1/2 hex hd. cap, fullthread, zinc
11 AA0534.1CZ 1 BOLT, 5/16-18 X 4-1/4, hex hd., zinc
12 AA0646.1CZ 2 BOLT, 3/8-16 X 5-3/4, hex hd., zinc
13 BA0511.2Z 4 WASHER, 5/16 I.D. X 11/16 O.D., hard-ened, zinc
14 BA0613.2Z 2 WASHER, 3/8 I.D. X 13/16 O.D., hardened,zinc
15 DA0500.10CZ 5 LOCKNUT, 5/16-18, springlock hex, zinc
16 DA0500.12FZ 4 FLANGENUT, 5/16-18, hex, zinc
17 S0116.K 1 CLAMP, muffler
18 S0121.01A1 1 SUPPORT, header asm.
19 S0127.G 1 CLAMP, muffler (2-1/2 inch) - torca (CAN, NZ)
20 S0161.01A1 1 SPACER, muffler mount
S1001.01A1 1 SUPPORT, header complete (not illustrated)
21 65297-95Y 1 CLAMP, muffler (2 inch) - torca (AUS, ENG, EUR, JPN) - IN…
22 65484-00Y 1 MUFFLER, 2" (AUS, ENG, EUR, JPN) - INTERNATIONAL…
23 65534-99Y 1 EXHAUST HEADER (AUS, ENG, EUR) - INTERNATIONAL…
S0101.MYBC 1 EXHAUST HEADER, blue ceramic coated (AUS, ENG, EUR…

Page 24 of 79
 X1 SSJ2 Lightning (2002) : FRAME & ENGINE MOUNTS [13/39]

Page 25 of 79
X1 SSJ2 Lightning (2002) : FRAME & ENGINE MOUNTS [13/39]

N. riferi… Numero parte Quantità Descrizione

1 2891Y 2 BOLT, 3/8-16 X 1, hex hd., zinc

2 2971Y 2 BOLT, 5/16-18 X 7/8, hex hd., zinc
3 AA0512.12CBL 4 SCREW
4 3104Y 3 SCREW, 5/16-18 X 7/8, hex socketflathd., black zinc
5 3804Y 2 SCREW, 1/2-20 X 1, hex socketflat hd.,zinc
6 3590Y 1 BOLT, 1/2-13 X 3-3/4, hex hd., black zinc,Gr.12
7 3944Y 1 BOLT, 3/8-16 X 2-3/4, hex hd.
8 4748 2 SCREW, 3/8-16 X 1-1/8, hex socket hd.,zinc t
9 6045Y 5 WASHER, 3/8 X 5/8, std., stainless steel
10 6102Y 2 WASHER, 1/2 I. D. X 1-1/16 O.D. heavyduty, zinc
11 6131Y 1 D-WASHER
12 6701 2 WASHER, 3/8 X 3/4 X 1/16, zinc
13 7539Y 4 LOCKNUT, 5/16-18, hex, nylock, zinc
14 7761Y 1 NUT, 1/2-13, oval top locknut, zinc plated
15 7790Y 2 JAMNUT, 3/8-16, nylock
16 16207-79B 1 FRONT ISOLATOR
17 16219-79B 4 TIE BAR ASM.
18 16272-98Y 1 MOUNT, center tie bar
19 L0162.3B 1 SPACER
20 L0163.5A 2 SPACER
21 38646-97Y 1 CLAMP, clutch cable
22 L0600.02A1 1 FRAME ASM. w/labels, designer black
L0605.02A1 1 FRAME ASM. w/labels, designer black (CAL)
L0631.02A1 1 FRAME ASM. w/labels, sky white
L0636.02A1 1 FRAME ASM. w/labels, sky white (CAL)
L0606.02A1 1 FRAME ASM. w/labels, nuclear blue
L0611.02A1 1 FRAME ASM. w/labels, nuclear blue (CAL)
23 50005-85A 1 SPRING, sidestand
24 50113-96Y 1 PIN, sidestand pivot
25 50178-96Y 3 RETAINING CLIP
26 50179-96Y 1 DRAGGER, sidestand
27 50183-98YA 1 BUMPER, sidestand
28 L0167.9YJ 1 SIDESTAND ASM. sky white
L0167.9YP 1 SIDESTAND ASM. nuclear blue
L0167.9YT 1 SIDESTAND ASM. designer black
29 50210-97Y 2 BUMPER, fork tube
30 50218-99YYP 1 SIDEPLATE, right (nuclear blue)
L0171.KYJ 1 SIDEPLATE, right sky white
L0171.KYT 1 SIDEPLATE, right deisnger black
31 N0405.KYJ 2 MOUNTING BRACKET - sky white
N0405.KYP 2 MOUNTING BRACKET - nuclear blue
N0405.KYT 2 MOUNTING BRACKET - designer black
32 50509-94YA 2 FOOTREST MOUNT
33 50550-99Y 2 CLEVIS
34 50786-98YA 2 FOOTREST, right
50785-98YA 2 FOOTREST, left
35 50794-00Y 2 SPRING, footpeg pivot
36 50795-00Y 2 PIN, footpeg pivot
37 51940-96Y 1 PIN, spring
38 AA0407.3CBZ 1 SCREW, 1/4-20 X 7/8, hex button hd., zinc,Gr. 12
39 AA0611.1CZ 2 BOLT, 3/8-16 X 1-3/8, hex hd., zinc
40 AA0612.1CZ 4 BOLT, 3/8-16 X 1-1/2, hex head, zinc
41 AA0616.1CZ 2 BOLT, 3/8-16 X 2, hex head, zinc
42 AA0618.1CZ 1 BOLT, 3/8-16 X 2-1/4, hex head, zinc
43 AA0722.1CBZ 2 BOLT, 7/16-14 X 2-3/4 hex hd, zinc, Gr. 12
44 BA0611.8Z 2 LOCKWASHER, 3/8 X 11/16, split springlock, zinc
45 BA0613.2Z 8 WASHER, 3/8 I.D. X 13/16 O.D., hardened,zinc
46 BA0613.3Z 1 WASHER, 3/8 I.D. X 13/16 O.D., thick/heavy duty, zinc
47 BA0714.3Z 2 WASHER,7/16X7/8, THICK
48 DA0600.10CZ 7 LOCKNUT, 3/8-16, hex, spring lock, zinc
49 L0149.K 1 ISOLATOR MOUNT, front
50 L0178.K 1 SPACER
51 L0601.02A1 1 FRAME ASM. w/labels, designer black (CAN, NZ) - INTERN…
L0602.01A1 1 FRAME ASM. w/labels, designer black (ENG, EUR) - INTER…
L0603.01A1 1 FRAME ASM. w/labels, designer black (AUS) - INTERNATI…

Page 26 of 79
X1 SSJ2 Lightning (2002) : FRAME & ENGINE MOUNTS [13/39]

N. riferi… Numero parte Quantità Descrizione

L0603.01A1 1 FRAME ASM. w/labels, designer black (AUS) - INTERNATI…

L0604.01A1 1 FRAME ASM. w/labels, designer black (JPN) - INTERNATIO…
L0607.02A1 1 FRAME ASM. w/labels, nuclear blue (CAN, NZ) - INTERNA…
L0608.01A1 1 FRAME ASM. w/labels, nuclear blue (ENG, EUR) - INTERN…
L0609.01A1 1 FRAME ASM. w/labels, nuclear blue (AUS) - INTERNATION…
L0610.01A1 1 FRAME ASM. w/labels, nuclear blue (JPN) - INTERNATION…
L0632.02A1 1 FRAME ASM. w/labels, sky white (CAN, NZ) - INTERNATIO…
L0633.02A1 1 FRAME ASM. w/labels, sky white (JPN) - INTERNATIONAL…
L0634.02A1 1 FRAME ASM. w/labels, sky white (AUS) - INTERNATIONAL…
L0635.02A1 1 FRAME ASM. w/labels, sky white (ENG, EUR) - INTERNATI…

Page 27 of 79
 X1 SSJ2 Lightning (2002) : FRONT BRAKE CONTROL & CALIPER [14/39]

Page 28 of 79
X1 SSJ2 Lightning (2002) : FRONT BRAKE CONTROL & CALIPER [14/39]

