The Copernicus-Planetary: Assembly Instructions
The Copernicus-Planetary: Assembly Instructions
The Copernicus-
Planetary
Assembly instructions
Mercury orbit disc Earth axis
Venus orbit disc
Moon orbit
disc
Ecliptic disc
Planetary gearing
Central shaft
Planetary gearing runner Mercury
Pulleys driving wheel
Crank handle
Hands-on-science series
3. edition, ISBN 3-935364-36-9 - Nr. 229.KOP - © Klaus Hünig - SunWatch Verlag - Graphics Nils Rhode
Mechanical planetaria were already
Things Needed For Assembly:
known in ancient Greece, though the ■ Cutter knife or scalpel with a slender blade tip.
planetary orbits with their loops, that the
■ All purpose glue. This may be used for all parts. Solvent-based glue has advantages
Ptolemaic world model constructed
over water-based glues: it will not warp the cardboard, dries much faster and adheres
around a stationary earth at its centre,
better to the lacquered cardboard surfaces. Tip: you may need several tubes/bottles.
most likely cannot have been replicated
mechanically. The most famous ■ Instant adhesive with a comfortable drying time (meaning: not too fast) for glueing
example is the Antikythera mechanism, cardboard to plastic or metal and, should this become necessary, for constructing
discovered in a shipwreck, which was NBR-rubber drive belts. Please pay careful attention to the handling and safety
much like a calculating machine. It is precautions particular to instant glues!
said that Archimede, too, was able to ■ Quick-drying white wood glue – this can be used instead of all purpose glue for the
demonstrate mechanically the orbits of larger parts, but does not work so well on lacquered surfaces. Drying times will be
Sun and Moon. much longer, but in return you will get stiffer bonds.
■ Fine sandpaper for sanding off projecting cardboard edges.
■ A cutting board made of thick, completely flat cardboard, wood or plastic material.
Almost all of the mechanical planetaria
Best are the “self-healing“ cutting mats whose cuts close by themselves again.
we know are based on the ideas of
Nicolaus Copernicus (1473 -1543), ■ A ruler or set square, for cutting, measuring and checking right angles (for this
who regarded the Sun as the centre of purpose the right-angled corner of a sheet of paper will also do).
the world. He proclaimed that the Earth ■ A pair of pliers or a wire cutter for shortening the nails, if necessary. For holding or
does not remain in place but rather pressing small parts, tweezers or clothes pegs can be useful.
moves in three ways: it revolves once in ■ A steel pin and a sewing needle, or, even better, a 1 mm hand drill for widening the
24 hours, orbits around the Sun once indicated holes in the steel pin bases to a diameter of 1 mm.
per year on a circular path and, in a
■ Sellotape for reinforcing cardboard surfaces.
third movement, turns its axis in such a
way that it always points in the same ■ A round wood file will be of good use for widening the holes in the grey cardboard
direction and not towards the Sun. discs.
Despite heavy resistance, especially ■ Light, non-resinous machine or silicone oil (do not use food oil!) against squeaking
from the church, this world model noises where synthetic discs move on wooden surfaces.
continued to spread and, through
improvements made by numerous
scientists, evolved into the generally OPTIONS: The word OPTION and italics mark assembly sections that you do not have to
accepted scientific world model of carry out, but may. For these steps you will need:
today. One of these scientists was
Johannes Kepler, who discovered the ■ A piece of plywood or similar material, about 21 x 21 cm, for reinforcing the base, if the
elliptical nature of the planetary orbits. orrery needs to be prepared for regular use, for example in schools.
■ A thick black marker, white paint or correcting fluid, if you wish to colour the edges of
the grey cardboard.
At the beginning of the 18th century the
Earl of Orrery and other English ■ Opaque colours, coloured felt tip pens, correcting fluid, if you wish to paint the
aristocrats asked watchmakers to wooden globes representing Earth, Moon and planets.
manufacture crank-driven mechanical
models of the planets, which are called
orreries since that time. One of the This kit contains:
largest and most famous movable
planetariums was built by the Frisian ■ Die-cut sheets size A4: 6 sheets of unprinted grey cardboard 1.13 mm (sheets 1-6), 12
Eise Eisinga in the years 1774 to 1781 sheets printed offset cardboard.5 mm (sheets 7-18), 1 sheet printed offset paper.13
in the town of Franeker, where it is still mm (sheet 19).
exhibited. ■ Cardboard and hard paper tubes (axles and shafts): One piece 100 x 12 x 10 mm
(length x outer diameter x inner diameter), one pc. 27 x 8.8 x 7.5 mm, one pc. 38 x 6.5 x
5 mm, one pc. 14.5 x 34 x 32 mm.
Today the name „planetarium“ is mostly
■ Round wooden sticks (axles and shafts): one piece 8 x 240 mm (diameter x length),
used for projection planetariums like
one pc. 4 x 70 mm, 2 pcs. 4 x 56 mm, one pc. 4 x 38 mm.
those that were first constructed by the
Zeiss optical company in Germany at ■ Plastic bearing discs with hole (axle and shaft bearings): 6 pcs. 14 x 4.1 mm, 2 pcs. 20
the beginning of the last century. These x 8.2 mm, 2 pcs. 20 x 8.6 mm, 2 pcs. 25 x 4.1 mm, 2 pcs. 50 x 29.3 mm, 2 pcs. 55 x 34.3
project the stars onto the inside of a mm.
large dome. ■ Spring steel pins (mounting for Moon and planets): 4 pcs. 1 x 43.5 mm.
■ Wood globes (Moon and planets), pre-drilled: 2 pcs. 16 mm diameter, one pc. 6 mm,
one pc. 4.5 mm.
The AstroMedia* Copernicus Planetari-
■ Brass tube (Earth axis bearing): one pc. 1.5 mm outer x 1.1 inner diameter x 10 mm
um stands in the tradition of the
length.
mechanical, crank-driven planetary
models that are exhibited by selected ■ Neodymium magnet (Earth rotation drive): one pc. 15 x 2.5 mm.
museums as masterpieces of the ■ Silicone tube (Earth rotation drive): one pc. 2.8 mm outer x.8 inner diameter x 12 mm.
watchmaking and precision ■ NBR-rubber drive belts: one pc. 4 mm diameter, 5 pcs. 2 mm diameter.
engineering arts. Its simple drive belt
■ Ferrite magnets (Sun mounting): 2 pcs. 8 mm diameter x 4 mm
design, the robust cardboard
construction and the affordability of an ■ LED glow globe (Sun): one piece 45 mm diameter.
assembly kit make this interesting and
instructive device available to a larger
public once again.
The relevant mechanical parts of the Copernicus Planetarium
In the Copernicus Planetarium power is transferred by way of a belt transmission, consisting of groove wheels and round drive belts made
of NBR-rubber. A crank drive with handle supplies the necessary power.
Shaft is the term used for those cardboard tubes and round wooden sticks which are attached to at least one wheel in such a way that they
turn with it – as opposed to axles, which do not turn, enabling wheels or hollow shafts to turn on them. A shaft can transmit forces, an axle
cannot.
