700605en A 0316 Manitou Parts BD
700605en A 0316 Manitou Parts BD
700605en A 0316 Manitou Parts BD
The Group’s product ranges include all-terrain fixed, rotating and heavy-load
telehandlers; all-terrain, semi-industrial and industrial masted forklift trucks; wheel
or track skid-steer loaders; access platforms; truck-mounted forklifts; warehousing
equipment; and attachments.
Through its iconic brands – Manitou, Gehl and Mustang – distributed by a network
of 1,400 dealers, the Group offers the best solutions to create optimum value for its
customers.
Marcel Braud Group enters foreign Launch of first Manitou floated First MRT rotating Launch of first ISO 9001
conceives the idea of markets. Manitou on stock telehandlers are range of access certification
the Manitou truck. telehandler. exchange. sold. platforms. obtained.
Sales partnership
agreement signed with
Toyota for exclusive
distribution of Toyota
industrial forklift trucks in
France.
2
GROUP LISTED ON THE
PARIS STOCK EXCHANGE
• 21 subsidiaries
• 9 production sites
• 3,214 employees worldwide
• 64% of the share capital held by the founding families
3 brands
• 78% of revenue comes from foreign markets
• 1.287 billion Euros revenue in 2015
distributed through
1,400 dealerships
in 140 countries
Manitou hits the 1 Opening of an Takeover of the Launch of Gehl and Consolidation Manitou sells its
billion euros sales international American company Mustang articulated of Yanmar 500,000th
milestone. logistics center Gehl. loaders. partnership machine
spanning as Yanmar worldwide.
22,000 m². becomes a Group
shareholder,
with 6.26% of the
capital.
3
The 5
Manitou
Brands
4
MANITOU SPARE PARTS GUIDE
5
6
Services & Solutions 8
• Reduce
• Financing service
• Maintenance service contract
• Warranty service contract
• Manitou dealer network
• Manitou genuine parts
SUMMARY • Manitou standard exchange
Manitou • Fleet management & geolocalisation
• Used
Spare Parts Guide • Logistical power
Tyres, chains
& hydraulic components 52
• Pneumatic tyres
• Industrial tyres
• Lifting chains
• Hydraulic and wear parts
Signal, visibility
& electrical accessories 64
• Batteries
• Electrical components
• Switches & Key switches
• Rear lights
• Front lights
• Working lights
• Beacons
• Lights & Horns
• Lamps & Bulb
Machine attachment
& handling equipment 100
• Rehandling and loading equipment
• Handling suspended loads
• Personnel lifting equipment
• Additional equipment
• Warehousing equipment
Shop 124
• Scale models
• Toys
• Office accessories
• Promotional items
• Clothes
7
Always attentive to customer needs, Manitou has
developed a full range of complementary services, which
can be adapted to your needs, so that you can get the most
out of your machine.
Dealership network
Maintenance Contracts
Financing
Warranty extensions
Second-hand
8
Services & Solutions
SERVICES
& SOLUTIONS
Reduce 10
Financing service 12
Maintenance service contract 13
Warranty service contract 14
Manitou dealer network 15
Manitou genuine parts 16
Manitou standard exchange 17
Connected machines / Fleet management 18
Used 19
Logistical power 20
9
The Manitou Group’s vision
The REDUCE approach aims to improve the quality of working life for users of our machines
and improve productivity. This calls for transparency of consumption data (Fuel Eco-Program),
reduced emissions, raised awareness of the total cost of ownership (TCO), and greater emphasis
on the health and safety of users.
35%
30% 5%
20%
5%
5%
tco.manitou.com
10
Services & Solutions
REDUCE FUEL ECO-PROGRAM
The REDUCE Fuel eco-program has implemented a transparent internal protocol to
relay the fuel consumption measurements of our machines.
11
MANITOU financing solutions make it easier for you to
buy your new or second-hand MANITOU!
options
available*
Operating Lease Loan
You lease a machine for a cost of use known. You have the ownership of the machine.
Possibility to add maintenance services. You benefit from a seasonal financing plan.
No need to worry about resale of the equipment. Simple financial offers (without VAT).
Benefits from and offbalance solution*
*In accordance with the standards accepted under tax rules- Subject to customer’s auditors.
Advice
Your MANITOU dealer can offer you several financing solutions
12
Services & Solutions
INITIAL ADVANCED EXCELLENCE
Advice
To find the contract that suits you best, contact your dealer.
13
Because unexpected things will always happen,
Manitou warranty extensions are there to protect you.
With Maniplus, you can work with peace of mind!
Advice
To find the contract that suits you best, contact your dealer.
14
Services & Solutions
Manitou dealer network
15
Manitou Genuine Parts
Their working time is optimized, and they are always Choosing the original Manitou part means
informed of the latest updates, enabling them to offer preserving the longterm performance of your
you a customized, efficient customer service. machine and extending its useful life. That allows
you to keep your machine operating for as long as
possible and to optimize your productivity time.
16
Services & Solutions
Manitou Standard Exchange Parts
17
Looking for a solution to manage,
optimize and geolocalise your equipment?
Advice
To find the contract that suits you best, talk to your dealer.
18
Services et Solutions
USED Are you looking for good second hand handling equipment?
We will help you find the right equipment!
MANITOU.COM Go to www.usedmanitou.com, the MANITOU network website.
Advice
To find the right second-hand machine for you, go to the used.manitou.com website
19
Availability & Quick Delivery
20
21
Services et Solutions
22
MANITOU SPARE PARTS GUIDE
Engine oil 24
Hydraulic & Transmission Oil 26
Axle Oil 30
Greases & Lubricants 32
Greasing & Lubricant attachements 35
Filters 38
Liquid Coolants & Starting Aid 43
Mechanical Maintenance 44
Bodywork Maintenance 45
Painting 48
Interior & Exterior Maintenance 50
Cleaning 51
23
Engine oil
Servicing & Maintenance
Manitou
ENGINE OIL
Engine lubrication is an essential element for the smooth
running and maintenance of your MANITOU, and requires
great care. The variety of high quality lubricants allows you
to ensure optimal performance, protection against abnormal
or premature wear, cleaning of the circuit and reduction of
environmental impact.
Engine oil
Oil is essential for the proper functioning and longevity of
your MANITOU’s engine. It fulfills several roles:
• Lubrication of surfaces: reducing friction between
touching parts and ensuring maximum performance,
thanks to the presence of a film of oil separating the
two surfaces.
• Protection against corrosion: combating humidity,
acidic substances and any other factors..., anti-
corrosion additives prevent metal corrosion due to
the combined action of water, oxygen and air of some
oxides of combustion. They form a protective film or
passivation of the protected surface.
• Engine cooling: maintaining thermal equilibrium in the
engine by evacuating some of the heat produced by
friction.
• Evacuation of particles: the detergent and dispersion
performance allow better cleaning of the engine’s
interior. By keeping the impurities and combustion
residues in suspension, it prevents soiling and build-
up of particle deposits in the engine, allowing them to
be caught in the filter.
Advice
Always refer to the specific service manual for each piece
of equipment. Consult your MANITOU dealer.
24
MANITOU EVOLOGY 10W40 Engine Oil
Can 5l 744639
Advice
Possibility to purchase oil in bulk or maxi drum following references and countries. Contact your Manitou dealer.
No time to carry out oil changes? Take out a Comfort Service contract: see chapter Services & Solutions.
25
Hydraulic &
Transmission Oil
Servicing & Maintenance
Manitou
HYDRAULIC AND
TRANSMISSION OIL
Every time your MANITOU is used, the hydraulic system is put
under stress. Regular complete oil changes of the system are
therefore essential to ensure the good performance of your
machine. For these operations, your dealer recommends
that you use an original hydraulic oil and do not substitute an
unsuitable oil, which might not match the hydraulic system of
the machine and could cause serious damage.
Advice
Choosing MANITOU servicing is a long-term investment
in your truck for optimal profitability and performance.
26
MANITOU Hydraulic Oil
Can 5l 744638
Can 1l 958186
Advice
For optimum reliability, the hydraulic tank breather should be changed at the same time as the tank is drained, see p.64.
27
MANITOU Mechanical Transmission Oil
Recommended for the lubrication and protection of the angle gears, gearboxes and transfer boxes.
Viscosity 80W90.
• Enhanced extreme pressure and anti-wear properties.
• Anti-foam capacity.
• Compatible with non-ferrous metals.
Can 2l 499237
Can 20 l 582362
Advice
Unsure about oil contamination? Ask for an oil analysis, see p.35.
28
29
Entretien & Maintenance
Axle Oil
Servicing & Maintenance
Manitou
AXLE OIL
A MANITOU axle incorporates immersed brakes and
a differential. These mechanisms are subject to strong
pressures, particularly during repeated braking, long driving
periods, or intensive use. That is why adequate lubrication is
needed.
Advice
Recommendations
MANITOU transmission oil allows precise, rapid and smooth
gear changing, whatever the ambient temperature.
Gearbox technology has evolved considerably in recent
years. It is necessary to minimize wear on your machine’s
transmission components to extend their service life.
Transmission oil has become more and more efficient, and is
a major element in the proper functioning of your MANITOU.
