HOUSEKEEPING SCHEDULE

Qualification SHIELDED METAL ARC WELDING NC 2

Area/Section WELDING PRACTICAL WORK AREA
In-Charge JOSEPH P. MILLAMA
Schedule for the 1st Semester, 2016
Responsible
ACTIVITIES Daily Every Weekly Every Month Remarks
Person other 15th ly
Day Day
1. Clean and
maintain the work Trainees Activity is
done
station by X before and
sweeping and after the
session
moping the floor
with brooms and
floor mops.

2. Clean the walls, Trainees

windows, ceilings X Activity is
done
by wiping using before the
clean rugs. session

3. Clean and check Trainees

the convenience X Activity is
done
outlet and circuit before
breaker by using the
equipment
removing the dust
using paint brush
or air blower.
Activity is
done
4. Clean and check Trainees before and
after using
welding machines, X
the
and equipments equipment
using clean rugs.

Prepared by: Approved by:

JOSEPH P. MILLAMA ROGER B. PAESTE

SMAW Instructor Supervisor

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 EQUIPMENT MAINTENANCE SCHEDULE
EQUIPMENT TYPE DUAL ARC WELDING MACHINE
EQUIPMENT CODE WP-300
LOCATION PRACTICAL WORK AREA
Schedule for the 1st SEMESTER, 2016
MANPOWER Daily Every Weekly Every Monthly Remarks
ACTIVITIES Other 15th
Day Day

1. Check Trainees X Activity is

done before
Electrode and after
holder using the
equipment

 Clean and
dry
2. Check Trainees X Activity is
done before
Welding and after
Cables using the
equipment

 Free from
oil and
grease
3. Check levers Trainees X Activity is
done before
amperage and after
using the
equipment
 Functional

dry and clean

4. Check the Technician X Activity is
done before
windings and after
using the
equipment

Prepared by: Approved by:

JOSEPH P. MILLAMA
SMAW Instructor Supervisor

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 HOUSEKEEPING INSPECTION CHECKLIST
Qualification SHIELDED METAL ARC WELDING NC 2
Area/Section Practical work area In-Charge RIESALVIC R. RAÑA
YES NO INSPECTION ITEMS
 1. Is the floor mopped and swept?

 2. Are the walls, windows, ceilings were wiped?

 3. Are the convenience outlets, circuit breakers removed dust?

 4. Are the welding machines, and equipments wiped and in good

condition?
 5. Are the cleaning agents and supplies checked?

 Are th 6. Comfort Rooms clean, sanitized and check the utilities

 7. Are the hand tools cleaned and applied lubricants?

 8. Is the exhaust fan/industrial fan free from dust and

convenient to used?
 9. Is the content of the fire extinguisher checked and verified?

 10. Are computer set (CPU, mouse, keyboard)-free from dust

and all item are functional ?
 11. Did materials and equipment are already inventory?

 12. Are the waste materials disposed?

 13. Are the tool room clean and arrange?

 14. Are electrical system, cables, wires are clean and inspect?

Remarks:
All activities are performed well.
Inspected by: Date: January 8,2016
RIESALVIC R. RAÑA

Prepared by: Approved by:

JOSEPH P. MILLAMA ROGER B. PAESTE
SMAW Instructor Supervisor

EQUIPMENT MAINTENANCE INSPECTION CHECKLIST

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 Equipment Type : DUAL ARC WELDING MACHINE
Property code # : WP-300
Location : Welding Practical Area
YES NO INSPECTION ITEMS
 1. Are the electrode holders checked?

 2. Are the welding cables checked?

 3. Are levers amperage checked?

 4. Are the windings checked?

Remarks:
All activities are performing well.

Inspected by: JOSPH P. MILLAMA Date: January 08, 2017

Prepared by: Approved by:

JOSEPH P. MILLAMA ROGER B.PAESTE
SMAW Instructor Supervisor

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 EQUIPMENT RECORD W/ CODE AND DRAWING

Eqpt. PO Drawing Ref.