Plastic bearing disc is the term for the discs made of hard white plastic (PVC). The hole serves as a rotary bearing for axles or wheels, the
surface as a sliding bearing. The code gives outer x inner diameter, for example 14 x 4.1 mm.
A driving wheel is a wheel which transmits power onto a drive belt, which drives another wheel in turn. This is then termed runner, because
it is forced to run by the first one.
The large, fixed disc that carries the Sun in its centre is the ecliptic disc, which is supported by the central axle, made of wood and not visible
after the completed construction. The central shaft turns on the central axle, receiving its power from the crank drive and passing it on to
several drive shafts.
The group of glued-together cardboard discs moving along the edge of the ecliptic drive form the planetary gearing. Within, mounted but
freely movable, lies the hollow shaft for the Earth inclination, which enables the Earth’s axis to be inclined in one constant direction. Yet
within lies the shaft for Earth rotation; each one moving at its own, particular speed.
Step 12: Push the 70 mm long wood piece glue a small plastic bearing disc 14 x 4.1
through the hole at the top of the pedestal mm onto each outer face with instant
wing so that it projects equally on both sides. adhesive, also centring it precisely. After
You may have to widen the holes a bit. This drying, install the pulley on the wooden axle
is the pulley axle. With a pencil, mark the and test whether the hole in the bearing
axle on both sides where it exits from the discs is large enough to allow easy turning.
cardboard, and make sure that these marks If necessary, widen the hole as described
are equally far from the ends. Check also before. – Repeat all with pulley 2 [parts B11
that the axle is at a right angle to the pedestal to B14, sheet 4 and B15 to B18, sheets 8
wing. Now pull the wooden piece out for 5 or and 10].
10 mm, apply glue to this area and push it
back in while turning it. Push it beyond the Step 15: Dab a bit of oil on the areas of the
mark so that glue can be applied to the other axle where the plastic discs will have contact,
side as well and then push it back to its ori- to prevent squeaking. Install both pulleys on
ginal position. The pencil marks should now the wooden axle. Now glue one stopper [B19
both be visible and the axle must project and B20, sheet 19] on each projecting axle
equally on both sides. Allow to dry. end, to keep the pulleys from falling off. Do
this in the same fashion as before with the
Step 13: Wrap the pulley axle covers 1 and pulley axle covers. Be careful that the pulleys
2 [B1 and B2, sheet 19] around one of the retain enough room between cover and
remaining round wooden sticks without glue stopper and are able to turn without friction.
so that the paper strip will bend; this makes Finally, glue facings 1 and 2 [B21 and B22,
them easier to glue on. Now glue the grey sheet 19] on the ends of the pulley axle.
end of one of the strips onto the pulley axle
with the first few millimetres of its backside, The driving wheel of the crank drive consists
directly next to the pedestal wall. Allow this of a groove wheel, the glued-on crank arm
to set and then put glue on the rest of the with its handle and the crank shaft: a 56 mm
strip. Wrap it tightly into a solid, glued long round wooden piece, glued into the
cylinder and push it against the pedestal wall centre the groove wheel. One of the crank
with pressure before the glue sets, using one shaft bearings is already installed inside the
of the 14 x 4.1 mm plastic bearing discs. Use pedestal, the second one will be glued to
the same procedure for the paper strip on the outside.
the other side of the pulley axle. The ends of
the two axle covers will now be about 40 Step 16: Glue together the two parts of the
mm apart. This determines the correct outer crankshaft bearing [A42 and A43,
Section B: distance between the pulleys. sheet 4] and make sure that it fits into the
The Crank Drive side recess of the pedestal edge, below the
Step 14: Remove the four middle parts of pulleys, without trouble. OPTION: paint
The belt drive wheels are all built basically pulley 1 [B3 to B6, sheet 3] from the grey edges white or face with a white paper strip.
in the same way: their core consists of 2 to 4 cardboard. First glue two parts against one Now glue one of the plastic bearing discs
grey cardboard discs (“middle”) coming to another with their upper sides and then glue (25 x 4.1 mm) on one side of the outer
the same thickness as the belt that will run another part onto each side, again with its crankshaft bearing.
on them. Guiding the belt is a larger disc that upper side. OPTION: paint edges black. Take
is glued on each side and made of two layers care that the discs are congruent. Next, glue
(“inner” and “outer”) of printed white outer disc 1 of pulley 1 [B7, sheet 7] on the IMPORTANT: The bearing is not to be
cardboard. The crank drive itself is made of back of its matching and identical inner disc glued on yet.
the driving wheel with its arm and handle as [B9, sheet 9] and repeat all with outer disc 2
well as two pulleys. Motion is transferred to [B8, sheet 7] and inner disc 2 [B10, sheet 9].
the central shaft runner by a belt of 4 mm Glue the two double-layered side parts on Step 17: Build the middle part of the driving
diameter; which is why the middle parts of both sides of the four-layered grey cardboard wheel for the crank drive by glueing together
the involved wheels are built of four grey middle. As you do this, check whether middle the four parts [B23 to B26, sheet 5 and 6].
cardboard discs (see fig. 3). and side parts are all centred exactly. Next, OPTION: paint edges black. Construct the
front side of the driving wheel from parts [B27 Step 25: Glue the tube stopper [B40, sheet
and B29, sheet 11 and 13] and the back IMPORTANT: The central axle is not to be 19] on the projecting wood end of the hand-
side from parts [B28 and B30, sheet 12 and glued in yet. le axle. For this it’s best to pull the axle from
14]. Now glue front and back on the four- the crank arm once more. Wrap and glue
layered grey cardboard middle, aligning the stopper around the wooden axle end,
them well. Step 22: As long as the central axle is not aligning it with the edge, in the same manner
glued in, you can use it for shaping the sun as before (bending the paper, attaching the
Step 18: With a pencil, make a mark exactly globe bearing [K1, sheet 19]. In order to end with glue, wrapping and glueing the
11 mm from the end of one of the 56 mm shape the paper strip into a tube, first wrap it rest). Push the tube back on the axle and
long round wooden sticks. Take the crankshaft around the wooden axle without glue to bend glue the wooden axle in its matching hole in
stopper [B31, sheet 19] and roll it over the it. The black end should form the last bit. Now the crank handle, just deep enough so that
stick so that it will bend well. Next, wrap and wrap the first turn without glue, then apply the tube can still turn easily with a bit of
glue the strip next to the mark on the wood, only a bit of glue and allow this portion to leeway. Glue the covers [B41 and B42, sheet
leaving 11 mm free on one side. Push this dry. Your care will achieve a close fit between 19] on both ends of the crank handle axle.
