Experimental Study of Compressive Strength of Concrete by Partial Replacement of Fine Aggregate With Copper Slag
Experimental Study of Compressive Strength of Concrete by Partial Replacement of Fine Aggregate With Copper Slag
Experimental Study of Compressive Strength of Concrete by Partial Replacement of Fine Aggregate With Copper Slag
https://doi.org/10.22214/ijraset.2020.30407
International Journal for Research in Applied Science & Engineering Technology (IJRASET)
ISSN: 2321-9653; IC Value: 45.98; SJ Impact Factor: 7.429
Volume 8 Issue VII July 2020- Available at www.ijraset.com
Abstract: The innovation in the field of concrete technology can minimise the consumption of natural resources like river sand,
aggregate and energy sources and lessen the burden of pollutants on environment. at present in mining and production of steel
large amounts of Copper Slag are generated which gives an harm full impact on environment and humans. This assignment
describes the feasibility of using the copper slag in concrete production. Dumping the waste materials to the environment directly
may cause environmental problem. Hence it is highly required to reuse of waste material to save the environment. proper waste
management can be employed to produce new products or can be used as admixtures so that natural resources are used more
efficiently and the environment is protected from waste deposits. In order to utilize an alternative material to increase the
strength of the concrete. Copper slag may be used as partial part of aggregate which is an environmental waste work as partial
component without sacrifice the strength and durability of the concrete structure. In this research work the effects of replacing
fine aggregate by copper slag is tested by performing the compressive strength. This work includes the determination of different
properties of locally available copper slag and utilization of copper slag in concrete by replacing it in different composition ratio
in aggregate by keeping the other parameters constant.
Keywords: Copper Slag, Aggregate, M20 Grade, M25 Grade, Compressive Strength, Environmental Waste.
I. INTRODUCTION
A. General
The importance of cement concrete in present society can’t be thought little of. Solid Structures of Concrete Presents in all places,
such as structures, streets, bridges, and dams. There is no avoidance the effect of concrete utilization makes on your regular day to
day existence. Concrete is a combined substance which is consisting of filler and a fastener. Regular concrete is a combination of
F.A., C.A, cement, and water. Cement and lime are usually utilized as fastening materials, while the sand binder is mixed as fine
aggregates and crushed stones, gravel, broken bricks; clinker is employed as coarse aggregates. The concrete having cement, sand
and coarse aggregates mix up in an appropriate percentage in addition to water is called cement concrete. In this kind of concrete,
cement is mixed as a fastening substance, sand as fine aggregates and gravel, crushed stones as coarse aggregates.
Concrete material is most common construction substance in the earth, mostly because ofits low charge, ease of use, its
extendedstrength, and capacity tocarry onintenseweather atmosphere. The universal construction of concrete is 10 times that of steel
by tonnage. On the other side, other constructionresourcesfor example steel and polymers are more costly and less common than
concrete materials. Concrete is a fragile material that has a high compressive force, but a low tensile force. This reinforcement of
concrete is required to allow it to handle tensile stresses. Such support is usually made out using steel.
B. Strength of Concrete
The concrete strength is very much dependent factor upon the hydration reaction. Water acting a vital function, particularly the
amount used. The strength of concrete enlarges when a smaller amount of water is used to create concrete. The hydration effect
itself graphs a specific amount of water. Concrete is essentially mixed with extra water than is wanted for the hydration responses.
This additional water is mixed to provide concrete enough workability. Water to cement proportion gives to high strength but low
workability. High water to cement ratio directs to small strength, but excellent workability. The objective distinctiveness of
aggregates is form texture, and amount. These can ultimately affect strength.
C. Materials
The materials used in the projects for making concrete mixture are cement, Fine aggregate, coarse aggregate, copper slag, etc are
detailed describe below:
1) Cement: Cement is by far the most important constituent of concrete, in that it forms the binding medium for the discrete
ingredients. Made out of naturally occurring raw materials and sometimes blended or underground with industrial wastes. The
cement used in this study was OPC 53 grades Ordinary Portland cement (OPC) conforming to IS12269-1987.
2) Fine Aggregate: Aggregates which occupy nearly 70 to 75 percent volume of concrete are sometimes viewed as inert
ingredients in more than one sense. However, it is now well recognized that physical, chemical and thermal properties of
aggregates substantially influence the properties w23mm and performance of concrete. The fine aggregate (sand) used was
clean dry sand was sieved in 4.75 mm sieve to remove all pebbles.
3) Coarse Aggregate: Coarse aggregate is used for making concrete. They may be in the form of irregular broken stone or
naturally occurring gravel. Material which is large to be retained on 4.75mm sieve size is called coarse aggregates. Its
maximum size can be up to 40 mm.
4) Water: water plays an important role in the formation of concrete as it participates in a chemical reaction with cement. Due to
the presence of water, the gel is formed which helps in increase of strength of concrete. Potable water is generally considered
satisfactory for mixing.
D. Copper Slag
Copper slag is a by-product of copper smelting and refining process. As refineries draw metal out of copper ore, they produce a
large volume of non-metallic dust, soot, and rock. Copper slag which is an industrial waste obtained from smelting and refining
process of copper from Sterlite Industry Ltd., Tuticorin, and Tamilnadu. Nearly 4 tons of copper is obtained as waste is disposed to
lands cause’s environmental impacts. So it can be reused as concreting materials. In refinery plants when copper metal produced by
extraction process then copper slag is generated in a large amount in the production of copper metal. About 2-2.5 tons of copper slag
produced for each 1 ton of copper production. Concrete production with that material gives upgrading in workability compared
to traditional concrete. Production of concrete has many environmental benefits for example waste recycling and resolve disposal
problems.