N. riferi… Numero parte Quantità Descrizione

1 2893Y 2 SCREW, 3/8-16 X 1, hex socket hd., zinc

2 41824-00Y 2 COVER, master cylinder w/gasket & screws
3 44148-98Y 1 REBUILD KIT, caliper, front
4 44320-98Y 1 RETAINER CLIP, brake pads, front
5 45185-98Y 1 PISTON SET, front master cylinder
6 45190-96Y 1 LEVER, front brake control
7 45292-99Y 1 WIRE GUIDE
8 AA0404.3CZ 1 SCREW, 1/4-20 X 1/2, hex socket buttonhd., zinc
9 C0901.C 1 CLAMP, front brake line
10 CA0200.R 2 SCREW
11 H0022.F 1 BLEEDER FITTING, front brake caliper w/cap
12 H0023.F 1 MOUNTING PIN, brake pad - front caliper w/plug
13 H0110.FA 1 FRONT CALIPER ASM. w/pads
14 H0300.FA 1 BRAKE PAD SET, front
15 41770-96YA 2 BANJO BOLT, master cylinder
16 H0412.01A0 4 GASKET, master cylinder
17 H0531.B 1 BRAKE LINE ASM., front
18 N0200.R 1 MASTER CYLINDER ASM. w/lever, bracket & switch
19 N0203.9 1 PIVOT BOLT, front brake control lever w/nut
20 N0259.9 1 BRACKET, master cylinder w/bolts

Page 29 of 79
 X1 SSJ2 Lightning (2002) : FRONT FORK [15/39]

Page 30 of 79
X1 SSJ2 Lightning (2002) : FRONT FORK [15/39]

N. riferi… Numero parte Quantità Descrizione

1 46095-99Y 1 FRONT FORK ASM., left

46096-99Y 1 FRONT FORK ASM., right
2 46131-99Y 4 BOLT, front forks
3 46132-99Y 2 DAMPER ASM.
4 46133-99Y 1 SLIDER ASM., right
46135-99Y 1 SLIDER ASM., left
5 46137-99Y 2 SPRING
6 46138-99Y 2 CAP, slider tube
7 46139-99Y 2 OUTER FORK TUBE
8 46140-99Y 2 O-RING SET
9 46141-99Y 2 BOLT, center
10 46142-99Y 2 WASHER, special
11 46143-99Y 2 SPRING SEAT, upper
12 46144-99Y 2 CENTERING PLATE
13 46145-99Y 2 SPRING JOINT
14 46146-99Y 2 SPRING COLLAR
15 46148-99Y 2 GUIDE BUSHING
16 46149-99Y 2 BUSHING, slider tube
17 46150-99Y 2 OIL SEAL
18 46151-99Y 2 DUST SEAL
19 46152-99Y 2 SEAL SPACER
20 46153-99Y 2 STOPPER RING, oil seal

Page 31 of 79
 X1 SSJ2 Lightning (2002) : FRONT WHEEL [16/39]

Page 32 of 79
X1 SSJ2 Lightning (2002) : FRONT WHEEL [16/39]

N. riferi… Numero parte Quantità Descrizione

1 6008Y 1 WASHER, 17 mm X 30 mm, std., zinc a l

2 6570Y 5 SCREW, 5/16-18 X 7/8, torx
3 41128-94Y 1 SPACER, axle - right
4 41129-99Y 1 SPACER, axle - left
5 41130-94YB 1 AXLE, front
6 41137-94Y 1 NUT
7 41166-97Y 1 SPACER, wheel - center (Castalloy only)
41165-95Y 1 SPACER, wheel - center (PM only)
8 43692-94Y A/R WHEEL WEIGHT
9 43693-94Y 1 VALVE STEM
43696-94Y 1 VALVE STEM PM, rubber
10 43688-94Y 1 WHEEL ASM., PM aluminum - front w/brgs., center spacer &…
43715-98YYP 1 WHEEL ASM., front w/brgs., center spacer & valve stem (nu…
G2110.GWAX 1 WHEEL ASM., front w/brgs., center spacer & valve stem - wi…
G2110.GYJ 1 WHEEL ASM., front w/brgs., center spacer & valve stem (sk…
11 45166-00Y 1 BRAKE ROTOR, front
12 E6204 2 BEARING, wheel

Page 33 of 79
 X1 SSJ2 Lightning (2002) : FUEL TANK & PUMP [17/39]

Page 34 of 79
X1 SSJ2 Lightning (2002) : FUEL TANK & PUMP [17/39]

N. riferi… Numero parte Quantità Descrizione

1 3202Y 8 SCREW, M5-0.8 X 16 mm, hex socketflathd., stainless steel

2 45167-94Y 1 VENT HOSE
3 62154-99Y 1 PRESSURE TAP, in-line
4 65929-99YC 1 BRACKET, rear tank mounting
5 AA0405.2CZ 2 SCREW, 1/4-20 X 5/8, hex socket head,zinc
6 B0613.1Z 2 WASHER, 6 mm I.D. X 13 mm O.D., std.,zinc
7 CA0009.K 3 SCREW w/washer, regulator & low fuel level sensor mntng
8 CB0005.K 1 O-RING, fuel fitting nut
9 CD0004.K 1 NUT, fuel fitting
10 CD0005.K 1 NUT
11 M0333.9 2 RUBBER PAD
12 P0106.8 1 O-RING, top vent tube
13 P0107.8 1 VALVE, roll over
14 P0114.8B 1 VENT TUBE, top - 90 degree
15 62199-99YB 1 PUMP FLANGE ASM.
16 P0131.K 1 FUEL PUMP ASM.
17 P0133.K 1 SEAL, electrical fitting
18 P0134.K 1 SEAL, fuel fitting
19 P0135.KA 1 FUEL FILTER, in-line
20 P0151.2A 1 FLANGE, fuel cap asm.
21 P0152.2 1 BOOT, fuel cap
22 P0153.BA 1 FUEL CAP ASM., locking - w/key & o-ring
23 P0156.2 1 O-RING, fuel cap
24 P0164.K 1 SEAL, pump outlet
25 P0166.K 1 REGULATOR, fuel pump
26 P0176.K 1 WASHER
27 P0177.K 1 O-RING, small - regulator
28 P0178.K 1 O-RING, large - regulator
29 P0179.K 1 CLAMP, retaining - fuel pump
30 P0201.K 1 BRACKET, fuel filter mounting
31 P0789.K 1 SENSOR, low fuel level
32 P0806.K 1 FUEL FILTER
33 P1999.KA 1 FUEL TANK ASM. w/# 1, 3, 12, 13, 14, 20 & 21
34 Q0115.0 4 CLAMP, hose
35 Y0303.2B 3 CABLE STRAP
36 63521-95 1 HOSE, 5/16 I.D. X 5/8 O.D. (rubber)(25 ft. length) - Hoses ar…
37 P0201.M 1 BRACKET, fuel filter mounting(JPN) - INTERNATIONAL ON…

Page 35 of 79
 X1 SSJ2 Lightning (2002) : GEARCASE & COVER [18/39]

Page 36 of 79
X1 SSJ2 Lightning (2002) : GEARCASE & COVER [18/39]

N. riferi… Numero parte Quantità Descrizione

1 3480A 3 SCREW, 1/4-20 X 1-3/4 hex socket hd.,sems

2 4717A 5 SCREW, 1/4-20 X 2-1/4, hex socket hd.,sems, locking, zinc
3 4740A 1 SCREW, 1/4-20 X 1-1/4, hex socket hd., w/lockpatch & lock…
4 4820A 2 SCREW, 1/4-20 X 2, hex socket hd. I n
5 7916A 1 JAMNUT, 5/8-18, hex
6 10117 1 CLAMP
7 11124 1 SEAL
8 11317 1 SQUARE KEY
9 24047-00 1 PINION GEAR
10 25195-00YA 1 CAM GEAR SET complete w/pinion gear
11 25252-97YB 1 COVER ASM., gearcase w/# 7, 18 & bushings (silver)
12 25263-90C 1 GASKET, gearcase cover
13 25586-37 3 OUTER BUSHING, cam gear shafts
14 25588-91 1 BUSHING, rear intake - cam gear shaft
15 25593-74 1 BUSHING,flywheel gear shaft
16 25598-91 4 INNER BUSHING, camshaft gear
17 26318-88A 1 DRIVE GEAR, oil pump
18 62375-57A 1 FITTING, oil vent hose
19 63501-68A 1 HOSE, 1/4 I.D. x 1/2 o.d. (rubber) - Hoses are sold in bulk le…