11 mm long end through the opening in the wood and tube while allowing enough play
crankshaft bearing from behind, so that for the tube to be pulled off easily. Now finish Step 26: Glue the crank handle on the driving
about 10.5 mm of wood project from the wrapping and glueing the strip into its tube wheel of the crank drive. The crank shaft end,
plastic bearing disc. Without glue, insert this shape and lay it aside; it will be needed only which sticks out of the driving wheel centre,
wood end into the hole on the black back at the very end. will enter into the crank handle hole. Glue its
side of the driving wheel, so that it comes cover [B43, sheet 11] on this hole.
about 4 mm out of the front side. This way, Step 23: Glue the four middle parts of the
the driving wheel is secured in its place on crank arm [B32 to B35, sheet 5 and 6] The crank drive is now finished. Next will be
the outer crankshaft bearing by the stopper. together. OPTION: paint the grey cardboard the central shaft which it drives.
It must be able to turn freely and easily, with edges white or face with white paper strips.
not too much but also not too little leeway. Glue the back and front [B36 and B37, sheet
Pull the wooden crank shaft out again and 15 and 16] on them. The crank arm has a
glue it into the position that you just tested. larger wheel at one end, a small one at the
The crank arm will later be glued onto the 4 other. Without glue, insert the crank handle
mm end of the projecting crank shaft. axle (the 38 mm wooden stick) into the hole
of the small wheel. Push the cover [B38,
Step 19: Insert the long end of the crankshaft sheet 19] for the crank handle axle over the
into the side opening of the pedestal so that wood piece onto the crank arm and glue it in
it locks into the central bearing, which is place.
already glued into the pedestal wall and
hidden from view. The outer crankshaft Step 24: The paper strip for the crank hand-
bearing will then slip into the side recess of le axle (B39, sheet 19) must be wrapped
the pedestal. Now apply some oil to those and glued into a tube. It has to be able to
places on the wooden axle where the inner turn on the wooden axle with a bit of play;
and outer plastic bearing discs have contact therefore you need to first enlarge the round
and glue the bearing on the pedestal wall wood diameter a little. Use the last remaining
edges in this position. Cover the remaining 56 mm wood piece (the future Earth rotation
visible portions of the grey cardboard disc shaft) as a wrapping tool and tape two layers
with facings 1 and 2 [A44 and A45, sheet 15 of newspaper (or one layer of normal paper)
and 16]. around it with sellotape. Now wrap the paper
strip once completely around this core, so
Now the pedestal can be glued on the base that it is bent well. To begin now, wrap just a
plate: little more than one turn on the core and
glue this piece to itself only.
Step 20: Mark the fibre direction, meaning
the direction in which the cardboard is
easier to bend, of parts [A47 and A48, sheet IMPORTANT: Make sure that the tube is
15 and 16], the top and bottom side of the still moveable on the core and does not
base plate. It is best to draw a line, running bond with it as you work on it.
in the same direction, on the back of both
parts, even before separating them from the
sheet. Glue the two parts on both sides of Then wrap and glue the whole strip on and
Section C:
the grey cardboard base plate [A46, sheet check that the layer edges are well aligned. The Central Shaft
2], in such a way that their fibre direction After drying, pull off the finished capsule and
runs parallel. OPTION: colour edges white also remove the additional paper from the The central shaft turns around the central
or face with white paper strips. Press well round wood. Push the tube onto the crank axle. Its task is to receive the power coming
and long to prevent any warping of the handle axle. from the crank drive by the running wheel at
baseplate. its lower end, and to pass it on to the
planetary gearing at two differing speeds by
Step 21: Push the central axle through the TIP: if you intend to use the planetarium way of the two driving wheels at its upper
pedestal until half of it emerges at the bottom. often, we recommend to wrap sellotape end. The core of the central shaft consists of
Apply glue to the pedestal’s glueing lashes, around the handle tube; this will protect the 100 x 12 mm cardboard tube (see fig. 4).
insert the end of the central axle into the the colours.
hole in the base plate and push the pedestal Step 27: Glue together the four-layered
down until the glueing lashes reach their middle of the central shaft running wheel
destinations. Adjust the pedestal exactly and from parts [C1 to 4, sheets 5 and 6]. Before
press lightly. After drying you can remove glueing, check whether the cardboard tube
the central axle again. fits into every disc hole. If necessary, widen
the hole as described at the start and/or sand
the end of the cardboard tube. OPTION: paint
the grey cardboard edges black.
With most of the groove wheels of the belt Section D:
drive, the 2 mm drive belt leaves the wheel
in a straight line. In these cases, the middle The Ecliptic Disc
part of the groove wheel consists of two
layers of grey cardboard, producing a The ecliptic disc determines the distance to
sufficient space of 2.3 mm. The belt that the planetary gearing, which moves in a
drives the planetary transmission needs to circular motion along the outer rim of the
be slanted, though, in order to connect the planetary gearing, as if on a rail. The rubber
grooved wheels. To prevent its jumping the belts that press the planetary gearing against
wheel, the grooves of both driving wheel and the outer rim exert considerable pressure
runner need to be wider. They are therefore on the ecliptic disc. In addition, the weight of
built of three cardboard discs. One of these the moving planetary gearing provides
is a little larger than the others, providing a changing, irregular forces. Three structural
slightly asymmetrical running surface within features enable the ecliptic disc to withstand
the wheel. these potent stress factors: A solid rim
reinforcement made of grey cardboard, a
Step 31: Build the driving wheel for the light yet torsion-free hollow construction and
planetary gearing by, first of all, glueing the a solid mounting on the central axis.
middle parts [C15 and C16, sheet 2] against
one another with their upper sides, so that a Step 34: Lay the upper halves of the ecliptic
small groove between the edges results. disc [D1 and D2, sheet 7 and 8] side by side
Now glue on the third middle part [C17, sheet on your work surface, printed side facing
2], which is a bit larger, with its upper side. down. The two halves will now be glued
OPTION: paint the grey cardboard edges together using connector strips [D5 and D6,
black. The small groove is now slightly off- sheet 11 and 12]. Before you do this, make a
centre in the three-layered disc. After drying, pencil mark at each end of the line dividing
see to it that the cardboard central shaft fits the two halves – 10 mm from the rim. The
well into the hole. Next, glue the top and connector pieces have to keep clear of this
bottom of the guide discs [C18 and C19, mark to leave room for the grey cardboard
sheet 11 and 12] on their inner parts [C20 reinforcement that will run around the rim.
and C21, sheet 13 and 14]. The guide disc Now glue the connector strips first on only
with gold printing should then be glued, well- one of the disc halves, parallel to the dividing
centred, on the larger of the three grey line and leaving half of the strip projecting
cardboard discs; glue the second guide disc out. The distance to the rim is 10 mm, to the
Fig. 4: Central shaft on the other side of the middle part. disc centre a good 18 mm. Now turn the disc
halves face up, apply glue to the projecting
Step 28: Glue the top side [C5, sheet 11] Step 32: Lay the earth rotation driving wheel connectors and lay the second disc half on
and the downside [C6, sheet 12] of the built in step 30 on your work surface with the them so that the rim edges meet exactly and
running wheel each to one of the insides grey glueing area looking up and glue the a perfectly circular disc results. Repeat this
[C7 and C8, sheet 13 and 14]. Now glue just constructed planetary gearing driving procedure with the underside of the ecliptic
these double-layered guide discs on both wheel on it, well centred. The side with gold disc [D3 and D4, sheet 9 and 10] and its
sides of the central shaft running wheel, print is on top, and next to it, the larger of the connectors [D7 and D8, sheet 13 and 14].
