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    Layered Audit Checklist

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    Navnath Tamhane
    This document provides a checklist for conducting a layered audit of a manufacturing process. The checklist is divided into process elements including communication, workplace organization, set-up, operator certification, control plan, first time quality, measurement systems, containment/rework, and preventive maintenance activities. For each element, auditors check whether requirements are being met (Y/N) and document any needed corrective actions. The layered audit checklist allows a company to systematically evaluate its manufacturing process across multiple elements and ensure compliance.

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    Layered Audit Checklist

    Uploaded by

    Navnath Tamhane
    337 views4 pages
    This document provides a checklist for conducting a layered audit of a manufacturing process. The checklist is divided into process elements including communication, workplace organization, set-up, operator certification, control plan, first time quality, measurement systems, containment/rework, and preventive maintenance activities. For each element, auditors check whether requirements are being met (Y/N) and document any needed corrective actions. The layered audit checklist allows a company to systematically evaluate its manufacturing process across multiple elements and ensure compliance.

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    This document provides a checklist for conducting a layered audit of a manufacturing process. The checklist is divided into process elements including communication, workplace organization, set-up, operator certification, control plan, first time quality, measurement systems, containment/rework, and preventive maintenance activities. For each element, auditors check whether requirements are being met (Y/N) and document any needed corrective actions. The layered audit checklist allows a company to systematically evaluate its manufacturing process across multiple elements and ensure compliance.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    337 views4 pages

    Layered Audit Checklist

    Uploaded by

    Navnath Tamhane
    This document provides a checklist for conducting a layered audit of a manufacturing process. The checklist is divided into process elements including communication, workplace organization, set-up, operator certification, control plan, first time quality, measurement systems, containment/rework, and preventive maintenance activities. For each element, auditors check whether requirements are being met (Y/N) and document any needed corrective actions. The layered audit checklist allows a company to systematically evaluate its manufacturing process across multiple elements and ensure compliance.

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    Download as DOC, PDF, TXT or read online from Scribd
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    Layered Audit Process

    APPENDIX A – LAYERED AUDIT CHECKLIST EXAMPLE

    Date

    Process Element Y N Corrective Action/Comments Corrected

    Communication

    Are employees aware of any recent Formal Customer


    Complaints (FCC’s) / quality issues?

    Workplace Organization & Environment

    Is in-process & outgoing material properly identified

    Is traceability in place where required?

    Is FIFO used?

    Is nonconforming or suspect product identified and placed in a


    designated area?

    Are proper containers used in production, including


    outgoing material?

    Is workplace clean and orderly?

    Set-Up

    Are Visual Aids (required by the Control Plan) available?

    Are Change Over instructions followed?


    Operator Certification/Standardized Work

    Are Operators following standardized work?

    Are Operators certified on the job?

    Control Plan

    Are control plan checks made at the proper frequency, with


    the correct sample size and on the correct form?

    Are product/process checks within specification? If not, are


    reaction plans being followed?

    Are significant process events recorded?

    First Time Quality

    Are alarm limits being used?

    Is a reaction plan available and being followed?

    Measurement Systems

    Are Error Proofing devices, gages and fixtures verified?

    Are all gages (required by the Control Plan) available at the


    workstation? Are the gages numbered, calibrated and
    match the Control Plan?

    Containment/Rework

    Is containment information documented when the product is


    nonconforming?

    Is rework/teardown completed per instructions with proper


    identification?
    P.M. Activities

    Are Preventive Maintenance activities complete to


    schedule?

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