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“जान1 का अ+धकार, जी1 का अ+धकार” “प0रा1 को छोड न' 5 तरफ”

Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru
“The Right to Information, The Right to Live” “Step Out From the Old to the New”

IS 3080 (1965): Test chart for universal tool and cutter

grinders [PGD 3: Machine Tools]

“!ान $ एक न' भारत का +नम-ण”

Satyanarayan Gangaram Pitroda
“Invent a New India Using Knowledge”

“!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता ह”

है”
ह
Bhartṛhari—Nītiśatakam
“Knowledge is such a treasure which cannot be stolen”
 IS3080:1965
(Reaff irmed1978)
( Reaffirmed 2001 )

Indian Standard
TEST CHART FOR UNIVERSAL
TOOL AND CUTTER GRINDERS

( Fourth Reprint SEPTEMBER 1996 )

UDC 621.925 : 621.9.09 : 620 1

C C’opyright 1965

BUREAUOFINDIANSTANDARDS
MANAK BIIAVAN, 9 BAHADLJR SHAH %AFAR MARG
NEW DELHI 110002

Gr3 June 1965

 IS 3080 : 1965

Indian Standard
TEST CHART FOR UNIVERSAL
TOOL AND CUTTER GRINDERS
Machine Tools Sectional Committee, EDC 11

Chairman Reptstnling
SHRI A. R. IYER Hindustan Machine Tools Ltd, Bangalore

LWtmbtrr
COL A. C. ACA Research & Development Establishment ( Engrs ),
Ministry of Defence
LT-COL S. C. L. MALI~ ( d!ltrno~t)
SHRI S. K. AGRAWAL Textile Machinery Corporation Ltd, Belgharia
SERI K. L. BAJAJ Machine Tool Prototype Factory, Directorate
General of Ordnance Factories ( Ministry of
Defcnce), Ambarnath
SHRI R. M. APTE ( Alftmaft)
COL G. S. BEDI Directorate of Mechanical Engineering ( Ministry of
Defence )
SRRI A. S. LAYAL (Alttmdc)
CAPT C. L. BHANDARI Indian Navy
LT-CDR D. K. BHAXDARI (Alternate)
SHRI C. D. DAI;UEKAR Inspection Wing, Directorate General of Supplies &
Disposals ( Department of Supply )
SURI A. N. KAMPANX ( Alftmnft)
DEPUTY-DIRECTOR-I~-CHARGE Central Mechanical Engineering Rrsenrch Insti:ute,
Durgapur
Suns R. N. SINGHAL ( Al~crno~e)
SHRI S. K. DEV The Jay Engineering Works Ltd. Calcutta
Sanx R. K. GHJJI Department of Technical Devclopmrnt, Directorate
General of Trchnical Developmrnt ( Ministry of
Supply and Techmcal Devcloprnent j
SHRI P. R. I.ATEY ( Afftrnatt )
S~nr K. SRINIVASA RAO ! Allerncrft)
SHRI A. K. GHOSU Heavy Engineering Corporation Ltd Ranchi
JOIXT DIRECTOR Railway Board ( Ministry of Railways )
Sn~r N. K. JOSHI Kirloskar Brothers Ltd Sangli
SWRI V. M. HARDIRAR ( Allnnaft )
SRRI W. C. KAWATRA Atlas Engineering Induct&q, Batsla
SHRI A. M. KELKAR The Praga Tools Ltd, Secundcrabacl
SHRI S. S. KIRLUSKAR The Mysorc Kirloskar Ltd. Harihar
SHRI 1~. B. BHIRAXGI ( Alternolc )
SliRI h<. V. h{AwTRI Cooper Engineering Ltd. Chinchwad
SHHI K. S. NAMDEV RAO (Alfernalt)
SIIRI N. G. ~Aol~;Srt Prototype Production and Training Cvntrr, The
National Small Scale lndustrics Corporation
Ltd. New Delhi
SIIRI S. R. SARRAR ( Alkrno’e)
( Cnnfinutd on po:“c 2 )

