Purchasing Strategy Final
Purchasing Strategy Final
Purchasing Strategy Final
Material Management
ON PURCHASING STRATEGY
COMPILED BY
RAHAT ADENWALLA 1
SAMINA VIRANI 59
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Material is the central item and activity of any organization. Organizations exist for
material, works for material and due to material. The main purpose of any organization is to
make profit, this profit or loss is generated due to material. Every organization deals with
material whatever be the business.
As early as the nineteenth century, purchasing which is a division of logistics, was regarded
as an independent and important function by many of the US railway organizations. Since the
beginning of the twentieth century there were several movements in the evolution of
purchasing or materials management functions, as depicted below:
In the 1990s it became clear that organizations must have an efficient and effective
purchasing and materials function if they were to compete successfully in the domestic and
international markets. The future will see a gradual shift from the predominantly defensive
strategies to aggressive ones in order to remain competitive. Organizations will take an
imaginative approach for achieving their materials management objectives to satisfy long
term and short term goals.
PURCHASING STRATEGY
WHAT IS PURCHASING????
The term purchasing doesn’t just mean buying it is much more than buying. The
buyer must find out the description and details of the materials needed, send
enquires and obtain quotations from reliable suppliers negotiate the price and
terms and conditions of the supply, place the order, and follow up with the supplier
to ensure the timely delivery of the goods. Moreover he has to keep the supplier
happy by a prompt payment of the bills. Thus the function of the purchasing
includes a lot of activities.
The objective of purchasing function is to supply materials of the right
quality at the right time. To ensure this, purchases have to be made from the right
sources and at the right time. A small shopkeeper may be able to obtain, for
himself all the goods he requires but if his shop becomes departmental store he
will obviously not be able to manage procurement
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PICTURE OF PURCHASING
TYPES OF PURCHASING:
FORWARD BUYING
It is nothing but committing an organization into the future. The buyer commits to
buy at a future date a contracted quantity at a contracted price. Whatever may be
the ruling market price then the trader makes such moves with a speculative
interest with an idea that the actual prices will rise in the future and hence he will
be able to make profits. He seeks to protect his organization from any future
shortages or undue increases in price. He is interested in having an uninterrupted
supply of materials.
The various factors that have to be taken into account for forward buying are the
availability of the item, financial constraints, and the economic order quantity, the
minimum quantity for obtaining, discounts, and shelf life of items etc. forward
buying practices are usually meant within the commodity markets.
Eg: agricultural produces like cotton, oil seeds and grains and prime metals like
aluminum, iron and steel are usually traded in forward markets.
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BLANKET ORDERS
Blanket orders are generally entered into for valued items. The main consideration
is that the system should be so designed as not to increase the cost of the item
significantly due to ordering. For example if an item cost is Rs 25 is ordered four
times in a year when the ordering cost is Rs 60 per order, the total cost is Rs 340.
If it is ordered once the total cost will be only Rs 160.
It is also useful for the purchase of those items whose annual requirements cannot
be very effectively forecasted.
Blanket orders are usually entered into for a period of one year. The time limits
vary. The price can be agreed on or can be the prevailing market price when the
supply is affected. Being a blanket order the items maybe indicated individually or
can be generally categorized. The major advantage of a blanket order is that the
entire routine of purchasing is not gone through for a minor low value item and the
time thus gained can be gainfully used elsewhere for procuring high value items.
The clerical work involved in purchasing is also reduced. The buyer may get some
quantity discounts as he is placing orders for a longer period. The seller will have
to concentrate more on service than on trying to convince the buyers.
The principle of a Rate and running contract is for a centralized agency to enter
into a contract with the suppliers on the rates applicable to supply for a particular
period of time. In rates contract only the rate is fixed while in running contract
the quantities with variation allowances are also fixed. The centralized agency also
gets information from its various constituents and their different needs,
consolidates these needs and then enters into a contract with probable suppliers.
Because of the consolidation the quantity is required are high and the rates
entered into are very competitive.
The advantage of such a system is that the constituents do not have to go through
the complications of selecting a source.
