F721 User Manual

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User Manual – Basic Functions

UMFLUXUS_F721BV1-1EN

Ultrasonic Flowmeter
for Liquids

FLUXUS F721**-NNN*S

FLUXUS F721**-A20*S

FLUXUS F721**-F20*S

FLUXUS F721**-NNN*A
FLUXUS is a registered trademark of FLEXIM GmbH..

FLEXIM GmbH
Wolfener Strasse 36
12681 Berlin
Germany

Tel.: +49 (30) 936 67 660


Fax: +49 (30) 936 67 680
E-mail: [email protected]
www.flexim.com

User manual for


FLUXUS F721
UMFLUXUSF721BV1-1EN, 2017-01-23
Copyright (©) FLEXIM GmbH 2017
Subject to change without notification.
FLUXUS F721

Die Sprache, in der die Anzeigen auf dem Messumformer erscheinen, kann eingestellt werden:
• im Menüpunkt Language (siehe Abschnitt 7.4)
• über einen HotCode (siehe Bedienungsanleitung – Erweiterte Funktionen, Abschnitt 9.7)

The transmitter can be operated in the language of your choice:


• in the menu item Language (see section 7.4)
• via HotCode (see User Manual – Advanced Functions, section 9.7)

UMFLUXUSF721BV1-1EN, 2017-01-23
FLUXUS F721

UMFLUXUSF721BV1-1EN, 2017-01-23
Table of Contents FLUXUS F721

Table of Contents

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.2 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.3 Not Intended Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2.4 Safety Instructions for the User . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2.5 Safety Instructions for the Operator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2.6 Safety Instructions for Electrical Work. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2.7 Safety Instructions for Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.8 Recommended Procedure in Hazardous Situations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.9 Recommended Maintenance Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
3 Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1 First Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
3.2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
3.3 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
4 Handling Concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.1 Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
4.2 Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.1 Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
5.2 Transducers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
5.3 Temperature Probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
6 Connection to the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.1 Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
6.2 Sensor Module (SENSPROM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
6.3 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
6.4 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
6.5 Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
6.6 Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
7 Start-up of the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
7.1 Switching On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
7.2 Operation State Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
7.3 Program Branches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
7.4 Language Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
7.5 Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
7.6 Time and Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
7.7 Instrument Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
8 Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
8.1 Parameter Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
8.2 Measurement Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
8.3 Start Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
8.4 Displaying the Measured Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
8.5 Display Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
8.6 Display the Measured Values again . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
8.7 Execute Special Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
8.8 Stop Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

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FLUXUS F721 Table of Contents

9 Data Logger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
9.1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
9.2 Data Logger Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
9.3 Delete Data Logger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
10 Transmission of Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
10.1 Interfaces of the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
10.2 Store Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
11 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
11.1 Problems with the Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
11.2 Selection of the Measuring Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
11.3 Maximum Acoustic Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
11.4 Application Specific Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
11.5 Large Deviations of the Measured Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
11.6 Problems with the Totalizers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
11.7 Problems During the Heat Flow Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Annex
A Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
B Conformity Declarations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

6 UMFLUXUSF721BV1-1EN, 2017-01-23
1 Introduction FLUXUS F721

1 Introduction
This user manual has been written for the users operating the ultrasonic flowmeter FLUXUS. It contains important infor-
mation about the measuring instrument, how to handle it correctly, and how to avoid damages.

Attention! Observe the "Safety Instructions for the Use in Explosive Atmosphere" (see document SIFLUXUS).

Read the safety Instructions carefully. Make sure you have read and understood this user manual before using the mea-
suring instrument.

Note! For technical data see Technical Specification.

All reasonable effort has been made to ensure the correctness of the content of this user manual. If you however find
some erroneous information or miss information, we are grateful for any hint.
We will be grateful for any suggestions and comments regarding the concept and your experience working with the mea-
suring instrument. If you have any suggestions about improving the documentation and particularly this user manual,
please let us know so that we can consider your comments for future reprints.
The contents of this user manual are subject to changes without prior notice. All rights reserved. No part of this user man-
ual may be reproduced in any form without FLEXIM's written permission.
The user manual contains instructions that are marked as follows:

Note! This text contains important information about the use of the measuring instrument.

Attention! This text contains important instructions which should be observed to avoid damage or destruction of
the measuring instrument. Proceed with special caution!

This text contains safety instructions for the use in an explosive atmosphere.

Observe these safety instruction!

UMFLUXUSF721BV1-1EN, 2017-01-23 7
FLUXUS F721 2 Safety Instructions

2 Safety Instructions
2.1 General Safety Instructions
Prior to starting any work, read the user manual carefully and in full.
Failure to comply with the instructions, in particular with the safety instructions, poses a risk to health and can lead to
material damages. If you have any questions, please contact FLEXIM.
During installation and operation of the measuring equipment, observe the ambient and installation conditions specified in
the documentation.
The following symbols are affixed to the measuring equipment:

symbol explanation

direct current


connection to ground


ground conductor terminal


warning of voltage


i observe the user manual


i Attention!

The measuring equipment has to be checked for proper condition and operational safety before each use. If disturbances
or damages have occurred during installation or operation of the measuring equipment, please inform FLEXIM.
It is not allowed to make unauthorized modifications or alterations to the measuring equipment.
If the measuring point is within an explosive atmosphere, the danger zone and present explosive atmosphere have to be
determined. The transmitter, transducers and accessories have to be appropriate and approved for the conditions in this
zone.
The personnel has to be suitably trained and experienced for the work.
Observe the "Safety instructions for the use in explosive atmospheres" (see document SIFLUXUS). Observe the instructions
for hazardous substances and the respective safety data sheets. Observe the regulations for the disposal of electrical equip-
ment.

2.2 Intended Use


The measuring equipment is intended for the measurement of fluid properties in closed pipes. By means of connected
transducers, the transit times of the ultrasonic signals in the fluid and the pipe as well as other related properties, such as
temperature and pressure, are measured and evaluated.
The transmitter uses these values to calculate the sought physical quantities, e.g., volumetric flow rate, mass flow rate,
heat quantity, density and concentration. Through comparison with the values stored in the transmitter further physical
quantities can be determined. The physical quantities are provided via configurable outputs and the display.
• All instructions of this user manual have to be observed to ensure intended use.
• Any use beyond or other than the intended use is not covered by warranty and can present a danger. Any damage aris-
ing from not intended use shall be solely the liability of the operator or user.
• The measurement is carried out without direct contact to the fluid in the pipe. The flow profile is not influenced.
• The transducers are fixed to the pipe using the supplied transducer mounting fixture.

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2 Safety Instructions FLUXUS F721

• If an extension cable is required to connect the transducers to the transmitter, a junction box can be used (optional). Ob-
serve the safety instructions in the user manual. For the technical data of the junction box see "Technical specification".
• Observe the operating conditions, e.g., environment, voltage ranges. For the technical data of the transmitter, transduc-
ers and accessories see "Technical specification".

2.3 Not Intended Use


Not intended use in terms of a misuse means:
• any work on the measuring equipment without observing all instructions in this user manual
• use of transmitter, transducer and accessories combinations not intended by FLEXIM
• installation of the transmitter, transducers and accessories in explosive atmospheres they are not approved for
• any work on the measuring equipment (e.g., installation, dismounting, connection, start-up, operation, service and main-
tenance) carried out by unauthorized and untrained personnel
• storage, installation and operation of the measuring equipment outside the specified ambient conditions (see "Technical
specification")

2.4 Safety Instructions for the User


Any work on the measuring equipment has to be carried out by authorized and suitably trained personnel. Observe the
safety instructions in the user manual. For the technical data of the transmitter, transducers and accessories see "Techni-
cal specification".
• Observe the safety and accident prevention regulations applicable on the site of operation.
• Only use the supplied mounting fixtures and transducers as well as the intended accessories.
• Always wear the required personal protective equipment.

2.5 Safety Instructions for the Operator


• The operator shall qualify the personnel to perform their assigned tasks. They shall provide the required personal protec-
tive equipment and oblige the personnel to wear it. It is recommended to risk assess the workplace.
• Besides the safety instructions in this user manual, the health, safety and environment regulations applicable for the
range of application of the transmitter, transducers and accessories have to be observed.
• With the exceptions stated in chapter 11, the measuring equipment is maintenance-free. Any components and spare
parts may only be replaced by FLEXIM. The operator shall carry out periodic checks for changes or damages that can
present a danger. If you have any questions, please contact FLEXIM.
• Observe the specifications for the installation and connection of the transmitter, transducers and accessories (see chap-
ter 5 and 6).

2.6 Safety Instructions for Electrical Work


• Prior to any work on the transmitter (e.g., installation, dismounting, connection, service and maintenance), the transmit-
ter has to be disconnected from the power supply. It is not sufficient to remove the internal fuse of the instrument (see
section 6.3).
• Electrical work may only be carried out if there is enough space.
• Only open the transmitter in safe ambient conditions (e.g., air humidity < 90 %, no conductive pollution, no explosive at-
mosphere). Otherwise, additional protective measures have to be taken.
• The degree of protection of the transmitter is only ensured if all cables are fitted tight using the cable glands and the
housings are firmly screwed.
• The condition and tight fit of the electrical connections have to be checked at regular intervals.
• When connecting the transmitter to the power supply, an appropriate cutoff device according to IEC 60947-1 and IEC
60947-3 has to be installed as disconnector. The cutoff device has to disconnect all live wires. The ground conductor
connection must not be interrupted. The cutoff device has to be easily accessible and clearly marked as a disconnector
for the transmitter. It should be located near the transmitter.
If the transmitter is used in an explosive atmosphere, the cutoff device has to be installed outside the explosive atmo-
sphere. If this is not possible, it has to be installed in the least hazardous area.
• The connection may only be made to networks up to overvoltage category II. When connecting the inputs and outputs as
well as the power supply, observe the installation instructions, in particular the terminal assignment.
• The front plate must not be removed (see Fig. 2.1). The transmitter does not contain any components to be maintained
by the user. For repair and service work, please contact FLEXIM.

UMFLUXUSF721BV1-1EN, 2017-01-23 9
FLUXUS F721 2 Safety Instructions

• Observe the safety and accident prevention regulations for electrical systems and equipment.

front plate
QON
A B NEXT DISP

SNAP
Q- Q+

MUX DISP
3x QOFF

FAST MODE

LAN USB

AV+ AV- S AR- AR+ BV+ BV- S BR- BR+ T1A T1B S1 T2A T2B T3A T3B S3 T4A T4B A+ B- P1+ P2+ P3+ P4+ P5a P6a P7a

KL12
KL11

KL7

KL9
PE N(-) L(+)

KL4
T1a T1b S1 T2a T2b T3a T3b S3 T4a T4b S S P1- P2- P3- P4- P5b P6b P7b

KL10
KL8
X_AV X_AR X_BV X_BR
X2 X3

Fig. 2.1: FLUXUS F721 transmitter

2.7 Safety Instructions for Transport


• If you detect a transport damage when unpacking the delivery, please contact the supplier or FLEXIM immediately.
• The transmitter is a sensitive electronic measuring instrument. Avoid shocks or impacts.
• Handle the transducer cable with care. Avoid sharp bends or kinks. Observe the ambient conditions.
• Select a solid surface to put the transmitter, transducers and accessories on.
• The transmitter, transducers and accessories have to be properly packed for transport:
– Use, if possible, the original packaging by FLEXIM or an equivalent cardboard box.
– Position the transmitter, transducers and accessories in the middle of the cardboard box.
– Fill any voids with appropriate packaging material (e.g., paper, foam, bubble wrap).
– Protect the cardboard box against humidity.

2.8 Recommended Procedure in Hazardous Situations


Fire Fighting Measures
• If possible, disconnect the transmitter from the power supply.
• Prior to extinguishing, protect any electrical parts that are not affected by the fire (e.g., using a cover).
• Select a suitable extinguishing agent. Avoid, if possible, conductive extinguishing agents.
• Observe the applicable minimum distances. The minimum distances differ depending on the used extinguishing agent.

2.9 Recommended Maintenance Intervals


To ensure security, the following maintenance intervals are recommended:

what when
visual inspection for corrosion and damages annually
check of the transducer coupling annually
reading of measured and diagnostic values annually
firmware update check for updates: annually
update as required
replacement of wearing parts backup battery on the main board
replaced by FLEXIM as required
calibration recommendation see chapter 11, section "Calibration"

10 UMFLUXUSF721BV1-1EN, 2017-01-23
3 Handling FLUXUS F721

3 Handling
3.1 First Inspection
The measuring instrument has already been tested thoroughly at the factory. At delivery, proceed to a visual control to
make sure that no damage has occurred during transportation.
Check that the specifications of the measuring instrument delivered correspond to the specifications given on the pur-
chase order.
The type and the serial number of the transmitter are shown on the nameplate. The transducer type is printed on the trans-
ducers.

3.2 General Precautions


Attention! Observe the Safety Instructions for the Use in Explosive Atmosphere (see document SIFLUXUS).

FLUXUS is a precision measuring instrument and has to be handled with care. To obtain good measurement results and
not damage the measuring instrument, it is important that great attention is paid to the instructions given in this user man-
ual, particularly to the following points:
• Protect the transmitter from shocks.
• The housing may only be opened by authorized personnel. The degree of protection of the transmitter will only be en-
sured if the front plate is tightly screwed to the housing.
• Keep the transducers clean. Manipulate the transducer cables with caution. Avoid excessive cable bend.
• Make sure to work under correct ambient and operating temperatures. The ambient temperature has to be within the op-
erating temperature range of the transmitter and the transducers (see Technical Specification).
• Observe the degree of protection (see Technical Specification).

3.3 Cleaning
• Clean the transmitter with a soft cloth. Do not use detergents.
• Remove traces of the coupling compound from the transducers with a soft paper towel.

UMFLUXUSF721BV1-1EN, 2017-01-23 11
FLUXUS F721 4 Handling Concept

4 Handling Concept
The handling of the transmitter occurs via the keyboard.
By pressing keys 4 or 6 the following program branches are displayed consecutively:
•Parameter
•Measurement
•Options
•Spec. functions
The program branch is displayed between two arrows (see Fig. 4.1).

display

keyboard
QON
A B NEXT DISP

SNAP
Q- Q+

MUX DISP
3x QOFF

FAST MODE

LAN USB

AV+ AV- S AR- AR+ BV+ BV- S BR- BR+ T1A T1B S1 T2A T2B T3A T3B S3 T4A T4B A+ B- P1+ P2+ P3+ P4+ P5a P6a P7a
KL12
KL11

KL7

KL9
PE N(-) L(+)

KL4
T1a T1b S1 T2a T2b T3a T3b S3 T4a T4b KL10 S S P1- P2- P3- P4- P5b P6b P7b
KL8

X_AV X_AR X_BV X_BR


X2 X3

Fig. 4.1: Display of the program branch Parameter

For the description of the different program branches, see Tab. 4.1.

Tab. 4.1: Description of program branches

program branch description

Parameter Before starting the measurement the transducer, pipe and fluid parameters have to be entered in the
program branch Parameter.

Measurement After activating the measuring channels and the input of the transducer distance the measurement is
started in the program branch Measurement.

Options Channel-related settings are carried out in the program branch Options as e.g. selection of the physi-
cal quantity, selection of the unit of measurement, input of the damping factor, configuration of the out-
puts, assignation of the inputs.

Spec. functions Global settings, which affect all measuring channels and the transmitter, are carried out in the program
branch Spec. functions, as e.g. system settings (language, program code), measuring settings,
communication, data logger, signal snaps, configuration of inputs.

When the transmitter is operated for the first time and connected to the power supply the program branch Parameter will
be displayed. At each start-up the measured value will be displayed if the measurement was not stopped before discon-
necting the transmitter from the power supply. If the measurement was stopped, the program branch Parameter will be
indicated.
After starting the measurement the parameter settings or configuration of the outputs of the transmitter can be displayed
without interrupting the measurement.

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4 Handling Concept FLUXUS F721

4.1 Display
Design

program branch
menu item currently being processed
area for scroll lists, selection or input fields

Fig. 4.2: Menu item of the program branch Parameter

Tab. 4.2: Navigation

horizontal scroll list vertical scroll list selection fields input fields

• scroll horizontally • scroll vertically • scroll horizontally • input occurs via the
• keys 4 or 6 • keys 8 or 2 • keys 4 or 6 10 numerical keys of the key-
board (see Tab. 4.5)
• activate/deactivate with key
2 or 8 • delete with key C

Status Indication
Several symbols are used for the display of the status indication.

status indication ongoing measurement

error message (see user manual – Advanced


Functions, section 8.8)
FastFood mode activated

connection via USB cable

key lock activated

Fig. 4.3: Display of the status indication

4.2 Keyboard
The keyboard has 3 function keys ENTER, , C and 10 numerical keys.
Several keys have multiple functions. They can be used for entering data, for navigating through scroll lists as well as for
executing special functions (e.g., activation of the FastFood mode).

Tab. 4.3: General functions

ENTER confirmation of selection or entered value

+ C + ENTER RESET: Press these 3 keys simultaneously to correct a malfunction.


The reset has the same effect as restarting the transmitter. Stored data are not affected.

+C INIT: During an initialization of the transmitter, all settings are reset to the factory default settings (see section
7.5).

UMFLUXUSF721BV1-1EN, 2017-01-23 13
FLUXUS F721 4 Handling Concept

Tab. 4.4: Navigation

during parameterization:
return to the previous menu item
pressing key during several seconds: return to the beginning of the program branch
during the measurement:
display of the scroll list: Stop measurement - Enter parameters - Show measurement

4 6 scroll to the left/right through a scroll list

8 2 scroll upwards/downwards through a scroll list

ENTER confirmation of a menu item of the program branch

Tab. 4.5: Input of digits

... input of the digit shown on the key

sign for the input of negative values

decimals

C Delete values. After the value has been deleted, the previous value will be displayed.

ENTER confirmation of input

Tab. 4.6: Input of text

4 6 positioning of the cursor

"A" is displayed and capitalization is activated

"Z" is displayed and capitalization is activated

5 changing between small and capital letters

8 2 selection of the previous/next character

deleting the character and inserting a blank

ENTER confirmation of input

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5 Installation FLUXUS F721

5 Installation
5.1 Transmitter
5.1.1 Transmitter Design
The command panel can be accessed by opening the front plate.

QON
A B NEXT DISP

LCD display, Q-
SNAP
Q+
keyboard
backlit
MUX DISP
3x QOFF

FAST MODE

transducers channel B LAN USB

AV+ AV- S AR- AR+ BV+ BV- S BR- BR+ T1A T1B S1 T2A T2B T3A T3B S3 T4A T4B A+ B- P1+ P2+ P3+ P4+ P5a P6a P7a

transducers channel A

KL12
KL11

KL7

KL9
power supply
PE N(-) L(+)

KL4
T1a T1b S1 T2a T2b T3a T3b S3 T4a T4b S S P1- P2- P3- P4- P5b P6b P7b

KL10
KL8
X_AV X_AR X_BV X_BR
X2 X3

outputs

inputs
sensor module sensor module
channel A channel B

Fig. 5.1: Command panel and circuit board of FLUXUS F721

Opening and Closing the Housing

Attention! Observe the "Safety Instructions for the Use in Explosive Atmosphere" (see document SIFLUXUS).

Opening
• Loosen the screws of the housing of the transmitter (see Fig. 5.2 and Fig. 5.3).
• Open the front plate of the transmitter.

Attention! Do not use tools or sharp objects to open the front plate, otherwise the cover gasket can be dam-
aged.

Closing

Attention! The degree of protection of the transmitter is ensured only if the cable glands are firmly tightened and
the housings are tightly screwed.

• Close the front plate.


