EN ASFC HW Reva
EN ASFC HW Reva
Hardware Manual
ASFC Switch Fuse Controller Unit
for Frame R8i Inverter Modules
ASFC Switch Fuse Controller Unit
Hardware Manual
3AFE68441111 Rev A
EN
EFFECTIVE: 29.10.2004
Table of contents
Table of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Hardware description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ASFC unit overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ASFC Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ASFC Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Charging circuit monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
ASFC LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Connections of the inverter power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Inverter power switch-on sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Inverter power switch-off sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Details of the locking solenoid control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Switch fuse operation when the drive DC bus is not live . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Planning the installation of the ASFC unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cable selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Mounting and removing the ASFC unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Cabling the ASFC unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Table of contents
4
Compatibility
The manual is compatible with the ASFC-01 Switch Fuse Controller Unit.
Safety instructions
Follow all safety instructions delivered with the drive.
• Read the complete safety instructions before you install, commission, or use
the drive. The complete safety instructions are given in ACS800 Multidrive Safety
Instructions (3AFE64760432 [English])
• Read the software function specific warnings and notes before changing the
default settings of the function. For each function, the warnings and notes are
given in the section describing the related user-adjustable parameters.
• Read task specific safety instructions before starting the task. See the section
describing the task.
Related publications
ACS800-104 Inverter Module Hardware Manual (3AFE64809032 [English]).
Inquiries
Address any inquiries about the product to the local ABB representative, quoting the
type code and the serial number of the unit. If the local ABB representative cannot
be contacted, address inquiries to the manufacturing facility.
Hardware description
1 1 5 V Symbol Description
2 A U X 2
X 4
3 G N D X1…X3 Charging circuit connections for Inverter 1, 2 and 3
4 G N D
R A T IN G S
P W R X4 Switch fuse status monitoring
S U P P L Y V O L T A G E (X 5 ) D IS
2 3 0 V , 5 0 /6 0 H z , 4 0 m A S 1 X5 Connection for ASFC power supply, and operating
1 1 5 V , 5 0 /6 0 H z , 8 0 m A E N
S O L E N O ID C O N T R O L U D C voltage for switch fuse locking solenoid
B A R C O D E L A B E L
O U T P U T (X 5 ) 1 1 5 /2 3 0
V A C , M A X 2 A / 3 ,5 s
S T A T
V 1
E X C IT A T IO N V O L T A G E
O U T P U T (X 4 )
IN V 1
X7, X8 Power supply voltage selection
1 5 V D C , M A X 1 0 m A
C H A R G IN G C U R R E N T V 2
M O N IT O R IN G IN P U T S
(X 1 - X 3 ) M A X 1 6 A D C
V1…V6 Fibre optic links to Inverter 1, 2 and 3
O P E R . T E M P E R A T U R E D IS
S 2
M A X + 7 0 ºC
E N S1…S3 Enable switches for charging circuit monitoring
IN V 1
1 IR 1 +
U D C
(Inverter 1, 2 and 3)
S T A T V 3
X 1 2
3 IR 1 - IN V 2 STAT 1…3 Inverter charging status LEDs (3 pcs)
V 4
IN V 2
1 IR 2 + UDC 1…3 Inverter “ready for start” LEDs (3 pcs)
D IS
X 2 2 S 3
E N
3 IR 2 - PWR ASFC power on LED
U D C
IN V 3
S T A T V 5
1 IR 3 +
X 3 2 IN V 3
3 IR 3 - V 6
6 4 7 3 9 6 1 1
Hardware description
6
ASFC Connectors
Connecto Signal Description
r
X1 Charging circuit connection, Inverter 1. Use ABB specified resistors only.
1 IR1+ Inverter 1 (+).
2 NC Not connected
3 IR1- Inverter 1 (-)
X2 Charging circuit connection, Inverter 2. Use ABB specified resistors only.
1 IR2+ Inverter 2 (+).
2 NC Not connected
3 IR2- Inverter 2 (-)
X3 Charging circuit connection, Inverter 3. Use ABB specified resistors only.
1 IR3+ Inverter 3 (+).
2 NC Not connected
3 IR3- Inverter 3 (-)
X4 Switch fuse status monitoring
1 +15 V Excitation voltage for auxiliary contact of switch fuse. Max. 10 mA
2 AUX2 Digital input from auxiliary contact (on/off status of main contacts)
3 GND Ground for control electronics
X5 Power supply input & switch fuse locking solenoid control output
1 L 230 VAC (or 115 VAC)
2 N Neutral
3 PE Protective Earth
4 NC Not connected
5 LSOL 230 VAC control pulse for OESL locking solenoid
6 NSOL Neutral for OESL locking solenoid
V1 INV1 EN Optical transmitter (start enable to Inverter 1)
V2 UDC1 Optical receiver (UDC > 80% acknowledgement from Inverter 1)
V3 INV2 EN Optical transmitter (start enable to Inverter 2)
V4 UDC2 Optical receiver (UDC > 80% acknowledgement from Inverter 2)
V5 INV3 EN Optical transmitter (start enable to Inverter 3)
V6 UDC3 Optical receiver (UDC > 80% acknowledgement from Inverter 3)
Hardware description
7
ASFC Settings
Power supply
The jumper settings at connectors X7 and X8 define the voltage level as follows.
