AGRO ENGINEERING WORKS FARIDABAD

JIG& FIXTURE PREVENTIVE MAINTENANCE PLAN ( 2018 ~ 2019 )

YEARLY PM
S NO.
ASSEMBLY NAME PNEUMATIC / MANUAL MODEL PRODUCTION/
DISPATCH
MONTHLY
PRODUCTION SHOP FREQUENCY
IN WEEKS
PM FREQUENCY IN
MONTHS Apr-18 May-18 Jun-18 Jul-18 Aug-18 Sep-18 a
Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19

1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th
wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk

1 PEDAL COMP BRAKE BOSS WELDING SPM Rotery YP8(L00) 60000 5000 ROBOT SHOP 12 3.0

2 PEDAL COMP BRAKE PLATE WELDING Manual YP8(L00) 65760 5480 ROBOT SHOP 8 2.0
PEDAL COMP BRAKE SWITCH WELDING
3 Manual YP8(L00) 65760 5480 ROBOT SHOP 8 2.0
PEDAL COMP BRAKE STROKE SENSOR WELDING
4 Manual YL1(ISG) 14400 1200 ROBOT SHOP 12 3.0

5 PEDAL COMP BRAKE Manual YP8(LRO) 18000 1500 ROBOT SHOP 12 3.0

6 PEDAL COMP BRAKE Manual YP8(L50) 3000 250 ROBOT SHOP 12 3.0
7 PEDAL COMP BRAKE Manual YP8(L60) 3000 250 ROBOT SHOP 12 3.0

8 PEDAL COMP BRAKE BOSS WELDING SPM Rotary YL7 LHD M80 6000 500 ROBOT SHOP 12 3.0

9 PEDAL COMP BRAKE FINAL Manual YL7 LHD M80 6000 500 ROBOT SHOP 12 3.0
10 PEDAL COMP BRAKE FINAL Manual YL7 LHD M90 3600 300 ROBOT SHOP 12 3.0
11 PEDAL COMP CLUTCH BOSS WELDING SPM Rotary YL7 M70 3600 300 ROBOT SHOP 12 3.0
12 PEDAL COMP CLUTCH FINAL Manual YLY M70 3600 300 ROBOT SHOP 12 3.0
13 PEDAL COMP BRAKE BOSS WELDING SPM Rotery Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
14 PEDAL COMP BRAKE PLATE WELDING Manual Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
15 PEDAL COMP BRAKE FINAL Manual Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
16 PEDAL COMP CLUTCH BOSS WELDING SPM Rotery Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
17 PEDAL COMP CLUTCH PLATE WELDING Manual Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
18 PEDAL COMP CLUTCH FINAL Manual Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
19 PEDAL COMP BRAKE BOSS WELDING SPM Rotery Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
20 PEDAL COMP BRAKE PLATE WELDING Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
21 PEDAL COMP BRAKE SWITCH WELDING Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
22 PEDAL COMP BRAKE LEVER WELDIND Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
23 PEDAL COMP CLUTCH BOSS WELDING Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
24 PEDAL COMP CLUTCH PLATE WELDING Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
25 PEDAL COMP CLUTCH FINAL Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
26 BKT COMP PEDAL FUSE BOX WELDING Manual Y9T 31200 2600 ROBOT SHOP 12 3.0
27 LEVER Mig YJC/YRA 360000 30000 ROBOT SHOP 2 0.5
28 BKT COMP BRAKE Manual L50 1200 100 ROBOT SHOP 12 3.0
29 BKT COMP BRAKE (LH) Manual YP8 65760 5480 ROBOT SHOP 8 2.0
30 BKT COMP BRAKE (LH+RH) Manual L50 1200 100 ROBOT SHOP 12 3.0
31 PEDAL COMP BRAKE RHD (P00/P10) Mig Old YRA B6 156000 13000 ROBOT SHOP 4 1.0
32 PEDAL COMP BRAKE LHD (P50/P60) Mig Old YRA B6 12000 1000 ROBOT SHOP 12 3.0
33 PEDAL COMP BRAKE LHD (P80/P90) Mig Old YRA B6 6000 500 ROBOT SHOP 12 3.0
34 BKT. COMP BRAKE PEDAL LHD OLD Spot old YRA B6 30000 2500 ROBOT SHOP 12 3.0
35 BKT. COMP BRAKE PEDAL RHD OLD Spot old YRA B6 156000 13000 ROBOT SHOP 4 1.0
36 BKT COMP BRAKE LAMP SWITCH old Spot old YRA B6 13000 ROBOT SHOP
37 BKT COMP PEDAL RELEAS RHD OLD Spot old YRA B6 156000 13000 ROBOT SHOP 4 1.0
38 PEDAL COMP BRAKE RHD (P00 ) NEW Mig New YRA B6 120000 10000 ROBOT SHOP 4 1.0
39 BKT COMP BRAKE /CLUTCH RHD STAGE 1 Spot Y9T 28800 2400 ROBOT SHOP 12 3.0
40 BKT COMP BRAKE /CLUTCH RHD STAGE 2 Spot Y9T 28800 2400 ROBOT SHOP 12 3.0
41 BKT COMP BRAKE /CLUTCH LHD STAGE 1 Spot Y9T 1200 100 ROBOT SHOP 12 3.0
42 BKT COMP BRAKE /CLUTCH LHD STAGE 2 Spot Y9T 1200 100 ROBOT SHOP 12 3.0
43 BKT. COMP. CLUTCH PEDAL (62R00) Spot YJC 24000 2000 ROBOT SHOP 12 3.0
44 BKT. COMP. BREAK PEDAL Spot YJC 24000 2000 ROBOT SHOP 12 3.0
45 BKT COMP LAMP SWITCH Spot YJC 2000 ROBOT SHOP 12 3.0
46 PEDAL COMP. BREAK (AT-MT) Mig YJC 24000 2000 ROBOT SHOP 12 3.0
47 PEDAL COMP CLUTCH (62R00) Mig YJC 7200 600 ROBOT SHOP 12 3.0
48 BKT. COMP BRAKE RHD Spot YL7 120000 10000 ROBOT SHOP 4 1.0
49 BKT. COMP CLUTCH RHD Spot YL7 120000 10000 ROBOT SHOP 4 1.0
50 BKT. COMP. BRAKE LHD Spot YL7 7200 600 ROBOT SHOP 12 3.0
51 PEDAL COMP BRAKE AT /MT(30,40) Mig YL7 120000 10000 ROBOT SHOP 4 1.0
52 PEDAL COMP CLUTCH M-20 Mig YL7 72000 6000 ROBOT SHOP 8 2.0
53 BKT PEDAL RELEASE LHD OLD Spot Old YRA B6 30000 2500 ROBOT SHOP 12 3.0
54 BKT COMP BRAKE NEW Spot New YRA B6 156000 13000 ROBOT SHOP 4 1.0
55 BKT COMP BRAKE RELEASE RHD NEW Spot New YRA B6 156000 13000 ROBOT SHOP 4 1.0
56 BKT COMP BRAKE LAMP SWITCH NEW Spot New YRA B6 156000 13000 ROBOT SHOP 4 1.0
57 BKT PEDAL RELEASE 62 ROO Spot YJC 24000 2000 ROBOT SHOP 12 3.0
58 BKT COMP BRAKE RH Manual YP8 90000 7500 ROBOT SHOP 8 2.0
59 3rd MOUNTING RH Manual YE3 15000 1250 ROBOT SHOP 12 3.0
60 LAMP SWITCH Manual YP8 75000 6250 WELD SHOP I 8 2.0
61 LAMP SWITCH Manual L50 7200 600 WELD SHOP I 12 3.0
62 LAMP SWITCH Manual YL8(LHD) 7200 600 WELD SHOP I 12 3.0
63 ROOM LAMP MANUAL HANDY YBA 1410000 117500 WELD SHOP I 2 0.5
 AGRO ENGINEERING WORKS FARIDABAD
JIG& FIXTURE PREVENTIVE MAINTENANCE PLAN ( 2018 ~ 2019 )