Page 37 of 79
 X1 SSJ2 Lightning (2002) : HANDLEBARS & HAND CONTROLS [19/39]

Page 38 of 79
X1 SSJ2 Lightning (2002) : HANDLEBARS & HAND CONTROLS [19/39]

N. riferi… Numero parte Quantità Descrizione

?1 11179 1 O-RING
2 38635-96Y 1 CLAMP
3 38637-96YA 1 LEVER ASM., clutch control - w/bracket
?4 38656-00YA 1 CLUTCH CABLE
45085-88A 1 WIRE GUIDE (not illustrated)
5 45187-96Y 1 CLUTCH LEVER
6 45188-96Y 1 CLUTCH CLAMP
7 45189-96Y 1 SCREW
8 45191-96Y 1 NUT, pivot bolt
9 45192-96Y 1 PIVOT BOLT, clutch lever
10 55875-99Y 1 CLAMP, handlebar - upper
11 68645-96Y 1 SWITCH, clutch lever
12 70404-99Y 1 SWITCH ASM., handlebar - right
13 70405-99Y 1 SWITCH ASM., handlebar - left
14 AA0508.2CZ 4 SCREW
15 A0622.21CBL 1 SCREW, M6-1.25 X 22mm, hexflangehead, black chromate
AN0604.2CZ 1 SCREW, No. 6-32 X 1/2, hex socket head,zinc
C0126.K 1 CLAMP, throttle cable (not illustrated)
C0129.K 1 CLAMP, throttle cable - rear w/nut (not illustrated)
16 N0002.K 1 HANDLEBAR, low profile
17 N0050.K 1 HANDLEBAR GRIP, left
18 N0051.K 1 HANDLEBAR GRIP, right - throttle
19 N0053.K 2 PLUG, handlebar
20 N0307.KA 1 CABLE, throttle control
21 N0308.KA 1 CABLE, idle control
22 N0161.01A1A 2 MIRROR ASM. (AUS, CAN, ENG, EUR, NZ)
23 Y0820.9 1 SWITCH KIT, brake lever
N0174.01A1 2 MIRROR ASM. (JPN) - INTERNATIONAL ONLY

Page 39 of 79
 X1 SSJ2 Lightning (2002) : HEADLAMP, HORN & FAN [20/39]

Page 40 of 79
X1 SSJ2 Lightning (2002) : HEADLAMP, HORN & FAN [20/39]

N. riferi… Numero parte Quantità Descrizione

1 3102Y 1 BOLT, 5/16-18 X 1/2, hexflange hd., threadcutting, zinc

2 A0820.3CBL 2 SCREW, M8-20 X 1.25 button hd., zinc,gr. 12
3 6133Y 2 WASHER
4 67835-96Y 1 HEADLAMP ASM., complete - less bezel (CAL, CAN, DOM,…
5 67960-99Y 1 BRACKET, headlamp mounting - right
67961-99Y 1 BRACKET, headlamp mounting - left
6 67967-96Y 1 HEADLAMP HOUSING
7 67968-96Y 1 BULB, position lamp
8 67697-81 1 BULB, headlight
9 67992-97Y 1 BEZEL, headlight
10 69111-97YB 1 HORN ASM.
11 AA0405.2CBL 4 SCREW, 1/4-20 X 5/8, hex socket head,black chromate
12 BA0509.8Z 1 LOCKWASHER, 5/16 I.D. X 9/16 O.D., splitspring lock, zinc
Y0303.2B 2 ZIP TIE (not illustrated)
13 68705-93A 1 PLUG, headlight
14 67991-97Y 1 LENS, headlight
DN0800.2CZ 4 LOCKNUT, No. 08-32, nylock, zinc
11135Y 4 STANDOFF, fan (not illustrated) (JPN) - INTERNATIONAL…
62740-95Y 1 CLAMP, horn mounting (not illustrated) (JPN) - INTERNATI…
62740-99YA 2 CLAMP, fan bracket (not illustrated) (JPN) - INTERNATION…
63858-49 2 WASHER,fiber (not illustrated) (JPN) - INTERNATIONAL O…
15 67965-96Y 1 HEADLAMP ASM., complete (less bezel) - left dip (AUS, EN…
71170-99Y 1 BRACKET, fan (not illustrated) (JPN) - INTERNATIONAL O…
71172-99Y 1 STANDOFF, fan (not illustrated) (JPN) - INTERNATIONAL…
71173-99Y 1 BRACKET, thermostat (not illustrated) (JPN) - INTERNATIO…
Y0050.K 1 FAN (not illustrated) (JPN) - INTERNATIONAL ONLY
71175-99Y 1 WIRING HARNESS, fan (not illustrated)(JPN) - INTERNATI…
Y0052.K 1 SWITCH, thermostat (not illustrated) (JPN) - INTERNATION…
Z0008.KA 1 FAN KIT, complete (not illustrated) (JPN) - INTERNATIONA…
AA0406.11CDBL 2 SCREW, 1/4-20 X 3/4 trusshead torx, blackchromate
AA0408.2CBZ 2 SCREW, 1/4-20 X 1, hex socket hd., zinc,Gr. 12
AA0514.3CBBL 1 SCREW, 5/16-18 X 1-3/4, hex socket but-ton hd., black zinc,…
AN0810.3CBBL 1 SCREW, No. 8-32 X 1-1/4 hex socket but-ton hd., black zinc
BA0409.1Z 2 WASHER, 1/4 I.D. X 9/16 O.D., std., zinc
C0217.K 2 SCREW, thermostat (not illustrated) (JPN) - INTERNATION…
Y0305.8B 2 ZIP TIE (not illustrated) (JPN) - INTERNATIONAL ONLY

Page 41 of 79
 X1 SSJ2 Lightning (2002) : INDUCTION MODULE - ELECTRONIC FUEL INJECTION [21/39]

Page 42 of 79
X1 SSJ2 Lightning (2002) : INDUCTION MODULE - ELECTRONIC FUEL INJECTION [21/39]

N. riferi… Numero parte Quantità Descrizione

1 3275 4 SCREW, 5/16-18 X 3/4, hex socket hd., Gr.8

2 3322Y 3 SCREW
3 3323Y 2 SCREW
4 6090Y 2 WASHER
5 26995-86B 2 SEAL, intake manifold
6 27009-86A 1 MOUNTING FLANGE, front
27010-86A 1 MOUNTING FLANGE, rear
7 27232-99YB 1 INDUCTION MODULE ASM., fuel
8 27257-99Y 1 BRACKET, retainer
9 27337-99Y 1 O-RING, fuel injector - inlet
10 27338-99Y 1 O-RING, fuel injector - outlet
11 29532-99YA 1 INTAKE MANIFOLD
12 29533-99Y 2 FUEL INJECTOR
13 29534-99Y 2 INJECTOR CLIP
14 29535-99Y 1 FUEL RAIL ASM.
15 29536-99YA 1 THROTTLE BODY ASM.
16 29537-99Y 1 THROTTLE POSITION SENSOR
17 29538-99YA 1 AIR INTAKE HORN
18 29539-99Y 2 SEAL, throttle body
C0131.K 1 CABLE ASM., idle adjustment (not illustrated)
C0132.K 1 SPRING, idle adjustment (not illustrated)
Y1105.K 1 REPAIR KIT, intake air sensor (not illustrated)
Y1106.K 1 REPAIR KIT, fuel injector connection (not illustrated)

Page 43 of 79
 X1 SSJ2 Lightning (2002) : OIL PUMP [22/39]

Page 44 of 79
X1 SSJ2 Lightning (2002) : OIL PUMP [22/39]

