Manual A/C Mitsubishi Lancer
Manual A/C Mitsubishi Lancer
Manual A/C Mitsubishi Lancer
GROUP 55
HEATER, AIR
CONDITIONING AND
VENTILATION
CONTENTS
pressures and temperatures that it tends to freeze CONDENSER FAN AND RADIATOR FAN
anything it contacts. For this reason, extreme care CONTROL
must be taken to prevent any liquid refrigerant from For the operation of each fan, refer to GROUP 14,
contacting the skin and especially the eyes. Always Diagnosis - Symptom Chart P.14-4.
wear safety goggles when servicing the refrigeration
part of the A/C system. Keep a bottle of sterile min-
.
COMPRESSOR CONTROL
eral oil handy when working on the refrigeration sys-
tem. When operating the A/C switch
1. Should any liquid refrigerant get into the eyes, use • The air thermo sensor, which senses the temper-
a few drops of mineral oil to wash them out. ature of the air flowing out of the evaporator,
R-134a is rapidly absorbed by the oil. deactivates the compressor at 3.2 ° C (37.7 ° F)
2. Next splash the eyes with plenty of cold water. or below.
• The dual pressure switch turns OFF when the
3. Call your doctor immediately even though irritation
refrigerant pressure becomes excessively high or
has ceased after treatment.
low, thus protecting the compressor circuit. (See
Table below.)
• When the air thermo sensor is activated, the dual
pressure switch is ON, and the ignition switch,
blower switch, and A/C switch are ON, the A/C
compressor clutch relay is energized.
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55-4 HEATER, AIR CONDITIONING AND VENTILATION
SERVICE PRECAUTIONS
SERVICE PRECAUTIONS
CAUTION LABELS
M1552017400053
The refrigerant gas warning label must be adhered in the loca-
tion shown in the figure on the left. Follow the instructions on
the label when servicing.
AC211838AB
1 2 3 NO. CONTENT
1 Name of A/C manufacturer
2 Amount of refrigerant
3 Name of compressor oil
4 Parts number
3 2 4 AC200079 AB
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-5
MANUAL A/C DIAGNOSIS
INTRODUCTION TO HEATER, A/C AND VENTILATION DIAGNOSIS
M1552012200292
Air is drawn into the heater assembly from either the If the system does not cool properly, look for a prob-
outside, or from the inside of the passenger cabin if lem with the refrigerant, blower or air distribution sys-
DEFROST, maximum cooling or RECIRCULATION tems. If the system does not heat properly, look for a
are selected. The air is then forced through the evap- problem with the coolant, blower or air distribution
orator where heat is removed, cooling and de-humid- systems. In either case, all system fuses, circuit
ifying the air. Depending on the temperature breaker and relays should be checked.
selected, a portion of this air is then forced through
the heater core to achieve the selected discharge
temperature.
HEATER, A/C AND VENTILATION DIAGNOSTIC TROUBLESHOOTING STRATEGY
M1552009600319
Use these steps to plan your diagnostic strategy. If 2. Verify that the condition described by the
you follow them carefully, you will be sure that you customer exists.
have exhausted most of the possible ways to find a 3. Find the malfunction by following the Symptom
heater, A/C and ventilation fault. Chart.
1. Gather information from the customer. 4. Verify malfunction is eliminated.
SYMPTOM CHART
M1552009900547
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55-6 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
SYMPTOM PROCEDURES
INSPECTION PROCEDURE 1: When the Ignition Switch is "ON" the A/C Does Not Operate.
. .
DIAGNOSIS
INSPECTION PROCEDURE 2: When the Air Outlet Selection Control Knob is Moved to Defroster or
Defroster/Foot Position, the A/C or the Outside/inside Air Selection Damper Motor does not operate.
. .
DIAGNOSIS
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-7
IGNITION
SWITCH (IG2)
JUNCTION
BLOCK
JOINT
CONNECTOR (2)
OUTSIDE/INSIDE
AIR SELECTION
DAMPER CONTROL
MOTOR
HEATER CONTROL
A/C SWITCH, OUTSIDE/INSIDE
AIR SELECTION
DAMPER CONTROL AND ILL
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55-8 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
C-07 C-101(L)
C-10
C-16(B)
AC211266 AC AC211265 AD
C-211
C-210
AC402065 AB
. .
DIAGNOSIS
Required Special Tools:
• MB991223: Harness Set
• MB992006: Extra Fine Probe
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-9
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55-10 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
AC211266 AB
AC202915AB
AC211266 AB
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-11
C-07
C-10
AC211308AB
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55-12 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
CONNECTOR: C-101 NOTE: Also check intermediate connector C-10, joint connec-
tor (2) C-101, junction block connectors C-210 and C-211 for
C-101(L)
loose, corroded, or damaged terminals, or terminals pushed
back in the connector. If intermediate connector C-10, joint con-
nector (2) C-101, junction block connectors C-210 or C-211 is
damaged, repair or replace the connector as described in
GROUP 00E, Harness Connector Inspection P.00E-2.
Q: Is the wiring harness between outside/inside air
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
selection damper control motor connector C-07
AC211265 AP (terminal 7) and the ignition switch (IG2) in good
condition?
CONNECTORS: C-210, C-211
YES : It can be assumed that this malfunction is intermittent.
JUNCTION BLOCK (FRONT VIEW)
Refer to GROUP 00, How to Cope with intermittent
C-211
Malfunctions P.00-13.
NO : Repair the wiring harness. Check that the
outside/inside air selection damper control motor
C-210
works normally.
HARNESS SIDE
C-210 C-211
6 5 4 3 2 1 2 1
14 13 12 11 10 9 8 7 6 5 4 3
AC402066 AB
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-13
AC211266 AB
CONNECTOR: C-16
AC211265 AC
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55-14 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
C-07
C-10
AC211308AB
CONNECTOR: C-16
AC211265 AC
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-15
INSPECTION PROCEDURE 4: When the A/C is Operating, Temperature Inside the Passenger
Compartment does not Decrease (Cool Air is not Emitted).