YEARLY PM
S NO.
ASSEMBLY NAME PNEUMATIC / MANUAL MODEL PRODUCTION/
DISPATCH
MONTHLY
PRODUCTION SHOP FREQUENCY
IN WEEKS
PM FREQUENCY IN
MONTHS Apr-18 May-18 Jun-18 Jul-18 Aug-18 Sep-18 a
Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19

1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th
wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk

64 TRAY BATTERY MANUAL HANDY K10 7500 WELD SHOP I 8 2.0

65 TRAY BATTERY MANUAL HANDY K10 90000 7500 WELD SHOP I 8 2.0
66 PANEL FRONT PILLAR RH GYPSY 6000 500 WELD SHOP I 12 3.0
67 PANEL FRONT LH GYPSY 6000 500 WELD SHOP I 12 3.0
68 MEMBER HEAD LAMP RH GYPSY 3600 300 WELD SHOP I 12 3.0
69 MEMBER HEAD LAMP LH Manual GYPSY 3600 300 WELD SHOP I 12 3.0
70 STOCK SENSOR MANUAL YP8 ISG 30000 2500 WELD SHOP I 12 3.0
71 MINI APPRON LH MANUAL ALTO 1500 125 WELD SHOP I 12 3.0
72 MINI APPRON RH HANDY ALTO 1500 125 WELD SHOP I 12 3.0
73 BEAM CNG BELT LH HANDY EECO 1500 125 WELD SHOP I 12 3.0
74 BEAM CNG BELT RH HANDY EECO 1500 125 WELD SHOP I 12 3.0
75 GATE FRAME HANDY GYPSY 4200 350 WELD SHOP I 12 3.0
76 VERSA INNER HANDY EECO 96000 8000 WELD SHOP I 6 1.5
77 BKT ECU M50 HANDY YE3 FAD 180000 15000 WELD SHOP I 2 0.5
78 BKT ECU M60 Manual YE3 FAD 13500 1125 WELD SHOP I 12 3.0
79 CLUTCH PEDAL HANDY YL7(LHD) 6000 500 WELD SHOP I 12 3.0
80 ROOF FLOOR NO 2 SQURE BKT HANDY GYPSY 6000 500 WELD SHOP I 12 3.0
81 PVC CLAMP HANDY GYPSY 6000 500 WELD SHOP I 12 3.0
82 BKT COMP SIDE BKT HANDY Y9T 4200 350 WELD SHOP I 12 3.0
83 BKT COMP UPPER BKT HANDY Y9T 4200 350 WELD SHOP I 12 3.0
84 DAMPER PLATR MANUAL YJC 32400 2700 WELD SHOP I 12 3.0
85 DAMPER PLATR PNEUMATIC YBA/XD 15000 WELD SHOP I 2 0.5
86 DAMPER PLATR MANUAL XD 30000 2500 WELD SHOP I 12 3.0
87 VACCUM TANK PATTI MANUAL YL1 105000 8750 WELD SHOP I 6 1.5
88 PANEL CTR PILLAR INNER LH (S.W.) MANUAL OMNI 6000 500 WELD SHOP I 12 3.0
89 PANEL CTR PILLAR INNER RH (S.W.) MANUAL OMNI 6000 500 WELD SHOP I 12 3.0
90 MBR COMP ROOF FRONT INNER HANDY RX 180000 15000 WELD SHOP I 2 0.5
91 TRAY COMP BATTERY 1ST STAGE F8D PNEUMATIC YE3 180000 15000 WELD SHOP I 2 0.5
92 TRAY COMP BATTERY 2ND STAGE F8D PNEUMATIC YE3 180000 15000 WELD SHOP I 2 0.5
93 ROOF FRONT INNER PNEUMATIC YJC 32400 2700 WELD SHOP I 12 3.0
94 ROOF BACK INNER PNEUMATIC YJC 32400 2700 WELD SHOP I 12 3.0
95 ROOF FRONT INNER PNEUMATIC XD 60000 5000 WELD SHOP I 12 3.0
96 BEAM LH PNEUMATIC ECCO 90000 7500 WELD SHOP I 8 2.0
97 BEAM RH PNEUMATIC ECCO 90000 7500 WELD SHOP I 8 2.0
98 ARM BRAKE + SWITCH STOPPER + PLATE (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5

99 ARM BRAKE + SHAFT PEDAL(M.W.) PNEUMATIC OMNI 96000 8000 WELD SHOP II 6 1.5

100 ARM CLUTCH PEDAL + PLATE PEDAL (M.W) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5

101 SUPPORT COMP. BKT + BOSS (M.W.) MANUAL OMNI 108000 9000 WELD SHOP II 6 1.5

102 BOOSTER SUB ASSLY 1 (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5

103 BOOSTER SUB ASSLY 2 M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5

104 BKT. COMP PEDAL + BOOSTER ASSEMBLY 1 (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5

105 BKT. COMP PEDAL + BOOSTER ASSEMBLY 2 (M.W.) MANUAL OMNI 108000 9000 WELD SHOP II 6 1.5

106 PEDAL ASSLY B&C + LEVER (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5

107 ARM BRAKE + BOSS ROTORY WELDING JIG (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5

108 BKT HARNESS +EXTENSION VAN PANEL (S.W.) MANUAL OMNI 180000 15000 WELD SHOP II 2 0.5

109 CLUTCH CABLE HANDY YE3 180000 15000 WELD SHOP II 2 0.5

110 BKT T/M CONT CABLE (M.W.) Manual YRA 45000 3750 WELD SHOP II 12 3.0

111 BKT. T/M CONT. CABLE (M.W.) Manual YP8 240000 20000 WELD SHOP II 2 0.5

112 BKT T/M CONT CABLE HANDY YE3 180000 15000 WELD SHOP II 2 0.5

113 BKT T/M CONT CABLE MANUAL Y9T 31500 2625 WELD SHOP II 12 3.0

114 T/M COUNT CABLE (S.W.) MANUAL Y9T 31500 2625 WELD SHOP II 12 3.0
115 ARM CLUTCH PEDAL + BOSS CLUTCH (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5
Pneumatic
Handy/manual
PREPARED BY (TOOL ROOM ER.): CHECKED BY (TOOL ROOM HEAD): APPROVED BY( PRODUCTION HEAD):

EFFECTIVE DATE: 1/1/2019 REVISION NO.: 01 FORMAT NO.: F02/TR/01

 AGRO ENGINEERING WORKS FARIDABAD
JIG& FIXTURE PREVENTIVE MAINTENANCE PLAN ( 2018 ~ 2019 )

YEARLY PM
S NO.
ASSEMBLY NAME PNEUMATIC / MANUAL MODEL PRODUCTION/
DISPATCH
MONTHLY
PRODUCTION SHOP FREQUENCY
IN WEEKS
PM FREQUENCY IN
MONTHS Jan-19 Feb-19 Mar-19

1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th
wk wk wk wk wk wk wk wk wk wk wk wk

1 PEDAL COMP BRAKE BOSS WELDING SPM Rotery YP8(L00) 60000 5000 ROBOT SHOP 12 3.0

2 PEDAL COMP BRAKE PLATE WELDING Manual YP8(L00) 65760 5480 ROBOT SHOP 8 2.0

3 PEDAL COMP BRAKE SWITCH WELDING Manual YP8(L00) 65760 5480 ROBOT SHOP 8 2.0
PEDAL COMP BRAKE STROKE SENSOR WELDING
4 Manual YL1(ISG) 14400 1200 ROBOT SHOP 12 3.0

5 PEDAL COMP BRAKE Manual YP8(LRO) 18000 1500 ROBOT SHOP 12 3.0
PEDAL COMP BRAKE
6 Manual YP8(L50) 3000 250 ROBOT SHOP 12 3.0
7 PEDAL COMP BRAKE Manual YP8(L60) 3000 250 ROBOT SHOP 12 3.0

