Emd Millipore Contamination Monitoring Product Guide PDF
Emd Millipore Contamination Monitoring Product Guide PDF
Emd Millipore Contamination Monitoring Product Guide PDF
Product Guide
www.millipore.com/industrialQC
Contamination
Monitoring
To keep your industry running, you need clean parts, fuel and
table of Contents
Collection
Whether you need to collect critical fuel samples for aerospace
equipment or analyze lubricant samples for industrial machinery, we
can supply the expertise, products and protocols to ensure superior
analytical results and compliance with regulatory requirements.
• Sampling Kits • Monitors
• Filter Discs • Monitor refills
• Filter Holders • Solvent Dispensers
sample Preparation
For the best downstream results, choose the best upstream tools.
Sample preparation with Millipore filtration products ensures fast,
accurate, reproducible results, for every type of sample. Whether
you are filtering 1 mL or 5 L, you can choose a sample preparation
device with the right membrane and chemical compatibility for
your application.
analysis
Millipore gives you more than products for your industrial QC
workflow, we give you knowledgable technical service and support
for your particular analysis application. We can help you build the
optimum sampling and filtration protocol to fit your chosen method
of analysis, such as the protocols listed here and on page 15.
• Gravimetric • Microscopic
• Colorimetric • HPLC
See page 15 for a convenient list of standard analytical methods for industrial contamination monitoring.
3
Machined Parts testing
As manufacturing tolerances increase, contamination control becomes an
important means of reducing wear and prolonging the operational lifespan
of complex assemblies. The presence of contamination on machined parts
results in a variety of potential problems for machine users:
• Increased corrosion
• Friction between moving parts
• Poor heat transfer efficiency in heat exchangers
• Impeded fluid flow in piping and tubing
Gravimetric Analysis
Dry filter
Flow sample
through
Dry filter disc filter
prior to use Flow wash
Weigh filter
solution
and determine
through filter
differential
(optional)
Pre-weigh
filter
4
Products for Testing Machined Parts
Membrane Discs
Description Pore Size (µm) Diameter (mm) Qty/Pk Catalogue No.
10 47 100 NY1104700
40 47 100 NY4004700
3 47 100 SSWP04700
5
All-Glass Filter Holder, 47 mm, SS screen
Particulate or biological contamination analysis via vacuum filtration. Includes grounding set for use with flammable liquids.
Replacement Parts
Outlet Dip Tube, 5 L vessel 6977
6
Hydraulic fluids Monitoring
Particle contamination is the primary source of component wear and the
cause of over half of all hydraulic system failures. Minimize expensive,
dangerous failures by regularly monitoring a hydraulic system’s
contamination level by gravimetric, microscopic, or colorimetric analysis.
Count and
size particles
Fluid Flow sample Flow
Monitoring through filter wash solution
through filter
Methods Wash
filter disc
Analyze color
based on color chart
7
Products for Hydraulic Fluid Contamination Monitoring
Membrane Discs
Description Pore Size (µm) Diameter (mm) Qty/Pk Catalogue No.
5 47 100 SMWP04700
Fluoropore Membrane
™
0.45 47 100 FHLP04700
Durapore Membrane
®
0.45 47 (gridded) 100 HVWG04700
For a complete list of membranes, please contact technical service or visit www.millipore.com/membrane/mrc3/membranehome.
Manifolds
Vacuum manifolds support simultaneous filtration of three or
six test samples. Use Millipore glass, plastic or stainless steel
filter holders fitted with standard No. 8 perforated stoppers over
holder outlets. Manifolds connect to single vacuum source and use
separate control valves at each station for independent operation.
8
fuel Monitoring
Dirty fuel can rob an engine of power, reduce fuel efficiency
and accelerate wear on major components. The higher injection
pressures and tighter tolerances of today’s diesel and jet engines
require diligent monitoring for contamination.
For a complete list of membranes, please contact technical service or visit www.millipore.com/membrane/mrc3/membranehome.
Renewable Fuels
Bio-based fuels that exploit renewable biomass (including dedicated energy crops, organic waste, and agricultural residue)
have the potential to relieve our dependence on nonrenewable energy sources. As governments around the world set
increasing goals for renewable fuel usage, they will set new standards for testing these bio-based fuels. Effectively
determine the cleanliness of bio-based fuels as well as petroleum with Millipore’s fuel monitoring products, featuring:
• Pre-assembled filters in filter holders minimize user contact and safety risk
• Calibrated sampling kits ensure consistency of sample volumes prior to gravimetric analysis
• HPLC-certified Millex® syringe filters for convenient, reliable fuel sample preparation (see next page)
use Millipore’s Millex syringe filters to prepare 1 to 100 mL of aqueous and mild organic
samples and mobile phases prior to HPLC or other sensitive analysis methods. Millex filters
minimize column clogging and have low extractables, low binding, and low hold-up volumes.