RELAY JUNCTION
BOX BLOCK
HEATER
A/C SWITCH, OUTSIDE/INSIDE CONTROL
AIR SELECTION DAMPER
JOINT CONTROL AND ILLUMINATION
CONNECTOR (2)
LOW- DUAL
PRESSURE
SIDE PRESSURE
A/C SWITCH
COMPRESSOR
RELAY
HIGH-
PRESSURE
SIDE
A/C
REFRIGERANT
TEMPERATURE
SWITCH
A/C
COMPRESSOR
CLUTCH ENGINE
CONTROL
MODULE
A/C
COMPRESSOR
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55-16 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
A-13(B)
A-29(B)
B-13X
C-10
C-121(Y)
C-119(Y)
C-111
AC211358AC AC211266 AJ
C-16(B)
C-210
C-124
AC211265 AU AC402065 AB
DIAGNOSIS
Required Special Tools:
• MB991223: Harness Set
• MB992006: Extra Fine Probe
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-17
FRONT OF
VEHICLE
AC211359AE
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55-18 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
A-36(B) AC211261AB
CONNECTOR: C-121 HARNESS SIDE (2) Disconnect engine control module connector C-121, and
CONNECTOR ground terminal 8.
C-121 (3) Turn the ignition switch to the "ON" position.
13 12 11 10 9 8 7 6 5 4 3 2 1
26 25 242322 21 20 191817 16 15 14
C-121(Y)
AC211266 AE
CONNECTOR: C-121
(HARNESS SIDE)
AC310671AB
AC201110 AD
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-19
2 1
B-13X
4 3
FRONT OF VEHICLE
AC211359AF
2 1
X
4 3 TRIANGLE
MARK
AC202854AC
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55-20 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
2 1
B-13X
4 3
FRONT OF VEHICLE
AC211359AF
B-13X
2 1
B-13X
4 3
FRONT OF VEHICLE
AC211359AF
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-21
CONNECTORS: C-101, C-124
NOTE: Also check intermediate connector C-124, joint connec-
tor (2) C-101, junction block connectors C-210 and C-211. If
intermediate connector C-124, joint connector (2) C-101, or
C-101(L) junction block connectors C-210 or C-211 is loose, corroded or
damaged terminals, or terminals pushed back in the connec-
tor., repair or replace the connector as described in GROUP
00E, Harness Connector Inspection P.00E-2.
C-124
Q: Is the wiring harness between A/C compressor clutch
relay connector B-13X (terminal 2) and the ignition
switch (IG2) in good condition?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Cope with intermittent
HARNESS SIDE CONNECTOR
Malfunctions P.00-13.
C-101
NO : Repair the wiring harness. Check that the A/C works
11 10 9 8 7 6 5 4 3 2 1
normally.
22 21 20 19 18 17 16 15 14 13 12
C-124
1312 11 10 9 8 7 6 5 4 3 2 1
25 24 23 22 21 20 19 18 17 16 15 14
AC211307AB
C-210
HARNESS SIDE
C-210 C-211
6 5 4 3 2 1 2 1
14 13 12 11 10 9 8 7 6 5 4 3
AC402066 AB
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55-22 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
B-13X
2 1
B-13X
4 3
FRONT OF VEHICLE
AC211359AF
2 1
X
4 3 TRIANGLE
MARK
AC202857AC
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-23
2 1
B-13X
4 3
FRONT OF VEHICLE
AC211359AF
B-13X
2 1
B-13X
4 3
FRONT OF VEHICLE
AC211359AF
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55-24 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
A-36(B) AC211261AB
CONNECTOR: B-13X
B-13X
2 1
B-13X
4 3
FRONT OF VEHICLE
AC211359AF
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-25
HARNESS SIDE
CONNECTOR
A-36
1
A-36(B) AC211261AB
CONNECTOR: B-13X
B-13X
2 1
B-13X
4 3
FRONT OF VEHICLE
AC211359AF
CONNECTOR: A-13
NOTE: Also check intermediate connector A-13. If intermediate
connector A-13 is loose, corroded or has damaged terminals,
or terminals pushed back in the connector., repair or replace
the connector as described in GROUP 00E, Harness Connec-
HARNESS SIDE
CONNECTOR tor Inspection P.00E-2.
A-13(B)
A-13 Q: Is the wiring harness between A/C compressor clutch
4 3 2 1 relay connector B-13X (terminal 4) and A/C compressor
8 7 6 5
connector A-36 (terminal 1) in good condition?
YES : Go to Step 14.
AC211262 AF NO : Repair the wiring harness. Check that the A/C works
normally.
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55-26 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
2 1
B-13X
4 3
FRONT OF VEHICLE
AC211359AF
C-121(Y)
AC211266 AE
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-27
2 1
B-13X
4 3
FRONT OF VEHICLE
AC211359AF
C-121(Y)
AC211266 AE
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55-28 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
THERMOMETER
ENGINE OIL
AC203843 AB
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-29
AC211265 AC
8 7 6 5 4 3 2 1
1615 14 13 12 11 10 9
AC201124AC
C-125
3 2 1
6 5 4
AC211307AC
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55-30 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
C-125
3 2 1
6 5 4
AC211307AC
RESISTANCE
(kΩ) 25
20
15
10
5
0
-10 0 10 20 30 40
(14) (32) (50) (68) (86) (104)
TEMPERATURE ˚C (˚F)
AC100770AJ
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-31
RESISTANCE
(kΩ) 25
20
15
10
5
0
-10 0 10 20 30 40
(14) (32) (50) (68) (86) (104)
TEMPERATURE ˚C (˚F)
AC100770AK
AC211266AG
CONNECTOR: C-16
AC211265 AC
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55-32 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
AC211266AG
CONNECTOR: C-16
AC211265 AC
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-33
AC211261AC
CONNECTOR: C-16
AC211265 AC
A-25(BR)
HARNESS SIDE
CONNECTOR
A-25
2 1
AC211261AC
CONNECTOR: C-16
AC211265 AC
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55-34 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
CONNECTOR: C-111
NOTE: Also check intermediate connector C-111 for loose, cor-
roded, or damaged terminals, or terminals pushed back in the
connector. If intermediate connector C-111 is damaged, repair
or replace the connector as described in GROUP 00E, Harness
HARNESS SIDE Connector Inspection P.00E-2.