8 PEDAL COMP BRAKE BOSS WELDING SPM Rotary YL7 LHD M80 6000 500 ROBOT SHOP 12 3.0
9 PEDAL COMP BRAKE FINAL Manual YL7 LHD M80 6000 500 ROBOT SHOP 12 3.0
10 PEDAL COMP BRAKE FINAL Manual YL7 LHD M90 3600 300 ROBOT SHOP 12 3.0
11 PEDAL COMP CLUTCH BOSS WELDING SPM Rotary YL7 M70 3600 300 ROBOT SHOP 12 3.0
12 PEDAL COMP CLUTCH FINAL Manual YLY M70 3600 300 ROBOT SHOP 12 3.0
13 PEDAL COMP BRAKE BOSS WELDING SPM Rotery Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
14 PEDAL COMP BRAKE PLATE WELDING Manual Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
15 PEDAL COMP BRAKE FINAL Manual Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
16 PEDAL COMP CLUTCH BOSS WELDING SPM Rotery Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
17 PEDAL COMP CLUTCH PLATE WELDING Manual Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
18 PEDAL COMP CLUTCH FINAL Manual Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
19 PEDAL COMP BRAKE BOSS WELDING SPM Rotery Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
20 PEDAL COMP BRAKE PLATE WELDING Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
21 PEDAL COMP BRAKE SWITCH WELDING Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
22 PEDAL COMP BRAKE LEVER WELDIND Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
23 PEDAL COMP CLUTCH BOSS WELDING Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
24 PEDAL COMP CLUTCH PLATE WELDING Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
25 PEDAL COMP CLUTCH FINAL Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
26 BKT COMP PEDAL FUSE BOX WELDING Manual Y9T 31200 2600 ROBOT SHOP 12 3.0
27 LEVER Mig YJC/YRA 360000 30000 ROBOT SHOP 2 0.5
28 BKT COMP BRAKE Manual L50 1200 100 ROBOT SHOP 12 3.0
29 BKT COMP BRAKE (LH) Manual YP8 65760 5480 ROBOT SHOP 8 2.0
30 BKT COMP BRAKE (LH+RH) Manual L50 1200 100 ROBOT SHOP 12 3.0
31 PEDAL COMP BRAKE RHD (P00/P10) Mig Old YRA B6 156000 13000 ROBOT SHOP 4 1.0
32 PEDAL COMP BRAKE LHD (P50/P60) Mig Old YRA B6 12000 1000 ROBOT SHOP 12 3.0
33 PEDAL COMP BRAKE LHD (P80/P90) Mig Old YRA B6 6000 500 ROBOT SHOP 12 3.0
 AGRO ENGINEERING WORKS FARIDABAD
JIG& FIXTURE PREVENTIVE MAINTENANCE PLAN ( 2018 ~ 2019 )

YEARLY PM
S NO.
ASSEMBLY NAME PNEUMATIC / MANUAL MODEL PRODUCTION/
DISPATCH
MONTHLY
PRODUCTION SHOP FREQUENCY
IN WEEKS
PM FREQUENCY IN
MONTHS Jan-19 Feb-19 Mar-19

1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th
wk wk wk wk wk wk wk wk wk wk wk wk

34 BKT. COMP BRAKE PEDAL LHD OLD Spot old YRA B6 30000 2500 ROBOT SHOP 12 3.0
35 BKT. COMP BRAKE PEDAL RHD OLD Spot old YRA B6 156000 13000 ROBOT SHOP 4 1.0
36 BKT COMP BRAKE LAMP SWITCH old Spot old YRA B6 13000 ROBOT SHOP
37 BKT COMP PEDAL RELEAS RHD OLD Spot old YRA B6 156000 13000 ROBOT SHOP 4 1.0
38 PEDAL COMP BRAKE RHD (P00 ) NEW Mig New YRA B6 120000 10000 ROBOT SHOP 4 1.0
39 BKT COMP BRAKE /CLUTCH RHD STAGE 1 Spot Y9T 28800 2400 ROBOT SHOP 12 3.0
40 BKT COMP BRAKE /CLUTCH RHD STAGE 2 Spot Y9T 28800 2400 ROBOT SHOP 12 3.0
41 BKT COMP BRAKE /CLUTCH LHD STAGE 1 Spot Y9T 1200 100 ROBOT SHOP 12 3.0
42 BKT COMP BRAKE /CLUTCH LHD STAGE 2 Spot Y9T 1200 100 ROBOT SHOP 12 3.0
43 BKT. COMP. CLUTCH PEDAL (62R00) Spot YJC 24000 2000 ROBOT SHOP 12 3.0
44 BKT. COMP. BREAK PEDAL Spot YJC 24000 2000 ROBOT SHOP 12 3.0
45 BKT COMP LAMP SWITCH Spot YJC 2000 ROBOT SHOP 12 3.0
46 PEDAL COMP. BREAK (AT-MT) Mig YJC 24000 2000 ROBOT SHOP 12 3.0
47 PEDAL COMP CLUTCH (62R00) Mig YJC 7200 600 ROBOT SHOP 12 3.0
48 BKT. COMP BRAKE RHD Spot YL7 120000 10000 ROBOT SHOP 4 1.0
49 BKT. COMP CLUTCH RHD Spot YL7 120000 10000 ROBOT SHOP 4 1.0
50 BKT. COMP. BRAKE LHD Spot YL7 7200 600 ROBOT SHOP 12 3.0
51 PEDAL COMP BRAKE AT /MT(30,40) Mig YL7 120000 10000 ROBOT SHOP 4 1.0
52 PEDAL COMP CLUTCH M-20 Mig YL7 72000 6000 ROBOT SHOP 8 2.0
53 BKT PEDAL RELEASE LHD OLD Spot Old YRA B6 30000 2500 ROBOT SHOP 12 3.0
54 BKT COMP BRAKE NEW Spot New YRA B6 156000 13000 ROBOT SHOP 4 1.0
55 BKT COMP BRAKE RELEASE RHD NEW Spot New YRA B6 156000 13000 ROBOT SHOP 4 1.0
56 BKT COMP BRAKE LAMP SWITCH NEW Spot New YRA B6 156000 13000 ROBOT SHOP 4 1.0
57 BKT PEDAL RELEASE 62 ROO Spot YJC 24000 2000 ROBOT SHOP 12 3.0
58 BKT COMP BRAKE RH Manual YP8 90000 7500 ROBOT SHOP 8 2.0
59 3rd MOUNTING RH Manual YE3 15000 1250 ROBOT SHOP 12 3.0
60 LAMP SWITCH Manual YP8 75000 6250 WELD SHOP I 8 2.0
61 LAMP SWITCH Manual L50 7200 600 WELD SHOP I 12 3.0
62 LAMP SWITCH Manual YL8(LHD) 7200 600 WELD SHOP I 12 3.0
63 ROOM LAMP MANUAL HANDY YBA 1410000 117500 WELD SHOP I 2 0.5
64 TRAY BATTERY MANUAL HANDY K10 7500 WELD SHOP I 8 2.0
65 TRAY BATTERY MANUAL HANDY K10 90000 7500 WELD SHOP I 8 2.0
66 PANEL FRONT PILLAR RH GYPSY 6000 500 WELD SHOP I 12 3.0
67 PANEL FRONT LH GYPSY 6000 500 WELD SHOP I 12 3.0
68 MEMBER HEAD LAMP RH GYPSY 3600 300 WELD SHOP I 12 3.0
 AGRO ENGINEERING WORKS FARIDABAD
JIG& FIXTURE PREVENTIVE MAINTENANCE PLAN ( 2018 ~ 2019 )

YEARLY PM
S NO.
ASSEMBLY NAME PNEUMATIC / MANUAL MODEL PRODUCTION/
DISPATCH
MONTHLY
PRODUCTION SHOP FREQUENCY
IN WEEKS
PM FREQUENCY IN
MONTHS Jan-19 Feb-19 Mar-19

1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th
wk wk wk wk wk wk wk wk wk wk wk wk