30
Servicing & Maintenance
Special Oil for Immersed Oil Additive for Immersed Mineral oil brake fluid- LHM
Brakes Brakes
High quality lubrication that provides
exceptional protection for your braking
For MANITOU axles with immersed brakes. Concentrated additive to add to Special system.
Immersed Brake Oil when changing the oil.
• Cools the braking system and ensures Anti-wear properties. • Significant anti-shearing power.
smooth braking.
• Enhanced anti-wear and extreme • Excellent pressure resistance.
pressure capacity.
• Reduces formation of particles.
Drum 55 l 947918
Can 20 l 582391
Can 5l 545976
Can 1l 786653
31
Greases & Lubricants
Servicing & Maintenance
Manitou
GREASES AND LUBRICANTS
For more reliable machines and optimum performance!
Greasing
• Reduces wear on mechanical parts subject to friction.
• Creates a watertight barrier against external elements
(dust, water, solvents and heat).
• Forms a constantly available supply of lubricant.
• Reduces heat and energy loss due to friction.
Advice
Greasing frequency
Refer to our manufacturer’s recommendations: available
through your dealer or User manual.
32
MANITOU multi-purpose grease
Pots 5 kg 554974
Advice
To apply the greases, see our range of tools: see following pages.
33
MANITOU multi-purpose Nyogel Grease
graphite grease
Special Connectors
Special Masts Improves connector conductivity.
Black grease to lubricate and protect mast
lifts. Ideally suited to damp and corrosive
environments.
• High melting point.
• Extreme pressure properties enhanced
by molybdenum disulphide.
• Protects against rust.
Pots 1 kg 161590
34
Servicing & Maintenance
Greasing & Lubricant attachements
Servicing & Maintenance
744907
Hand-lever pump
Hand-lever oil pump with telescopic rod to fit drums and kegs.
• Facilitates lubricant distribution.
744906
545830
Advice Advice
Oil test kit
Fuel test kit
Oil testing kit to:
• Make a diagnosis of your engine. Fuel testing kit to:
• Check the pollution level of the oil. • Make a diagnosis of your engine.
• Identify causes of breakdowns. • Check the pollution level and fuel quality.
• Determine oil requirements. • Prevent significant performance reduction of the engine.
Available following countries. ASK YOUR MANITOU DEALER Available following countries. ASK YOUR MANITOU DEALER
FOR ADVICE. FOR ADVICE.
35
Electric grease gun
Powered by a rechargeable battery. Uses grease cartridge or loose grease. Operation pressure 250 bar.
• Kit includes: 1 x 220v battery charger.
• 2 rechargeable batteries.
• 1 hose and hydraulic coupler.
788001
Grease Gun
Lightweight and easy to use, it facilitates all lubrication operations with its mechanical qualities
and long-lasting performance.
Weight without grease: 1.3 kg. Ergonomic handle and removable base to:
• Increase compression
• Facilitate insertion of cartridges.
661591
Lever pump
Cast iron head with non-return valve.
Air valve and filler valve diam.12.5 mm.
• Use for 400g grease cartridge and loose grease.
36
37
Entretien & Maintenance
Filtering
Servicing & Maintenance
Manitou
FILTRATION
OUR RECOMMENDATIONS
MANITOU filters: a range of high quality, high-performance
filters.
MANITOU filters are perfectly suited to your machine’s needs.
Designed specifically, MANITOU filters are developed and
qualified for your machine type. Compatible with your working
environment, they ensure maximum efficiency.
MANITOU parts claim superior qualities and allow engines to
withstand very variable atmospheres: humidity, dust, high and
low temperatures, and significant internal stresses (extreme
temperatures, flow, high pressure, etc.).
You now have access to more than 750 items, in order to
offer you a longer service life, MANITOU filters have a high
resolution filter medium, with the finest filtration, and a bigger
filter surface than a standard filter.
With their high dust and particle retention capacity, they
protect key components of your forklift against damage and
ensure the longevity of your machine.
Replacement frequency
• To maintain the original qualities of your MANITOU
machine, it is essential to follow the filter replacement
intervals.
• Simplify servicing and enjoy all the advantages of
MANITOU’s know-how by subscribing to a service
contract.
• Find out more.
• Indicative data may vary according to model type. Always refer to the specific
service manual for each machine. Consult your MANITOU dealer.
38
Servicing & Maintenance
Why change the fuel filter?
A well-maintained fuel filter is essential for proper functioning of
the engine. It ensures protection of all the engine’s components
and long-lasting performance of your MANITOU machine. It
Why choose MANITOU filters? also has a positive impact on fuel consumption. For the proper
functioning of your engine, your fuel filters should be changed
Because they ensure: every year or every 500 hours of service.
• Quick and easy installation on your machine.
• Economy: less frequent replacements. Hydraulic filter
• Security: performance matches your machine.
• Rapid delivery time: international logistics and network. The hydraulic oil circuit involves more than 100 litres
• Manufacturer’s guarantee. of oil. Hydraulic oil filters are important, because they
act as the machine’s kidneys. The slightest particle of
contamination, such as sand, welding spatter, fibres,
particles of metal or even rust may damage a pump and
Oil filter the components of the hydraulic system. Hydraulic filters
are usually installed on the return-to-tank circuit in order
The oil filter is essential to the proper functioning of the to capture the impurities generated or introduced into the
engine. It continuously traps external impurities (dust, circuit. Failure to adhere to the hydraulic filter changing
sand, volatile elements, etc.) and internal impurities schedule may lead to malfunction, premature wear, or
(carbon deposits and engine wear particles) and plays an even breakage of components.MANITOU has developed
active part in cleaning the engine. the performance of its filters by offering you a ”High-
Efficiency” hydraulic cartridge for an improved filtration
Why change the oil filter? quality. These cartridges increase filtration capacity for
enhanced protection of your components.
If you do not replace your filter regularly, there is a high
risk of clogging, resulting in poor lubrication and premature
wear of your engine. Air filter
The function of the air filter is to protect your engine from attack
Fuel filter by external contaminants. An engine can take in up to 500 cubic
metres of air every hour. That air is more or less contaminated
with impurities, depending on the environment (the country,
The quality choice: As well as filtering out impurities, MANITOU climate, season, area of development). This contains dust,
fuel pre-filters are involved in extracting water contained in the which eventually forms an abrasive paste that threatens the
diesel. Water is heavier than oil and separates out into the pre- engine’s functioning. It is recommended to wash the air filters
filter’s water tank. The diesel, which is lighter, is filtered, then very regularly, and to replace the main filter every six months
directed to the main filter. Reliable separation of water and (500 hours) and the safety filter every 12 months (1000 hours).
diesel helps to extend the service life of the engine’s sensitive
components (injection pump, fuel injectors) by protecting them Why change the air filter?
from corrosion. The main filters have a high capacity to filter out
the finest particles, meeting the increased requirements of the
new motorization standards. An air filter that is clogged or in poor condition may cause
malfunctions and therefore premature wear of the engine. Loss
MANITOU fuel filters incorporate in the same system filtration, of vehicle performance. Increased fuel consumption. Increased
water separation, heating and cooling down of fuel. Our fuel emission of polluting gases. To maintain the MANITOU
filters are guaranteed to be pressure-resistant, even in the performance level, replacement and servicing schedules must
lowest temperatures, or during startup. In all circumstances, be adhered to. Carrying out preventive maintenance ensures
they ensure a supply of clean fuel. cost efficiency!
39
FILTER KIT for the maintenance of your machine
after 500 hours and 1000 hours
Specially adapted to your machine, the filter kit contains all the
elements needed for the regular maintenance of your MANITOU
machine (except oil). In accordance with the manufacturer’s
recommendations, it is a complete pack, with peace of mind guaranteed
and an attractive price.
Advice
There are more than 253 items to cover almost 126 types of machine:
CONTACT YOUR DEALER, TO BE SURE TO FIND A KIT THAT SUITS YOUR NEEDS!
Kit 500 h MLT 634 120 ST3B / MLT 634 120 PS ST3B / MLT 735 100 ST3B / MLT 735 120 ST3B / 947843
pack DEUTZ Engines MLT 735 120 PS ST3B / MLT 741 100 ST3B / MLT 741 120 ST3B / MLT 741 120 PS ST3B
kit 1000 h 947868
Kit 500 h 958519
pack KUBOTA Engines MLT 625-75 H ST3B / MT 625 H COMFORT ST3B / MT 625 H TURBO ST3B
Kit 1000 h 958534
MLT Kit 500 h 947858
pack JOHN DEERE Engines MLT 840 137 ST3B / MLT 840-115 PS / MLT 840-137 PS
Kit 1000 h 947883
Kit 500 h MLT 735 120 LSU POWERSHIFT S6 / MLT 634 -120 LSU Série F-E3 / MLT 634 -120 LSU POWERSHIFT 947835
pack PERKINS Engines Série F-E3 / MLT 735 -120 LSU Série 6-E3 / MLT 735 -120 LSU POWERSHIFT Série 6-E3 /
Kit 1000 h MLT 741 -120 LSU Série 6-E3 / MLT 741 -120 LSU POWERSHIFT Série 6-E3 947860
Advice
Manitou cares about the maintenance of your machine: subscribe to a Comfort service contract, see chapter Services & Solutions.