CENTRALIZED PURCHASES
In large organization, materials are required in large quantities simply because its
operations are large. In seeking to secure maximum economy in buying and then to
take advantage of what bulk buying may offer, such as price bargains, credit
facilities, etc. long term contracts are only possible for ensuring supply at regular
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SUBCONTRACT
It is type of buying if supplier is not able to supply the full amount of goods so he
buys it from some other manufacturer and produces it with help of some another
producer on the bases of a contract is known as subcontracting. This also applies if
the manufacturer himself cannot manufacture the given quantity of goods so
produces them on contract bases then also it is known as subcontracting.
It is buying in small quantities, one cant every time approach the manufacturer
for small orders as he has also consider geographical factors, i.e. if it is too far it
will be costly. It is convenient to buy the goods from nearest dealer or show room.
It is normal buying which we do it on day to day bases.
CONTRACT SYSTEMS
In this system the seller effectively becomes the material planner for the buyer.
It is a long term contract between the buyer and the seller and provides for the
automatic replenishment of the consumed departments stocks by the seller. The
buyer has to be careful in the choice of the contractor because the agreement is
usually for a long duration. The continuance of the contract will depend up on the
compliance of the seller top the contractual obligations and his maintaining the
quality requirements.
SEASONAL BUYING
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not buy forward. The buyer has to balance the probability of the price falling in
the near future, against the cost of buying now and storing it for later use.
TENDER BUYING
Tender system is adopted top procure materials at most competitive raters and to
eliminate chances of undue favor to any supplier. This system is normally adopted
in government departments and public sector undertakings as they will have to
choose the best suppliers with out any bias. Quotations are called from different
sellers, once the quotations are received and the tenders are opened publicly, a
comparative statement is made and the tender is awarded to lowest tender
meeting the technical specifications.
PURCHASING POLICIES
• Internal policies:
Our policy should be to support internal suppliers to the fullest extent and
to develop product and service quality to the same high standards as those
available in the external market. Employees may not use the company’s name
or purchase leverage to obtain materials or services at preferential rates
for their personal use, or for use by other parties in whom the buyer has an
interest.
• Sourcing policies:
e.g.: Only those suppliers who satisfy the requirements of the company’s
supplier appraisal process and are able to meet their contractual obligations
to the company in full should be used. Buyers should actively source from
the world market where practical, taking into account corporate guidelines
and statutory regulations.
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RIGHT QUALITY
Standardization:
Rightly it has been said that principal of scientific management control lies
in planning standardization. Standards formulated at the national and the company
level generally defines the quality clearly and often prescribes the means to
evaluate the specified quality. When standardization at the national level is fairly
developed and a large number of standards have been formulated by a national
body or bodies, these standards lead to the specification of quality, reduction in
sizes and varieties, inter-changeability of parts and products and efficient
utilization of materials.
Vendor Rating:
An important factor contributing towards better buyer-seller relations is
proper objective evaluation of the registered suppliers periodically. The four
stages involved in the process of supplier evaluation are discussed below:
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(a) In the survey stage, all possible sources are explored and the capabilities are
evaluated on the basis of prima facie information given by the vendor, or through
advertisements, catalogues and other reports. This process leads to the list of
vendors, who have to be investigated further before registration
(b) In the enquiry stage a detailed analysis is made after getting maximum possible
information through a standard enquiry form containing a large number of
questions.
(c) these vendors who pass the critical enquiry stage are visited to assess their
financial capabilities, technical capacities, labor motivation, credibility with the
customers the satisfactory vendors are then registered and negotiations are
conducted on quality delivery price service and other contractual obligations.
(d) The final stage is termed as the experience stage where the actual
performance of the vendor on quality delivery price service and other parameters
over a period of time is assessed in order to carry on further business with him.
RIGHT TIME
Lead time is also influenced by fluctuations in usage rates and safety stock levels
can be established to cushion the effects of fluctuations. Similarly the
consumption or demand also fluctuates from month to month. Statistical measures
such as standard deviation are used to obtain the reserve stock, which is computed
on the basis of maximum rate of consumption in the past, to cater to the
consumption in fluctuations. The next step is to compute the stocks that have to
be maintained, under normal consumption rate and normal average lead time. This
is called buffer stock. A combination of reserve stock, safety stock and buffer
stock is obtained as the reorder point and this can be translated into time scale as
the right time of placing an order. In order to reduce the inventory the concept
of JIT or material arriving just in time, has been introduced in several
organizations.