69 MEMBER HEAD LAMP LH Manual GYPSY 3600 300 WELD SHOP I 12 3.0
70 STOCK SENSOR MANUAL YP8 ISG 30000 2500 WELD SHOP I 12 3.0
71 MINI APPRON LH MANUAL ALTO 1500 125 WELD SHOP I 12 3.0
72 MINI APPRON RH HANDY ALTO 1500 125 WELD SHOP I 12 3.0
73 BEAM CNG BELT LH HANDY EECO 1500 125 WELD SHOP I 12 3.0
74 BEAM CNG BELT RH HANDY EECO 1500 125 WELD SHOP I 12 3.0
75 GATE FRAME HANDY GYPSY 4200 350 WELD SHOP I 12 3.0
76 VERSA INNER HANDY EECO 96000 8000 WELD SHOP I 6 1.5
77 BKT ECU M50 HANDY YE3 FAD 180000 15000 WELD SHOP I 2 0.5
78 BKT ECU M60 Manual YE3 FAD 13500 1125 WELD SHOP I 12 3.0
79 CLUTCH PEDAL HANDY YL7(LHD) 6000 500 WELD SHOP I 12 3.0
80 ROOF FLOOR NO 2 SQURE BKT HANDY GYPSY 6000 500 WELD SHOP I 12 3.0
81 PVC CLAMP HANDY GYPSY 6000 500 WELD SHOP I 12 3.0
82 BKT COMP SIDE BKT HANDY Y9T 4200 350 WELD SHOP I 12 3.0
83 BKT COMP UPPER BKT HANDY Y9T 4200 350 WELD SHOP I 12 3.0
84 DAMPER PLATR MANUAL YJC 32400 2700 WELD SHOP I 12 3.0
85 DAMPER PLATR PNEUMATIC YBA/XD 15000 WELD SHOP I 2 0.5
86 DAMPER PLATR MANUAL XD 30000 2500 WELD SHOP I 12 3.0
87 VACCUM TANK PATTI MANUAL YL1 105000 8750 WELD SHOP I 6 1.5
88 PANEL CTR PILLAR INNER LH (S.W.) MANUAL OMNI 6000 500 WELD SHOP I 12 3.0
89 PANEL CTR PILLAR INNER RH (S.W.) MANUAL OMNI 6000 500 WELD SHOP I 12 3.0
90 MBR COMP ROOF FRONT INNER HANDY RX 180000 15000 WELD SHOP I 2 0.5
91 TRAY COMP BATTERY 1ST STAGE F8D PNEUMATIC YE3 180000 15000 WELD SHOP I 2 0.5
92 TRAY COMP BATTERY 2ND STAGE F8D PNEUMATIC YE3 180000 15000 WELD SHOP I 2 0.5
93 ROOF FRONT INNER PNEUMATIC YJC 32400 2700 WELD SHOP I 12 3.0
94 ROOF BACK INNER PNEUMATIC YJC 32400 2700 WELD SHOP I 12 3.0
95 ROOF FRONT INNER PNEUMATIC XD 60000 5000 WELD SHOP I 12 3.0
96 BEAM LH PNEUMATIC ECCO 90000 7500 WELD SHOP I 8 2.0
97 BEAM RH PNEUMATIC ECCO 90000 7500 WELD SHOP I 8 2.0
98 ARM BRAKE + SWITCH STOPPER + PLATE (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5

99 ARM BRAKE + SHAFT PEDAL(M.W.) PNEUMATIC OMNI 96000 8000 WELD SHOP II 6 1.5

100 ARM CLUTCH PEDAL + PLATE PEDAL (M.W) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5

101 SUPPORT COMP. BKT + BOSS (M.W.) MANUAL OMNI 108000 9000 WELD SHOP II 6 1.5

102 BOOSTER SUB ASSLY 1 (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5
 AGRO ENGINEERING WORKS FARIDABAD
JIG& FIXTURE PREVENTIVE MAINTENANCE PLAN ( 2018 ~ 2019 )

YEARLY PM
S NO.
ASSEMBLY NAME PNEUMATIC / MANUAL MODEL PRODUCTION/
DISPATCH
MONTHLY
PRODUCTION SHOP FREQUENCY
IN WEEKS
PM FREQUENCY IN
MONTHS Jan-19 Feb-19 Mar-19

1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th
wk wk wk wk wk wk wk wk wk wk wk wk

103 BOOSTER SUB ASSLY 2 M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5

104 BKT. COMP PEDAL + BOOSTER ASSEMBLY 1 (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5

105 BKT. COMP PEDAL + BOOSTER ASSEMBLY 2 (M.W.) MANUAL OMNI 108000 9000 WELD SHOP II 6 1.5

106 PEDAL ASSLY B&C + LEVER (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5

107 ARM BRAKE + BOSS ROTORY WELDING JIG (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5

108 BKT HARNESS +EXTENSION VAN PANEL (S.W.) MANUAL OMNI 180000 15000 WELD SHOP II 2 0.5

109 CLUTCH CABLE HANDY YE3 180000 15000 WELD SHOP II 2 0.5

110 BKT T/M CONT CABLE (M.W.) Manual YRA 45000 3750 WELD SHOP II 12 3.0

111 BKT. T/M CONT. CABLE (M.W.) Manual YP8 240000 20000 WELD SHOP II 2 0.5

112 BKT T/M CONT CABLE HANDY YE3 180000 15000 WELD SHOP II 2 0.5

113 BKT T/M CONT CABLE MANUAL Y9T 31500 2625 WELD SHOP II 12 3.0

114 T/M COUNT CABLE (S.W.) MANUAL Y9T 31500 2625 WELD SHOP II 12 3.0
115 ARM CLUTCH PEDAL + BOSS CLUTCH (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5
Pneumatic
Handy/manual

PREPARED BY (TOOL ROOM ER.):

EFFECTIVE DATE: 1/1/2019
 JIG & FIXTURE PREVENTIVE MAINTENANCE MONTHLYPLAN ( 2019 ~ 2020 )
AEW
GOAL- TO CAPTURE THE PREVENTIVE MAINTENANCE SCHEDULE FOR JIG/FIXTURES

JULY 2019 MONTH - JULY2019

S.No. MASTER SR. NO. JIGS & FIXTURE NAME PNEUMATIC / MANUAL MODEL SHOP
W1 W2 W3 W4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 1 PEDAL COMP BRAKE BOSS WELDING PNEUMATIC YP8(L00) ROBOT SHOP

