a General index of Maitenance Service - Light truks with OM 904 LA engine AP00.00-B-1000-01A.

fm 1

AP00.00-B-1000-01A.fm General index of Maitenance Service - Light

truks with OM 904 LA engine

A Maintenance. AP00.00-B-0000D

0020 Lubrication Points. AP00.00-B-0020F

0030 Aggregate vents - Clean externally. AP00.00-B-0030C

0050 Aggregates - Check tightness and conditions. AP00.00-B-0050C

0051 Check tightness - All pipelines and flexible pipes, probe leads (ABS). AP00.00-B-0051C

0052 Reservoirs, hydraulic and compressed air components, rubber fittings, AP00.00-B-0052B
dust covers and shock absorbers - Check tightness and condition.

0070 Check nuts and bolts tightening and retighten if necesary. AP00.00-B-0070B

0071 Chassis and body: Check nuts and bolts tightening and retighten if AP00.00-B-0071D
necessary.

0073 Chassis: Tighten nuts and bolts observing tightening torques. AP00.00-B-0073B

0101 Changing engine oil and filter. AP18.00-B-0101F

0320 Lubricating flywheel ring gear. AP03.30-B-0320C

0560 Valve lash adjustment. AP05.30-B-0560B

0780 Changing the fuel filter. AP07.57-B-0780E

0783 Fuel filter with water separator: Change filter element. AP07.57-B-0783A

0931 Air cleaner: Cleaning the automatic dust discharge valve. AP09.10-B-0931C
a General index of Maitenance Service - Light truks with OM 904 LA engine AP00.00-B-1000-01A.fm 2

0933 Air aftercooler: Checking conditions as for damage and clogging. AP09.41-B-0933A

0951 Air cleaner filter element: Checking filter element’s degree of AP09.10-B-0951E
contamination and replacing it if necessary.

0953 Intake tube between air cleaner and engine: Checking tightness and 904.918/919 engine AP09.00-B-0953B
condition.

0953 Intake tube between air cleaner and engine: Checking tightness and 904.924 engine AP09.00-B-0953F
condition.

0980 Changing air cleaner’s filter element. Chassi 688.232/254/255 AP09.10-B-0980D

0980 Changing air cleaner’s filter element. Chassi 688.276 AP09.10-B-0980G

1351 Checking the conditions of ribbed belts. 904.924 engine AP13.22-B-1351A

1351 Checking the conditions of ribbed belts. 904.918/919 engine AP13.22-B-1351B

1450 Checking exhaust-brake condition and operation. AP14.15-B-1450C

1558 Alternator: Checking wear of brushes and bearings play. AP15.10-B-1558A

1570 Checking: Starter motor, alternator, batteries and groung connections. AP15.40-B-1570A

2010 Cooling system: Checking and reestablishing coolant level and AP20.00-B-2010E
concentration.

2050 Cooling system: Checking and reestablishing coolant level and AP20.00-B-2050D
concentration.

2080 Changing the coolant. AP20.00-B-2080G

2601 Changing gearbox oil. 712.360/361 gearbox AP26.00-B-2601I

2701 Automatic transmission - Fluid change. Automatic transmission 723.360 - AP27.00-B-2701B

Special execution
a General index of Maitenance Service - Light truks with OM 904 LA engine AP00.00-B-1000-01A.fm 3

2710 Automatic transmission - Check fluid level and replenish if necessary. Automatic transmission 723.360 - AP27.00-B-2710B
Special execution

2750 Automatic transmission: Checking the modular cable setting and Automatic transmission 723.360 - AP27.10-B-2750B
adjusting it if necessary. Special execution

2751 Automatic transmission: Checking the setting of the gear selector cable Automatic transmission 723.360 - AP27.10-B-2751B
and adjusting it if necessary. Special execution

2780 Replacing external filter on automatic transmission. Automatic transmission 723.360 - AP27.56-B-2780A
Special execution

2910 Clutch hydraulic drive: Checking fluid level and refilling if necessary. Chassi 688.232/254/255 AP29.00-B-2910A

2910 Clutch hydraulic drive: Checking fluid level and refilling if necessary. Chassi 688.276 AP29.00-B-2910B

2981 Clutch hydraulic drive: changing brake fluid. AP29.00-B-2981B

3255 Spring packs: Checking wear. AP32.20-B-3255A

3350 Front axle wheel hubs: Changing grease and seals. Checking bearings Front axle 733.880 AP33.20-B-3350B
and adjusting axial play.