40
Servicing & Maintenance
How to recognize MANITOU genuine filter ?
MANITOU oil filters, with genuine quality, have a higher dirt holding capacity. With a longer service life, genuine filters are three
times more resistant to mechanical loads. Genuine oil filters are also equipped with a bypass valve to ensure lubrication and
avoid oil leakage and risks of total engine failure.
TURBO Pre-filter
Pre-filter with Cyclone technology: captures up to 98% of impurities in the air before it enters the main air
filter. Self-cleaning system: maintenance-free. For diesel engine power 18 to 186 kW.
• Increases service life of main air filter
• Reduces maintenance costs.
• Simple, rapid installation.
• Large air inlet surface area.
Model 3' - 35 to 93kW (Turbo II) 160946 Model 3' - 18 to 93kW (Turbo III) 744588
Model 4' - 35 to 93kW (Turbo II) 223510 Model 4.5' - 73 to 186kW (Turbo III) 906126
Advice
Feel free to ask your MANITOU dealer for advice.
41
Cyclone pre-filter Air Pre-Filter
Essential attachment for better air filtration in Self-cleaning pre-filter:
dusty or humid atmospheres.
• Continuous removal of impurities:
• Reduces fuel consumption. maintenance-free.
• Reduces clogging of air filters • Specially developed for difficult weather
conditions.
• Reduces fuel consumption and increases
service life of air filters.
Advice
Refer to your instruction manual to find the model specific to your MANITOU machine.
Your dealer is there to help you. Don’t hesitate to ask for advice.
42
Starting fluid
Can 1l 895454
Advice
Consult your dealer to find out if
this attachment is compatible with
your engine.
43
Mechanical Maintenance
Servicing & Maintenance
44
Penetrating oil Mild industrial cleaner
Can 5l 582680
Can 20 l 582679
45
Bodywork Maintenance
Servicing & Maintenance
Advice
Feel free to ask your MANITOU dealer for advice.
46
Entretien & Maintenance
Super glue liquid Bodywork glue
Multi-purpose liquid adhesive. For substrates Aerosol adhesive with no chlorinated solvent:
such as metal, rubber, wood, cardboard, fabric, leather, cardboard, canvas, vinyl,
ceramics and most rigid plastic. sound-proofing panels, rubber, foam, interior
roof trim.
• Very strong.
• Low viscosity. • Very strong instant hold.
• Bonds in seconds. • Multi-position nozzle.
Bottle 5g 545596
Bottle 20 g 489986
Bottle 24 ml 466222
Bottle 50 ml 187526
47
Painting
Servicing & Maintenance
Pot 5 kg 62121
MANITOU hubs
MANITOU Red
Aerosol 400 ml 62133
(pre-2004)
Attachments Bodywork
Colour:
786648 Colour: Gray gloss Aerosol 400 ml 786586
MANITOU Brown
Colour:
786658 Colour: Gray gloss Aerosol 400 ml 786586
MANITOU Beige
Pot 5 kg 786660
48
Servicing & Maintenance
Paints other
Pot 1 kg 947176
Galvanizing paint
Aerosol 500 ml 554698
Hardener Pot 5 kg 661745 matte
Pot 10 kg 661746
Galvanizing paint
Aerosol 400 ml 62118
gloss
Advice
To maintain your machine’s external attributes, MANITOU offers a complete range of paints for the regular maintenance of your
bodywork. Think of resale: a glossy machine, protected from dirt, increases the value of your equipment!
49
Interior & Exterior Maintenance
Servicing & Maintenance
Can 5l 486424
50
Servicing & Maintenance
Cleaning
Servicing & Maintenance
Diatom? 20 kg 554701
51
52
MANITOU SPARE PARTS GUIDE
Pneumatic Tyres 54
Pneumatic Shaped Solid Tyres 58
Lifting Chains 60
Hydraulic and Wearing Components 61
53
Pneumatic Tyres
Tyres, Chains & Hydraulic Components
Manitou
PNEUMATIC TYRES
The reliability of your all-terrain material handling equipment
depends first and foremost on the state of the tyres. As the
only point of contact between the ground and the machine, the
tyre requires a level of sophistication and a choice approved
by the manufacturer to ensure the safety of the operator, the
machine’s performance, and the tyre’s longevity. All our tyres
are tested and approved by our design office, in accordance
with our specifications: sidewall damage resistance, vibration
reduction, choice of tread design for maximum traction, and,
very importantly, longitudinal and lateral safety and stability of
your machine. MANITOU has chosen major brands as partners
to offer you a wide range: radial or diagonal pneumatic tyres,
pneumatic shaped solids, wheel rims, complete wheels, etc.
MANITOU can fulfill all your requirements: make sure you
choose the right tyres! Follow Manitou recommendations and
choose only approved tyres for your machine. Ask your dealer
for advice.
54
Tyres, Chains & Hydraulic Components
A 325 - Diagonal A 570 - Radial
Robust and stable. For agricultural applications. Steel and
polyester casing.
• Shock and puncture resistant due to the
nature and quantity of casing plies. • Strong traction on soft surfaces due to its
• Tear-resistant due to thickness, quality, specific profile.
and protective rubber compounds and • Driving comfort on hard surface.
tread patterns. • For speed <25 km/h (machines not HRT
• Solid stability: high rigid sidewalls certified).
(vertical and lateral).
AGRO INDUSTRIAL: All-terrain - soft ground
CONSTRUCTION: All-terrain - mixed surfaces
Anti-puncture concentrate
• Prevents and seals punctures instantly
with permanent waterproof seal.
BIBLOAD HARD SURFACE - Radial • Seals holes in the tyre tread with
diameter < 7 mm.
For agro-industrial use : innovative diamond • Reduces travel expenses, costly
sculpture technology for high load capacity, downtime and puncture repair costs.
stability and durability. • Prolongs service life of tyres.
• Large contact patch due to its 96 tread
blocks Concentrate Can 25 l 787842
• Reduced vibrations.
For manual injection pump 545580
• Optimal traction on the road and on
slopes.
• Highly resilient with reinforced sidewalls.
AGRICULTURE / CONSTRUCTION - hard surfaces
55
MPT 70 - Radial IC 30 - Diagonal
• For heavyduty, allterrain applications, on • Profile suited to use on unpaved
small and large construction sites. surfaces.
• Sturdy tread pattern, ideal for • Solid shoulder with wearresistant rubber
construction. compound.
• Large contact surface for bidirectional • Long service life.Selfcleaning profile for
traction. good traction.
• Selfcleaning properties due to tread
pattern. INDUSTRIAL/CONSTRUCTION: Soft ground
RT 20 - Radial RV 20 - Radial
• Long service life. • Low energy consumption.
• Good damage resistance, even in very • Great damage resistance due to
difficult conditions. construction.
• Maximum tilting stability. • Wet grip.
INDUSTRIAL: Severe conditions INDUSTRIAL: Hard surfaces
Advice
Each tyre is specific and homolagted to a machine type. Contact your dealer to fit the homolagated tyre with appropriate size
and model for your machine. To prolong the service life of your tyres, inject our anti-puncture concentrate: see p. 55.
56
Tyres, Chains & Hydraulic Components
SKS Classic - Diagonal SKS Hauler - Diagonal
Robust tyre made of natural rubber. Robust tyre made of natural rubber.
• High resistance to tears and punctures. • High resistance to tears and punctures.
• Tread with deep lugs for better traction. • Multilayer construction for highly robust
• Increased durability. sidewalls.
• Deep lugs for greater durability.
CONSTRUCTION: All-terrain - soft ground • Solid profile for enhanced grip in the
harshest conditions. Long service life.
CONSTRUCTION: All-terrain - mixed surfaces
Inflation:
Tyre pressure must be checked regularly and the
manufacturer's instructions should always be
followed (highway code). Tyre inflation pressure
is responsible for the machine's stability, grip,
comfort and performance. Over-inflation causes
loss of comfort, wear on the center of the tread
and reduced puncture resistance. Under-
inflation, however, damages the tyre carcass
by causing premature wear on the sidewalls,
greatly increases fuel consumption and reduces
driving accuracy. Tyre inflation should always be
checked when tyres are cold.
Advice
Feel free to ask your MANITOU dealer for advice.
57
Pneumatic
Shaped Solid Tyres
Tyres, Chains & Hydraulic Components
Manitou
PNEUMATIC SHAPED SOLID TYRES
Pneumatic shaped solid (PSS) tyres can easily support heavy
loads. They are an alternative replacement for pneumatic
tyres, in some industrial or semi-industrial material-handling
contexts on masted forklifts.
Their advantages
• Excellent stability and traction.
• Longer service life than pneumatic tyres.
• Enhanced security: no risk of punctures.
• High load capacity.
• Excellent thermal performance.
• Good resistance to cuts and tears.
Your MANITOU dealership has selected the best brands for
you, with a wide choice of standard, non-marking and anti-
static PSS tyres.
It’s even easier and quicker to make use of the PSS service
on your own site!
Your dealership can offer you a PSS fitting service, on-site
or in the workshop. Record times and minimal downtime for
your trucks.