centring them precisely. Glue a plastic three grey cardboard discs. After drying, The disc with the signs of the zodiac will
bearing disc (20 x 8.1 mm) on the black make sure that the central shaft fits into the become the top part of the ecliptic disc.
underside centre with instant adhesive. hole and then glue the remaining plastic
bearing disc (20 x 8.1 mm) on the centre of Step 35: Remove the 42 rim reinforcements
Step 29: Insert the 10 cm cardboard tube the small planetary gearing driving wheel [D9, sheet 1] from the grey sheet, taking care
into the top side of the running wheel so that with instant adhesive. Next, glue the two to remove all of the small connector residue,
it touches the bearing disc and stands at a connected groove wheels on the free end of so that the curved outside edge is clean. In
right angle on the running wheel. Check this the cardboard tube so that the tube touches the next step you will glue these 42 pieces
angle with a set square or paper corner. Then the plastic bearing disc. The wheels must be into six ring-like layers of 7 pieces each,
glue the cardboard tube into this position in at an exact right angle to the cardboard tube forming a solid rim between the top and
the running wheel. and not tilted. To check this, you can put the bottom part of the ecliptic disc.
central shaft on the central axle and spin it.
TIP: You will see at once whether the wheel Step 33: Bend the central shaft facing [C22, IMPORTANT: Take care that your work
is tilted or at a right angle to the cardboard sheet 19] by wrapping it around a pencil or surface is perfectly plane, to prevent any
tube if you put wheel and tube on the around the central axle; then glue it on the warping of the ecliptic disc during glueing.
central axle in the pedestal and spin it. central shaft cardboard tube. First glue on
only the backside of the grey end, then wrap
and glue the rest on. Step 36: Glue the first reinforcing piece on
Step 30: Glue together parts [C9 and C10, the back of the ecliptic disc so that it bridges
sheet 2] to build the middle of the Earth The central shaft is now finished. the middle joining line. Its outer curved edge
rotation driving wheel. Check whether the has to be in line with the outer rim of the
cardboard tube fits into the hole and do ecliptic disc. Now glue on the other 6 pieces
adjustments if necessary. OPTION: paint the that form the first layer, without any gaps
grey cardboard edges black. Glue together between them. As you glue all the other
the side guide discs: top and bottom parts pieces into mounting layers, bridge the
[C11 and C12, sheet 11 and 12] and two underlying joints by shifting the pieces, as
inner parts [C13 and C14, sheets 13 and you would when laying bricks.
14]. Then glue the guide discs on both sides
of the grey cardboard middle.
Step 43: Pull central axle and ecliptic disc
IMPORTANT: Pay careful attention to IMPORTANT: Do not allow any of the rim out of the pedestal together and check once
positioning also the upper layers exactly edges to project beyond the ecliptic disc more if the axle is perpendicular and does
in line with the disc rim, so that none of in any place, at top or bottom. Cut or file not wobble, using the central shaft as a hand-
the segments project beyond the edge. off anything that projects after drying. le. Push the axle out a further 20 mm from
Use a set square or ruler to check this by the ecliptic disc. Apply glue to it and then
holding the right-angled side against the twist and pull it back in until the pencil mark
ecliptic disc from the outside. It is not a Step 40: Bend rim facing 1 [D32, sheet 7] reaches the disc. Check for 90° positioning
problem, on the other hand, if one or other into a round shape by pulling it over a table again and let dry well.
of the segments stand back from the edge, edge and then glue it on the rim of the ecliptic
though. disc so that 0° is aligned with March 21st Step 44: Remove 14 of the 18 upper axle
and 90° with June 21st. The start of this rim mounting discs [D43, sheet 1, 5 and 6] from
facing will now also be aligned with the the grey cardboard. The rest is reserve
Step 37: Take the six parts of the inner axle ecliptic disc's joint line. Continue with the material. Check if the discs can be pushed
mounting [D10 – D15, sheet 3 and 4] and other segments [D33 – 35, sheet 9 – 10]; the onto the central axle well but without play.
check if the wooden central axle will fit degree count has to rise from segment to OPTION: paint grey cardboard edges black.
through the hole; then glue the six discs segment; position the next joints at Septem- Apply glue to one underside after the other,
tightly on top of one another. Before it sets, ber 24th and December 21st. Should any pushing each of the 14 discs onto the
install this block temporarily on the central gaps remain between the segments, fill them projecting end of the central axis. Press them
axle without glue, and spin it. In this way you with small cardboard cuttings. into a compact cylindrical block that is solidly
can check whether it is perpendicular to the connected to the ecliptic disc. Any glue that
axle and does not wobble. Remove the Step 41: The Earth inclination driving wheel, spills out the sides can be spread on the
round wood and glue the block into the just like the planetary gearing driving wheel cylinder wall. As the block dries, check again
centre of the rim reinforcement, exactly of step 31, is built around an asymmetrical whether the ecliptic disc is perpendicular to
above the hole in the middle of the ecliptic middle of two identical and one slightly the central axle on all sides. The projecting
disc. larger grey cardboard discs. First glue parts end should now have a length of about 6 to
[D36 and D 37, sheets 3 and 4] with their top 8 mm.
Step 38: Bend the 16 strips [D 16 – D31, sides together, then glue the larger disc
sheet 15 and 16] and glue them into 16 [D38, sheet 2] on it, so that, as before, an off- The central axle could be glued into the
distance rings of about 40 mm diameter, centre groove results. OPTION: paint grey pedestal now. It is better to wait until the last
overlapping about 8 mm. As before, the rings cardboard edges black. Glue parts [D39 and step, which deals with the belts, though,
do not need to look pretty and creases are D41, sheet 11 and 13] together to make the because it will be easier to install them this
upper guide disc, and parts [ D40 and D42, way.
sheet 12 and 14] to make the lower guide
disc (these parts are located in the centre of
the Venus orbit disc). Glue the golden back
side of the lower guide disc on that side of
the middle piece where the larger of the
three grey cardboard discs is located. Glue
the other guide disc on the opposite side.
