Ats PLC Manual en
Ats PLC Manual en
Ats PLC Manual en
PROGRAMMABLE TOUCH-SCREEN
AUTOMATIC TRANSFER SWITCH
CONTROL UNIT
OPERATOR’S MANUAL
Headquarters : No.3, Lane 201, Chien Fu St., Chyan Jenn Dist., Kaohsiung, TAIWAN
Tel : + 886-7-8121771 Fax : + 886-7-8121775 URL : http://www.kutai.com.tw
ATS-PLC Automatic Transfer Switch
TABLE OF CONTENTS
Section Page
SECTOIN 1 : INTRODUCTION
1.1 Preliminary Comments and Safety Precautions .............................................................................. 3
1.2 Overview .......................................................................................................................................... 3
1.3 Product Overview ............................................................................................................................. 3
1.4 Functions / Features ........................................................................................................................ 3
1.5 Electrical Characteristics .................................................................................................................. 4
1.6 Exterior Overview ............................................................................................................................. 5
1.7 ATS-PLC quickly start ...................................................................................................................... 6
______________________________________________________________________________________
2
ATS-PLC Automatic Transfer Switch
______________________________________________________________________________________
3
ATS-PLC Automatic Transfer Switch
Protection Setting
ITEM SETTING RANGE UNIT FACTORY PRESET
Normal/ standby Over Voltage Protection 110V ~ 530V 10V/unit 250V
Over Voltage Reset Value -20V ~ 0V 1V/unit -5V
Normal/ standby Under Voltage Protection 80V ~ 470V 10V/unit 180V
Under Voltage Reset Value 0V ~ 20V 1V/unit 5V
Normal/ standby Over Frequency Protection 51Hz ~ 75Hz 1Hz/unit 65Hz
Over Frequency Reset Value -10Hz ~ 0Hz 1Hz/unit -1Hz
Normal/ standby Under Frequency Protection 40Hz ~ 59Hz 1Hz/unit 55Hz
Under Frequency Reset Value 0Hz ~ 10Hz 1Hz/unit 1Hz
Abnormality Confirmation Time Delay 0 ~ 99 sec 1 sec/unit 10 sec
Reverse Phase Sequence Protection Enabled / Disabled Disabled
Brightness Adjustment
ITEM SETTING RANGE UNIT FACTORY PRESET
Brightness Adjustment Level 1 ~ Level 8 1 level Level 6
Screen Saver 2 min ~ 10 min or cancelled 1 minutes 3 min
Communications Transmission
ITEM SETTING RANGE FACTORY PRESET
Remote Operation Enable/Disable Disable
Baudrate 1200 / 2400 / 9600 / 19200 / 38400 / 57600 38400
RS485 Slave Address 00 ~ 99 (Valid value 01 ~ 99;00 Disabled) 00 (Disabled)
______________________________________________________________________________________
4
ATS-PLC Automatic Transfer Switch
Color Touch-Screen
Power on Indicator
LED (Blinking)
Home Button
Rear
Removable DIN
terminals
Terminal Number
Communication
Expansion Sockets
Removable DIN
terminal
Mounting Hole
______________________________________________________________________________________
5
ATS-PLC Automatic Transfer Switch
______________________________________________________________________________________
6
ATS-PLC Automatic Transfer Switch
______________________________________________________________________________________
7
ATS-PLC Automatic Transfer Switch
TDEN/TDNE/TDEC/TDES
Emergency power / Standby
Time delay countdown
Return to last page (Modification will
Load
not be saved if pressed in setting
mode)
Power source connected
Enter / Save
Power source not connected
Increase
Connecting failure
Decrease
Overload or trip warning
Move right
Reverse phase sequence warning
Move left
ATS failure
Event logs erase
Incorrect operation
Mute
Incorrect password entered. System
locked (Please contact with dealer)
Start-up Screen
Displays for 3 sec then
enters operation mode
Attention! Start-up screen is customizable by user, for details please refer to APPENDIX 02.
______________________________________________________________________________________
8
ATS-PLC Automatic Transfer Switch
Programming Buttons
Range In AUTO
【Note 01】3 Phase 3 Wires selection sequence = L12 > L23 > L31.
3 Phase 4 Wires selection sequence = L12 > L23 > L31 > L1N > L2N > L3N
【Note 02】Volt / Amp / Frequency display sequence = Volt > Amp > Hz
Connection Status
Press to change back to
analog display
Normal Source
Readings
Standby source
Readings
______________________________________________________________________________________
9
ATS-PLC Automatic Transfer Switch
Warning Message
Current Time Display Area
Current Date
Attention! If controller left untouched or no entries being selected in 60 seconds the screen will automatically
return to OFF screen.
