Alarmes CTV
Alarmes CTV
Alarmes CTV
SINUMERIK 840D/840Di/810D
User Documentation
Alarms 1
Glossary / 2
Abbreviations
SINUMERIK 840D/840Di/810D
Diagnostics Guide
Valid for
09.01 Edition
SINUMERIK® Documentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the "Remarks" columns.
Trademarks
SIMATIC, SIMATIC HMI, SIMATIC NET, SIROTEC, SINUMERIK and SIMODRIVE are
trademarks of Siemens. Other product names used in this documentation may be trademarks
which, if used by third parties, could infringe the rights of their owners.
Further information is available on the Internet under: Other functions not described in this documentation might be executable in the
http://www.ad.siemens.de/sinumerik control. This does not, however, represent an obligation to supply such functions
with a new control or when servicing.
This publication was produced with WinWord V 8.0
and Designer V 7.0. We have checked that the contents of this publication agree with the hardware
The reproduction, transmission or use of this document or its contents is not and software described herein. Nevertheless, differences might exist and
permitted without express written authority. Offenders will be liable for damages. therefore we cannot guarantee that they are completely identical. The information
All rights, including rights created by patent grant or registration of a utility given in this publication is reviewed at regular intervals and any corrections that
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improvement are welcome at all times.
© Siemens AG 1995-2001. All Rights Reserved.
Subject to changes without prior notice.
Preface
Structure of the The SINUMERIK documentation is divided up into 3 levels:
documentation
• General documentation
• User documentation
• Manufacturer/Service documentation
Scope This manual describes the alarms from the NC kernel (NCK) area, the PLC and
the SIMODRIVE 611D drive.
Other alarms can occur from the MMC (Man-Machine Communication) areas.
They are displayed on the operator panel in the form of self-explanatory text.
They are documented in the section on MMC messages.
For special situations in conjunction with the integrated PLC, please refer to
the SIMATIC S7-300 documentation.
Indication of software The software versions indicated in this documentation refer to the SINUMERIK
version 840D control; the software version valid in parallel for the SINUMERIK 810D (if
the function is released, see /BU/, Catalog NC 60) is not indicated explicitly.
The following applies:
Export version The following functions are not included in the export version:
Sorting The alarms are sorted in the Diagnostics Guide by ascending alarm number.
There are gaps in the sequence.
Structure of the Each alarm consists of an alarm number and alarm text. There are four
alarm descriptions description categories:
• Definition
• Reaction
1. NC not ready
2. Mode group not ready
3. Channel not ready
4. Interpreter Stop
5. NC Start disable
6. NC Stop on alarm
7. NC Stop on alarm at block end
8. Interface signals are set
9. Reference points not reached
10. NC switches to follow-up mode
11. Correction block
12. Correction block is reorganized
13. Alarm display
• Remedy
• Program continuation
Safety
Danger
Please check the situation at the system very carefully on the basis of the
description of the alarms that have occurred. Eliminate the causes for the
occurrence of the alarms and acknowledge in the manner indicated.
Otherwise, the machine, workpiece, stored settings and possibly your health
are at risk.
Action list The actions described in the alarm texts ("Action %---") are explained in detail
in the table in Section 1.6 Action list.
Symbols
! Important
Appears in the documentation wherever an important fact has to be taken
into account.
Warning notes The following warning notes with varying degrees of severity are used in the
documentation:
!
Danger
Indicates an imminently hazardous situation which, if not avoided, will result
in death or serious injury or in substantial property damage.
!
Warning
Indicates a potentially hazardous situation which, if not avoided, could result
in death or serious injury or in substantial property damage.
!
Caution
Used with the safety alert symbol indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate injury or in property
damage.
Caution
Used without safety alert symbol indicates a potentially hazardous situation
which, if not avoided, may result in property damage.
Notice
Used without the safety alert symbol indicates a potential situation which, if
not avoided, may result in an undesirable result or state.
Contents
Alarms 1-11
1.1 Overview of system error alarms............................................................................1-11
These system error alarms are not described in detail. If such a system
error occurs, please contact the following address
• indicating the alarm number,
• the alarm text
• and the appropriate internal system error number
System error %1
1000
Definition %1 = System error number
With this alarm, internal alarm states are displayed that, in conjunction with the
transferred error number, provide information on the cause and location of the
error.
Reaction Alarm display.
Interface signals are set.
NC not ready.
Mode group not ready.
NC Start disable.
NC Stop on alarm.
Remedy Make a note of the error text and contact Siemens AG A&D MC, Hotline
(Phone/Fax:
SIEMENS AG, A&D MC, System Support
Hotline
Phone 0180 / 5050 -222 (Germany)
Fax 09131 / 98 -2176
Phone +49-180 / 5050 -222 (International)
Fax +49-9131 / 98 -2176
Program continuation Switch control OFF - ON.
System error %1
1001
Definition %1 = System error number
With this alarm, internal alarm states are displayed that, in conjunction with the
transferred error number, provide information on the cause and location of the
error.
Reaction Alarm display.
Interface signals are set.
Mode group not ready.
Channel not ready.
Remedy Make a note of the error text and contact Siemens AG, A&D MC, Hotline
(Phone: see page 11 or alarm 1000)
Program continuation Press the Reset key to clear the alarm in all channels of this mode group.
System error %1
1002
Definition %1 = System error number
With this alarm, internal alarm states are displayed that, in conjunction with the
transferred error number, provide information on the cause and location of the
error.
Reaction Alarm display.
Remedy Make a note of the error text and contact Siemens AG, A&D MC, Hotline
(Phone: see page 11 or alarm 1000)
Program continuation Clear the alarm with the Delete key. No further operator action necessary.
Remedy Make a note of the error text and contact Siemens AG, A&D MC, Hotline
(Phone: see page 11 or alarm 1000)
Program continuation Clear the alarm with the RESET key. Restart part program.
No valid firmware
1100
Definition No memory card or memory card without valid firmware (license) inserted.
Reaction Alarm display.
Remedy Make a note of the error text and contact Siemens AG, A&D MC, Hotline
(Phone: see page 11 or alarm 1000)
Program continuation Switch control OFF - ON.
Emergency stop
3000
Definition The EMERGENCY STOP request is applied to the NCK/PLC interface (DB 10,
DBX 56.1).
Reaction NC Start disable.
NC not ready
Mode groups not ready.
Alarm reaction not delayed.
NC Stop on alarm.
Alarm display.
Interface signals are set.
Channel %1 axis %2 defined for more than one channel via machine
4001 data %3
Definition %1 = Channel number
%2 = Index: Machine axis number
%3 = String: Machine data identifier
In the channel-specific MD: 20070 AXCONF_MACHAX_USED [CHn, AXm]=x
(n ... channel number, m ... channel axis number, x ... machine axis number)
several channels have been assigned to one machine axis without having
defined a master channel for this axis.
There is usually not much point in assigning a machine axis to several
channels. In exceptional cases, multiple assignment can be performed if a
master channel is defined for this axis. The channel assignment can be
performed in accordance with the machining requirements in the NC part
program by means of a keyword (yet to be defined in later product versions).
Reaction Alarm display.
Interface signals are set.
Mode group not ready.
Channel not ready.
NC Start disable.
NC Stop on alarm.
AXCONF_GEOAX_ASSIGN_TAB AXCONF_MACHAX_USED
(includes channel axis no. k) (includes machine axis no. m)
Geometry 1st 2nd Channel axis 1st 2nd
axis index channel channel index channel channel
0 1 1 0 1 4
1 2 0 1 2 5
2 3 3 2 3 6
3 7 0
4 8 0
5 0 0
6 0 0
7 0 0
Assignment of geometry axes to channel axes
Reaction Alarm display.
Interface signals are set.
Mode group not ready.
Channel not ready.
NC Start disable.
NC Stop on alarm.
Remedy Please inform the authorized personnel/service department.
Check and correct either
$MC_GEOAX_ASSIGN_TAB
$MC_TRAFO_AXES_IN_X
$MC_TRAFO_GEOAX_ASSIGN_TAB_X
$MC_FGROUP_DEFAULT_AXES
and/or $MC_AXCONF_MACHAX_USED.
Program continuation Switch control OFF - ON.
Example:
=========
CHANDATA(2)
$MC_AXCONF_MACHAX_USED[0] = 7
$MC_AXCONF_MACHAX_USED[1] = 8
$MC_AXCONF_MACHAX_USED[2] = 0
$MC_AXCONF_MACHAX_USED[3] = 3
$MC_AXCONF_MACHAX_USED[4] = 2
$MC_AXCONF_MACHAX_USED[5] = 0
$MC_AXCONF_MACHAX_USED[6] = 1
$MC_AXCONF_MACHAX_USED[7] = 0
Axis container %3 switch not allowed: ext. zero offset active channel %1
4022 axis %2
Definition %1 = Channel
%2 = Axis/spindle
%3 = Axis container number
The axis container switch enable cannot be given because an external zero
offset is active.
Reaction Alarm display.
Interface signals are set.
Interpreter stop.
NC Start disable.
NC Stop on alarm.
Remedy The program must be canceled with Reset and the zero offset deselected
before activating the axis container switch.
Program continuation Clear the alarm with the Reset key.
Remedy Program must be canceled with Reset and the program sequences (NCUs,
channels) must be synchronized such that only one axis container switch is
active at a time.
Program continuation Clear the alarm with the RESET key.
Machine data %1[%2], link axis NC%3_AX%4 not used by any channel
4026
Definition %1 = String: MD identifier
%2 = Index: MD array index
%3 = NCU number
%4 = Machine axis number
The link axis is not referenced by any channel.
Reaction Alarm display.
Interface signals are set.
Channel not ready.
NC Start disable.
NC Stop on alarm.
Remedy Correct and complete the logical axis assignments.
Check machine data MC_AXCONF_MACHAX_USED and
MN_AXCONF_LOGIC_MACHAX_TAB
Program continuation Clear the alarm with the RESET key.
Attention, the axial MDs of the axes in the axis containers were matched
4028
Definition Message to the user indicating that the machine data of the axes in the axis
containers were matched.
Reaction Alarm display.
Remedy None
Program continuation Clear the alarm with the RESET key.
Attention: The axial MDs in axis container %1 will be matched on the next
4029 power-up
Definition %1 = Axis container number
Message to the user indicating that the machine data of the axes in the axis
container will be matched on the next power-up. An axis container allows axes
to be exchanged between channels and NCUs.
To ensure that no conflicts arise, the axes within the same axis container must
have a similar behavior.
The first axis in the axis container determines which machine data have to be
the same for the other axes in the axes container.
Reaction Alarm display.
Remedy None
Program continuation Clear the alarm with the Delete key. No further operator action necessary.
Channel %1 link axis %2 defined for more than one channel in machine
4031 data %3
Definition %1 = Channel number
%2 = Index: Axis number for logical axis assignment
%3 = String: Machine data identifier
Only occurs with the NCU link system.
The specified axis was defined several times or in several channels in machine
data $MC_AXCONF_MACHAX_USED. If an axis is to be defined in several
channels, a master channel must be assigned to the axis with the axial
machine data $MA_AXCONF_ASSIGN_MASTER_CHAN.
This error can only occur with an NCU link axis.
The cause of a definition error can also be an NCU link communication failure.
The link communication failure must be indicated separately by further alarms.
Reaction Alarm display.
Interface signals are set.
NC Stop on alarm.
NC not ready.
NC Start disable.
Remedy Correct machine data $MC_AXCONF_MACHAX_USED or assign master
channel.
If a link communication failure has occurred, the causes of the error must first
be remedied.
Program continuation Switch control OFF - ON.
Buffered memory was restored from backup medium (possible data loss!)
4065
Definition Only occurs with PC-NC.
A possible data integrity error was detected in the buffered memory during
power-up.
The buffered memory was initialized with the last backup copy. Changes in the
buffered memory, which have been made since the last backup copy update,
have been lost.
Backup copies of the buffered memory are updated (on hard disk) every time
the control is shut down normally.
!! Only for 802D:
The reason for this procedure is that the backup time is exceeded.
Make sure that the required operating time of the control corresponds to the
specifications in your Installation & Start-up Guide.
The current backup copy of the buffered memory has been created by the last
internal data backup via the "Save data" softkey on the HMI.
Reaction Alarm display.
Interface signals are set.
NC not ready.
NC Start disable.
Remedy Start the control again.
Program continuation Switch control OFF - ON.
The position controller cycle time can be set in the following steps:
• up to 4 ms → 125 µs step
• up to 8 ms → 250 µs step
• up to 16 ms → 0.5 ms step
• up to 32 ms → 1 ms step
Reaction Alarm display.
Remedy No remedial measures are required. The alarm display can be canceled with
Reset.
Program continuation Switch control OFF - ON.
- M0 to M5,
M17,M30,
M19, M40 to M45,
M function for selecting spindle/axis mode according to
$MC_SPIND_RIGID_TAPPING_M_NR (default: M70),
M functions for nibbling/punching as configured in
$MC_NIBBLE_PUNCH_CODE if activated by
$MC_PUNCHNIB_ACTIVATION.
Also M96 to M99 for applied external language
($MN_MM_EXTERN_LANGUAGE).
The machine data $MN_M_NO_FCT_CYCLE_PAR contains an invalid array
index of $MN_M_NO_FCT_CYCLE[n]. Currently, the value 0 to 9 are allowed.
The machine data affected is reset to the default value -1. The function is thus
deactivated.
Reaction Alarm display.
Interface signals are set.
Mode group not ready.
Channel not ready.
NC Start disable.
NC Stop on alarm.
Remedy Configure an M function which is not used by the system in machine data
$MN_M_NO_FCT_CYCLE[n] or an allowed array index in machine data
$MN_M_NO_FCT_CYCLE_PAR.
Program continuation Switch control OFF - ON.
Machine data %1 and %2 both assign the same NCK output byte no. %3
4275
Definition %1 = String: MD identifier
%2 = String: MD identifier
%3 = No. of output
The specified machine data assign two NC functions to the same digital/analog
output.
Reaction Alarm display.
Interface signals are set.
NC not ready.
