RepairManual S30 ENT AutoC Feb06
RepairManual S30 ENT AutoC Feb06
RepairManual S30 ENT AutoC Feb06
Vehicle application
S30
S30 ENT C
This publication describes the characteristics, data and correct
methods for repair operations on each component of the ve-
hicle.
If the instructions provided are followed and the specified
equipment is used, correct repair operations in the pro-
grammed time will be ensured, safeguarding against possible
accidents.
Before starting to perform whatever type of repair, ensure that
all accident prevention equipment is available and efficient.
All protections specified by safety regulations, i.e.: goggles,
helmet, gloves, boot, etc. must be checked and worn.
All machining, lifting and conveying equipment should be in-
spected before use.
Publication edited by
Produced by:
Iveco Motors
Iveco SpA
PowerTrain
Mkt. Advertising & Promotion
Viale dell’Industria, 15/17
20010 Pregnana Milanese B.U. TECHNICAL PUBLISHING
Milano (Italy) Iveco Technical Publications
Print P1D32S001GB/W - 1st Ed. 02.2006 Lungo Stura Lazio, 15/19
S30 ENT C Series 10156 Turin - Italy
S30 ENT C SERIES ENGINES TECHNICAL PROPERTIES AND TOOLS 1
SPECIFICATIONS
∅
Bore mm 95.8
Stroke mm 104
TIMING
Checking timing
mm -
X
mm -
X
Checking operation
mm -
X
mm -
FUEL FEED
bar
Data, features and performances are valid only if the setter fully complies with all the installation prescriptions provided
! by Iveco Motors.
Furthermore, the users assembled by the setter shall always be in conformance to couple, power and number of turns
based on which the engine has been designed.
4 TECHNICAL PROPERTIES AND TOOLS S30 ENT C SERIES ENGINES
TECHNICAL CODE
FLUIDS
Data, features and performances are valid only if the setter fully complies with all the installation prescriptions provided
! by Iveco Motors.
Furthermore, the users assembled by the setter shall always be in conformance to couple, power and number of turns
based on which the engine has been designed.
S30 ENT C SERIES ENGINES TECHNICAL PROPERTIES AND TOOLS 5
∅1 95.802 ÷ 95.822
Cylinder liners: -
L outside diameter ∅ -
∅2 length L -
Cylinder liners —
crankcase seats -
(interference)
Outside diameter ∅2 -
∅3
Cylinder liners:
X (protrusion from bottom -
of crankcase)
inside diameter ∅3 -
Pistons:
∅1 MAHLE
supplied as spares type
X measurement X 58
outside diameter ∅1 95.591 ÷ 95.605
∅2 seat for pin ∅2 36.003 ÷ 36.009
Piston — cylinder liners 0.197 ÷ 0.231
X
Piston protrusion
from crankcase X 0.3 ÷ 0.6
S
Big end bearing shells -
supplied as spare part S 1,883 ÷ 1,892
1,885 ÷ 1,891
Small end bushing — seat
0.08 ÷ 0.135
(interference)
Piston gudgeon pin — bushing 0.014 ÷ 0.030
Maximum error
on alignment of
connecting rod axes = 0.09
Main journals ∅1
∅1 ∅2 No. 1-2-3-4 76.182 ÷ 76.208
No. 5 83.182 ÷ 83.208
Crankpins ∅2 64.015 ÷ 64.038
Main bearing shells
S1* 2.165 ÷ 2.174
S1 S 2 Big end bearing shells
S2* 1.883 ÷ 1.892
* supplied as spare parts 1 885 ÷ 1.891
1.885 1 891
Main journal
for shoulder X1 32.500 ÷ 32.550
X 1
X 2
X3
Half thrust washers X3
32.310 ÷ 32.460
Crankshaft shoulder
0.040 ÷ 0.240
8 TECHNICAL PROPERTIES AND TOOLS S30 ENT C SERIES ENGINES
∅ 2
∅2 6.023 ÷ 6.038
Valve guides
∅3 10.028 ÷ 10.039
∅ 3
∅ 4 Valves:
∅4 5.985 ÷ 6.000
α 60° ±7.5’
∅4 5.975 ÷ 5.990
α α 60° ±7.5’
Valve stem and relevant guide 0.023 ÷ 0.053
Seat on head for valve seat:
∅1 34.490 ÷ 34.415
∅ 1 34.490 ÷ 34.515
∅1
α ∅2 34.590 ÷ 34.610
α 59.5° ±5’
X 0.375 ÷ 0.525
0.075 - 0.12
Between valve
seat and head
0.075 - 0.12
Valve seats -
S30 ENT C SERIES ENGINES TECHNICAL PROPERTIES AND TOOLS 9
∅1 48.925 ÷ 48.950
∅2 46 925 ÷ 46.950
46.925 46 950
∅1 ∅2 ∅3
∅3 35.925 ÷ 35.950
Supporting pins and seats 0.032 ÷ 0.087
Useful cam height
H H
3.622
H
4.328
10 TECHNICAL PROPERTIES AND TOOLS S30 ENT C SERIES ENGINES
TOOLS
TOOLS
TOOLS
99360605 Band to insert standard and oversized pistons into the cylinders
TOOLS
TOOLS
Pair of meters for angular tightening with square 1/2” and 3/4”
99395216 connection
TOOLS
Belt tension control device (frequency from 10.0 bis 600 Hz)
99395849
EXPERIMENTAL TOOLS
This section shows the working drawings for the experimental tools (S.P.) used in overhauling the engine described in this section,
which may be made by the repair shops.
16 TECHNICAL PROPERTIES AND TOOLS S30 ENT C SERIES ENGINES