N. riferi… Numero parte Quantità Descrizione

1 4132 2 SCREW, 1/4-20 X 1-1/8, hex socket buttonhd., Torx, blk. Zin…
2 4765 2 SCREW, 1/4-20 X 2-5/8, hex socket hd.,sems, w/lock patch,…
3 6157 1 WASHER, 13/32 X 5/8 X 1/32, zinc
4 11002 1 RETAINING RING
26204-91A 1 OIL PUMP ASM. KIT, complete
5 26434-91 1 O-RING
6 26488-98 1 GEAR SHAFT
7 26491-98 1 GEROTOR SET, return
8 26492-91 1 GEROTOR SET, feed
9 26493-91 1 SEPARATOR PLATE
10 26495-89A 1 GASKET, pump mounting
11 26496-75 1 FITTING, 90 degree
12 62601-91A 1 FITTING, connector - front
13 63533-41A 1 FITTING, connector - rear

Page 45 of 79
 X1 SSJ2 Lightning (2002) : OIL TANK & FILTER [23/39]

Page 46 of 79
X1 SSJ2 Lightning (2002) : OIL TANK & FILTER [23/39]

N. riferi… Numero parte Quantità Descrizione

1 2971Y 4 BOLT, 5/16-18 X 7/8, hex hd., zinc

2 6161Y 4 LOCKWASHER, 5/16, spring lock, split, t ezinc
3 7621Y 4 WELLNUT, nylock
4 7629 1 LOCKNUT, No. 10-32, hex, keps a l
5 26436-90A 1 SPRING
6 26437-86B 1 BALL
7 26554-77 1 SWITCH, oil pressure indicator
8 33117-91A 1 ADAPTOR, oil filter
9 62565-96Y 1 FILLER PLUG w/dipstick
10 62631-91 1 HOSE ASM., oil pump to filter
11 63805-80A 1 OIL FILTER
12 C0540.9 1 CLAMP, spring type - 3/8 inch
13 Q0103.9A 1 PLUG, drain
14 Q0110.K 1 OIL TANK ASM.
15 Q0115.0 5 CLAMP, hose - 3/8 inch
16 Q0123.0 2 CLAMP, hose - 1/4 inch
17 63500-68 1 HOSE, 3/8 I.D. x 5/8 O.D. (rubber)(25 ft. lg.) - Hoses are sol…
18 63501-68A 1 HOSE, 1/4 I.D. x 1/2 O.D. (rubber)(25 ft. lg.) - Hoses are sol…

Page 47 of 79
 X1 SSJ2 Lightning (2002) : PISTONS, CONNECTING RODS & FLYWHEELS [24/39]

Page 48 of 79
X1 SSJ2 Lightning (2002) : PISTONS, CONNECTING RODS & FLYWHEELS [24/39]

N. riferi… Numero parte Quantità Descrizione

1 11177A 1 RETAINING RING

2 21920-83 2 PISTON RING SET - standard
21921-83 2 PISTON RING SET - 0.005 O.S.
21922-83 2 PISTON RING SET - 0.010 O.S.
21923-83 2 PISTON RING SET - 0.020 O.S.
21924-83 2 PISTON RING SET - 0.030 O.S.
3 22589-83B 4 LOCK RING, piston pin
4 22676-98Y 2 PISTON & RINGS ASM. - standard
22677-98Y 2 PISTON & RINGS ASM. - 0.005 O.S.
22678-98Y 2 PISTON & RINGS ASM. - 0.010 O.S.
22679-98Y 2 PISTON & RINGS ASM. - 0.020 O.S.
22681-98Y 2 PISTON & RINGS ASM. - 0.030 O.S.
5 22765-88 2 PISTON PIN
6 23899-00YA 1 SET OF FLYWHEELS & SHAFTS w/RODS
7 24331-36 2 BUSHING, piston pin - standard
24332-36 2 BUSHING, piston pin - 0.01 O.S.
8 24658-87 1 INNER RING

Page 49 of 79
 X1 SSJ2 Lightning (2002) : REAR BRAKE CONTROL & CALIPER [25/39]

Page 50 of 79
X1 SSJ2 Lightning (2002) : REAR BRAKE CONTROL & CALIPER [25/39]

N. riferi… Numero parte Quantità Descrizione

1 2857Y 1 SCREW, 1/4-20 X 3/4 hex socket buttonhd., zinc

2 4110Y 1 BOLT, M8-1.25 X 25mm, hex hd., zinc
3 5407Y 1 BOLT
4 7534Y 1 JAMNUT, 1/4-28, hex, zinc
5 7749Y 1 LOCKNUT, M8-1.25, nylock, zinc
6 33806-94Y 1 ROD END, male
7 41722-98Y 1 MASTER CYLINDER, rear w/# 4, 6, 17 & 18
8 41748-00Y 1 RESERVOIR ASM., master cylinder
9 42248-98Y 1 ROD ASM. SET (less # 3)
10 42588-99Y 1 BRAKE PEDAL
11 44087-98Y 1 REAR CALIPER ASM. w/brake pads & spring
44149-98Y 1 REPAIR KIT, caliper - rear (not illustrated)
12 44324-98Y 1 FITTING, brake bleeder w/cap
13 44463-99Y 1 HOSE, reservoir with clamps and protective cover
14 72023-51C 1 SWITCH, brake light
15 AA0404.3CZ 1 SCREW, 1/4-20 X 1/2, hex socket buttonhd., zinc
16 A0622.21CBL 2 SCREW, M6-1.25 X 22mm, hexflangehead, black chromate
H0024.F 1 SPRING, brake pads (not illustrated)
17 H0026.F 1 MOUNTING PIN SET
18 H0033.F 1 BRACKET, rear caliper
19 H0040.F 1 PISTON SET, master cylinder
20 H0041.F 1 ELBOW, master cylinder - rear w/circlip & o-ring
21 H0106.F 1 PIN BOLT, rear caliper
H0107.F 1 RETAINER, rear caliper (not illustrated)
22 H0205.Q 1 MASTER CYLINDER ASM., rear w/# 4, 6, 8, 13, 17 & 18
23 H0301.F 1 BRAKE PAD SET, rear
H0404.8 1 CLAMP, brake line (to frame near brake light switch)
24 41770-96YA 2 BANJO BOLT, master cylinder
25 H0412.01A0 4 GASKET
26 H0522.KD 1 BRAKE LINE, rear
?27 N0110.8 1 CLAMP, brake line (to frame at rear tie bar)
28 N0513.2A 1 BUSHING, brake lever
29 N0514.2 1 THRUST WASHER

Page 51 of 79
 X1 SSJ2 Lightning (2002) : REAR FENDER & BELT GUARDS [26/39]

Page 52 of 79
X1 SSJ2 Lightning (2002) : REAR FENDER & BELT GUARDS [26/39]

N. riferi… Numero parte Quantità Descrizione

1 7818Y 2 WELL-NUT
2 34918-99YA 1 STONE GUARD
3 34929-94Y 1 SPACER
4 34945-99Y 1 LOWER BELT GUARD
5 59737-99YA 1 REAR FENDER
6 AA0406.11CDBL 4 SCREW, 1/4-20 X 3/4 trusshead torx, blackchromate
7 AA0408.11CDBL 2 SCREW,1/4-20 X 1.0 trusshead torx, blackchromate
8 AA0416.2CBZ 1 SCREW, 1/4-20 X 2, hex socket hd., zinc,Gr. 12
9 AN0803.3CBZ 2 SCREW, No. 8-32 X 3/8, hex socket buttonhd., zinc, Gr. 12
10 B0613.1Z 1 WASHER, 6 mm I.D. X 13 mm O.D., std.,zinc
11 BA0409.6BL 6 WASHER, 1/4 I.D. X 9/16 O.D., nylon,black
12 M0580.9 1 SPROCKET COVER, front
13 M0705.3 4 WELL-NUT

Page 53 of 79
 X1 SSJ2 Lightning (2002) : REAR SHOCK ABSORBER [27/39]

Page 54 of 79
X1 SSJ2 Lightning (2002) : REAR SHOCK ABSORBER [27/39]

N. riferi… Numero parte Quantità Descrizione

1 5903Y 2 WASHER, 12 mm X 20 mm, std., zinc

2 7701Y 2 LOCKNUT, M12-1.75, nylock, zinc
3 54625-96Y 1 MOUNT, rear shock absorber reservoir
4 AA0646.1CZ 2 BOLT, 3/8-16 X 5-3/4, hex hd., zinc
5 A1255.2CUZB 2 SCREW, M12-55 socket hd., full thread,bright zinc
6 BA0409.1Z 1 WASHER, 1/4 I.D. X 9/16 O.D., std., zinc
7 BA0613.2Z 3 WASHER, 3/8 I.D. X 13/16 O.D., hardened,zinc
8 K0407.01A1 1 BRACKET, rear shock absorber mounting
9 K0411.8B 1 CLAMP
10 K0431.9 1 SHOCK ABSORBER ASM., rear
11 S0120.K 1 CLAMP

Page 55 of 79
 X1 SSJ2 Lightning (2002) : REAR WHEEL [28/39]

Page 56 of 79
X1 SSJ2 Lightning (2002) : REAR WHEEL [28/39]

N. riferi… Numero parte Quantità Descrizione

1 3218Y 4 SCREW, M10-1.5 X 25 hex socketflat hd.