In case of regularly used or recurring items, right time means the
duration when the stock reaches the reorder point. The order is placed and till it
is recouped, the responsibility for adhering to this time is shared both by stock
control and purchase section. Purchase section has to avoid delays in finalizing the
orders, will indicate the delivery date on the purchase orders and see that the
materials do arrive according to the delivery date by efficient follow-up.
Arrange delivery much earlier than the required delivery time, or after
production hold-up is not efficient procurement. The former means overstocking
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and blocking of working capital, while the latter implies loss of production. In case
of special requirements, i.e. materials required for special jobs, the purchase
section should allow for a reasonable time and ensure adequate follow-up to
procure the item. A third factor is the delivery of item from stores to production.
Any undue delay in effecting delivery or issues adversely affects the objectives of
purchase management. Avoiding the delays initially the controllable administrative
delays- the buyer can arrive at the real right-time, particularly for the high value
items, resulting in savings in working capital of the organizations.
RIGHT TERM
• Term should be acceptable to both, the supplier and the buyer.
Neither the buyer nor the supplier should put forward any terms and
conditions which are out of the reach of either of them
• `The specifications given to vendor should be proper and not
imaginary
• There should be a proper contract signed between the buyer and
supplier.
• The contract should carry all the terms and conditions agreed by
both, the buyer and supplier.
• The term should be renewed periodically so as to none of the parties
can gain the extra benefit of market fluctuations.
• The terms and conditions should be changed from time to time so as
to build a long term relationship.
• Win Win negotiation: The principle that says that the value can be
expanded and both parties gain this value through the negotiation
process. This is discussed as a preferred process of negotiation as
opposed to win-lose (one party wins and the other party loses) or lose-
lose negotiations (where both parties lose).
• Warranties: Warranties ensure that the buyer can legally rely on a
supplier to provide the item needed to do the job.
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RIGHT PRICE
Thus the lowest price need not necessarily be the best price, but the lowest
responsible price is the right price. It is indeed very difficult to estimate this and
the aim of any purchasing executive should be to determine the right price that
adheres to the quality, quantity, trade credits, and regularity of supply, reliability
and after sales service. Obviously, the basis for deciding on the right price will
depend upon the type of material, market conditions, availabilities, supply, demand
and socio-politico-economic aspects. Since the basic aim of purchasing is to pay
reasonably low prices for the best values obtainable after considering negotiation
and corporate commitments, determination of right price becomes important.
RIGHT PLACE:
Geographical location of the supply affects the cost of transportation and lead-
time, which certainly occupies a prominent place while evaluating a supplier. A
vendor located at a relatively far-off place compared to a local stockist or short
distance supplier is much more difficult to tackle and follow up even in this age of
advanced communicating world.
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Price Negotiation:
Price is the major consideration during most negotiations. The buyer cannot
afford to force the seller to always reduce his price below his profitable limits.
He must not forget that the seller also exists in business, so that he may obtain a
reasonable return on his investment. If the buyer persists in price reduction then
the solutions that are possible are detrimental to his interests. Price negotiations
will have various dimensions, other than the intrinsic cost consideration, factors
such as rates of trade discounts, quantity discounts taxes freight insurance rates
assured future supply, etc., to be finalized during the negotiations.
RIGHT QUANTITY
EOQ:
At this right quantity, we note that carrying and ordering chargers are equal. This
is called economic ordering quantity. In manufacturing parlance, it is known as
economic lot size, with set up cost replacing the ordering cost. This set up is the
cost incurred due to jobs changes, resetting setting jigs, fixtures, cleaning, etc.
The inventory charges will continue to be the same as manufacturing department
produces the goods which will be stocked for some duration.
Forecasting the consumption of vast variety of items: one should forecast the
demand for all his products so that he can maintain a buffer stock level for his
production. He should plan his purchases according to the production plan.
Advance or delayed purchases based on needs/ circumstances: the purchaser
should delay his purchases if he speculates decline in the price in the future and
should buy in advance if the price is expected to rise in the near future.
