Concrete Pump
Concrete Pump
Concrete Pump
Project Abroad
Belt Conveyor
CONCRETING TIMES - SEA, January 2014
Contents
News 5
Cover Story 6
Project abroad 8
Tech 14
Belt Conveyor
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CONCRETING TIMES - SEA, January 2014
Editorial
Dear Customer,
Greetings!!
ASEAN:
further details.
Centennial Tower, Level 21,
3 Temasek Avenue, As you are aware the 41st IFAWPCA Convention, is going to be
Singapore 0319190 Phone: +65 98300123
held during 2-5 March 2014 in Jakarta, we wish all our
INDONESIA: customer participating a successful event and looking forward
Mobile No: + 62 8118 77 4114 to hear your feedback.
+ 62 818 222214
Email: [email protected]
Happy reading!!!
MYANMAR:
[email protected] With best regards,
or call: +91 98308 96010
Follow us on
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CONCRETING TIMES - SEA, January 2014
News
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CONCRETING TIMES - SEA, January 2014
News
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CONCRETING TIMES - SEA, January 2014
Cover Story
Equipment Used
The most commonly used Schwing Stetter Equipment to
place concrete for bridge projects are: Batching Plants
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CONCRETING TIMES - SEA, January 2014
CP30 and M1, which provide a homogenous mix of concrete. Some of the concreting solutions given by Schwing Stetter
Concrete Pumps like BP350, SP1800 and BP3500 which are are;
designed with two valve technologies, Flat Gate Valve (FGV)
Selection of equipment for batching, transporting,
and Rock Valve, which enable smooth conveying of concrete
placing as per project requirements.
to long distances and also helps to pump stiff mixes for
casting. Use of RVM's for concrete transfer from shore to off
shore.
Mounting option for Batching Plant, Transit Mixer, and
Separate Placing Boom on barge and on lattice frame.
Use of minimum space required for setting up our boom
placer which is useful in traffic as well as casting yards.
Pipeline placing and cleaning systems for cast yard,
offshore and high structure application.
Concreting Solutions
Our team of concrete experts looks into the depth of the
problems and provides solutions to guide the customer on
easy concreting. Customers call us right away to discuss the
project before the commencement of construction and to
find the possible concrete placing solutions for complicated
projects. Our team provides the best solution which would
make the most sense and would be most cost effective. We
have a complete system approach, helping the customer
from the beginning of the project.
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CONCRETING TIMES - SEA, January 2014
Project Abroad
Circle Terminus
is a Tight Fit
The word terminus literally means boundary in Latin. It 270-degree Z-fold tip for maneuvering into tight
is also the name of a long term residential and retail places. I call it the Rolling Z.” The S 36 SX also features
development in Atlanta that is being completed with a Super X outriggers that aid in setting up on the site
three-building luxury apartment complex – Circle while providing a compact, stable pumping platform.
Terminus. With tight boundaries on all sides, the name Crowding a lot of equipment onto a small site made
fits this project well. Efficient concrete placement on set-up an unpredictable proposition day-to-day. “The
the project is benefiting from a concrete pump recently Super X outriggers give you more choices for set-up
acquired by ACPA member Cherokee Concrete because their curved shape telescopes out and around
Pumping headquartered in Hampton, Georgia. “We jobsite obstacles,” states Thrasher.
knew this project was coming up and decided the
requirement of boom versatility and footprint size
would require a special pump,“ explains, Cherokee
President Wayne Bylsma, “That was one reason we
chose the Schwing S 36 SX.”
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CONCRETING TIMES - SEA, January 2014
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This pump comes with added features like Schwing Generation 3 pump kit and has open loop for better fuel
efficiency. Other features includes twin circuit, dual shifting cylinder, high pressure rock valve to handle the harsh
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mix, lowest cost per m and ease of rebuilding as the rock valve. Schwing G3 design continuously draws hydraulic
oil from the tank and circulates it through the filter and high efficiency cooler. Even when the concrete pump is not
engaged, this separate hydraulic circuit continues to operate for protection and performance.
Schwing G3 hydraulic system having three high flow control block is the brain for all the hydraulic system. The
block incorporates the soft switch into the relief valve and the accumulator manifold into the S3 spool valve for a
compact, simpler design. Multi port shifting is an important part of the twin circuit system, which uses
accumulator pressure to switch the S3 valve. Faster switching of the S3 translates to smoother pumping. The S3
block and system accumulator are separated from the control block and located near the tank and hopper for
easy access.
Batching Plant H1 J
The versatile horizontal batching plant which was so far
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available only between 1.25 to 6 m is now also available in 1
3
m per batch capacity. Being a trend setter with over 48 years
of experience in Batching Plants, this plant is specifically
designed to cater to different requirements of Indian
Construction Industry. As a standard feature of all Schwing
Stetter Batching Plants, this plant also comes with very low
operating cost and a faster ROI. This plant is more flexible to
customer's changing requirement and is available with
conveyor feeding option. Apart from the capability of handling
mix recipes for higher grade and special grade concrete, this
plant is also ideal for construction projects like road, bridge
and canal etc.
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CONCRETING TIMES - SEA, January 2014
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Separate Placing
Boom SPB 25
XCMG Tower Mast
This highly flexible Separate Placing Boom (SPB) can now
be offered for improving building constructions along with
XCMG Tower Crane Mast.