Mode group not ready.
NC Start disable.
NC Stop on alarm.
Remedy Please inform the authorized personnel/service department.
Correct the machine data.
Program continuation Switch control OFF - ON.
Example:
Two orientation transformations are allowed. The machine data contains e.g.:
TRAFO_TYPE_1 = 16 ; 1st orientation transformation
TRAFO_TYPE_2 = 33 ; 2nd orientation transformation
TRAFO_TYPE_3 = 256 ; 1st transmit transformation
TRAFO_TYPE_4 = 20 ; 3rd orientation transformation ==> This entry
triggers alarm
Reaction Alarm display.
Interface signals are set.
NC Stop on alarm at block end.
Interpreter stop
Remedy Enter valid machine data.
Program continuation Clear the alarm with the RESET key. Restart part program.
Channel %1 tool not changed. No empty location for tool %2 Duplo no. %3
6401 on magazine %4
Definition %1 = Channel ID
%2 = String (identifier)
%3 = Duplo number
%4 = Magazine number
The tool cannot be moved into the selected tool magazine. There is no
appropriate location for this tool. A suitable location is mainly determined by
the status. The status must indicate that this location is free, not disabled, not
reserved and not co-occupied by a tool that is too large.
Furthermore, it is important that the type of tool matches the type of any
magazine location that may be free. (If, for example, all magazine locations are
of the 'B' type and these are all free and the tool is of type 'A', then this tool
cannot be put into this magazine).
Reaction Alarm display.
Interface signals are set.
NC Start disable.
NC Stop on alarm.
Remedy - Check whether the magazine data are correctly defined.
- Check whether there is still room in the magazine to add another tool;
there may not be due to operating procedures.
- Check whether a location type hierarchy is defined and whether it, for
example, does not allow insertion of a type 'A' tool in a free location with
type 'B'.
Program continuation Clear the alarm with the RESET key. Restart part program.
Example:
Parameter 4 of the alarm message is 10.
It is not defined whether a buffer location for
asynchronous tool motion must be reserved.
In the example, the parameter is ignored by the NCK.
Further possible causes for the alarm:
The tool change defined by the command is not possible. The magazine
location specified in the invalid parameter does not exist in the magazine.
rd
The 3 parameter - error identification - gives a more detailed description of the
alarm.
Meanings:
0 = not defined
1 = status not allowed or undefined status received by PLC
2 = source and/or target magazine no./location no. unknown
3 = not defined
4 = target magazine no. and/or location no. in tool motion command
not end target
5 = not defined
6 = source and/or target magazine no./location no. unknown during
tool change
7 = PLC comm. with inconsistent data:
either inconsistent magazine addresses in VDI or NCK command
unequal to PLC acknowledgement or both
8 = not defined
9 = not defined
10 = it is not defined whether a buffer location for asynchronous tool
motion must be reserved.
Reaction Alarm display.
Interface signals are set.
NC Start disable.
NC Stop on alarm.
Remedy Please inform the authorized personnel/service department.
Erroneous PLC_communication: Correct the PLC program.
Program continuation Clear the alarm with the RESET key. Restart part program.
Tool monitoring:
This message informs that the specified D offset has reached its prewarning
limit for a time-, quantity- or wear-monitored tool. If possible, the D number is
displayed; if not, value 0 is assigned to the 4th parameter.
If the function additive offset is being used, additive offset monitoring may be
active instead of tool wear monitoring.
The actual type of tool monitoring is a tool property (see $TC_TP9).
If replacement tools are not being used, the duplo number specified has no
meaning.
The alarm originates during NC program execution.
Reaction Alarm display.
Interface signals are set.
Remedy For information only. The user must decide what to do.
Program continuation Clear the alarm with the Delete key. No further operator action necessary.
TO unit %1 tool %2 with tool edge no. %3 has reached tool monitor
6415 warning limit
Definition %1 = TO unit
%2 = Tool identifier
%3 = Tool edge number.
This is an indication that at least one tool edge of the time or quantity-
monitored tool has reached its prewarning limit. The alarm was triggered via
the operator panel interface (mmc, plc). The channel context is not defined.
That is why the TO unit is indicated.
Reaction Alarm display.
Interface signals are set.
Remedy For information only. The user must decide what to do.
Program continuation Clear the alarm with the Delete key. No further operator action necessary.
Channel %1 tool %2 with tool edge no. %3 has reached tool monitor
6416 warning limit
Definition %1 = Channel number.
%2 = Tool identifier.
%3 = Tool edge number.
This is an indication that at least one tool edge of the time or quantity-
monitored tool has reached its prewarning limit. The limit was detected in the
channel context.
The alarm was caused during NC program execution.
Reaction Alarm display.
Interface signals are set.
Remedy For information only. The user must decide what to do.
Program continuation Clear the alarm with the Delete key. No further operator action necessary.
TO unit %1 tool %2 with tool edge no. %3 has reached tool monitoring
6417 limit
Definition %1 = TO unit
%2 = Tool identifier
%3 = Tool edge number.
This is an indication that at least one tool edge of the time or quantity-
monitored tool has reached its monitoring limit. The alarm was triggered via the
operator panel interface (mmc, plc). The channel context is not defined.
That is why the TO unit is indicated.
Reaction Alarm display.
Interface signals are set.
Remedy For information only. The user must decide what to do.
Program continuation Clear the alarm with the Delete key. No further operator action necessary.
Channel %1 tool %2 with tool edge no. %3 has reached tool monitoring
6418 limit
Definition %1 = Channel number
%2 = Tool identifier
%3 = Tool number
This is an indication that at least one tool edge of the time or quantity-
monitored tool has reached its monitoring limit. The limit was detected in the
channel context.
The alarm was caused during NC program execution.
Reaction Alarm display.
Interface signals are set.
Remedy For information only. The user must decide what to do.
Program continuation Clear the alarm with the Delete key. No further operator action necessary.
Channel %1 tool not moved. Empty location for tool %2 Duplo no. %3 on
6421 magazine %4 not available
Definition %1 = Channel ID
%2 = String (identifier)
%3 = Duplo number
%4 = Magazine number
The desired tool motion command - triggered from the MMC or PLC - is not
possible.
The tool cannot be moved into the specified tool magazine.
There is no appropriate location for this tool.
Reaction Alarm display.
Interface signals are set.
NC Start disable.
Remedy - Check whether the magazine data are correctly defined (for example, the
magazine must not be disabled).
- Check whether the tool data are correctly defined (for example, the tool
location type must match the location types allowed in the magazine).
- Check whether there is still room in the magazine to add another tool;
there may not be due to operating procedures.
- Check whether a location type hierarchy is defined and whether it, for
example, does not allow insertion of a type 'A' tool in a free location with
type 'B'.
Program continuation Clear the alarm with the Delete key. No further operator action necessary.
A movement request was issued to put the tool in a location which does not
satisfy the prerequisites for filling.
The following causes for the error are possible:
- Location is blocked or not free!
- Tool type does not match location type!
- Tool possibly too large, adjacent locations are not free!
- If a tool is to be loaded or unloaded, the load/unload position must be of
'load location' type.
- If a tool is to be loaded or unloaded, is the magazine in question linked
to the load/unload location?
See $TC_MDP1, $TC_MDP2.
Reaction Alarm display.
Interface signals are set.
NC Start disable.
Remedy - Check whether the magazine data are correctly defined.
- Check whether there is still room in the magazine to add another tool;
there may not be due to operating procedures.
- Check whether a location type hierarchy is defined and whether it, for
example, does not allow insertion of a type 'A' tool in a free location with
type 'B'.
- Check whether the magazine in question is linked to the load/unload location
or whether a distance has been defined.
- Check whether the load/unload position is of 'load location' type.
See also $TC_MPP1.
Program continuation Clear the alarm with the Delete key. No further operator action necessary.
NC memory is full
6500
Definition The file system (part of the NC memory) of the NC is full. The job cannot be
executed, e.g. too many part programs loaded.
Note:
During initial start-up, this can concern files from the NC file system, e.g. drive
data, MMC files, FIFO files, NC programs, ...
NC memory is full
6570
Definition The DRAM card file system of the NCK is full. The task cannot be executed.
Too many system files were created in the DRAM.
Reaction Alarm display.
Remedy Start fewer "execute from external" processes.
Program continuation Clear the alarm with the Delete key. No further operator action necessary.
Cycles from the passive file system cannot be saved on the NC card
6691
Definition There is not enough space on the NC card that the directories specified in the
$PCMCIA_FUNKTION_MASK can be saved. It is possible that cycles are lost
during the next booting.
Reaction Alarm display.
Remedy Delete data on the NC card or delete cycles not required.
Program continuation Clear the alarm with the Delete key. No further operator action necessary.
Cycle %1 lost
6692
Definition %1 = Name of cycle
A cycle has been changed and due to a power failure, the backup on the PC
card could not be terminated properly. The cycle is lost.
Reaction Alarm display.
Interface signals are set.
NC not ready.
NC Start disable.
Remedy Import the cycle again.
Program continuation Switch control OFF - ON.
File %1 lost
6693
Definition %1 = Name of file
Due to a power failure, a file change could not be terminated properly. The file
is lost.
Reaction Alarm display.
Interface signals are set.
NC not ready
NC Start disable.
You entered a license key three times. Power On required before next try.
8082
Definition %1 = Number of non-licensed options
The license key can be entered three times max (correctly or incorrectly).
Reaction Alarm display.
Remedy Execute NCK Power On and enter the license key (correctly).
Program continuation Clear the alarm with the Delete key. No further operator action necessary.
[up to SW 3.x only] mode group %2 channel %1 program stop does not
10231 permit mode change
Definition %1 = Channel number
%2 = Mode group number
While in the "program stopped" status (interface signal DB 21 - 28, DBX 35.2,
triggered by an NC Stop), it is only possible to change back to continuous
program operation (by means of an NC Start).
Reaction Alarm display.
Remedy You can change the mode via the "program aborted" status (interface signal
DB 21 - 28, DBX 35.4) - triggered by a "reset".
Program continuation Clear the alarm with the Delete key. No further operator action necessary.
[up to SW 3.x only] mode group %2 channel %1 does not permit mode
10232 change
Definition %1 = Channel number
%2 = Mode group number
It is not possible to change to the desired mode. You can only perform the
mode change in the "reset" state.
Reaction Alarm display.
Remedy You can change the mode by pressing the Reset key and repeating the mode
change.
Program continuation Clear the alarm with the Delete key. No further operator action necessary.
[up to SW 3.x only] channel %1: mode group %2 cannot change mode
10243
Definition %1 = Channel number
%2 = Mode group number
The requested mode change cannot be executed because NC functions are
still running in the other channel, e.g. an NC program is running.
Reaction Alarm display.
Remedy You can change the mode by pressing the RESET key and repeating the mode
selection.
Program continuation Clear the alarm with the Delete key. No further operator action necessary.
[up to SW 3.x only] mode group %2 channel %1: mode change command
10249 canceled
Definition %1 = Channel number
%2 = Mode group number
An error occurred while a mode change command was active, with the result
that the sequence could not be continued.
Reaction Alarm display.
Interface signals are set.
NC Start disable.
Mode group not ready.
Channel not ready.
Remedy Press RESET and select the mode again.
Program continuation Press the RESET key to clear the alarm in all channels of this mode group.
The workpiece-related NCK protection zone has been reached with the
specified axis.
Note that another tool-related protection zone is still active. The workpiece-
related protection zone can be traversed when the PLC has issued an enable
signal.
Reaction Alarm display.
Interface signals are set.
NC Stop on alarm.
Remedy Please inform the authorized personnel/service department.
Protection zone can be traversed after enable signal from the PLC
Program continuation Alarm display showing cause of alarm disappears. No further operator action
necessary.
Program continuation Clear the alarm with NC Start and continue the program.
Channel %1 block %2: do not activate tool radius compensation via KONT
10755 at the current starting point
Definition %1 = Channel number
%2 = Block number, label
When activating the cutter radius compensation with KONT the starting point
of the approach block is within the compensation circle and therefore already
violates the contour.
If the cutter radius compensation is selected with G41/G42, the approach
behavior (NORM or KONT) determines the compensation movement if the
present actual position is behind the contour. With KONT, a circle is drawn
with the cutter radius around the programmed initial point (= end point of the
approach block). The tangent that passes through the current actual position
and does not violate the contour is the approach movement.
If the start point is within the compensation circle around the target point, no
tangent passes through this point.
Reaction Alarm display.
Interface signals are set.
Correction block is reorganized.
NC Start disable.
NC Stop on alarm at block end.
Remedy Place selection of the CRC such that the starting point of the approach
movements comes to rest outside of the correction circle around the target
point (programmed traversing movements > compensation radius). The
following options are available:
• Selection in the previous block
• Insert intermediate block
• Select approach behavior NORM
Program continuation Clear the alarm with NC Start and continue the program.
Channel %1 block %2: tool radius compensation via KONT not possible at
10756 the programmed end point
Definition %1 = Channel number
%2 = Block number, label
On deselection of the cutter radius compensation, the programmed end point
is within the compensation circle. If this point were in fact to be approached
without compensation, a contour would be violated.
If the cutter radius compensation is deselected via G40, the approach behavior
(NORM or KONT) determines the compensation movement if the programmed
end point is behind the contour. With KONT, a circle is drawn with the cutter
radius about the last point at which the compensation is still active. The
tangent passing through the programmed end position and not violating the
contour is the retraction movement.
If the start point is within the compensation circle around the target point, no
tangent passes through this point.
Reaction Alarm display.
Interface signals are set.
Correction block is reorganized.
NC Start disable.
NC Stop on alarm at block end.
Remedy Place deselection of the CRC such that the programmed end point comes to
rest outside the compensation circle around the last active compensation point.
The following options are available:
• Deselection in the next block
• Insert intermediate block
• Select retract behavior NORM
Program continuation Clear the alarm with NC Start and continue the program.
Channel %1 block %2: do not change the compensation plane while tool
10757 radius compensation is active
Definition %1 = Channel number
%2 = Block number, label
In order to change the compensation plane (G17, G18 or G19) it is first
necessary to deselect the cutter radius compensation with G40.