• Tighten the screws of the housing of the transmitter see Fig. 5.2 and Fig. 5.3).

screws
screws

Fig. 5.2: FLUXUS F721 with stainless steel housing Fig. 5.3: FLUXUS F721 with aluminum housing

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FLUXUS F721 5 Installation

5.1.2 Installation of the Transmitter


5.1.2.1 Wall Installation

FLUXUS F721 with stainless steel housing


• Fix the transmitter to the wall (see Fig. 5.4).

fixing hole for wall mounting


240
Ø 9.5

280
Fig. 5.4: FLUXUS F721 with stainless steel housing (dimensions in mm)

FLUXUS F721 with aluminum housing


• Fix the wall mount (1) with 3 countersunk-head screws (3) firmly to the wall.
• Use the lower hooks (4) to hang the transmitter (2) onto the wall mount.
• Fix the transmitter on the wall mount by tightening the 2 screws (5) (see Fig. 5.5 and Fig. 5.6).
.4
10
Ø

165.6

190.2
Ø
8.5

Fig. 5.5: FLUXUS F721 with aluminum housing (dimension in mm)

2 2

3 5

5 1

Fig. 5.6: FLUXUS F721 mounting view

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5 Installation FLUXUS F721

5.1.2.2 Pipe Installation

FLUXUS F721 with stainless steel housing


Installation on a 2" pipe
• Fix the instrument mounting plate (2) to the pipe using the shackles (1) (see Fig. 5.7).
• Tighten the nuts (3) to fix the transmitter with the shackle to the pipe.
Installation on a pipe > 2"
The pipe mounting kit is fixed to the pipe using tension straps.
• Fix the instrument mounting plate (2) to the pipe using the tension strap instead of the shackles (1).

2 3

Fig. 5.7: FLUXUS F721 with stainless steel housing

FLUXUS F721 with aluminum housing


Installation on a 2" pipe
• Fix the wall mount (1) with 3 countersunk-head screws (2) and nuts (3) firmly to the instrument mounting plate (4) (see
Fig. 5.8).
• Fix the instrument mounting plate (4) with the shackles (5) to the pipe.
• Tighten the nuts (6) to fix the instrument mounting plate (4) with the shackle to the pipe.
• Use the lower hooks (7) to hang the transmitter onto the wall mount (see Fig. 5.5).
• Fix the transmitter on the wall mount by tightening the 2 screws (8) (see Fig. 5.8).

8 5
3

Fig. 5.8: FLUXUS F721 with aluminum housing

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FLUXUS F721 5 Installation

Installation on a pipe > 2"


The pipe mounting kit is fixed to the pipe using tension straps.
• Fix the instrument mounting plate (1) to the pipe using the tension straps (2) instead of the shackles (see Fig. 5.9).

Fig. 5.9: Pipe installation using tension straps

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5 Installation FLUXUS F721

5.2 Transducers
5.2.1 Preparation
5.2.1.1 Selection of the Measuring Point

Attention! Observe the "Safety Instructions for the Use in Explosive Atmosphere" (see document SIFLUXUS).

The correct selection of the measuring point is crucial for achieving reliable measurement results and a high measurement
accuracy.
A measurement on a pipe is possible if:
• the ultrasound propagates with a sufficiently high amplitude (see user manual – Advanced Functions, section 3.1)
• the flow profile is fully developed (see user manual – Advanced Functions, section 3.2)
The correct selection of the measuring point and the correct transducer positioning guarantees that the sound signal will
be received under optimum conditions and evaluated correctly.
Because of the variety of applications and the different factors that influence the measurement, there is no standard solu-
tion for the transducer positioning. The measurement is influenced by the following factors:
– diameter, material, lining, wall thickness and shape of the pipe
– fluid
– gas bubbles in the fluid
• Avoid measuring points in the vicinity of deformations or defects of the pipe and in the vicinity of welds.
• Avoid measuring points with deposit formation in the pipe.
• Make sure that the pipe surface at the selected measuring point is even. The pipe may not be corrugated.
• The ambient temperature at the measuring point has to be within the operating temperature range of the transducers
(see Technical Specification).
• Select the location of the transmitter within the range of the cable of the measuring point.
• The ambient temperature at the measuring point has to be within the operating temperature range of the transmitter and
the sensor (see Technical Specification).
• If the measuring point is within an explosive atmosphere, the danger zone and gases that may be present have to be de-
termined. The transducers and the transmitter have to be appropriate for these conditions.
5.2.1.2 Preparation of the Pipe
• The pipe has to be stable. It has to be able to withstand the pressure exerted by the transducer mounting fixture.
Rust, paint or other deposits on the pipe absorb the sound signal. A good acoustic contact between the pipe and the trans-
ducers is obtained as follows:
• Clean the pipe at the selected measuring point:
– If present, the paint layer has to be smoothed by sanding. The paint does not need to be removed completely.
– Remove any rust or loose paint.
• Use coupling foil or apply a bead of acoustic coupling compound along the center line of the contact surface of the trans-
ducers.
• Observe that there must be no air pockets between the transducer contact surface and the pipe wall.

UMFLUXUSF721BV1-1EN, 2017-01-23 19
FLUXUS F721 5 Installation

5.2.1.3 Selection of the Measurement Arrangement

Diagonal arrangement with 1 beam Reflection arrangement with 1 beam

• wider flow velocity and sound speed range compared to • smaller flow velocity and sound speed range compared to
the reflection arrangement the diagonal arrangement
• use in the presence of deposits on the inner pipe wall or • transverse flow effects are compensated because the
with strongly attenuating gases or liquids (1 sound path) beam crosses the pipe in 2 directions
• higher accuracy of measurement because the accuracy
increases with the number of sound paths

Diagonal arrangement with 2 beams Reflection arrangement with 2 beams and 2 planes

X arrangement

• same characteristics as reflection arrangement with 2


beams
• additional characteristic:
influences of the flow profile are compensated because
the measurement takes place in 2 planes

displaced
X arrangement

• same characteristics as diagonal arrangement with 1


beam
• additional characteristic:
transverse flow effects are compensated because the
measurement is conducted with 2 beams

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5 Installation FLUXUS F721

If the measuring point is situated near an elbow, the following measurement arrangements are recommended for the se-
lection of the sound beam plane.

With vertical pipe orientation With horizontal pipe

flow direction
elbow plane
elbow plane

flow direction

• The sound beam plane (see user manual - Advanced • The sound beam plane (see user manual - Advanced
Functions, section 2.2.1) has an angle of 90° to the elbow Functions, section 2.2.1) has an angle of 90° ± 45° to the
plane. The elbow is upstream of the measuring point. elbow plane. The elbow is upstream of the measuring
point.

With measurements in both directions With measurements in the reflection arrangement with 2
beams and -2 planes

flow direction
flow direction

• The sound beam plane (see user manual - Advanced • The 2 sound beam planes (see user manual - Advanced
Functions, section 2.2.1) is selected according to the Functions, section 2.2.1) have an angle of 45° to the el-
nearest elbow (horizontal or vertical, depending on the bow plane. The elbow is upstream of the measuring point.
pipe orientation - see above). • With horizontal pipes, the transducers are mounted on
the upper half of the pipe.

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FLUXUS F721 5 Installation

5.2.2 Mounting

Attention! Observe the "Safety Instructions for the Use in Explosive Atmosphere" (see document SIFLUXUS).

Select the installation instructions that correspond to the delivered transducer mounting fixture:
• Variofix L: see section 5.2.2.2
• Variofix C: see section 5.2.2.3
• mounting shoe and clasp: see section 5.2.2.4
5.2.2.1 Orientation of the Transducers and Determination of the Transducer Distance
If the transducer mounting has been done properly the engravings on the transducers form an arrow (see Fig. 5.10). The
transducer cables show in opposite directions.
The transducer distance is the distance between the inner edges of the transducers.

transducer distance

Fig. 5.10: Correct orientation of the transducers and transducer distance

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5 Installation FLUXUS F721

5.2.2.2 Mounting with Variofix L

Scope of Delivery

4x band clamp clasp with


tension strap
2 Variofix L

or

4x quick release clasp


with tension strap

or
1 transducer pair
4x ratchet clasp and tension
strap coil

Fig. 5.11: Scope of delivery

Installation
When measuring in reflection arrangement, the transducer mounting fixtures are mounted on the same side of the pipe
(see Fig. 5.12).
When measuring in diagonal arrangement, the transducer mounting fixtures are mounted on the opposite sides of the pipe
(see Fig. 5.13).
When measuring in reflection arrangement and small transducer distance, only one transducer mounting fixture has to be
mounted (see Tab. 5.1).

Tab. 5.1: Approximate values for the mounting of a Variofix L

transducer frequency length of the rail [mm] transducer distance [mm]


(third character of the technical type)
F 368 < 94
G, H, K (only ****LI*) 368 < 94
G, H, K (all but ****LI*) 348 < 89
M, P (Lamb wave transducers) 234 < 84
(Shear wave transducers) < 100
Q 176 < 69

In the following, the mounting of two transducer mounting fixtures in reflection arrangement is described (one transducer
mounting fixture for each transducer).

Fig. 5.12: Transducer mounting fixture Variofix L Fig. 5.13: Transducer mounting fixture Variofix L
(reflection arrangement) (diagonal arrangement)

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FLUXUS F721 5 Installation

Overview of the mounting steps


• step 1
disassembly of Variofix L
• step 2
fixing the clasps to the tension straps
• step 3
fixing the tension strap to the pipe
• step 4
fixing the rail to the pipe
• step 5
installation of the transducers in Variofix L

Step 1: Disassembly of Variofix L


• Disassemble the transducer mounting fixture Variofix L (see Fig. 5.14).

cover

screw

nut

rail

tension strap clamp

Fig. 5.14: Disassembly of Variofix L

Step 2: Fixing the Clasps to the Tension Straps


Select the installation instructions that correspond to the delivered clasp:
Band clamp clasp
The clasp is fixed to the tension strap (see Fig. 5.15).
Quick release clasp
The clasp is fixed to the tension strap (see Fig. 5.16).
• Cut the tension straps to length (pipe circumference + at least 120 mm).

Fig. 5.15: Band clamp clasp Fig. 5.16: Quick release clasp
with tension strap with tension strap

Ratchet clasp
• Cut the tension strap to length (pipe circumference + at least 120 mm).

Attention! The edge of the tension strap is very sharp, leading to risk of injury. Remove the burr of the sharp
edge.

• Insert approx. 100 mm of the tension strap into parts 1 and 2 of the clasp (see Fig. 5.17 a).
• Bend the tension strap.
• Insert the tension strap into part 1 of the ratchet clasp (see Fig. 5.17 b).

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5 Installation FLUXUS F721

• Tighten the tension strap.


• Repeat the steps for the second tension strap.

a b

1 2 1

Fig. 5.17: Ratchet clasp with tension strap

Step 3: Fixing the Tension Strap to the Pipe


One tension strap is fixed to the pipe (see Fig. 5.18). The second tension strap is mounted later.

metal spring

tension strap clamp

clasp

Fig. 5.18: Tension strap with tension strap clamp and metal spring on the pipe

Select the installation instructions of the delivered clasp:


Band clamp clasp
• Insert the tension strap into the tension strap clamp (see Fig. 5.19).
• Position the clasp and the tension strap clamp on the pipe (see Fig. 5.18).
On a horizontal pipe, mount the tension strap clamp on the side of the pipe, if possible.
• Place the tension strap around the pipe and insert it into the clasp (see Fig. 5.21).
• Tighten the tension strap.
• Tighten the screw of the clasp.
Quick release clasp
• Insert the tension strap into the tension strap clamp and the metal spring (see Fig. 5.19 and Fig. 5.20).
• Position the clasp, the metal spring and the tension strap clamp on the pipe (see Fig. 5.18):
– On a horizontal pipe, mount the tension strap clamp on the side of the pipe, if possible.
– Mount the metal spring on the opposite side of the tension strap clamp.

tension strap clamp metal spring

Fig. 5.19: Tension strap with tension strap clamp Fig. 5.20: Tension strap with metal spring

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FLUXUS F721 5 Installation

screw of screw of


the clasp the clasp

Fig. 5.21: Band clamp clasp with tension strap Fig. 5.22: Quick release clasp with tension strap

• Place the tension strap around the pipe and insert it into the clasp (see Fig. 5.22).
• Tighten the tension strap.
• Tighten the screw of the clasp.
Ratchet clasp
• Insert the tension strap into the tension strap clamp and the metal spring (see Fig. 5.23). It is not necessary to mount the met-
al spring:
– on steel pipes or
– on pipes with an outer pipe diameter < 80 mm or
– on pipes that are not subjected to significant temperature fluctuations.
• Position the clasp, the metal spring (if necessary) and the tension strap clamp on the pipe (see Fig. 5.18).
– on a horizontal pipe, mount the tension strap clamp on the side of the pipe, if possible
– mount the metal spring on the opposite side of the tension strap clamp (if necessary).
• Place the tension strap around the pipe and insert it into part 3 of the clasp (see Fig. 5.24).
• Tighten the tension strap.
• Cut off the protruding tension strap (see Fig. 5.24).

Attention! The edge of the tension strap is very sharp, leading to risk of injury. Remove the burr of the sharp
edge.

• Tighten the screw of the clasp.

metal spring tension strap clamp

Fig. 5.23: Tension strap with the metal spring and the tension strap clamp

cut

lever screw of


the clasp

3
sense of rotation

Fig. 5.24: Ratchet clasp with tension strap

Attention! To release the screw and the tension strap, press the lever down (see Fig. 5.24).

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5 Installation FLUXUS F721

Step 4: Fixing the Rail to the Pipe


• Place one tension strap clamp in the rail (see tension strap clamp 1 in Fig. 5.25). Observe the orientation of the tension
strap clamp.
• Tighten the nut of tension strap clamp 1 slightly.
• Screw the rail to tension strap clamp 2 (see Fig. 5.26).
• Tighten the nut of tension strap clamp 2, but not too firmly in order not to damage the tension strap.

nut

Observe the
orientation!
tension strap clamp 1

Fig. 5.25: Rail with tension strap clamp

tension strap 2
tension strap 1

tension strap 2

nut

Fig. 5.26: Rail, mounted on one side of the pipe

• Select the installation instructions that correspond to the delivered clasp:


Band clamp clasp
• Insert the tension strap into tension strap clamp 1 (see Fig. 5.27).
• Place the tension strap around the pipe and insert it into the clasp (see Fig. 5.28).
• Tighten the tension strap.
• Tighten the screw of the clasp.
• Tighten the nut of tension strap clamp 1, but not too firmly in order not to damage the tension strap (see Fig. 5.27).

nut
metal spring

tension
strap 1
clasp

Fig. 5.27: Rail on the pipe

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FLUXUS F721 5 Installation

Quick release clasp


• Insert the tension strap into tension strap clamp 1 and the metal spring (see Fig. 5.29 and Fig. 5.27).
• Place the tension strap around the pipe and insert it into the clasp.
• Place the metal spring on the opposite side of tension strap clamp 1.
• Tighten the tension strap.
• Tighten the screw of the clasp.
• Tighten the nut of tension strap clamp 1, but not too firmly in order not to damage the tension strap (see Fig. 5.27).

metal spring
screw of the clasp
screw of
the clasp

Fig. 5.28: Tension strap with band clamp clasp Fig. 5.29: Tension strap with quick release clasp and metal spring

Ratchet clasp
• Insert the tension strap into tension strap clamp 1 and the metal spring (see Fig. 5.27 and Fig. 5.30).
It is not necessary to mount the metal spring:
– on steel pipes or
– on pipes with an outer pipe diameter < 80 mm or
– on pipes that are not subjected to significant temperature fluctuations.
• Position the clasp, the metal spring (if necessary) and tension strap clamp 1 on the pipe. Mount the metal spring on the
opposite side of the tension strap clamp.
• Place the tension strap around the pipe and insert it into part 3 of the clasp (see Fig. 5.31).
• Tighten the tension strap.
• Cut off the protruding tension strap (see Fig. 5.31).

Attention! The edge of the tension strap is very sharp, leading to risk of injury. Remove the burr of the sharp
edge.

• Tighten the screw of the clasp.


• Tighten the nut of tension strap clamp 1, but not too firmly in order not to damage the tension strap (see Fig. 5.27).

metal spring tension strap

Fig. 5.30: Tension strap with the metal spring and the tension strap clamp

cut

lever screw of


the clasp

3
sense of rotation

Fig. 5.31: Ratchet clasp with tension strap

Note! To release the screw and the tension strap, press the lever down (see Fig. 5.31).

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5 Installation FLUXUS F721

• Repeat the steps for fixing the second rail (see Fig. 5.32).

Fig. 5.32: Pipe with two rails

Step 5: Installation of the transducers in Variofix L


• Press the transducers firmly on the transducer clamping fixture in the covers until the transducers are firmly fixed (one
transducer in each cover). The transducer cables show in opposite directions (see Fig. 5.33).

Note! The arrows on the transducers and the cover have to point in the same direction.

(1)

cover transducer
(2)
clamping
fixture

Fig. 5.33: Transducers in the cover

• Adjust the transducer distance displayed by the transmitter (see section 8.3 and Fig. 5.34).
• Fix the cables of the transducers with the strain relief clamp to protect them from mechanical strain (see Fig. 5.34).
• Put coupling foil (or some coupling compound for a short-term installation) on the contact surface of the transducers. The
coupling foil can be fixed to the contact surface with a small amount of the coupling compound.

cover strain relief clamp

transducer distance

Fig. 5.34: Adjustment of the transducer distance

• Put the covers with the transducers on the rail.


• Correct the transducer distance, if necessary (see section 8.3).

Note! Make sure that the coupling foil remains on the contact surface of the transducers.

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FLUXUS F721 5 Installation

• Tighten the screws of the cover (see Fig. 5.35).

screws of
the cover

Fig. 5.35: Transducers with Variofix L on the pipe

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5 Installation FLUXUS F721

5.2.2.3 Installation with Variofix C

Scope of Delivery

1 Variofix C 1 tension strap coil

1 transducer pair
2x ratchet clasp
(optional)

Fig. 5.36: Scope of delivery

Installation
When measuring in reflection arrangement, one transducer mounting fixture is mounted on the side of the pipe (see Fig. 5.37).
When measuring in diagonal arrangement, two transducer mounting fixtures are mounted on the opposite sides of the
pipe (see Fig. 5.38).
In the following, the installation of one transducer mounting fixture is described (transducers in reflection arrangement).

Fig. 5.37: Transducer mounting fixture Variofix C Fig. 5.38: Transducer mounting fixture Variofix C
(reflection arrangement) (diagonal arrangement)

Overview of the mounting steps


• step 1
disassembly of Variofix C
• step 2
installation of the rail
• step 3
installation of the transducers in Variofix C
Step 1: Disassembly of Variofix C
• Disassemble the transducer mounting fixture Variofix C.
In order to remove the cover from the rail, bend the outer sides of the cover outwards (see Fig. 5.39).
In order to remove the spring clip from the rail, slide it over the indentation on the rail and lift it off (see Fig. 5.40).

Fig. 5.39: Removal of the cover

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FLUXUS F721 5 Installation

cover

tensioning screw

indentation spring clip

rail

spacing element

tension strap clamp

Fig. 5.40: Disassembly of Variofix C

Step 2: Installation of the Rail


Select the installation instructions of the delivered clasp:
• see section Installation of the rail without a clasp
• see section Installation of the rail with the ratchet clasp
Installation of the rail without a clasp
• Cut the tension strap to length (pipe circumference + at least 120 mm).

Note! The edge of the tension strap is very sharp, leading to risk of injury. Remove the burr of the sharp
edge.