PEDAL COMP BRAKE PLATE WELDING

2 2 MANUAL YP8(L00) ROBOT SHOP

PEDAL COMP BRAKE SWITCH WELDING

3 3 MANUAL YP8(L00) ROBOT SHOP
PEDAL COMP BRAKE STROKE SENSOR WELDING
4 4 MANUAL YL1(ISG) ROBOT SHOP

PEDAL COMP BRAKE

5 5 MANUAL YP8(LRO) ROBOT SHOP

PEDAL COMP BRAKE

6 6 MANUAL YP8(L50) ROBOT SHOP

PEDAL COMP BRAKE

7 7 MANUAL YP8(L60) ROBOT SHOP

8 8 PEDAL COMP BRAKE BOSS WELDING PNEUMATIC YL7 LHD M80 ROBOT SHOP

9 9 PEDAL COMP BRAKE BOSS WELDING PNEUMATIC YL7 LHD M81 ROBOT SHOP

73 10 PEDAL COMP BRAKE FINAL MANUAL YL7 LHD M90 ROBOT SHOP

74 11 PEDAL COMP CLUTCH BOSS WELDING PNEUMATIC YL7 M70 ROBOT SHOP

7 27 LEVER PNEUMATIC YJC/YRA ROBOT SHOP

8 28 BKT COMP BRAKE MANUAL L50 ROBOT SHOP

9 30 BKT COMP BRAKE (LH+RH) MANUAL L50 ROBOT SHOP

10 31 PEDAL COMP BRAKE RHD (P00/P10) PNEUMATIC YRA B6 ROBOT SHOP

54 32 PEDAL COMP BRAKE LHD (P50/P60) PNEUMATIC YRA B6 ROBOT SHOP

55 33 PEDAL COMP BRAKE LHD (P80/P90) PNEUMATIC YRA B6 ROBOT SHOP

75 34 BKT. COMP BRAKE PEDAL LHD OLD PNEUMATIC YRA B6 ROBOT SHOP

11 35 BKT. COMP BRAKE PEDAL RHD OLD PNEUMATIC YRA B6 ROBOT SHOP

12 36 BKT COMP BRAKE LAMP SWITCH old PNEUMATIC YRA B6 ROBOT SHOP

13 37 BKT COMP PEDAL RELEAS RHD OLD PNEUMATIC YRA B6 ROBOT SHOP

14 38 PEDAL COMP BRAKE RHD (P00 ) NEW PNEUMATIC YRA B6 ROBOT SHOP

15 39 BKT COMP BRAKE /CLUTCH RHD STAGE 1 PNEUMATIC Y9T ROBOT SHOP

16 40 BKT COMP BRAKE /CLUTCH RHD STAGE 2 PNEUMATIC Y9T ROBOT SHOP

17 41 BKT COMP BRAKE /CLUTCH LHD STAGE 1 PNEUMATIC Y9T ROBOT SHOP

18 42 BKT COMP BRAKE /CLUTCH LHD STAGE 2 PNEUMATIC Y9T ROBOT SHOP

56 43 BKT. COMP. CLUTCH PEDAL (62R00) PNEUMATIC YJC ROBOT SHOP

57 44 BKT. COMP. BREAK PEDAL PNEUMATIC YJC ROBOT SHOP

58 45 BKT COMP LAMP SWITCH PNEUMATIC YJC ROBOT SHOP

76 46 PEDAL COMP. BREAK (AT-MT) PNEUMATIC YJC ROBOT SHOP

77 47 PEDAL COMP CLUTCH (62R00) PNEUMATIC YJC ROBOT SHOP

78 48 BKT. COMP BRAKE RHD PNEUMATIC YL7 ROBOT SHOP

79 49 BKT. COMP CLUTCH RHD PNEUMATIC YL7 ROBOT SHOP

80 50 BKT. COMP. BRAKE LHD PNEUMATIC YL7 ROBOT SHOP

19 51 PEDAL COMP BRAKE AT /MT(30,40) PNEUMATIC YL7 ROBOT SHOP

20 53 BKT PEDAL RELEASE LHD OLD PNEUMATIC YRA B6 ROBOT SHOP

21 54 BKT COMP BRAKE NEW PNEUMATIC YRA B6 ROBOT SHOP

22 55 BKT COMP BRAKE RELEASE RHD NEW PNEUMATIC YRA B6 ROBOT SHOP

23 56 BKT COMP BRAKE LAMP SWITCH NEW PNEUMATIC YRA B6 ROBOT SHOP

59 57 BKT PEDAL RELEASE 62 ROO PNEUMATIC YJC ROBOT SHOP

24 58 BKT COMP BRAKE RH MANUAL YP8 ROBOT SHOP

25 59 3rd MOUNTING RH MANUAL YE3 ROBOT SHOP

26 60 LAMP SWITCH MANUAL YP8 WELD SHOP I

27 61 LAMP SWITCH MANUAL L50 WELD SHOP I

28 63 ROOM LAMP HANDY YBA WELD SHOP I

61 70 STOCK SENSOR MANUAL YP8 ISG WELD SHOP I

81 71 MINI APPRON LH MANUAL ALTO WELD SHOP I

82 72 MINI APPRON RH HANDY ALTO WELD SHOP I

62 73 BEAM CNG BELT LH HANDY EECO WELD SHOP I

63 74 BEAM CNG BELT RH HANDY EECO WELD SHOP I

83 76 VERSA INNER HANDY EECO WELD SHOP I

30 78 BKT ECU M60 HANDY YE3 FAD WELD SHOP I

31 79 CLUTCH PEDAL HANDY YL7(LHD) WELD SHOP I

84 82 BKT COMP SIDE BKT HANDY Y9T WELD SHOP I

85 83 BKT COMP UPPER BKT HANDY Y9T WELD SHOP I

64 84 DAMPER PLATR MANUAL YJC WELD SHOP I

33 86 DAMPER PLATR MANUAL XD WELD SHOP I

34 87 VACCUM TANK PATTI MANUAL YL1 WELD SHOP I

35 90 MBR COMP ROOF FRONT INNER HANDY RX WELD SHOP I

36 91 TRAY COMP BATTERY 1ST STAGE F8D PNEUMATIC YE3 WELD SHOP I

37 92 TRAY COMP BATTERY 2ND STAGE F8D PNEUMATIC YE3 WELD SHOP I

38 93 ROOF FRONT INNER PNEUMATIC YJC WELD SHOP I

39 94 ROOF BACK INNER PNEUMATIC YJC WELD SHOP I

40 95 ROOF FRONT INNER PNEUMATIC XD WELD SHOP I

41 98 ARM BRAKE + SWITCH STOPPER + PLATE (M.W.) MANUAL OMNI / SPD WELD SHOP II

42 99 ARM BRAKE + SHAFT PEDAL(M.W.) PNEUMATIC OMNI / SPD WELD SHOP II

43 100 ARM CLUTCH PEDAL + PLATE PEDAL (M.W) MANUAL OMNI / SPD WELD SHOP II

44 101 SUPPORT COMP. BKT + BOSS (M.W.) MANUAL OMNI / SPD WELD SHOP II

45 102 BOOSTER SUB ASSLY 1 (M.W.) MANUAL OMNI / SPD WELD SHOP II

46 103 BOOSTER SUB ASSLY 2 M.W.) MANUAL OMNI / SPD WELD SHOP II

47 105 BKT. COMP PEDAL + BOOSTER ASSEMBLY 2 (M.W.) MANUAL OMNI / SPD WELD SHOP II

48 109 CLUTCH CABLE HANDY YE3 WELD SHOP II

49 110 BKT T/M CONT CABLE (M.W.) MANUAL YRA WELD SHOP II

50 111 BKT. T/M CONT. CABLE (M.W.) MANUAL YP8 WELD SHOP II

51 112 BKT T/M CONT CABLE HANDY YE3 WELD SHOP II

92 113 BKT T/M CONT CABLE MANUAL Y9T WELD SHOP II

93 114 T/M COUNT CABLE (S.W.) HANDY Y9T WELD SHOP II

46 115 ARM CLUTCH PEDAL + BOSS CLUTCH (M.W.) MANUAL OMNI / SPD WELD SHOP II

47 116 BEAM RH 1 st Stage PNEUMATIC ECCO WELD SHOP

48 117 BEAM RH 2 nd Stage PNEUMATIC ECCO WELD SHOP

49 118 Bracket Eng Harn Protector MANUAL YJC WELD SHOP

LEGENDS: PLAN:
ACTUAL / DONE:
POSTPONE:

PREPARED BY (TOOL ROOM ER.): CHECKED BY (TOOL ROOM HEAD): APPROVED BY( PRODUCTION HEAD):

EFFECTIVE DATE: 01/05/2019 REVISION NO.- 00 FORMAT NO.: F15/TR/00

 JIG & FIXTURE PREVENTIVE MAINTENANCE MONTHLYPLAN ( 2019 ~ 2020 )
AEW
GOAL- TO CAPTURE THE PREVENTIVE MAINTENANCE SCHEDULE FOR JIG/FIXTURES

JUNE 2019 MONTH - JUNE 2019

S.No. MASTER SR. NO. JIGS & FIXTURE NAME PNEUMATIC / MANUAL MODEL SHOP
W1 W2 W3 W4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