Reaction Alarm display.
Interface signals are set.
Correction block is reorganized.
NC Start disable.
NC Stop on alarm at block end.
Remedy Insert an intermediate block with compensation deselection in the part
program. After plane change, the cutter radius compensation must be selected
in an approach block with linear interpolation.
Program continuation Clear the alarm with NC Start and continue the program.
Channel %1 block %2 tool radius compensation for ellipse with more than
10761 one revolution not possible
Definition %1 = Channel number
%2 = Block number, label
When machining the inside of an ellipse, in parts of the ellipse the curvature
radii are larger than or smaller than the cutter radius compensation.
In ellipses, in this case the block would be split up into 4 subblocks with
curvature radii that are larger than and smaller than the compensation radius.
Over several revolutions, there would be a tremendous increase in the amount
of calculation required by the unlimited number of resulting subblocks, and
therefore this situation is rejected by the error message.
If compensation is possible everywhere or nowhere on the ellipse, then ellipses
are also permissible that cover more than one full revolution.
Reaction Alarm display.
Interface signals are set.
Correction block is reorganized.
NC Start disable.
NC Stop on alarm at block end.
Remedy Use cutter with smaller radius, or program motion block on blocks with no more
than one revolution.
Program continuation Clear the alarm with NC Start and continue the program.
Program continuation Clear the alarm with NC Start and continue the program.
Program continuation Clear the alarm with NC Start and continue the program.
Program continuation Clear the alarm with NC Start and continue the program.
Program continuation Clear the alarm with NC Start and continue the program.
It is not possible to program axis links for the leading axes and following axis
programmed in CTABDEF.
Remedy Press the NC Stop key and select the function "Correction block" with the
softkey PROGRAM CORRECT. The correction pointer positions on the
incorrect block.
Program continuation Clear the alarm with NC Start and continue the program.
Example 1:
N10 IF GOTOF ... ; the condition for the jump is missing!
Example 2:
N10 DEF INT VARI=5
N11 X VARI ; the operation is missing for the X
and VARI variables
Reaction Alarm display.
Interface signals are set.
Correction block.
Remedy Press the NC Stop key and select the function "Correction block" with the
softkey PROGRAM CORRECT. The correction pointer positions on the
incorrect block.
Analyze the block and correct it in accordance with the syntax rules given in
the Programming Guide.
Program continuation Clear the alarm with NC Start and continue the program.
It can be programmed via Euler angles (A1, B1, C1), normal vector
components (A2, B2, C2), direction vectors (A3, B3, C3) or the axis end
values. If the tool orientation is programmed in conjunction with the functions:
G04 (dwell time),
G33 (thread cutting with constant lead),
G74 (approach reference points) or
REPOSL, REPOSQ, REPOSH (repositioning)
then an alarm is issued with Euler angles, direction vectors and normal vector
components.
Reaction Alarm display.
Interface signals are set.
Correction block.
Remedy Press the NC Stop key and select the function "Correction block" with the
softkey PROGRAM CORRECT. The correction pointer positions on the
incorrect block.
Program tool orientation with the axis end values or use a separate block for
this.
Program continuation Clear the alarm with NC Start and continue the program.
Example 2:
Value assignment
N10 DEF AXIS DRILL
N11 DEF INT OTTO
:
N50 OTTO = DRILL
Reaction Alarm display.
Interface signals are set.
Correction block.
Remedy Press the NC Stop key and select the function "Correction block" with the
softkey PROGRAM CORRECT. The correction pointer positions on the
incorrect block.
Alter the definition of the variables used such that the required operations can
be executed.
Program continuation Clear the alarm with NC Start and continue the program.
Remedy The symbol already known to data management is displayed. This symbol
must be looked for in the definition part of the current program using the
program editor. The 1st or 2nd symbol must be given a different name.
Program continuation Clear the alarm with NC Start and continue the program.
Example:
N10 DEFINE MACRO1 AS G01 G91 X123 MACRO2 F100
Reaction Alarm display.
Interface signals are set.
Correction block.
Remedy Press the NC Stop key and select the function "Correction block" with the
softkey PROGRAM CORRECT. The correction pointer positions on the
incorrect block.
Nested macros must be replaced by the full program information.
Program continuation Clear the alarm with NC Start and continue the program.
Remedy Perform initialization in separate block in the execution part of the program:
DEF FRAME LOCFRAME LOCFRAME = CTRANS(X,200)
When using for axis variables:
Replace
DEF AXIS AXIS_VAR [10] AXIS_VAR [5] = SET (X, , Y) by:
DEF AXIS AXIS_VAR [10] AXIS_VAR [5] = X AXIS_VAR [7] = Y
Program continuation Clear the alarm with NC Start and continue machining.
Remedy Press the NC Stop key and select the function "Correction block" with the
softkey PROGRAM CORRECT. The correction pointer positions on the
incorrect block.
Assign a variable to all REF parameters (call-by-reference parameters) of the
subroutine when calling. No variable must be assigned to "normal" formal
parameters (call-by-value parameters), as these are defaulted with 0.
Program continuation Clear the alarm with NC Start and continue machining.
28040 MM_LUD_VALUES_MEM,
18242 MM_MAX_SIZE_OF_LUD_VALUE,
18260 MM_LUD_HASH_TABLE_SIZE,
28020 MM_NUM_LUD_NAMES_TOTAL,
28010 MM_NUM_REORG_LUD_MODULES
Program continuation Clear the alarm with NC Start and continue machining.
Macros and cycle program definitions are reloaded at each POWER ON/
NCK-RESET. This means that these blocks can only cause errors in
conjunction with this process.
See also the explanations for alarm 6010
Particularly in relation to the reloading of cycle programs, users with the
necessary expertise can check parameter %3 to find out:
• Whether the name of the cycle program has caused the error - in this case
the value of machine data $MN_MM_NUM_MAX_FUNC_NAMES should be
increased, or
• Whether the name of a cycle call parameter has caused the error - in this
case the value of machine data $MN_MM_NUM_MAX_FUNC_PARAM
should be increased.
If it is impossible to tell from parameter %3 what has caused the error, you
should increase both machine data values successively until the error
disappears.
Program continuation Clear the alarm with NC Start and continue machining.
Example:
WHEN $AA_IM[AX1]>= 100 DO $AC_TIME=1000
; The variable $AC_TIME (time from beginning of block)
; cannot be written
Reaction Alarm display.
Interface signals are set.
Correction block.
Remedy Modify the part program. Only certain variables are allowed for the function
SYNFCT where real-time synchronous access is possible.
Program continuation Clear the alarm with NC Start and continue machining.
Example 1:
WHENEVER $AA_IM[X] > $A_IN[1] DO ...
An on-line variable of the REAL type (actual value) cannot be compared with a
variable of the BOOL type (digital input)
The operation is possible if the following change is made:
WHENEVER $AA_IM[X] > $A_INA[1] DO ...
Example 2:
WHENEVER ... DO $AC_MARKER[1]=$AA_IM[X]-$AA_MM[X]
Improvement:
WHENEVER ... DO $AC_PARAM[1]=$AA_IM[X]-$AA_MM[X]
Reaction Alarm display.
Interface signals are set.
Correction block.
Remedy Modify the part program: use variables of the same type.
Program continuation Clear the alarm with the RESET key.
In cycles that are preprocessed at Power On, only those geometry and channel
axis identifiers may be used that exist in all channels with the same meaning.
In different channels, different axis indices are assigned to the axis identifier.
The axis identifiers are defined via machine data
20060 AXCONF_GEOAX_NAME_TAB and
20080 AXCONF_CHANAX_NAME_TAB.
Example: C is the 4th channel axis in channel 1 and the 5th channel axis in
channel 2.
If the axis identifier C is used in a cycle that is preprocessed at Power On, then
this alarm is issued.
Reaction Alarm display.
Interface signals are set.
Interpreter Stop.
NC Start disable.
Remedy Please inform the authorized personnel/service department.
1. Modify machine data: Select the same identifiers for geometry and channel
axes in all channels. Example: The geometry axes are called X, Y, Z in all
channels. They can then also be programmed directly in preprocessed
channels.
PROC DRILL G1 Z10 F1000 M17 or
2. Do not program the axis directly in the cycle but define it as a parameter of
the axis type. Example: Cycle definition:
PROC DRILL(AXIS DRILLAXIS) G1 AX[DRILLAXIS]=10 F1000 M17
3. Call from the main program: DRILL(Z)
Program continuation Clear the alarm with the RESET key. Restart the part program.
In a block with plane selection (G17 – G19), a basic axis of the coordinate
system must not be programmed together with the parallel axis assigned to it.
Reaction Alarm display.
Interface signals are set.
Correction block.
Remedy For plane selection with G17, G18, G19 either program the basic axis of the
coordinate system or the assigned parallel axis.
Program continuation Clear the alarm with NC Start and continue the program.
Remedy The missing parameters must be provided with values in the subroutine call.
Program continuation Clear the alarm with the RESET key. Restart the part program.
Remedy Modify the machining program so that the nesting depth is reduced, e.g. using
the editor copy a subroutine of the next nesting level into the calling program
and remove the call for this subroutine. This reduces the nesting depth by one
program level.
Program continuation Clear the alarm with the RESET key. Restart the part program.
If the interpolation traverses the pole point, only the 5th axis will move and the
4th axis will retain its starting position. If a motion is programmed that does not
pass precisely through the pole points but only close by, the route deviates
from the given interpolation if the path cuts a circle defined by the machine
data 24530 TRAFO5_NON_POLE_LIMIT_1 (switchover angle, referring to the
5th axis). The interpolated contour is then placed through the pole (in the
immediate vicinity of the pole, the 4th axis would otherwise have to accelerate
most rapidly and then decelerate again).
For the 4th axis, the result is a position deviation as compared to the
programmed value. The maximum permissible angle which the programmed
and the interpolated path may include is stored in the
MD 24540 TRAFO5_POLE_LIMIT.
Reaction Alarm display.
Interface signals are set.
Correction block is reorganized.
Remedy In the vicinity of the pole, always make use of axis programming. Programming
of tool orientations close to the pole should generally be avoided because this
always leads to problems concerning dynamic response.
Program continuation Clear the alarm with NC Start and continue the program.
Channel %1 block % invalid base frame definition for tool carrier offset
14155
Definition %1 = Channel number
%2 = Block number, label
If a tool carrier selection causes a change in the table offset, a valid base
frame must be defined in order to store this offset; for more information see
machine data 20184 (TOCARR_BASE_FRAME_NUMBER).
Reaction Alarm display.
Interface signals are set.
Interpreter Stop.
NC Start disable.
Remedy Change the NC program or machine data 20184
(TOCARR_BASE_FRAME_NUMBER).
Program continuation Clear the alarm with NC Start and continue the program.
Note: Any axes that have not been enabled might be signaled via
EXINAL_ILLEGAL_AXIS = 14092 or BSAL_SYSERRCHAN_RESET = 1011
instead of EXINAL_TRANSFORM_PARAMETER = 14404.
Transformation-dependent error causes can be in:
TRAORI: -
TRANSMIT:
• The current machine axis position is unsuitable for selection (e.g. selection
in the pole) (-> change position slightly)
• Parameterization via machine data has an error
• Special requirement with respect to the machine axis has not been
satisfied (e.g. rotary axis is not a modulo axis) (-> modify machine data,
cold restart)
TRACYL:
• The programmed parameter is not allowed when transformation is
selected.
TRAANG:
• The programmed parameter is not allowed when transformation is
selected.
• Parameterization via machine data has an error
• Parameter has an error (e.g. TRAANG: unfavorable angular value)
(-> modify machine data, cold restart)
For active compile cycle "OEM transformation" only:
• The axes involved in transformation must be referenced!
Reaction Alarm display.
Interface signals are set.
Correction block is reorganized.
Remedy Please inform the authorized personnel/service department.
Modify the part program or machine data.
For active compile cycle "OEM transformation" only:
First reference the axes involved in transformation prior to selecting the
transformation.
Program continuation Clear the alarm with NC Start and continue the program.
Remedy Check the variable types in the EXTERN and the PROC statements for
correspondence and correct.
Program continuation Clear the alarm with the RESET key. Restart the part program.
Example:
If NCK input 5 changes to "1" the subroutine LIFT_Z should be started with the
highest priority.
N100 SETINT (5) PRIO = 1 LIFT_Z
Reaction Alarm display.
Interface signals are set.
Correction block is reorganized.
Remedy Program the priority of the NCK input with a value of not less than 1 or greater
than 128.
Program continuation Clear the alarm with NC Start and continue the program.
Errors can occur because of incorrect machine data settings. The errors are
output with the same error messages as appear if the function was incorrectly
programmed in the part program.
On parameter %3= 4 or 5:
Check macro definitions in _N_DEF_DIR
Check cycle directories _N_CST_DIR and _N_CUS_DIR
On parameter %3= 200 to 203:
Increase machine data $MC_MM_NUM_BLOCKS_IN_PREP.
Program continuation Clear the alarm with the RESET key. Restart the part program.
• For grinding or for regulating wheel spindle, tools are active that are not
centerless tools (T1, T2).
• Constant wheel peripheral speed for the regulating spindle is active.
Reaction Alarm display.
Interface signals are set.
Interpreter Stop.
NC Start disable.
Remedy • Correct the part program.
• Check the tool data.
• Check the machine data.
Program continuation Clear the alarm with the RESET key. Restart the part program.
Remedy Check whether all auxiliary functions are necessary in one block. Modal
functions need not be repeated. Create separate auxiliary function block or
divide the auxiliary functions over several blocks.
Program continuation Clear the alarm with NC Start and continue the program.
A main run block is the block at which you would stop in single block mode
SLB1.
The capacity of the NCU link is not large enough to transfer all the data. This
non-cyclic data includes link variable assignments, machine data write
operations, values for container switches and setting data write operations.
This type of data is buffered and is not lost. The buffer memory is now 70% full.
Reaction Alarm display.
Warning display.
Remedy The timing of cyclic data should not be distorted in the NC program.
