Porous Concrete
Porous Concrete
Porous Concrete
SUBMITTED BY:
SUNANDA (5WK18CHT13)
GUIDE :
GNANAMURTHY
Assistant professor
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Signature of Head of
Signature of Guide
Department
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CONTENTS
CHAPTER 1
1.1 INTRODUCTION
CHAPTER 2
2.1 TYPES
CHAPTER 3
3.1.1. CEMENT
3.1.3. WATER
CHAPTER 4
4.1.4 DURABILITY
CHAPTER 5
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5.1.3. TRANSPORTATION
5.1.6. FINISHING
CHAPTER 6
6.1 APPLICATION
6.2 MAINTENANCE
6.3 ADVANTAGES
6.4 DISADVANTAGES
CHAPTER 7
7.1 CONCLUSION
REFERENCES
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ABSTRACT
Pervious concrete was first used in the 1800s in Europe as pavement surfacing
and load bearing walls. Cost efficiency was the main motive due to a decreased
amount of cement. It became popular again in the 1920s for two stories homes in
Scotland and England. It became increasingly viable in Europe after WWII due to
the scarcity of cement. It did not become as popular in the US until the 1970s. In
India it became popular in 2000.
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CHAPTER 1
1.1 INTRODUCTION
Pervious concrete which is also known as no fines, porous, gap graded, and permeable
concrete and enhance porosity concrete has been found to be a reliable storm water management
tool. By definition, pervious concrete is a mixture of gravel or granite stone, cement, water, little
to no sand (fine aggregate). When pervious concrete is used for paving, the open cell structures
allow storm water to filter through the pavement and into the underlying soils. In other words,
pervious concrete helps in protecting the surface of the pavement and its environment.
Pervious concrete has the same basic constituents as conventional concrete that is 15% -
30% of its volume consists of interconnected void network, which allows water to pass through
the concrete. High range water reducer and thickening agent are introduced in the concrete to
improve its strength and workability. It can allow the passage of 0.014-0.023 m3 of water per
minute through its open cells for each square foot 0.0929 m2 of surface area which is far greater
than most rain occurrences. Pervious concrete is rough textured, and has a honeycombed surface,
with moderate amount of surface ravelling which occurs on heavily travelled roadways. Carefully
controlled amount of water and cementitious materials are used to create a paste. The paste then
forms a thick coating around aggregate particles, to prevent the flowing off the paste during mixing
and placing. Using enough paste to coat the particles maintain a system of interconnected voids
which allow water and air to pass through. The lack of sand in pervious concrete results in a very
harsh mix that negatively affects mixing, delivery and placement. Also, due to high void content
pervious concrete is light in weight (about 1600 to 1900kg/m3). Pervious concrete void structure
provides pollutant captures which also add significant structural strength as well. It also results in
very high permeable concrete that drains quickly.
Pervious concrete can be used in a wide range of applications, although its primary use in
pavements which are in: residual roads, alleys and driveways, low volume pavements, low water
crossings, sidewalks and pathways, parking areas, tennis courts, slope stabilization, sub-base for
conventional concrete pavements etc
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CHAPTER 2
1) Porous Asphalt :
Porous asphalt pavement include one or more layers of porous asphalt underlain
by a choke stone layer or treated base layer and aggregate base/subbase reservoir. Layer
depth is based on structural load, storm water requirements and frost depth requirements.
2) Porous Concrete:
Porous concrete consists of hydraulic cementitious binding system combined with
an open graded aggregate to produce a rigid, durable pavement. Porous concrete is
typically placed over a choke stone layer and aggregate base/subbase reservoir.
3) Porous interlocking concrete block pavement:
It consists of manufactured concrete blocks that form permeable voids and joints
when assembled into a laying pattern. The joints allow storm water to flow into a crushed
stone aggregate bedding layer and base/subbase reservoir that support the pavers
4) Others :
Grid pavement
Rubber ovelay pavement
Rubber composite permeable pavement
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CHAPTER 3
3.1.1. CEMENT
Ordinary Portland cement, 53 grade conforming to IS: 269 – 1976. Ordinary Portland
cement, 53 grade was used for casting all the specimens. Different types of cement also will
produce concrete have a different rates of strength development. The choice of brand and type of
cement is the most important to produce a good quality of concrete. The type of cement affects the
rate of hydration, so that the strengths at early ages can be considerably influenced by the particular
cement used.