• Insert approx. 100 mm of the tension strap into one of the slots of the tension strap clamp and bend it (see Fig. 5.41).
• If necessary, insert the long end of the tension strap into the metal spring (see Fig. 5.42). It is not neces-sary to mount the
metal spring:
– on steel pipes or
– on pipes with an outer pipe diameter < 80 mm or
– on pipes that are not subjected to significant temperature fluctuations.
• Place the tension strap around the pipe (see Fig. 5.43).

tension strap clamp tension strap clamp

metal spring

Fig. 5.41: Tension strap with tension strap clamp Fig. 5.42: Tension strap with the metal spring and
the tension strap clamp

32 UMFLUXUSF721BV1-1EN, 2017-01-23
5 Installation FLUXUS F721

• Position the metal spring (if mounted) and the tension strap clamp (see Fig. 5.43):
– On a horizontal pipe, mount the tension strap clamp on the side of the pipe, if possible.
– Mount the metal spring (if necessary) on the opposite side of the tension strap clamp.

a b
metal spring tension
strap

s = length of the rail – 33 mm

Fig. 5.43: Tension strap with the metal spring and the tension strap clamp on the pipe

• Insert the long end of the tension strap into the second slot of the tension strap clamp (see Fig. 5.43 a).
• Tighten the tension strap and bend it.
• Bend both ends of the tension strap (see Fig. 5.43 b).
• Repeat the steps for the second tension strap. Position the tension strap at the distance s (see Fig. 5.43).
• Put the rail on the tension strap clamps.
• Use the screws to fix the rail to the tension strap clamps (see Fig. 5.44).
• Tighten the screws.

bolts

Fig. 5.44: Rail on the pipe

Installation of the rail with the ratchet clasp


• Cut the tension strap to length (pipe circumference + at least 120 mm).

Note! The edge of the tension strap is very sharp, leading to risk of injury. Remove the burr of the sharp
edge.

• Insert approx. 100 mm of the tension strap into parts 1 and 2 of the ratchet clasp (see Fig. 5.45 a).

a b

1 2 1

Fig. 5.45: Ratchet clasp with tension strap

UMFLUXUSF721BV1-1EN, 2017-01-23 33
FLUXUS F721 5 Installation

• Bend the tension strap.


• Insert the tension strap into part 1 of the ratchet clasp (see Fig. 5.45 b).
• Tighten the tension strap.
• Insert the long end of the tension strap into the tension strap clamp and the metal spring (see Fig. 5.46). It is not neces-
sary to mount the metal spring:
– on steel pipes or
– on pipes with an outer pipe diameter < 80 mm or
– on pipes that are not subjected to significant temperature fluctuations.
• Place the tension strap around the pipe (see Fig. 5.47).

tension strap clamp

metal spring
metal spring

Fig. 5.46: Tension strap with the metal spring and the tension strap clamp

• Position the metal spring (if mounted), the ratchet clasp and the tension strap clamp:
– On a horizontal pipe, mount the tension strap clamp on the side of the pipe, if possible.
– Mount the metal spring (if necessary) on the opposite side of the tension strap clamp.
• Insert the long end of the tension strap into part 3 of the ratchet clasp (see Fig. 5.48).
• Tighten the tension strap.
• Cut off the protruding tension strap (see Fig. 5.48).
• Tighten the screw of the ratchet clasp.
• Repeat the steps for the second tension strap.

metal spring
ratchet clasp

tension strap clamp

Fig. 5.47: Tension strap with the metal spring, the ratchet clasp and the tension strap clamp on the pipe

cut

lever screw of


the clasp

3
sense of rotation

Fig. 5.48: Ratchet clasp with tension strap

Note! To release the screw and the tension strap, press the lever down (see Fig. 5.48).

• Put the rail on the tension strap clamps (see Fig. 5.49).
• Fix the rail to the tension strap clamps with the screws.
• Tighten the screws.

34 UMFLUXUSF721BV1-1EN, 2017-01-23
5 Installation FLUXUS F721

screws

Fig. 5.49: Rail on the pipe

Step 3: Installation of the Transducers in Variofix C


• Put coupling foil (or some coupling compound for a short-term installation) on the contact surface of the transducers. The
coupling foil can be fixed to the contact surface with a small amount of the coupling compound.

Note! If coupling foil is used: If the signal is not sufficient for the measurement, use the coupling compound
instead of the coupling foil.

• Position the transducers on the rail in such way that the engravings on the transducers form an arrow. The transducer
cables show in opposite directions (see Fig. 5.50).
• Adjust the transducer distance displayed by the transmitter (see section 8.3 and Fig. 5.50).
• Slide the spring clips on the transducers (see Fig. 5.51).
• Fix the transducers by tightening the tensioning screws slightly. The end of the screw has to be placed above the hole in
the transducer (see Fig. 5.50).
• Correct the transducer distance, if necessary (see section 8.3).
• Tighten the tensioning screw.
• Fix the spacing element on the rail to mark the transducer position (see Fig. 5.50).
• Use a cable tie to fix the transducer cables in order to protect them from mechanical strain (see Fig. 5.51).
• Put the cover on the rail (see Fig. 5.52).
• Tighten the screws on both sides of the cover.

spacing element

transducer distance

engravings on
hole the transducers

Fig. 5.50: Transducers in the rail (spring clip not shown)

cable tie

spring clip tensioning screw

Fig. 5.51: Transducers in the rail

UMFLUXUSF721BV1-1EN, 2017-01-23 35
FLUXUS F721 5 Installation

screw cover

Fig. 5.52: Variofix C with transducer on the pipe

The cover can be removed from the mounted transducer mounting fixture Variofix C as follows:
• Use a lever tool to remove the cover.
• Insert the lever tool in one of the four openings of the cover (see Fig. 5.53).
• Press the lever tool against the fixture.
• Bend the cover outwards and release it from the anchoring.
• Repeat the steps for the other three openings.
• Remove the cover from the rail.

fixture

lever tool

Fig. 5.53: Removal of the cover

36 UMFLUXUSF721BV1-1EN, 2017-01-23
5 Installation FLUXUS F721

5.2.2.4 Installation with Mounting Shoe and Band Clamp Clasp


• Insert the tension strap into the groove on the upper side of the mounting shoe (see Fig. 5.54).
• Position the mounting shoe and the clasp on the pipe. On horizontal pipes, mount the mounting shoe on the side of the
pipe, if possible.
• Place the tension strap around the pipe and insert it into the clasp.
• Tighten the tension strap.
• Tighten the screw of the clasp.

Note! The clasp has to be completely in contact with the pipe to ensure a good fixation.

• Repeat the steps for fixing the second mounting shoe. Adjust the displayed transducer distance between the inner edges
of the mounting shoes by means of the measuring tape.
• Tighten the screws of the clasps.
• Insert the transducers into the mounting shoes. Press the transducer firmly on the pipe. There should be no air pockets
between transducer surface and pipe wall. Tighten the screw of the mounting shoe.

clasp

mounting shoe

Fig. 5.54: Transducer in the mounting shoe, installed with tension strap and clasp

Note! If the transducers are mounted on a vertical pipe and the transmitter is placed lower than the trans--
ducers, the transducer cables should be fixed to the tension strap by a cable tie to protect them from
mechanical strain.

UMFLUXUSF721BV1-1EN, 2017-01-23 37
FLUXUS F721 5 Installation

5.3 Temperature Probes


Attention! Observe the "Safety Instructions for the Use in Explosive Atmosphere" (see document SIFLUXUS).

5.3.1 Preparation of the Pipe


The pipe has to be stable. It has to be able to withstand the pressure exerted by the mounting fixture of the temperature
probe.
Rust, paint or other deposits on the pipe isolate the temperature at the measuring point. A good thermal contact between
pipe and temperature probe is obtained as follows:
• Clean the pipe at the selected measuring point:
– Remove any insulation material, rust or loose paint.
– If present, the paint layer has to be smoothed by sanding. The paint does not need to be removed completely.
• Use thermal conductivity foil or apply a layer of thermal conductivity paste or coupling compound to the contact surface
of the temperature probe. Observe the corresponding operating temperature range.
• Observe that there must be no air pockets between the contact surface of the temperature probe and the pipe wall.
For the installation of the temperature probe (response time 50 s), see section 5.3.2.
For the installation of the temperature probe (response time 8 s), see section 5.3.3.

5.3.2 Installation of the Temperature Probe (Response Time 50 s)

Note! In case of great temperature differences, it is recommended to thermally insulate the temperature
probe from the environment.

Select the installation instructions of the delivered clasp:


• for the installation with a clasp see section 5.3.2.1
• for the installation with a FLEXIM clasp see section 5.3.2.2
• for the installation with a quick release clasp see section 5.3.2.3
5.3.2.1 Installation with a Clasp
• Cut the tension strap to length (pipe circumference + at least 120 mm).
• Make sure that part (2) of the clasp is on top of part (1) (see Fig. 5.55 a). The hooks of part (2) have to be on the outer
side of the clasp.
• Pull approx. 20 mm of the tension strap through the slot of the clasp to fix the clasp to the tension strap (see Fig. 5.55 b).
• Bend the end of the tension strap.
• Position the temperature probe on the pipe (see Fig. 5.56).
• Place the tension strap around the temperature probe and the pipe.
• Insert the tension strap through the parts (2) and (1) of the clasp.
• Pull the tension strap firmly and engage it in the inner hooks of the clasp.
• Tighten the screws of the clasps.

a b
1

2 2

Fig. 5.55: Clasp Fig. 5.56: Temperature probe on the pipe

5.3.2.2 Installation with a FLEXIM Clasp


• Cut the tension strap to length (pipe circumference + at least 120 mm).
• Insert approx. 20 mm of the tension strap into the slot of the clasp (see Fig. 5.57).
• Bend the end of the tension strap.
• Position the temperature probe on the pipe (see Fig. 5.56).
• Place the tension strap around the temperature probe and the pipe.
• Insert the tension strap through the parts (2) and (1) of the clasp.

38 UMFLUXUSF721BV1-1EN, 2017-01-23
5 Installation FLUXUS F721

• Pull the tension strap firmly and engage it in the inner hooks of the clasp.
• Tighten the screws of the clasp.

Fig. 5.57: FLEXIM clasp

5.3.2.3 Installation with a Quick Release Clasp


• Cut the tension strap to length (pipe circumference + at least 120 mm).
• Position the temperature probe on the pipe (see Fig. 5.56).
• Place the tension strap around the temperature probe and the pipe.
• Insert the tension strap into the clasp (see Fig. 5.58).
• Tighten the tension strap.
• Tighten the screw of the clasp.

Fig. 5.58: Quick release clasp

5.3.3 Installation of the Temperature Probe (Response Time 8 s)


• Fix the protection plate and the insulation foam to the temperature probe (see Fig. 5.59).
• Take the spring end of the ball chain and insert the last ball into one of the slots on the upper side of the temperature
probe (see Fig. 5.60).
• Place the chain around the pipe. Tighten the chain and insert it into the other slot of the temperature probe.

spring end temperature sensor

protection plate
chain

insulation foam

Fig. 5.59: Temperature probe

Note! The entire contact surface of the temperature probe always has to rest on the pipe. In case of very
small pipes, the protection plate and the insulation foam have to be cut to size, if necessary.

slots on the upper


side of the
temperature probe

Fig. 5.60: Temperature probe on the pipe

UMFLUXUSF721BV1-1EN, 2017-01-23 39
FLUXUS F721 6 Connection to the Transmitter

6 Connection to the Transmitter


6.1 Transducers
Note! If transducers are replaced or added, the sensor module also has to be replaced or added (see sec-
tion 6.2).

It is recommended to run the cables from the measuring point to the transmitter before connecting the transducers to
avoid load on the connectors.

AV+ AV- S AR- AR+ BV+ BV- S BR- BR+


QON
A B NEXT DISP

SNAP
KL12
KL11

Q- Q+

MUX DISP
3x QOFF

FAST MODE

LAN USB

AV+ AV- S AR- AR+ BV+ BV- S BR- BR+ T1A T1B S1 T2A T2B T3A T3B S3 T4A T4B A+ B- P1+ P2+ P3+ P4+ P5a P6a P7a

KL12
KL11

KL7

KL9
PE N(-) L(+)

KL4
X_AV X_AR X_BV X_BR
T1a T1b S1 T2a T2b T3a T3b S3 T4a T4b S S P1- P2- P3- P4- P5b P6b P7b

KL10
KL8
X_AV X_AR X_BV X_BR
X2 X3

X2 X3

transducers transducers
measuring channel A measuring channel B

Fig. 6.1: Connection of the transducers to the transmitter

For the connection of the transducer cable to the transmitter see section 6.1.1.
For the connection of the extension cable to the transmitter see section 6.1.2.
For the connection of the transducer cable to the junction box see section 6.1.3.
For the connection of the extension cable to the junction box see section 6.1.4.

40 UMFLUXUSF721BV1-1EN, 2017-01-23
6 Connection to the Transmitter FLUXUS F721

6.1.1 Connection of the Transducer Cable to the Transmitter

Attention! Observe the "Safety Instructions for the Use in Explosive Atmosphere" (see document SIFLUXUS).

Attention! The degree of protection of the transmitter is ensured only if the cable glands are firmly tightened and
the housing is tightly screwed.

Transducer Cable with SMB Connectors

Attention! Observe the "Safety Instructions for the Use in Explosive Atmosphere" (see document SIFLUXUS).

• Remove the blind plug for the connection of the transducer cable (see Fig. 6.2).
• Insert the transducer cable with the SMB connectors into the housing.
• Fix the transducer cable by tightening the cable gland.
• Connect the SMB connectors to the sockets of the transmitter (see Fig. 6.1, Fig. 6.2 and Tab. 6.1).
Tab. 6.1: Terminal assignment (transducer cable)

terminal connection
X_AV SMB connector (brown cable, marked white)
X_AR SMB connector (brown cable, marked black)

QON
A B NEXT DISP

SNAP
Q- Q+

MUX DISP
3x QOFF

FAST MODE

LAN USB

AV+ AV- S AR- AR+ BV+ BV- S BR- BR+ T1A T1B S1 T2A T2B T3A T3B S3 T4A T4B A+ B- P1+ P2+ P3+ P4+ P5a P6a P7a
KL12
KL11

KL7

KL9

PE N(-) L(+)
KL4

T1a T1b S1 T2a T2b T3a T3b S3 T4a T4b S S P1- P2- P3- P4- P5b P6b P7b
KL10
KL8

X_AV X_AR X_BV X_BR


X2 X3

SMB connector

cable gland

Fig. 6.2: Connection of the transducer cable with SMB connectors to the transmitter

UMFLUXUSF721BV1-1EN, 2017-01-23 41
FLUXUS F721 6 Connection to the Transmitter

Transducer Cable with Plastic Cable Jacket and Stripped Cable Ends

Attention! Observe the "Safety Instructions for the Use in Explosive Atmosphere" (see document SIFLUXUS).

• Remove the blind plug for the connection of the transducer cable (see Fig. 6.3).
• Open the cable gland of the transducer cable. The compression part remains in the cap nut.
• Push the transducer cable through the cap nut and the compression part.
• Prepare the transducer cable.
• Cut the external shield and brush it back over the compression part.
• Screw the gasket ring side of the basic part tightly into the housing of the transmitter.
• Insert the transducer cable into the housing.

Attention! For good high frequency shielding, it is important to ensure good electrical contact between the exter-
nal shield and the cap nut (and the housing).

• Fix the cable gland by screwing the cap nut onto the basic part.
• Connect the leads of the transducer cable to the terminals of the transmitter (see Fig. 6.1, Fig. 6.2 and Tab. 6.1).

Tab. 6.2: Terminal assignment

terminal connection
AV+ transducer (core)
AV- transducer (internal shield)
AR- transducer (inner shield)
AR+ transducer (core)

QON
A B NEXT DISP

Q-
SNAP
Q+ compression part
MUX DISP
3x QOFF

FAST MODE
cap nut basic part
Q O N
LAN USB N E X T D IS P

7 8 9
U L T R A S O N IC F L O W M E T E R
Q -
4 5 6 Q +

AV+ AV- S AR- AR+ BV+ BV- S BR- BR+ T1A T1B S1 T2A T2B T3A T3B S3 T4A T4B A+ B- P1+ P2+ P3+ P4+ P5a P6a P7a 1 2 3
KL12
KL11

KL7

KL9

M U X D IS P
Q O F F

PE N(-) L(+)
0
KL4

T1a T1b S1 T2a T2b T3a T3b S3 T4a T4b S S P1- P2- P3- P4- P5b P6b P7b
KL10
KL8

X_AV X_AR X_BV X_BR


X2 X3
B R K IN IT
C E N T E R

cable gland
R E S T A R T
20 mm

10 mm
70 mm

external shield,
brushed back

Fig. 6.3: Connection of the transducer cable with plastic cable jacket
and stripped cable ends to the transmitter

42 UMFLUXUSF721BV1-1EN, 2017-01-23
6 Connection to the Transmitter FLUXUS F721

Transducer Cable with Stainless Steel Conduit and Stripped Cable Ends

Attention! Observe the "Safety Instructions for the Use in Explosive Atmosphere" (see document SIFLUXUS).

• Remove the blind plug for the connection of the transducer cable (see Fig. 6.4).
• Insert the transducer cable into the housing.
• Fix the transducer cable by tightening the cable gland.
• Connect the transducer cable to the terminals of the transmitter (see Fig. 6.1, Fig. 6.4 and Tab. 6.3).

Tab. 6.3: Terminal assignment (transducer cable)

terminal connection
AV+ transducer (white cable, marked white)
AV- transducer (red cable)
AR- transducer (red cable)
AR+ transducer (white cable)

QON
A B NEXT DISP

SNAP
Q- Q+

MUX DISP
3x QOFF

FAST MODE

LAN USB

AV+ AV- S AR- AR+ BV+ BV- S BR- BR+ T1A T1B S1 T2A T2B T3A T3B S3 T4A T4B A+ B- P1+ P2+ P3+ P4+ P5a P6a P7a
KL12
KL11

KL7

KL9

PE N(-) L(+)
KL4

T1a T1b S1 T2a T2b T3a T3b S3 T4a T4b S S P1- P2- P3- P4- P5b P6b P7b
KL10
KL8

X_AV X_AR X_BV X_BR


X2 X3

cable gland

Fig. 6.4: Connection of the transducer cable


with stainless steel conduit and stripped cable ends to the transmitter

UMFLUXUSF721BV1-1EN, 2017-01-23 43
FLUXUS F721 6 Connection to the Transmitter

6.1.2 Connection of the Extension Cable to the Transmitter

Attention! Observe the "Safety Instructions for the Use in Explosive Atmosphere" (see document SIFLUXUS).

Extension Cable with SMB Connectors


• Remove the left blind plug for the connection of the extension cable (see Fig. 6.5).
• Insert the extension cable with the SMB connectors into the housing.
• Fix the extension cable by tightening the cable gland.
• Connect the SMB connectors to the sockets of the transmitter (see Fig. 6.1, Fig. 6.5 and Tab. 6.4).
• Connect the connectors of the transducer cable and the extension cable.

Tab. 6.4: Terminal assignment

terminal connection
X_AV SMB connector (white or marked cable)
X_AR SMB connector (brown cable)

QON
A B NEXT DISP

SNAP
Q- Q+

MUX DISP
3x QOFF

FAST MODE

LAN USB

AV+ AV- S AR- AR+ BV+ BV- S BR- BR+ T1A T1B S1 T2A T2B T3A T3B S3 T4A T4B A+ B- P1+ P2+ P3+ P4+ P5a P6a P7a
KL12
KL11

KL7

KL9

PE N(-) L(+)
KL4

T1a T1b S1 T2a T2b T3a T3b S3 T4a T4b S S P1- P2- P3- P4- P5b P6b P7b
KL10
KL8

X_AV X_AR X_BV X_BR


X2 X3

SMB connector

cable gland

extension cable

connector of the
extension cable

transducer cable

Fig. 6.5: Connection of the extension cable with SMB connectors to the transmitter

44 UMFLUXUSF721BV1-1EN, 2017-01-23
6 Connection to the Transmitter FLUXUS F721

Extension Cable with Plastic Cable Jacket and Stripped Cable Ends

Attention! Observe the "Safety Instructions for the Use in Explosive Atmosphere" (see document SIFLUXUS).

• Remove the left blind plug for the connection of the extension cable (see Fig. 6.6).
• Open the cable gland of the extension cable. The compression part remains in the cap nut.
• Push the extension cable through the cap nut and the compression part.
• Prepare the extension cable.
• Cut the external shield and brush it back over the compression part.
• Screw the gasket ring side of the basic part tightly into the housing of the transmitter.
• Insert the extension cable into the housing.

Attention! For good high frequency shielding, it is important to ensure good electrical contact between the exter-
nal shield and the cap nut (and the housing).