A complete service:
• Removal of the pneumatic shaped solid tyres.
• Fitting of tyres.
• Take-back and recycling of your old tyres.
Complete wheels
MANITOU offers the option of ordering complete wheels, and
at retail price: casing, wheel rims, etc. Please contact your
dealership for advice.
58
Tyres, Chains & Hydraulic Components
CS 20 CS EASY SC20
Strong technological innovation profile, with Innovative and economical:
its double L tread:
• Low rolling resistance.
• Excellent cornering stability while • Low heat development.
reducing vibrations.
• Low energy consumption.
• Superb handling.
• Operating costs among the lowest on the
• Very low rolling resistance. market.
• Low operating costs.
Easy fitting process: no need for assembly
Available in CSEasy rapid fitting system. press.
SC 20 ENERGY + SC 20 MILEAGE +
Tyre specifically designed for machines with Optimized for diesel and gas machines.
electric engines.
• External applications, with low rolling
• Interior applications with low rolling resistance.
resistance. • Low operating cost: high hourly rate.
• Energysaving. • Performance.
• Nonmarking version available. • Nonmarking version available.
Available in CSEasy rapid fitting system Available in CSEasy rapid fitting system.
Industrial - hard surfaces Industrial - hard surfaces
Magnum Barum
• Intensive use. High quality tyre for moderately intensive
• Three-layer tyre for greater comfort and applications (1000h).
reduced temperatures.
• Reinforced sidewall for extra protection.
• Tread with wide tread blocks for greater Central band of tread for greater linear
stability. stability.
• Thicker outer tread layer. • Unusual tread pattern for a comfortable
• Low rolling resistance for reduced fuel drive and even wear.
consumption. • Excellent value for money.
• Nonmarking version available.
Industrial - hard surfaces
Industrial - hard surfaces
Advice
For changing your tyres, take a look at our hydraulic jack, p.54.
59
Lifting Chains
Tyres, Chains & Hydraulic Components
Manitou
LIFTING CHAINS
MANITOU offers a range of chains for lifting masts. Carefully
selected from among the best manufacturers, our chains are
all of superior quality: Long service life and high performance
to match the diversity of your applications perfectly.
161583
60
Tyres, Chains & Hydraulic Components
Hydraulic and Wearing Components
Tyres, Chains & Hydraulic Components
Quick release coupling male 266089 Quick release coupling male 62843
Quick release coupling female 266090 Quick release coupling female 62844
Quick-connect hydraulic
couplings
• For high flow gas pipe Ø 21 X 17 mm 3/4
BSP (gas).
These hydraulic quick couplings adapt to
take the place of the original connectors.
Their capacity to absorb large flow rates
allows sizable hydraulic attachments to be Advice
accommodated.
Check the parts assembled are clean to avoid
contamination into your hydraulic system.
Hydraulic coupling female 581794
Advice
Feel free to ask your MANITOU dealer for advice.
61
Coupler plate kit
Rapid lever locking and unlocking system using hydraulic
attachments. Specifically for MLT 634 / MLT 735. 895886
• High quality materials to extend the service life of the kit:
Zinc and nickel couplings and levers, stainless steel nuts and Protector for moving coupler on attachment 895973
aluminum plate.
• Reduced loss of hydraulic head pressure maintaining a nominal Moving coupler for attachment 895887
rate of 45L/min for a maximum rate of 90L/min.
Protector for fixed coupler on machine 895972
• Max working pressure: 330 Bars.
662272 252260
62
Tyres, Chains & Hydraulic Components
Hydraulic locks for attachments on the TS with Mach II connector
quick couplings
• Connects two hydraulic lines with a simple tilt of a lever and
rapidly connects a hydraulic attachment.
Easy to use, allows a hydraulic attachment to be connected to a simple
carrier and quick movement from one attachment to another. • Protects couplings from dust and shocks.
• Secures the hydraulic connection.
List of the appropriate model to your machine type : see your Manitou
dealer. Contact your dealer to know the available part for your machine type.
661796 796760
563270 291467
Advice
Recommendation: Consult your dealer for advice on the correct belt for your engine.
63
64
MANITOU SPARE PARTS GUIDE
Batteries 66
Electrical components 68
Switches & Key switches 70
Rear lights 72
Front lights 74
Working lights 76
Beacons 78
Lights & Horns 79
Lamps & Bulbs 80
65
Batteries
Signal, Visibility & Electrical Accessories
Manitou
BATTERIES
On the work site, your MANITOU truck suffers from various
external pressures and stresses. Shocks, vibrations, bad
weather and climate changes should not hinder repeated
starting. This is why MANITOU is rigorous in the selection of
its battery models. Their high performance ensures that your
daily work goes smoothly.
Great reliability, optimal power, long service life, and so on.
Benefit from the latest technological advances with
MANITOU 12 volt batteries.
Technical advantages
• Insulated unbreakable thermoplastic housing, resistant to
acids, battery gases and diluted bases.
• Anti-oxidation treated silver plated copper alloy auxiliary
contacts. Crimp or welded connection.
• Contacts attached by insulated central screw, easy
replacement.
• Maximum voltage of standard use: 150 volts.
• Temperature: -20° to +90°.
• Standard wiring.
• Fool proof system for various voltage ratings.
• Insulated unbreakable thermoplastic housing, resistant to
acids, battery gases and diluted bases.
• Anti-oxidation treated silver plated copper alloy auxiliary
contacts. Crimp or welded connection.
• Contacts attached by insulated central screw, easy
replacement.
• Maximum voltage of standard use: 150 volts.
• Temperature: -20° to +90°.
• Standard wiring.
• Fool proof system for various voltage ratings.
Advice
A complete range of starting batteries is available from your
dealer. Ask your Manitou-approved professional for advice.
66
Signal, Visibility & Electrical Accessories
MANITOU range
High power for reliable startup in cold weather. Resistance to difficult conditions (vibrations, shocks, etc.).
Optimum endurance and durability for intensive use.
Technology:
• Thick plates.
• High-precision short circuit resistant pocket-separators.
• Anti-vibration resin bands.
• Product conforms to Class II, EN Standard approved for your machine.
• Other models available, consult your dealer.
12 V 43 Ah / 370 A 207 X 175 X 175 745149 12 V 105 Ah / 850 A 315 X 175 X 205 689092
12 V 44 Ah / 360 A 207 X 175 X 190 609940 12 V 110 Ah / 750 A 348 X 175 X 232 247068
12 V 45 Ah / 330 A 219 X 134 X 223 419749 12 V 110 Ah / 900 A 348 X 175 X 235 282080
12 V 62 Ah / 540 A 242 X 175 X 190 80147 12 V 140 Ah / 900 A 508 X 175 X 205 744370
12 V 70 Ah / 540 A 269 X 175 X 222 505538 12 V 145 Ah / 1000 A 360 X 253 X 240 745150
12 V 74 Ah / 680 A 278 X 175 X 190 546190 12 V 155 Ah / 900 A 510 X 218 X 225 718562
12 V 74 Ah / 680 A 278 X 175 X 190 275727 12 V 180 Ah / 1000 A 510 X 223 X 223 283831
12 V 95 Ah / 680 A 306 X 173 X 222 485215 12 V 180 Ah / 1235 A 513 X 223 X 223 303985
67
Electrical components
Signal, Visibility & Electrical Accessories
Handle 486356
Handle 418601T
Advice
Bipolar connectors: heavyduty polycarbonate onepiece molding.
The two parts are identical, doing away with concept of male/female.
68
Signal, Visibility & Electrical Accessories
Advice
Circuit-breaker: Prevents untimely discharge of your battery. Makes theft more difficult.
Protects from interventions on the electrical circuit and protects the system during soldering work.
Circuit-breaker 223594
Advice
Battery terminals: Clamp model, which allows the lug to be disconnected from the battery terminal without removing
the connecting cable. Suitable for cables with cross-sections of 40 mm² or 60 mm². Bronze battery terminals.
69
Switches
& Key switches
Signal, Visibility &
Electrical Accessories
Manitou
ALTERNATORS AND STARTERS
The alternator is a continuous voltage generator driven by the
thermal engine, via a belt. It recharges the battery and powers
the electrical system of your machine. MANITOU alternators
are 100% guaranteed genuine parts. They are tested and
qualified to give you maximum performance and service life
while reducing your motor’s fuel consumption.
The starter is an auxiliary electric, which rotates the
thermalengine during the start up phase. The robustness and
resistance to repeated start-ups of MANITOU starters ensure
that your motor will start in all kinds of weather.
70
Signal, Visibility & Electrical Accessories
Switches & Key switches
Signal, Visibility & Electrical Accessories
With push button control for lighting and warning buzzer in all Windshield wiper control Wiring harness length: 500 mm 265798
162841
positions.
Light switch for MRT Wiring harness length: 1000 mm 569473
Light switch Wiring harness length: 1100 mm 191384
Key switches
Reliable and robust.
Smooth action.
Very good finish.
Come with a set of two keys and six electrical
plugs.
Advice
Using spare parts or attachments that do not conform to original specifications can result in some nasty surprises...
Even though they may seem to fit your machine’s requirements, they often have a shorter service life
and perform differently to the original parts. In some cases, you run the risk of breakage.