CONNECTOR
C-111 Q: Is the wiring harness between dual pressure switch
5 4 3 2 1 connector A-25 (terminal 1) and heater control
13121110 9 8 7 6 connector C-16 (terminal 4) in good condition?
C-111 YES : Go to Step 28.
AC211266 AH NO : Repair the wiring harness. Check that the A/C works
normally.
AC211261AC
CONNECTOR: C-117
HARNESS SIDE
CONNECTOR
C-117
77 76 75 JAE 74 73 72 71
90 89 88 8786 85 8483 82 81 807978
C-117(GR) 100 99 9897 96 95 94 93 92 91
AC505028AB
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-35
A-25(BR)
HARNESS SIDE
CONNECTOR
A-25
2 1
AC211261AC
C-117(GR)
C-111
C-111
5 4 3 2 1
13121110 9 8 7 6
C-117
77 76 75 JAE 74 73 72 71
90 89 88 8786 85 8483 82 81 807978
100 99 9897 96 95 94 93 92 91
AC505030AC
CONNECTOR: C-124
NOTE: Also check intermediate connectors C-111 and C-124
for loose, corroded, or damaged terminals, or terminals pushed
back in the connector. If intermediate connector C-111 or C-124
is damaged, repair or replace the connector as described in
GROUP 00E, Harness Connector Inspection P.00E-2.
HARNESS SIDE
Q: Is the wiring harness between dual pressure switch
CONNECTOR
C-124 connector A-25 (terminal 2) and engine control module
1312 11 10 9 8 7 6 5 4 3 2 1
C-124 connector C-117 (terminal 83) in good condition?
25 24 23 22 21 20 19 18 17 16 15 14 YES : Go to Step 30.
AC211265 CG NO : Repair the wiring harness. Check that the A/C works
normally.
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55-36 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
AC211265 AC
CONNECTOR: C-119
HARNESS SIDE
CONNECTOR
C-119
47 46 45 JAE 44 43 42 41
59 58 57 5655 54 53 52 51 5049 48
C-119(GR) 68 67 66 65 64 63 62 61 60
AC505028AD
AC211265 AC
CONNECTOR: C-119
HARNESS SIDE
CONNECTOR
C-119
47 46 45 JAE 44 43 42 41
59 58 57 5655 54 53 52 51 5049 48
C-119(GR) 68 67 66 65 64 63 62 61 60
AC505028AD
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-37
CONNECTOR: C-124
NOTE: Also check intermediate connector C-124 for loose, cor-
roded, or damaged terminals, or terminals pushed back in the
connector. If intermediate connector C-124 is damaged, repair
or replace the connector as described in GROUP 00E, Harness
Connector Inspection P.00E-2.
HARNESS SIDE
Q: Is the wiring harness between heater control connector
CONNECTOR
C-124 C-16 (terminal 5) and engine control module connector
1312 11 10 9 8 7 6 5 4 3 2 1
C-124 C-119 (terminal 65) in good condition?
25 24 23 22 21 20 19 18 17 16 15 14 YES : Go to Step 32.
AC211265 CG NO : Repair the wiring harness. Check that the A/C works
normally.
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55-38 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
AC212016
C-125
C-126
C-08
AC211266 AM AC211265AX
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-39
CONNECTORS: C-211, C-212, C-214, C-216
JUNCTION BLOCK (FRONT VIEW)
C-211
C-212(B)
C-214
C-216
AC402065 AC
TROUBLESHOOTING HINTS
.
DIAGNOSIS
Required Special Tools:
• MB991223: Harness Set
• MB992006: Extra Fine Probe
C-08
AC211266 AK
AC211868 AB
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55-40 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
AC211366AB
3 2 1
4
5
AC201129AD
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-41
C-216
C-216
3 2 1
4
5
AC402066AC
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55-42 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
AC201118AC
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-43
C-214
C-216
14 13 12 11 10 9 8 7 6 5 4 3 2 1
28 27 26 25 24 23 22 21 20 19 18 17 16 15
C-216
3 2 1
4
5
AC402066AD
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55-44 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
AC201130AC
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-45
C-212(B)
C-216
CONNECTOR: C-126
NOTE: Also check intermediate connector C-126 and junction
block connector C-212 for loose, corroded, or damaged termi-
nals, or terminals pushed back in the connector. If intermediate
connector C-126 and junction block connector C-212 is dam-
aged, repair or replace the connector as described in GROUP
HARNESS SIDE
CONNECTOR
00E, Harness Connector Inspection P.00E-2.
C-126
C-126 Q: Is the wiring harness between blower relay connector
3 2 1
C-216 (terminal 5) and fusible link (1) in good condition?
YES : It can be assumed that this malfunction is intermittent.
AC211265 AV Refer to GROUP 00, How to Cope with intermittent
Malfunctions P.00-13.
NO : Repair the wiring harness. The blower motor should
operate normally.
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55-46 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
AC211265 AW
CONNECTOR: C-216
JUNCTION BLOCK (FRONT VIEW)
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-47
HARNESS SIDE
CONNECTOR
C-125 C-125
3 2 1
6 5 4
AC211265 AW
C-216
C-216
3 2 1
4
5
AC402066AC
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55-48 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
C-08
AC211266 AK
CONNECTOR: C-125
HARNESS SIDE
CONNECTOR
C-125 C-125
3 2 1
6 5 4
AC211265 AW
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-49
AC211266 AK
CONNECTOR: C-125
HARNESS SIDE
CONNECTOR
C-125 C-125
3 2 1
6 5 4
AC211265 AW
AC100287
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55-50 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
C-08
AC211266 AK
C-08
AC211266 AK
AC211266 AK
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-51
BLOWER
RELAY
BLOWER
SWITCH
RESISTOR
BLOWER
MOTOR
C-09 C-125
C-08
AC211266 AO AC211265 AY
. .