Voltage X7 X8
1 2 3 4 1 2 3 4
230 VAC
115 VAC
Note: The ASFC unit does not control the main contacts of the switch fuse closed
unless at least one of switches S1 to S3 is in enabled position.
Hardware description
8
ASFC LEDs
Name Colour Indication Illuminates when
INV1 STAT Yellow Charging of inverter 1 is Charging monitoring of Inverter 1 is enabled (switch S1 = EN)
in progress, or Inverter 1 and charging current is above 0.7 A.
is not in use
Switch fuse main contacts are open (auxiliary contact
connected to connector X4 is open).
INV1 UDC Green Inverter 1 ready to start Signal UDC1 indicates that DC voltage of Inverter 1 capacitor
bank is above 80% of the nominal and charging monitoring of
Inverter 1 is enabled (switch S1 = EN)
PWR Green ASFC power on Voltage for internal logic (5 V) is present (switch fuse handle is
in on position).
Hardware description
9
No. Description
1 Drive DC bus
2 Switch fuse
2a: primary contacts
- main contacts 1-2 and 3-4
- auxiliary contacts 13-14 to 33-34
2b: secondary contacts
- main contacts 1-2 and 3-4 for charging circuit
- auxiliary contacts 13-14 to 71-72 for charging circuit
2c: solenoid that operates the locking mechanism of the primary contacts
3 Inverter
4 Charging resistors
5 ASFC unit
5
2a 2b
2c
Hardware description
10
1. User turns switch fuse Secondary contacts of switch fuse operate. Locking mechanism
handle to 1 (On) keeps spring operated primary contacts open.
position. Secondary contact 43-44 connects power supply to ASFC unit.
ASFC unit keeps switch fuse solenoid circuit open at this stage.
Secondary contacts 1-2 and 3-4 connect DC bus voltage to inverter
input connectors throughASFC unit and charging resistors R1 and
R2.
“INV1 STAT” and “PWR” LEDs on.
2. Inverter capacitor ASFC unit monitors status of charging by measuring current, and
bank charges. monitoring inverter UDC1 signal through fibre optic link V2.
“INV1 STAT” and “PWR” LEDs on.
3. ASFC unit detects that ASFC unit gives operating voltage (pulse) for solenoid. Solenoid
charging is completed: releases locking mechanism of switch fuse primary contacts.
charging current Primary contacts operate, inverter is connected to drive DC bus.
< 0.7 A and UDC1
Contact 13-14 indicates “switch fuse on” state to ASFC unit.
signal received
(UDC > 80% ASFC unit sends INV1 EN signal to inverter Main Circuit Interface
acknowledgement Board (AINT) enabling inverter start.
from Inverter 1). Contact 21-22 disconnects solenoid control circuit.
“INV UDC” LED on.
1. User turns switch fuse Auxiliary contacts of switch fuse operate. Contact 13-14 indicates
handle to 0 (off) “switch fuse open” state to ASFC unit.
position. ASFC inactivates INV1 EN signal. Inverter 1 stops (if running).
After 5 to 20 ms delay, main contacts 1-2 and 3-4 of switch fuse
open disconnecting inverter from drive DC bus.
Contact 43-44 switches off power supply of ASFC unit.
No LEDs on.
Hardware description
11
Miscellaneous
Hardware description
12
Installation
Placing
Install the ASFC unit in a heated indoor environment. Ensure the temperature meets
the requirement given in chapter Technical data. Also ensure that the ambient
conditions meet the requirements of ACS800-104 inverter modules. See ACS800-
104 Inverter Module Hardware Manual (3AFE64809032 [English].
Do not install the ASFC unit far from the inverters. The fibre optic cable(s) between
the unit and inverter(s) may not exceed four metres in length.
No condensation is allowed. There are connectors that are connected to drive main
circuit potential.
Cable selection
See ACS800-104 Inverter Module Hardware Manual (3AFE64809032 [English]).
Always follow the specification given by ABB. The cables are connected to drive
main circuit potential.
Protect the ASFC unit against accidental contact. There are connectors that are
connected to drive main circuit potential.
Installation
13
Switch fuse kit (switch fuse, …from ABB. See ACS800-104 Inverter Module Hardware Manual (3AFE64809032
charging resistors, ASFC unit [English]).
DC fuses for inverter …from ABB or according to the ABB specification. See ACS800-104 Inverter Module
Hardware Manual (3AFE64809032 [English]).