Program continuation Clear the alarm with the clear key. No further operator action necessary.
If the circle is the component of a helix, the specified number of turns (keyword
TURN=...) determines further block processing:
• TURN>0: alarm display because the circle radius is infinitely great.
• TURN=0 and CIP specified between initial and end points. A straight line
is generated between the initial and end points (without alarm message).
Reaction Alarm display.
Interface signals are set.
Correction block is reorganized.
Remedy Locate the position of the intermediate point with the parameters I, J and K in
such a way that it actually is located between the initial and end points of the
circle or do not make use of this type of circle programming and instead
program the circle with radius or opening angle or center point parameters.
Program continuation Clear the alarm with NC Start and continue the program.
Attention!
A change in these machine data also causes a reallocation of the NCK
user memory and the standard machine data are then loaded. Unless a
data save is performed, there will be a LOSS OF DATA!
Program continuation Alarm display showing cause of alarm disappears. No further operator action
necessary.
Remedy Check the part program, change the block search (typing error in the part
program) and restart the search.
Program continuation Clear the alarm with the RESET key. Restart the part program.
Positioning mode:
Position control (spindle position under SPOS/SPOSA)
Oscillating mode:
Speed control (M41 - M45 or M40 and S...)
Control mode:
Speed control (spindle speed under S..., M3/M4/M5)
Position control (SPCON/SPCOF, spindle speed under S..., M3/M4/M5)
Axis mode:
Position control (M70/M3, M4, M5, axis position under user-selectable axis
name)
Reaction Alarm display.
Interface signals are set.
Correction block is reorganized.
Remedy Check the part program for correct spindle number.
With M3, M4 or M5 put the required spindle into control mode before calling the
dwell time.
Program continuation Clear the alarm with NC Start and continue the program.
A link has been activated in which the following spindle/axis is currently not
available. Possible causes are: Possible causes are:
- The spindle/axis is active in the other channel.
- The spindle/axis has been operated from the PLC and has not yet
been enabled.
Reaction NC Stop on alarm.
NC Start disable.
Alarm display.
Interface signals are set.
Remedy Please inform the authorized personnel/service department.
Put the master spindle/axis with spindle/axis exchange into the necessary
channel or release from the PLC.
Program continuation Clear the alarm with the RESET key.
Channel %1 block %2 coupling: ring coupling for slave axis %3 and lead
16778 axis %4 not allowed
Definition %1 = Channel number
%2 = Block number, label
%3 = Axis name, spindle number
%4 = Axis name, spindle number
A link has been activated in which - taking the other links into account -
a ring link is created. This ring link cannot be unambiguously computed.
Reaction NC Stop on alarm.
NC Start disable.
Alarm display.
Interface signals are set.
Remedy Please inform the authorized personnel/service department.
Configure link in accordance with the MD or correct NC part program (channel
MD: COUPLE_AXIS_n).
Program continuation Clear the alarm with the RESET key.
Channel %1 block %2 coupling: too many couplings for axis %3, see
16779 active master axis %4
Definition %1 = Channel number
%2 = Block number, label
%3 = Axis name, spindle number
%4 = Axis name, spindle number
More master axes and spindles were defined for the specified axis/spindle than
are allowed. The last parameter to be specified is a leading value
object/leading axis to which the specified axis/spindle is already linked.
Reaction NC Stop on alarm.
NC Start disable.
Alarm display
Interface signals are set
Remedy Correct the NC part program.
Program continuation Clear the alarm with the RESET key.
• Setpoint linkage has been selected and spindle/axis is active in the other
channel.
• The spindle/axis has been accessed by the PLC and has not yet been
released.
Reaction Alarm display.
Interface signals are set.
Correction block is reorganized.
Remedy Please inform the authorized personnel/service department.
Put the master spindle/axis with spindle/axis exchange into the necessary
channel or release from the PLC.
Program continuation Clear the alarm with NC Start and continue the program.
Example:
Program processing is halted in AUTO mode by NC Stop.
Then there is a mode change to JOG mode (program status interrupted). From
this operating mode it is only possible to change to AUTO mode and not to
MDA mode!
Reaction Alarm display.
Remedy Either activate the Reset key to reset program processing,
or activate the mode in which the program was being processed previously.
Program continuation Clear the alarm with the Delete key. No further operator action necessary.
Channel %1 action %2<ALNX> not possible due to active dry run feedrate
16936
Definition %1 = Channel ID
%2 = Action number/action name
This action is not allowed as dry run feedrate is currently active.
Example: It is not permissible to activate block search via program test (PI
service _N_FINDBL with mode parameter 5) when dry run feedrate is active.
Reaction Alarm display.
Remedy Abort program with the RESET key.
Program continuation Clear the alarm with the Delete key. No further operator action necessary.
Reasons for the fact that the asynchronous subroutine could not be triggered:
1. The asynchronous subroutine does not exist ( / N CMA DIR/
_N_PROG_EVENT_SPF )
2. The asynchronous subroutine is allowed to start in the referenced state
only. (see $MN_ASUP_START_MASK)
3. READY is missing (because of alarm)
Reaction Alarm display.
Remedy • Load program
• Check $MN_ASUP_START_ASK
• Acknowledge alarm.
Program continuation Clear the alarm with the Delete key. No further operator action necessary.
It is established whether a tool offset is activated in the block with the T word or
whether the new offset values are allowed for only when the M word for tool
change occurs.
Program continuation Clear the alarm with the RESET key. Restart the part program.
Remedy If the program is incorrect, remedy the error with a correction block and
continue the program.
If the data block is missing, download a data block for the specified T/D values
onto the NCK (via MMC with overstore) and continue the program.
Program continuation Clear the alarm with NC Start and continue the program.
Remedy 1. Ensure that the D numbers within the TO unit are unique, e.g. by renaming
the D numbers.
2. If unique numbering is not necessary for subsequent operations, do not use
the command.
Program continuation Alarm display showing cause of alarm disappears. No further operator action
necessary.
If the program pointer is at an NC block which does not contain the specified T
identifier:
The error occurred at an earlier point in the program where the T command
appeared, but the alarm was not output until the change command was
detected.
If the program is incorrect - T5 programmed instead of T55 - the current block
can be corrected with a correction block; i.e. if only M06 is entered, you can
correct the block with T55 M06. The incorrect T5 line remains in the program
until it is terminated by a RESET or end of program.
TO unit %1 invalid tool name for '%2', duplo no. %3. No further
17192 replacement tools possible in '%4'
Definition %1 = TO unit
%2 = Tool name
%3 = Duplo number
%4 = Group identifier
The tool with the specified tool identifier, duplo number cannot accept the
group identifier.
Reason: the maximum number of replacement tools allowed has already been
defined.
The name allocation causes the tool to be reallocated to a tool group which
already contains the maximum number of replacement tools allowed on this
machine.
Reaction Alarm display.
Interface signals are set.
Remedy Use fewer replacement tools or request a different maximum setting from the
machine manufacturer.
Program continuation Alarm display showing cause of alarm disappears. No further operator action
necessary.
Safety Integrated: Safety PLC system variables can only be read during the
safety SPL startup phase.
Reaction Alarm display.
Interface signals are set.
Correction block is reorganized.
Remedy Modify the part program.
Program continuation Clear the alarm with NC Start and continue the program.
Program continuation Clear the alarm with NC Start and continue the program.
Channel %1 block %2 indexing axis %3 with Hirth tooth system and axis
17503 not referenced
Definition %1 = Channel number
%2 = Block number, label
%3 = Axis name
The 'Hirth tooth system' function is activated for the indexing axis and the axis
is to be traversed although it is not referenced.
Reaction Alarm display.
Remedy Reference axis.
Program continuation Clear the alarm with the Delete key. No further operator action necessary.
Channel %1 block %2 curve table: block search stop not allowed with
18200 definition CTABDEF
Definition %1 = Channel number
%2 = Block number, label
Program instructions that lead to a preprocessing stop are not allowed within a
curve table definition. The system variable $P_CTABDEF can be queried to
check whether a table definition is currently active.
Reaction Alarm display.
Interface signals are set.
Interpreter Stop.
NC Start disable.
Remedy Put the block in parenthesis using "IF NOT($P_CTABDEF) ... ENDIF" or
remove the instruction that causes the preprocessing stop. Then start the part
program again.
Program continuation Clear the alarm with the RESET key. Restart the part program.
Program continuation Clear the alarm with the RESET key. Restart the part program.
Remedy Check the operating steps to establish whether geometry axes really must be
traversed, otherwise switch over to the machine axes by activating the
"WCS/MCS" key on the machine control panel.
Program continuation Clear the alarm with the Delete key. No further operator action necessary.
Channel %1 master spindle not defined for geometry axes in JOG mode
20065
Definition %1 = Channel number
The displayed axis is to be traversed as geometry axis in JOG mode with rotary
feed, but no master spindle has been defined from which the actual speed
could be derived.
Reaction Alarm display.
Interface signals are set.
Remedy If the revolutional feed is also to be active in JOG mode, then a master spindle
must be declared via the channel-specific machine data 20090
SPIND_DEF_MASTER_SPIND. In this case you have to open a screen in the
PARAMETER operating area with the softkeys "SETTINGDATA" and "JOG
DATA" and preselect the G function G95 there. The JOG feedrate can then be
entered in [mm/rev]. (If 0 mm/rev is set as JOG feed, the control takes the
value assigned in the axis-specific MD 32050 JOG_REV_VELO or in the case
of rapid traverse overlay 32040 JOG_REV_VELO_RAPID).
The revolutional feed in JOG mode is deactivated by changing the G function
from G95 to G94.
Program continuation Clear the alarm with the Delete key. No further operator action necessary.
Axis %1 activation of fixed stop not possible. Check program line and
20090 axis parameters.
Definition %1 = Axis name, spindle number
1. The "Traverse against fixed stop" function has been programmed with
FXS[AX]=1 but the axis does not (yet) support this. Check MD 37000. This
function is not available for gantry axes and simulated axes.
2. On selection, no movement was programmed for axis AX. AX is a machine
axis identifier.
3. It is always necessary to program a traversing movement in the selection
block for the axis/spindle for which the "travel to fixed stop" function is
activated.
The alarm can be reprogrammed in the MD
ALARM_REACTION_CHAN_NOREADY (channel not ready).
Reaction Mode group not ready.
In certain cases, it is possible to switch over for all channels via MD.
Channel not ready.
NC Start disable.
NC Stop on alarm.
Alarm display.
Interface signals are set.
Remedy Please inform the authorized personnel/service department.
• Check the axis type.
• Check MD 37000.
• Is a machine axis movement missing in the approach block?
Program continuation Press the Reset key to clear the alarm in all channels of this mode group.
Invalid data packet received from the digitizer. Error codes: %1, %2
20108
Definition %1 = Error code of cyclic packet
%2 = Error code of out-of-band packet
A data packet received by the digitizing unit could not be evaluated.
Reaction Alarm display.
Interface signals are set.
Channel not ready.
NC Stop on alarm.
NC Start disable.
Remedy Please inform the authorized personnel/service department.
Error code: 0, 0: Check cable connection leading to the NC.
Other error codes: e.g. wrong header, incorrect checksum (development
documentation).
Program continuation Clear the alarm with the RESET key. Restart the part program.
Remedy Correct the program in the machining channel: select FTOCON so that the
channel is ready to receive the PUTFTOC command.
Program continuation Clear the alarm with the RESET key. Restart the part program.
A (circular) area exists around the pole, where positioning is not possible. The
area is caused by the fact that the tool reference point cannot be traversed as
far as into the pole. The area is defined by
- the machine data ($MC_TRANSMIT_BASE_TOOL..)
- the active tool length compensation (see $TC_DP..).
Whether the tool length compensation is included in the calculation
depends on the working plane selected (see G17,..).
The machine stops at the edge of the area where positioning is not possible.
Reaction Alarm display.
Interface signals are set.
NC Stop on alarm.
NC Start disable.
Remedy Modify the part program
Change the incorrectly specified tool length compensation
Program continuation Clear the alarm with the RESET key. Restart the part program.
Program continuation Clear the alarm with the RESET key. Restart the part program.
Tool unit %1 Please change tool T=%2 into magazine. Repeat data backup
22070
Definition %1 = TO unit
%2 = T Number of tool
The alarm can only occur when the tool management function is active in the
NCK. A data backup of the tool/magazine data was started. During the backup,
the system detected that tools are still located in the buffer magazine (=
spindle, gripper, ...).
During the backup, these tools will lose the information which defines the
magazine and location to which they are allocated. It is therefore practical -
assuming that the data are to be stored exactly as before - to ensure that all
tools have been deposited in the magazine before the data backup.
If this is not the case, some magazine locations will have the 'reserved' status
when the data are loaded again. This 'reserved' status must then be reset
manually.
For tools with fixed location coding, the loss of the information allocating their
location in the magazine has the same effect as a general empty location
search when they are returned to the magazine.
Reaction Interface signals are set.
Alarm display.
Remedy Ensure that no tools are located in the buffer magazine before the data
backup. Repeat the data backup after removing the tools from the buffer
magazine.
Program continuation Clear the alarm with the Delete key. No further operator action necessary.
TO unit %1 tool %2 duplo no. %3 is active, but not in the active wear
22071 grouping
Definition %1 = TO unit
%2 = T number of tool
%3 = Duplo number
The alarm can only occur when the tool management function is active in the
NCK.
Either the language command SETTA has been programmed or the
corresponding operator action has been carried out via MMC, PLC, ....
The alarm can also be triggered automatically by the NCK in the wear grouping
function.
It is detected that more than one tool from the tool group (tools with the same
name/identifier) has the status "active".
The specified tool is either
from a non-considered magazine,
from a non-considered wear grouping
or from a non-active wear grouping
in a buffer location (is neither magazine nor wear grouping).
Reaction Interface signals are set.
Alarm display.
Remedy The alarm is intended for information purposes. If only one tool in a group can
be active at a time for technological reasons or for reasons of display, the
"active" status must be canceled for the tool causing the error.
Otherwise, the alarm can be ignored or even suppressed via the machine data
SUPPRESS_ALARM_MASK.