DIAGNOSIS
Required Special Tools:
• MB991223: Harness Set
• MB992006: Extra Fine Probe
C-08
AC211266 AK
CONNECTOR: C-125
HARNESS SIDE
CONNECTOR
C-125 C-125
3 2 1
6 5 4
AC211265 AW
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-53
C-08
AC211266 AK
CONNECTOR: C-125
HARNESS SIDE
CONNECTOR
C-125 C-125
3 2 1
6 5 4
AC211265 AW
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55-54 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
AC211266 AN
CONNECTOR: C-125
HARNESS SIDE
CONNECTOR
C-125 C-125
3 2 1
6 5 4
AC211265 AW
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-55
AC211266 AN
CONNECTOR: C-125
HARNESS SIDE
CONNECTOR
C-125 C-125
3 2 1
6 5 4
AC211265 AW
C-09
C-08
C-08
1
2
C-09
2 1
4 3
AC211308 AD
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55-56 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
C-08
1
2
C-09
2 1
4 3
AC211308 AD
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-57
IGNITION FUSIBLE
SWITCH (IG2) LINK 1
JUNCTION
BLOCK
REAR
WINDOW
DEFOGGER
RELAY
REAR WINDOW
DEFOGGER
HEATER CONTROL
REAR WINDOW
DEFOGGER SWITCH, ILL
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55-58 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
C-16
C-215
C-126 C-214
C-217
AC211265AZ AC402065AE
F-06(B)
F-16
AC310422 AD
TROUBLESHOOTING HINTS
.
DIAGNOSIS
Required Special Tools:
• MB991223: Harness Set
• MB992006: Extra Fine Probe
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-59
AC310422AB
AC202846 AB
AC005495AD
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55-60 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
AC201130 AE
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-61
C-212(B)
C-215
AC402066AF
CONNECTOR: C-126
NOTE: Also check junction block connector C-212 and inter-
mediate connector C-126 for loose, corroded, or damaged ter-
minals, or terminals pushed back in the connector. If junction
block connector C-212 and intermediate connector C-126 is
damaged, repair or replace the connector as described in
HARNESS SIDE
CONNECTOR
GROUP 00E, Harness Connector Inspection P.00E-2.
C-126
C-126 Q: Is the wiring harness between rear window defogger
3 2 1
relay connector C-215 (terminal 5) and the battery in
good condition?
AC211265 AV YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Cope with intermittent
Malfunctions P.00-13.
NO : Repair the wiring harness. Check that the rear
window defogger system works normally.
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55-62 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
3 2 1
4
5
AC201129AE
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-63
C-215
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55-64 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
CONNECTOR: F-16
F-16
HARNESS SIDE
CONNECTOR
F-16
1
AC310422AB
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-65
C-215
C-217
CONNECTOR: F-16
F-16
HARNESS SIDE
CONNECTOR
F-16
1
AC310422AB
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55-66 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
AC211265 AC
CONNECTOR: C-215
JUNCTION BLOCK (FRONT VIEW)
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-67
AC211265 AC
C-215
C-214
14 13 12 11 10 9 8 7 6 5 4 3 2 1
28 27 26 25 24 23 22 21 20 19 18 17 16 15
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55-68 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
HARNESS SIDE
CONNECTOR
F-06
1
AC310422 AC
AC202847 AB
AC310422 AC
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-69
12 V
A (CENTER POINT)
6V APPROXIMATELY
6V
0V
POSITIVE PRINTED NEGATIVE
TERMINAL HEATER TERMINAL
LINE
12 V OPENCIRCUIT
POINT
6V
0V
POSITIVE PRINTED NEGATIVE
TERMINAL HEATER TERMINAL
LINE
AC100595 AB
INSPECTION PROCEDURE 8: Rear window defogger Timer Function does not Operate.
. .
DIAGNOSIS
Replace the A/C-ECU.
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55-70 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
IGNITION
SWITCH (IG2)
JUNCTION
BLOCK
HEATER CONTROL
A/C SWITCH, OUTSIDE/INSIDE
AIR SELECTION
DAMPER CONTROL AND ILL
JOINT
CONNECTOR (3)
C-06
C-16
AC211266 AS AC211265 CH
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-71
CONNECTORS: C-211, C-214
JUNCTION BLOCK (FRONT VIEW)
C-211
C-214
AC402065 AG
TROUBLESHOOTING HINTS
.
DIAGNOSIS
Required Special Tools:
• MB991223: Harness Set
• MB992006: Extra Fine Probe
AC211265 AC
AC201125AC
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55-72 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
AC211265 AC
AC211265 AC
CONNECTORS: C-211, C-214 NOTE: Also check junction block connectors C-214 and C-211
JUNCTION BLOCK (FRONT VIEW) for loose, corroded, or damaged terminals, or terminals pushed
C-211 back in the connector. If junction block connectors C-214 and
C-211 is damaged, repair or replace the connector as
described in GROUP 00E, Harness Connector Inspection
P.00E-2.
Q: Is the wiring harness between heater control connector
C-16 (terminal 10) and the ignition switch (IG2) in good
C-214
condition?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Cope with intermittent
HARNESS SIDE CONNECTOR
Malfunctions P.00-13.
C-211
NO : Repair the wiring harness. Check that the A/C works
2 1
6 5 4 3 normally.
C-214
14 13 12 11 10 9 8 7 6 5 4 3 2 1
28 27 26 25 24 23 22 21 20 19 18 17 16 15
AC402066AJ
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-73
AC211265 AC
AC201115AC
AC211265 AC
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55-74 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
AC211265 AC
HARNESS SIDE NOTE: Also check joint connector (3) connectors C-06 for
CONNECTOR: C-06
CONNECTOR loose, corroded, or damaged terminals, or terminals pushed
C-06 C-06 back in the connector. If joint connector (3) connectors C-06 is
damaged, repair or replace the connector as described in
11 10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13 12
GROUP 00E, Harness Connector Inspection P.00E-2.
Q: Is the wiring harness between heater control connector
C-16 (terminal 12) and the ground in good condition?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Cope with intermittent
AC211266 AR Malfunctions P.00-13.
NO : Repair the wiring harness. Check that the A/C works
normally.