PEDAL COMP BRAKE PLATE WELDING

1 2 MANUAL YP8(L00) ROBOT SHOP

PEDAL COMP BRAKE SWITCH WELDING

2 3 MANUAL YP8(L00) ROBOT SHOP

3 20 PEDAL COMP BRAKE PLATE WELDING MANUAL Y9T(LHD) ROBOT SHOP

4 21 PEDAL COMP BRAKE SWITCH WELDING MANUAL Y9T(LHD) ROBOT SHOP

5 22 PEDAL COMP BRAKE LEVER WELDIND MANUAL Y9T(LHD) ROBOT SHOP

6 23 PEDAL COMP CLUTCH BOSS WELDING MANUAL Y9T(LHD) ROBOT SHOP

7 24 PEDAL COMP CLUTCH PLATE WELDING MANUAL Y9T(LHD) ROBOT SHOP

8 25 PEDAL COMP CLUTCH FINAL MANUAL Y9T(LHD) ROBOT SHOP

9 26 BKT COMP PEDAL FUSE BOX WELDING MANUAL Y9T ROBOT SHOP

10 27 LEVER PNEUMATIC YJC/YRA ROBOT SHOP

11 29 BKT COMP BRAKE (LH) MANUAL YP8 ROBOT SHOP

12 31 PEDAL COMP BRAKE RHD (P00/P10) PNEUMATIC YRA B6 ROBOT SHOP

13 35 BKT. COMP BRAKE PEDAL RHD OLD PNEUMATIC YRA B6 ROBOT SHOP

14 36 BKT COMP BRAKE LAMP SWITCH old PNEUMATIC YRA B6 ROBOT SHOP

15 37 BKT COMP PEDAL RELEAS RHD OLD PNEUMATIC YRA B6 ROBOT SHOP

16 48 BKT. COMP BRAKE RHD PNEUMATIC YL7 ROBOT SHOP

17 49 BKT. COMP CLUTCH RHD PNEUMATIC YL7 ROBOT SHOP

18 51 PEDAL COMP BRAKE AT /MT(30,40) PNEUMATIC YL7 ROBOT SHOP

19 52 PEDAL COMP CLUTCH M-20 PNEUMATIC YL7 WELD SHOP I

20 54 BKT COMP BRAKE NEW PNEUMATIC YRA B6 ROBOT SHOP

21 55 BKT COMP BRAKE RELEASE RHD NEW PNEUMATIC YRA B6 ROBOT SHOP

22 56 BKT COMP BRAKE LAMP SWITCH NEW PNEUMATIC YRA B6 ROBOT SHOP

23 63 ROOM LAMP HANDY YBA WELD SHOP I

24 77 BKT ECU M50 HANDY YE3 FAD WELD SHOP I

25 85 DAMPER PLATR PNEUMATIC YBA/XD WELD SHOP I

26 90 MBR COMP ROOF FRONT INNER HANDY RX WELD SHOP II

27 91 TRAY COMP BATTERY 1ST STAGE F8D PNEUMATIC YE3 WELD SHOP I

28 92 TRAY COMP BATTERY 2ND STAGE F8D PNEUMATIC YE3 WELD SHOP I

29 96 BEAM LH PNEUMATIC ECCO WELD SHOP I

30 102 BOOSTER SUB ASSLY 1 (M.W.) MANUAL OMNI / SPD WELD SHOP II

31 103 BOOSTER SUB ASSLY 2 M.W.) MANUAL OMNI / SPD WELD SHOP II

BKT. COMP PEDAL + BOOSTER ASSEMBLY 1

32 104 MANUAL OMNI / SPD WELD SHOP II
(M.W.)
BKT. COMP PEDAL + BOOSTER ASSEMBLY 2
33 105 MANUAL OMNI / SPD WELD SHOP II
(M.W.)

34 106 PEDAL ASSLY B&C + LEVER (M.W.) MANUAL OMNI / SPD WELD SHOP II

ARM BRAKE + BOSS ROTORY WELDING JIG

35 107 PNEUMATIC OMNI / SPD WELD SHOP II
(M.W.)

36 109 CLUTCH CABLE HANDY YE3 WELD SHOP II

37 111 BKT. T/M CONT. CABLE (M.W.) MANUAL YP8 WELD SHOP II

38 112 BKT T/M CONT CABLE HANDY YE3 WELD SHOP

39 116 BEAM RH 1 st Stage PNEUMATIC ECCO WELD SHOP

40 117 BEAM RH 2 nd Stage PNEUMATIC ECCO WELD SHOP

41 118 Bracket Eng Harn Protector MANUAL YJC WELD SHOP

PLAN:

LEGENDS: ACTUAL / DONE:

POSTPONE:

PREPARED BY (TOOL ROOM ER.): CHECKED BY (TOOL ROOM HEAD): APPROVED BY( PRODUCTION HEAD):

EFFECTIVE DATE: 01/05/2019 REVISION NO.- 00 FORMAT NO.: F15/TR/00

 MASTER SR.
S.No. JIGS & FIXTURE NAME
NO.

1 12 PEDAL COMP CLUTCH FINAL

2 13 PEDAL COMP BRAKE BOSS WELDING

3 14 PEDAL COMP BRAKE PLATE WELDING

4 15 PEDAL COMP BRAKE FINAL

 MASTER SR.
S.No. JIGS & FIXTURE NAME
NO.

5 16 PEDAL COMP CLUTCH BOSS WELDING

6 17 PEDAL COMP CLUTCH PLATE WELDING

7 18 PEDAL COMP CLUTCH FINAL

8 19 PEDAL COMP BRAKE BOSS WELDING

 MASTER SR.
S.No. JIGS & FIXTURE NAME
NO.

9 27 LEVER

10 31 PEDAL COMP BRAKE RHD (P00/P10)

11 35 BKT. COMP BRAKE PEDAL RHD OLD

12 36 BKT COMP BRAKE LAMP SWITCH old

 MASTER SR.
S.No. JIGS & FIXTURE NAME
NO.

13 37 BKT COMP PEDAL RELEAS RHD OLD

14 48 BKT. COMP BRAKE RHD

15 49 BKT. COMP CLUTCH RHD

16 51 PEDAL COMP BRAKE AT /MT(30,40)

 MASTER SR.
S.No. JIGS & FIXTURE NAME
NO.

17 54 BKT COMP BRAKE NEW

18 55 BKT COMP BRAKE RELEASE RHD NEW

19 56 BKT COMP BRAKE LAMP SWITCH NEW

20 63 ROOM LAMP
 MASTER SR.
S.No. JIGS & FIXTURE NAME
NO.

21 64 TRAY BATTERY

22 65 TRAY BATTERY

23 77 BKT ECU M50

24 85 DAMPER PLATR
 MASTER SR.
S.No. JIGS & FIXTURE NAME
NO.

25 87 VACCUM TANK PATTI

26 90 MBR COMP ROOF FRONT INNER

27 91 TRAY COMP BATTERY 1ST STAGE F8D

28 92 TRAY COMP BATTERY 2ND STAGE F8D

 MASTER SR.
S.No. JIGS & FIXTURE NAME
NO.

ARM BRAKE + SWITCH STOPPER +

29 98
PLATE (M.W.)

30 99 ARM BRAKE + SHAFT PEDAL(M.W.)

ARM CLUTCH PEDAL + PLATE PEDAL

31 100
(M.W)

32 101 SUPPORT COMP. BKT + BOSS (M.W.)

 MASTER SR.
S.No. JIGS & FIXTURE NAME
NO.

33 106 PEDAL ASSLY B&C + LEVER (M.W.)

ARM BRAKE + BOSS ROTORY WELDING

34 107
JIG (M.W.)

35 109 CLUTCH CABLE

36 111 BKT. T/M CONT. CABLE (M.W.)

 MASTER SR.
S.No. JIGS & FIXTURE NAME
NO.

37 112 BKT T/M CONT CABLE

ARM CLUTCH PEDAL + BOSS CLUTCH

38 115
(M.W.)

39 116 BEAM RH 1 st Stage

40 117 BEAM RH 2 nd Stage

 MASTER SR.
S.No. JIGS & FIXTURE NAME
NO.