• Fix the cable gland by screwing the cap nut onto the basic part.
• Connect the extension cable to the terminals of the transmitter (see Fig. 6.1, Fig. 6.6 and Tab. 6.5).

Tab. 6.5: Terminal assignment

terminal connection
AV+ white or marked cable (core)
AV- white or marked cable (shield)
AR- brown cable (shield)
AR+ brown cable (core)

QON
A B NEXT DISP

SNAP
Q- Q+

MUX DISP

compression part
3x QOFF

FAST MODE

cap nut basic part


LAN USB Q O N
N E X T D IS P

7 8 9
AV+ AV- S AR- AR+ BV+ BV- S BR- BR+ T1A T1B S1 T2A T2B T3A T3B S3 T4A T4B A+ B- P1+ P2+ P3+ P4+ P5a P6a P7a U L T R A S O N IC F L O W M E T E R
Q -
4 5 6 Q +
KL12
KL11

1 2 3
KL7

KL9

PE N(-) L(+) M U X D IS P
Q
KL4

O F F
T1a T1b S1 T2a T2b T3a T3b S3 T4a T4b S S P1- P2- P3- P4- P5b P6b P7b

0
KL10
KL8

X_AV X_AR X_BV X_BR


X2 X3

B R K IN IT
C E N T E R
R E S T A R T

cable gland
20 mm

10 mm
70 mm

external shield,
brushed back

extension cable

Fig. 6.6: Connection of the extension cable with plastic cable jacket
and stripped cable ends to the transmitter

UMFLUXUSF721BV1-1EN, 2017-01-23 45
FLUXUS F721 6 Connection to the Transmitter

6.1.3 Connection of the Transducer Cable to the Junction Box

Attention! Observe the "Safety Instructions for the Use in Explosive Atmosphere" (see document SIFLUXUS).

Transducer Cable with SMB Connectors


• Remove the right blind plug for the connection of the transducer cable (see Fig. 6.7).
• Insert the transducer cable with the SMB connectors into the junction box.
• Fix the transducer cable by tightening the cable gland.
• Connect the SMB connectors to the sockets of the junction box (see Fig. 6.7 and Tab. 6.6).

Tab. 6.6: Terminal assignment

terminal connection
XV SMB connector (brown cable, marked white)
XR SMB connector (brown cable, marked black)

junction box JB02, JB03

SMB connector

cable gland

transducer cable

Fig. 6.7: Connection of the transducer cable with SMB connectors

Transducer Cable with Plastic Cable Jacket and Stripped Cable Ends

Attention! Observe the "Safety Instructions for the Use in Explosive Atmosphere" (see document SIFLUXUS).

• Remove the right blind plug for the connection of the transducer cable (see Fig. 6.9).
• Open the cable gland of the transducer cable. The compression part remains in the cap nut (see Fig. 6.8).
• Push the transducer cable through the cap nut and the compression part. Prepare the transducer cable.
• Cut the external shield and brush it back over the compression part.
• Screw the gasket ring side of the basic part into the junction box.
• Insert the transducer cable into the junction box.

Attention! For good high frequency shielding, it is important to ensure good electrical contact between the exter-
nal shield and the cap nut (and the junction box).

• Fix the cable gland by screwing the cap nut onto the basic part.
• Connect the transducer cable to the terminals of the junction box (see Fig. 6.10 or Fig. 6.11 and Tab. 6.7).

46 UMFLUXUSF721BV1-1EN, 2017-01-23
6 Connection to the Transmitter FLUXUS F721

Tab. 6.7: Terminal assignment (KL1)

terminal (JBP2, JBP3) terminal (JB01) connection compression part

TV V transducer (core) cap nut basic part

TVS VS transducer (shield)


TRS RS transducer (shield)

TR R transducer (core) Fig. 6.8: Cable gland

T R S

T R S
T V S

T V S
T V

T V
T R

T R
T G
T G

K L 2 K L 1

20 mm

10 mm
100 mm
external shield,
brushed back

Fig. 6.9: Connection of the transducer cable


with plastic cable jacket and stripped cable ends
T R S

T R S
T V S

T V S

T R S
T V S
T R
T V

T G
T G

T R
T V

R S
V S
T V

T G

T R
T G

R
V

K L 2 K L 1 K L 2 K L 1

Fig. 6.10: Terminal designation (junction box JBP2, JBP3) Fig. 6.11: Terminal designation (junction box JB01)

UMFLUXUSF721BV1-1EN, 2017-01-23 47
FLUXUS F721 6 Connection to the Transmitter

Transducer Cable with Stainless Steel Conduit and Stripped Cable Ends

Attention! Observe the "Safety Instructions for the Use in Explosive Atmosphere" (see document SIFLUXUS).

• Remove the right blind plug for the connection of the transducer cable (see Fig. 6.12).
• Insert the transducer cable into the junction box.
• Fix the transducer cable by tightening the cable gland.
• Connect the transducer cable to the terminals of the junction box (see Fig. 6.11, Fig. 6.12 and Tab. 6.8).

Tab. 6.8: Terminal assignment (KL1)

terminal (JB01) connection


V transducer (white cable, marked white)
VS transducer (red cable)
RS transducer (red cable)
R transducer (white cable)

junction box JB01


VS
RS
V

cable gland

Fig. 6.12: Connection of the transducer cable


with stainless steel conduit and stripped cable ends

48 UMFLUXUSF721BV1-1EN, 2017-01-23
6 Connection to the Transmitter FLUXUS F721

6.1.4 Connection of the Extension Cable to the Junction Box


6.1.4.1 Without Potential Separation (Standard)
The connection of an extension cables to a junction box without potential separation ensures that transducer, junction box
and transmitter are on the same potential. The extension cable should always be connected that way especially if power
cables are laid near the extension cable.
See section 6.1.4.2 if earthing on the same potential cannot be ensured.

Attention! Observe the "Safety Instructions for the Use in Explosive Atmosphere" (see document SIFLUXUS).

• Remove the blind plug for the connection of the extension cable (see Fig. 6.13).
• Open the cable gland of the extension cable. The compression part remains in the cap nut.
• Push the extension cable through the cap nut and the compression part.
20 mm
100 mm

10 mm

extension cable transducer cable

external shield, external shield,


brushed back brushed back

extension cable

compression part
cap nut basic part

cable gland

Fig. 6.13: Connection of the extension cable and the transducer cable
to the junction box JBxx (example with JB01)

• Prepare the extension cable.


• Cut the external shield and brush it back over the compression part.
• Screw the gasket ring side of the basic part into the junction box.
• Insert the extension cable into the junction box.

Attention! For good high frequency shielding, it is important to ensure good electrical contact between the exter-
nal shield and the cap nut (and the junction box).

• Fix the cable gland by screwing the cap nut onto the basic part.
• Connect the extension cable to the terminals of the transmitter (see Fig. 6.13 and Tab. 6.9).

UMFLUXUSF721BV1-1EN, 2017-01-23 49
FLUXUS F721 6 Connection to the Transmitter

Tab. 6.9: Terminal assignment (extension cable, KL2)

terminal connection
TV white or marked cable (core)
TVS white or marked cable (internal shield)
TRS brown cable (internal shield)
TR brown cable (core)
cable gland external shield

50 UMFLUXUSF721BV1-1EN, 2017-01-23
6 Connection to the Transmitter FLUXUS F721

6.1.4.2 With Potential Separation

If earthing on the same potential cannot be ensured e.g., in measurement arrangements with long extension cables, ex-
tension cables and junctions boxes have to be insulated from each other. The junction box and the transducers have to be
on the same potential. Thus, no transient currents can enter the transmitter via the extension cable.

Note! For the installation of transducers to pipes with a cathodic corrosion protection see document TI-
FLUXUS_GalvSep.

Attention! Observe the "Safety Instructions for the Use in Explosive Atmosphere" (see document SIFLUXUS).

• Remove the blind plug for the connection of the extension cable (see Fig. 6.14).
• Open the cable gland of the extension cable. The compression part remains in the cap nut.
• Push the extension cable through the cap nut, the compression part and the basic part of the cable gland.
T R S
T V S

R S
V S
T V

T R
T G
T G

T V S

R S
T R S

V S
T V

R
T R
T G
T G
K L 2 K L 1

shield terminal
10 mm

extension cable transducer cable


100 mm
20 mm

external external shield,


shield brushed back

extension cable

cap nut compression part basic part

cable gland

Fig. 6.14: Connection of the extension cable and the transducer cable
to the junction box JBxx (example with JB01)

• Insert the extension cable into the junction box.


• Prepare the extension cable.
• Cut the outer shield and brush it back.
• Pull the extension cable back until the brushed back external shield is below the shield terminal (see Fig. 6.14). The ex-
tension cable must remain completely insulated up to the shield terminal.
• Screw the gasket ring side of the basic part into the junction box.
• Fix the cable gland by screwing the cap nut onto the basic part.

Attention! The external shield of the extension cable must not have electrical contact to the junction box. There-
fore, the extension cable must remain completely insulated up to the shield terminal.

• Fix the extension cable and the external shield to the shield terminal.
• Connect the extension cable to the terminals of the transmitter (see Fig. 6.14 and Tab. 6.10).

UMFLUXUSF721BV1-1EN, 2017-01-23 51
FLUXUS F721 6 Connection to the Transmitter

Tab. 6.10: Terminal assignment (extension cable, KL2)

terminal connection
TV white or marked cable (core)
TVS white or marked cable (internal shield)
TRS brown cable (internal shield)
TR brown cable (core)
shield terminal external shield

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6 Connection to the Transmitter FLUXUS F721

6.2 Sensor Module (SENSPROM)


Attention! Observe the "Safety Instructions for the Use in Explosive Atmosphere" (see document SIFLUXUS).

The sensor module contains important transducer data for the operation of the transmitter with the transducers.
If transducers are replaced or added, the sensor module has to be replaced or added.

Note! The serial number of sensor module and transducer have to be identical. A wrong or incorrectly con-
nected sensor module will lead to incorrect measured values or to a measurement failure.

The sensor module is connected to the terminals of the transmitter (see Fig. 6.15).
• Disconnect the power supply from the transmitter.
• Insert the sensor module into the terminal strip for sensor modules (see Fig. 6.1 and Fig. 6.15). The slots X2 are assigned
to the transducers of measuring channel A, the slots X3 are assigned to the transducers of measuring channel B.
• Connect the transmitter to the power supply.
• Enter all parameters of the program branch Parameter.
• Start the measurement.

QON
A B NEXT DISP

SNAP
Q- Q+

MUX DISP
3x QOFF

FAST MODE

LAN USB

AV+ AV- S AR- AR+ BV+ BV- S BR- BR+ T1A T1B S1 T2A T2B T3A T3B S3 T4A T4B A+ B- P1+ P2+ P3+ P4+ P5a P6a P7a
KL12
KL11

KL7

KL9

PE N(-) L(+)
KL4

T1a T1b S1 T2a T2b T3a T3b S3 T4a T4b S S P1- P2- P3- P4- P5b P6b P7b
KL10
KL8

X_AV X_AR X_BV X_BR


X2 X3

sensor module sensor module


measuring channel A measuring channel B

Fig. 6.15: Sensor module

UMFLUXUSF721BV1-1EN, 2017-01-23 53
FLUXUS F721 6 Connection to the Transmitter

6.3 Power Supply


Attention! Observe the "Safety Instructions for the Use in Explosive Atmosphere" (see document SIFLUXUS).

• Connect the external protective earth to the equipotential bonding terminal on the housing of the transmitter (see Fig.
6.16). It must always to be connected.

Attention! According to IEC 61010-1:2010, a switch has to be provided near the measuring instrument in the
building installation, easily accessible for the user and marked as a disconnection device for the mea-
suring instrument.
If the transmitter FLUXUS F721**-A20*S is used in an explosive atmosphere, the switch should be
installed outside the explosive atmosphere. If this is not possible, the switch should be installed in the
least hazardous area.

Attention! The degree of protection of the transmitter will only be guaranteed if the power cable fits firmly and
tightly in the cable gland.

equipotential bonding terminal  equipotential bonding terminal 


FLUXUS F721 with stainless steel housing FLUXUS F721 with aluminum housing

Fig. 6.16: Equipotential bonding terminal on the transmitter

• Connect the power cable to the transmitter.


For the connection of the power cable to the transmitter, see box Cable Connection, Fig. 6.18 and Tab. 6.11.

Cable Connection
• Remove the blind plug from the transmitter for the connection of the compression part
cable (if present). cap nut basic part
• Prepare the cable with a cable gland.
• Push the cable through the cap nut, the compression part and the ba-
sic part of the cable gland.
• Insert the cable into the housing of the transmitter.
• Screw the gasket ring side of the basic part tightly into the housing of
the transmitter. Fig. 6.17: Cable gland
• Fix the cable gland by screwing the cap nut onto the basic part.
• Connect the cable to the terminals of the transmitter.

QON
A B NEXT DISP

SNAP
Q- Q+

MUX DISP
3x QOFF

FAST MODE

fuse
LAN USB

AV+ AV- S AR- AR+ BV+ BV- S BR- BR+ T1A T1B S1 T2A T2B T3A T3B S3 T4A T4B A+ B- P1+ P2+ P3+ P4+ P5a P6a P7a
PE N(-) L(+)
KL12
KL11

KL7

KL9

KL4

PE N(-) L(+)
KL4

T1a T1b S1 T2a T2b T3a T3b S3 T4a T4b S S P1- P2- P3- P4- P5b P6b P7b
KL10
KL8

X_AV X_AR X_BV X_BR


X2 X3

Fig. 6.18: Connection of the power supply to the transmitter

58 UMFLUXUSF721BV1-1EN, 2017-01-23
6 Connection to the Transmitter FLUXUS F721

Tab. 6.11: Terminal assignment

terminal connection AC connection DC


PE earth earth
N(-) neutral - DC
L(+) phase 100...230 V AC, 50...60 Hz + DC
fuse 1 A, time-lag 1.6 A, time-lag

6.4 Outputs
Attention! Observe the "Safety Instructions for the Use in Explosive Atmosphere" (see document SIFLUXUS).

Attention! The outputs can only be connected to a low voltage circuit (max. 30 V AC or 42 V DC against earth).

• Connect the output cable to the transmitter.


For the connection of the output cable to the transmitter, see box Cable Connection p. 54 Fig. 6.19 and Tab. 6.12.

QON
A B NEXT DISP

Q-

MUX
SNAP

DISP
Q+
A+ B- P1+ P2+ P3+ P4+ P5a P6a P7a
3x QOFF

KL9
FAST MODE

LAN USB

AV+ AV- S AR- AR+ BV+ BV- S BR- BR+ T1A T1B S1 T2A T2B T3A T3B S3 T4A T4B A+ B- P1+ P2+ P3+ P4+ P5a P6a P7a
S S P1- P2- P3- P4- P5b P6b P7b
KL12
KL11

KL7

KL9

KL10

PE N(-) L(+)
KL4

T1a T1b S1 T2a T2b T3a T3b S3 T4a T4b S S P1- P2- P3- P4- P5b P6b P7b
KL10
KL8

X_AV X_AR X_BV X_BR


X2 X3

Fig. 6.19: Connection of the outputs to the transmitter

Tab. 6.12: Circuits of the outputs

output transmitter external circuits comments

internal circuits connection

active current loop Rext < 500 Ω


Px+ +
mA

- Px- -

passive current loop Uext = 4...24 V


Px+
mA Uext > 0.021 A . Rext [Ω] + 4 V
-
Example:
Uext + Uext = 12 V
Rext ≤ 380 Ω
Px-

The number, type and the connections of the outputs depend on the order.
Rext is the sum of all ohmic resistances in the circuit (e.g., resistance of the conductors, resistance of the amperemeter/voltmeter).

UMFLUXUSF721BV1-1EN, 2017-01-23 59
FLUXUS F721 6 Connection to the Transmitter

Tab. 6.12: Circuits of the outputs

output transmitter external circuits comments

internal circuits connection

switchable active current loop:


current loop Px+ + Rext < 350 Ω
mA

All switchable current outputs +


are jointly switched to active
- Px- -
and passive.

passive current loop:


Px+ Uext = 8...30 V
mA
- Uext > 0.021 A . Rext [Ω] + 8 V
Example:
Uext +
Uext = 12 V
Px- Rext = ≤ 190 Ω

HART (active) G ƒ
Uint = 24 V

Px+ G ƒ

mA

+
Uint
- Px-

HART (passive) G ƒ
Uext = 10...24 V

Px+ G ƒ
mA

Uext -
Px-

voltage output Rint = 500 Ω


+ Px+ +
V Rext > 2 MΩ
If Rext is smaller, the accuracy is
smaller than specified.
Ri
- -
Px-

frequency output Uext = 5...24 V


Px+
Ri Rc Rc [kΩ] = Uext/Ic [mA]
+
Ic = 1...4 mA
V Uext - Ri = 66.5 Ω
Px-

binary output (optorelay) Uext ≤ 26 V


Pxa
Rc Ic ≤ 100 mA
+

Uext -
V

Pxb

The number, type and the connections of the outputs depend on the order.
Rext is the sum of all ohmic resistances in the circuit (e.g., resistance of the conductors, resistance of the amperemeter/voltmeter).

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6 Connection to the Transmitter FLUXUS F721

Tab. 6.12: Circuits of the outputs

output transmitter external circuits comments

internal circuits connection

binary output (open collector) Uext = 5...24 V


Px+/Pxa
Ri Rc Rc [kΩ] = Uext/Ic [mA]
+
Ic = 1...4 mA
Uext - P1...P4: Ri = 22 Ω
V

Px-/Pxb

binary output (Reed relay) Umax = 48 V


Px+/Pxa
a Imax = 100 mA
P1...P4: Rint = 22 Ω

Rint
b
Px-/Pxb

RS485 120 Ω
+ A+ termination resistor

- B-

shield S

The number, type and the connections of the outputs depend on the order.
Rext is the sum of all ohmic resistances in the circuit (e.g., resistance of the conductors, resistance of the amperemeter/voltmeter).

6.5 Inputs
Attention! Observe the "Safety Instructions for the Use in Explosive Atmosphere" (see document SIFLUXUS).

Attention! The inputs can only be connected to a low voltage circuit (max. 30 V AC or 42 V DC against earth).

QON
A B NEXT DISP

T1A T1B S1 T2A T2B T3A T3B S3 T4A T4B


SNAP
Q- Q+

MUX DISP
3x QOFF
KL7

FAST MODE

LAN USB

AV+ AV- S AR- AR+ BV+ BV- S BR- BR+ T1A T1B S1 T2A T2B T3A T3B S3 T4A T4B A+ B- P1+ P2+ P3+ P4+ P5a P6a P7a

T1a T1b S1 T2a T2b T3a T3b S3 T4a T4b


KL12
KL11

KL7

KL9

PE N(-) L(+)
KL4

KL8

T1a T1b S1 T2a T2b T3a T3b S3 T4a T4b S S P1- P2- P3- P4- P5b P6b P7b
KL10
KL8

X_AV X_AR X_BV X_BR


X2 X3

Fig. 6.20: Connection of the inputs to the transmitter

6.5.1 Current Input


An active or a passive current source can be connected to the current inputs of the transmitter (active current source: with
own power supply, passive current source: with external power supply).
Connection of an Active Current Source

Attention! The terminals Txa and Txb must not be connected.

UMFLUXUSF721BV1-1EN, 2017-01-23 59
FLUXUS F721 6 Connection to the Transmitter

For the connection of the input cable to the transmitter, see box Cable Connection p. 54, Fig. 6.20 and Tab. 6.13.

Tab. 6.13: Connection of an active current source

input transmitter external circuit comments


internal circuit connection
current input
TxA +
max. permanent over-
current: 100 mA
+
V Ri R
i
- -
V -
TxB

+
TxB (not connected)

If the polarity of the current source is inversed, only the sign of the measured current will change. For the assignment and
the activation of the current input see user manual – Advanced Functions, chapter 6.
Connection of a Passive Current Source

Attention! The terminals Txa and TxB must not be connected.

Attention! Observe the correct polarity in order to avoid damaging the current source. A permanent short circuit
can lead to the destruction of the current input.