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-75
IGNITION
BATTERY SWITCH (IG2)
JUNCTION
BLOCK
RELAY
BOX
JOINT
CONNECTOR (2)
CONDENSER CONDENSER
FAN CONTROL FAN CONTROL
RELAY (HIGH) RELAY (LOW)
CONDENSER
FAN MOTOR
ENGINE
CONTROL
MODUKE
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55-76 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
A-07X
A-06X
A-29 (B)
AC311061AD AC311066AC
C-211
A-35 (GR)
AC311059 AD AC402065 AB
C-101 (L)
C-129
AC311068 AB
TROUBLESHOOTING HINTS
.
DIAGNOSIS
Required Special Tools:
• MB991223: Harness Set
• MB992006: Extra Fine Probe
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-77
HARNESS SIDE
A-34 (B)
AC311059 AC
C-121 (GR)
AC505028AF
CONNECTOR: C-121
(HARNESS SIDE)
AC504964 AD
AC209365LA
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55-78 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
AC311061AB
AC209365LC
AC311061AB
AC311061AB
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-79
CONNECTOR: C-101, C-129
NOTE: Also check junction block connectors C-211, C-210,
intermediate connector C-129 and joint connector C-101 for
C-101 (L) loose, corroded, or damaged terminals, or terminals pushed
back in the connector. If junction block connectors C-211,
C-210, intermediate connector C-129 or joint connector C-101
is damaged, repair or replace the connector as described in
C-129 GROUP 00E, Harness Connector Inspection P.00E-2.
Q: Is the wiring harness between condenser fan control
relay (high) connector A-07X (terminal 2) and the
ignition switch (IG2) in good condition?
YES : It can be assumed that this malfunction is intermittent.
HARNESS SIDE Refer to GROUP 00, How to Cope with intermittent
C-101 Malfunctions P.00-13.
NO : Repair the wiring harness. Check that the A/C works
normally.
HARNESS SIDE
C-129
AC311065AB
C-210
HARNESS SIDE
C-210 C-211
6 5 4 3 2 1 2 1
14 13 12 11 10 9 8 7 6 5 4 3
AC402066 AB
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55-80 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
AC311061AB
AC209365LD
AC311061AB
AC311061AB
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-81
AC311061AB
CONNECTOR: A-34
HARNESS SIDE
A-34 (B)
AC311059 AC
AC311061AB
CONNECTOR: A-34
HARNESS SIDE
A-34 (B)
AC311059 AC
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55-82 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
AC311061AB
CONNECTOR: C-121
HARNESS SIDE
8 7 6 5 JAE 4 3 2 1
23 2221 20 19 18 17 16 15 14 13 12 11 10 9
3534 33 32 31 30 29 2827 26 25 24
C-121 (GR)
AC505028AF
AC311061AB
CONNECTOR: C-121
HARNESS SIDE
8 7 6 5 JAE 4 3 2 1
23 2221 20 19 18 17 16 15 14 13 12 11 10 9
3534 33 32 31 30 29 2827 26 25 24
C-121 (GR)
AC505028AF
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-83
CONNECTOR: A-29 NOTE: Also check intermediate connector A-29 for loose, cor-
roded, or damaged terminals, or terminals pushed back in the
connector. If intermediate connector A-29 is damaged, repair or
replace the connector as described in GROUP 00E, Harness
Connector Inspection P.00E-2.
A-29 (B) Q: Is the wiring harness between condenser fan control
relay (high) connector A-07X (terminal 3) and engine
control module connector C-121 (terminal 30) in good
condition?
AC311066AB YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Cope with intermittent
Malfunctions P.00-13.
NO : Repair the wiring harness. Check that the A/C works
normally.
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55-84 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
HARNESS SIDE
A-34 (B)
AC311059 AC
C-121 (GR)
AC505028AF
CONNECTOR: C-121
(HARNESS SIDE)
AC504964 AE
AC209365 LE
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-85
AC311061AC
AC209365LF
AC311061AC
AC311061AC
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55-86 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
HARNESS SIDE
C-129
AC311065AB
C-210
HARNESS SIDE
C-210 C-211
6 5 4 3 2 1 2 1
14 13 12 11 10 9 8 7 6 5 4 3
AC402066 AB
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-87
AC311061AC
AC209365LG
AC311061AC
AC311061AC
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55-88 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
AC311061AC
CONNECTOR: A-34
HARNESS SIDE
A-34 (B)
AC311059 AC
AC311061AC
CONNECTOR: A-34
HARNESS SIDE
A-34 (B)
AC311059 AC
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-89
AC311061AC
CONNECTOR: C-121
HARNESS SIDE
8 7 6 5 JAE 4 3 2 1
23 2221 20 19 18 17 16 15 14 13 12 11 10 9
3534 33 32 31 30 29 2827 26 25 24
C-121 (GR)
AC505028AF
AC311061AC
CONNECTOR: C-121
HARNESS SIDE
8 7 6 5 JAE 4 3 2 1
23 2221 20 19 18 17 16 15 14 13 12 11 10 9
3534 33 32 31 30 29 2827 26 25 24
C-121 (GR)
AC505028AF
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55-90 HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
CONNECTOR: A-29 NOTE: Also check intermediate connector A-29 for loose, cor-
roded, or damaged terminals, or terminals pushed back in the
connector. If intermediate connector A-29 is damaged, repair or
replace the connector as described in GROUP 00E, Harness
Connector Inspection P.00E-2.
A-29 (B) Q: Is the wiring harness between condenser fan control
relay (low) connector A-06X (terminal 3) and engine
control module connector C-121 (terminal 31) in good
condition?
AC311066AB YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Cope with intermittent
Malfunctions P.00-13.
NO : Repair the wiring harness. Check that the A/C works
normally.