Typical reasons of display are present, if the operator works with the function
'definite D numbers', which can be displayed on Siemens MMC in a definite
form only, if exactly one tool from a tool group has the status 'active'.
Before machining can be started or before the SETTA (or corresponding MMC
operation, ...) language command is used, all tools of the magazine should
have the status "not active".
One option to achieve this is programming SETTIA (or corresponding MMC
operation, ...).
Program continuation Clear the alarm with the Delete key. No further operator action necessary.
Channel %1 block %2: Prog. acceleration path too short %3, need %4
22280
Definition %1 = Channel number
%2 = Block number, label
%3 = Prog. acceleration path
%4 = Required acceleration path
In order to stay within the programmed acceleration path, the acceleration
caused an overload on the thread axis. In order to accelerate the axis with the
programmed dynamic response, the length of the acceleration path must be at
least as large as the value in parameter %4.
The alarm is of the technological type and is output whenever bit 2 in
$MN_ENABLE_ALARM_MASK is enabled.
The MMC softkey 'Technology support' sets and clears this bit in the MD.
Reaction Alarm display.
Remedy None
Program continuation Clear the alarm with the Delete key. No further operator action necessary.
Changeover takes place as soon as the interface signals have changed, even
if the axis is in motion!
Reaction NC Stop on alarm.
NC Start disable.
Alarm display.
Interface signals are set.
Remedy Please inform the authorized personnel/service department.
When referencing the active position actual value encoder, the actual value
system of the inactive encoder is set to the same reference point value as soon
as phase 3 has been concluded. A later positional difference between the 2
actual value systems can have occurred only as the result of an encoded
defect or a mechanical displacement between the encoders.
• Check the encoder signals, actual value cable, connectors.
• Check the mechanical fastenings (displacement of the measuring head,
mechanical twisting possible).
• Increase the axis-specific MD 36500 ENC_CHANGE_TOL.
Program continuation is not possible. The program must be aborted with
"Reset", then program execution can be reinitiated with NC Start, if necessary
at the interruption point after "Block search with/without calculation".
Program continuation Clear the alarm with the RESET key. Restart the part program.
Axis %1 feed forward control not active for quadrant error compensation
26012
Definition %1 = Axis name, spindle number
The error criterion for determining the quadrant error necessitates a correctly
set feedforward control.
The alarm can be reprogrammed in the MD
ALARM_REACTION_CHAN_NOREADY (channel not ready).
Reaction Mode group not ready.
In certain cases, it is possible to switch over for all channels via MD.
Channel not ready.
NC Start disable
Alarm display.
Channel %1 block %2: path velocity too high for auxiliary function output
26052
Definition %1 = Channel number
%2 = Block number, label
This alarm usually occurs in a block with auxiliary function output during a
movement. In this case, the wait for acknowledgement of the auxiliary function
was longer than planned.
The alarm occurs if internal control inconsistencies cause continuous path
mode (G64, G641, ...) to be blocked unexpectedly.
The path interpolation stops abruptly at the end of the block indicated in the
message (regenerative stop). On the next block change, the path continues
unless the abrupt stop has caused an error in the position controller (e.g.
because the $MA_CONTOUR_TOL setting was over-sensitive).
Reaction Alarm display.
Remedy • If the alarm occurred in a block with auxiliary function output during the
movement:
increase machine $MN_PLC_CYCLE_TIME_AVERAGE.
• Program G09 in the block indicated in the message to allow the path
interpolation to stop as planned.
Program continuation Clear the alarm with the Delete key. No further operator action necessary.
Warning
! If the axis has not been safely referenced and the user has not
confirmed, the following applies:
- The safe cams are active and not yet safe
- The safe limit positions are not yet active
Axis %1 error in cross check, code %2, values NCK %3, drive %4
27001
Definition %1 = Axis number
%2 = Additional info cross-comparison index
%3 = Additional info comparison value NCK
%4 = Additional info comparison value drive
The mutual comparison of the two monitoring channels has found a difference
between input data or results of the monitoring operations. One of the monitors
no longer functions reliably, i.e. safe operation is no longer possible.
The following error codes are possible on the NCK side:
0 Following alarm to drive alarm 300911.
1 Cross-comparison list 1: SBH, SG, SBR or SE result. For further
information see drive MD 1391, 1392.
2 Cross-comparison list 2: SN, n_x result. For further information see
drive MD 1393, 1394.
3 Actual value difference greater than setting in $MA_SAFE_POS_TOL.
4 Not assigned.
5 Function enables $MA_SAFE_FUNCTION_ENABLE.
6 Velocity limit $MA_SAFE_VELO_LIMIT[0].
7 Velocity limit $MA_SAFE_VELO_LIMIT[1].
8 Velocity limit $MA_SAFE_VELO_LIMIT[2].
9 Velocity limit $MA_SAFE_VELO_LIMIT[3].
10 Tolerance for safe standstill $MA_SAFE_STANDSTILL_TOL.
11 Safe position limit $MA_SAFE_POS_LIMIT_PLUS[0].
12 Safe position limit $MA_SAFE_POS_LIMIT_MINUS[0].
13 Safe position limit $MA_SAFE_POS_LIMIT_PLUS[1].
14 Safe position limit $MA_SAFE_POS_LIMIT_MINUS[1].
15 Cam position $MA_SAFE_CAM_POS_PLUS[0] +
$MA_SAFE_CAM_TOL.
16 Cam position $MA_SAFE_CAM_POS_PLUS[0].
17 Cam position $MA_SAFE_CAM_POS_MINUS[0] +
$MA_SAFE_CAM_TOL.
18 Cam position $MA_SAFE_CAM_POS_MINUS[0].
19 Cam position $MA_SAFE_CAM_POS_PLUS[1] +
$MA_SAFE_CAM_TOL.
20 Cam position $MA_SAFE_CAM_POS_PLUS[1].
21 Cam position $MA_SAFE_CAM_POS_MINUS[1] +
$MA_SAFE_CAM_TOL.
22 Cam position $MA_SAFE_CAM_POS_MINUS[1].
23 Cam position $MA_SAFE_CAM_POS_PLUS[2] +
$MA_SAFE_CAM_TOL.
24 Cam position $MA_SAFE_CAM_POS_PLUS[2].
25 Cam position $MA_SAFE_CAM_POS_MINUS[2] +
$MA_SAFE_CAM_TOL.
26 Cam position $MA_SAFE_CAM_POS_MINUS[2].
27 Cam position $MA_SAFE_CAM_POS_PLUS[3] +
$MA_SAFE_CAM_TOL.
28 Cam position $MA_SAFE_CAM_POS_PLUS[3].
29 Cam position $MA_SAFE_CAM_POS_MINUS[3] +
$MA_SAFE_CAM_TOL.
30 Cam position $MA_SAFE_CAM_POS_MINUS[3].
31 Actual position tolerance $MA_SAFE_POS_TOL. #ifdef SAFE_P2
$MA_SAFE_SLIP_VELO_TOL for act.
value synchronization(slippage)#endif
32 Ref. position tolerance $MA_SAFE_REFP_POS_TOL.
33 Delay SG[x] -> SG[y] $MA_SAFE_VELO_SWITCH_DELAY.
34 Delay cross-comparison $MA_SAFE_MODE_SWITCH_TIME.
35 Delay pulse disable Stop B $MA_SAFE_PULSE_DISABLE_DELAY.
36 Delay pulse disable test stop $MA_SAFE_PULSE_DIS_CHECK_TIME.
37 Delay time Stop C -> SBH $MA_SAFE_STOP_SWITCH_TIME_C.
38 Delay time Stop D -> SBH $MA_SAFE_STOP_SWITCH_TIME_D.
39 Delay Stop E -> SBH $MA_SAFE_STOP_SWITCH_TIME_E.
40 Stop reaction on SG exceeded $MA_SAFE_VELO_STOP_MODE.
41 Stop reaction on SE exceeded $MA_SAFE_POS_STOP_MODE.
42 Standstill speed $MA_SAFE_STANDSTILL_VELO_TOL.
43 Memory test, stop reaction
44 Actual position + SG[0] $MA_SAFE_VELO_LIMIT[0].
45 Actual position - SG[0] $MA_SAFE_VELO_LIMIT[0].
46 Actual position + SG[1] $MA_SAFE_VELO_LIMIT[1].
47 Actual position - SG[1] $MA_SAFE_VELO_LIMIT[1].
48 Actual position + SG[2] $MA_SAFE_VELO_LIMIT[2].
49 Actual position - SG[2] $MA_SAFE_VELO_LIMIT[2].
50 Actual position + SG[3] $MA_SAFE_VELO_LIMIT[3].
51 Actual position - SG[3] $MA_SAFE_VELO_LIMIT[3].
52 Standstill position + tolerance $MA_SAFE_STANDSTILL_TOL.
53 Standstill position - tolerance $MA_SAFE_STANDSTILL_TOL #ifdef
SAFE_P2
54 Actual postion + n_x + tolerance $MA_SAFE_VELO_X +
$MA_SAFE_POS_TOL.
Remedy Find the difference between the monitoring channels. The error code indicates
the cause. A possible cause is that the safety-related machine data are no
longer identical or that the SGEs do not have the same level (recalibrate). If no
error of this type is apparent, an error may have occurred in the CPU, e.g. a
"flipped" memory cell. This error can be temporary (in this case it can be
eliminated by a Power On) or permanent (if it occurs again after Power On
replace the hardware).
Program continuation Eliminate the error, press the RESET key. The program is aborted. If safe
monitoring was active, STOP B was also enabled automatically. It is necessary
to switch the control off/on (POWER ON).
Monitoring in question:
- SS/SV = Difference in SGE "Deselection of safe operating stop/Safe
velocity"
- SS = Difference in SGE "Safe operating stop"
- SV = Difference in SGEs "Selection safe velocity"
- SP = Difference in SGE "Selection safe end position"
- SVOVR = Difference in SGEs "Selection SG"
Interface identifier NCK input:
- DMP<drv>.<mod>.<bit>=<value>
<drv> = Drive number of terminal block (1...31)
<mod> = Submodule number (1...8)
<bit> = Terminal number (1...16)
<value> = Value of NCK SGE (0,1)
- SPL<io>.<dword>.<bit>=<value>
<io>= Parameterizable system variable range (01=$A_INSID, 02=$A_INSED)
<dword> = System variable double word (1,2)
<bit> = Bit number in system variable double word (1...32)
<value> = Value of NCK SGE (0,1)
Interface identifier drive input:
- DBX<byte>.<bit>=<value>
<byte> = Byte number in axial DB (22, 23, 32, 33)
<bit> = Bit number in byte (0...7)
<value> = Value of drive SGE (0,1)
This alarm can be hidden by setting machine data
$MN_SAFE_DIAGNOSIS_MASK, bit 0 = 0.
Reaction Display the alarm.
Remedy Check settings for safe input signals (NCK I/Os, PLC DB parameters).
Program continuation Switch control OFF - ON.
Reaction Alarm display. STOP of NC program processing. Stop of the axis with STOP D.
Blocking of NC START. Display on the NC/PLC interface.
Remedy Eliminate causes of alarm "Safe velocity exceeded" or "Safe end position
exceeded" (see under these alarms).
Program continuation Eliminate the error and press the RESET key (the program is interrupted).
Axis %1, difference in function safe cam plus %2, NCK: %3 drive: %4
27104
Definition %1 = Axis number
%2 = Cam number
%3 = Monitoring status safe cam plus
%4 = Monitoring status safe cam plus
During cross-comparison of result list 1 a difference was detected between the
NCK and drive monitoring channels in the status of safe cam plus monitoring.
Safe cam plus 1+: Bit 0, 1 in result list 2
Safe cam plus 2+: Bit 4, 5 in result list 2
Safe cam plus 3+: Bit 8, 9 in result list 2
Safe cam plus 4+: Bit 12,13 in result list 2
Monitoring status:
OFF = Monitoring is inactive in this monitoring channel.
OK = Monitoring is active in this monitoring channel, limit values are not
violated.
L+ = Monitoring is active in this monitoring channel, upper limit exceeded.
L- = Monitoring is active in this monitoring channel, lower limit exceeded.
Reaction Alarm display.
Remedy Check whether the safe inputs have switched to the same status in both
monitoring channels within the permissible time tolerance.
You can also use the drive machine data 1391, 1392 and the servo trace
signals "Result list 1 NCK" and "Result list 1 drive" for additional diagnostic
measures.
Program continuation Clear the alarm with the RESET key. Restart the part program.
Axis %1, difference in function safe cam minus %2, NCK: %3 drive: %4
27105
Definition %1 = Axis number
%2 = Cam number
%3 = Monitoring status safe cam minus
%4 = Monitoring status safe cam minus
During cross-comparison of result list 1 a difference was detected between the
NCK and drive monitoring channels in the status of safe cam minus monitoring.
Safe cam 1-: Bit 2, 3 in result list 2
Safe cam 2-: Bit 6, 7 in result list 2
Safe cam 3-: Bit 10,11 in result list 2
Safe cam 4-: Bit 14,15 in result list 2
Monitoring status:
OFF = Monitoring is inactive in this monitoring channel.
OK = Monitoring is active in this monitoring channel, limit values are not
violated.
L+ = Monitoring is active in this monitoring channel, upper limit exceeded.
L- = Monitoring is active in this monitoring channel, lower limit exceeded.
Reaction Alarm display
You can use the drive machine data 1391, 1392 and the servo trace signals
"Result list 1 NCK" and "Result list 1 drive" for additional diagnostic measures.
Program continuation Clear the alarm with the RESET key. Restart the part program.
Monitoring status:
OFF = Monitoring is inactive in this monitoring channel.
OK = Monitoring is active in this monitoring channel, limit values are not
violated.
L+ = Monitoring is active in this monitoring channel, upper limit exceeded.
L- = Monitoring is active in this monitoring channel, lower limit exceeded.
Program continuation Clear the alarm with the RESET key. Restart the part program.
NCU link connection to all NCUs of the link network has been aborted
28000
Definition All NCUs in the NCU link network exchange data cyclically (sign-of-life).