71
Rear lights
Signal, Visibility & Electrical Accessories
490190 545973
Advice
MANITOU is in constant contact with its suppliers to provide you with the most suitable products,
the best choice and quality at very competitive prices. Ask your dealer for advice
72
Signal, Visibility & Electrical Accessories
Yellow side reflector (TÜV) Red back reflector (TÜV)
194512 184964
Left 259357
Advice
All tail lights are delivered without bulb. Consider ordering the appropriate bulb (refer to information leaflet).
73
Rear lights
Signal, Visibility & Electrical Accessories
Front right and rear left machine light 223595 Front right 197475
Front left and rear right machine light 223596 Front left 197476
Advice
Don’t hesitate to ask your MANITOU dealer for advice.
74
75
Signal, Visibility & Electrical Accessories
Working lights
Signal, Visibility & Electrical Accessories
Manitou
WORK LIGHTS
To ensure that you can carry out your work in the best
conditions, we have chosen a range of models that offer wide
and uniform illumination.
For greater security and comfort. Optimized light intensity
makes it possible to carry out work at dusk or in total
darkness, which means more cost efficiency and less fatigue
for your organization!
76
Signal, Visibility & Electrical Accessories
Classic round floodlight Cabin floodlight
• Tilts and swivels in all directions • No power switch or handle.
• Back power switch. • Mineral glass lens highly resistant to
• With handle and rotary switch to provide shocks.
a better seal. • Fixing screw Ø 10.
• Antishock grille and glass lens. 2point • Operates with bulbs (not supplied):
mounting bracket. 12 V (Ref. 164378)
• Operates with bulb (not supplied): 24 V (Ref. 485235).
12 V - 40/45 W (Ref. 32058) • Dimensions 90 X 150 mm.
H3 12 V - 55 W (Ref. 164378)
H3 24 V - 70 W (Ref. 485235)
• Size: Ø 150 mm.
874 223480
52502273 788305
77
Beacons Rotating LED beacon light
Signal, Visibility & Electrical Accessories
• 5 high power LEDs.
• 12 / 30 volts.IP69K.
• EU approved ECE R10.
• Long service life up to 30,000 hours.
Rotating beacon light flexible ball Rotating light for MRT series
• Rotating beacon light 12 V. • Operates with bulb (not supplied)
• Orange unbreakable polycarbonate lens. H1 12 V 55W.
• Flexible robust base.
Orange rotating beacon light 543513
• Operates with bulb (supplied)
H1 (Ref. 466 247).
Red rotating light 672119
78
Signal, Visibility & Electrical Accessories
Lights & Horns
Signal, Visibility & Electrical Accessories
Advice
Safety: Reversing a bulky vehicle is synonymous with poor visibility and can be dangerous.
An audible reversing alarm is one way of improving the safety of your maneuvers.
20125 176737
79
Lamps & Bulbs
Signal, Visibility & Electrical Accessories
Advice
Please also see p. 94, for our personnel safety equipment.
80
Signal, Visibility & Electrical Accessories
Warning light bulb Festoon bulb
Warning light bulb 12V - 1.2W 170836 Festoon bulb 12V - 5W 676
Warning light bulb 12V - 3W 474784 Festoon bulb 12V - 10W 746490
Warning light bulb 12V - 4W 20996 Festoon bulb 12V - 18W 172995
959200
81
82
MANITOU SPARE PARTS GUIDE
Driver seats 84
Seats & Seat Covers 86
Seatbelts 87
Sound system 88
Driving comfort 89
Geolocalization & anti-theft protection 91
Safety 92
Peripherals Components 94
Wiper blades 96
Rear-view mirror 97
83
Driver seats
Comfort, Cabin & Safety
Advice
When work comfort is synonymous with health … Due to vibrations and physical shock, your working conditions are often
reasons of back pain. Fortunately there are preventative solutions tailored to your body and your current activities. MANITOU
offers you seats that are ergonomically designed to ensure your physical well-being and protect your health. Guaranteed
comfort and a healthy back. The selection of seats from MANITOU ranges from simple to more sophisticated so that they
are the perfect fit for all machines, all requirements and all budgets: from the economy version to versions with mechanical
suspension, or air, ending with the low-frequency version (progressive amortization) for optimal comfort.
84
MI range MLT/ MC/ M/ MT range
Advice
Feel free to ask your MANITOU dealer for advice.
85
Seats & Seat Covers
Comfort, Cabin & Safety
Seat cover
For seats 252758, 958694, 958695, 253000 and 304841. MLT523 / 634 / 735 / MT1840A / 1440A 947164
For seats 302226 / 302227 / 314253 MLT634 / 735 / 840 / 845 / 1035 947165
574246
86
Comfort, Cabin & Safety
Seatbelts
Comfort, Cabin & Safety
561722 947735
787897 207300
564850
Advice
Legislation: Since 5 December 1998, European user directive No.95/63/EC specifies that an operator restraint system
(safety belt) is required on all forklifts in service.For other countries, apply local reglemantation.
87
Sound system
Comfort, Cabin & Safety
304816
261331 719761
243571 787841
Advice
Equip your truck… We have selected a number of different car radio models and sound attachments.
Reliable and efficient, they will accompany you all day long at work.
88
Comfort, Cabin & Safety
Driving comfort
Comfort, Cabin & Safety
Easy grip.
• Fits most steering wheels.
• Attaches to one of the steering
Plastic steering wheel knob with
wheel spokes. 400160 191358
fastening screw.
• Bi-colour knob made from
Bakelite, stamped metal bracket
with 2 fastening holes.
211278 600942
89
Windscreen sunshade Sun visor on roof window
For forklift truck type M - MC 199153 For forklift truck type M - MC - MT 8/17 m 211524
For truck type MT 8/17 m 242174 For truck type MLT 600730
EASY MANAGER
Looking for a solution to manage, optimize and secure your equipment?
EASY MANAGER is a simple and flexible tool for optimizing operational monitoring of your machinery
regardless of the industry.
EASY MANAGER offers you:
• Realtime management of the condition and position of your machinery,
• Simple and optimized control of your activities and monitoring of maintenance,
• Functions to control and secure the use of the equipment, manage access permissions.
Combined with a maintenance contract, EASY MANAGER allows you to plan the technical monitoring of your
fleet with your MANITOU dealer and to anticipate the immobilization of your equipment.
ACCESS: Geolocation fleet management and access control with card and/or code.
Securilock
• Deterrent which helps you effectively
combat theft or damage due to machine
downtime.
• Comes with 3 numbered keys (10 000
possible combinations).
• High performance cylinder.
676033
91
Safety
Comfort, Cabin & Safety
Eole anemometer
Displays the current speed, records the
average and maximum speed. Displays a
visual graphic. A thread on the device allows it
to be mounted on a stand.
720293
216070 575742
Advice
Safety: At certain heights, wind speeds vary from that of the ground. Wind gusts can create dangerous situations.
When using an aerial platform or a telescopic fork at great heights, it is essential,
from a safety perspective, to measure the wind speed.
92
Comfort, Cabin & Safety
Safety harness Safety vest
Size L/XL
720304 575737
720303 727241OPT
575849
93
Peripherals Components
Comfort, Cabin & Safety
45mm Expansion tank cap Plastic 228805 60mm Engine oil cap Plastic 550493
37mm Expansion tank cap Metal 702369 45mm Engine oil cap Plastic 564172
2 x 25 mm2 cables
Length
(brown and blue) 8.5m + 1.5m 206132
10 m
IP42
3 x 1.5 mm2 cables
Length
(Brown, Blue and Yellow/Green) 222965
12 m
IP55
Length
2 x1 mm2 cables
14 m + 221605
IP42
1,5 m
Hood fastener
Advice
For maximum reliability: your fuel filler cap should be changed every 1000 hours.
94
Comfort, Cabin & Safety
Hook Hydraulic jack
Hook for hood fastener (ref: 223902 and Specially designed to lift your industrial
208234). forklift truck rapidly. Very convenient to
use and robust, this jack is also easily
transportable.
• Lifting capacity 4000 kg
• Minimum height: 60/68 mm
• Lifting height: 420 mm
• Width: 200 mm
• Weight: 32 kg.
• 6 month guarantee.
79568 545859
516318 621064
265794 252212
Advice
Your dealership has a complete range of hour metres,
discharge indicators, maintenance monitors and fuel gauges.
95
Wiper blades
Comfort, Cabin & Safety
Advice
Are your windscreen wipers worn? A wiper blade is subjected to a lot of abuse (heat, frost, bad weather, etc.)
which is responsible for its deterioration. Look at your windshield. Smudges, streaks, scratches,
non-wiped areas or noise are often the tell-tale signs of worn out blades. It is time to change your wipers!
Wiper blades
Length 410mm -
Length 380 mm 551841 54557
attached by screw
Length 910 mm
Length 600 mm 167787 Attached by a through 602925
screw
Length 620 mm
Length 670 mm 746456 Attached by a through 551874
screw
Advice
In addition to the windscreen cleaning effect,
the MANITOU windscreen washer increases
the effectiveness of the wipers. Check out the Maintenance
chapter for more details on this product.
