Installation Guide: For Systems With CPB539
Installation Guide: For Systems With CPB539
Installation Guide: For Systems With CPB539
Installation Guide
For Systems with CPB539
Contains embedded
configuration tool and
online help
Audience
The content of this documentation is designed for personnel, such as main-
tenance staff or service technicians, who have received the necessary train-
ing and are required to install the controller hardware on a filling station.
Software
Software License
This product contains software that is covered by the GNU General Public
License. A list of the software packages present and copies of the relevant
licenses can be found in 4.1. Software Versions using the FCC Web Appli-
cation on the embedded web server.
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Contents
Contents
1 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.1 Changing Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2 Changing Hardware Interface Modules (HIMs) . . . . . . . . . . . . . . . 19
4 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5 Revision Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
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1 Safety Information
1 Safety Information
Warnings!
Note:
The CPB has its own UPS. Consequently, the board may be en-
ergized even if it is disconnected from the Mains power source.
Electrical Circuits
Remove the power to the forecourt controller before inserting, connecting
or removing any of the electrical circuits in this equipment.
High Voltage
This equipment uses 230 VAC. Make sure all safety procedures are fol-
lowed. Failure to do this can result in death.
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Installation Process
This process lists the separate stages involved in installing the PSS 5000.
Note: It is assumed that the correct Hardware Interface Modules (HIMs)
are present and the protocols are assigned to the relevant ports.
Stage Description
What’s next!
On completion of the installation process, you are ready to start configuring
the system. The configuration process is described in the Online Help of the
FCC Web Application.
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4 x Ø6 mm
70 mm
70 mm
170 mm
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2. Secure the PSS 5000 to the wall using the mounting lugs on the cabinet.
The mounting lugs are located on the sides of the Standard cabinets.
Note: Use screws or bolts that are capable of supporting the weight of
the cabinet and its contents.
You are now ready to continue to the next step in the process.
This procedure describes how to connect the power cable and LAN Ether-
net connection to the PSS 5000.
1. Locate the power inlet socket on the right-hand side to the cabinet and
insert the power cable provided.
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3. Locate the external Ethernet port on the right-hand side of the cabinet
and connect an Ethernet cable to the LAN.
External Ethernet Port
You are now ready to continue to the next step in the process.
IP Address Assignments
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See Also
• ‘IP Address Assignments’ on page 8
3. Open a standard browser on your Service PC and in the URL field type
in the IP address for Port 42: 192.168.1.2.
The Sign In window for the FCC Web Application appears.
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4. Sign in using the default authentication details for the FCC Web Appli-
cation:
• Username: admin
• Password: password
The Forecourt Devices window appears.
5. Select 5. Setup 5.6. Communication 5.6.1. TCP/IP.
The TCP/IP window appears. This shows the current details for both Port
41 and Port 42.
6. Do one of the following:
• (Recommended) To assign a static IP address, go to step 7.
• To assign a dynamic IP address, select Enable DHCP Client and go to
step 8.
7. Select Port 41 and type in the required values for:
• IP Address
• Subnet Mask
• Default Gateway
To ensure that the information provided here is correct, you should ob-
tain the necessary details from your System Administrator.
8. Click to apply the changes.
After the IP address has been changed, the FCC Web Application is also
accessible from the LAN. You are now ready to proceed to the next step in
the process.
See Also
• ‘IP Address Assignments’ on page 8
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3. Use the navigation buttons as shown below to set the IP address and
gateway for Port 41.
The PSS 5000 can be connected to the LAN and you are ready to proceed
to the next step in the process.
See Also
• ‘IP Address Assignments’ on page 8
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This procedure describes how to use the FCC Web Application to view
which protocols are assigned to the individual serial ports on the CPB.
Note: If you have a PC connected to the LAN already, go to step 2.
1. Use an Ethernet cable to connect a PC to the LAN or to Port 42 on the
CPB.
Note: If you are connecting to Port 42, you must set up the Ethernet
port on the PC to match the IP address range used by Port 42.
Ethernet Port 42
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5. Keep this page open and use the protocol to port assignment informa-
tion to assist you in connecting the forecourt devices to the correct
Hardware Interface Modules (HIMs).