______________________________________________________________________________________
10
ATS-PLC Automatic Transfer Switch
In MANUAL
______________________________________________________________________________________
11
ATS-PLC Automatic Transfer Switch
In TEST Mode
Attention! When executing Test while emergency source is connected, system will bypass “ With Load /
Without Load Selection ” and exercise testing with load.
______________________________________________________________________________________
12
ATS-PLC Automatic Transfer Switch
Programming Map
System Clock
Chinese
Language English
Spanish
System Setup
Set New Passcode
Disable Passcode
Set Brightness
Brightness
Screen Saver
En/Dis Communication
Download Image
System Phase
System Power
CT Setting
TDNE
TDEC
TDOF
ACB Type
Switch Type
Kutai TS Type
Time Delay
OF/UF Setting
Time Delay
OV/UV Setting
Time Delay
OF/UF Setting
Time Delay
Normal V Calibration
______________________________________________________________________________________
13
ATS-PLC Automatic Transfer Switch
Communication Setting
Refer to Chapter 2.7.4
System Settings Refer to
System Setting Chapter 2.7.5
Refer to Chapter 2.7.3
Current Mode“PROGRAM”
Home Key
Press to Return to OFF
Screen Display
Attention! If controller left untouched or no entries being selected in 60 seconds the screen will automatically
return to OFF mode display screen.
Error Message
Mute
Attention! The error message is displayed for 5 seconds only, and then automatically returns to previous
screen.
______________________________________________________________________________________
14
ATS-PLC Automatic Transfer Switch
Set Time
Password Setting
Brightness Adjustment
Decrease
When selected the
background turns blue
Increase
Attention! The adjustment of system clock directly affects the automatic exerciser test and event log records,
therefore it is vital to setup the correct current time and date when install the unit for the first time.
______________________________________________________________________________________
15
ATS-PLC Automatic Transfer Switch
Attention! The Passcode protects only the authority to change or adjust the parameter setting, will not affect
the operation of the controller’s functions.
______________________________________________________________________________________
16
ATS-PLC Automatic Transfer Switch
Brightness Backlight
adjustment buttons
______________________________________________________________________________________
17
ATS-PLC Automatic Transfer Switch
Communication Interface
Setting
General Description
Download Startup Screen
Attention! For Startup Screen download program, please refer to Appendix 02.
Enable / Disable
ATS-PLC Remote
Communication
Baud Rate Setting
______________________________________________________________________________________
18
ATS-PLC Automatic Transfer Switch
Phase Selection
CT Setting
Range : 50 ~ 6000 / 5A
______________________________________________________________________________________
19
ATS-PLC Automatic Transfer Switch
Adjustable Rang
(Black)
Attention! When inconsistent transfer Switch is selected, may cause the ATS fails to operate.
______________________________________________________________________________________
20
ATS-PLC Automatic Transfer Switch
Exerciser Disabled
Exerciser Enabled
Day : 1 = MON, 2 = TUE
Hour : 24hrs
Exercise with / without load
Minutes : 00 to 59
Schedule Interval
Exercise Duration : 0 to 120
Range: 1 to 4 weeks
Unit : Minute
______________________________________________________________________________________
21
ATS-PLC Automatic Transfer Switch
2.7.5.5 Voltage, Frequency Protection and Voltage and Current Reading Adjustment
Normal OV/UV/OF/UF
Reverse Phase
Voltage and
Current Reading
Adjustment
Load Current
Adjustment
______________________________________________________________________________________
22
ATS-PLC Automatic Transfer Switch
Attention! This screen is displayed in 3 Phase 4 Wire system voltage setting only.
Factory Reset
Resetting Parameters Confirmation
to Factory Default
Attention! When execute factory reset, all modified system parameters will be override to factory preset /
default setting.
______________________________________________________________________________________
23
ATS-PLC Automatic Transfer Switch
WARNING
A remote start signal can activate the
ATS-PLC and the engines can start at
anytime without warning. Place a “Danger”
warning sign next to the generator, stating
that this generator can start at anytime!” also
install a warning buzzer or a flash light.
Unexpected engine starts can result in
serious injury or death. When performing
service or maintenance, always disconnect Step 2 : Insert KCU-XX into the ATS-PLC
he remote start signal input. communication slot.
WARNING
When servicing or operating near the vicinity
of the generator, Always make sure the
remote communication setting is turned off,
to ensure the safety of the servicing
personnel nearby.
WARNING
ATS-PLC with KCU-02 module constitutes a
closed LAN network. Each controller address
can be set from 1 to 99 and not to be
repeated. Same transmission rate is a must !!