2 6329Y 2 WASHER, 1 X 1-1/2 std., zinc
3 7016Y 1 LOCKWASHER, 24mm X 39 mm, spring,zinc
D1000.7CZ 4 LOCKNUT, M10, metal insert, zinc
4 41131-99YA 1 AXLE, rear
5 41132-94Y 1 SPACER, axle - right
6 41133-94Y 1 NUT
7 41168-97Y 1 SPACER, wheel - center (Castalloy only)
41167-95Y 1 SPACER, wheel - center (PM only)
8 43341-94Y 1 BEARING, wheel - left
9 43691-94Y 2 BEARING, wheel - right
10 43692-94Y A/R WHEEL WEIGHT
11 43693-94Y 1 VALVE STEM
43696-94Y 1 VALVE STEM PM, rubber
12 43689-94YA 1 WHEEL ASM., PM aluminum, rear - w/brgs., center spacer…
43716-98YYP 1 WHEEL ASM., cast alloy, rear - w/brgs., center spacer & val…
G2309.GWAX 1 WHEEL ASM., rear - w/brgs., center spacer & valve stem - w…
G2309.GYJ 1 WHEEL ASM., cast alloy, rear - w/brgs., center spacer & val…
13 45117-98Y 1 BRAKE ROTOR, rear

Page 57 of 79
 X1 SSJ2 Lightning (2002) : ROCKER ARMS, COVERS & PUSH RODS - V(2)(TM) [29/39]

Page 58 of 79
X1 SSJ2 Lightning (2002) : ROCKER ARMS, COVERS & PUSH RODS - V(2)(TM) [29/39]

N. riferi… Numero parte Quantità Descrizione

1 882 8 SCREW, 1/4-20 X 7/8, hex socket hd.,sems, zinc, Gr. 8

2 1039 8 SCREW, 5/16-18 X 2-1/2 hexflange hd.,phosphatized
3 3228 4 SCREW, 5/16-18 X 3/4, hex socket hd., w/washer
4 3997A 6 BOLT, 1/4-20 X 1-1/4, hex hd., zinc, Gr. 8 t
5 4718A 4 SCREW,1/4-20 X 1-1/2, sems, hex sockethd., Gr. 8
6 6736 6 WASHER, 9/32 X 5/8 X 1/16
7 11190 4 O-RING, push rod cover - upper
8 16778-84B 2 GASKET, cylinder head - right
9 16779-84D 2 GASKET, cylinder head - left
10 17036-91 1 GASKET KIT, rocker covers w/# 8, 9, 11, 12, 13, 28 & 29
11 17353-89 2 GASKET, rocker cover - lower
12 17354-89 2 GASKET, rocker cover - upper
13 17358-84A 2 GASKET, rocker cover - inner
14 17360-83A 2 ROCKER ARM, front intake & rear exhaust
15 17375-83A 2 ROCKER ARM, front exhaust & rear intake
16 17428-57 8 BUSHING, rocker arm
17 17597-97Y 2 ROCKER COVER, outer
18 17598-97Y 2 ROCKER COVER, inner
19 17599-97Y 2 SPACER, rocker cover
20 17611-83 4 SHAFT, rocker arm
21 17897-89 2 PUSH ROD, intake
17904-89 2 PUSH ROD, exhaust
22 17942-89 2 COVER, push rod seal - front exhaust & rear intake
17943-89 2 COVER, push rod seal - front intake & rear exhaust
23 17944-89 4 SEAL, push rod cover
24 17977-01Y 4 COVER, push rod - black
25 17953-91 2 SEAL PLATE ASM., push rod - front exhaust & rear intake
17952-91 2 SEAL PLATE ASM., push rod - front intake & rear exhaust
26 18532-00A 4 SCREW w/washer, anti-rotation
27 18538-99A 4 HYDRAULIC LIFTER
28 26856-89 2 VALVE, umbrella
29 63858-49 8 GASKET

Page 59 of 79
 X1 SSJ2 Lightning (2002) : SEAT, TAIL SECTION & TRUNK [30/39]

Page 60 of 79
X1 SSJ2 Lightning (2002) : SEAT, TAIL SECTION & TRUNK [30/39]

N. riferi… Numero parte Quantità Descrizione

1 2857Y 4 SCREW, 1/4-20 X 3/4 hex socket buttonhd., zinc

2 2893Y 4 SCREW, 3/8-16 X 1, hex socket hd., zinc
3 2977Y 2 SCREW, M6-1.0 X 20mm, hex socket hd.,zinc
4 2989Y 2 BOLT, 1/4-20 X 4, hex hd., zinc
5 6050Y 4 WASHER, 3/8 X 1-5/8, zinc
6 6181Y 6 LOCKWASHER, 1/4 X 9/16, external tooth, I nzinc
6568Y 2 WASHER (not illustrated)
7 7524Y 4 LOCKNUT, 1/4-20, hex, nylock, zinc
27589-96Y 1 TRIM, trunk - 4 inches (not illustrated)
32729-99Y 1 LOCK SET, complete vehicle w/keys (fork, ignition & seat) (n…
52430-99Y 1 NUT, seat latch lock (not illustrated)
52432-99Y 1 BRACKET, latch lock (not illustrated)
53771-99Y 2 HOOK, helmet (not illustrated)
59845-99Y 2 CABLE, security (not illustrated)
59846-99Y 1 PLATE, security (not illustrated)
8 60077-99Y 1 BRACKET, license plate
9 60078-99Y 1 TRUNK
68827-99Y 1 GROMMET, seat latch cable (not illustrated)
10 B0613.1Z 5 WASHER, 6 mm I.D. X 13 mm O.D., std.,zinc
11 BA0409.1Z 2 WASHER, 1/4 I.D. X 9/16 O.D., std., zinc
12 C0108.K 4 NUTCLIP
13 D0600.2CZ 2 LOCKNUT, M6, nylock hex, zinc
14 DA0600.10CZ 4 LOCKNUT, 3/8-16, hex, spring lock, zinc
DA0700.4FZ 1 LOCKNUT, 7/16-20, thin/jam hex, zinc
DN1000.2FZ 4 LOCKNUT, No.10-32, nylock hex, zinc
M0078.K 1 PIN, seat latch (not illustrated)
15 M0086.KA 1 SEAT
16 M0158.KA 1 SEAT HOOK
17 M1664.KAYAJ 1 TAIL SECTION, w/ seat hook (clear frost)
18 P0159.K 1 BRACKET
19 Y0730.KA 1 SEAT LATCH w/cable
20 68177-97Y 1 HOLDER, license plate(AUS, ENG, EUR) - INTERNATIONA…
21 AA0408.9CDZ 5 SCREW (ENG, EUR) - INTERNATIONAL ONLY
22 BA0409.1Z 5 WASHER, 1/4 I.D. X 9/16 O.D., std., zinc
23 DA0400.10CZ 5 LOCKNUT, 1/4-20, hex, spring lock, zinc

Page 61 of 79
 X1 SSJ2 Lightning (2002) : SHIFTER [31/39]

Page 62 of 79
X1 SSJ2 Lightning (2002) : SHIFTER [31/39]