This procedure describes how to insert the communication cables from the
forecourt devices and prepare them for connection to the Hardware Inter-
face Modules (HIMs).
Note: It is assumed that the relevant HIMs are installed already.
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2. Refer to the Protocol to Port Assignment web service page and insert
each communication cable through the rubber grommet opposite the
relevant HIM.
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3. Secure each cable to the cabinet using the cable clamp provided and
connect the cable to the HIM.
4. Make sure that the shielding on the cable is securely attached at both
ends.
Note: For more information about the cable connections, refer to the
relevant installation drawings.
You are now ready to validate that all the forecourt devices are connected
correctly and communicating with the PSS 5000.
To validate connectivity between the PSS 5000 and the forecourt devices
This procedure describes how to validate that the forecourt devices are
communicating correctly with the PSS 5000.
1. Using a web browser, open the FCC Web Application.
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3. Make sure that each forecourt device is listed in the Device Address col-
umn.
If this is not the case, repeat the steps in this section:
• Check that the devices are connected correctly
• All the devices are powered up
• The Protocol to Port Assignments match the device connections and
HIM connections
The installation is now complete and you are ready to configure the PSS ap-
plication. The configuration is achieved using the FCC Web Application.
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3 Maintenance
3 Maintenance
Maintenance overview
This procedure describes how to remove defective Mains fuses from the
PSS 5000 Forecourt Controller and replace them with new ones.
1. Turn off the power by removing the plug from the power inlet socket.
2. Locate the fuse drawer, which is located at the power inlet socket.
3. Using 2 small flat-blade screwdrivers (max. 2.5 mm), insert the tip of
each screwdriver into the small hole next to the fuse drawer as illustrat-
ed below.
4. Press the handle of the screw drivers carefully towards the box so that
the fuse drawer is pushed outwards.
5. Remove the defective fuse from the fuse drawer.
The fuse drawer is divided into 2 sections. This provides space for a
spare fuse; so use the spare one if available.
6. Make sure that the new fuse has the correct rating and insert it in the
fuse drawer.
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3 Maintenance
Note: The correct ratings are indicated on the label next to the power
inlet socket.
7. Close the drawer.
Note: Before you reconnect the Mains power, make sure that the reason
for the blown fuse is eliminated.
To remove a HIM
This procedure describes how to remove a HIM from the PSS 5000 cabinet.
1. Turn off the power by removing the plug from the power inlet socket.
2. Open the front cover by releasing the securing screws (and the lock if
present).
3. Disconnect the cables to the HIM that you want to remove.
4. Insert a flat-blade screwdriver in the groove indicated in drawing (i) be-
low and gently prise the securing clip open by pressing the screwdriver
in the direction indicated by the red arrow in drawing (ii) illustrated be-
low.
(i) (ii)
5. When the securing clip is free, use your other hand to tip the HIM clear
of the DIN rail and then lift it out of the cabinet.
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3 Maintenance
To insert a HIM
This procedure describes how to insert a HIM into the PSS 5000 cabinet.
1. Turn off the power by removing the plug from the power inlet socket.
2. Open the front cover by releasing the securing screws (and the lock if
present).
3. Angle the module so that the side closest to the door is inserted on to the
DIN rail.
4. Slide the module along the rail until it is in position, typically opposite
the port to which it will be connected.
5. Press the other side of the module (closest to the cable inlets) until it
clicks on to the DIN rail and is secure.
See Also
• ‘2.4 List the Protocol to Port Assignments’ on page 13
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4
4 Technical Data
General information
Physical data
The physical parameters of the PSS 5000 have the following values:
Physical
Environmental data
The environmental parameters of the PSS 5000 have the following values:
Environmental
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4
Environmental
Electrical data
The electrical parameters of the PSS 5000 have the following values:
Electrical
The Mains cable must be installed according to the local regulations. The Mains
power to the PSS 5000 is switched off by removing the Mains cable.
230 V version
120 V version
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4
Approvals data
The approvals for the PSS 5000 are:
Approvals
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5 Revision Information
5 Revision Information
Revision History
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