For the connection of the input cable to the transmitter, see box Cable Connection p. 54, Fig. 6.20 and Tab. 6.14.

Tab. 6.14: Connection of a passive current source

input transmitter external circuit comments


internal circuit connection
current input
TxA - max. Dauerüberstrom:
100 mA

V Ri R
i
V TxB (not connected)
-

+
Txb +

At full load (20 mA), a voltage of 22.9 V DC is available for the supply of the passive current source.
For the assignment and the activation of the current input see user manual – Advanced Functions, chapter 6.

6.5.2 Binary Input


The transmitter can be equipped with 1 or 4 binary inputs. Binary inputs are able to process physical quantities with short
pulse times.
Via the binary inputs, it is possible to remotely trigger some functions of the transmitter (see user manual – Advanced
Functions, section 8.6).
For the connection of the input cable to the transmitter, see box Cable Connection p. 54, Fig. 6.19 and Tab. 6.15).

Tab. 6.15: Connection of the binary inputs

binary input terminal


S1 Px+, Px-
S2 Px+, Px-
S3 Px+, Px-
S4 Px+, Px-

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6 Connection to the Transmitter FLUXUS F721

6.6 Temperature Sensor


Attention! Observe the "Safety Instructions for the Use in Explosive Atmosphere" (see document SIFLUXUS).

Temperature probes Pt100/Pt1000 (4-wire) can be connected to the inputs of the transmitter (optional).

Tab. 6.16: Connection systems

direct connection connection with connection with


extension cable junction box

transmitter transmitter transmitter


temperature sensor

extension cable

temperature sensor
extension cable
temperature sensor

transmitter

For the assignment and the activation of the temperature inputs see user manual – Advanced Functions, chapter 6.

6.6.1 Direct Connection of the Temperature Probe

Attention! Observe the "Safety Instructions for the Use in Explosive Atmosphere" (see document SIFLUXUS).

• Remove the blind plug for the connection of the temperature probe (see Fig. 6.20).
• Open the cable gland of the temperature probe. The compression part remains in the cap nut (see Fig. 6.21 and Tab.
6.16).
• Push the cable of the temperature probe through the cap nut, the compression part, the basic part, and the reducer.
• Prepare the cable.
• Insert the cable into the housing.
• Screw the gasket ring side of the reducer tightly into the housing of the transmitter.
• Tightly screw the basic part into the reducer.
• Fix the cable gland by screwing the cap nut onto the basic part.
• Connect the temperature probe to the terminals of the transmitter (see Fig. 6.20 and Tab. 6.17).

UMFLUXUSF721BV1-1EN, 2017-01-23 59
FLUXUS F721 6 Connection to the Transmitter

cap nut compression part basic part reduction

110 mm

7 mm

external shield, gasket ring side


brushed back

Fig. 6.21: Cable gland and preparation

Tab. 6.17: Terminal assignment of the transmitter

terminal temperature sensor red/blue red white/blue white

T1a...T4a red
T1A...T4A red/blue
T1b...T4b white/blue
T1B...T4B white Fig. 6.22: Temperature probe

S1...S4 shield

6.6.2 Connection with an Extension Cable

Attention! Observe the "Safety Instructions for the Use in Explosive Atmosphere" (see document SIFLUXUS).

• Remove the left blind plug for the connection of the extension cable (see Fig. 6.20).
• Open the cable gland of the extension cable. The compression part remains in the cap nut (see Fig. 6.21 and Tab. 6.16).
• Push the extension cable through the cap nut, the compression part, the basic part, and the reducer.
• Prepare the extension cable.
• Insert the extension cable into the housing.
• Screw the gasket ring side of the reducer tightly into the housing of the transmitter.
• Tightly screw the basic part into the reducer.
• Fix the cable gland by screwing the cap nut onto the basic part.
• Connect the connectors of the extension cable and the temperature probe.
• Connect the extension cable to the terminals of the transmitter (see Fig. 6.20 and Tab. 6.18).

Tab. 6.18: Terminal assignment of the transmitter

terminal extension cable


T1a...T4a red
T1A...T4A gray
T1b...T4b blue
T1B...T4B white
S1...S4 shield

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6 Connection to the Transmitter FLUXUS F721

6.6.3 Connection with Junction Box

Attention! Observe the "Safety Instructions for the Use in Explosive Atmosphere" (see document SIFLUXUS).

Connection to the Transmitter


• Remove the left blind plug for the connection of the extension cable (see Fig. 6.20).
• Open the cable gland of the extension cable. The compression part remains in the cap nut (see Fig. 6.21 and Tab. 6.16).
• Push the extension cable through the cap nut, the compression part, the basic part, and the reducer.
• Prepare the extension cable.
• Insert the extension cable into the housing.
• Screw the gasket ring side of the reducer tightly into the housing of the transmitter.
• Tightly screw the basic part into the reducer.
• Fix the cable gland by screwing the cap nut onto the basic part.
• Connect the extension cable to the terminals of the transmitter (see Fig. 6.20 and Tab. 6.18).
Connection of the Extension Cable to the Junction Box
• Remove the blind plug in the middle for the connection of the extension cable (see Fig. 6.23).
• Open the cable gland of the extension cable (see Fig. 6.21 and Tab. 6.16). The compression part remains in the cap nut.
• Push the extension cable through the cap nut and the compression part.
• Prepare the extension cable.
• Cut the external shield and brush it back over the compression part.
• Screw the gasket ring side of the reducer into the junction box (see Fig. 6.21).
• Tightly screw the basic part into the reducer.
• Insert the extension cable into the junction box.
• Fix the cable gland by screwing the cap nut onto the basic part.
• Connect the extension cable to the terminals of the transmitter (see Fig. 6.23 and Tab. 6.19).

KL2 KL1

extension cable temperature probe

Fig. 6.23: Junction box JBT2, JBT3

UMFLUXUSF721BV1-1EN, 2017-01-23 61
FLUXUS F721 6 Connection to the Transmitter

Connection of the Temperature Probe to the Junction Box


• Remove the blind plug for the connection of the temperature probe (see Fig. 6.23).
• Open the cable gland of the temperature probe (see Fig. 6.21 and Tab. 6.16). The compression part remains in the cap
nut.
• Push the cable of the temperature probe through the cap nut and the compression part.
• Prepare the cable.
• Cut the external shield and brush it back over the compression part.
• Screw the gasket ring side of the reducer into the junction box.
• Tightly screw the basic part into the reducer.
• Insert the cable into the junction box.
• Fix the cable gland by screwing the cap nut onto the basic part.
• Connect the temperature probe to the terminals of the junction box (see Fig. 6.23 and Tab. 6.19).

Tab. 6.19: Terminal assignment of the junction box

terminal extension cable (KL2) temperature probe (KL1)


1 red red
2 gray red/blue
3 white white
4 blue white/blue

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7 Start-up of the Transmitter FLUXUS F721

7 Start-up of the Transmitter


7.1 Switching On
As soon as the transmitter is connected to the power supply, the menu is displayed with the default language. The lan-
guage of the display can be set (see section 7.4).
For the operation of the transmitter see chapter 4.

Note! Parameters cannot be changed during the measurement. If the parameters are to be changed, the
measurement has to be stopped.

If the transmitter was switched off during the measurement, the message Measurement started on active chan-
nels will be displayed after connecting the transmitter to the power supply. The measurement is carried out with the pa-
rameters last set.
By pressing key in the program branch Measurement the measurement can be stopped via the list item Stop mea-
surement or the actual parameter setting can be displayed in Show parameters.

7.2 Operation State Indication

status indication channel B


QON

status indication channel A


A B NEXT DISP

Q-
SNAP
Q+
keyboard
MUX DISP
3x QOFF

FAST MODE

LAN LED activity LAN USB USB LED host (not used)
LAN LED mode USB LED device
AV+ AV- S AR- AR+ BV+ BV- S BR- BR+ T1A T1B S1 T2A T2B T3A T3B S3 T4A T4B A+ B- P1+ P2+ P3+ P4+ P5a P6a P7a
KL12
KL11

KL7

KL9

PE N(-) L(+)
KL4

T1a T1b S1 T2a T2b T3a T3b S3 T4a T4b S S P1- P2- P3- P4- P5b P6b P7b
KL10
KL8

X_AV X_AR X_BV X_BR


X2 X3

Fig. 7.1: Command panel of the transmitter

The operation state is indicated by LEDs (see Fig. 7.1).

Tab. 7.1: Operation state indication


status indication channel A Lights if the transmitter is in measuring mode and channel A is activated.
red - invalid measurement
green - valid measurement
status indication channel B Lights if the transmitter is in measuring mode and channel B is activated.
red - invalid measurement
green - valid measurement
LAN LED activity Lights if the transmitter is connected to a network via LAN cable. Flashes if a data ex-
change on the network connection takes place.
LAN LED mode Lights if the data rate is 100 MBit/s, otherwise the data rate is 10 MBit/s.
USB LED device Lights steady if the device is connected to a PC via USB cable.
Flashes if a data exchange between PC and device takes place.

UMFLUXUSF721BV1-1EN, 2017-01-23 63
FLUXUS F721 7 Start-up of the Transmitter

7.3 Program Branches


The following contains an overview of the program branches. For a detailed overview of the menu structure see annex A.

Parameter Measurement Options Spec. functions

Selection of the Selection of the Selection of the System settings


measuring channel measuring channel measuring channel

Transducer parameters Measuring point number Physical quantity Inputs

Pipe parameters Sound path Unit of measurements Measurement

Fluid parameters Transducer distance Outputs Data logger

WaveInjector Display Diagnostic values Assignation inputs Snap

Transducer positioning Remote functions Communication

Measurement Event trigger Unit of measurements

Special settings Totalizer

Dialogs/menus

Store parameter record

Libraries

Minimum Pipe Diameter

7.4 Language Selection

Spec. functions\System settings\Language

The transmitter can be operated in various languages:


• Select the program branch Spec. functions\System settings\Language
• Select the language in the scroll list.
• Press ENTER.
After selecting the language the menu is displayed in the selected language. The selected language remains activated
when the transmitter is switched off and on again. After an initialization of the transmitter, the language is reset to the de-
fault language.
The selection of the language can also be performed via the input of a HotCode (see user manual – Advanced Functions,
section 9.7).

64 UMFLUXUSF721BV1-1EN, 2017-01-23
7 Start-up of the Transmitter FLUXUS F721

7.5 Initialization
During an initialization (INIT) of the transmitter, all settings are reset to the factory default settings.
Stored data are deleted.
Proceed as follows to execute an initialization:
• While switching on the transmitter: keep keys and C pressed.
• During the operation of the transmitter: press keys , C and ENTER at the same time. A RESET is executed. Release
only key ENTER. Keep keys and C pressed.
After the initialization has been executed, the message Initialization activated is displayed.

7.6 Time and Date

Spec. functions\System settings\Time/date

The transmitter has a battery-powered clock. Measured values are automatically stored with the date and time.
• Select Time/date.
The adjusted time is displayed.
• Enter the current time above the numeric field.
• Press ENTER.
The adjusted date is displayed.
• Enter the current date above the numeric field.
• Press ENTER.

7.7 Instrument Information

Spec. functions\System settings\Device info

• Select Device info.


• Press ENTER.
• Press key 2 or 8 to scroll through the list.
• Quit the menu by pressing key .
The following information relating to the transmitter are displayed:

display description

Device type indicates the device type


Serial number indicates the serial number of the device
Firmware version indicates the version number of the installed software
Firmware date indicates the creation date of the installed software
MAC address indicates the MAC address of the device

UMFLUXUSF721BV1-1EN, 2017-01-23 65
FLUXUS F721 8 Measurement

8 Measurement
Note! All settings made are stored at the beginning of the measurement.

8.1 Parameter Input


Parameter
The pipe and fluid parameters are entered for the selected mea-
suring point. The parameter ranges are limited by the technical
characteristics of the transducers and the transmitter.
• Select the program branch Parameter. Channel A

• Press ENTER.
Transducer
Parameter\Channel A

• Select the channel for which the parameters are to be entered


(here: channel A). Connected transd. Select transd.

• Press ENTER.
The display will not be indicated if the transmitter has only one
Outer diameter
measuring channel.

8.1.1 Transducer Selection Pipe material

Note! The transducer has to be selected according to


Pipe wall thickness
the inner pipe diameter (= outer pipe diameter -
2x pipe wall thickness) (see Technical Specifi-
cation). Lining

Parameter\Clamp-on-Sensor CDP2E52 Roughness

• The transducer connected to the transmitter (here: CDP2E52), Fluid


is displayed.
• Press ENTER. Fluid temp.
The display will only be indicated if transducer and sensor mod-
ule are connected to the transmitter.
see annex p. 96
Parameter\Connected transd.

The parameter input can also be carried out without connected transducer or sensor module.
• Select Connected transd. if neither transducer nor sensor module are connected to the transmitter.
• Press ENTER.
The display will not be indicated if a transducer and a sensor module are connected to a transmitter.

Parameter\Select transd.

• Select Select transd. to use the standard transducer stored in the transmitter.
• Select the transducer.
• Press ENTER.
The display will not be indicated if a transducer and a sensor module are connected to a transmitter.

Note! If a standard transducer is selected, no transducer-specific calibration values are taken into account. A
higher inaccuracy is to be expected.

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8.1.2 Input of the Pipe Parameters


Outer Pipe Diameter

Parameter\Outer diameter

• Enter the outer pipe diameter.


• Press ENTER.
It is possible to enter the pipe circumference instead of the outer pipe diameter.
Pipe Circumference

Parameter\Pipe circumf.

• Activate the input of the pipe circumference (see user manual – Advanced Functions, section 9.1).
• Press the key in the menu item Outer diameter. The menu item Pipe circumf. is displayed.
• Enter the pipe circumference.
• Press ENTER.
If the outer pipe diameter is to be entered, press key . The menu item Outer diameter is displayed.
Pipe Material

Parameter\Pipe material

The pipe material has to be selected to be able to determine the corresponding sound speed.
The sound speeds for the materials in the scroll list are stored in the transmitter.
• Select the pipe material.
• Press ENTER.
• If the material is not in the scroll list, select Other material.
• Press ENTER.
Sound Speed of the Pipe Material

Parameter\Pipe material\Other material\c material

• Enter the sound speed of the pipe material.

Note! For pipe materials there are 2 sound speeds, the longitudinal and the transversal one. Enter the one
which is closer to 2500 m/s.

• Press ENTER.
This display will only be indicated if Other material is selected.
For the sound speed of some materials see user manual – Advanced Functions, annex A.
Roughness of the Pipe Material

Parameter\Pipe material\Other material\Roughness

The flow profile of the fluid is influenced by the roughness of the inner pipe wall.
The roughness is used for the calculation of the profile correction factor.
In most cases, the pipe roughness cannot be determined exactly and consequently need to be estimated.
• If the pipe has a lining, press ENTER. The roughness of the lining will be included in the calculation.
• If the pipe does not have a lining, enter the roughness of the pipe material. Press ENTER.
This display will only be indicated if Other material is selected.
For the roughness of some materials see user manual – Advanced Functions, annex A.
Wall Thickness

Parameter\Wall thickness

• Enter the pipe wall thickness.


• Press ENTER.

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FLUXUS F721 8 Measurement

Lining

Parameter\Lining

• If the pipe has a lining, select Yes.


• If the pipe does not have a lining, select No.
• Press ENTER.
Lining Material

Parameter\Lining material

• Select the lining material.


• Press ENTER.
If the lining material is not included in the scroll list, select Other material.
• Press ENTER.
• This display will only be indicated if lining Yes is selected.
Sound Speed of the Lining Material

Parameter\Lining material\Other material\c material

• Enter the sound speed of the lining material.

Note! For pipe materials there are 2 sound speeds, the longitudinal and the transversal one. Enter the one
which is closer to 2500 m/s.

• Press ENTER.
This display will only be indicated if Other material is selected.
Roughness of the Lining Material

Parameter\Lining material\Other material\Roughness

The flow profile of the fluid is influenced by the roughness of the inner pipe wall.
The roughness is used for the calculation of the profile correction factor.
In most cases, the pipe roughness cannot be determined exactly and consequently need to be estimated.
• Enter the roughness of the lining material.
• Press ENTER.
This display will only be indicated if Other material is selected.
Lining Thickness

Parameter\Lining thickness

• Enter the thickness of the lining.


• Press ENTER.
• This display will only be indicated if lining Yes is selected.
Roughness

Parameter\Roughness

The flow profile of the fluid is influenced by the roughness of the inner pipe wall.
The roughness is used for the calculation of the profile correction factor.
In most cases, the pipe roughness cannot be determined exactly and consequently need to be estimated.
• If Auto is selected, the roughness values stored in the transmitter are used.
• If User defined is selected, a roughness value has to be entered.
• Press ENTER.
The display will not be indicated if in the scroll list of the menu item Pipe material or Lining material the list item
Other material is selected.

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8.1.3 Input of the Fluid Parameters


Fluid

Parameter\Fluid

• Select the fluid from the scroll list.


• Press ENTER.
If the fluid is not in the scroll list, select Other fluid.
Sound Speed of the Fluid

Parameter\Fluid\Other fluid\c fluid

The sound speed of the fluid is used for the calculation of the transducer distance. The exact value of the sound speed for
a fluid is not always known. Therefore, a range of possible values for the sound speed has to be entered.
• Enter the average sound speed of the fluid.
• Press ENTER.
This display will only be indicated if Other fluid is selected.
Sound Speed Range of the Fluid

Parameter\Fluid\Other fluid\Range c fluid

• Select Auto if the range around the average sound speed has to be set to ±10 % of the entered sound speed.
• Select User defined if the area around the average sound speed has to be entered.
• Press ENTER.
This display will only be indicated if Other fluid is selected.

Parameter\Fluid\Other fluid\Range c fluid\User defined

• Enter the range around the average sound speed of the fluid.
• Press ENTER.
This display will only be indicated if User defined is selected.
Kinematic Viscosity of the Fluid

Parameter\Fluid\Other fluid\Kin. viscosity

The kinematic viscosity influences the flow profile of the fluid. The value is included in the profile correction (see user man-
ual – Advanced Functions, section 4.2)
• Enter the kinematic viscosity of the fluid.
• Press ENTER.
This display will only be indicated if Other fluid is selected.
Fluid Density

Parameter\Fluid\Other fluid\Fluid density

The density is used to calculate the mass flow.


If the mass flow is not measured, an input is unnecessary. The default value can be used.
• Enter the operating density of the fluid.
• Press ENTER.
This display will only be indicated if Other fluid is selected.

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Fluid Temperature

Parameter\Fluid temp.

At the beginning of the measurement the fluid temperature is used for the interpolation of the sound speed and therefore
for the calculation of the recommended transducer distance.
During the measurement, the fluid temperature is used for the interpolation of the density and the viscosity of the fluid.
The value entered here is used for the calculations if the fluid temperature is not measured and fed into the transmitter via
an input.
• Enter the fluid temperature. The value has to be within the operating temperature range of the transducers.
• Press ENTER.
Fluid Pressure

Parameter\Fluid pressure

The fluid pressure is used for the interpolation of the sound speed and the compressibility coefficient of the gas.
• Enter the fluid pressure.
• Press ENTER.
This display will only be indicated if in Spec. functions\Dialogs/Menus the menu item Edit fluid pres. or in
Spec. functions\Measurement\Measurem. modes the list item Gas measurement is selected.

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8.2 Measurement Settings


• Select the program branch Options.
• Press ENTER. Options

Options\Channel A
Channel …

• Select the channel for which the physical quantity is to be


entered (here: channel A).
• Press ENTER.
Measurement Units of meas.
This display will not be indicated if the transmitter has only
one measuring channel.
Phys. quantity Flow velocity
• Select Measurement.
• Press ENTER.
Unit of meas. Volum. flow rate
8.2.1 Selection of the Physical Quantity
Damping Mass flow rate
Options\Measurement\Phys. quantity

• Select Phys. quantity. Error val. delay Mass


• Press ENTER.
Heat flow
8.2.2 Selection of the Unit of Measurement

Options\Measurement\Phys. quantity\ Quantity of heat


Volum. flow rate

For the selected physical quantity (except for the sound see annex p. 97
speed), a list with the available units of measurement is dis-
played. The unit of measurement selected previously is dis-
played first.
• Select the unit of measurement of the physical quantity.
• Press ENTER.