41 118 Bracket Eng Harn Protector

LEGENDS:

PREPARED

EFFECTIV
 JIG & FIXTURE PREVE

GOAL- TO CAPTURE

May-
PNEUMATIC / MODEL SHOP
MANUAL W1 W2

MANUAL YLY M70 ROBOT SHOP

PNEUMATIC Y9T(RHD) ROBOT SHOP

MANUAL Y9T(RHD) ROBOT SHOP

MANUAL Y9T(RHD) ROBOT SHOP

 JIG & FIXTURE PREVE

GOAL- TO CAPTURE

May-
PNEUMATIC / MODEL SHOP
MANUAL W1 W2

PNEUMATIC Y9T(RHD) ROBOT SHOP

MANUAL Y9T(RHD) ROBOT SHOP

MANUAL Y9T(RHD) ROBOT SHOP

PNEUMATIC Y9T(LHD) ROBOT SHOP

 JIG & FIXTURE PREVE

GOAL- TO CAPTURE

May-
PNEUMATIC / MODEL SHOP
MANUAL W1 W2

PNEUMATIC YJC/YRA ROBOT SHOP

PNEUMATIC YRA B6 ROBOT SHOP

PNEUMATIC YRA B6 ROBOT SHOP

PNEUMATIC YRA B6 ROBOT SHOP

 JIG & FIXTURE PREVE

GOAL- TO CAPTURE

May-
PNEUMATIC / MODEL SHOP
MANUAL W1 W2

PNEUMATIC YRA B6 ROBOT SHOP

PNEUMATIC YL7 ROBOT SHOP

PNEUMATIC YL7 ROBOT SHOP

PNEUMATIC YL7 ROBOT SHOP

 JIG & FIXTURE PREVE

GOAL- TO CAPTURE

May-
PNEUMATIC / MODEL SHOP
MANUAL W1 W2

PNEUMATIC YRA B6 ROBOT SHOP

PNEUMATIC YRA B6 ROBOT SHOP

PNEUMATIC YRA B6 ROBOT SHOP

HANDY YBA WELD SHOP I

 JIG & FIXTURE PREVE

GOAL- TO CAPTURE

May-
PNEUMATIC / MODEL SHOP
MANUAL W1 W2

HANDY K10 WELD SHOP I

HANDY K10 WELD SHOP I

HANDY YE3 FAD WELD SHOP I

PNEUMATIC YBA/XD WELD SHOP I

 JIG & FIXTURE PREVE

GOAL- TO CAPTURE

May-
PNEUMATIC / MODEL SHOP
MANUAL W1 W2

MANUAL YL1 WELD SHOP I

HANDY RX WELD SHOP I

PNEUMATIC YE3 WELD SHOP I

PNEUMATIC YE3 WELD SHOP I

 JIG & FIXTURE PREVE

GOAL- TO CAPTURE

May-
PNEUMATIC / MODEL SHOP
MANUAL W1 W2

MANUAL OMNI / SPD WELD SHOP II

PNEUMATIC OMNI / SPD WELD SHOP II

MANUAL OMNI / SPD WELD SHOP II

MANUAL OMNI / SPD WELD SHOP II

 JIG & FIXTURE PREVE

GOAL- TO CAPTURE

May-
PNEUMATIC / MODEL SHOP
MANUAL W1 W2

MANUAL OMNI / SPD WELD SHOP II

PNEUMATIC OMNI / SPD WELD SHOP II

HANDY YE3 WELD SHOP II

MANUAL YP8 WELD SHOP II

 JIG & FIXTURE PREVE

GOAL- TO CAPTURE

May-
PNEUMATIC / MODEL SHOP
MANUAL W1 W2

HANDY YE3 WELD SHOP II

MANUAL OMNI / SPD WELD SHOP II

PNEUMATIC ECCO WELD SHOP

PNEUMATIC ECCO WELD SHOP

 JIG & FIXTURE PREVE

GOAL- TO CAPTURE

May-
PNEUMATIC / MODEL SHOP
MANUAL W1 W2

MANUAL YJC WELD SHOP

PLAN:
ACTUAL / DONE:
POSTPONE:

EPARED BY (TOOL ROOM ER.):

FFECTIVE DATE: 01/05/2019

 VENTIVE MAINTENANCE MONTHLYPLAN ( 2019 ~ 2020 )

URE THE PREVENTIVE MAINTENANCE SCHEDULE FOR JIG/FIXTURES

May-19

W3 W4 1 2 3 4 5 6 7 8 9 10
 VENTIVE MAINTENANCE MONTHLYPLAN ( 2019 ~ 2020 )

URE THE PREVENTIVE MAINTENANCE SCHEDULE FOR JIG/FIXTURES

May-19

W3 W4 1 2 3 4 5 6 7 8 9 10
 VENTIVE MAINTENANCE MONTHLYPLAN ( 2019 ~ 2020 )

URE THE PREVENTIVE MAINTENANCE SCHEDULE FOR JIG/FIXTURES

May-19

W3 W4 1 2 3 4 5 6 7 8 9 10
 VENTIVE MAINTENANCE MONTHLYPLAN ( 2019 ~ 2020 )

URE THE PREVENTIVE MAINTENANCE SCHEDULE FOR JIG/FIXTURES

May-19

W3 W4 1 2 3 4 5 6 7 8 9 10
 VENTIVE MAINTENANCE MONTHLYPLAN ( 2019 ~ 2020 )

URE THE PREVENTIVE MAINTENANCE SCHEDULE FOR JIG/FIXTURES

May-19

W3 W4 1 2 3 4 5 6 7 8 9 10
 VENTIVE MAINTENANCE MONTHLYPLAN ( 2019 ~ 2020 )

URE THE PREVENTIVE MAINTENANCE SCHEDULE FOR JIG/FIXTURES

May-19

W3 W4 1 2 3 4 5 6 7 8 9 10
 VENTIVE MAINTENANCE MONTHLYPLAN ( 2019 ~ 2020 )

URE THE PREVENTIVE MAINTENANCE SCHEDULE FOR JIG/FIXTURES

May-19

W3 W4 1 2 3 4 5 6 7 8 9 10
 VENTIVE MAINTENANCE MONTHLYPLAN ( 2019 ~ 2020 )

URE THE PREVENTIVE MAINTENANCE SCHEDULE FOR JIG/FIXTURES

May-19

W3 W4 1 2 3 4 5 6 7 8 9 10
 VENTIVE MAINTENANCE MONTHLYPLAN ( 2019 ~ 2020 )

URE THE PREVENTIVE MAINTENANCE SCHEDULE FOR JIG/FIXTURES

May-19

W3 W4 1 2 3 4 5 6 7 8 9 10
 VENTIVE MAINTENANCE MONTHLYPLAN ( 2019 ~ 2020 )

URE THE PREVENTIVE MAINTENANCE SCHEDULE FOR JIG/FIXTURES

May-19

W3 W4 1 2 3 4 5 6 7 8 9 10
 VENTIVE MAINTENANCE MONTHLYPLAN ( 2019 ~ 2020 )

URE THE PREVENTIVE MAINTENANCE SCHEDULE FOR JIG/FIXTURES

May-19

W3 W4 1 2 3 4 5 6 7 8 9 10

CHECKED BY (TOOL ROOM HEAD):

REVISION NO.- 00
 MONTH - MAY 2019

11 12 13 14 15 16 17 18 19 20 21 22
 MONTH - MAY 2019

11 12 13 14 15 16 17 18 19 20 21 22
 MONTH - MAY 2019

11 12 13 14 15 16 17 18 19 20 21 22
 MONTH - MAY 2019

11 12 13 14 15 16 17 18 19 20 21 22
 MONTH - MAY 2019

11 12 13 14 15 16 17 18 19 20 21 22
 MONTH - MAY 2019

11 12 13 14 15 16 17 18 19 20 21 22
 MONTH - MAY 2019

11 12 13 14 15 16 17 18 19 20 21 22
 MONTH - MAY 2019

11 12 13 14 15 16 17 18 19 20 21 22
 MONTH - MAY 2019

11 12 13 14 15 16 17 18 19 20 21 22
 MONTH - MAY 2019

11 12 13 14 15 16 17 18 19 20 21 22
 MONTH - MAY 2019

11 12 13 14 15 16 17 18 19 20 21 22

APPROVED BY( PR

FORMAT NO
 AEW

23 24 25 26 27 28 29 30 31
 AEW

23 24 25 26 27 28 29 30 31
 AEW

23 24 25 26 27 28 29 30 31
 AEW

23 24 25 26 27 28 29 30 31
 AEW

23 24 25 26 27 28 29 30 31
 AEW

23 24 25 26 27 28 29 30 31
 AEW

23 24 25 26 27 28 29 30 31
 AEW

23 24 25 26 27 28 29 30 31
 AEW

23 24 25 26 27 28 29 30 31
 AEW

23 24 25 26 27 28 29 30 31
 AEW

23 24 25 26 27 28 29 30 31

PROVED BY( PRODUCTION HEAD):