Now glue the driving wheel’s grey side on
the golden underside of the ecliptic disc,
aligning the holes exactly. The two smaller
grey cardboard discs in the driving wheel,
along with the small groove in the wheel’s
middle, should now be on the side that is
Fig. 5: Ecliptic disc with distance rings closer to the ecliptic disc. Insert the central
axle into the driving wheel and the ecliptic
acceptable, too. The ends, though, need to
disc before the glue sets completely. Hold
be perfectly in line, just like the pedestal
the central shaft like a handle and insert the
distance rings in step 1. Now, glue the rings
central axle. You can now rotate the disc and
onto the lower ecliptic disc as shown in fig.
see at once whether it is perpendicular to
5. Use plenty of glue and position the rings
the axle, or if it wobbles.
in the area between the rim reinforcement
and the axle mounting, without touching the
Step 42: Push the central axle through the
connector strips. While they dry, press the
ecliptic disc so that exactly 23 mm of the
rings down with your fingers again and again
wood emerge on top of the disc. Insert the
to make sure that they have complete
long end into the central shaft, with the end
contact.
carrying the two groove wheels pointing
toward the ecliptic disc, and then push the
Step 39: Position the top of the ecliptic disc on
central axle into the pedestal until it is level
the lower part so that both upper and lower rim
with the ground plate. The central shaft needs
and the two middle joint lines are aligned among
to have enough play so that it can turn freely
themselves. If the reinfor-cement rim projects in
and without resistance. If it has too much
any place, use a knife or sandpaper to remove it.
play, you can lower the ecliptic disc a little
To glue top to bottom, use the same procedure
by twisting it back and forth. This will let a bit
as with the pedestal walls: apply plenty of glue to
more of the central axle emerge. If it has too
the distance ring edges and a little less glue to the
little play and is stuck between pedestal and
reinforcing rim and the axle mounting, lay the top
ecliptic disc, you need to pull out the axle a
disc on this, with the edges aligned, and then turn
little from the pedestal. Afterwards, mark the
the whole thing up-side-down so that the glue will
place where the round wood emerges with
run in the right direction. Weigh it down to press it
a pencil line all around the wooden axle.
so that all of the glueing areas will have tight
contact.
Section E: square and rotating the tube, see if it is at a Mercury driving wheel pointing up, and
precisely right angle to the runner. check carefully if it moves freely on all sides
The Planetary Gearing in its rolling motion. If you get the impression
Step 47: Remove the seven roller discs [E1 that this rolling motion is hindered
The function of the planetary gearing is to to E7, sheet 2] from the cardboard in such a somewhere, consider these possibilities:
wander around the rim of the ecliptic disc in way that nothing of the connecting bits
a rolling motion. It is made of a roller and remains on their edges. Make sure that they
several glued-on groove wheels. One of fit on the hardpaper tube that is now installed 1: The roller is not high enough, which
them is the large runner positioned beneath in the runner. OPTION: paint edges black. would make the distance between runner
the roller. Inside, a hardpaper tube serves Now, without glue, push all seven discs on and Mercury driving wheel too small; this
as a continuous hollow shaft, within which the tube with the same side facing down, will produce jamming everywhere. Solu-
other parts can rotate at their own respective and check whether they can be pressed tion: Install one or more of the washers
speeds (Earth inclination and Earth rotation). together into a compact body without trouble. [E21 and E22, sheet 19] on top of the roller.
Owing to its rolling motion, the planetary Then glue them into this position. Before it Only a little bit of play is required; in any
gearing can drive both Venus and Mercury dries completely, check again for case it is better to have a bit too much
orbit discs by way of two groove wheels; this perpendicular position of tube and roller in play than too little of it.
ability gives meaning to the gearing’s name. relation to the runner. If necessary, sand the 2: The rim facing of the ecliptic disc still
The lunar orbit disc is glued fast to the roller’s cylindrical wall after drying to make it projects beyond the edge in some places.
planetary gearing, since its rotation and or- smoother, paint it if you wish and cover it Solution: Sand or cut off any excess
bital periods are equal to those of the Moon with glue to toughen the soft cardboard material.
in respect to Earth, even though the Moon is surface. 3: The roller came out slightly
no planet in the Copernican definition (see asymmetrical, its and the Mercury driving
fig. 6). Step 48: Glue parts [E15 and 16, sheet 2] wheel's surfaces are not parallel to the
together; this is the middle piece of the large runner. This can jam the planetary
Step 45: The middle section of the planetary Mercury driving wheel. OPTION: paint edges gearing. Solution: Make the surface of the
gearing runner is made of three grey black. Make sure again that the hole is wide roller parallel by sanding off or adding on
cardboard discs as well; one of which is enough for the hard paper tube. Glue top some material.
slightly larger. Take the two smaller parts [E9 and bottom of the Mercury driving wheel [E17
and E10, sheet 5 and 6] first and glue their and 18, sheet 7 and 8] each on one of the
top sides together. Then glue the top side of inside pieces [E19 and E20, sheet 9 and When you are satisfied with the mobility of
the larger disc [E8, sheet 2] onto it. OPTION: 10], then glue the resulting double layered the planetary gearing, you can glue the
paint edges black. Check if the 27 x 8.8 mm guide discs well centred onto the middle Mercury driving wheel onto the roller. Allow
cardboard tube fits tightly into the hole; piece. to dry well.
widen it if necessary. Glue the top side of the
runner [E11, sheet 11] on inside no. 1 [E13, Step 50: Carefully remove the small discs
sheet 13], matching both parts' fibre direction IMPORTANT: Do the following step with [E33 and E34, sheet 2] for the steel pin base
as you did in step 20. Do the same with the extra care – it is responsible for the – they have a die-cut hole – from the grey
underside [E12, sheet 12], glueing it on unhindered movement of the planetary cardboard parts of the lunar orbit discs [E31
inside no.2 [E14, sheet 14]. Now glue the gearing around the ecliptic disc. and E32, sheet 2]. Punch through and widen
middle segment with the larger of the three this hole with a needle until it is large
discs exactly onto the centre of the backside enough to take one of the 43.5 mm steel
of the gold-printed lower guide disc. The Step 49: Without glue, install the Mercury pins. Glue the slightly larger undersides of
black top part goes on the other side. driving wheel on the hardpaper tube, so that the two small discs together, then glue the
the underside with the flower design has matching printed disc [E37, sheet 17] on
Step 46: Using instant adhesive, glue one contact with the roller. Hold it pressed on them after widening this hole also. Check
of the two 20 x 6.6 mm plastic bearing discs with your fingers, as if it were glued on again whether the steel pin can pass through
on the exact centre of the gold-printed already. There should be a rectangular gap all the way and is relatively vertical. This little
underside of the planetary gearing runner. between the large runner and the smaller block will be the Moon’s steel pin base.
After drying, glue the 27 mm long hardpaper Mercury driving wheel. Its width matches the
tube into the hole on the other side so that height of the roller. Now put the planetary Step 51: Glue together the front sides of the
its end touches the bearing disc. Using a set gearing on the ecliptic disc rim, with the middle parts of the lunar orbit disc [E31 and
E32, sheet 2]. OPTION: paint edges black or
white, or face with a white or a golden paper
strip. After removing the reserve piece [R]
from the underside [E36, sheet 18], glue it
and the top side [E 35, sheet 17] on. Make
sure that the planetary gearing hardpaper
tube fits into the hole. Now push the little
steel pin base temporarily and without glue
into its destined hole in the lunar orbit disc.
Insert the steel pin and keep pushing the
little block from all sides until it has contact
with the lunar orbit disc and the steel pin is
in a perpendicular position to it. It should not
project beyond the top of the lunar orbit disc.