PVDf Membrane with Glass fiber Prefilter Millex-LG 0.20 µm / 13 mm 100 SLLGH13NL
Filter
Filter Pore
Description Size (µm) Qty/Pk Catalogue No. Millex-LG 0.20 µm / 33 mm 50 SLLGH25NS
Filter
Millex-HPF 0.45 50 SLHVM25NS
HV Filter Millex-LH 0.45 µm / 4 mm 100 SLLHR04NL
Filter
Millex-HPF 0.45 200 SLHVMZ5NZ
HV Filter (8 x 25) Millex-LCr 0.45 µm / 13 mm 100 SLCR013NL
Filter
10
accessories
Vacuum/Pressure Pumps
For flow rates of up to 37 L/min
These High Output Pumps feature a piston-driven design for greater power. As Chemical Duty Pumps, they have a chemically-resistant head
and diaphragm for use with corrosive chemicals and solvents.
Filter Forceps
Handle filters without contaminating or damaging them with our easy-to-clean, stainless steel, flat-tipped forceps.
11
Solvent Filtering Dispenser
For 25 mm disc filters. Simultaneously dispense and ultraclean small volumes of solvent by squeeze-bottle action. Hand-pressure operated
dispenser with filter holder fitted with a delivery tube. Use to direct filtered solvent against surfaces.
12
Membranes for
Contamination Monitoring
1. Glass fiber filters
Borosilicate microfiber glass without binder resin. Gravimetric
stability up to 500 °C. For suspended solids in water and waste
1
water.
13
Filter Holders Selection Guide
Glass Stainless Steel Plastic
Analytical Filter
25 mm Microanalysis filter holder Analytical Filter High Pressure Microsyringe 1225 Swinnex
(fritted base or SS screen) Holder Filter Holder Filter Holder Sampling
Manifold
Solvent Filterjet
Filtering Solvent
Dispenser Dispenser
47 mm Filter Holder All-Glass Filter Analytical Filter Holder High Sterifil Swinnex
Assembly Holder Filter Holder (100 or 340 mL) Pressure System
Filter Holder
In-Line Filter
Hydrosol SS Filter Sterifil 500 Holder
MilliSolve™ Kit Filter Holder Holder Holder
14
Millipore devices and systems designed for
environmental and industrial QC have been
developed for use with standard methods.
The table below lists some of the standard methods that use Millipore
filters and filter holders. If your method does not appear on this list,
please contact technical service at www.millipore.com/techservice for
a recommendation on the best tools for your particular application.
aerospace fluids
ASTM F303 XX4404700
fuels
ASTM D2274 AAWP0470M
Hydraulic fluids
ASTM D2271 NY20 (20 µm) or NY60 (60 µm)
15
15
Let your work flow.
Improve your industrial QC testing with the
new Milli-Q® Integral water purification system.
Pure and ultrapure water at your fingertips:
• Dual POD (point of delivery) concept is space
saving and convenient
• Lower running costs and water waste
with exclusive Elix® technology
When you order any Millipore product, anywhere in the world, you are entitled to our steadfast technical
support. Our representatives can answer your most complex product and application questions.
to PlaCe an oRDeR oR
ReCeIVe teCHnICal assIstanCe
In the u.S. and Canada, call toll-free 1 800-Millipore (1-800-645-5476)
Millipore, Millex, Swinnex, Sterifil, Durapore and Milli-Q are registered trademarks of Millipore Corporation. Isopore, Mitex, Filterjet, Hydrosol, Fluoropore, PetriSlides, Millivac, Millisolve,
the “M” mark and Advancing Life Science Together are trademarks of Millipore Corporation. Luer-lok is a trademark of Becton, Dickinson and Company. OSHA and ASTM are trademarks
of their respective owners.
Fisher BN0929092 Millipore Lit. No. PB2769EN00 Printed in the USA 09/09 BS-GEN-09-02225 ©2009 Millipore Corporation, Billerica, MA 01821 U.S.A. All rights reserved.