N. riferi… Numero parte Quantità Descrizione

1 515 3 COTTER PIN

2 601 1 ROLL PIN
3 5226B 2 STUD, shifter pawl w/sealant
4 6016 1 WASHER, 11/32 X 11/16 X 1/16
5 6099 2 WASHER, 1/4 X 7/16 X 1/16
6 7683 2 LOCKNUT, 1/4-28, hex
7 7739 1 LOCKNUT, 5/16-18, hex, cadmium, Gr. 5
8 9151 1 BEARING, closed end
9 11019 1 RETAINING RING
10 11031 1 RETAINING RING
11 11185 1 RETAINING RING
12 24530-90 1 PIN, grooved
13 33178-98 1 PLATE, shift drum
14 33204-98 1 PLATE, reinforcement - shift drum
33178-90B 1 PLATE KIT, shift drum (#13 & 14)
15 33319-90 3 ROLLER
16 33634-91 1 SHIFTER DRUM ASM., w/# 2
17 33652-90 1 ROLLER, detent
18 33653-90 1 RETAINING RING
19 33655-90 1 DETENT ARM
20 33656-90A 1 PLATE, detent
21 34015-91 1 SHIFTER SHAFT ASM.
22 34073-91 1 SPACER, pawl
23 34075-89 1 WASHER
24 34076-89 1 BUSHING
25 34077-91 1 WASHER
26 34142-89C 1 SHIFTER FORK,first & second
27 34144-89C 1 SHIFTER FORK, third & fifth
28 34147-89C 1 SHIFTER FORK, fourth
29 34481-91A 1 SPRING
30 34483-90 1 SPRING
31 34486-90 1 SCREW, detent arm
32 34491-91 1 SPRING
33 34492-91 1 SHIFTER PAWL
34 34560-91 1 BASEPLATE
35 AA0538.1CZ 1 BOLT, 5/16-18 X 4-3/4, hex hd., zinc
36 AN1005.2CZ 2 SCREW, No. 10-24 X 5/8, hex socket hd.,zinc
37 AN1008.2CZ 1 SCREW, No. 10-24 X 1, hex socket head,zinc
38 BA0511.2Z 1 WASHER, 5/16 I.D. X 11/16 O.D., hard-ened, zinc
39 DN1000.4FZB 1 LOCKNUT, No.10-32, hex, thin/jam, zinc,Gr. 12
40 C0208.01A1 1 SPACER, footpeg clevis
41 N0506.01A1 1 ROD, shift linkage
42 N0507.01A1 1 ROD END, shift linkage
43 N0509.BA 1 TOE PEG ASM.
N0510.D 1 TOE PEG RUBBER
44 N0513.T 2 BEARING, pedal - plastic
45 N0614.01A1 1 BUSHING, shift lever mounting - inner
46 N0616.01A1 1 BUSHING, shift lever mounting - outer
47 N0617.01A1A 1 ROD ASM., shifter linkage
48 N0621.01A1 1 SHIFT LEVER ASM.
49 T0225.01A1 1 SHIFT LEVER, engine

Page 63 of 79
 X1 SSJ2 Lightning (2002) : SPEEDOMETER & TACHOMETER [32/39]

Page 64 of 79
X1 SSJ2 Lightning (2002) : SPEEDOMETER & TACHOMETER [32/39]

N. riferi… Numero parte Quantità Descrizione

1 927A 2 SCREW, 1/4-20 X 3/4 button hd., w/loctite

2 3594 1 SCREW, 1/4-20 X 5/8, hex socket hd., Gr.8
3 11289 1 O-RING
14696-99Y 1 LABEL, dash panel (not illustrated)
4 31652-95Y 1 IGNITION SWITCH, lock set w/keys
32729-99Y 1 LOCK SET, complete vehicle w/keys (fork, ignition & seat)
5 67329-99Y 1 TACHOMETER ASM. (black bezel)
6 67438-99YA 1 SPEEDOMETER ASM., mph (black bezel)
7 67446-99Y 1 ODOMETER RESET KNOB KIT
68839-99Y 1 COVER, odometer reset switch
8 68024-94 5 BULB, indicator lamps
9 68073-99Y 3 BULB, instrument - tachometer
10 68383-96 1 BEZEL, indicator lamp
11 68415-96 1 LENS, indicator lamp
12 68423-96 1 JEWEL, indicator lamp
13 68788-96 1 HOUSING, indicator lamp
14 68837-99Y 2 CUP, dash instrument (black)
15 68840-99Y 2 CUSHION, gage mount (rubber)
16 71281-99Y 1 DASH PANEL
17 71336-99Y 1 WIRE HARNESS, tachometer
18 71337-99Y 1 WIRE HARNESS, speedometer
19 72143-94 1 SECONDARY LOCK, 3-place connector
20 72163-94GY 1 CONNECTOR, 3-place
21 72190-94 3 TERMINAL, pin
22 74431-01 1 SENSOR, vehicle speed
23 75048-96 1 BULB, instrument - speedometer
24 B0613.1Z 4 WASHER, 6 mm I.D. X 13 mm O.D., std.,zinc
25 D0500.1CZ 4 NUT
26 M0649.01A3 4 GROMMET
Y0305.8B 2 CABLE STRAP (not illustrated)
27 Y0625.9A 1 INDICATOR LIGHT ASM.
28 67439-99Y 1 SPEEDOMETER, kph, black bezel (AUS, EUR, JPN) - INTE…
29 68944-99YA 1 SPEEDOMETER, kph, black bezel (CAN, NZ) - INTERNATI…
30 68945-99Y 1 SPEEDOMETER, mph, black bezel (ENG) - INTERNATION…

Page 65 of 79
 X1 SSJ2 Lightning (2002) : STARTER MOTOR [33/39]

Page 66 of 79
X1 SSJ2 Lightning (2002) : STARTER MOTOR [33/39]

N. riferi… Numero parte Quantità Descrizione

1 928 2 BOLT, starter

2 929A 2 SCREW, M4 - 0.7 X 9.1
3 3350 1 BOLT, M5 X 115mm, hexflange hd.
4 3403 1 LOCKNUT, M8 X 12mm, hex
5 3559 1 BOLT, through
6 6217 1 WASHER
7 8871 1 BALL BEARING
8 8879 1 BALL
9 8883 1 BALL BEARING
10 9077 5 CLUTCH ROLLER
11 11116 1 O-RING
12 31322-91 1 COVER
13 31323-91 1 SHAFT
14 31324-91 1 RETAINER, snap
15 31325-91 1 PINION, starter
16 31327-91 1 NUT, pinion stop
17 31328-91 1 RING, snap
31390-91B 1 STARTER MOTOR, complete (black)
18 31488-81A 1 GASKET, starter motor
19 31515-90 1 ARMATURE ASM.
20 31518-90 1 HOLDER ASM., starter brush
21 31521-98 1 YOKE ASM.
22 31525-90 1 GEAR, idler
23 31530-90 1 RETAINER, idler
24 31537-98 1 SWITCH ASM., magnetic
25 31539-91 1 HOUSING ASM.
26 31556-91A 1 CLUTCH SUB-ASM.
27 31599-91 1 FRAME, starter end
28 31600-90 1 SPRING, return
29 31603-91 1 STARTER SOLENOID REPAIR KIT
30 31661-90 4 SPRING, starter
31 31662-90 1 TERMINAL CAP, rubber
32 31663-90 1 CLUTCH, starter
33 31688-90 1 COVER, solenoid
34 31689-90 3 BOLT w/washer
35 31692-90 1 SPRING
36 31693-90 1 CLIP, cord
37 31695-90 2 O-RING, yoke
38 45902-00 2 SCREW w/washer

Page 67 of 79
 X1 SSJ2 Lightning (2002) : STEERING HEAD [34/39]

Page 68 of 79
X1 SSJ2 Lightning (2002) : STEERING HEAD [34/39]

N. riferi… Numero parte Quantità Descrizione

1 3252Y 4 SCREW, 7/16-14 X 1-3/4 hex socket hd.,zinc

2 3591Y 1 BOLT, 5/8-18 X 1-1/2, hexflange hd, blackzinc
3 3884Y 1 SET SCREW
4 45630-97Y 1 TRIPLE CLAMP, upper
5 45632-97Y 1 TRIPLE CLAMP ASM., lower - w/stem
6 48192-99Y 1 STEERING HEAD LOCK ASM. w/key
7 48300-60 2 ROLLER BEARING w/cup
8 48315-60 2 BEARING CUP
9 48361-80 2 DUST SHIELD
10 71452-91A 1 KEY, steering head lock (specify four-digit key code)
11 AA0508.2CZ 1 SCREW

Page 69 of 79
 X1 SSJ2 Lightning (2002) : SWINGARM & REAR ISOLATORS [35/39]