Locally available crushed granite stones conforming to graded aggregate of nominal size
12.5 mm as per IS: 383-1970. Several investigations concluded that maximum size of coarse
aggregate should be restricted in strength of the composite. In addition to cement paste – aggregate
ratio, aggregate type has a great influence on concrete dimensional stability.
3.1.3. WATER
Casting and curing of specimens were done with the portable water which is available.
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CHAPTER 4
The batched materials are thoroughly hand-mixed with water so as to obtain uniform and
homogenous pervious concrete. Water/cement ratio of 0.4 was added to form a cement paste, ACI
211.3R (2002) stipulates that the ratio should be between 0.35 and 0.45. A total of 24 cubes were
produced for each aggregate size for different mix ratio of 6:1, 8:1 and 10:1 of coarse aggregate
and cement.
The aim of the test is to determine the compressive strength of pervious concrete. The test
was carried out in accordance with BS1881-108: 1983 and ACI 522R-10. The cubes were tested
for compressive strength at specify ages of 7, 14, 21 and 28 days of curing. The compressive
strength of pervious concrete is calculated thus:
Compressive strength = (crushing load, kN)/(area of cross section, m2)
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The compressive strength of the pervious concrete increases with increase in age and as
the aggregate/cement ratio reduces as observed in Table 3.2 and 3.3. Also, the compressive
strength of the 3/8’’ aggregate is greater than that of 3/4” for the same age and aggregate/cement
ratios as shown in tables
Compressive Strength at age 7, 14, 21, 28 days for 6:1, 8: 1 and 10:1
Aggregate/Cement ratio and aggregate size of ¾” (20MM)
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Compressive Strength at age 7, 14, 21, 28 days for 6:1, 8: 1 and 10:1
Aggregate/Cement ratio and aggregate size of 3/8” (10MM)
Aggregate/cement ratio of 6:1, 8:1 and 10:1 had compressive strength of 29%, 18% and
15% respectively of 28N/mm2 which is the maximum value stipulated by ACI 552R-10 on 28th
day of curing for aggregate size 20MM. In addition, for the same aggregate cement ratio(6:1 ,8:1
and 10:1) the compressive strength of the concrete were found to be 39%, 29% and 26% of the
value stipulated by ACI 552R-10 which is 28 N/mm2 for aggregate size 10MM.
Conclusively, the A/C of 6:1 had the highest value of compressive strength and aggregate
size 3/8” produced the best results.
The permeability of pervious concrete was determined using a falling head permeability
set up. Water was allowed to flow through the sample, through a connected standpipe which
provides the water head. Before starting the flow measurement, the samples were wrapped with
polythene inside the cylinder. Then the test started by allowing water to flow through the sample
until the water in the standpipe reached a given lower level. A constant time of 5 sec was taken for
the water to fall from one head to another in the standpipe. The standpipe was refilled and the test
was repeated when water reached a lower level as shown in Fig. The permeability of the pervious
concrete sample was evaluated from the expression given below:
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Where,
a = the sample cross section area
A = the cross section of the standpipe of diameter (d) = 0.95cm2
L = the height of the pervious concrete sample
(t2- t1) = change in time for water to fall from one level to another (5secs.)
h1= upper water level
h2= Lower water level
D= diameter of sample (10.5 cm)
d= diameter of standpipe (1.1 cm)
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For the durability test the oven dried specimens having known volume will be weighted on
the digital weighing machine and calculated to the mass of specimen per unit volume. To
investigate the effect of sodium chloride solution the specimens will be tested for percentage
change in weight after 28 days immersion in sodium chloride solution. Percentage change in
weight determination will be carried out in the same manner as of in the water absorption test.