No. Location No. Qty Title Description No.
1 Practical Wp-300 8 Dual arc Yamato
area welding weling
machine machine 300
amps

Practical PDG- 10 Portable Makita

area 3000 disc brand 3000
grinder rpm

3 Practical EO-25 1 Electrode Keen brand

area oven potable 25
kg.capacity,
temperature
controller
thermostat

Prepared by: Approved by:

JOSEPH P. MILLAMA ROGER B. PAESTE
SMAW Instructor Supervisor

5
 TAG- OUT BILL

DANGER/ CAUTION TAG-OUT INDEX AND RECORD AUDITS

LOG DATE TYPE (Danger/ DESCRIPTION DATE

SERIAL ISSUED Caution) (System Components, COMPLETED
Test Reference, etc.)
01 January 4, Danger/Out of Dual Arc Welding Machine January 8,
2016 Order 2016
02 January 4, Caution/defective Portable grinder January 8,
2016 gear 2016

Prepared by: Approved by:

JOSEPH P.MILLAMA ROGER B. PAESTE
SMAW Instructor Supervisor

6
 WASTE SEGREGATION LIST

Qualification SHIELDED METAL ARC WELDING NC 2

Area/Section Practical Work Area

In-Charge JOSEPH P. MILLAMA

WASTE SEGREGATION METHOD

GENERAL / ACCUMULATED WASTES
Recycle Compose Dispose

1. Broken welding helmet(Plastic) X

2. Torn welding aprons X

3. Electrode stubs X

4. Metal scraps X

5. Broken dark glass/clear glass X

Prepared by: Approved by:

JOSEPH P. MILLAMA ROGER B. PAESTE
SMAW Instructor Supervisor

7
 BREAKDOWN/ REPAIR REPORT

Property ID Number WP-300

Facility type DUAL ARC WELDING MACHINE

Practical Work Area
Location
Findings: Recommendation:
Defective current adjusting Repair defective adjusting wheel and purchase
wheel and lack of bolt and nut. bolt and nut.

Inspected by: Reported to:

Riesalvic R. Raña
Date: Date:
January 4, 2016 January 4, 2016
Subsequent Action Taken: Recommendation:
Inspection of the equipment. Repair adjusting wheel and purchase bolt and
nut.

By: Reported to:

Technician
Date: Date:
January 8, 2016 January 8, 2016

Prepared by: Approved by:

JOSEPH P. MILLAMA ROGER B. PAESTE
SMAW Instructor Supervisor

8
 WORK REQUEST

Unit Description:
WP-300 DUAL ARC WELDING MACHINE
Observation/s: Date Reported: January 8, 2016
Defective current adjusting wheel, lack of Reported by:
bolt and nut
RIESALVIC R. RAÑA
Activity: Date Completed:
Repair the defective current wheel and January 8, 2017
fixed the bolt and nut
Signature:

Spare parts used: Bolt and nut

Prepared by: Approved by:

JOSEPH P. MILLAMA ROGER B. PAESTE
SMAW Instructor Supervisor

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 SALVAGE REPORT

Welding Practical Work Area

AREA/ SECTION

IN-CHARGE JOSEPH P. MILLAMA

FACILITY TYPE PART ID RECOMMENDATION

Dual Welding Machine Defective Primary and Retained at Practical
Secondary windings Work Area as
Instructional Material
Base Vise Clamp Broken base vise clamp Retained at Practical
Work Area as
Instructional Material
Portable grinder Defective gear Retained at Practical
Work Area as
Instructional Material

Prepared by: Approved by:

JOSEPH P. MILLAMA ROGER B. PAESTE
SMAW Instructor Supervisor

INSPECTION REPORT
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Area/Section Welding Practical Area
In-charge JOSEPH P. MILLAMA
PROGRESS/
FACILITY TYPE INCIDENT ACTION TAKEN REMARKS

Portable grinder Broken gear Evaluate the unit

Cannot be
repaired, replace
new grinder
Dual arc welding Defective primary Ask technician Can be repaired
machine and secondary opinion by rewinding
winding

Prepared by: Approved by:

JOSEPH P. MILLAMA ROGER B. PAESTE
SMAW Instructor Supervisor

11
 1. HOUSEKEEPING SCHEDULE
2. EQUIPMENT MAINTENANCE SCHEDULE
3. HOUSEKEEPING INSPECTION CHECKLIST
4. EQUIPMENT MAINTENANCE INSPECTION CHECKLIST
5. EQUIPMENT RECORD W/ CODE AND DRAWING
6. TAG- OUT BILL
7. WASTE SEGREGATION LIST
8. BREAKDOWN/ REPAIR REPORT
9. WORK REQUEST
10. SALVAGE REPORT
11. INSPECTION REPORT

Prepared by:

JOSEPH P. MILLAMA

Trainer SMAW NC II

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