If this alarm occurs, sign-of-life signals have not been received from any other
NCUs on the NCU network.
This fault in the link can have various causes:
Defective hardware
The machine data which configure the NCU link are not the same on all NCUs.
An identical interpolator cycle time has not been selected on all NCUs.
Reaction Mode group not ready.
Channel not ready.
NC Start disable.
NC Stop on alarm.
Alarm display.
Interface signals are set.
Remedy Check the IPO cycle on all the NCUs.
If necessary, check NCU link-specific alarms first.
Program continuation Switch control OFF - ON.
NCU link connection to NCU %1 of the link network has been canceled
28001
Definition %1 = NCU number
All NCUs in the NCU link network exchange data cyclically (sign-of-life).
If this alarm occurs, sign-of-life signals have not been received from one other
NCU on the NCU network. (see alarm parameters)
This fault in the link can have various causes:
Defective hardware
The machine data which configure the NCU link are not the same on all NCUs.
An identical interpolator cycle time has not been selected on all NCUs.
Reaction Mode group not ready
Channel not ready
NC Start disable
NC stop on alarm
Alarm display
Interface signals are set
Remedy • Check the IPO cycle on all the NCUs.
• If necessary, check NCU link-specific alarms first.
Program continuation Switch control OFF - ON.
Channel %1 block %2
60000
Definition %1 = Channel number
%2 = Block number, label
References: The actual alarm text, the error description and the remedial
measures for the SIEMENS cycle alarms can be found in the /PGZ/
Programming Guide Cycles, Chapter 5.
Reaction Alarm display
Interface signals are set
NC Start disable
Remedy see /PGZ/ Programming Guide Cycles, Chapter 5
Program continuation Clear the alarm with the RESET key. Restart the part program.
Channel %1 block %2
61000
Definition %1 = Channel number
%2 = Block number, label
see /PGZ/ Programming Guide Cycles, Chapter 5
Reaction Alarm display.
Interface signals are set.
NC Start disable.
Interpreter Stop.
Remedy see /PGZ/ Programming Guide Cycles, Chapter 5
Program continuation Clear the alarm with the RESET key. Restart the part program.
Channel %1 block %2
62000
Definition %1 = Channel number
%2 = Block number, label
%3 = Text index for cycle alarms
see /PGZ/ Programming Guide Cycles, Chapter 5
Reaction Alarm display
Remedy see /PGZ/ Programming Guide Cycles, Chapter 5
Program continuation Clear the alarm with the Delete key. No further operator action necessary.
Channel %1 block %2
63000
Definition %1 = Channel number
%2 = Block number, label
%3 = Text index for cycle alarms
see /PGZ/ Programming Guide Cycles, Chapter 5
Reaction Alarm display
Remedy see /PGZ/ Programming Guide Cycles, Chapter 5
Program continuation Clear the alarm with the Delete key. No further operator action necessary.
Channel %1 block %2
65000
Definition %1 = Channel number
%2 = Block number, label
%3 = Text index for cycle alarms
References: The actual alarm text, the error description and the remedial
measures for the user cycle alarms can be found in the Programming Guide
of the machine manufacturer.
Reaction Alarm display.
Interface signals are set.
NC Start disable.
Remedy Refer to the manual on user cycles.
Program continuation Clear the alarm with the RESET key. Restart part program.
Channel %1 block %2
66000
Definition %1 = Channel number
%2 = Block number, label
%3 = Text index for cycle alarms
References: The actual alarm text, the error description and the remedial
measures for the user cycle alarms can be found in the Programming Guide
of the machine manufacturer.
Reaction Alarm display.
Interface signals are set.
NC Start disable.
Interpreter Stop.
Remedy Refer to the manual on user cycles.
Program continuation Clear the alarm with the RESET key. Restart part program.
Channel %1 block %2
67000
Definition %1 = Channel number
%2 = Block number, label
%3 = Text index for cycle alarms
References: The actual alarm text, the error description and the remedial
measures for the user cycle alarms can be found in the Programming Guide
of the machine manufacturer.
Reaction Alarm display.
Remedy Refer to the manual on user cycles.
Program continuation Clear the alarm with the Delete key. No further operator action necessary.
Channel %1 block %2
68000
Definition %1 = Channel number
%2 = Block number, label
%3 = Text index for cycle alarms
References: The actual alarm text, the error description and the remedial
measures for the user cycle alarms can be found in the Programming Guide
of the machine manufacturer.
Reaction Alarm display.
OEM alarm
75000
Definition References: the actual alarm text, the error description and the remedial
measure for the OEM alarms can be found in the OEM Description.
Reaction Alarm display.
Remedy Please inform the authorized personnel/service department. See the OEM
Description
Program continuation Clear the alarm with the Delete key. No further operator action necessary.
Reaction
Remedy Check the machine data.
Program continuation Clear the alarm with the Reset key.
Program continuation Clear the alarm with the Reset key. Restart the part program.
Definition The block search buffer is full. The retrace-capable had to be shortened.
Reaction Alarm display.
At least one module %1 found on drive bus has not been configured
300005
Definition %1 = Module number
At bus initialization at least one module was detected which did not have a
drive number, which amounts to one too many. Since all (!) modules on the
drive bus must be correctly initialized, all modules therefore also have to be
accordingly specified in the machine data.
Reaction NC not ready.
Mode group not ready.
NC Stop on alarm.
NC Start disable.
NC switches to follow-up mode.
Alarm display.
Interface signals are set.
Remedy Please inform the authorized personnel/service department.
Check machine data; with the NCK MD 13000 DRIVE_IS_ACTIVE a drive that
is not yet in use but exists on the bus can be declared as inactive. Inactive
drives do not need installation and start-up or drive data.
Program continuation Switch control OFF - ON.
At least one configured module (module/drive %1) has not been found on
300006 drive bus
Definition %1 = Module or drive number
Not all drives specified in the MDs $MN_DRIVE_LOGIC_NR can be found on
the drive bus. The corresponding module can be detected in the configuration
image via the drive number indicated.
Note: If the drive ramps up correctly even though this message appeared, the
error existed only at the beginning of the initialization. In spite of this, the drives
can be capable of functioning.
Reaction Mode group not ready
NC Start disable
NC switches to follow-up mode
Alarm display
Interface signals are set
Remedy Please inform the authorized personnel/service department.
• Check the bus terminator.
• Check all plug connections from the drive bus to the drive modules.
If the remedial measures given above do not lead to a change in the behaviour
when starting, please contact the system support for the A&D MC products of
SIEMENS AG through the Hotline (phone: see page 11).
Program continuation Switch control OFF - ON.
In the error code combination (324,26), the calculation time allocation for the
drive communication subtask should be increased via the MD 10140
$MN_TIME_LIMIT_NETTO_DRIVE_TASK (possible up to 500 ms).
If the above-mentioned limit is exhausted and the alarm continues to occur, the
MD 10150 $MN_PREP_DRIVE_TASK_CYCLE_RATIO=1 can be set
additionally. Please note that by reducing MD 10150, the time share of the
preparation in the non-cyclic time plane is reduced. This may lead to longer
block cycle times.
Reaction NC not ready.
In certain cases, it is possible to switch over for all channels via MD.
Channel not ready.
NC Stop on alarm.
NC Start disable.
NC switches to follow-up mode.
Alarm display.
Interface signals are set.
Remedy Please inform the authorized personnel/service department.
You can try to power the system up again. The search for the precise cause of
error can only be performed by the development team. The displayed error
codes are always needed for this. (contact SIEMENS AG, System Support for
A&D MC products, Hotline (phone: see page 11).
Program continuation Switch control OFF - ON.
In the error code combination (324,26), the calculation time allocation for the
drive communication subtask should be increased via the MD 10140
$MN_TIME_LIMIT_NETTO_DRIVE_TASK (possible up to 500 ms).
If the above-mentioned limit is exhausted and the alarm continues to occur, the
MD 10150 $MN_PREP_DRIVE_TASK_CYCLE_RATIO=1 can be set
additionally. Please note that by reducing MD 10150, the time share of the
preparation in the non-cyclic time plane is reduced. This may lead to longer
block cycle times.
Reaction NC not ready.
Channel not ready.
NC Stop on alarm.
NC Start disable.
NC switches to follow-up mode.
Alarm display.
Interface signals are set.
Remedy Make a note of the error text and contact Siemens AG A&D MC, Hotline
(phone: see page 11)
Program continuation Switch control OFF - ON.
Remedy Files with drive data for a particular drive number must not be copied to
another drive.
Program continuation Clear the alarm with the RESET key. Restart the part program.
Remedy Increase the corresponding cycle or the cascade cycle (e.g. current,
speed, position control cycle) or deselect the functions which are not
required.
Remedy • Check encoders, encoder lines and connectors between drive motor and
611D module. Check for temporary interruptions (loose contact) caused, for
example, by movements in trailing cable. If necessary, replace the motor
cable
• Incorrect cable type
• Closed-loop control module defective or not suitable for EnDat interface
(e.g. closed-loop control module with EPROM)
Program continuation Switch control OFF - ON.
Remedy • Error in actual current measurement (if necessary, replace 611D power
section or controller module)
• Incorrect power section module (1/2 axis)
• Check the contact between the controller module and the power section
• Check the contact between the fixing screw and the controller module
Program continuation Switch control OFF - ON.
• Fan failure
• Observance of the minimum clearance over and under the power section
(see Configuring Guide)
Program continuation Switch control OFF - ON.
• The Uce monitoring circuit has been activated (perform a reset by switching
the power supply off and on again).
• Replace the closed-loop control module.
• Replace the power section.
• Replace the motor.
Program continuation Clear the alarm in all channels of this mode group with the RESET key. Restart
the part program.
Where
Uvor = 0.181 x MD 1136 x MD 1142 x MD 1119
- MD 1135: $MD_MOTOR_NOLOAD_VOLTAGE
- MD 1132: $MD_MOTOR_NOMINAL_VOLTAGE
- MD 1400: $MD_MOTOR_RATED_SPEED
- MD 1142: $MD_FIELD_WEAKENING_SPEED
- MD 1136: $MD_MOTOR_NOLOAD_CURRENT
- MD 1119: $MD_SERIES_INDUCTANCE
Reaction NC not ready.
Mode group not ready.
NC Stop on alarm.
NC Start disable.
The NC switches to follow-up mode.
Alarm display.
Interface signals are set.
Remedy Please inform the authorized personnel/service department.
For standard motors:
Reset the drive (delete the bootfile) and repeat the startup.
For third-party motors:
- MD 1132: $MD_MOTOR_NOMINAL_CURRENT
- MD 1135: $MD_MOTOR_NOLOAD_VOLTAGE
- MD 1400: $MD_MOTOR_RATED_SPEED
- MD 1142: $MD_FIELD_WEAKENING_SPEED
- MD 1136: $MD_MOTOR_NOLOAD_CURRENT
should be checked and, if necessary, corrected with reference to the motor
data sheet:
- Call the SIEMENS AG, SIMODRIVE Hotline.
Program continuation Switch control OFF - ON.
Explanations:
MD 1318: $MD_SAFE_ENC_RESOL (number of encoder lines per revolution)
MD 1321: $MD_SAFE_ENC_GEAR_DENOM[n] (encoder/load gear
denominator)
MD 1322: $MD_SAFE_ENC_GEAR_NUMERA[n] (encoder/load gear
numerator)
Formula for linear axis:
The following applies for rotary motor encoder and linear axis:
MD1321:$ MD _ SAFE _ ENC _ GEAR _ DENOM ( n)
incr _ to _ m( n) * incr _ to _ m_ rot _ lin
MD1322:$ MD _ SAFE _ ENC _ NUMERA( n)
with n = 0 ... 7 (gear stage) and
1000 1
incr _ to _ m_ rot _ lin * *
8192 MD1318:$ MD _ SAFE _ ENC _ RESOL .
MD1320:$ MD _ SAFE _ ENC _ GEAR _ PITCH
Explanations:
MD 1318: $MD_SAFE_ENC_RESOL (number of encoder lines per revolution)
MD 1320: $MD_SAFE_ENC_GEAR_PITCH (spindle pitch)
MD 1321: $MD_SAFE_ENC_GEAR_DENOM[n] (encoder/load gear
denominator)
MD 1322: $MD_SAFE_ENC_GEAR_NUMERA[n] (encoder/load gear
numerator)
n = 0 ... 7 (gear stage)
Reaction Mode group not ready.
Channel not ready.
NC Start disable.
NC stop on alarm.
Alarm display.
Interface signals are set.
Caution:
Motors with a low saturation response (e.g. 1FN3 linear motors) might react to
very low identification currents with misorientation. This can lead to
uncontrolled movements.
Program continuation Press the Reset key to clear the alarm in all channels. Restart the part
program.
Program continuation Press the Reset key to clear the alarm in all channels. Restart the part
program.
- MD 1011: $MD_ACTUAL_VALUE_CONFIG
- MD 1100: $MD_PWM_FREQUENCY (pulse width modulation frequency)
Program continuation Press the Reset key to clear the alarm in all channels. Restart the part
program.
Program continuation Press the Reset key to clear the alarm in all channels. Restart the part
program.
Program continuation Alarm display showing cause of alarm disappears. No further operator action
necessary.
Program continuation Alarm display showing cause of alarm disappears. No further operator action
necessary.
Warning
! If the axis has not been safely referenced and the user has not confirmed,
the following applies:
- The safe cams are active and not yet safe
- The safe limit positions are not yet active
Remedy The message disappears automatically if the test is terminated by the user by
clearing the SGE "Test stop selection".
If STOP A is triggered, restart is only possible with POWER ON.
Program continuation Alarm display showing cause of alarm disappears. No further operator action
necessary.
Axis %1 drive %2 division of linear scale and pole pair pitch not
301704 compatible
Definition %1 = NC axis number
%2 = Drive number
With linear motors the pole-pair width and graduations data is used for
calculating the equivalent (internal) pole-pair number and (internal) encoder
marks. For this it is necessary that the encoder marks correspond to one or x
pole-pair widths as an integer.