Page 70 of 79
X1 SSJ2 Lightning (2002) : SWINGARM & REAR ISOLATORS [35/39]

N. riferi… Numero parte Quantità Descrizione

1 3251Y 2 BOLT, 7/16-14 X 1-3/4, hex hd, black zinc,Gr. 12

2 3269Y 2 BOLT, 1/2-13 X 1-3/4, hex hd, black zinc,Gr. 12
3 3857Y 2 SET SCREW, No. 10-24 X 1/4, black zinc
4 5913Y 2 WASHER, 1/2 I. D. X 1-1/16 O.D. thick,zinc
5 6074Y 1 WASHER, 1/2 X 2-1/8, zinc r
6 6124Y 2 WASHER, "D" shaped
7 6136Y 2 WASHER, "D" shaped
8 6161Y 1 LOCKWASHER, 5/16, spring lock, split, t ezinc
9 7758Y 2 JAMNUT, 5/16-24, zinc
10 41134-99Y 2 AXLE CARRIER, rear, die-cast
11 47584-94Y 2 SEAL, swingarm
47685-97Y 1 ADJUSTING BOLT, bearing - left
12 47743-97Y 1 ADJUSTING BOLT, bearing - right
13 47954-97Y 1 SWINGARM/DRIVE SUPPORT
14 47955-97Y 1 SPACER
15 48300-60 2 ROLLER BEARING w/cup
16 48315-60 2 BEARING CUP
17 70186-82 1 GROUND STRAP
AA0406.1CZ 1 BOLT, 1/4-20 X 3/4, hex head, zinc
18 AA0460.2CBZ 1 SCREW, 1/4-20 X 7-1/2, hex socket hd.,zinc, Gr. 12
19 AA0506.1CZ 1 BOLT
20 AA0508.2CZ 2 SCREW
21 AA0518.2CZ 2 SCREW, 5/16-18 X 2-1/4, hex socket hd.,zinc
22 AA1006.10FKZB 2 SCREW, 5/8-18 X 3/4 button hd. torx,bright zinc, w/scotch gr…
23 BA0508.9Z 2 WASHER
24 BA0509.4Z 1 LOCKWASHER, 5/16 I.D. X 9/16 O.D.,star, zinc
25 BA0714.2Z 2 WASHER, 7/16 I.D. X 7/8 O.D., hardened,zinc
26 BA1016.1WZ 2 WASHER, 5/8 I.D. X 1 O.D., std., zinc UU
27 CD0002.T 2 NUT, swingarm pinch bolt
28 DA0400.10CZ 1 LOCKNUT, 1/4-20, hex, spring lock, zinc
29 DA0500.1FZ 2 NUT, axle adjustment
30 DA0700.13CZ 2 LOCKNUT, 7/16-14, ovaltop hex, zinc
31 DA0800.13CZ 3 LOCKNUT, 1/2-13, ovaltop hex, zinc
32 K0100.KA 1 SWINGARM, cast aluminum
33 K0500.8H 1 MOUNT BLOCK ASM., swingarm
34 16270-94YA 2 PIN, isolator mount
35 L0504.9 1 REAR ISOLATOR, LH
L0505.9 1 REAR ISOLATOR, RH
O0612.K 2 PLUG, swingarm (not illustrated)

Page 71 of 79
 X1 SSJ2 Lightning (2002) : SWITCHES, CIRCUIT BREAKERS & ELECTRICAL CONNECTORS [36/39]

Page 72 of 79
X1 SSJ2 Lightning (2002) : SWITCHES, CIRCUIT BREAKERS & ELECTRICAL CONNECTORS [36/39]

N. riferi… Numero parte Quantità Descrizione

1 AA0404.3CZ 2 SCREW, 1/4-20 X 1/2, hex socket buttonhd., zinc

2 AN1004.2CZ 1 SCREW, No. 10-24 X 1/2, hex sockethead, zinc
3 3947Y 1 SCREW, No. 10-24 X 7/8, hex socket but-ton hd., zinc
4 4035Y 2 SCREW, No. 10-24 X 7/8, hex socketflathd., black zinc
5 6288 1 WASHER, 17/32 X 25/32 X 1/32, zinc
6 7040Y 2 LOCKWASHER, No. 10 X 5/16, spring lock
7 DN1000.2CZ 1 LOCKNUT, No.10-24, nylock hex, zinc
8 7638 3 NUT, No.10-32, hex, Gr. 2
9 9905 1 TERMINAL, cap type - 1/4 inch diameter
10 9952 1 CLIP, circuit breaker mounting
11 32675-97Y 1 LABEL, ignition switch
14698-99Y 1 LABEL, fuse pattern (not illustrated)
12 26554-77 1 SWITCH, oil pressure indicator
13 31652-95Y 1 IGNITION SWITCH, lock set w/keys
32729-99Y 1 LOCK SET, complete vehicle w/keys (fork, ignition & seat)
14 32564-99YA 1 SENSOR, engine temperature
15 33900-99 1 SWITCH, neutral indicator - w/washer
16 50225-99YA 1 BRACKET, sidestand switch mounting
17 62115-99Y 1 SENSOR, intake air temperature
18 62116-99Y 1 GROMMET, intake air temperature sensor
19 32495-98 1 SENSOR, bank angle
20 65970-99Y 1 OXYGEN SENSOR
21 69560-94Y 1 CABLE STRAP
Y0305.8B 1 CABLE STRAP
22 70393-99Y 2 RELAY, starter & ignition
23 71452-91A 1 KEY (specify four-digit key code)
24 71555-90 1 FACE NUT
25 72023-51C 1 SWITCH, brake light
26 72046-79 2 HOUSING SOCKET, relay
72206-94 1 TERMINAL CONNECTOR, ignition switch (not illustrated)
72207-94 3 TERMINAL, ignition switch (not illustrated)
27 74599-77B 1 CIRCUIT BREAKER, 30 amp
28 B0613.1Z 2 WASHER, 6 mm I.D. X 13 mm O.D., std.,zinc
29 DN1000.2CZ 2 LOCKNUT, No.10-24, nylock hex, zinc
P0105.K 1 BOOT, head temperature sensor (not illustrated)
30 P0142.K 1 BRACKET, fuse block
31 Y0011.K 5 FUSE, 15 amp
72442-99Y 1 FUSE, 20 amp
Y0200.01A1 1 MAIN WIRING HARNESS (not illustrated)
32 Y0211.K 2 DIODE
33 Y0355.4 2 INSULATING SLEEVE, male bullet connector
Y0356.4 2 INSULATING SLEEVE, female bullet connector
34 Y0357.3A 2 CONNECTOR, male bullet
35 Y0358.3A 2 CONNECTOR, female bullet
36 Y0360.2 1 WIRE TERMINAL, ring type - 1/4 diameter hole (18 gauge)
72070-94Y 1 WIRE TERMINAL, ring type - 3/16 diameter hole (14-16 gau…
37 Y0800.T 1 SWITCH, sidestand
38 32675-97Y 1 LABEL, ignition(AUS, ENG, EUR) - INTERNATIONAL ONLY

Page 73 of 79
 X1 SSJ2 Lightning (2002) : TAIL LAMP & TURN SIGNALS [37/39]

Page 74 of 79
X1 SSJ2 Lightning (2002) : TAIL LAMP & TURN SIGNALS [37/39]

N. riferi… Numero parte Quantità Descrizione

1 59338-96Y 1 REFLECTOR (CAN, JPN)