E. Problem Formulation
Natural resources are decreasing in all over the world and increasing wastes from industries generated simultaneously. The eco-
Friendly and reliable development for construction consists the use of non-conventional and different waste materials and recycling
of waste material for reducing emissions in environments and decreasing the use of natural resources. The mixture of concrete
mainly consists fly ash for saving the cement also useful to maintain the heat of hydration temperature of concrete. A mixture of
water, aggregate, sand and cement called concrete, it is a composite material that uses in constructions and developments. Therefore
reducing the use of natural resources in construction, we use copper slag as a partial replacement for reducing the use of cement, so
copper slag is used in the concrete as one of the alternative materials. It is the waste product of copper produces from iron or steel
plants. The construction industry is the only area where the safe use of Copper slag is possible. When it is introduced in concrete as
a replacement material, it reduces the environmental pollution, space problem and also reduces the cost of concrete. In refinery
plants when copper metal produced by extraction process then copper slag is generated in a large amount in the production of
copper metal.
F. AIM
As the addition of waste materials in concrete increase the strength of concrete and reuse of waste material. The need of this
research is to Reduced the quantity of waste material required to produce the concrete of high strength as not to increase the amount
of cement.
G. Objectives
To compare the various properties like compressive strength and density of modified concrete with partial replacement of Copper
slag with Conventional concrete.
1) To investigate the effect of Copper Slag waste materials in concrete on its strength.
2) Used copper slag in place of sand during concrete construction.
3) To save the natural resource and cost optimization.
B. Materials Used
1) Cement: Cement is by far the most important constituent of concrete, in that it forms the binding medium for the discrete
ingredients. Made out of naturally occurring raw materials and sometimes blended or inter-ground with industrial wastes. The
cement used in this study was OPC 53 grades Ordinary Portland cement (OPC) ultratech conforming to IS 10262.
Figure 1. Cement
2) Fine Aggregate: Aggregates which occupy nearly 70 to 75 percent volume of concrete are sometimes viewed as inert
ingredients in more than one sense. However, it is now well recognized that physical, chemical and thermal properties of
aggregates substantially influence the properties and performance of concrete. The fine aggregate (sand) used was clean dry
sand was sieved in 4.75 mm sieve to remove all pebbles.
3) Coarse Aggregate: Coarse aggregate are used for making concrete. They may be in the form of irregular broken stone or
naturally occurring gravel. Material which are large to be retained on 4.75mm sieve size are called coarse aggregates. Its
maximum size can be up to 63mm.
4) Water: Water plays an important role in the formation of concrete as it participates in chemical reaction with cement. Due to the
presence of water the gel is form which helps in increase of strength of concrete. Almost any natural water that is drinkable and
has no pronounced taste or odor can be used as mixing water. Water from lakes and streams that contain marine life are also
usually suitable. Water used for mixing and curing shall be clean and free from injurious quantities of alkalies, acids, oils, salts,
sugar, organic materials, vegetable growth or other substance that may be deleterious to bricks, stone, concrete or steel. Potable
water is generally considered satisfactory for mixing.
5) Copper Slag: Copper slag is a by-product during copper smelting and refining process. As refineries draw metal out of copper
ore, they produce a large volume of non-metallic dust, soot, and rock.
C. Tests
1) Tests on Fine Aggregate: In this project, the river sand, which was available in saturated surface dry condition was used as fine
aggregate and the following tests were carried out on sand as per IS:2386-1968
a) Sieve analysis
b) Density
c) Specific gravity
d) Water absorption
2) Tests on Coarse Aggregate
The coarse aggregate are tested for the following
a) Impact value
b) Sieve analysis
c) Density
d) Specific gravity
e) Water absorption
D. Preparation Of Materials
All materials were brought to room temperature before commencing the results. The cement samples, on arrival at the laboratory,
were thoroughly mixed dry either by hand in such a manner as to ensure the greatest possible blending and uniformity in the
material, care is being taken to avoid the intrusion of foreign matter. The cement was stored in a dry place.
F. Curing Of Cubes
After opening the cubes, cubes will be named for their specification by the help of water resistant paint & paint brush taken to the
curing tank and rested there for 7th day, 14th day & 28th day with the cover of fresh and clean water. Specification denotes the cube
specimen name; type of reinforcement shape used, and date of casting. During time period of curing of cubes, always watch the
curing tank that water level does not reaches below the cubes due to concrete heat releasing property and then fill the tank to cover
the cubes. The water for curing should be tested every 7 days and the temperature of water must be at 27°C.
33.51
32.7
30 29.54 30.53 31.02 28.92
27.04 27.37 28.62 27.16
26.14
22.84
(N/mm²)
0
0% 5% 10% 15% 20% 25%
% Replacement of Copper Slag
Most concrete structures are designed assuming that concrete processes sufficient compressive strength. The compressive strength is
the main criteria for the purpose of structural design. To study the strength development of concrete in comparison to Conventional
concrete, compressive strength tests were conducted at the ages of 7, 14, & 28 Days.
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