Pervious concrete made from coarse aggregate size 9.375mm had compressive strength
value of 39% compared to that of 18.75mm which is 29% of the maximum value of strength
stipulated by ACI 552-R10 (i.e. 28N/mm2) for aggregate cement ratio A/C 6:1. It is clearly seen
from the experimental result that Pervious Concrete has very low Compressive Strength as well as
Flexural Strength, so it cannot be used for “structural application” but it should be significantly
used for so many other applications such as, sidewalks, parking lots, sports surfaces, swimming
pool decks, driveways.
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CHAPTER 5
Since pervious pavements contain minimal water and high porosity, care must be taken to
ensure that the pavement does not dry out prematurely. The subgrade must be moist (without free-
standing water) prior to placement, in order to prevent water from being removed from the lower
portion of the pavement too soon. This is recommended practice for conventional concrete
pavement placement if conditions for high evaporation rates are present, but is even more
important in pervious concrete placement because the high voids can allow more rapid drying,
with a subsequent decrease in strength and durability, under less extreme conditions.
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5.1.3. TRANSPORTATION
Because pervious concrete has a low water content, special attention is required during
transportation and placement. Its very low slump may make discharge from transit mixers slower
than for conventional concrete; transit mixers with large discharge openings or paving mixers tend
to provide a faster unloading time. A pervious pavement mixture should be discharged completely
within one hour after initial mixing. The use of retarding chemical admixtures or hydration-
stabilizing admixtures may extend discharge times to 1½ hours or more. High ambient
temperatures and windy conditions will have more pronounced effects relative to conventional
pavements, and should be taken into account.
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Each load of concrete should be inspected visually for consistency and aggregate coating.
The stiff consistency of pervious concrete means that slump testing is not a useful method of
quality control. Unit weight tests provide the best routine test for monitoring quality, and are
recommended for each load of pervious concrete. Placement should be continuous, and spreading
and strike off should be rapid (see Figure 11). Conventional formwork is used. Mechanical
(vibrating) and manual screeds are commonly used, although manual screeds can cause tears in
the surface if the mixture is too stiff. Other devices, such as laser screeds, could also be used. For
pavements, it is recommended to strike off about ½ to ¾ in. (15 to 20 mm) above the forms to
allow for compaction. One technique for accomplishing this is to attach a temporary wood strip
above the top form to bring it to the desired height. After strike off, the strips are removed and the
concrete is consolidated to the height of the form. Special height-adjusting vibrating screeds have
also been used to provide the extra height. With vibrating screeds, care should be taken that the
frequency of vibration is reduced to avoid over-compaction or closing off of the surface, resulting
in blocked voids. Edges near forms are compacted using a 1x1 ft (300mm x 300mm) steel tamp
(like those used in decorative stamped concrete), a float, or another similar device to prevent
raveling of the edges.
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Consolidation is generally accomplished by rolling over the concrete with a steel roller
which compacts the concrete to the height of the forms. Because of rapid hardening and high
evaporation rates, delays in consolidation can cause problems; generally, it is recommended that
consolidation be completed within 15 minutes of placement.
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is aligned with the previously-placed slab to avoid reflective cracking, and the roller used for
compaction is visible on the far right. As for conventional pavements, joints ¼ of the slab thickness
provide good control of cracking.
Because setting time and shrinkage are accelerated in pervious concrete construction, joint
installation should be soon after consolidation, with a rolling joint tool (see Figure 14). Another
technique, suitable for small sections, is to drive a steel straightedge to the required depth with a
hammer. Saw-cutting joints is also
Possible, but is not preferred because slurry from sawing operations may block some of the voids,
and excessive raveling of the joints often results. Removing covers to allow sawing also slows
curing, and it is recommended that the surfaces be re-wet before the covering is replaced.
As noted previously, some pervious concrete pavements are not jointed, as random cracking is not
viewed as a significant deficit in the aesthetic of the pavement (considering its texture, and has no
significant affect on the structural integrity of the pavement.
5.1.6. FINISHING
Typically, pervious concrete pavements are not finished in the same way as conventional concrete
pavements. Normal floating and troweling operations tend to close up the top surface of the voids,
which defeats the purpose (for most applications) of pervious concrete. For the majority of
pervious pavements, the “finishing” step is the compaction. This leaves a rougher surface, but can
improve traction.