Glue it into this position and pull the steel
pin out again. Glue the remaining plastic
bearing disc (20 x 6.6 mm) on the very centre
of the lunar disc top side with instant
adhesive, covering the hole.
Fig. 6: Planetary gearing (light grey: earth inclination and earth rotation)
The Venus driving wheel is an exception in Section F: grooves. With a straight cut, take off enough
that it does not have a grey cardboard middle of the bearing disc so that it keeps about 1
segment; the cardboard tube itself will serve The Earth mm distance to the grooves when its hole is
this purpose. You will need only guide discs centred exactly above the hole in the axis
this time.
Inclination Mechanism base. Glue into position with instant
adhesive.
Step 52: Glue the inside of the Venus driving As it orbits the sun, the Earth’s inclined axis The earth axis mounting, which will be
wheel [E25, sheet 11] and its top side [E27, should always point in the same direction, installed on the axis base, has an edge that
sheet 13] together, then glue this double as it does in reality. This necessitates a se- is tilted 23.5° from the perpendicular line;
guide disc on the centre of the lunar orbit parate mechanical device, which connects this equals Earth’s inclination. It is built of
disc underside. If necessary, widen this hole, the earth axis base with the stationary central three inner pieces and two slightly wider
too. Push the four remaining parts of the Ve- axle and synchronizes them. The effect of outer parts with side supports, to which the
nus driving wheel [E26, E28 – E30, sheet this is that during one orbit the earth axis back part will be glued (see fig. 8).
12, 14 – 16] without glue on the cardboard base revolves backwards one turn, so to say;
tube coming out of the Mercury driving wheel which makes it appear to stand still. Strangely Step 55: Glue the three parts of the inner
and push the lunar orbit disc on it also. There enough, it is hardly ever mentioned that axis mounting [F5 – F7, sheet 10] together
should be a gap now between the loose Copernicus recognized this rotation as a to form a small block. Fold both side axis
discs below and those discs which are glued third movement of the earth, beside its daily mountings [F8 and F9, sheet 10] forward at
on the lunar orbit disc. This gap should be at rotation and annual orbiting (see fig. 7).
least 2 mm wide so that the drive belt can
run within. Check the gap width with one of Seitenteil
the provided drive belts. If the gap is too tight
and the belt jams, you will have to pull the Rückseite
lunar disc out a little again. If it looks like you
have to pull it too far for a reliable glueing,
you can reduce the number of loose discs.
Step 53: Remove the lunar orbit and the Side part
loose discs from the cardboard tube again. Back part
3 x parts
Three inner Innenteil
OPTION: paint the cardboard tube black
where it will be visible. Then, with glue, push Side part Seitenteil
the lower Venus driving wheel discs on the
cardboard tube and also glue the lunar orbit Fig. 8: Earth axis mounting
on top, preserving the pre-determined 2 mm
gap for the drive belt. Check whether the the die-cut lines. Each is made of one part
lunar orbit keeps parallel to the Mercury that is similar to the inner mounting pieces,
driving wheel by looking from the side and only wider, and a fold-away side support.
by rotating it. Now glue the small block between the two
similar-looking parts of the side pieces so
The planetary gearing is now finished and that they end together at the round lower
ready to receive the earth inclination back side. At the front, on the sloped edge,
mechanism within which the earth rotation will be a groove, because the side pieces
shaft moves. project about 1 mm. This groove is three
cardboard layers or about 1.5 mm wide and
will take the brass tube that allows the Earth
axis to turn within it. Now glue the two folded-
away side supports onto the back of the axis
Fig. 7: Earth inclination mounting [F10, sheet 10], which shows the
(light grey: earth rotation) same round cut-outs at its ends. A diagram
of the finished axis mounting will show a T
Step 54: Glue the middle parts of the axis with a short upward stroke and a very wide
base [F1 and F2, sheet 5 and 6] together. horizontal bar; it matches with the cut-out
The round cut-out areas on the side must be groove on the axis base. Check now if it fits
exactly aligned. Use a knife to cut completely into the groove and, if need be, widen it with
through the partly die-cut lines on the upper a sharp knife.
side of the axis base [F3, sheet 17]. The
grooves that result will take the Earth axis
mounting later on. The die-cut lines on the IMPORTANT: The lower edge of the axis
underside of the axis base [F4, sheet 18] mounting needs to enter completely into
will not be cut; this piece could serve as a the groove, otherwise it would sit on the
reserve part if a wrong cut were made on basis at a tilted angle. The inclination of
the upper part. Now glue both sides on the the Earth axis would then be incorrect.
middle part; try to allow as little glue as
possible to run into the cut-out grooves.
OPTION: Paint edges black or white or face Step 56: First, push the brass tube into the
with white or golden paper strip. Check if the inclined groove in the axis mounting, so that
38 x 6.5 mm hardpaper tube will fit into the the funnel-like end is at the top and finishes
hole. Widen it if necessary. Put the last 14 x with the cardboard parts. Glue it into this
4.1 mm plastic bearing disc on the centre of position with instant adhesive but do not
the upper side. It will cover part of the cut-out allow any glue to run into the openings. Now
glue the complete axis mounting into the T-
like grooves.
inclination base into the planetary gearing paper tube on the unsanded side of the
TIP: Instead of constructing the earth axis from above. Push the runner onto the magnet, using instant adhesive. Take care
stopper from paper as described in the projecting end of the tube, below the gearing. to position the mounting at a 90° position as
next step, you can cut off about 3 mm of Check if runner and Earth axis base are able well as in the centre of the magnet.
the silicone tube and install it on the Earth to turn freely. There should be just enough
axis end. This is easier to remove, should play above as well as below to enable Step 61: Construct the middle of the Earth
maintenance work be necessary. unhindered movement. If there is too much rotation runner from parts [G2 and G3, sheet
play, the cardboard tube can be shortened 3 and 4]. OPTION: paint edges black. Now
a little. In those places where the plastic build the top side from parts [G4 and G6,
Step 57: Wrap and glue the narrow paper bearing discs will touch the cardboard tube, sheet 15 and 16], and the lower side from
strip of the Earth axis stopper [F11, sheet wrap cello-tape around it to reduce friction [G5 and G7, sheet 15 and 16], then glue
19] on the end of one of the steel pins. As and protect them. Now glue the runner to them on the middle pieces. Glue the cover
before, bend it first by wrapping it on without the tube and check by rotating it several [G8, sheet 12] beneath the hole in the
glue. Then first glue on only the short edge times whether it is vertical and does not underside and then glue the 56 mm round
with instant adhesive, followed by wrapping wobble. wood all the way into the hole. Check if it is
and glueing the rest into a roll with about 3 at a 90° angle to the runner by turning it.
mm diameter that ends at the wire’s tip. After Then glue the cover [G9, sheet 13] on the
drying, push the wire into the brass tube from magnet’s centre.
below. The stopper will keep the Earth axis
from being pulled out of the brass tube by Step 62: From below, push the round wood
the magnetic driving wheel. Now push the through the hollow Earth inclination shaft
silicone tube onto the steel pin from above, and hold the magnet with its paper mounting
only so far as to allow it to still turn freely into its place up above at the same time. It
within the brass tube. Spin the steel pin will attract the Earth axis with its edge at once.
between your fingers to check its ability to With a twist, push the wood end that is
turn easily and without hindrance. Remove projecting at the top, into the tube and then
any possible obstacle. check if the mounting is not too long. This
would force the magnet into a tilted position.