2 60077-99Y 1 BRACKET, tail light mounting
3 68057-96Y 1 TAIL LAMP ASM., complete
4 68108-96Y 1 TAIL LAMP LENS
5 68966-99Y 4 OUTER LENS, turn signal
6 68967-99Y 4 INNER LENS, turn signal
7 68968-99Y 4 BULB, turn signal
8 68969-99Y 4 SCREW, turn signal lens
9 B0800.4Z 2 WASHER, 8mm I.D., star, zinc
10 B1000.4Z 2 WASHER, 10mm I.D., star, zinc
11 BA0416.1Z 2 WASHER, 1/4 I.D. X 1 O.D., std., zinc
C0108.K 2 U-CLIP, license plate bracket mounting (not illustrated)
12 D0600.2CZ 2 LOCKNUT, M6, nylock hex, zinc
13 D0800.4FZ 2 NUT, M8, thin/jam hex, zinc
14 D1000.4FZ 2 NUT, M10, thin/jam hex, zinc
15 DA0400.10CZ 6 LOCKNUT, 1/4-20, hex, spring lock, zinc
16 M0103.2 2 REFLECTOR, side - red (CAN, JPN)
17 M0673.K 2 TURN SIGNAL STANDOFF, front
18 Y0401B.2U 1 BULB, tail lamp
Y0401C.2 2 SCREW, tail lamp lens (not illustrated)
19 Y0504.K 1 TURN SIGNAL ASM., right front
Y0503.K 1 TURN SIGNAL ASM., left front
20 Y0527.K 1 TURN SIGNAL ASM., right rear
Y0526.K 1 TURN SIGNAL ASM., left rear
21 Y0621.M 1 FLASHER, turn signal
22 YH350.KA 1 WIRE HARNESS, tail section
23 2989Y 2 BOLT, 1/4-20 X 4, hex hd., zinc
24 6568Y 2 WASHER, license plate light mounting - INTERNATIONAL…
25 7524Y 2 LOCKNUT, 1/4-20, hex, nylock, zinc
26 59259-90 1 REFLECTOR (AUS, ENG, EUR) - INTERNATIONAL ONLY
59393-97Y 1 BRACKET, rear reflector (not illustrated) (AUS, ENG, EUR) -…
68177-97Y 1 HOLDER, license plate light (not illustrated) (AUS, ENG, EU…
27 68178-97Y 1 STANDOFF, license plate light (AUS, ENG, EUR) - INTERN…
28 70365-99Y 1 WIRE HARNESS, tail section (AUS, ENG, EUR) - INTERNA…
70407-96Y 1 WIRE HARNESS, license plate light (not illustrated) (AUS, E…
29 BA0409.1Z 2 WASHER, 1/4 I.D. X 9/16 O.D., std., zinc
30 Y0455.C 1 LENS, license plate light - INTERNATIONAL ONLY
31 Y0456.C 2 SCREW, license plate light
32 Y0514.C 1 LIGHT ASM., license plate w/mounting hardware (AUS, EN…
33 Y0514B.C 1 BULB, license plate light (AUS, ENG, EUR) - INTERNATION…

Page 75 of 79
 X1 SSJ2 Lightning (2002) : TANK COVER, FENDER & BODYWORK [38/39]

Page 76 of 79
X1 SSJ2 Lightning (2002) : TANK COVER, FENDER & BODYWORK [38/39]

N. riferi… Numero parte Quantità Descrizione

1 2976Y 2 SCREW, 1/4-20 X 1-1/4, hex socket buttonhd., zinc

2 2977Y 2 SCREW, M6-1.0 X 20mm, hex socket hd.,zinc
3 5808Y 4 SPACER
4 6135Y 2 WASHER, 1/4 X 9/16, nylon
5 7047Y 4 WASHER, No. 8 X 3/8, black nylon
6 9906Y 1 CLAMP, air scoop mounting - front
7 C0161.K 2 WASHER, rubber
11131Y 2 FOAM STRIPS (not illustrated)
8 53773-97Y 1 TRIM, windscreen
58376-96Y 1 TAPE, windscreen bracket, top (not illustrated)
9 59256-84A 2 REFLECTOR, amber
10 62740-99YA 1 CLAMP, air scoop mounting - rear
67145-96Y 1 WIRE FORM (not illustrated)
11 AA0406.11CDBL 8 SCREW, 1/4-20 X 3/4 trusshead torx, blackchromate
12 AA0510.9CBBL 2 SCREW
13 AA0532.3CBBL 2 SCREW, 5/16-18 X 4, hex socket buttonhd., black zinc, Gr.…
14 AA0538.1CZ 1 BOLT, 5/16-18 X 4-3/4, hex hd., zinc
15 AN0806.3CBL 4 SCREW, No. 8-32 X 3/4, hex socket head,zinc
16 B0613.1Z 2 WASHER, 6 mm I.D. X 13 mm O.D., std.,zinc
17 B0816.1BL 4 WASHER
18 BA0409.6BL 8 WASHER, 1/4 I.D. X 9/16 O.D., nylon,black
19 BA0511.2Z 1 WASHER, 5/16 I.D. X 11/16 O.D., hard-ened, zinc
20 C0220.K 2 SPACER, chin fairing - right
C0221.K 2 SPACER, chin fairing - left
C3009.E 1 PAD, protective (not illustrated)
21 DA0400.10CZ 2 LOCKNUT, 1/4-20, hex, spring lock, zinc
22 M0119.8A 1 TRIM, fuel filler opening
M0333.9 1 RUBBER PAD (not illustrated)
23 M0602.0 4 WELL-NUT
24 M0609.01A1 1 BRACKET, fairing chin spoiler
25 M0662.QMAL 1 FENDER, front (sunfire yellow)
M0662.QMAW 1 FENDER, front (arctic white)
M0662.QMW 1 FENDER, front (midnight black)
26 M0681.01A1MAL 1 FAIRING KIT, chin w/C3009.E (sunfire yellow)
M0681.01A1MAW 1 FAIRING KIT, chin w/C3009.E (arctic white)
M0681.01A1MW 1 FAIRING KIT, chin w/C3009.E (midnight black)
M1681.02A1 1 FAIRING KIT, chin w/C3009.E (arctic white)
27 M0683.K 1 BRACKET, air scoop mounting
28 M0705.3 6 WELL-NUT
29 M1600.KAMAL 1 WINDSCREEN KIT w/# 9 & decal (sunfire yellow)
M1600.KAMAW 1 WINDSCREEN KIT w/# 9 & decal (arctic white)
M1600.KAMW 1 WINDSCREEN KIT w/# 9 & decal (midnight black)
M1602.02A1 1 WINDSCREEN KIT w/# 9 & decal (arctic white)
30 M1667.K 1 FAIRING KIT, air scoop - left w/tape
31 N0614.01A1 1 BUSHING, shift lever mounting - inner
32 N0616.01A1 1 BUSHING, shift lever mounting - outer
33 P0317.8 1 WARNING LABEL, fuel fill
34 P1109.KAMAL 1 COVER KIT, fuel tank w/# 26, 34, 11131Y, 61424-96Y & dec…
P1109.KAMAW 1 COVER KIT, fuel tank w/# 26, 34, 11131Y, 61424-96Y & dec…
P1109.KAMW 1 COVER KIT, fuel tank w/# 26, 34, 11131Y, 61424-96Y & dec…
P1119.02A1 1 COVER KIT, fuel tank w/# 26, 34, 11131Y, 61424-96Y & dec…

Page 77 of 79
 X1 SSJ2 Lightning (2002) : TRANSMISSION GEARS [39/39]

Page 78 of 79
X1 SSJ2 Lightning (2002) : TRANSMISSION GEARS [39/39]

N. riferi… Numero parte Quantità Descrizione

1 3675 1 BOLT, 5/16-18 X 1, Torx washer hd., selflocking, Gr. 8

2 6003 6 WASHER, 1-3/16 X 1-3/8 X 5/64
3 8876A 4 BEARING
4 8977 1 BEARING, closed end
5 8996A 1 BEARING, ball
6 11067 7 RETAINING RING
7 11161 1 RETAINING RING
8 12030 1 OIL SEAL
9 35020-89 1 RETAINER, countershaft
10 35022-89A 1 SPACER
11 35034-94 1 GEAR ASM., 5th-mainshaft
12 35051-89 2 BEARING, needle
13 35063-89 1 SPACER
14 35633-94 1 GEAR, 5th-countershaft
15 35640-89 1 MAINSHAFT
16 35641-89 1 COUNTERSHAFT
17 35762-89A 1 GEAR, 1st-mainshaft
18 35763-89A 1 GEAR, 1st-countershaft
19 35771-94 1 GEAR, 3rd-countershaft
20 35772-94 1 GEAR, 3rd-mainshaft
21 35773-94 1 GEAR, 4th-mainshaft
22 35775-94 1 GEAR, 4th-countershaft
23 35796-00 1 GEAR, 2nd-mainshaft
24 35797-00 1 GEAR, 2nd-countershaft
25 37495-91 1 NUT, mainshaft
26 37870-91 1 SPRING WASHER

Page 79 of 79