Note! If the physical quantity or the unit of measurement is changed, the settings of the outputs have to be
checked (see section 8.2.5).

8.2.3 Input of the Damping Factor

Options\Channel A\Measurement\Damping

Each displayed measured value is an average of the last x seconds, with x being the damping factor. If 0 s is entered as
damping factor, no average will be generated.

The value of 10 s is appropriate for normal flow conditions. If the values fluctuate strongly, caused by a higher dynamic
flow, a higher damping factor can be very useful.
• Enter the damping factor.
• Press ENTER.

8.2.4 Input of the Error Value Delay

Options\Channel A\Measurement\Error val. delay

The error value delay is the time interval after which the error value is transmitted to the output (see Tab. 8.3).
This display will only be indicated if in Spec. functions\Dialogs/Menus\Error val. delay the list item Edit is
selected.
If the error value delay is not entered, the damping factor will be used.
• Enter a value for the error delay.
• Press ENTER.
• Press key to return to the program branch Options.

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8.2.5 Configuration of the Output


If the transmitter is equipped with outputs, they have to be configured. In principle, Options
the measured value or the status value of the selected physical quantity can be
transmitted via the individual outputs. Channel …
In the following the configuration of the current output is described.
The configuration of voltage and frequency outputs is carried out analogous. Outputs

• Select the program branch Options.


• Press ENTER. Select output

Selection of the Measuring Channel


Enable output
Options\Channel A
Source item
• Select the channel to be assigned to an output (here: channel A).
• Press ENTER.
This display will not be indicated if the transmitter has only one measuring channel. see annex p. 100

Assignment of an Output
• Select Outputs.
• Press ENTER.

Options\Channel A\Outputs\Current I1(--)

• Select the output to be assigned to the channel (here: Current I1 (--)).


• Press ENTER.
The scroll list contains all outputs available in the transmitter:
– current IX (--)
– voltage UX (--)
– binary BX (--)
– frequency FX (--)
If the output has already been assigned to a channel, it is displayed as follows: Current I1 (A:).

Options\Channel A\Outputs\Current I1\Enable I1

• Select Yes to change the settings for an already assigned output or to assign a new output.
• Select No to cancel the assignment and to return to the previous menu item.
• Press ENTER.
Assignment of a Source Item
A source item has to be assigned to each selected output.

Options\Channel A\Outputs\...\Source item

• Select the source item whose measured value, status value or event value is to be transmitted to the output (see Tab.
8.1).
• Press ENTER.

Tab. 8.1: Configuration of the outputs

source item list item output

Flow quantities Flow velocity

Volumetric flow rate

Mass flow rate

Heat flow

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Tab. 8.1: Configuration of the outputs

source item list item output

Totalizers Pos. volume totalizer for the volumetric flow rate in positive flow direction

Neg. volume totalizer for the volumetric flow rate in negative flow direction

Volume diff. difference of the totalizers for positive and negative flow direction

Pos. mass totalizer for the mass flow rate in positive flow direction

Neg. mass totalizer for the mass flow rate in negative flow direction

Mass diff. difference of the totalizers for positive and negative flow direction

Pos. heat totalizer for the heat flow rate in positive flow direction

Neg. heat totalizer for the heat flow rate in negative flow direction

Heat diff. difference of the totalizers for the positive and negative flow direction

Impuls Pulse |V| pulse without sign consideration of the volumetric flow rate

Pulse +V pulse for positive measured values of the volumetric flow rate

Pulse -V pulse for negative measured values of the volumetric flow rate

Pulse |m| pulse without sign consideration of the mass flow rate

Pulse +m pulse for positive measured values of the mass flow rate

Pulse -m pulse for negative measured values of the mass flow rate

Pulse |E| pulse without sign consideration of the the heat flow rate

Pulse +E pulse for positive measured values of the the heat flow rate

Pulse -E pulse for negative measured values of the heat flow rate

Fluid properties Fluid temp. fluid temperature

Aux. temperature auxiliary temperature (during heat flow measurement)

Supply temp. supply temperature

Return temp. return temperature

Temp. diff difference supply temperature/return temperature

Fluid pressure fluid pressure

Aux. pressure pressure at the reference point

Supply pressure supply pressure

Return pressure return pressure

Pressure diff. difference supply pressure/return pressure

Fluid density fluid density

Kin. viscosity kinematic viscosity

Dyn. viscosity dynamic viscosity

Conductance conductance

Event trigger R1 limit message (Event trigger R1)


(see user manual –
R2 limit message (Event trigger R2)
Advanced Functions,
section 8.7)
R3 limit message (Event trigger R3)

R4 limit message (Event trigger R4)

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Tab. 8.1: Configuration of the outputs

source item list item output

Diagn. values Amplitude signal amplitude

Quality signal quality

SNR signal-to-noise ratio

SCNR signal-to-correlated-noise ratio

Vari. amplitude amplitude fluctuation

Vari. time transit time fluctuation

Gain signal gain important to receive a useful signal

PIG detection indicates if pig has been detected


This display will only be indicated if Pig detection is activated (see user
manual – Advanced Functions, section 9.7)

Miscellaneous Common input 1 General inputs which can be assigned to any input in the menu item
Options/Assign inputs.
Common input 2
For further information see user manual – Advanced Functions, chapter 6.
Common input 3

Common input 4

Sound speed Sound speed sound speed

Sound speed diff difference of the measured sound speed and the sound speed calculated
from the fluid data

Depending on the selected source item, measured values, status values or event values can be output (see Tab. 8.2).

Tab. 8.2: Output of measured values, status values or event values

source item measured value event

value status

(see section 8.2.5.1) (see section 8.2.5.2) (see section 8.2.5.3)

physical quantity Flow quantities x x

Totalizers x x

Fluid properties x x

Miscellaneous  x x
(Common input 1...4)

Sound speed x x

Diagn. values x
(except PIG detection)

events Diagn. values \  x


PIG detection

Event trigger x

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8.2.5.1 Output of the Measured Value


• Select the list item Option\Outputs\...\Values.
Source item
• Press ENTER.
Output Range Values

Options\Channel A\Outputs\...\Output Range


Output range

• Select a list item.


Error value
– 4...20 mA
– Other range
Measurement range
• Press ENTER.
If Other range is selected, enter the values Output MIN and Output MAX. Output info
The output range has to be > 10 % of the max. output value (Output MAX).
An error message will be displayed if the output range is smaller. The next possible Test signal?
value will be displayed.
• Repeat the input.
Test mea. range?
Error Output
siehe Anhang S. 100
Options\Channel A\Outputs\...\Error output

An error value is defined which is output if a source item cannot be measured.


• Select a list item for the error output (see Tab. 8.3).
• Press ENTER.
• If Other value is selected, enter an error value. The value has to be within the output range.
• Press ENTER.

Example: source item: volumetric flow rate v [m³/h]


output: current output
output range: 4…20 mA
error value delay: td > 0
(see section 8.2.4 and Tab. 8.3)
The volumetric flow rate cannot be measured
during the time interval t0...t1. The error value will
be transmitted.
t0 t1 t

Tab. 8.3: Examples for the error output (for the output range 4...20 mA)

list item output signal

4.0 mA I [mA]

20

td

t0 t1 t

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Tab. 8.3: Examples for the error output (for the output range 4...20 mA)

list item output signal

20.0 mA I [mA]

20

td

t0 t1 t

Other value I [mA]

20
error output = 3.5 mA

td

t0 t1 t

Measuring Range
The sign of the measured value and the measuring range are defined.

Options\Channel A\Outputs\...\Meas. values\Absolute value

• Select Sign if the sign of the measured values is to be considered for the output.
• Select Absolute value if the sign of the measured values is not to be considered for the output.

Options\Channel A\Outputs\...\Beg. meas. range

• Enter the lowest expected measured value. The unit of measurement of the source item will be displayed.
Beg. meas. range is the value assigned to the value Output MIN of the output range.

Options\Channel A\Outputs\...\End meas. range

• Enter the highest expected measured value. The unit of measurement of the source item will be displayed.
End meas. range is the value assigned to the value Output MAX of the output range.
Terminal Assignment

Options\Channel A\Outputs\...\Output info

The terminals for the connection of the output are displayed.


Further information is displayed by pressing key 2 or 8 .
• Press ENTER.
If the transmitter is equipped with a switchable current output, it is displayed whether the transmitter can be operated with
an active or passive current output.

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Function Test of the Output


The function of the installed output can now be tested.
• Connect a multimeter to the installed current output.
For the connection see section 6.4, Tab. 6.12.

Options\Channel A\Outputs\...\Test signal

• Select Yes to test the current output, No to display the next menu item.
• Press ENTER.

Options\Channel A\Outputs\...\Input test value

• Enter a test value for the current. It has to be within the output range.
• Press ENTER.
If the multimeter displays the entered value, the output functions correctly.
• Select Repeat to repeat the test, Finish to display the next menu item.

Options\Channel A\Outputs\...\Test measuring range?

• Select Yes to test the assignment of the scaled measured value to the output signal, No to display the next menu item.
• Press ENTER.

Options\Channel A\Outputs\...\Input test value

• Enter a test value for the scaled physical quantity. It has to be within the output range. Press ENTER. If the multimeter
displays the corresponding current value, the output functions correctly.
• Select Repeat to repeat the test, Finish to display the next menu item.
• Press key to return to the program branch Options.
8.2.5.2 Output of the Status Value
• Select the list item Options\Outputs\...\Status.
• Press ENTER. Source item

Output Range Status

Options\Channel A\Outputs\...\Output range


Output range
• Select a list item.
– 4...20 mA Status OK
– Other range
• Press ENTER. Output info
If Other range is selected, enter the values Output MIN and Output MAX.
The output range has to be > 10 % of the max. output value (Output MAX). An er- Test signal?
ror message will be displayed if the output range is smaller. The next possible val-
ue will be displayed. Test mea. range?
Status OK
The status of the output signal is defined which is to be output when measuring a siehe Anhang S. 100
measured value.

Options\Outputs\...\Status OK

• Select the value for Status OK in the scroll list.


• Press ENTER.

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Terminal Assignment

Options\Channel A\Outputs\Output info

The terminals for the connection of the output are displayed.


Further information is displayed by pressing key 2 or 8 .
• Press ENTER.
If the transmitter is equipped with a switchable current output, it is displayed whether the transmitter can be operated with
an active or passive current output.

Function Test of the Output


The function of the installed output can be checked.
• Connect a multimeter to the terminals of the output.
For the connection see section 6.4, Tab. 6.12.

Options\Channel A\Outputs\...\Test signal?

• Select Yes to test the current output, No to display the next menu item.
• Press ENTER.

Options\Channel A\Outputs\...\Enter test value

• Enter the test value for the current.


• Press ENTER.
If the multimeter displays the entered value, the output functions correctly.
• Select Repeat to repeat the test, Finish to display the next menu item.
• Press ENTER.

Options\Channel A\Outputs\...\Test measurem. range?

• Select Yes to test the status of the output signal, No to display the next menu item.
• Press ENTER.

Options\Channel A\Outputs\...\Enter test value

• Select Status OK or Status error in the scroll list.


• Press ENTER.
If the multimeter displays the corresponding current value, the output functions correctly.
• Select Repeat to repeat the test, Finish to display the next menu item.
• Press ENTER.
8.2.5.3 Output of an Event Value

Output range

Options\Channel A\Outputs\...\Output range

• Select a list item.


– 4...20 mA
– Other range
• Press ENTER.
If Other range is selected, enter the values Output MIN and Output MAX.
The output range has to be > 10 % of the max. output value (Output MAX). An error message will be displayed if the out-
put range is smaller. The next possible value will be displayed.

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Idle State
The status of the signal output is defined which is to be output if no event occurs.

Options\Channel A\Outputs\...\Idle state

• Select the value for the idle state.


• Press ENTER.
Terminal Assignment

Options\Channel A\Outputs\...\Output info

The terminals for the connection of the output are displayed.


Further information is displayed by pressing key 2 or 8 .
• Press ENTER.
If the transmitter is equipped with a switchable current output, it is displayed whether the transmitter can be operated with
an active or passive current output.

Function Test of the Output


The function of the installed output can now be checked.
• Connect a multimeter to the terminals of the installed output.
For the connection see section 6.4, Tab. 6.12.

Options\Channel A\Outputs\...\Test signal?

• Select Yes to test the current output, No to display the next menu item.
• Press ENTER.

Options\Channel A\Outputs\...\Enter test value

• Enter the test value for the current.


• Press ENTER.
If the multimeter displays the entered value, the output functions correctly.
• Select Repeat to repeat the test, Finish to display the next menu item.
Press ENTER.

Options\Channel A\Outputs\...\Test measurem. range?

• Select Yes to test the status of the output signal, No to display the next menu item.
• Press ENTER.

Options\Channel A\Outputs\...\Enter test value

• Select Passive (Idle state) or Active in the scroll list.


• Press ENTER.
If the multimeter displays the corresponding current value, the output functions correctly.
• Select Repeat to repeat the test, Finish to display the next menu item.
• Press ENTER.
• Press key to return to the program branch Options.

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8.3 Start Measurement


Measurement
• Select the program branch Measurement.
• Press ENTER.
Select channels
Activation of the Channels

Measurement\Select channels
Meas. point no.

The channels for the measurement can be activated and deactivated.


Sound path
x : the channel is active for each
activated
: the channel is not active physical
Transd. distance
channel
: the channel cannot be activated
Signal test
This display will not be indicated if the transmitter has only one measur-
ing channel. Transd. distance
• Select a channel with the key 4 or 6 .

Note! Display measurement

In case all channels display , the program branch Parameter


has to be completed. see annex p. 99

• Press key 8 or 2 to activate or deactivate the channel.

If the parameters in the program branch Parameter are not valid or incomplete, the error message Invalid parame-
ters will be displayed.
A deactivated channel will be ignored during the measurement.
Input of the Measuring Point Number

Measurement\Meas. point no.:

• Enter the measuring point number.


• Press ENTER.
For the activation of the input of text see Spec. functions\Dialogs/Menus\Meas. point no..
For the input of numbers and text see section 4.2.
Input of the Number of Sound Paths

Measurement\Sound path

• Enter the number of sound paths.


• Press ENTER.
For the definition of the sound paths see user manual – Advanced Functions, section 2.3.
Adjustment of the Transducer Distance

Measurement\Transd. distance

The recommended transducer distance will be displayed.


The transducer distance is the distance between the inner edges of the transducers (see section 5.2.2)
In case of a measurement in diagonal mode on very small pipes, a negative transducer distance is possible.

Note! The accuracy of the calculated transducer distance depends on the accuracy of the entered pipe and
fluid parameters.

• Mount the transducers on the pipe adjusting the transducer distance. For fixing the transducers see section 5.2.2.
• Press ENTER.
The diagnostics window is displayed (see Fig. 8.1).

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Fine Adjustment of the Transducer Distance


The bar graph AMP= displays the amplitude of the received signal (see Fig. 8.1).
The bar graph SCNR= displays the ratio useful signal to correlated disturbance signal.
• Shift one of the transducers slightly within the range of the recommended transducer distance until the bar graph reach-
es the max. length.

line 2
display of additional diagnostic values
line 3
amplitude (bar graph)
SCNR value (bar graph)

Fig. 8.1: Diagnostics window

Tab. 8.4: Diagnostic values

display1 explanation

key. (line 2 in Fig. 8.1) SNR signal-to-noise ratio

signal quality Q The bar graph has to reach max. length.


By pressing key 8 the numeric value is displayed instead of the bar
graph.

GAIN= 86 dB gain
If the actual value of the gain is higher than the max. gain, the actual value
is displayed with →FAIL!.

AMP=44% G=86 dB amplitude and gain


SCNR signal-to-correlated-noise ratio

key. (line 3 in Fig. 8.1) SNR signal-to-noise ratio

signal quality Q The bar graph has to reach max. length.


By pressing key 8 the numeric value is displayed instead of the bar
graph.

■ <>■ =: transducer distance

SCNR signal-to-correlated-noise ratio


1
In order to avoid doubling in the lines 2 and 3 (see Fig. 8.1) an already displayed value will not be displayed in the other line.

• In case of large deviations of the diagnostic values (see Tab. 8.5), check if the entered parameters are correct or repeat
the measurement at a different point on the pipe.
• Press ENTER.
Tab. 8.5: Recommended diagnostic limits

good measurement measurement at limit measurement not possible


SCNR ˃ 30 dB 20 dB ≤ SCNR ≤ 30 dB SCNR ˂ 20 dB
SNR ˃ 15 dB 0 dB ≤ SNR ≤ 15 dB SNR ˂ 0 dB
GAIN ˂ 98 dB 98 dB ≤ GAIN ≤ 113 dB GAIN ˃ 113 dB

Input of the Transducer Distance

Measurement\Transd. distance

After the precise positioning of the transducers, the recommended transducer distance is displayed in brackets again.
• Measure the transducer distance.
• Enter the measured transducer distance.
• Press ENTER.
The measurement is started. The measured value is displayed.

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8.4 Displaying the Measured Values


The measured values are displayed during the measurement as follows:

channel, program branch, symbol (see section 4.1)


physical quantity and unit of measurement
measured value
line 4
display of all other available physical quantities
line 5

Fig. 8.2: Display of the measured value

Additional physical quantities can be displayed during the measurement by pressing key or (see Fig. 8.2).
• Press key to display the measured values in line 5. The designation of the physical quantity is displayed in line 4 by
pressing key for several seconds.
• Press key to display the measured values in line 4. The designation of the physical quantity is displayed in line 5 by
pressing key for several seconds.

Toggling Between the Channels


If the measurement has been started on several channels, the display of the measured values can be adapted during the
measurement as follows:
AutoMux mode
In the AutoMux mode the measured values of all activated channels (measuring and calculation channels) are displayed
consecutively. The next active channel is selected after min. 3 s. The toggle time can be changed in the menu item Spe-
cial Functions\Dialogs/Menus\Toggle time (see user manual - Advanced Functions, section 9.1).
HumanMux mode
In the HumanMux mode the measured values of one channel are displayed. The measurement on the other channels is
continued.
• Press key to display the next activated channel. The measured values for the selected channel are displayed.
Each measurement starts in the AutoMux mode. Press key to toggle between the modes (see section 8.7).
Status Line

Important data of the ongoing measurement are displayed in the status line. Thus, the quality and precision can be esti-
mated. Press key to scroll to the status line during the measurement.

status Line

Fig. 8.3: Display of the status line

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8 Measurement FLUXUS F721

Tab. 8.6: Description of the status line


value meaning
S signal amplitude
0 < 5 %
… …
9 ≥ 90 %
Values ≥ 3 are sufficient for the measurement.
Q signal quality
0 < 5 %
… …
9 ≥ 90 %
c sound speed
comparison of the measured and the expected sound speed of the fluid.
The expected sound speed is calculated on the basis of the fluid parameters.
√ ok, is equal to the expected value
↑ > 20 % of the expected value
↓ < 20 % of the expected value
? unknown, cannot be measured
R flow profile
information about the flow profile based on the Reynolds number
T fully turbulent flow profile
L fully laminar flow profile
R ↕ the flow is in the transition range between laminar and turbulent flow
? unknown, cannot be calculated
F flow velocity
comparison of the measured flow velocity with the flow limits of the system
√ ok, the flow velocity is not in the critical range
↑ the flow velocity is higher than the current limit
↓ the flow velocity is lower than the current cut-off flow
(even if it is not set to zero)
0 the flow velocity is in the offset range of the measuring method
? unknown, cannot be measured

Transducer Distance

By pressing key during the measurement, it is possible to scroll to the display of the transducer distance.

transducer distance

Fig. 8.4 Display of the transducer distance

The recommended transducer distance will be displayed in brackets (41.1 mm). The measured transducer distance (here:
41.5 mm) will be displayed.
The recommended transducer distance might change during measurement (e.g., due to temperature fluctuations).
A deviation from the optimum transducer distance (here: -0.4 mm) will be compensated internally.