Step 58: Install one of the two 16 mm wood In this case, shorten the paper mounting a
globes on the end of the steel pin and check little. Also check the length of the wood; if it is
whether it is exactly above the hole in the too long, the runner will have too much
centre of the axis base. If it projects too far,
Section G: distance to the Earth inclination runner
shorten the steel pin with a wire cutter. You The Earth Rotation above. In this case, shorten the round wood
can glue the globe on already with instant a little by setting the knife on the wood at the
adhesive, but if you wish to paint it, do so Earth axis rotation is caused by a chosen cutting point and rolling the round
before glueing the globe in place. Install the neodymium magnet, which pulls the wood back and forth. It is alright if the wood
38 mm long hardpaper tube in the axis base silicone-covered steel pin toward its edge, is a little shorter than the paper mounting on
and check if it enters easily into the lunar forcing it to rotate as it turns (see fig. 9). top, though.
orbit disc and the planetary gearing. Now
glue it into the axis base and check by turning
it whether it is perpendicular and does not IMPORTANT: Set the round wood into the
wobble. magnet mounting without any glue, so
that it is easier to dissemble in case
Step 59: The Earth inclination runner is built adjustments or repairs are needed.
of three middle parts, one of them slightly
larger than the others. Glue the two smaller
grey cardboard pieces [F12 and F13, sheet
3 and 4] together with their top sides, then TIP: If the mounting is too loose on the
glue the third, larger piece [F 14, sheet 2] on round wood, you can apply a thin glue
them. OPTION: paint edges black. Construct layer to either the end of the wood or the
the upper and lower guide disc from parts inside of the paper tube or to both.
[F15 and F17, sheet 15 and 17] and [F16 Remember, though, to let them dry well
and F18, sheet 16 and 18], then glue the before reassembly.
white top side onto the larger of the three
grey middle discs; the lower disc, which has
a small grey glueing area, goes on the other The planetary drive, including the integrated
side. Make sure that the 38 mm hardpaper moving elements, is now finished and you
tube fits well into the hole. Using instant can go on to the inner planets Mercury and
adhesive, glue the remaining 25 x 4.1 mm Venus.
plastic bearing disc on the underside of the
finished runner, where the two smaller grey
cardboard discs are. Now insert the Fig. 9: Earth rotation
cardboard tube that carries the Earth
Step 60: Glue the paper strip [G1, sheet 19]
into a 12 mm long tube, black on the outside,
and with 4 mm internal diameter. Do this in
the same way as before by wrapping it
around the last remaining 56 x 4 mm round
wood. The tube can be quite tight on the
wood, but do not allow it to be glued to it in
the least – you have to be able to pull it off
afterward. Then, roughen the edge of the 15
x 2.5 mm neodymium magnet on one side
with sandpaper. This will give it a better grip
on the earth axis silicone tube. Glue the black
Section H: on each one, parallel to the longer edge of to turn, you will have to carefully scrape
the sheet. Then, aligning the fibre direction, material off the inside. If less than one half of
The Mercury Orbit Disc glue each of the insides against one of the a grey cardboard disc emerges at the top,
top and bottom sides. These have a gap, you may have to glue one of the reserve
The Mercury orbit disc cannot be driven into which you can glue the filler pieces [H5 discs on it. This can also be done later at any
directly by a belt because it would collide and H6, sheet 17 and 18]. Press and let dry point.
with 'the steel pin on the Venus orbit disk. well. Now glue top and bottom sides of the
Instead, a runner is driven, which is Mercury runner on the grey cardboard
connected to the Mercury orbit disc that lies pieces, so that the sides with the filled gap
above it by a hollow shaft. The Venus orbit lie on the outside and the fibre directions
disc rotates around this shaft in turn (see fig. are aligned. Again, press well during drying.
10). – For production reasons, the upper side Glue the last hardpaper tube (34 x 14.5 mm)
of the Mercury runner has to be assembled into the hole so that it reaches the bottom
from the two pieces [H3 and H5], the and is perpendicular to the runner. Now glue
underside from parts [H4 and H6]. the 50 x 29.3 mm plastic bearing disc over
the hole in its underside, using instant
adhesive and centring it well. Section J:
IMPORTANT: The Mercury and Venus
orbits (section J) are the largest grey Step 64: Take the steel pin base pieces [H13 The Venus Orbit Disc
cardboard discs. With their dimensions and H14, sheet 3 and 4] out of the cardboard
as they are, even a little bit of warping middle parts of the Mercury orbit disc and For production reasons, the middle piece of
would be a problem. Before taking the widen the die-cut holes as you did before the Venus orbit disc is ring-shaped; its centre
pieces out of the sheets, then, mark their with the lunar orbit. Glue the printed had to be used for the inner Mercury
fibre direction, and let these be parallel cardboard part [H15, sheet 15] from the top segment.
when you glue the pieces together. If side on them. Assemble the middle segment
needed, bend them into shape gently of the Mercury orbit from parts [H9 and H10, Step 65: Construct the middle piece of the
before glueing. Allow to dry completely sheet 3 and 4], pressing them while the glue Venus orbit disc – which also serves as
while being pressed. sets. OPTION: paint edges black or white or runner – from the two large rings [J1 and J2,
If the doubled grey cardboard discs come face with a white or golden paper strip. Glue sheet 3 and 4] by glueing them together with
out warped despite your best efforts, you the bottom side [H11 and H12, sheet 15 and aligned fibre directions, and pressing them
can do the following: apply parallel cuts,1 16] on this, again pressing well. Now push well to prevent any warping. If needed, apply
cm apart, on the hollow, concave side, the steel pin base into its hole with glue, so parallel cuts as described in the last
parallel to the valley line, using a cutter that the steel pin (which is not to be glued in IMPORTANT box. OPTION: paint edges
and ruler. This takes the tension out of the yet!) is vertical. Check if the disc can be black. Mark the fibre direction on the back of
disc and you can then bend it into shape, installed on the hardpaper tube that is the orbit disc’s upper side [J3, sheet 11] and
which will be made permanent when the already in place in the runner; if necessary, inner side 1 [J5, sheet 13]. Remove the small
top and bottom layers are glued on later. widen the hole. Using instant adhesive, glue part [J11] that belongs to the steel pin base
the other 50 x 29.3 mm plastic bearing disc from the upper side, and also the
exactly in the centre of the decorated top corresponding reserve piece from the
Step 63: Mark the fibre direction on the side of the Mercury orbit disc. After drying, underside. Now glue the upper and inner
middle of the Mercury runner [H1 and H2, set the orbit disc on the hardpaper tube and side together in such a way that the small
sheet 3 and 4], then glue the two pieces check if this ensemble of two discs and one holes for the steel pin base lie above each
together with aligned fibre directions. Press hollow shaft can be installed on the upper other. Press well. Do the same with the
well. Mark the fibre direction on the top and axle mounting of the ecliptic disc. This block underside [J4, sheet 12] and inner side 2
bottom side as well as on the inside parts 1 made of 14 grey cardboard discs will serve [J6, sheet 14], but do not remove the small
and 2 [H3 and H4, H7 and H8, sheet 17 and as an axle for the two plastic bearing discs. If discs marked [R] and do not place them
18], before removing them, by drawing a line the bearing discs are too tight and are unable above each other when glueing them.