Roof windscreen wipers (Kit)
211526
96
Rear rear-view mirror
305613
256484 572281OPT
74367 205809
Advice
A shared vision of safety: We offer a range of high performance rear-view mirrors to ensure your safety during your
maneuvers regardless of your working environment or machine. Dimensions, impact resistance, optical quality, simple
mounting system... Because your requirements are important to us, we will respond to them, point by point. If the trailer that
you are towing is wider than the tractor vehicle or the visibility is obscured in the rear-view mirror, a second outside rear-view
mirror on the right side of the cabin is recommended.
299485 551451
Advice
Safety: Poor visibility makes maneuvers harder and can cause problems.
MANITOU offers you a selection of high quality rear-view mirrors to enhance safety and facilitate your work.
97
Outside right rear-view mirror Cabin internal rear-view mirror
• Dim. 225 x 145 mm. • Dim. 175 x 120 mm.
• Privilege range. • Mount included.Privilege range.
Panoramic mirror
• Reduces blind spots for maximum safety.
• Offers a 180° visual field for perfect
vision.
• Easy and practical mounting system with
threaded screw.
545816
Advice
Servicing products like windshield washer or de-icer available. See chapter Servicing & maintenance.
98
99
Comfort, Cabin & Safety
100
MANITOU SPARE PARTS GUIDE
101
Rehandling and loading equipment
Machine Attachment & Warehousing Equipment
Advice
According to standard ISO 5057, the forks that are
worn down by 10% must be replaced without fail.
Upon request, a certificate of compliance may be
presented upon delivery of the forks. Other models
of forks are available. Please consult your dealer for Pin-type forks for forklifts
information.
For floating fork carriages.
• Truck capacity: from 2600 to 10000 kg
• Section (width x thickness) : 100 x 50 to 200 x 80
• Length : from 1200 to 2000 mm.
Non-exhaustive list. The compatibility of the attachments depends on
your machine model. Contact your dealer.
Standard 3A 1200 mm 50 mm 125 mm 415652 Saves time and reduces manual handling : no back pain !
Advice
The compatibility of the attachments depends on the model of machine. Follow the manufacturer Manitou’s guidelines.
Contact your dealer for advice. For forks servicing, think to use crack detection kit. See chapter Servicing & maintenance.
102
Machine Attachment & Warehousing Equipment
Advice
How to use the fork controller:
The original level B corresponds to 90% of the original
thickness of the fork arm. The threshold for wear and
tear must not be exceeded in order to comply with safety
standards.
Fork wear callipers Level A = original level Alert
Level B = alert level that corresponds to 10% wear and tear.
Step 1: control on the fork’s vertical area: The aim is to
The Fork wear callipers are used to control wether the forks are worn. determine the original level on a segment which has not
Check the degree of wear on your forks easily for your safety and that been subjected to wear and tear. Position the upper teeth on
of others. the section.
WARNING: maximum wear and tear tolerance of the forks: 10% with Step 2: Control the fork’s heel:
regards the original level. Extend the controller on to the
horizontal section and review:
489628 - If the thickness is equal to or
less than level A, the fork is
partially good.
- If the thickness is equal to
or less than level B, the fork
must be replaced.
FEM II 588323
FEM IV 453807
Solution for simple handling. The compatibility of the attachments depends on the model of machine.
Contact your dealer.
• Standard load file, bolted as an optional extra.
• FEM fork as standard, length of forks according to model. Width Capacity
• Movable forks.
TFF 29 N 1040 / 1300 mm 2900 kg
• Compatibility of the attachments depends on the model of
machine. Contact your dealer.
TFF 35 N 1040 / 1300 mm 3500 kg
Width Capacity
TFF 4 T MRT only 1030 mm 4000 kg
PFB 25 N FEM II 1020 / 1260 mm 2500 kg
TFF 45 N 1040 / 1300 mm 4500 kg
PFB 35 N FEM III 1260 / 1470 / 1580 mm 3500 kg
TFF 5 T MRT only 1030 / 1300 / 1800 / 2000 mm 5000 kg
PFB 45 N FEM III 2000 / 1260 / 1670 mm 4500 kg
TFF 5,5 T MRT only 1030 / 1300 mm 5000 kg
PFB 75 N FEM IV 1200 / 1750 / 2000 mm 7500 kg
TFF 75 N 1430 mm 7500 kg
PFB 90 N FEM IV 1200 / 1750 / 2000 mm 9000 kg
TFF 90 N MHT only 1425 mm 9000 kg
103
Construction bucket
An effective solution for earthmoving work.
• Specially designed for handling materials with a maximum density of 2100 kg/m3.
• Bucket fitted with interchangeable teeth especially for earthmoving.
• Level plate for better work accuracy.
• Dig, level, move the earth... everything is possible.
* References dedicated to machines equipped with integrated side shift carriage (ISSC / TDSL).
CBC 800 L 2250 fitted with side shift carriage 6 teeth 2250 mm 800 L 385 kg 52000363 *
CBC 900 L 2450 fitted with side shift carriage 8 teeth 2450 mm 900 L 410 kg 52000364 *
Advice
Need to connect your
hydraulic attachments
quickly?
Install a Mach II
connection, see page 63.
Teeth
Applicable to all Manitou buckets with teeth. Width Capacity Attachment weight
bracket 52512880 CB4x1 700 L 1950 5 teeth 1950 mm 700 L 640 kg 751402
pin 52512881 CB4x1 850 L 2300 6 teeth 2300 mm 850 L 735 kg 751401
tooth 52512882 CB4x1 900 L 2450 7 teeth 2450 mm 900 L 765 kg 751465
104
Machine Attachment & Warehousing Equipment
Blades for buckets
Non-exhaustive list of blades and blade holders for baskets.
Other references available : contact your MANITOU dealer for
complementary information.
Length
105
Agricultural multifunction grab bucket - FO
Specially adapted for the following applications: handling manure, loading
bales for mulch, handling compost or organic waste with a density less
than or equal to 1200 kg/m3.
• FO hook with forged teeth for occasional work with bales.
• Powerful hook with complete opening to enable work against walls.
• Resistant bucket and powerful jaw for optimum performance.
• Closed and removable panel kit for better adjustment.
• Bolted wear blade 400 HB for better longevity.
Refer to the manitou preconisations for the attachment compatibility with
your machine type.
Agricultural bucket
Specially adapted for handling bulk material with a maximum density of
1000kg/m3. (For CBA 3000 L: maximum 800 kg/m3).
• Convex shape for easy loading and unloading operations.
• Quick filling and tipping.
• Ideal for working with a silo, loading a trailer, cleaning out the hen
house or for handling cereals.
• 3° angle between the bucket’s bottom line and the cutting edge for
more longevity.
• 400 HB welded cutting edge.
*Optional 500 HB bolt-on wear plate for better longevity. Consult your dealer.
CBA 2000 L 2250 BLADE WEAR AND TEAR BOLTED 500HB 2250 mm 1955 L 650 kg 790541 *
CBA 1500 L 2450 BLADE WEAR AND TEAR BOLTED 500HB 2450 mm 1524 L 500 kg 570548 *
CBA 2000 L 2450 BLADE WEAR AND TEAR BOLTED 500HB 2450 mm 1998 L 607 kg 570552 *
CBA 2500 L 2450 BLADE WEAR AND TEAR BOLTED 500HB 2450 mm 2508 L 701 kg 570554 *
CBA 3000 L 2500 BLADE WEAR AND TEAR BOLTED 500HB 2500 mm 3003 L 774 kg 500701 *
CBA 2500 / 4000 LDR large capacity 2500 mm 4000 L 1035 kg 52000060
106
Machine Attachment & Warehousing Equipment
Rehandling bucket
Designed for handling materials with a density < than 2100 kg/m3 (earth,
sand, gravel, cereals).
• Reinforced structure (base, blade and sides).
• Level plate for greater precision.
• An ideal tool to clear building sites.
Optional bolt-on wear plate for better longevity. Dedicated versions for
machines equipped with an intergated side shift (TDSL).
Ask your MANITOU dealer for further information.
CBR 730 / 1850 for MLT 625 / MT 625/ 1235 1850 mm 735 L 330 kg 571831
CBR 780 / 1950 for MLT634/ 735/ 741 MT 732 /1440/ 1740 1950 mm 778 L 340 kg 570613
CBR 850 / 2100 for MLT 627 2100 mm 843 L 358 kg 653047
CBR 900 / 2250 for MLT 627/ 629/ 634/ 735/ 741/ MT 732/ 1030/ 1235/ 1440/ 1740/ 1840 2250 mm 904 L 367 kg 653749
CBR 1000 / 2450 for MLT 634/ 732/ 735/ 741/ 840/ 845/ 1040/ MT 732/ 732.3B/ 835/ 932.3B/
2450 mm 990 L 388 kg 654716
1030/ 1135/ 1235/ 1335/ 1435.3B/ 1440/ 1740/ 1840
Feeding bucket
For all types of silage.
• Clean cut on the front limiting the re-closure of the silage.
• Powerful attachment for a quick cut with a lateral blade for a
convenient cut. Hook teeth (except ref. 757723) for a perfect cut and
easy maintenance.