HARNESS SIDE
A-35 (GR)
AC311059AC
AC402166AB
A-35 (GR)
AC311059AC
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HEATER, AIR CONDITIONING AND VENTILATION
MANUAL A/C DIAGNOSIS
55-91
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
AC100607A
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55-92 HEATER, AIR CONDITIONING AND VENTILATION
SPECIAL TOOLS
SPECIAL TOOLS
M1552000600538
B991367
D
DO NOT USE
MB991223 AZ
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HEATER, AIR CONDITIONING AND VENTILATION
ON-VEHICLE SERVICE
55-93
TOOL TOOL NUMBER SUPERSESSION APPLICATION
AND NAME
MB992006 General service tool Making voltage and resistance
Extra fine probe measurement during
troubleshooting
MB992006
ON-VEHICLE SERVICE
REFRIGERANT LEVEL TEST
M1552008400312
Use the refrigerant recovery station to remove all of the refrig-
erant, and then calculate the amount of the refrigerant and
charge it.
AC005671AC
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55-94 HEATER, AIR CONDITIONING AND VENTILATION
ON-VEHICLE SERVICE
CHARGING
M1552001200317
Use the refrigerant recovery station to charge the refrigerant.
.
DISCHARGING SYSTEM
Use the refrigerant recovery unit to discharge refrigerant gas
from the system.
NOTE: Refer to that Refrigerant Recovery and Recycling Unit
Instruction Manual for operation of the unit.
.
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HEATER, AIR CONDITIONING AND VENTILATION
ON-VEHICLE SERVICE
55-95
REFILLING OF OIL IN THE A/C SYSTEM
Too little oil will provide inadequate compressor lubrication and
cause a compressor failure. Too much oil will increase dis-
charge air temperature.
When a compressor is installed at the factory, it contains 140
cm3 (4.7 floz) of refrigerant oil. While the A/C system is in oper-
ation, the oil is carried through the entire system by the refriger-
ant. Some of this oil will be trapped and retained in various
parts of the system.
When the following system components are changed, it is nec-
essary to add oil to the system to replace the oil being removed
with the component.
Compressor oil: SUN PAG 56
Quantity:
• Evaporator: 60 cm3 (2.0 floz)
• Condenser: 15 cm3 (0.5 floz)
• Suction hose: 10 cm3 (0.3 floz)
PERFORMANCE TEST
M1552001400300
1. The vehicle to be tested should be parked out of direct
sunlight.
2. Close the high and low-pressure valve of the gauge
manifold.
LOW-PRESSURE HIGH-PRESSURE
VALVE VALVE 3. Connect the charging hose (blue) to the low-pressure valve
and connect the charging hose (red) to the high-pressure
valve of the gauge manifold.
4. Install the quick joint (for low-pressure) to the charging hose
(blue), and connect the quick joint (for high-pressure) to the
charging hose (red).
GAUGE MANIFOLD
CHARGING CAUTION
HOSE (RED) • To connect the quick joint, press section A firmly
CHARGING against the service valve until a click is heard.
HOSE (BLUE) • When connecting, run your hand along the hose while
A
pressing to ensure that there are no bends in the hose.
ADAPTOR
VALVE SLEEVE NOTE: The high-pressure service valve is on the liquid pipe A
(FOR and the low-pressure service valve is on the suction hose.
ADAPTOR
LOW-PRES-
VALVE
5. Connect the quick joint (for low-pressure) to the
SURE) HIGH- low-pressure service valve and connect the quick joint (for
LOW- (FOR HIGH-
PRESSURE
SERVICE
PRESSURE
SERVICE PRESSURE) high-pressure) to the high-pressure service valve.
VALVE VALVE 6. Start the engine.
AC001388 AB
7. Set the A/C controls as follows:
• A/C switch: A/C −ON position
• Mode selection: FACE position
• Temperature control: MAXIMUM COOLING position
• Air selection: RECIRCULATION position
• Blower switch: "4" (HI) position
8. Adjust engine speed to idle speed with A/C clutch engaged.
9. Engine should be warmed up with doors and windows open.
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55-96 HEATER, AIR CONDITIONING AND VENTILATION
ON-VEHICLE SERVICE
THERMOMETER 10.Insert a thermometer in the center air outlet and operate the
engine for 20 minutes.
NOTE: If the clutch cycles, take the reading before the clutch
disengages.
11.Note the discharge air temperature.
AC211479 AB
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HEATER, AIR CONDITIONING AND VENTILATION
ON-VEHICLE SERVICE
55-97
COMPRESSOR NOISE CHECK
M1552008700238
You must first know the conditions when the noise ADJUSTMENT
occurs. These conditions are: weather, vehicle 1. Select a quiet area for testing. Duplicate
speed, in gear or neutral, engine temperature or any conditions as much as possible. Switch
other special conditions. compressor on and off several times to clearly
Noises that develop during A/C operation can often identify compressor noise. To duplicate high
be misleading. For example: what sounds like a ambient conditions (high head pressure), restrict
failed front bearing or connecting rod, may be air flow through condenser. Install manifold gauge
caused by loose bolts, nuts, mounting brackets, or a set to make sure discharge pressure doesn't
loose clutch assembly. Verify accessory drive belt exceed 2,070 kPa (300.2 psi).
tension (power steering or generator).
2. Tighten all compressor mounting bolts, clutch
Improper accessory drive belt tension can cause a
mounting bolt, and compressor drive belt. Check
misleading noise when the compressor is engaged
to assure clutch coil is tight (no rotation or
and little or no noise when the compressor is disen-
wobble).
gaged.
Drive belts are speed-sensitive. That is, at different 3. Check refrigerant hoses for rubbing or
engine speeds, and depending upon belt tension, interference that can cause unusual noises.
belts can develop unusual noises that are often mis- 4. Check refrigerant charge. (Refer to P.55-94.)
taken for mechanical problems within the compres- 5. Recheck compressor noise as in Step 1.
sor. 6. If noise still exists, loosen compressor mounting
bolts and retighten. Repeat Step 1.
7. If noise continues, replace compressor and repeat
Step 1.
1 2 3 5
4 4
5 1 3
AC211366AB
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55-98 HEATER, AIR CONDITIONING AND VENTILATION
ON-VEHICLE SERVICE
1 2 1
X 4
3 4
2 3
FRONT OF
VEHICLE AC211359AH
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HEATER, AIR CONDITIONING AND VENTILATION
HEATER CONTROL ASSEMBLY AND A/C SWITCH
55-99
CLEAN AIR FILTER REPLACEMENT
PROCEDURE
M1552020100063
1. Remove the glove box (Refer to group 52A, instrument
panel P.52A-3.)