This can be offered on 5 Ton, 6 Ton and 10 Ton Tower
Crane Masts to help increase Production.
The Concrete Pipeline can be routed without any
modification on Tower Crane Mast.
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CONCRETING TIMES - SEA, January 2014
Cover Story
Belt Conveyor
INSTALLATION Maintenance
1. Please ensure that the installation is done with The general good maintenance practice is as follows:
necessary precautions. Measure the belt without 1. Check clearances periodically.
creasing, folding or straining.
2. Emphasize visibility in loading and unloading sections
2. Care should be taken while splicing or vulcanising to and in control locations.
ensure that the joint is made correctly & no horizontal
bends are developed in the belt while making joint out 3. Confine the operation of conveyors to authorised
of square. employees only.
3. Belt should be clean and free from oil and grease. 4. Confine repair functions to trained maintenance
employees only.
4. Belt and Conveyor Supports should be in proper
alignment. 5. Repair damaged belts immediately.
5. Power transmission machinery should be checked for 6. Do not permit riding or stepping on conveyor.
proper alignment on assembly. 7. Instruct employees using conveyors on the methods of
OPERATION loading and unloading them and the clearances
required for safe operation.
1. Before starting Conveyor, ensure that the Conveyor
structure is firm enough to prevent vibration. 8. In general do not load mechanical equipment beyond its
rated capacity.
2. Before starting the Conveyor, care to be taken to see
that there is no coal lumps, chips and wood or pieces of 9. Lubricate through piping where possible. Lubricate
iron etc., on the carrying and return belt. conveyor with oil of proper grade on a regular schedule
with definite responsibility assigned to particular
3. After confirming no load operation, feed material on the individuals for doing the work and making signed
Conveyor Belt, uniformly and carefully. reports.
4. Quantity of material feed should be controlled. If the 10. Use lock-outs in fuse boxes during maintenance
material is fed in excess, the motor of the Conveyor will operation and have push buttons or cord lines for
get overloaded. In addition, the material on the belt is emergency stops.
bound to spill.
11. Insist on high quality heavy electrical equipments and
5. At the loading point, skirt boards are used to centralize strict adherence to electrical codes.
material, falling off the belt. The skirts should have
proper contact with the belt. 12. Check the oil level of gearbox every week and fill it if
required.
6. Proper belt tension should be maintained by the take-
up, 13. Initial oil shall be replaced after two months or 1400
running hours, whichever is earlier.
a) To ensure that minimum tension in the belt is
sufficient to prevent undue sag between idlers. b) To 14. Greasing has to be done for all bearing block every
transmit load. month.
7. When the Conveyor has to be stopped, please ensure 15. Check all nuts and bolts of Head Pulley, Gearbox Motors
that there is no material left on the belt. regularly.
16. Don't stop Belt Conveyor until all material is unloaded.
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CONCRETING TIMES - SEA, January 2014
S 36 X BOOM PUMP
Made in
GERMANY
Fuel Efficient. Slewing Ring provides 720º Rotation of the Boom.
State-of-the-Art - Rock Valve Technology. Open Hydraulic Circuit increases the Reliability.
Better Control System. One-side stability system - as an option.
Long Stroke Pumping Cylinders. Lowest Wear and Tear Cost.
High Return on Investment. Long service life.
Schwing Stetter is the pioneer in manufacturing of concreting equipment for the past 78 years. Quality products,
strong design capabilities and the experience from developed countries during its growth phase make Schwing
Stetter the preferred choice world over.
Batching Plants I Concrete Pumps I Transit Mixers I Concrete Recycling Plants I Belt Conveyors I Separate Placing Booms I Shotcrete Pumps
ASEAN: Centennial Tower, Level 21, 3 Temasek Avenue, Singapore 0319190 Phone: +65 98300123
INDONESIA: [email protected] or call + 62 8118 77 4114 / + 62 818 222214
MYANMAR: [email protected] or call: +91 98308 96010
MALAYSIA / SINGAPORE / BRUNEI: [email protected] or call: +6549 7145/7086, +65 9816 0001
PHILIPPINES / THAILAND: [email protected] or call:+6549 7145/7086,+65 98300123
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CONCRETING TIMES - SEA, January 2014
Schwing Stetter
CP 45
Contractors' favorite
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with more output - 45 m /hr
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Most popular Stetter plant CP 30 is now available with increased output of 45 m per hour with added features as
CP45 Batching Plant. Our engineers will meet you soon with details.
Batching Plants I Concrete Pumps I Transit Mixers I Concrete Recycling Plants I Belt Conveyors I Separate Placing Booms I Shotcrete Pumps
ASEAN: Centennial Tower, Level 21, 3 Temasek Avenue, Singapore 0319190 Phone: +65 98300123
INDONESIA: [email protected] or call + 62 8118 77 4114 / + 62 818 222214
MYANMAR: [email protected] or call: +91 98308 96010
MALAYSIA / SINGAPORE / BRUNEI: [email protected] or call: +6549 7145/7086, +65 9816 0001
PHILIPPINES / THAILAND: [email protected] or call:+6549 7145/7086,+65 98300123