RIGHT SOURCE
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(b) There should not be so few, that price and service competition among suppliers
diminishes there should be a strong relationship between the supplier and the
buyer.
Source Development:
Whenever an organization makes honest and concerted attempt to create a new
source of supply, it is involved in source development activity. Source development
is an extension of the source selection process. Instead of being satisfied with
what is available from the existing sources we have to develop new sources so that
they can supply what we need.
Vendor Rating:
An important factor contributing towards better buyer-seller relations is proper
objective evaluation of the registered suppliers periodically. The four stages
involved in the process of supplier evaluation are discussed below:
(a) In the survey stage, all possible sources are explored and the capabilities are
evaluated on the basis of prima facie information given by the vendor, or through
advertisements, catalogues and other reports. This process leads to the list of
vendors, who have to be investigated further before registration
(b) In the enquiry stage a detailed analysis is made after getting maximum possible
information through a standard enquiry form containing a large number of
questions.
(c) these vendors who pass the critical enquiry stage are visited to assess their
financial capabilities, technical capacities, labor motivation, credibility with the
customers the satisfactory vendors are then registered and negotiations are
conducted on quality delivery price service and other contractual obligations.
(d) The final stage is termed as the experience stage where the actual
performance of the vendor on quality delivery price service and other parameters
over a period of time is assessed in order to carry on further business with him.
Self certification:
Vendor certification occurs when the vendor has reached the stage such that it
consistently meets or exceeds the purchaser’s expectation. Consequently, there is
no need for the purchasers to perform routine inspections of the vendor’s product.
Certification motivates vendors to improve their processes and consequently, their
products and services. A vendor must also demonstrate a through understanding of
the strategic quality goals of the customer such that its own strategic goals are in
harmony with those of the customer. Improving key processes through joint
efforts strengthens the relationship between purchaser and vendor. The
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BUYERS' MARKET:
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up to the industry, and the supplier will want to protect the industry
through reasonable pricing and assistance in activities like R&D and lobbying
SELLERS' MARKET:
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• Market research through third party: one should find out the price in the
market through the third party or agent, so as the relation between supplier
and purchaser will not spoil. One should be aware of the market price about
the product so that one can always look for alternatives.
• Building a strong relation with supplier, i.e.: appreciating the work done by
the supplier. Regular meetings with supplier.
• Alternative sources: finding alternative suppliers for the same product, i.e.
there must constant research for minimizing resources.
• increase mutual dependency with the supplier: give more business to the
supplier,
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• Forming a buying consortium; and/or: this will be helpful as the goods are
bought in bulk, reduce in transport cost, storing cost, handling cost.
• JIT one should follow just in time production technique i.e. it is useful as
minimum of inventory is required to be maintained, once the order is placed
then only the raw materials are ordered. This reduces the inventory cost
and handling cost.
• Which suppliers are the market leaders and which are market followers: market
leader is one which innovates and bears the expense of developing a new product and market
followers save the expense on innovating hence they charge lesser price compared to market
leaders.
• How many suppliers are there in the market and what is each supplier’s size
(in terms of number of employees and production capabilities) this is useful
whether the supplier is financially strong of taking bulk orders and whether
he has that much of production capacity to take so many bulk orders.
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There are four generic structures by which a supply market can be defined. These
range from the extreme situation where there are many firms each selling an
identical product (perfect competition 12) to a situation where only one supplier
exists that is able to meet the needs of the purchaser (monopoly). Markets in
between these two extremes are referred to as oligopolies or monopolistic
competition. In a developed economy, the majority of markets fit somewhere
within these two categories. The table below provides guidance on the
characteristics of each market structure
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2. Key supplier evaluation criteria: The buying firm will evaluate the
possible suppliers according to the following criteria. See text for more
information.
a. Management capability
b. Personnel capabilities
c. Cost structure
d. Total quality performance, systems, and philosophy
e. Process and technological capability
f. Environmental regulation and compliance:
g. Financial capability and stability: Production scheduling and control
systems
h. E Commerce capability
i. Supplier sourcing strategies, policies, and techniques
j. Longer term relationship potential
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