______________________________________________________________________________________
24
ATS-PLC Automatic Transfer Switch
______________________________________________________________________________________
25
ATS-PLC Automatic Transfer Switch
______________________________________________________________________________________
26
ATS-PLC Automatic Transfer Switch
______________________________________________________________________________________
27
ATS-PLC Automatic Transfer Switch
______________________________________________________________________________________
28
ATS-PLC Automatic Transfer Switch
5.3 MOT Type ATS Wiring Diagram (3P/4P)(220VAC) Motor Operated MCCB
______________________________________________________________________________________
29
ATS-PLC Automatic Transfer Switch
______________________________________________________________________________________
30
ATS-PLC Automatic Transfer Switch
______________________________________________________________________________________
31
ATS-PLC Automatic Transfer Switch
______________________________________________________________________________________
32
ATS-PLC Automatic Transfer Switch
5.7 Single Coil Double Throw Type ATS Wiring Diagram (3P/4P)(220VAC)
______________________________________________________________________________________
33
ATS-PLC Automatic Transfer Switch
5.8 Single Coil Double Throw Type ATS Wiring Diagram (2P)(220VAC)
______________________________________________________________________________________
34
ATS-PLC Automatic Transfer Switch
5.9 Dual Coil Double Throw Type ATS Wiring Diagram (3P/4P)(220VAC)
______________________________________________________________________________________
35
ATS-PLC Automatic Transfer Switch
5.10 Dual Coil Double Throw Type ATS Wiring Diagram (2P)(220VAC)
______________________________________________________________________________________
36
ATS-PLC Automatic Transfer Switch
N3
N2
N1
BROWN CN1-1
GREEN CN1-5
WHITE CN1-9
CS1
CS1
CS1
NLS
BLACK CN1-10
BLUE CN1-6
ELS
PINK CN1-11
220V
RED CN1-2
COIL
ORANGE CN1-3
CN1 Connector
CS2
CS2
CS2
RED/WHITE CN1-12
GRAY CN1-8
YELLOW CN1-4
E3
E2
E1
______________________________________________________________________________________
37
ATS-PLC Automatic Transfer Switch
N2
N1
BROWN CN1-1
WHITE CN1-9
CS1
CS1
NLS
BLACK CN1-10
BLUE CN1-6
ELS
PINK CN1-11
220V
RED CN1-2
COIL
CN1 Connector
ORANGE CN1-3
CS2
CS2
RED/WHITE CN1-12
YELLOW CN1-4
E2
E1
______________________________________________________________________________________
38
ATS-PLC Automatic Transfer Switch
5.13 KME WN Type and AICHI WN type ATS Wiring Diagram (3P/4P)(220VAC)
______________________________________________________________________________________
39
ATS-PLC Automatic Transfer Switch
5.14 KME WN Type and AICHI WN type ATS Wiring Diagram (2P)(220VAC)
______________________________________________________________________________________
40
ATS-PLC Automatic Transfer Switch
______________________________________________________________________________________
41
ATS-PLC Automatic Transfer Switch
______________________________________________________________________________________
42
ATS-PLC Automatic Transfer Switch
______________________________________________________________________________________
43
ATS-PLC Automatic Transfer Switch
______________________________________________________________________________________
44
ATS-PLC Automatic Transfer Switch
______________________________________________________________________________________
45
ATS-PLC Automatic Transfer Switch
______________________________________________________________________________________
46
ATS-PLC Automatic Transfer Switch
______________________________________________________________________________________
47
ATS-PLC Automatic Transfer Switch
______________________________________________________________________________________
48
ATS-PLC Automatic Transfer Switch
______________________________________________________________________________________
49
ATS-PLC Automatic Transfer Switch
______________________________________________________________________________________
50
ATS-PLC Automatic Transfer Switch
______________________________________________________________________________________
51
ATS-PLC Automatic Transfer Switch
______________________________________________________________________________________
52
ATS-PLC Automatic Transfer Switch
______________________________________________________________________________________
53
APPENDIX 01: Touch Screen Sensitivity Calibration
* The accuracy and sensitivity is precisely adjusted in factory, unless necessary, please do not recalibrate.
Attention! Never use sharp and pointy objects when Step 4 : 2nd coordinate.
calibrating touch screen. Use standard touch panel
stylus only to prevent damage to the screen.
______________________________________________________________________________________
54
ATS-PLC Automatic Transfer Switch
______________________________________________________________________________________
55
APPENDIX 02: Download Start-up Screen
When powering up the ATS-PLC, the system will display a customizable start-up screen. This chapter will provide you
with the step by step instruction on how to setup customizing start-up screen.
Note 1 : The Start-up Screen picture format is limited to Step 6 : Click on “Link” and select “Connect” to connect
bmp, jpg and png files only with image size 630*390. to the KCU-01 module
The system will proportionally reduce the image size if
image size exceeds the limit.
______________________________________________________________________________________
56
ATS-PLC Automatic Transfer Switch
Step 9 : Enter Communication Setup and click on Step 12 : The controller will display the follow screen.
“ATS-PLC Communication Interface”.
______________________________________________________________________________________
57
Step 15 : Downloading completed.
______________________________________________________________________________________
58