BIJREAtJ OF INDIAN STANDARDS

MANAK UHAVAN, 9 BAIIAIXJK SHAH ZAFAR MARC
NEW DELHI 110002
IS 3080 : 1965

Members Reprczcntin~
SHRI J. V. PANDIT Indian Machine Tool Manufacturers’ Associz!ion,
Bombay
SHRI PREM PRAKASH National Physical Laboratory ( CSIR ), New Delhi
SHRI OM PRAKASH ( A~ternale)
SHRI R. V. RAMIAH Central Machine Tool Institute, Bangalore
SHRI C. B. SARAN Ex-Cell-O-India Ltd., Bombay
Slim A. c. CHOKSI ( .4lfernofc)
SHRI C. V. SASTRY Investa Machine Tools and Engineering Co.,
Bombay
SHRI A. V. PAXDIT ( Alternate )
SRRI V. SMEISER Francis Klein & Co. Private Ltd., Calcutta
SHRI J. B. P. SHIELDS ( Alternde)
SHRI L. N. TANDON Tata Engineering & Locomotive Co. Ltd.,
Jamshedpur
SHRI S. RAMAMURTRY ( Altcrnatc )
SHRI R. YOQESHWAR Hindustan Machine Tools Ltd., Bangalore
SHRI V. A. S. SETTY ( Alfernate )
SHRI M. V. PATANKAR, Director, IS1 ( fi-ojicio
Member)
Deputy Director ( Mech Eng )
secretary
SHRI S. V. GOPALA KRIS~~NA
Extra Assistant Director ( Mech Eng ), ISI
 IS 3080 : 1965

Indian Standard
TEST CHART FOR UNIVERSAL
TOOL AND CUTTER GRINDERS
0. FOREWORD

0.1 This Indian Standard was adopted by the Indian Standards Institution
on 12 hIarch 1965, after the draft finalized by the Machine Tools Sectional
Committee bad been approved by the Mechanical Engineering Division
Council.

0.2 The manufacture of machine tools in India started during the last
world war when the Government of India provided considerable assis-
tance to the machine tool manufacturers not only by way of providing free
inspection facilities but also in a number of other ways including a certain
amount of guidance on manufacturing techniques. The interest of the
Government of India in the development of the machine tools industry
continued after the world war and the Inspection Wing of the Directorate
General of Supplies and Disposals continued to provrde free inspection
facilities to all the interested machine tool manufacturers and issues test
certificates in accordance with their existing requirements for grading of
machine tools. The quality of the machine tools in general and of tool
and cutter grinders in particular has considerably improved during
the last few years. After taking into consideration the manufacturing
practices prevalent in the country and in particular with the better
organized manufacturers; the Sectional Committee decided to recognize
limits of accuracy as detailed in this standard. It is hoped that within a
short time a much larger number of manufacturers would be able to supply
freely tool and cutter grinders complying with the requirements of this
standard with the assistance which, it is hoped, the Government of India
will organize for the benefit of interested manufacturers.

0.3 In preparing this standard, assistance has been derived from the book
( Testing Machine Tools ‘, 6th cd. by G. Schlesinger published by the
Machinery Publishing Company Limited, London, 196 1.

0.4 The test chart has been so prepared as to provide a convenient basis
for the preparation of a proforma for preparing test certificate.

0.5 For the correct interpretation of the results, it is necessary to lay down
specifications for measuring instruments, like straightedges, mandrels with
taper shanks, mandrels between centres and dial gauges. Mandrels
between centres and mandrels with taper shanks have been covered

3
IxS 3080 : 1965

in IS : 2063.1962*. The Engineering Metrology Sectional Committee,

EDC 43, has already prepared the following specifications for measuring
instruments:

IS : 2092-1962 Dial gauges

tIS : 2 103-1962 Engineers squares
IS : 2220-1962 Steel straightedges
‘IS : 2285-1963 Cast iron surface plates
t.
1IS : 2.554-1363 Cast iron angle plates

0.5.1 As decided by the bngineering Metrology Sectional Commit’ee,

EDC 43, the measuring instrument shall be calibrated at 20°C.