• Engine running on low RPM : lower fuel consumption.
Refer to the Manitou preconisations for the attachment compatibility with
your machine type.
SHG 1700 / 850 MLT 629 / 634 / 735 1865 mm 850 L 710 kg 757723
SHG 2200 / 1650 MLT 634 / 735 / 741 2254 mm 1650 L 835 kg 52000382
SHG 2400 / 1800 MLT 840 / 1040 2454 mm 1800 L 936 kg 52000383
107
High capacity Manure grab
Adapted to straw-manure (density <700 kg/m3).
Increased capacity for higher work output.
• Reinforced structure for intensive applications.
• Complete jaw opening over 90° allows working flush with wall.
• Grab rotation stops for an improved cylinder longevity
• Teeth: diameter 45 mm, 939 mm:
• Tines: diameter 45 mm, 1100 mm.
For any other particular use, please contact your Manitou dealer.
FMG 2100 / 1800 MLT 6294/10 teeth 2100 mm 1800 L 470 kg 52000082
FMG 2450 / 2000 MLT 634/735/741/840/10405/12 teeth 2435 mm 2001 L 686 kg 790534
Advice
For all machine attachments, refer to the Manitou preconisations for the compatibility with your machine type.
108
Machine Attachment & Warehousing Equipment
Super compact bale clamp Classic bale clamp
• Bale clamp: max. diameter 1.6 m / maximum height 0.8 m. • Bale clamp: max. diameter 1.8 m / maximum height 1.2 m.
• Rounded forged teeth for clean and easy handling. • Rounded forged teeth for clean and easy handling.
• 2 X 2 teeth. • 2 X 4 teeth.
• Non-synchronised closure. • Synchronised closure.
PBG 2X2 : for MLT 625/ 629/ 634/ 735/ 741/ 840/ 845/ 1040 PBG 2X4 : for MLT 625/ 629/ 634/ 732/ 735/ 741/ 840/ 845/ 960/ 1040
109
Wrapped bale clamp Mixed bale clamp
• Wrapped bale clamp: min. diameter 1 m / max. 1.7 m. Easy to use: function can be changed in less than 3 minutes and
• Smooth tubular and articulated structure that avoids film damage. without tools (round bale clamp: max. diameter 1.6 m; wrapped bale
clamp: min. diameter 1 m / max. 1.8 m: square bale clamp: max. height
• Non-synchronised closure. 1.2 m)
• Anti-wear bushes, self-lubricated for longer longevity.
• Rounded forged teeth and forged lower tines for easy and clean
PBE: for MLT 625/ 629/ 634/ 732/ 735/ 741/ 840/ 845/ 960/ 1040 handling.
• Adjustable angle of tilt (2 carriage positions possible).
• 2 x 3 teeth.
• Synchronised or non-synchronised closure.
MBC 2X3: for MLT 625/ 629/ 634/ 735/ 741/ 840/ 960
Advice
The compatibility of the attachments depends on the model of machine. Follow the manufacturer’s guidelines of Manitou.
Contact your dealer for more information.
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Machine Attachment & Warehousing Equipment
Handling suspended loads
Machine Attachment & Warehousing Equipment
Advice
Important: as your truck includes an attachment for suspended loads
(winch, crane jib, crane jib with winch, hook...), it must be fitted
with an automatic shut-off for movements. Since 1st October 2010,
all telescopic trucks sold in Europe are fitted as standard with an
aggravating movement shut-off.
Crane
2 forward reach positions for more flexibility in performing daily tasks.
• Safety: homologated self locking swivel hook.
• Length: 1 708 mm permissible weight 1200 kg (for crane jib 4000 kg).
• Length 2: 2708 mm permissible weight 210 kg (for crane jib 4000 kg).
Capacity
P 4000 MT 732/ 835/ 932.3B/1030/ 1135/ 1235/ 1335/ 1435.3B/ 1440/ 1740/ 1840. 4000 kg 653226
model E-RECO MRT Easy.3B/ Privilege +/ 3255 - Length1 808 mm permissible weight 2000 kg Length 2 2708 mm
P 6000 6000 kg 921322
permissible weight 282 kg
Important: Hydraulic return line kit is mandatory for using this attachment.
Please contact your MANITOU dealer for more information.
WINCH 7,2T MRT 3255 speed 19.4 M/mm 7200 kg 700 kg 76 m 934500
WINCH 12T MHT 1490 speed 21.5 M/mm 12000 kg 1185 kg 60 m 710405
111
Manitou is offering, as standard, its recognition system for attachment
on its new-generation of rotary telescopic trucks MRT EASY and MRT
PRIVILEGE +. The system uses radio identification technology (RFID),
which is very widely used in industry and retail. This autonomous
technique can remotely recover and record data. The machine detects
the attachment on the head of the boom, analyses its data and directly
E-Reco (Recognition control) proposes the corresponding working configuration. This technology
provides the load chart in real time, taking into account the position
of the machine’s stabilisers and in accordance with the mobile crane
E-RECO, an attachment recognition system for greater simplicity. standard.
Extension jib
Perfect for transporting and placing beams, frames...
Comfort and safety in approach and placement activities for material.
The range and capacity of the crane jib varies according to the function of
the models.
• Design improves the forward reach of the telehandler.
• Tubular structure offering optimum weight/rigidity ratio.
• Safety: homologated self locking swivel hook.
P600 MT 732/ 835/ 932/ 1030/ 1135/ 1235/ 1335/ 1435.3B/ 1440/ 1740/ 1840 650 kg 210 kg 3950 mm 653228
P600 model E-RECO MRT Easy.3B / Privilege + / 3255 650 kg 210 kg 3950 mm 921316
P1000 model E-RECO MRT Easy.3B / Privilege + 700 kg 210 kg 3950 mm 921317
P1500 model E-RECO MRT Easy.3B / Privilege + / 3255 800 kg 186 kg 2820 mm 921319
P2000 model E-RECO MRT Easy.3B / Privilege + / 3255 900 kg 190 kg 2530 mm 921320
Advice
Always respect Manitou preconisations and load chart to link each attachment to your machine.
112
Machine Attachment & Warehousing Equipment
Extension jib with winch
Perfect for transporting and placing beams and frames.
• Design improves the forward reach of the telehandler.
• Turns your telehandler into a crane.
• Safety: homologated self locking swivel hook.
Slewing crane
Slewing crane +/- 15° for better flexibility in narrow buildings or industrial
sites.
• Better work output in performing daily tasks.
• Safety: homologated self locking swivel hook.
• The range and capacity of the jib varies according to the model.
Check the compatibility of your Manitou machine with the attachments, by
consulting your dealer.
113
Personnel lifting equipment Advice
Machine Attachment & Warehousing Equipment The compliance of the baskets with the minimum requirements of
strength and safety is evaluated according to standard NF EN 280
PEMP class, either according to the elevation mode (group), or to
the possibility of translation (type). To use this equipment safely,
it is necessary to follow the conditions given in the instruction
manual, from the rules of prevention: wind speed, resistance
and evenness of the ground, risk of being struck by a vehicle, to
collide with a fixed structure with basket, driver being thrown out
of the cab. These lifting devices must only be operated by trained
and authorised personnel whilst following the guidelines for use.
Imperatively respect load chart.
PSE 4400 / 365 model E-RECO MRT Easy.3B / Privilege + / 3255 2250 to 4400 mm 365 kg 650 kg 914500
PSE 4400 / 365 D MT 1135HA/ 1335HA/ 1440HA/ 1840HA 2250 to 4400 mm 365 kg 670 kg 939021
PSE 4400 / 365 D model E-RECO MRT Easy.3B / Privilege + / 3255 2250 to 4400 mm 365 kg 670 kg 939750
PSE 4400 / 1000 D MT 1135HA/ 1335HA/ 1440HA/ 1840HA 2250 to 4400 mm 1000 kg 1030 kg 939022
PSE 4400 / 1000 D model E-RECO MRT Easy.3B / Privilege + / 3255 2250 to 4400 mm 1000 kg 1030 kg 939500
PSE 4400 / 700 D MT 1135HA/ 1335HA/ 1440HA/ 1840HA 2250 to 4400 mm 700 kg 1030 kg 939023
PSE 4400 / 700 D model E-RECO MRT MRT Easy.3B / Privilege + / 3255 2250 to 4400 mm 700 kg 1030 kg 939020
Roofer platform
• Maximum safety and efficiency in lifting people.
• Cutting edge platform design for roof work.
• Legally approved for 3 people.
• Safety: front opening only if in contact with the roof.
• overload, roof presence and physical locking sensor.
Contact your deal for further information and the attachment compatibility
on your machine.
Attachment
Width Capacity
weight
NC 365 MT 1135HA/ 1335HA/ 1440HA/ 1840HA 2400 to 3700 mm 365 kg 920 kg 788789
NC 365 model E-RECO MRT Easy.3B / Privilege + 2400 to 3700 mm 365 kg 920 kg 923309
NC 1000 MT 1135HA/ 1335HA/ 1440HA/ 1840HA 2400 to 3700 mm 1000 kg 920 kg 788791
NC 1000 model E-RECO MRT MRT Easy.3B / Privilege + / 3255 2400 to 3700 mm 1000 kg 920 kg 921294
114
Machine Attachment & Warehousing Equipment
3D basket
• Maximum safety while lifting people.