This error message is output if the result is not an integer pole-pair
width/graduations*x (to x=16) or if the calculated internal encoder marks value
is too high.
Absolute interpretation as an integer if the result is within a +/- 0.001 tolerance.
Reaction Mode group not ready.
NC Start disable.
Alarm display.
Interface signals are set.
NC Stop on alarm.
Channel not ready.
Remedy Please inform the authorized personnel/service department.
Long traversing paths:
It is advisable to use a length measuring system where the encoder marks
match x* pole-pair widths as integer.
Example:
Pole-pair width: 56.8 mm, graduations: 2.7 um
=> Pole-pair number = 1, encoder marks = 21037.037 => error
Avoid the error by entering pole-pair width =56.7999 mm.
=> Pole-pair number = 1, encoder marks = 21037.0 => no error
Program continuation Switch control OFF - ON.
Axis %1 drive %2 machine data for scale with position coded reference
301705 marks are faulty
Definition %1 = NC axis number
%2 = Drive number
When selecting a distance-coded scale (MD_1011.7=1) it is also necessary to
configure a length measuring system (MD_1011.4=1). In addition, the MDs
1040, 1041 and 1042 must not be zero or negative.
Reaction Mode group not ready.
NC Start disable.
Alarm display.
Interface signals are set.
NC Stop on alarm.
Channel not ready.
Remedy Please inform the authorized personnel/service department.
Check and, if necessary, correct MDs 1011: $MD_ACTUAL_VALUE_CONFIG,
1040, 1041 and 1042.
Program continuation Switch control OFF - ON.
Explanations:
POS_TOL: actual value tolerance (MD 1342: $MD_SAFE_POS_TOL
(tolerance for actual value cross-comparison))
CAM_TOL: cam tolerance (MD 1340: $MD_SAFE_CAM_TOL
(tolerance for safe cam))
Upper/lower modulo value:
is determined by MD 1305: $MD_SAFE_MODULO_RANGE
(actual value range for safe cam with rotary axes)
Reaction Booting is interrupted, alarm display. The pulses remain disabled.
Remedy Please inform the authorized personnel/service department.
Check parameterization of the cam positions in
MD 1336: $MD_SAFE_CAM_POS_PLUS and
MD 1337: $MD_SAFE_CAM_POS_MINUS
and perform POWER ON.
Check MD 1305: $MD_SAFE_MODULO_RANGE (actual value range for safe
cam with rotary axes).
Program continuation Switch control OFF - ON.
Axis %1 axis %1, drive %2 resolution SSI motor measuring system invalid
301710
Definition %1 = NC axis number
%2 = Drive number
Configuration of the motor measuring system is faulty for SSI encoder:
MD_1022 $MD_ENC_ABS_RESOL_MOTOR must not be 0.
Reaction Alarm display. Pulses interlocked. NC START interlock. Display on the NC/PLC
interface. Mode group not ready. Channel not ready.
Remedy Set MD_1022 $MD_ENC_ABS_RESOL_MOTOR to the correct value:
Shaft encoder: singleturn resolution (increments per revolution)
Linear encoder: resolution of an increment (in nanometers).
Program continuation The alarm is triggered during boot-up. Acknowledgement of alarm by POWER
ON.
Axis %1, drive %2 SSI direct measuring system not without incremental
301716 signals
Definition %1 = NC axis number
%2 = Drive number
With the existing module it is not possible to use SSI without incremental
signals.
Reaction Alarm display. Pulses interlocked. NC START interlock. Display on the NC/PLC
interface. Mode group not ready. Channel not ready.
Remedy Use a more recent module.
Program continuation The alarm is triggered during boot-up. Acknowledgement of alarm by POWER
ON.
Reaction Alarm display. Pulses interlocked. NC START interlock. Display on the NC/PLC
interface. Mode group not ready. Channel not ready.
Remedy Either increase the clock cycle length of the NC or increase the SSI
transmission rate (MD_1030 $MD_ACTUAL_VALUE_CONFIG_DIRECT.Bits
14 and 15).
Transmission rates of 100 kHz, 500 kHz, 1 MHz and 2 MHz are possible.
Attention: The encoder cable length may not allow an increase in frequency!
Program continuation The alarm is triggered during boot-up. Acknowledgement of alarm by POWER
ON.
Axis %1 drive %2 machine data for scale with position coded reference
310710 marks are faulty
Definition %1 = NC axis number
%2 = Drive number
If a distance-coded scale is selected (MD 5011 bit 7=1) a length measuring
system must also be configured (MD 5011 bit 4=1).
Reaction Mode group not ready.
NC Start disable.
Alarm display.
Interface signals are set.
NC Stop on alarm.
Channel not ready.
Remedy Check and, if necessary, correct MD 5011: ACTUAL_VALUE_CONFIG.
Program continuation Switch control OFF - ON.
Remedy Enter a smaller value for the P gain of the speed controller:
MD 5406: SPEEDCTRL_GAIN_A (gain on A-side of cylinder edge)
or MD 5407: SPEEDCTRL_GAIN (gain for piston adjustment with lowest
natural frequency)
or MD 5408: SPEEDCTRL_GAIN_B (gain on B-side of cylinder edge)
Program continuation Alarm display showing cause of alarm disappears. No further operator action
necessary.
Speed filter:
MD 5520 * 0.01 * MD 5514 < 1 / ( 2 * MD 5001 * 31.25 microsec)
• BSP natural frequency drive MD 5520: SPEED_FILTER_1_BS_FREQ
• BSP blocking frequency drive MD 5514:
SPEED_FILTER_1_SUPPR_FREQ
• Speed controller cycle drive MD 5001: SPEEDCTRL_CYCLE_TIME
Program continuation Alarm display showing cause of alarm disappears. No further operator action
necessary.
This error message is only issued for the general bandstop filter if:
Speed filter 1:
MD 5516 > 0.0 or
MD 5520 <> 100.0
Speed filter 1:
• BSP bandwidth numerator drive MD 5516:
SPEED_FILTER_1_BW_NUMERATOR
• BSP blocking frequency drive MD 5514:
SPEED_FILTER_1_SUPPR_FREQ
MD 5516 <= 2 * MD 5514
Manipulated variable filter 1:
• BSP bandwidth numerator drive MD 5212:
OUTPUT_VCTRL_FIL_1_BW_NUM
• BSP blocking frequency drive MD 5210:
OUTPUT_VCTRL_FIL_1_SUP_FREQ
MD 5212 <= 2 * MD 5210
Manipulated variable filter 2:
• BSP bandwidth numerator drive MD 5215:
OUTPUT_VCTRL_FIL_2_BW_NUM
• BSP blocking frequency drive MD 5213:
OUTPUT_VCTRL_FIL_2_SUP_FREQ
MD 5215 <= 2 * MD 5213
Program continuation Alarm display showing cause of alarm disappears. No further operator action
necessary.
This error message is only issued for the general bandstop filter if:
Speed filter 1:
MD 5516 > 0.0 or
MD 5520 <> 100.0
Reaction NC not ready.
In certain cases, it is possible to switch over for all channels via MD.
NC Start disable.
NC switches to follow-up mode.
Alarm display.
Interface signals are set.
NC Stop on alarm.
Channel not ready.
Remedy The bandwidth denominator of a speed or manipulated variable setpoint filter
must be less than twice the natural frequency.
Speed filter 1:
• BSP bandwidth drive MD 5515: SPEED_FILTER_1_BANDWIDTH
• BSP blocking frequency drive MD 5514:
SPEED_FILTER_1_SUPPR_FREQ
• BSP natural frequency drive MD 5520: SPEED_FILTER_1_BS_FREQ
MD 5515 <= 2 * MD 5514 * 0.01 * MD 5520
Program continuation Alarm display showing cause of alarm disappears. No further operator action
necessary.
Axis %1 drive %2 controlled system gain for force controller is less than
310764 or equal to zero
Definition %1 = NC axis number
%2 = Drive number
The controlled system gain for the force controller in drive MD 5240
FORCECONTROLLED_SYSTEM_GAIN is less than or equal to zero.
Reaction NC not ready.
In certain cases, it is possible to switch over for all channels via MD.
NC Start disable.
NC switches to follow-up mode.
Alarm display.
Interface signals are set.
NC Stop on alarm.
Channel not ready.
Remedy Set a valid controlled system gain in drive MD 5240
FORCECONTROLLED_SYSTEM_GAIN (see model data calculations).
Program continuation Alarm display showing cause of alarm disappears. No further operator action
necessary.
Remedy The gradient at the end of the saturation area is calculated as follows:
Positive quadrant: 2*(1.0 - MD 5485) /(1.0 - MD 5486) - (MD 5485 - MD 5464)
/(MD 5486 - 5465)
Negative quadrant: 2*(1.0 - MD 5487) /(1.0 - MD 5488) - (MD 5487 - MD 5467)
/(MD 5488 - 5468)
Enter a valid combination in the above drive MD.
Program continuation Alarm display showing cause of alarm disappears. No further operator action
necessary.
Axis %1 drive %2 zero area and knee area of valve characteristic overlap
310774
Definition %1 = NC axis number
%2 = Drive number
The zero area and the knee area of the valve characteristic overlap.
Reaction NC not ready.
In certain cases, it is possible to switch over for all channels via MD.
NC Start disable.
NC switches to follow-up mode.
Alarm display.
Interface signals are set.
NC Stop on alarm.
Channel not ready.
Remedy The zero area and the knee area overlap if:
• Positive quadrant: (MD 5481 + MD 5482) > (MD 5465 - 5466)
• Negative quadrant: (MD 5484 + MD 5482) > (MD 5468 - 5466)
Enter a valid combination in the above drive MD.
Program continuation Alarm display showing cause of alarm disappears. No further operator action
necessary.
Clients are the following components of the control system that use the
PROFIBUS DP:
Client-ID = 1: PLC
Client-ID = 2: NCK
SDB1000 source:
00 = Default SDB (selected by MD 11240 = 0 if no user SDB1000 is loaded
on the control system)
01 = Standard SDB1 (selected by MD 11240 = 1)
02 = Standard SDB2 (selected by MD 11240 = 2)
...
100 = SDB1000 stored in battery-backed memory (SRAM)
101 = User SDB1000 stored in file system
102 = SDB1000 reloaded in SRAM on startup
Reaction PROFIBUS DP is inactive or operating in accordance with default SDB1000.
NC not ready
NC Start disable
Alarm display
Interface signals are set
Remedy • Check MD 11240.
• If SDB1000 source = 100: Reload user SDB1000 in passive file system
/_N_IBN_DIR/_N_SDB1000_BIN.
• If SDB1000 source = 101: Check backup batteries.
• If SDB1000 source = 102: Follow the procedure described for
troubleshooting alarm 380 001.
• If alarm 380 021 is also signaled, please follow the instructions provided for
this alarm.
If the error cannot be eliminated by this procedure, please make a note of the
error text and contact the control system manufacturer.
Program continuation Switch control OFF - ON.
Profibus DP: no input slot available for base address %1 (length %2)
380070
Definition %1 = Logical base address of the requested area
%2 = Size of the area in bytes.
An incorrect logical base address was specified for a digital or analog input.
Either no slot has been configured for this base address or the requested area
extends beyond the end of the slot.
Length=1 indicates a digital input.
Length=2 indicates a analog input.
Profibus DP: no output slot available for base address %1 (length %2)
380071
Definition %1 = Logical base address of the requested area
%2 = Size of the area in bytes.
An incorrect logical base address was specified for a digital or analog input.
Either no slot has been configured for this base address or the requested area
extends beyond the end of the slot.
Length=1 indicates a digital output.
Length=2 indicates a analog output.
Reaction NC not ready.
NC Start disable.
Alarm display.
Interface signals are set.
Remedy Enter correct base addresses in the machine data:
• For length=1: Correct machine data
MN_HW_ASSIGN_DIG_FASTOUT.
• For length=2: Correct machine data
MN_HW_ASSIGN_ANA_FASTOUT.
• NCK restart
If the error cannot be eliminated by this procedure, please make a note of the
error text and contact the control system manufacturer.
Program continuation Switch control OFF - ON.
Profibus DP: no outbound slot for base address %1 (size %2) allowed
380072
Definition %1 = Logical address for requested area.
%2 = Size of area in bytes.
An incorrect logical base address was set for a digital or analog output, the
area is resides in the access range of the PLC
(PIQ, base addresses < 128).
For length =1 it is a digital output,
For length =2 it is an analog output.
Reaction NC not ready.
NC Start disable.
Alarm display.
Interface signals are set.
1)
1.3.1 PLC-CPU system errors
OB event error
810001
Synchronous error
810002
Asynchronous error
810003
Stop/abort event
810004
Operating status sequence event
810005
Communication event error
810006
H/F system event error
810007
Error diagnostic data from modules
810008
User diagnostics event
810009 1)
More detailed information is available via the diagnostics function (diagnostics buffer)
of SIMATIC STEP 7.
Display MD saved
100350
Definition • The display machine data was saved via the softkey "Save" in the operating
area start-up, screen machine data - display machine data.
• The display data is saved in the start-up basic display by activating the
softkey "LCD brighter" or "LCD darker" (this setting reappears at the next
power-up).
• In software version 4.1 and higher: If the display options are changed in the
machine data screens, the changes are saved in the display machine data
which are not visible to the user.
Type: Message
Reaction -
Remedy -
No connection to PLC!
101000
Definition It was not possible to set up a connection to the PLC during power-up, e.g.
incorrect PLC basic program.
Type: Message
Reaction -
Remedy -
No access rights!
101100
Definition The access level set for displaying the selected window is too low.
Type: Message
Reaction -
Remedy Enter higher password.
No axes configured!
101111
Definition It is not possible to select the "Service axis" or "Axis machine data" screen due
to incomplete installation and start-up.
Type: Message
Reaction -
Remedy Complete the installation and start-up.
No drives configured!
101112
Definition It is not possible to select the "Service drive" screen due to incomplete
installation and start-up.
Type: Message
Reaction -
Remedy Complete the installation and start-up.
No channels configured!
101113
Definition It is not possible to select the "Channel machine data" screen due to
incomplete installation and start-up.