Note! Never change the transducer distance during the measurement!

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FLUXUS F721 8 Measurement

8.5 Display Parameters


The parameters can be displayed during measurement.
• Press key during the measurement.
The following display will be indicated:

status information

Fig. 8.5: Scroll list in the program branch Measurement

The measurement is running in the background. The symbol appears in the status display (see Fig. 8.5).

Measurement\Display parameters

• Select in the scroll list Display parameters.


• Press ENTER.
• The program branch Measurement is displayed.
• Select a program branch to display the parameters.
The symbol remains visible in all menus. All parameters and settings can be displayed.

Note! Parameters cannot be changed during the measurement. When trying to change the parameters
during the measurement, the error message Read only mode! will be displayed. In order to be
able to change parameters the measurement has to be stopped.

8.6 Display the Measured Values again


• Select the program branch Measurement to return to the display of measured values.
• Press ENTER.
The following display will be indicated:

Fig. 8.6: Scroll list in the program branch Measurement

Measurement\Show measurement

• Select in the scroll list Show measurement.


• Press ENTER.
The display of measured values will be indicated.

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8 Measurement FLUXUS F721

8.7 Execute Special Functions


Some keys possess multi-functions. They can be used to input values, to scroll through scroll lists as well as to execute
special functions (see Tab. 7.7).
Tab. 8.7: Key functions

key function

toggling between the AutoMux and the HumanMux mode (see section 8.4)

8 display of the totalizer (see user manual – Advanced Functions, section 8.1)

5 triggering of snaps (see user manual – Advanced Functions, section 8.4)

toggling between displays and active channels

toggling between the TransitTime mode and FastFood mode (see user manual – Advanced Functions, section
8.2)
toggling between the TrasitTime mode and NoiseTrek mode (see user manual – Advanced Functions, section
4.1)

the scroll list in the program branch Measurement is displayed (see Fig. 8.5)

ENTER diagnostics window is displayed

8.8 Stop Measurement


• Press key during the measurement.
The following display will be indicated:

Fig. 8.7: Scroll list in the program branch Measurement

Measurement\Stop measurement

• Select Stop measurement.


• Press ENTER.
The measurement is stopped. The program branch Parameter is displayed.
After disconnecting and reconnecting the power supply, the program branch Parameter will be indicated.

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FLUXUS F721 9 Data Logger

9 Data Logger
The transmitter has a data logger in which the measured values
are stored during the measurement. Spec. functions

Note! In order to store the measured data, the


data logger has to be configured. Data logger

The following data is stored within the data logger:


• date Configuration
• time
• measuring point number Chan. for logger
• pipe parameters
• fluid parameters Start logging
• transducer data
• physical quantity Stor. rate FastF

• unit of measurement
• measured values Ringbuffer

9.1 Configuration
On Off
Activation of the Channels for Storing

Spec. functions\Data logger\


Storage mode
Configuration\Chan. for logger

• Select in the program branch Spec. functions\Data log-


ger the menu item Configuration. Average Sample
• Press ENTER.
The menu item Chan. for logger is displayed.
• Activate the channels whose measured data are to be stored. Store c fluid

• Press key 4 or 6 to select a channel.


Store totalizers
• Press key 2 to activate/deactivate a channel.
• Press ENTER.
Store amplitude
Starting Time
Store diagnostic
Spec. functions\Data logger\
Configuration\Start logging
Store wedge temp.

If it is necessary to synchronize the record of measured values


for several transmitters, a starting time can be set. Beep on storage
• Select in the program branch Spec. functions\Data log-
ger the menu item Configuration
• Press ENTER until the menu item Start logging is dis- see annex p. 98
played.
• Select the moment when storing has to start.

display description

Immediately The storing starts immediately.


Full 5 minutes The storing starts in the next full 5 minutes.
Full 10 minutes The storing starts in the next full 10 minutes.
Full 15 minutes The storing starts in the next full 15 minutes.
Full 30 minutes The storing starts in the next 30 minutes.
Full hour The storing starts in the next full hour.
Event-based The storing starts once a defined event has been occurred.

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9 Data Logger FLUXUS F721

Example: actual time: 09:06


setting: Full 10 minutes
The storing starts at 09:10.

Note! It is to ensure that the time setting of all transmitters are synchronized.

Storage Rate

Spec. functions\Data logger\Configuration\Storage rate

The storage rate indicates the interval how often the measured values are transmitted or stored. If a time is defined to start
storing the measured values, a storage rate has to be entered.
• Select in the program branch Spec. functions\.Data logger the menu item Configuration.
• Press ENTER until the menu item Storage rate is displayed.
• Select a storage rate in the scroll list.
• Press ENTER.
• If User defined is selected, enter the storage rate.
• Press ENTER.
Starting Time – Event-Based
Spec. functions
Spec. functions\Data logger\Configuration\Start log-
ging\Event-based Data logger

If it is necessary to start the storing of measured values at a specific event, select Configuration
Event-based as starting time. The event is signalized via an input (see user man-
ual - Advanced Functions, chapter 6) or event trigger (see user manual - Advanced Chan. for logger
Functions, chapter 8.7). All configured inputs and event triggers are displayed in
the scroll list. Start logging

• Select the input or event trigger which is to signalize the event. → Event-based

• Press ENTER.
Storage rate (no trig.)

Spec. functions\Data logger\Configuration\Start log- Storage rate (Trig.)


ging\Event-based\Storage rate (no trig.)
Buffer time → П
The storage rate indicates the interval how often the measured values are transmit-
ted or stored. Buffer time П →
• Select the storage rate for the measured values to be stored from the scroll list if
the event is not triggered.
see annex p. 108
• Press ENTER.
• Select Off if no measured values are to be stored as long as the event is not trig-
gered.
• Press ENTER.

Spec. functions\Data logger\Configuration\Start logging\Event-based\Storage rate (Trig.)

• Select in the scroll list the storage rate with which the measured values are to be stored when the event is triggered.
• Press ENTER.

Spec. functions\Data logger\Configuration\Start logging\Event-based\Buffer time ->П

• Enter the time interval at which the measured values have to be stored before arising the event.
• Press ENTER.

Spec. functions\Data logger\Configuration\Start logging\Event-based\Buffer time П->

• Enter the time interval at which the measured values have to be stored if the event is no longer active.
• Press ENTER.

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FLUXUS F721 9 Data Logger

Storage Rate FastFood

Spec. functions\Data logger\Configuration\Stor. rate FastF

The Stor. rate FastF is the storage rate at which the measured values are stored in the FastFood mode.
• Select in the program branch Spec. functions\Data logger the menu item Configuration.
• Press ENTER until the menu item Stor. rate FastF is displayed.
• Enter a value for the Stor. rate FastF in ms.
• Press ENTER.
Ringbuffer

Spec. functions\Data logger\Configuration\Ringbuffer

The activation of the ringbuffer influences the storing of measured values once the data logger is full.
If the ringbuffer is activated, the oldest measured values of the current series of measured values will be overwritten. Only
the storage place that was free during the activation will be used by the ringbuffer. If more storage place is necessary,
measured values in the data logger should previously be deleted.
• Select in the program branch Spec. functions\Data logger the menu item Configuration.
• Press ENTER until the menu item Ringbuffer is displayed.
• Select On if the ringbuffer has to be activated.
• Press ENTER.
If the ringbuffer is not activated and the data logger is full the storing of measured values will be terminated.
• Select Off if the ringbuffer has to be deactivated.
• Press ENTER.
Storage Mode

Spec. functions\Data logger\Configuration\Storage mode

• Select in the program branch Spec. functions\Data logger the menu item Configuration.
• Press ENTER until the menu item Storage mode is displayed.
• Press ENTER.
• Select Sample if the current measured value is to be used for storing.
• Select Average if the average of all undamped measured values of a storage interval are to be used for storing.

Note! The storage mode does not affect the outputs.

Note! Storage mode = Average


The average of the physical quantity and other physical quantities assigned to the measuring chan-
nel, e.g., the measured temperature, are calculated.
If the storage rate < 5 s is selected, the Sample is used.
If no average could be calculated over the complete storage interval, the value will be marked as in-
valid.

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9 Data Logger FLUXUS F721

Further Parameters for Storing


For the following parameters it can be defined if these are to be stored together with the measured values (see Tab. 9.1).
Tab. 9.1: Parameters for storing

display description
Store c fluid sound speed of the fluid
Store totalizers value of the totalizer
Store amplitude amplitude of the measured signal
Store diagnostic diagnostic values
Store wedge temp. wedge temperature within the transducer

• Select Yes if the value is to be stored, No if the value is not to be stored.


Acoustic Signal During the Storing

Spec. functions\Data logger\Configuration\Beep on storage

The transmitter can emit an acoustic signal during each storing. The signal can be activated or deactivated in the program
branch Spec. functions\Data logger\Configuration\Beep on storage.
• Select On to activate the acoustic signal.
• Select Off to deactivate the acoustic signal.
• Press ENTER.

9.2 Data Logger Info

Spec. functions\Data logger\Data logger info

• Select in the program branch Spec. functions\Data logger the menu item Configuration.
• Press ENTER.
The following information relating to the transmitter is displayed:

display description
activated: data logger is active/not active
display is only indicated if measurement is running and the data logger is activated
logger full: data logger is full/not full
ringbuffer: ringbuffer is activated/deactivated
meas. value series: number of stored series of measured values
storage occupied: percentage of the memory actually used
date to full: time, when memory is full
display is only indicated if measurement is running and the data logger is activated
time to full: time interval, when memory is full
display is only indicated if measurement is running and the data logger is activated

9.3 Delete Data Logger

Spec. functions\Data logger\Delete meas.val.

• Select in the program branch Spec. functions\Data logger the menu item Delete meas.val..
• Press ENTER.
• Select Yes or No.
• Press ENTER.

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FLUXUS F721 10 Transmission of Data

10 Transmission of Data
All data and parameters relevant for the transmitter can be transmitted to a PC. The transmission of data occurs via the in-
terfaces of the transmitter.

10.1 Interfaces of the Transmitter


• Select in the program branch Spec. functions the menu item Communication.
• Press ENTER.

Spec. functions\Communication

All interfaces existing in the transmitter are listed.


The following figure provides an overview how communication takes place via the respective interfaces.

interfaces USB Ethernet RS485

program/
FluxDiag Modbus, BACnet FF, PA
communication
(service program) (Fieldbus communication) (Fieldbus communication)
protocol

For the description of the communication protocols of fieldbuses see Supplement to the user’s manual SUFLUXUS.

10.1.1 USB Interface


The transmitter can be connected directly to the PC via USB interface. This interface is used to transfer and read device
settings as well as for the temporary monitoring of the measurement during the installation.
• Connect the USB cable to the USB interface of the transmitter and the PC.
For the connection to the transmitter see Fig. 10.1.

10.1.2 Ethernet Interface


The transmitter can be integrated directly into a network via an Ethernet interface. According to the selected port the trans-
mitter is able to communicate via FluxDiag with a connected PC or via a fieldbus with a control.
For the connection to a transmitter see Fig. 10.1.
• Select the program branch Spec. functions.
• Press ENTER.

Spec. functions\Communication\Network

• Select in the program branch Spec. functions\Communication the menu item Network.
• Press ENTER.
• Select Manual to enter the IP address.
Default values in the transmitter:
– IP address: 192.168.0.70
– subnet mask: 255.255.255.0
– standard gateway: 192.168.0.1
The IP address of the network and the transmitter have to be identical.
• Enter the IP address.
• Press ENTER.
• Select Auto to determine the IP address automatically.
• For the display of the generated IP address, select in the program branch Spec. functions\Communication\Net-
work the menu item Show auto config.
• Press ENTER.
If a Fieldbus communication is established the provided IP address has to be entered.

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10 Transmission of Data FLUXUS F721

10.1.3 RS485 Interface


The transmitter can be operated as sender (ASCII values) or Fieldbus interface via the RS485 interface. For potential fiel-
buses, see Technical Specification.
The present fieldbus is displayed in the menu item Spec. functions\Communication e.g., Modbus.

Spec. functions\Communication\Modbus

• Select in the program branch Spec. functions\Communication the menu item Modbus.
• Press ENTER.
• Select a list item.
• Press ENTER.
For the description of the settings in the Fieldbus see Supplement to the user’s manual SUFLUXUS.
For the connection to the transmitter see Fig. 10.1 and Tab. 6.13.

Ethernet interface

USB interface

connection RS485 interface

A+ B- P1+ P2+ P3+ P4+ P5a P6a P7a

KL9
S S P1- P2- P3- P4- P5b P6b P7b
KL10

Fig. 10.1: Interfaces of the transmitter

10.2 Store Data


The program FluxDiag is used to transmit data to and from the transmitter.
The following actions are available:
• read stored data
• read/write device setup
• read stored snaps
The following actions can be carried out during measurement:
• monitoring of measured values and diagnostic values
• trigger and display snaps
For the use of FluxDiag see support in FluxDiag.
All data will be stored in a file (extension *.fluxus). This file contains:
• all stored measured values
• transmitter setup
• all generated snaps.
measured values

fluid, pipe and transducer parameters


*.fluxus setup measurement settings
inputs/outputs

snaps

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FLUXUS F721 11 Troubleshooting

11 Troubleshooting
If any problem appears which cannot be solved with the help of this user manual, contact our sales office and give a pre-
cise description of the problem. Specify the type, the serial number and the firmware version of the transmitter.
Calibration
FLUXUS is a very reliable instrument. It is manufactured under strict quality control using modern production techniques.
If installed as recommended in an appropriate location, used cautiously and taken care of conscientiously, no troubles
should appear. The transmitter has been calibrated at the factory and, usually, a re-calibration of the transmitter will not be
necessary. A re-calibration is recommended if
• the contact surface of the transducers shows visible wear or
• the transducers were used for a prolonged period of time at a high temperature (several months >130 °C for normal
transducers or > 200 °C for high temperature transducers).
In order to realize a recalibration under reference conditions either the transmitter, the transducers or the transmitter with
transducers have to be sent to FLEXIM depending on which part needs to be calibrated.
The display does not work at all or fails regularly
Check the contrast setting of the transmitter (see user manual – Advanced Functions, section 9.6) or enter the HotCode
555000 to reset the display to medium contrast (see user manual - Advanced Functions, section 9.7).
Make sure that the correct voltage is available at the terminals. The destined voltage is indicated on the metal plate below
the outer right terminal.
If the power supply is ok, the transducers or an internal component of the transmitter are defective. The transducers and
the transmitter have to be sent to FLEXIM for repair.
If the transmitter is connected only via USB interface, the backlight will be switched off.
An error is displayed in the status line (symbol )
Press key to return to the main menu. Select Spec. functions\System settings\Event log. Press ENTER.
The list with error messages is displayed.
Date and time are wrong
The data backup battery has to be replaced. Send the transmitter to FLEXIM.
An output does not work
Make sure that the outputs are configured correctly. Check the function of the output as described in section 8.2.5. If the
output is defective, contact FLEXIM.
A measurement is impossible or the measured values substantially differ from the expected values
See section 11.1.
The values of the totalizers are wrong
See section 11.6.

11.1 Problems with the Measurement


A measurement is impossible because no signal is received. A question mark is displayed behind the physical
quantity. The LED lights red after the start of the measurement.
• Check if the entered parameters are correct, especially the outer pipe diameter, the pipe wall thickness and the sound
speed of the fluid. (typical errors: The circumference or the radius was entered instead of the diameter. The inner pipe di-
ameter was entered instead of the outer pipe diameter.)
• Make sure that the recommended transducer distance was adjusted when mounting the transducers.
• Make sure that an appropriate measuring point is selected (see section 11.2) and the number of sound paths has been
entered correctly (see section 8.3).
• Try to establish better acoustic contact between the pipe and the transducers (see section 11.3).
• Enter a lower value for the number of sound paths. The signal attenuation might be too high due to a high fluid viscosity
or deposits on the inner pipe wall (see section 11.4).

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11 Troubleshooting FLUXUS F721

The measuring signal is received but no measured values can be obtained


• If the defined upper or lower limit of the flow velocity is exceeded or is below, Undef and an exclamation mark "!" be-
hind the physical quantity will be displayed. The measured values are marked as invalid. The limit has to be adapted to
the measuring conditions (see user manual – Advanced Functions, section 4.2).
• If no exclamation mark "!" is displayed, a measurement at the selected measuring point is not possible.
Loss of signal during the measurement
• If the pipe had been run empty: Was there no measuring signal afterwards? Contact FLEXIM.
• Wait briefly until acoustic contact is reestablished. The measurement can be interrupted by a temporarily higher propor-
tion of gas bubbles and solids in the fluid.
The measured values substantially differ from the expected values
• Wrong measured values are often caused by wrong parameters. Make sure that the entered parameters are correct for
the measuring point.
• If the parameters are correct, see section 11.5 for the description of typical situations in which wrong measured values
are obtained.

11.2 Selection of the Measuring Point


• Make sure that the recommended min. distance to any disturbance source is observed (see user manual - Advanced
Functions, section 4.2).
• Avoid measuring points with deposit formation in the pipe.
• Avoid measuring points in the vicinity of deformations and defects on the pipe and in the vicinity of welds.
• Make sure that the pipe surface at the selected measuring point is even. The pipe may not be corrugated.
• Measure the temperature at the measuring point and make sure that the transducers are suitable for this temperature.
• Make sure that the outer pipe diameter is within the measuring range of the transducers.
• When measuring on a horizontal pipe, the transducers have to be mounted on the side of the pipes.
• A vertical pipe always has to be filled at the measuring point and the fluid should flow upward.
• No gas bubbles should form (even bubble-free fluids can form gas bubbles when the fluid expands, e.g., upstream of
pumps and downstream of great cross-section enlargements).

Note! If the temperature fluctuates at the measuring point, it is especially important that the inner hooks of
the clasp engage in the tension strap. Otherwise, the contact pressure of the transducers will be in-
sufficient at low temperatures.

Note! If the temperature fluctuates widely, it is recommended to use FLEXIM clasps with springs to fix the
transducers. Contact FLEXIM.

11.3 Maximum Acoustic Contact


Observe the instructions in section 5.2.2.

11.4 Application Specific Problems


A fluid with a wrong sound speed was selected

If a fluid was selected whose sound speed does not fit the sound speed of the fluid in the pipe, it is possible that the trans-
ducer distance is not determined correctly.
The sound speed of the fluid is used to calculate the transducer distance and is; therefore, very important for the transduc-
er positioning. The sound speeds stored in the transmitter are only used as reference value.
The entered pipe roughness is not appropriate
Check the entered value. The state of the pipe should be taken into account.
Measurements on porous pipe materials (e.g., concrete or cast iron) are only possible under certain conditions
Contact FLEXIM.
The pipe lining may cause problems during the measurement if it is not firmly attached to the inner pipe wall or
consists of an acoustically absorbing material
Try measuring on a liner free section of the pipe.

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FLUXUS F721 11 Troubleshooting

Highly viscous fluids strongly attenuate the ultrasonic signal


Measurements on fluids with a viscosity > 1000 mm²/s are only possible under certain conditions.
A higher proportion of gasor solids in the fluid scatter and absorb the ultrasonic signal and therefore attenuate
the measuring signal
A measurement is impossible if the value is ≥ 10 %. If the proportion is high, but < 10 %, a measurement is only possible
under certain conditions.