2. Remove the two screws as shown, and replace the clean air
filter.
3. Remove the clean air filter.
4. Install the glove box.
6
1
2
3 B
B
4
NOTE 7
(1) CLIP LOCATIONS
(2) CLAW LOCATIONS
AC203835AF
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55-100 HEATER, AIR CONDITIONING AND VENTILATION
HEATER CONTROL ASSEMBLY AND A/C SWITCH
INSTRUMENT PANEL
INSTRUMENT
PANEL AC505174 AB
MOLD LOCATOR
DEF POSITION AC211480AC
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HEATER, AIR CONDITIONING AND VENTILATION
HEATER CONTROL ASSEMBLY AND A/C SWITCH
55-101
INSPECTION
M1551006300394
2 3
4
1
7
5
AC100614 AB
6
DISASSEMBLY STEPS DISASSEMBLY STEPS
1. SWITCH PANEL <<A>> 6. MODE SELECTION DAMPER
2. REAR WINDOW DEFOGGER CABLE
SWITCH 7. BLOWER SWITCH ASSEMBLY
3. A/C SWITCH 8. HEATER CONTROL PANEL
4. OUTSIDE/INSIDE AIR (heater control)
SELECTION SWITCH
<<A>> 5. AIR MIX DOOR CABLE
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55-102 HEATER, AIR CONDITIONING AND VENTILATION
HEATER CONTROL ASSEMBLY AND A/C SWITCH
(-) flat-tipped
screwdriver
Clip
claw AC100619AB
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HEATER, AIR CONDITIONING AND VENTILATION
HEATER UNIT, HEATER CORE, BLOWER ASSEMBLY AND EVAPORATOR UNIT
55-103
HEATER UNIT, HEATER CORE, BLOWER ASSEMBLY AND
EVAPORATOR UNIT
REMOVAL AND INSTALLATION
M1552011600576
WARNING
When removing and installing the heater unit, do not let it bump against the SRS-ECU or the
components.
Pre-removal and Post-installation Operation
• Refrigerant draining and Refilling (Refer to P.55-94.)
• Engine coolant Draining and Refilling (Refer to GROUP
00, Engine Coolant P.00-48.)
• Instrument Panel Assembly Removal and Installation
(Refer to GROUP 52A, Instrument Panel Assembly
P.52A-3.)
• Steering Column Shaft Assembly Removal and Installa-
tion (Refer to GROUP 37, Steering Shaft Assembly
P.37-26.)
• Front Seat Removal and Installation (Refer to GROUP
52A, Front Seat Assembly P.52A-20.)
• Front Floor Console Assembly Removal and Installation
(Refer to GROUP 52A, Front Floor Console P.52A-7.)
• Floor Carpet Removal and Installation
-PIPE COUPLING
6
12 ± 2 N·m
107 ± 17 in-lb
4
3, 4 5N 8
3
A/C COMPRESSOR OIL:
SUN PAG 56 5N
AC211505AF
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55-104 HEATER, AIR CONDITIONING AND VENTILATION
HEATER UNIT, HEATER CORE, BLOWER ASSEMBLY AND EVAPORATOR UNIT
2
1
10
3
N 7
5
9 7N
6
11 7N
AC211527 AB
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HEATER, AIR CONDITIONING AND VENTILATION
HEATER UNIT, HEATER CORE, BLOWER ASSEMBLY AND EVAPORATOR UNIT
55-105
DISASSEMBLY STEPS
10. AIR THERMO SENSOR
11. HEATER CASE
2 3
7
6 6
4
5
AC309642AB
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55-106 HEATER, AIR CONDITIONING AND VENTILATION
BLOWER MOTOR, RESISTOR AND OUTSIDE/INSIDE AIR SELECTION DAMPER CONTROL MOTOR
2 3
AC211053AB
AC100628 AB
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HEATER, AIR CONDITIONING AND VENTILATION
BLOWER MOTOR, RESISTOR AND OUTSIDE/INSIDE AIR SELECTION DAMPER CONTROL MOTOR
55-107
INSPECTION
M1551006300242
RESISTOR CHECK
Use an ohmmeter to measure the resistance between the ter-
minals. Check that the measured value is at the standard
value.
1 2 Standard value:
3 4
MEASUREMENT TERMINAL STANDARD VALUE Ω
Between terminals 2 and 4 (LO) 2.54
Between terminals 1 and 2 (ML) 1.24
AC211516 Between terminals 2 and 3 (MH) 0.6
AC100626 AB
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55-108 HEATER, AIR CONDITIONING AND VENTILATION
BLOWER MOTOR, RESISTOR AND OUTSIDE/INSIDE AIR SELECTION DAMPER CONTROL MOTOR
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HEATER, AIR CONDITIONING AND VENTILATION
EVAPORATOR ASSEMBLY
55-109
EVAPORATOR ASSEMBLY
REMOVAL AND INSTALLATION
M1552003600300
PIPE COUPLING
1, 2, 5, 9 6N
A/C COMPRESSOR OIL : 10 2 12 ± 2 N·m
SUN PAG 56 11 107 ± 17 in-lb
N 6
1
N 6
6N 4 3
5
7
9
8
AC211054AC
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55-110 HEATER, AIR CONDITIONING AND VENTILATION
EVAPORATOR ASSEMBLY
BLOWER UNIT
AC100629AC
INSPECTION
M1552014301458
INLET SIDE
Measure the resistance between connector terminals 1 and 3
under at least two different temperatures. The resistance val-
ues should generally match those in the graph.
NOTE: The temperature at the check should not exceed the
range in the graph.
OUTLET SIDE
.
OUTLET SIDE
Measure the resistance between connector terminals 4 and 5
INLET SIDE under at least two different temperatures. The resistance val-
ues should generally match those in the graph.
RESISTANCE
(kΩ) 25 NOTE: The temperature at the check should not exceed the
20
range in the graph.