Figure 10: Mercury and Venus orbit discs (light grey: ecliptic disc with Sun)
Step 66: Remove the small steel pin base Section K: side walls [L3 and L4] on it, also with their
discs [J9 and J10, sheet 3 and 4] from the tops, and in such a way that the outer edges
grey cardboard, widen the pin holes and The Sun align and a 2 mm gap is made between
glue them together. Glue disc [J11], from the them.
upper side, onto the base discs. Now glue Our Sun is represented by the white plastic
the two mounting pieces for the steel pin ball, which contains an LED that you can Step 71: To become familiar with the glueing
base [J7 and J8, sheet 3 and 4] together. turn with the micro switch in the base. The technique, first practice with a piece of the 4
These are disc-shaped, with one cut-off side. Sun is connected to the central axle by a mm round belt. Cut the ends of the belt at
Lay the Venus orbit disc with its printed side magnetic support. identical 45° angles, in order to increase the
down on your work surface so that the back glueing surface. To do this, lay the ends,
side faces up. Now glue the steel pin base Step 69: The paper tube that will now serve facing one another, on your cutting surface,
mounting [J7 and J8] over the small hole so as a stopper for the Sun support was already overlapping about 1 cm and directly side by
that the cut side points out toward the rim. made in step 22. Glue one of the 8 mm side. Secure them in place with a piece of
Then glue the ring-shaped, grey cardboard magnets into one of its ends. It has the same sellotape (see fig. 11). Now position a set
middle segment on the top side, centring it, dimensions as the central axle, but you may square or ruler on the belt at a 45° angle,
and glue the underside on it as well. Press still have to widen the tube end a bit to fit the push it down to hold the ends in place and
well while you allow to dry. magnet in. Afterward, install the tube on the then cut through them with a sharp knife.
central axle. This will also keep the cover Remove the tape. You should now have two
Step 67: Push and glue the steel pin base underneath in its place. Set the second identical oval cuts at the ends. Roughen the
into its hole from the top and take care again magnet on it, and on this the Sun globe, surface up very gently with fine sandpaper
to position the steel pin vertically. Glue the which has a flat base for this purpose. The and do not touch the cutting surfaces with
last two plastic bearing discs (55 x 34.3 mm) centre point of the Sun should now be at your fingers.
on the centre of the top as well as the bottom about the same height as that of Earth, when
side of the Venus orbit disc. Take care to the planetary gearing is installed on the Step 72: Put one end in the groove of the
arrange them perfectly above each other. ecliptic disc rim. Now glue the magnet into glueing form with the cut facing up, apply a
Now remove the Mercury orbit, which is not this position underneath the Sun globe with small drop of instant adhesive to it and press
glued on, and check if the Venus disc can be instant adhesive – but with the right side so the other cut end on it strongly. The two
installed on the hollow shaft in the Mercury that it does not repel the other magnet. To do glueing surfaces have to be congruent, no
runner. Also test its ability to turn freely on this, sand the battery lid lightly to roughen edge projecting, and fitting tightly. Hold the
the shaft. If not so, widen the hole a little by the surface, then glue the magnet on this lid ends in their place for some time and then
scraping off material. Then return the Mercury – not to the surrounding base, though, slowly pull the belt out of the glueing board,
orbit to its end position on the hollow shaft. If otherwise you would not be able to change not by pulling it up but rather by peeling it
it holds well and tight you do not need to the battery later. away to the side and from your fingers, too.
glue it on; this has the advantage that the Blow on the glueing area; this makes the
Mercury-Venus-disc unit can be The Copernicus Planetarium is now finished glue set quicker. After some time, test the
disassembled when needed. Remember except for the transmission belts. belt to see if it can withstand a light pulling
that the Mercury orbit disc needs to be very force.
parallel to its runner. Then set the whole unit
on the axle block, which is situated on top of Step 73: Now cut off 32.5 cm of the 4 mm
the ecliptic disc, and test everything for good material and construct the thicker belt in its
mobility. correct length with this. This length includes
a 10 mm allowance for the overlap cuts.
TIP: To reduce the wear on the grey Step 74: Next, do a few glueing tests with
cardboard axle block through abrasion the 2 mm material also. Avoid producing
by the plastic bearing discs, you can cover Section L: strongly curved glueing surfaces and take
it with glue once more and wrap cello- into account that the instant adhesive may
tape around this after drying. The Drive Belts glue the belt to the grey cardboard
surrounding the glueing spot, and also to
You can skip the following section because your fingers. Always remove the belt by
Step 68: Glue top and bottom side of the your assembly kit contains pre-fabricated peeling it away, not by pulling, otherwise the
ecliptic disc cover [D44 and 45, sheet 17 drive belts. Use this section when you wish still fresh glueing joint could come apart
and 18] together, aligning the fibre direction. to cut and shorten one of the belts or want to again.
Install the cover on the short protruding end construct new ones from commercially
of the wooden central axle. It should hold available NBR-rubber string of 2 and 4 mm Step 75: Now construct five rings out of the
without glue to keep the Mercury-Venus-unit diameter. 2 mm material. For these, cut off the following
easily accessible. belt lengths – each includes the 10 mm
Step 70: First, construct the glueing form for allowance already: 2 x 336 mm, 1 x 375 mm,
connecting the belts from the grey cardboard 1 x 450 mm, and 1 x 555 mm. The three
parts [L1 – L4, sheet 3 and 4]. Glue the two smaller ones will be installed beneath the
larger pieces [L1 and L2] together with their ecliptic disc; the two larger ones are for
top sides; this will be the base. Glue the two Mercury and Venus.
E2 E5
D9
Bogen 2 E3 E6
A46
E7
D9
Bogen 1 D38
C15 F14
E8 C16
Bogen 4
D10 D13
H1 H2
L3 L4
J1 J2
D11 D14
B3 B11
H13 H14
L1 B4
A36
Bogen 3 L2 B12
A42
D12 D15
J9 B5 J10 B13
H9 G2 H10 G3
A37 A43
J7 B6 J8 B14
D43 C2 D43 C4
D43 D43
B23 B25
B24 B26
A17 A18
A15 A16
B33 B35
D43 D43
B32 B34
A13 A14