FORMAT NO.: F15/TR/00

 JIG & FIXTURE PREVENTIVE MAINTENANCE MONTHLYPLAN ( 2019 ~ 2020 ) AEW
GOAL- TO CAPTURE THE PREVENTIVE MAINTENANCE SCHEDULE FOR JIG/FIXTURES
PM FREQUENCY IN AUGUST 2019 MONTH - AUGUST 2019
LAST MONTH NEW PM FREQUENCY
S.No. MASTER SR. NO. JIGS & FIXTURE NAME PNEUMATIC / MANUAL MODEL WEEKS AS PER YEARLY DISPATCH QNTY. IN WEEKS SHOP
PLAN W1 W2 W3 W4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
PEDAL COMP BRAKE PLATE WELDING
1 2 MANUAL YP8(L00) 8 12 ROBOT SHOP
PEDAL COMP BRAKE SWITCH WELDING
2 3 MANUAL YP8(L00) 8 12 ROBOT SHOP
3 12 PEDAL COMP CLUTCH FINAL MANUAL YLY M70 12 12 ROBOT SHOP
4 13 PEDAL COMP BRAKE BOSS WELDING PNEUMATIC Y9T(RHD) 12 12 ROBOT SHOP
5 16 PEDAL COMP CLUTCH BOSS WELDING PNEUMATIC Y9T(RHD) 12 12 ROBOT SHOP
6 19 PEDAL COMP BRAKE BOSS WELDING PNEUMATIC Y9T(LHD) 12 12 ROBOT SHOP
7 27 LEVER PNEUMATIC YJC/YRA 2 12 ROBOT SHOP
8 29 BKT COMP BRAKE (LH) MANUAL YP8 8 12 ROBOT SHOP
9 31 PEDAL COMP BRAKE RHD (P00/P10) PNEUMATIC YRA B6 4 12 ROBOT SHOP
10 35 BKT. COMP BRAKE PEDAL RHD OLD PNEUMATIC YRA B6 4 12 ROBOT SHOP
11 36 BKT COMP BRAKE LAMP SWITCH old PNEUMATIC YRA B6 4 12 ROBOT SHOP
12 37 BKT COMP PEDAL RELEAS RHD OLD PNEUMATIC YRA B6 4 12 ROBOT SHOP
13 51 PEDAL COMP BRAKE AT /MT(30,40) PNEUMATIC YL7 4 12 ROBOT SHOP
14 52 PEDAL COMP CLUTCH M-20 PNEUMATIC YL7 8 12 ROBOT SHOP
15 63 ROOM LAMP HANDY YBA 4 12 WELD SHOP I
16 64 TRAY BATTERY HANDY K10 8 12 WELD SHOP I
17 65 TRAY BATTERY HANDY K10 8 12 WELD SHOP I
18 77 BKT ECU M50 HANDY YE3 FAD 4 12 WELD SHOP I
19 85 DAMPER PLATR PNEUMATIC YBA/XD 4 12 WELD SHOP I
20 90 MBR COMP ROOF FRONT INNER HANDY RX 2 12 WELD SHOP I
21 106 PEDAL ASSLY B&C + LEVER (M.W.) MANUAL OMNI / SPD 6 12 WELD SHOP II

22 107 ARM BRAKE + BOSS ROTORY WELDING JIG (M.W.) PNEUMATIC OMNI / SPD 6 12 WELD SHOP II

23 109 CLUTCH CABLE HANDY YE3 2 12 WELD SHOP II

24 112 BKT T/M CONT CABLE HANDY YE3 2 12 WELD SHOP II
25 118 Bracket Eng Harn Protector MANUAL YJC 2 12 WELD SHOP
26 14 PEDAL COMP BRAKE PLATE WELDING MANUAL Y9T(RHD) 12 12 ROBOT SHOP
27 15 PEDAL COMP BRAKE FINAL MANUAL Y9T(RHD) 12 12 ROBOT SHOP
28 54 BKT COMP BRAKE NEW PNEUMATIC YRA B6 4 12 ROBOT SHOP
29 55 BKT COMP BRAKE RELEASE RHD NEW PNEUMATIC YRA B6 4 12 ROBOT SHOP
30 56 BKT COMP BRAKE LAMP SWITCH NEW PNEUMATIC YRA B6 4 12 ROBOT SHOP
31 91 TRAY COMP BATTERY 1ST STAGE F8D PNEUMATIC YE3 2 12 WELD SHOP I
32 92 TRAY COMP BATTERY 2ND STAGE F8D PNEUMATIC YE3 2 12 WELD SHOP I
33 111 BKT. T/M CONT. CABLE (M.W.) MANUAL YP8 2 12 WELD SHOP II
34 116 BEAM RH 1 st Stage PNEUMATIC ECCO 4 12 WELD SHOP
35 117 BEAM RH 2 nd Stage PNEUMATIC ECCO 4 12 WELD SHOP
36 17 PEDAL COMP CLUTCH PLATE WELDING MANUAL Y9T(RHD) 12 12 ROBOT SHOP
37 27 LEVER PNEUMATIC YJC/YRA 2 12 ROBOT SHOP
38 63 ROOM LAMP HANDY YBA 4 12 WELD SHOP I
39 90 MBR COMP ROOF FRONT INNER HANDY RX 2 12 WELD SHOP I
40 96 BEAM LH PNEUMATIC ECCO 8 12 WELD SHOP I

41 98 ARM BRAKE + SWITCH STOPPER + PLATE (M.W.) MANUAL OMNI / SPD 6 12 WELD SHOP II

42 99 ARM BRAKE + SHAFT PEDAL(M.W.) PNEUMATIC OMNI / SPD 6 12 WELD SHOP II

43 109 CLUTCH CABLE HANDY YE3 2 12 WELD SHOP II
44 112 BKT T/M CONT CABLE HANDY YE3 2 12 WELD SHOP II
45 118 Bracket Eng Harn Protector MANUAL YJC 2 12 WELD SHOP
46 18 PEDAL COMP CLUTCH FINAL MANUAL Y9T(RHD) 12 12 ROBOT SHOP
47 48 BKT. COMP BRAKE RHD PNEUMATIC YL7 4 12 ROBOT SHOP
48 49 BKT. COMP CLUTCH RHD PNEUMATIC YL7 4 12 ROBOT SHOP
49 87 VACCUM TANK PATTI MANUAL YL1 6 12 WELD SHOP I
50 91 TRAY COMP BATTERY 1ST STAGE F8D PNEUMATIC YE3 2 12 WELD SHOP I
51 92 TRAY COMP BATTERY 2ND STAGE F8D PNEUMATIC YE3 2 12 WELD SHOP I
52 100 ARM CLUTCH PEDAL + PLATE PEDAL (M.W) MANUAL OMNI / SPD 6 12 WELD SHOP II
53 101 SUPPORT COMP. BKT + BOSS (M.W.) MANUAL OMNI / SPD 6 12 WELD SHOP II
54 111 BKT. T/M CONT. CABLE (M.W.) MANUAL YP8 2 12 WELD SHOP II

55 115 ARM CLUTCH PEDAL + BOSS CLUTCH (M.W.) MANUAL OMNI / SPD 6 12 WELD SHOP II
PLAN:
LEGENDS: ACTUAL / DONE:
POSTPONE:
PREPARED BY (TOOL ROOM ER.): CHECKED BY (TOOL ROOM HEAD): APPROVED BY( PRODUCTION HEAD):

EFFECTIVE DATE: 30/07/2019 REVISION NO:- 01 FORMAT NO:- F15/TR/01