Type: Message
Reaction -
Remedy Complete the installation and start-up.
No MSD configured!
101114
Definition It is not possible to select the "MSD machine data" screen due to incomplete
installation and start-up or because the MSD drives do not exist.
Type: Message
Reaction -
Remedy -
No FDD configured!
101115
Definition It is not possible to select the "FDD machine data" screen due to incomplete
installation and start-up or because the FDD/SLM drives do not exist.
Type: Message
Reaction -
Remedy -
MDx141 MAGNETIZING_REACTANCE=0
101137
Definition -
Type: Message
Reaction -
Remedy -
MDx139/MDx140 MD_STATOR/ROTOR_LEAKAGE_REACTANCE=0
101138
Definition -
Type: Message
Reaction -
Remedy -
MDx134 MOTOR_NOMINAL_FREQUENCY=0
101139
Definition -
Type: Message
Reaction -
Remedy -
MDx138 ROTOR_COLD_RESISTANCE = 0
101140
Definition -
Type: Message
Reaction -
Remedy -
MDx117 MOTOR_INERTIA = 0
101141
Definition -
Type: Message
Reaction -
Remedy -
MDx142 FIELD_WEAKENING_SPEED = 0
101143
Definition -
Type: Message
Reaction -
Remedy -
MDx118 MOTOR_STANDSTILL_CURRENT = 0
101144
Definition -
Type: Message
Reaction -
Remedy -
MD1104/1118 MOTOR_MAX_CURRENT/MOTOR_STANDSTILL_CURRENT
101145 > 900.0
Definition -
Type: Message
Reaction -
Remedy -
Controller MD calculated
101148
Definition Calculating of controller data in the start-up area, drive machine data screen,
was successful.
Type: Message
Reaction -
Remedy -
MD active set
101150
Definition Activation of the machine data was successful in the start-up area, machine
data screens.
Type: Message
Reaction -
Remedy -
Start-up successful
101151
Definition In the start-up area screen NC Start-up, one of the three functions
- normal NCK reset
- reset with default values
- software update start
was successfully initiated.
Type: Message
Reaction -
Remedy -
PI service refused
101154
Definition The current status of NCK/drive does not permit the selected function.
Type: Message
Reaction -
Remedy See Installation Guide.
Illegal Function
101156
Definition The selected function is illegal.
Type: Message
Reaction -
Remedy See Installation Guide.
MDx134/MDx400
101162 MOTOR_NOMINAL_FREQUENCY/MOTOR_RATED_SPEED illegal
Definition -
Type: Message
Reaction -
Remedy -
MDx134/MDx400
101167 MOTOR_NOMINAL_FREQUENCY/MOTOR_RATED_SPEED illegal
Definition -
Type: Message
Reaction -
Remedy -
Positioning to $MN_...
101207
Definition A list display, e.g. general machine data was selected. The MMC 100 is
attempting to position at the data last selected in this display.
Type: Message
Reaction -
Remedy -
Incorrect input
104014
Definition The value entered is not permissible, for example, it is outside the input limits.
Type: Message
Reaction -
Remedy Pay attention to value range.
No spindles available
104016
Definition No spindle has been configured.
Type: Message
Reaction -
Remedy Configure the spindle via the machine data.
No magazine configured!
104025
Definition No magazine has been configured.
Type: Message
Reaction -
Remedy Configure the magazine via the machine data.
Error x y
105000
Definition Internal system error. A memory access has failed. This should not occur
during normal operation.
Type: Message
Reaction -
Remedy -
No name specified
105007
Definition
Type:
Reaction -
Remedy Wait until the load procedure is terminated.
No data selected
105010
Definition The cursor is not positioned on a valid file name.
Type: Message
Reaction -
Remedy -
Error on copying!
105014
Definition The file could not be copied.
Type: Message
Reaction -
Remedy -
Error on renaming!
105015
Definition The file could not be renamed.
Type: Message
Reaction -
Remedy -
Error on deleting!
105016
Definition The file could not be deleted.
Type: Message
Reaction -
Remedy -
Error on releasing
105022
Definition The program could not be released.
Type: Message
Reaction -
Remedy -
Renumbering canceled!
105031
Definition Renumbering of the NC program was canceled. A possible cause is that not
enough NC program memory is available.
Type: Message
Reaction -
Remedy -
Renumbering complete!
105032
Definition Renumbering of the NC program was completed without an error.
Type: Message
Reaction -
Remedy -
105051
Definition Here, the dynamic long texts for cycle configuration are being output.
Type: Message
Reaction -
Remedy -
Activation is operating
109008
Definition The switchover from passive operating mode to active operating mode has
been initiated.
Type: Message
Reaction -
Remedy -
Communication interrupted
120201
Definition The operator panel is connected with the NC and PLC via a serial bus.
This alarm occurs if the communication to these components is faulty.
Together with this alarm, all display values connected with NC/PLC become
invalid. Such malfunctions are normal during startup of the controls (e.g. after
reset).
Reaction Alarm display.
Remedy The alarm disappears automatically as soon as the error situation is
terminated. If this alarm is pending permanently, this may have very different
error causes (e.g. cable break, no startup of NC/PLC, incorrect address/baud
rate configuring of one of the bus nodes etc.).
7 Change the mode to a manual 1. Nesting depth too great: > Abort the program with
mode Various actions (e.g. an the Reset key
(VDI signal (mode group): JOG, interrupt) can cause the current
TEACH_IN, REF) procedure to be interrupted.
Depending on the action,
asynchronous subroutines are
activated. These asynchronous
subroutines can be interrupted
in the same manner as the user
program. Unlimited nesting
depth is not possible for
asynchronous subroutines due
to memory limitations.
Example: An interrupt causes
the program execution to be
interrupted. Further higher-
priority interrupts will interrupt
the asynchronous programs
which have been activated.
2. The channel is active > Abort the program with
(program running, block search, the Reset key or stop
loading machine data) the program (not with
block search, loading
MD)
3. A channel has exited the > Abort the program with
mode group due to an interrupt. the Reset key or wait
until the interrupt is
terminated.
4. Overstore or digitizing has > Deactivate overstore,
been selected. digitizing
8 Activate overstore
(PI command).
9 Deactivate overstore
(PI command).
10 Perform user interrupt 1. The channel is active due to > Wait until the block
"Asynchronous subroutine" block search or loading search or loading MD is
(VDI signal: digital-analog machine data completed, or abort
interface, asynchronous program (Reset key)
subroutine interface). 2. The channel is stopped and > Activate a block
the asynchronous subroutine change until the NC
"ASUP_START_MASK" must block can be
be started and the current block reorganized.
cannot be reorganized.
72 Stop at the end of block Nesting depth too great > Wait until the
preparation with subsequent preceding asynchronous
reorganization of block subroutine is terminated
processing. or abort the program
(Alarm)
73 Conditional stop at block end.
(If, after continuation by means of
an NC start, there is still a reason
to stop "Stop at block end", the
program stops again).
74 Conditional stop at block end.
(Despite the start, the interpreter
or the preprocessing does not
manage to put a block in main run)
75 Stop preprocessing. (Alarm)
76 Retraction with G33 and Stop.
77 Conditional wait for program
marker (NC block: WAITMC)
78 Set marker. (NC block: SETM)
79 Clear marker (NC_block:
CLEARM)
80 Selection of an NC block.
(PI command)
81 Disable the NC program which is
currently being processed for
editing.
(PI command)
82 Start a program in the TEACH IN See 33 and 5
submode.
(VDI signal: NC Start)
83 Continue a program in the TEACH See 33 and 5
IN submode.
(VDI signal: NC Start)
84 Reorganize block processing.
85 Activate user interrupt See 10
"asynchronous subroutine" in a
manual mode.
(VDI signal: asynchronous
subroutine interface, digital-analog
interface)
86 Activate user interrupt See 10
"Asynchronous subroutine" Is only
executed with READY channel
status (VDI signal: asynchronous
subroutine interface, digital-analog
interface)
87 Perform user interrupt See 10
"Asynchronous subroutine".
(VDI signal: asynchronous
subroutine interface, digital-analog
interface;
Further actions are: 11, 12, 10, 85,
86)
88 Stop processing.
(VDI signal: mode group Stop)
1: Module selection does not correspond to the existing hardware (V 2.6 and higher)
Additional info 2 NC drive number
Definition Current 0 is expected during run-up of current actual value sensing or during cyclic operation
with pulse blocking, since the system ensure that there is no current flow.
Current not 0:
The hardware for current actual value sensing is possibly defective.
Definition The motor measuring system has a motor encoder with voltage output. An IPU submodule
with voltage input is therefore required. But another submodule than that expected has been
recognized.
Remedy Replace the control module. Check the plug connections, take interference suppression
measures (check shielding, ground connections).
Glossary / Abbreviations 2
A Abbreviations
CP Communication Processor
CR Carriage Return
DB Data Block
DW Data Word
EIA Code Special punched tape code, number of holes per character always odd
FIFO First in First Out: Memory that works without addresses and whose data is read
in the same sequence as stored.
FM Function Module
FRA Frame
FRAME Coordinate conversion with the components zero offset, rotation, scaling,
mirroring
HD Hard Disk
HW Hardware
I Input
IM Interface Module
ISO Code Special punched tape code, number of holes per character always even
MB Megabyte
MD Machine Data
MK Measuring circuit
NC Numerical Control
Q Output
OI Operator Interface
OP Operator Panel
PC Personal Computer
PG Programming device
RPA R Parameter Active: Memory area in the NCK for R parameter numbers
SD Setting Data
SEA Setting Data Active: Memory area in the NCK for setting data
SM Signal Module
SW Software
TO Tool Offset
ZO Zero Offset
B References
General Documentation
/ST7/ SIMATIC
SIMATIC S7 Programmable Logic Controller
Catalog ST 70
Order number: E86060-K4670-A111-A3
Electronic Documentation
User Documentation
Manufacturer/Service Documentation
a) Lists
/LIS/ SINUMERIK 840D/840Di/810D
SIMODRIVE 611D
Lists (09.01 Edition)
Order number: 6FC5 297-6AB70-0BP1
b) Hardware
/BH/ SINUMERIK 840D/840Di/810D
Operator Components Manual (HW) (09.01 Edition)
Order number: 6FC5 297-6AA50-0BP1
c) Software
/FB1 SINUMERIK 840D/840Di/810D/FM-NC
Description of Functions, Basic Machine (Part 1) (09.01 Edition)
(the various manuals are listed below)
Order number: 6FC5 297-6AC20-0BP1
DI1 Start-Up
DI2 Scanning with Tactile Sensors (scancad scan)
DI3 Scanning with Lasers (scancad laser)
DI4 Milling Program Generation (scancad mill)
BA Operator's Guide
EU Development Environment (Configuring Package)
PS Online only: Configuring Syntax (Configuring Package)
PSE Introduction to Configuring of Operator Interface
IK Screen Kit: Software Update and Configuration
/FBST/ SIMATIC
Description of Functions (01.01 Edition)
FM STEPDRIVE/SIMOSTEP
Order number: 6SN1 197-0AA70-0YP4
/PJFE/ SIMODRIVE
Planning Guide 1FE1 Synchronous Built-In Motors (08.01 Edition)
AC Motors for Main Spindle Drives
Order number: 6SN1 197-0AC00-0BP1
/PJLM/ SIMODRIVE
Planning Guide Linear Motors (06.01 Edition)
(on request)
ALL General Information about Linear Motors
1FN1 1FN1 Three-Phase Linear Motor
1FN3 1FN3 Three-Phase Linear Motor
CON Connections
Order number: 6SN1 197-0AB70-0BP2
/PJM/ SIMODRIVE
Planning Guide Motors
AC Motors for Feed and (09.00 Edition)
Main Spindle Drives
Order number: 6SN1 197-0AA20-0BP4
AE1 Updates/Options
BE1 Expand the operator interface
HE1 Online Help
IM2 Start-Up HMI Embedded
IM4 Start-Up HMI Advanced (PCU 50)
TX1 Setting Foreign Language Texts
Corrections
A&D MC BMS For Publication/Manual:
D-91050 Erlangen
Germany
(Tel. + 49-180 / 5050-222 [Hotline]
Fax + 49-9131 / 98 - 2176
email: [email protected]) User Documentation
From Diagnostics Guide
Fax: /
SINUMERIK
SIROTEC
SINUMERIK SINUMERIK SIMODRIVE SINUMERIK SINUMERIK SINUMERIK SINUMERIK
840D/810D 840D/840Di/ Accessories 840D/810D/ 840D/810D 840D/840Di/ 840D/840Di/
810D FM-NC 810D 810D
Program. Guide Operator’s Guide System Overview Description of Description of Descr. of Functions Configuring
– Short Guide – ManualTurn Functions Functions – Computer Link (HW) *)
– Fundamentals *) – Short Guide ManualTurn – ManualTurn Synchronized – Tool Data – FM-NC
– Advanced *) – ShopMill – ShopMill Actions Information – 810D
– Cycles – Short Guide ShopMill System – 840D
– Measuring Cycles
– ISO Turning/Milling
Manufacturer/Service Documentation
SINUMERIK
SINUMERIK SIMODRIVE SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK
840D/840Di/ 611D 840D/840Di/ 840D/810D 840D/810D 840D/840Di/ 840D/810D
810D 840D/810D 810D 810D
Manufacturer/Service Documentation
SINUMERIK
SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK SIMODRIVE
SIMODRIVE SINUMERIK SIMODRIVE SIMODRIVE SIMODRIVE SIMODRIVE SIROTEC
840D 840D/840Di/ 840D 840D
810D 611D 611D
611D
SINUMERIK
SIMODRIVE
SINUMERIK SINUMERIK SINUMERIK SINUMERIK
840D/840Di/
810D/ 840D/840Di/ 840Di 840D/810D
611, Motors 810D
DOC ON CD *)
The SINUMERIK System
Descr. of Functions Descr. of Functions Manual Descr. of Functions
ISO Dialects for CAM Integration (HW + Installation Remote Diagnosis
SINUMERIK DNC NT-2000 and Start-up)
*) These documents are a minimum requirement