11.5 Large Deviations of the Measured Values


A fluid with a wrong sound speed was selected
If a fluid is selected whose sound speed does not fit the sound speed of the fluid in the pipe it is possible that the measur-
ing signal is being mistaken for a pipe wall signal.
The flow calculated on the basis of the wrong signal by the transmitter is very small or fluctuates around zero.
There is gas in the pipe
If there is gas in the pipe, the measured flow will always be too high because both the gas volume and the liquid volume
are measured.
The defined upper limit of the flow velocity is too low
All measured flow velocities that are greater than the upper limit will be ignored and marked as invalid. All quantities de-
rived from the flow velocity will also be marked as invalid. If several correct measured values are ignored, the totalizer val-
ues will be too low.
The entered cut-off flow is too high
All flow velocities below the cut-off flow are set to zero. All derived quantities are also set to zero. The cut-off flow (default
2.5 cm/s) has to be set to a low value to be able to measure at low flow velocities.
The entered pipe roughness is not appropriate

The flow velocity of the fluid is outside the measuring range of the transmitter

The measuring point is not appropriate


Select another measuring point to check whether the results are better. Because pipes are never rotationally symmetric,
the flow profile is affected. Change the transducer position according to the pipe deformation.

11.6 Problems with the Totalizers


The values of the totalizers are too small
One of the totalizers has reached the upper limit and has to be reset to zero manually.
The sum of the totalizers is not correct
The sum of both totalizers (throughput Q) is not valid after the overflow of one of the totalizers. (see user manual - Ad-
vanced Functions, section 8.1.3).
Behind the value of the totalizer a question mark "?" is displayed
The measurement was temporarily impossible, therefore the value of the totalizer can be wrong.

11.7 Problems During the Heat Flow Measurement


The measured temperature values differ from the actual values.
The temperature probes are not sufficiently insulated.
On a pipe with a small pipe diameter, the temperature probe is lifted from the pipe surface by the insulation foam.
The measured absolute value of the heat flow is correct but has the opposite sign.
Check the assignment of the supply and return temperature to the temperature inputs (see user manual – Advanced
Functions, chapter 7).
The calculated heat flow differs from the actual heat flow although the measured flow and temperature values are
correct
Check the heat flow coefficient of the fluid (see user manual – Advanced Functions, section 7.2).

94 UMFLUXUSF721BV1-1EN, 2017-01-23
A Menu Structure FLUXUS F721

Annex

A Menu Structure

Program branches (see chapter 4)

Parameter Measurement Options Spec. functions

Selection of the Selection of the Selection of the System settings


measuring channel measuring channel measuring channel

Transducer Meas. point no. Phys. quantity Inputs


parameters

Pipe Sound path Unit of meas. Measurement


parameters

Fluid Transd. distance Outputs Data logger


parameters

WaveInjector Display Assign inputs Snap


(WI) Diagnostic values

Transducer Remote actions Communication


positioning

Measurement Event trigger Units of meas.

Special settings Totalizers

Dialogs/Menus

Par. rec. memory

Libraries

Min. pipe diam.

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FLUXUS F721 A Menu Structure

Parameter Input (see section 8.1)

Parameter

Channel …

Transducer

Connected Transd Select transd.

Outer diameter [1]

Pipe material

Wall thickness

Lining

Yes No

Lining 2 [1]

Coating [1]

Roughness

Auto User defined

Fluid

Fluid temp.

Legend
Aux. temperature [2] [1] only if enabled in the program branch Spec.
functions > Dialogs/Menus
Compare fluids [1] [2] only if heat measurement is activated
[3] only if enabled in the program branch Spec.
functions > Dialogs/Menus or gas measure-
Fluid pressure [3] ment
[4] only if enabled in the program branch Spec.
Aux. pressure [4] functions > Dialogs/Menusis or heat measure-
ment
[5] only if WaveInjector is supported and enabled
WaveInjector (WI) [5]
in the program branch Spec. functions > 
Dialogs/Menus
Extension cable [6] [6] only in the SuperUser mode

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A Menu Structure FLUXUS F721

Measurement Settings (see section 8.2)

Options

Channel …

Measurement Units of meas.

Phys. quantity Flow velocity

→ Volum. flow rate Volum. flow rate


→ Mass flow rate
→ Heat flow
Mass flow rate
→ Sound speed
→ Flow velocity
Mass

Unit of meas.
Heat flow

Damping
Quantity of heat

Error val. delay [1]

Legend
[1] only if enabled in the program branch Spec. functions >
Dialogs/Menus

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FLUXUS F721 A Menu Structure

Data Logger (see chapter 9)

Spec. functions

Data logger

[2] [2]

Configuration Delete meas.val. Print meas. val. Transm. settings Data logger info

Chan. for logger Ser. outp. chan.


→ Activated:
Start storing Delete spaces → Logger full:
→ Meas. v. series:
→ Storage occup.:

→ Immediately Event-based [1] Yes No


→ Full 5 minutes
→ Full 10 minutes Storage rate (no trig.)
→ Full 15 minutes Decimal marker
→ Full 30 minutes
→ Full hour
Storage rate (Trig.)

, .
Storage rate
Buffer time →П

Buffer time П→ Column separat.

Storage rate FastF TAB ;

Ringbuffer

On Off

Storage mode

Average Sample

Store c fluid

Store totalizers

Store amplitude

Store diagnostic

Store wedge temp.

Legend
Beep on storage
[1] list of parameterized inputs and event triggers
[2] only if RS485 interface is available

98 UMFLUXUSF721BV1-1EN, 2017-01-23
A Menu Structure FLUXUS F721

Start Measurement (see section 8.3)

Parameter Measurement

Select channels

Meas. point no.

Sound path

for each Proposal Transd. distance


activated
measuring
channel Display diagnostic values

Transd. distance

Display Measurement

Stop measurement Show measurement Show parameters

Read only mode!

UMFLUXUSF721BV1-1EN, 2017-01-23 99
FLUXUS F721 A Menu Structure

Configure Outputs (see section 8.2)

Options

Channel …

Outputs

→ Current
→ Voltage
→ Frequency
→ Binary

Enable output

No Yes

Source item

[1] [1] [1] [2]

Sound speed Flow quantities Totalizers Fluid properties Diagn. values Miscellaneous Event trigger Pulse

Pulse value

Status Values
→ R1 Pulse width
→ R2
Output range Output range → R3
Error value
→ R4
Status OK Error value
Meas. values [3]

Meas. values [3]


Absolute Sign

Absolute Sign

Output range Beg. meas. range

Beg. meas. range


Idle state End meas. range

End meas. range


Output info Output info

Output info Output info


Test signal? Test signal?

Test signal? Test signal?


Test mea. range? Test mea. range?

Test mea. range?

Legend
[1] not available with calculation channels
[2] only available for binary outputs supporting
pulse outputs
[3] request only if physical quantity can adopt
a negative value

100 UMFLUXUSF721BV1-1EN, 2017-01-23


A Menu Structure FLUXUS F721

Configure Inputs (see user manual - Advanced Functions, chapter 6)

Spec. functions Current

Inputs Enable input

→ Temperature No Yes
→ Current
→ Voltage Source item
→ Binary

→ Temperature User defined Current


→ Pressure
→ Fluid density Name of input
→ Kin. viscosity
→ Dyn. viscosity
Temperature → Compress. coeff.
Unit of meas.
→ Resistance
→ pH value
Enable input
→ Sound speed Decimal places
→ Volum. flow rate
No Yes

Input range
Pt100/Pt1000

Offset → 0...20 mA Other range


[1]
→ 4...20 mA
→ I min. value
No Yes
→ I max. value

→ Enter Offset
→ Beg. meas. range
→ End meas. range
Trigger value

Error value

No Yes

Yes No
Function

→ Inside window → MAX (x>limit) Trigger value

→ Outside window → MIN (x<limit)


→ ERR (x=fail) No Yes

Window center Trigger value Function

Window width Hysteresis


→ Inside window → MAX (x>limit)
→ Outside window → MIN (x<limit)
Glitch interval → ERR (x=fail)

Window center Trigger value


Input info

Window width Hysteresis


Test signal?

Glitch interval
Inputs

Input mode [2]

Input info Active Passive

Test signal?

Legend Test mea. range?


[1] only if enabled in Spec. functions > Dialogs/Menus
[2] only if supported by the hardware Inputs

UMFLUXUSF721BV1-1EN, 2017-01-23 101


FLUXUS F721 A Menu Structure

Configure Inputs

Spec. functions Voltage

Inputs Enable input

→ Temperature No Yes
→ Current
→ Voltage Source item
→ Binary

→ Temperature User defined Voltage


→ Pressure
→ Fluid density Name of input
→ Kin. viscosity
→ Dyn. viscosity
→ Compress. coeff. Unit of meas.
→ Resistance
→ pH value Decimal places
→ Sound speed
→ Volum. flow rate

Binary Input range

Enable input
→ 0...10 V Other range

No Yes → U min. value


→ U max. value
Negate input
→ Beg. meas. range

Yes No → End meas. range

Error value
Input info

Yes No
Test signal?

Trigger value
Inputs

No Yes

Function

→ Inside window → MAX (x>limit)


→ Outside window → MIN (x<limit)
→ ERR (x=fail)

Window center Trigger value

Window width Hysteresis

Glitch interval

Input info

Test signal?

Test mea. range?

Inputs

102 UMFLUXUSF721BV1-1EN, 2017-01-23


A Menu Structure FLUXUS F721

Special Settings (see user manual - Advanced Functions, chapter 4)

Options

Channel … Turbulence mode

Special settings Default On Off

Cut off flow


Max. gain [5]

Default User defined Off


Default User defined Off

Flow vel. limit [5]


PipeSignalDetection [5]

Default User defined Off


Default User defined Off

Enable NoiseTrek
Linear calibr. [4]

Default On Off
Default On Off

HybridTrek

Profile corr. [5]

Yes No

Default On Off

Application [2]

Multi-point cal. [6]

Chill Heat
Weighting factor

Transducer position [2]


Default On Off

Supply line Return line LWT Dispersion [4]

Heat flow value [2] Default On Off

Sign Absolute value Start in Messmodus [7]

TransitTime FastFood NoiseTrek


Energy low cut [3]

Default User defined Off Only ... mode

PIG detection [4]


Legend

Global setting On Off [1] only if gas measurement is supported


[2] only with heat measurement
[3] only with heat measurement and in the SuperUser mode
Gas measurement [1], [4]
[4] only in the SuperUser mode
[5] from ExpertUser mode
Global setting On Off [6] only if enabled in Spec. functions > 
Measurement > Meas. settings
[7] only if the FastFood is enabled in Spec. functions > Mea-
surement > Measurem. modes or NoiseTrek is supported

UMFLUXUSF721BV1-1EN, 2017-01-23 103


FLUXUS F721 A Menu Structure

Heat Flow Measurement (see user manual - Advanced Functions, chapter 7)

1 Options 2 Spec. functions 3 Options

Channel … Inputs Channel …

Measurement Temperature Special settings


Phys. quantity Yes

→ Heat flow Pt100/Pt1000 Application

Offset [1]
Chill Heat

Trigger value

Transducer position
Yes

Function
Supply line Return line

→ Inside window → MAX (x>limit)


→ Outside window → MIN (x<limit) Heat flow value
→ ERR (x=fail)

Window center Trigger value Sign Absolute value

Window width Hysteresis


Energy low cut [2]

Glitch interval
Default User defined Off
Input info

Test signal?

Legend
[1] only if enabled in the program branch Spec. functions > Dialogs/Menus
[2] only in the SuperUser mode

104 UMFLUXUSF721BV1-1EN, 2017-01-23


A Menu Structure FLUXUS F721

Calculation Channels (see user manual - Advanced Functions, section 8.3)

1 Parameter 2 Options

Channel …
Channel …

Calculation
Measurement Units of meas.
Calculation type
Phys. quantity Flow velocity

Mean (all inputs valid) Mean (valid input only) Special → Volum. flow rate
(AND) (OR) Volum. flow rate
→ Mass flow rate
→ Heat flow
Mass flow rate
→ Sound speed
... source channel n [1] ... source channel n [1]
→ Flow velocity
Mass
→ Measuring channel A → Measuring channel A
Unit of meas.
→ Measuring channel B → Measuring channel B
Heat flow
... [all physical channels] ... [all physical channels]
Damping
→ No source chan. → No source chan.
Quantity of heat
Error val. delay [2]
x sign source channel n

→ -|x|=values neg.
→ x=keep
→ -x=reciprocal value
→ |x|=value pos.

Special

→ 1/2 (AND)
→ 1/n (OR)
→ No mean calc.
3 Measurement
Linear corr.
Select calc. channel

No Yes

Factor

Offset

+Upper limit val.

No limit Set to limit Set to error

+Upper limit val.

-Upper limit val.

No limit Set to limit Set to error

-Upper limit val.

Legend
Cut off flow
[1] n corresponds to the number of physical channels in the device
Calculation [2] only if enabled in Spec. functions > Dialogs/Menus

UMFLUXUSF721BV1-1EN, 2017-01-23 105


FLUXUS F721 A Menu Structure

Trigger Overview

Trigger Input quantity Phys. quantity

Spec. functions Options

→ Temperature → Flow quantities


→ Current → Sound speed
→ Voltage → Totalizers
→ Binary → Fluid properties
→ Diagn. values

Condition
Event trigger

R1 R2 R3 R4

→ Switching condition
→ Holding behavior

Action Measured value Remote actions Make a snap


storage
→ Reset meas. val. → Event-based
→ Event-based
→ Reset totalizers
→ Stop totalizers
→ Activate FastFood

106 UMFLUXUSF721BV1-1EN, 2017-01-23


A Menu Structure FLUXUS F721

Define Event Trigger (see user manual - Advanced Functions, section 8.7)

1 Options

Channel …

Event trigger

Select RX

Enable RX

No Yes

Source item

[1] [1] [1]

Sound speed Flow quantities Totalizers Fluid properties Diagn. values Miscellaneous

Function

→ MAX (x>limit)
→ MIN (x<limit)
→ Inside window
→ Outside window
→ ERR (x=fail)

Type

Non-hold Hold for a while Hold

Hold interval

[2]
Inside window MAX
Outside window MIN
2 Options ERR

Window center Trigger value


Channel …

Window width Hysteresis


Outputs

Select output Glitch interval

Enable output Failure delay

Yes

Source item

→ Event trigger

Output range

Idle state

Output info Legend


[1] not available with calculation channels
Test signal? [2] depending on the selection of the function

UMFLUXUSF721BV1-1EN, 2017-01-23 107


FLUXUS F721 A Menu Structure

Remote Functions (see user manual - Advanced Functions, section 8.6)

Trigger
Spec. functions Options

Inputs Channel …

Condition Event trigger


Temperature Current Voltage Binary

Enable Enable Enable Enable Select Rx

Pt100/Pt1000 Source item Source item Negate input Enable Rx

→ Yes Source item


Condition Trigger value → No
Function
Yes
→ MAX (x>limit)
→ MIN (x<limit)
→ Inside window → MAX (x>limit)
→ Inside window
→ Outside window → MIN (x<limit)
→ Outside window
→ ERR (x=fail)
→ ERR (x=fail)

Window center Trigger value


Type

Window width Hysteresis


Non-hold Hold for a while Hold

Glitch interval
Hold interval

Input info
[1]
Inside window MAX
Test signal? Outside window MIN
ERR

Window center Trigger value

Window width Hysteresis

Glitch interval

Failure delay

Action 2 Options

Channel …

Remote actions

→ Reset meas. val.


Legend
→ Reset totalizers
[1] depending on the selection of the function
→ Stop totalizers
→ Activate FastFood [2] [2] not available with calculation channels and only if the
FastFood is enabled in Spec. functions > Measure-
Input/ [3]
ment > Measurem. modes
Event trigger [3] list of parameterized inputs and event triggers

108 UMFLUXUSF721BV1-1EN, 2017-01-23


A Menu Structure FLUXUS F721

Event-Based Measured Value Storage

Trigger
Spec. functions Options

Inputs Channel …

Condition Event trigger


Temperature Current Voltage Binary

Enable Enable Enable Enable Select Rx

Pt100/Pt1000 Source item Source item Negate input Enable Rx

→ Yes Source item


Condition Trigger value → No

Function
Yes
→ MAX (x>limit)
→ MIN (x<limit)
→ Inside window → MAX (x>limit)
→ Inside window
→ Outside window → MIN (x<limit)
→ Outside window
→ ERR (x=fail)
→ ERR (x=fail)

Window center Trigger value


Type

Window width Hysteresis


Non-hold Hold for a while Hold

Glitch interval
Hold interval

Input info
[1]
Inside window MAX
Test signal? Outside window MIN
ERR

Window center Trigger value

Window width Hysteresis

Glitch interval

Failure delay

Action 2 Spec. functions

Data logger

Configuration Storage rate (Trig.)

Chan. for logger Buffer time → П

Start storing Buffer timet П →

Event-based Storage rate FastF

With input [1] Ringbuffer


Legend
Storage rate (no trig.) Storage mode [1] depending on the selection of
the function

UMFLUXUSF721BV1-1EN, 2017-01-23 109


FLUXUS F721 A Menu Structure

Example 1

The diagnostic values are to be checked.


If the SCNR is < 20 dB a snap has to be triggered.
trigger: SCNR < 20 dB
condition: R1 with SCNR < 20 dB
action: trigger snap

1 Options 2 Spec. functions

Channel A Snap

Event trigger

Configuration

Select R1
On
Enable R1
Snap ringbuffer
Yes
Yes
Source item
→ Diagn. values Auto snap?

Diagn. values No
→ SCNR
Enab snap on R1
Function
→ MIN (x<limit) Yes

Type
→ Non-hold

Trigger value

→ 20.0 dB

Hysteresis
→ 1.0 dB

Glitch interval
→ 1.0 s

Failure delay
→ 1.0 s

110 UMFLUXUSF721BV1-1EN, 2017-01-23


A Menu Structure FLUXUS F721

Example 2

The flow velocity is measured.


If the flow velocity is < 5m/s, the transmitter measures in the TransitTime mode. As long as the flow velocity is
> 5 m/s the transmitter has to measure in the FastFood mode.
trigger: flow velocity > 5 m/s
condition: R1 with flow velocity > 5 m/s
action: measurement in the FastFood mode

1 Options 2 Options

Channel A Channel A

Event trigger Remote actions

Select R1
Enable FastFood
→ R1
Enable R1

Yes

Source item
→ Flow quantities

Flow quantities
→ Flow velocity

Function
→ MAX (x>limit)

Type
→ Non-hold

Trigger value

→ 5 m/s

Hysteresis
→ 0.4 m/s

Glitch interval
→ 1.0 s

Failure delay
→ 1.0 s

UMFLUXUSF721BV1-1EN, 2017-01-23 111


FLUXUS F721 A Menu Structure

Example 3

The storage rate of all measured and diagnostic values within a temperature range has to be change.
The normal storage rate of all measured and diagnostic values is 1 h. If the temperature is outside the operating
temperature range 20...40 °C, the storage rate has to be 1 min. A record has to be made 10 s before and 60 s after
the event.
The temperature range of 0...100 °C is to be detected by a current input of 4...20 mA.
trigger: 20 °C > temperature > 40 °C on current input I1
condition: I1 as trigger value outside the window 20...40 °C
action: store measured values in the temperature range 20...40 °C with a storage rate of 1 h

1 Spec. functions 2 Spec. functions

Inputs Data logger

Current I1 Configuration

Enable I1 Chan. for logger

Yes Start storing


→ Event-based
Source item → With input I1
→ Temperature
Storage rate (no trig.)

I1 Input range →1 h
→ 4...20 mA
Storage rate (Trig.)

Beg. meas. range → 1 min


→ 0.0 °C
Buffer time → П

End meas. range → 10 s

→ 100.0 °C
Buffer time П →

Error value → 60 s

→ Yes
→ 3.50 mA Storage rate FastF

Ringbuffer
Trigger value

Storage mode
Yes

Store c fluid
Function
→ Outside window
Store totalizers

Window center Store amplitude


→ 30.0 °C
Store diagnostic
Window width
→ 20.0 °C Store wedge temp.

Beep on storage
Glitch interval
→1 s

Input info

Test signal?

Test mea. range?

112 UMFLUXUSF721BV1-1EN, 2017-01-23


B Conformity Declarations FLUXUS F721

B Conformity Declarations

UMFLUXUSF721BV1-1EN, 2017-01-23 113


FLUXUS F721 B Conformity Declarations

114 UMFLUXUSF721BV1-1EN, 2017-01-23

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