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The open structure and relatively rough surface of pervious concrete exposes more surface
area of the cement paste to evaporation, making curing even more essential than in conventional
concreting. Water is needed for the chemical reactions of the cement, and it is critical for pervious
concrete to be cured promptly. In some regions, it is common to apply an evaporation retarder
before compaction to minimize any potential for surface water loss.
Plastic sheeting should be used to cover the pervious concrete, and should be installed
within a few minutes of consolidation to prevent moisture loss.
Because pervious concrete pavements do not bleed, they can have a high propensity for
plastic shrinkage cracking. In fact, “curing” for pervious slabs and pavements begins before the
concrete is placed-- the subgrade must be moistened to prevent it from absorbing moisture from
the concrete. After placement, fog misting followed by plastic sheeting is the recommended
curing procedure, and sheeting should remain in place for at least seven days. Using sand or dirt
to hold plastic sheeting in place is not recommended because clogging of the voids could result
from spillage on removal. Instead, it is recommended to secure plastic sheeting with lumber,
rebar, stakes, or other methods.
Curing should be started as soon as practical after placing, compacting, and jointing. Best
practice calls for curing to begin within a maximum of 20 minutes after these procedures. High
ambient temperatures and windy conditions will have more pronounced effects relative to
conventional pavements, and should be taken into account.
For pavement applications that will see traffic in service, it is generally recommended that
the pavements not be opened to construction or public traffic for seven days. Continuous curing is
recommended until the pavement is opened.
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CHAPTER 6
6.1 APPLICATION
6.2 MAINTENANCE
The majority of pervious concrete pavements function well with little or no maintenance.
However, after repeated water flows, debris and residue may lodge within the top 1” to 1
¼” of the void structure.
Maintenance of pervious concrete pavement consists primarily of removing this debris and
residue from the void structure to rejuvenate some of its original permeability.
In preparing the site prior to construction, drainage of surrounding landscaping should be
designed to prevent flow of materials onto pavement surfaces.
Soil, rocks, leaves, and other debris may infiltrate the voids and hinder the flow of water,
decreasing the utility of the pavement.
Landscaping materials such as mulch, sand, and topsoil should not be on the concrete, even
temporarily.
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6.3 ADVANTAGES
It reduces the storm water runoff
Ø Eliminates the need for detention ponds and other costly storm water management practices
Ø Replenishes the aquifers and water table
Ø Allows more efficient land development
Ø Prevents water from entering into the stream and also prevents it from being polluted
Ø Less need for storm sewer
Ø Green building alternative suitable for many application
Ø Natural run-off allows rainwater to drain directly to sub-base
Ø Reduced pollution prevents environmental damage
Ø Keeps pavement surfaces dry even in wet situation, such as green houses
Ø Allows water and air to get to the roots of trees within a parking area
Ø Pervious concrete performs noise absorption
Ø Water purifying performance
Ø A parking lot properly constructed from pervious concrete has a life span ten times as long as
an asphalt lot, thereby providing excellent long term benefits. It is true that the initial costs for
pervious pavement may be slightly higher due to the preparation of the sub-base, but those who
look long term will realize the economic benefits
Ø Useful for irrigation that is retain water to be used for irrigation
Ø Lower installation costs due to the elimination of costly curbs, gutters, storm drain outlets and
retention basins that cost two to three times more to construct than pervious. Less money will be
needed for labor, construction and
maintenance of ponds, pumps, drainage pipes and other storm water management systems.
Ø Allows for the use of existing storm sewer systems for new developments
Ø Lower life-cycle costs equal to that of conventional concrete that if properly constructed will
last for 20 to 40 years. Pervious requires fewer repairs than asphalt, and can be recycled once it
has reached its lifecycle.
6.4 DISADVANTAGES
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CHAPTER 7
7.1 CONCLUSION
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REFERENCES
7. Neetu B. Yadav, et.al. “Pervious Concrete: Solution for Low Cost Construction”, International
Journal of Innovative Science and Modern
Engineering (IJISME) ISSN: 2319–6386, Volume-1, Issue-10, September 2013
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