Charging circuit fuses …from ABB or according to the ABB specification. See ACS800-104 Inverter Module
Hardware Manual (3AFE64809032 [English]).
Pair of fibre optic cables for …from ABB or according to the ABB specification. See chapter Technical data or
ASFC – inverter connection ACS800 Multidrive modules Product Reference ((3AFE64813340 [English]).
Main DC supply cables/ … according to the ABB specification. See ACS800-104 Inverter Module Hardware
busbars Manual (3AFE64809032 [English]).
Charging circuit cables, … from any source according to the ABB specification. See ACS800-104 Inverter
ASFC power supply cables, Module Hardware Manual (3AFE64809032 [English]). Always follow the
switch fuse cables specification given by ABB. The cables are connected to drive main circuit.
Mounting Removing
2 3
Installation
14
Technical data
Power supply input (X5) Operating voltage 230 VAC +10/-15%, 50/60 Hz or 115 VAC +10/-15%, 50/60 Hz
Current consumption 40/80 mA typical (230/115 VAC)
Protection by Microfuse 2.5 A, slow
6-position detachable screw terminal block, wire size max. 2.5 mm 2 (Wieland 8142)
Solenoid control output (X5) Control voltage 115 or 230 VAC, +10/-15%
Control current max. 2 A for 3.5 s or max. 4 A for 20 ms
Protection by Microfuse 2.5 A, slow (common with power supply input)
6-position detachable screw terminal block, wire size max. 2.5 mm 2 (Wieland 8142)
OESL feedback input (X4) Excitation voltage output 15 VDC max. 10 mA
4-position detachable screw terminal block, wire size max. 2.5 mm 2 (Wieland 8142)
Charging current monitoring Max. nominal input voltage of the drive: 690 VAC (IEC), 600 VAC (UL)
(X1…X3) Max. charging current 16 ADC
3-position detachable screw terminal block, wire size max. 2.5 mm 2 (Wieland 8142)
Optical links (V1…V6) Agilent Technologies Versatile Link series 5 MBd optical transmitters & receivers
Transmitter current 10 mA
Max. optical cable (POF) length 4 m
Standards applied Safety requirements: EN 50178 Electronic equipment for use in power installations
IEC 61800-5-1 Semiconductor power converters for adjustable frequency drive
systems
UL 508 C Industrial Control Equipment
EMC emission: EN 6100-6-4 (IEC 61000-6-4) Emission for industrial environment
EMC immunity: EN 61000-6-2 (IEC 61000-6-2) Immunity for industrial environment
Operating temperature Free air circulation: +0...+50 °C
Forced convection cooling: Max. +70 °C, min. air flow 2 m/s
Dimensions (L × W × D) 247 × 77 × 66 mm
Mounting On 7.5 × 35 mm mounting rail (EN50022), vertical or horizontal
Other features UL approved (UL listed according to UL 508 C)
Conformal coating as standard
Technical data
15
Dimensions
7 7
6 5 .5
F 1
1
X 7 X 8
2
3
1 L 2 3 0 V 1 1 5 V
4
2 N
5
3 P E
X 5
6
4
5 L S O L
6 N S O L
A S F C -0 1 C
R E L A Y
S W IT C H F U S E C O N T R O L L E R
T O B E U S E D W IT H
A B B D R IV E S O N L Y .
M A X IM U M R A T E D
S Y S T E M V O L T A G E
U L : 6 0 0 V A C
IE C : 6 9 0 V A C
1 1 5 V
1
2 A U X 2
X 4
2
3 G N D
3
4 G N D
4
P W R
R A T IN G S
S U P P L Y V O L T A G E (X 5 ) D IS 2 4 7
2 3 0 V , 5 0 /6 0 H z , 4 0 m A S 1
1 1 5 V , 5 0 /6 0 H z , 8 0 m A E N
S O L E N O ID C O N T R O L U D C
B A R C O D E L A B E L
O U T P U T (X 5 ) 1 1 5 /2 3 0
V A C , M A X 2 A / 3 ,5 s
S T A T
E X C IT A T IO N V O L T A G E V 1
O U T P U T (X 4 )
1 5 V D C , M A X 1 0 m A IN V 1
C H A R G IN G C U R R E N T V 2
M O N IT O R IN G IN P U T S
(X 1 - X 3 ) M A X 1 6 A D C
O P E R . T E M P E R A T U R E D IS
M A X + 7 0 ºC S 2
E N
IN V 1
U D C
1
1 IR 1 +
S T A T V 3
X 1
2
2
IN V 2
3
3 IR 1 -
V 4
IN V 2
1 IR 2 +
1
D IS
X 2 2 S 3
2
E N
3 IR 2 -
3
U D C
IN V 3
S T A T V 5
1 IR 3 +
IN V 3
1
X 3 2
V 6
2
3 IR 3 -
3
6 4 7 3 9 6 1 1
Dimensions
3AFE68441111 Rev A / EN
EFFECTIVE: 29.10.2004