• Positive and negative work area, 340° boom rotation.
• Telescopic arm + negative working area allowing under-bridge
operations.
• Legally approved for 2 people.
• Pendular platform allows work under-bridges.
• Safety: boom position sensor, locking pin presence sensor.
• Anti-slip metal floor.
Contact your dealer for further information about attachment compatibility
on your machine.
Basket 3D SYSTEM model E-RECO MRT 1440/ Easy.3B 1840/ MRT 1850 Privilege 1100 mm 200 kg 1100 kg 921311
Basket 3D SYSTEM model E-RECO MRT 2150 / 2540 + privilege/ MRT 3255 1100 mm 200 kg 1100 kg 921312
ASSEMBLY KIT MRT Easy.3B 1440/ Easy.3B 1840 / MRT
Assembly kit - - - 739476
1850/2150 + Privilege
Assembly kit ASSEMBLY KIT MRT 2540 + Privilege - - - 741121
Advice
Check the compatibility of your equipment with your machine. Always follow the manufacturer’s guidelines of Manitou.
Refer to the operating manual.
115
Additional equipment
Machine Attachment & Warehousing Equipment
Crane skip
Ideal for transporting building materials that can be dumped, such as concrete, sand and
gravel...
• Optimized shape for efficient distribution.
• Manual opening or hydraulic opening as an option.
• Fitted as standard with lifting hoop
• Multi-socket sleeve with possible 3 positions.
• in options : hydraulic opening and flexible tube.
Other references with large capacities are available. Ask your dealer.
GL 400 MT 625/ 732/ 1030/ 1235/ 1440/ 1740/ 1840/ MRT Easy/ Privilege + 1250 mm 400 L 166 kg 174372
GL 600 MT 625/ 732/ 732.3B/ 932.3B/ 1030/ 1235/ 1435.3B/ 1440/ 1740/ 1840/ MRT Easy/ Privilege + 1600 mm 600 L 290 kg 174373
VHPC 600 MLT 634/ 735/ 741/ 840/ 1040 1520 mm 1451 mm 600 L 790335
Pickup sweeper
Sweep and pick-up in one operation.
• Up to 2500 m2 cleaned in 10 minutes.
• High quality sweeping even on rough terrain.
• Polyester ad steel brush for perfect sweeping along walls or side
walks.
• Interchangeable side brush (right or left side).
• Swivel wheels for an easy driving process.
BRB 2200 MLT 634/ 735/ 741/ 840/ 960 2600 mm 530 L 925 kg 790315
116
Machine Attachment & Warehousing Equipment
Sweeper 2 in 1
Simple & efficient solution for all sweeping applications.
• Dust collector & front wheel standard.
• 2 in 1: sweeper-collector & side-pushing sweeper.
• Galvanized structure for more longevity.
• Sandard version : mechanical swivel, standard wheel, and synthetic
brush.
• Product designed for light & medium duty applications.
• Other options available, contact your dealer.
*Other references available following your machine type, refer to your
Manitou dealer.
117
Warehousing equipment
Machine Attachment & Warehousing Equipment
Manitou
Pallet trucks and pallet truck spare
parts
Manitou offers you a large range of pallet trucks with different
materials, specific wheels and rollers, to be able to meet the long
term needs of your trade and your handling requirements.
Manual or electric, standard or premium quality, low-load forks
or large forks, light pallet trucks... MANITOU has rigorously
selected the best suppliers to be able to bring you the technical
solutions that are uniquely adapted to your needs.
118
Machine Attachment & Warehousing Equipment
Standard pallet truck
• Quicklift system: increases the lifting speed of the loads < 250 kg.
• Also available in: nylon wheel, simple/double rollers, polyurethane/
nylon, with weighing function, and weighing function + printer.
• Please contact your dealer for more information
Advice
Fitted with chassis and extremely resistant forks, the MANITOU pallet trucks are designed to be used in demanding conditions
and with repeated handling. MANITOU recommends a large range of pallet trucks to meet your needs.
Our Premium range is specially fitted with wheels and rollers in Vulkolan, high-end polyurethane
for an unprecedented service life. The Premium pallet trucks are guaranteed for 3 years. MANITOU
also recommends the bearings and rollers as spare parts. Please contact your dealer.
119
Short forks pallet truck
• Ideal for handling in restricted areas (lorries, markets, paper mills,
lifts...).
• Quicklift system: increases the lifting speed of loads < 250 kg.
• Also available in single/double rollers, length 800/900 mm,
width 450/540 mm...
Advice
MANITOU provides a large range of pallet trucks, from standard models to more specific products that meet the requirement
of your job.
120
Machine Attachment & Warehousing Equipment
Low-profile pallet truck
The low-profile pallet trucks are indispensable in moving loads on low
pallets.
Height of the forks in lowered position: 51 mm.
• Quicklift system: increases the speed of lifting loads < 250 kg.
• Also available in length 1500 mm / Capacity: 2000 kg.
121
Mini-hand truck
For occasional deliveries. Very light model and space-saving model. Easy
to use and to handle. Fully folding and compact, fits easily into a vehicle.
• In aluminium, 6 kg.
• Dimension: unfolded: 410 x 7400 x 1100 mm -folded: 200 x 400 x 750
mm. Max. load: 90 kg.
• Full wheels: diameter: 150 mm.
720468
720441
720440
894215
122
Machine Attachment & Warehousing Equipment
Advice
Over 50 years of experience in concrete mixers: reliability strength and handling make the Manitou concrete mixers
the tool of choice. The volume assembled in a traditional way is made of 3 reinforced elements
and detachable mixers to ensure durability, ease of maintenance and optimal quality mixing. In order to tow
your concrete mixer, consider the lighting and signalling device kits.
123
124
MANITOU SPARE PARTS GUIDE
Shop
SHOP
125
Scale models
Shop
Advice
Welcome to new Manitou selection.
Practical and pleasant, those objects to live and to collect are perfect for gift ideas.
482144 929902
575868 575895
575890 575867
126
Shop
Toys
Shop
Telehandler MLT
• Toy suitable from 4 years.
• Scale models 1/87th.
• Metallic toy.
• the arm can be extended and the shovel hinges.
• Blister pack.
575910
575902
575550
127
Office accessories
Shop
575934 575935
575900 575932
895306 575848
575797 575816
128
Shop
Promotional items
Shop
575926 575921
575933 575682
575922 575897
575747 575931
129
Clothes
Shop 6 panel cap
• Colour: gray/red
575744
LUXE cap
• Colour: black
575709
575828
575872
Sleeveless jacket
575695/575696
575763
575875
130
Suppliers & partners
131
WÜRTH, YOUR PARTNER
Your stock management solutions signed by Würth
A DEDICATED AND SPECIALISED NEARLY 110 SHOPS THE ONLINE SHOP, OPEN 24/7
SALES REPRESENTATIVE WITH THROUGHOUT FRANCE Just type in wurth.fr
THE SUPPORT OF A MAJOR Reserved for professionals. 4,000 off the and you’re connected.
ACCOUNTS MANAGER shelf product references.
2,700 specialist sales representatives A real backup solution on your doorstep.
providing custom advice and solutions.
ORSY
An organisation system and a complete
ORSYscan
A fast restocking system
solution suited to your stock
ORSY is a storage module system that allows the optimal management and ORSYscan is a system that allows you to restock easily and faster.
© Würth France S. A. Mark. / Com. : A.K./I.K. – Studio : A .V. – GC02-16_A4-Page_institutionnelle_EN
organisation of your product stocks and offers perfect oversight. Just scan the barcode of the article stocked in your ORSY storage system,
The ORSY installation system is modular and can be customised according your ORSY packaging or in a barcode catalogue. With its direct link to the
to the space available, the product references used and the quantities online catalogue, the scanner transmits your order to Würth automatically.
required. Designed exclusively to accommodate Würth products, ORSY
is he stock management solution!
Würth France S.A. — Z.I. Ouest - Rue Georges Besse — BP 40013 — 67158 Erstein Cedex — Tél. 03 88 64 53 00 — Fax 03 88 64 62 00
132
ALL THE
PROFESSIONAL
TOOLS YOU NEED
Partne
rs wit
MANITO h
+ since U
7 0 0 0
ES
2005
ER ENC
R EF
THE SELECTION IN
133
Innovative light
performance
Innovation and experience
134
Your dealer :
This brochure describes versions and configuration options for Manitou products which may be fitted with different equipment.The equipment described in this brochure may be standard, optional or not available depending on version. Manitou reserves the
right to change the specifications shown and described at any time and without prior warning.The manufacturer is not liable for the specifications given. For more information, contact your Manitou dealer. Non-contractual document. Product descriptions may
differ from actual products. List of specifications is not comprehensive.The logos and visual identity of the company are the property of Manitou and may not be used without authorisation. All rights reserved.The photos and diagrams contained in this brochure
are provided for information only.
MANITOU BF SA - Limited company with board of directors- Share capital: 39,547,824 euros- 857 802 508 RCS Nantes
700605EN_A_0316_Manitou_Parts_Guide7