3501 Rear axle: Changing oil. Rear axle 743.498 AP35.00-B-3501C

3550 Rear axle wheel hubs: Changing grease and checking bearings. Rear axle 743.498 AP35.20-B-3550A

3551 Rear axle: Checking and if necessary adjusting preload of differential Rear axle 743.498 AP35.30-B-3551A
case bearings and the drive pinion bearing friction moment.

3560 Rear axle: Adjusting bevel gear thrust bolt. Rear axle 743.498 AP35.30-B-3560A

4060 Reestablishing the tire inflation pressure, including the spare tire. AP40.15-B-4060C

4070 Wheels - Retightening lug nuts. AP40.10-B-4070B

a General index of Maitenance Service - Light truks with OM 904 LA engine AP00.00-B-1000-01A.fm 4

4150 Transmission shaft: Checking universal joints and sliding sleeve for wear AP41.10-B-4150A
and play.

4253 Brake system: Checking brake shoe and brake pad linings wear. AP42.10-B-4253B

4263 Checking the clearance and adjustment of the load related automatic AP42.80-B-4263A
braking pressure regulator.

4292 Brake system: General inspection. AP42.10-B-4292B

4298 Disc brake: Fastening of caliper on steering knuckle and on rear axle AP42.10-B-4298B
flange. Fastening of brake disc on wheel hub.

4350 Parking brake: Checking the operation of the emergency release device. AP42.20-B-4350A

4381 Air dryer: Change the granules canisters and clean the filtering element. Chassi 688.276 AP42.60-B-4381A

4611 Power steering: Checking fluid level and replenishing if necessary. AP46.00-B-4611C

4650 Checking conditions of the steering mechanism system. Steering 766.481/482 AP46.00-B-4650C

4670 Pitman arm: Retightening the fastening nut. Steering 766.481/482 AP46.00-B-4670A

4740 Fuel tank: Checking impurities and if necessary carry out internal AP47.00-B-4740A
cleaning.

4751 Fuel gaude: Cleaning the strainer, checking the sealing ring and AP47.10-B-4751A
replacing it if necessary.

4950 Exhaust system: Checking tightness and condition. AP49.00-B-4950A

5430 Battery: Clean, retighten and lubricate lead terminals on poles, examine AP54.10-B-5430A
ground connections and retighten.

5451 Horn, alarm buzzer and control lights: Checking operation. AP54.00-B-5451A

7251 Checking the operation of doors, door handles, locks and latches. Chassi 688.232/254/255 AP72.00-B-7251B
a General index of Maitenance Service - Light truks with OM 904 LA engine AP00.00-B-1000-01A.fm 5

8210 Windshield washer: Checking the washing solution’s level and refilling. Chassi 688.232/254/255 AP82.35-B-8210B

8251 Headlights and external lights: Checking operation. Chassi 688.232/254/255 AP82.10-B-8251B

8252 Windshield wiper and washer: Checking operation. AP82.30-B-8252B

8260 Headlights: Checking the aiming and adjusting if necessary. AP82.10-B-8260A

8312 Air conditioning: Checking the refrigerand fluid level. Chassi 688.232/254/255 AP83.00-B-8312B

8332 Checking the air conditioner and the air inlet evaporator, cleaning it if Chassi 688.232/254/255 AP83.30-B-8332A
necessary.

8351 Ventilation and heating: Checking operation. Chassi 688.232/254/255 AP83.00-B-8351A

8351 Ventilation and heating: Checking operation. Chassi 688.276 AP83.00-B-8351C

9798 Cabin: Checking paintwork condition and PVC protection for corrosion or Chassi 688.232/254/255 AP97.20-B-9798A
accident damage. Repair if necessary.