0.6 For the installation of the machines bef<l:e testing, warming up of

spindles and other moving parts, description of measuring methods and
recommended precision concerning testing equipment, a reference shall be
made to IS : 2063-1962*.

0.7 The sequence in which the tests have been given in the standard is
not obligatory. If necessary, the sequence may be changed to suit the
convenience of the inspector.

0.8 Practical tests for checking working accuracy should be carried out
with the finishing cuts and not with the roughing cuts which are liable to
generate large cutting forces.

0.9 For the purpose of deciding whether a particular requirement of this

standard is complied with, the final valise, observed or calculated, express-
ing the result of a test; sl~all he rounded off in accordance with
1s : 2-1960:. The number of signillcarlt places retained in the rounded ofl’
value should be the same as that of the specified value in this standard.

1. SCOPE

1.1 This standard prescribes the !imits of accuracies for universal tool and
cutter grinders.

2. TESTING INSTRUMENTS

2.1 The testing instruments sF.all be of the approved type and shall be
calibrated at 20°C ( see 0.5.1).

*Code for testing machine tools.

tSinct> revis6 d.
tRules [or rounding off numerical values ( rcciiscd)
4
 1s 3080 : 1965

3. ACCURACY REQWREMENTS

3.1 The tests to be carried out, the maximum permissible errors, the
instruments required and the manner of carrying out the tests shall be as
detailed in the test chart ( see page 6 ).
3.2 The tests shall bc carried out at the manufacturer’s works.
3.3 Before carrying out the tests, the machines shall be levelled in accord-
ance with the manufacturer’s instructions, which should be supplied in
sufficient detail with each machine.

5
 TFsr CHART FOR lJNwEmu TOOL AN-D CUlTER GRWDER
tl

Type .I..........,......................,..... Order No. . . . . . . . . . . . . .. . . . . . .. . . . . . . Curtomer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..*...... g

Machine No. ... .. ... ... ... .. ... .. ... .. ... Date .. . .... ... ... .. ... .... ......... .. INpcCt&x. .. ......... . ... .. .. .... ... ........... g
..

SL T TEST FICWBE PsBYIssIllLlr ACWAL

No, EBBOB IN %B0BIN
mm mm
- -_ _ .
(1.) (2) (3) (4) (5) (7)
_ _--- --
1 Flatness of the table: Spirit level 1) *6-041 rable in middle
aj In longitudinal
direction
k
I
‘I-X 1 1
with sensiti-
vity @03 to lb)
looomm
004/
tion.
placedzze
a* Es
table
@05 mm/m 1OOOmm m longitudinal
b) In transverse IIn d transverse
direction direstioc~ in eentfe
and at both ends
and readings
noted.
- -- -- --
2 Parallelism of the Dial indicator /~02/300 mm Dii indicator mount-
longitudinal move- ed aa shown in
ment of the table the figure with its

;c
with the clamping feeler scanning the
surface
table
of the
I’ clamping
of table.
moved
rurtkx
Table
lon ‘tudi-
nally in $ 0th
dkCtiO8lS and
readings noted. ’

/
I L A.
I (Glfflild)
 TEST CHART FOR UNIVERSAL TOOL AND ClfTER GRINDER--nfsf

SL TEST FIWJBE
r MEASUBINIS PIBMII3l3IRI;E T
Avrvu. ’ IIWTBVWONIY roe
NO. I:NSTBUYENT~ &BOB IN Ik!BBOB IN j TEBTIXO
mm mm
-- _____ _ _-
(1) (2) (3) (5) (6) (7)
-
3 Transverse move- Dial indicator @Oi/loO mm Dial indicator
ment of the table mounted as ahown
parallel with the in the figure with
clamping surface its feeler scanning
of the table the clamping
surface of the table.
-=a
Ta “e movaY
tranavcrBcly
reading noted.

4 Parallelism of the Dial indicator 0+02/300 mm ... Indicator fixler run-

fixing slot of the travel of the ning the T-slot aa
clamping surface table shown in the ~QUI=
to the longitudinal Table mor’ed
movement of the lo ‘tudinally and
table reaY!!mgsnoted.

1;:

g
g
..

(Gmtkcud) G
g
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