15
10
5
0
-10 0 10 20 30 40
(14) (32) (50) (68) (86) (104)
TEMPERATURE ˚C (˚F)
AC100770AL
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HEATER, AIR CONDITIONING AND VENTILATION
COMPRESSOR ASSEMBLY AND TENSION PULLEY
55-111
COMPRESSOR ASSEMBLY AND TENSION PULLEY
REMOVAL AND INSTALLATION
M1552004100342
-PIPE COUPLING
6
5
3N
1, 2 3N
A/C COMPRESSOR OIL: 2
SUN PAG 56
25 ± 4 N·m
1 18 ± 3 ft-lb
4
AC310704AF
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55-112 HEATER, AIR CONDITIONING AND VENTILATION
COMPRESSOR ASSEMBLY AND TENSION PULLEY
HOLE A AC107640AC
L-SHAPED
HEXAGON
WRENCH AC107641AB
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HEATER, AIR CONDITIONING AND VENTILATION
COMPRESSOR ASSEMBLY AND TENSION PULLEY
55-113
INSPECTION
M1552014301306
AC005671AG
3 N 2
10
9
8
7
5 6 1
N 4
16 ± 1 N·m
AC100630 AD
12 ± 1 ft-lb
COOLING TEMPERATURE A/C COMPRESSOR CLUTCH
SWITCH DISASSEMBLY STEPS DISASSEMBLY (Continued)
1. SNAP RING >>B<< 7. SNAP RING
2. COOLING TEMPERATURE 8. ROTOR
SWITCH 9. SNAP RING
3. O-RING >>A<< 10. FIELD CORE
A/C COMPRESSOR CLUTCH Required Special Tools:
DISASSEMBLY • MB991367: Special Spanner
>>D<< • AIR GAP ADJUSTMENT
• MB991386: Pin
<<A>> >>C<< 4. SELF-LOCKING NUT
5. ARMATURE
6. SHIM
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55-114 HEATER, AIR CONDITIONING AND VENTILATION
COMPRESSOR ASSEMBLY AND TENSION PULLEY
MB991386
MB991367
AC100633AB
COMPRESSOR
UNIT PIN HOLE
AC100634AB
TAPERED PART
AC001412 AB
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HEATER, AIR CONDITIONING AND VENTILATION
COMPRESSOR ASSEMBLY AND TENSION PULLEY
55-115
>>D<< AIR GAP ADJUSTMENT
Check whether or not the air gap of the clutch is within the stan-
FEELER dard value.
GAUGE
Standard value: 0.3 − 0.5 mm (0.012 − 0.020 inch)
NOTE: If there is a deviation of the air gap from the standard
value, make the necessary adjustment by adjusting the number
of shims.
AC100637AG
INSPECTION
M1552014300574
THERMOMETER
ENGINE OIL
AC203843 AB
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55-116 HEATER, AIR CONDITIONING AND VENTILATION
CONDENSER AND CONDENSER FAN MOTOR
5
N 10
5, 6 10 N
A/C COMPRESSOR OIL:
SUN PAG 56
2 7
3
4 1 N 10
9 8 AC211410AF
TSB Revision
HEATER, AIR CONDITIONING AND VENTILATION
CONDENSER AND CONDENSER FAN MOTOR
55-117
INSTALLATION SERVICE POINT
.
INSPECTION
M1552014300585
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55-118 HEATER, AIR CONDITIONING AND VENTILATION
REFRIGERANT LINE
REFRIGERANT LINE
REMOVAL AND INSTALLATION
M1552006400606
-Pipe coupling
7N
2 13 ± 1 N·m
7N
6
HIGH-PRESSURE 7 N 115 ± 9 in-lb 1,2,3,4,5,6 7N
SIDE SERVICE VALVE
A/C COMPRESSOR OIL: SUN PAG 56
12 ± 2 N·m
107 ± 17 in-lb
1 LOW-PRESSURE SIDE
SERVICE VALVE
6
7N
4.9 ± 0.9 N·m
43 ± 8 in-lb 7N
12 ± 2 N·m
107 ± 17 in-lb
4
5
12 ± 2 N·m
107 ± 17 in-lb
7N 7N
3
25 ± 4 N·m
18 ± 3 ft-lb AC210882AD
TSB Revision
HEATER, AIR CONDITIONING AND VENTILATION
REFRIGERANT LINE
55-119
REMOVAL SERVICE POINT
.
TSB Revision
55-120 HEATER, AIR CONDITIONING AND VENTILATION
VENTILATORS
VENTILATORS
REMOVAL AND INSTALLATION
M1553001600437
SECTION A – A
CLIP
4
5
INSTRUMENT
PANEL
1 3
7
6
2
A
1
A
7
8
AC311038AD
TSB Revision
HEATER, AIR CONDITIONING AND VENTILATION
SPECIFICATIONS
55-121
SECTION A – A SECTION B – B A
A
8 A
CLAW A
CLAW B
8 B
AC211528AE
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATION
M1552012100303
ITEM SPECIFICATION
Liquid pipe A mounting nut (condenser side) 4.9 ± 0.9 N⋅ m (43 ± 8 in-lb)
Flexible discharge hose mounting nut (condenser side) 12 ± 2 N⋅ m (107 ± 17 in-lb)
Flexible discharge hose mounting bolt (compressor side) 25 ± 4 N⋅ m (18 ± 3 ft-lb)
Flexible suction hose mounting bolt (compressor side) 25 ± 4 N⋅ m (18 ± 3 ft-lb)
Flexible suction hose mounting nut (suction pipe connection) 12 ± 2 N⋅ m (107 ± 17 in-lb)
Suction pipe mounting bolt (heater unit side) 12 ± 2 N⋅ m (107 ± 17 in-lb)
Liquid pipe A mounting nut (liquid pipe B connection) 13 ± 1 N⋅ m (115 ± 9 in-lb)
Compressor cluch mounting nut 16 ± 1 N⋅ m (12 ± 1 ft-lb)
TSB Revision
55-122 HEATER, AIR CONDITIONING AND VENTILATION
SPECIFICATIONS
GENERAL SPECIFICATION
M1552000200206
SERVICE SPECIFICATIONS
M1552000300418
TSB Revision