RATE ANALYSIS - Concrete Block

BRICK SIZE 300 *200 * 150

PRODUCTION CAPACITY 7000
Working Days in Year 30
Weight of Brick in Kg 16
Sr. Unit Qty/Day Unit Rate
Component Consump. (M.T) per MT Amount (Rs.) Remarks
No.
I Raw Materials:
Gypsm 0 550.00 -
Fly ash 30% 33.6 600.00 20,160.00
Sand/ stone dust 66% 73.92 450.00 33,264.00
Lime 0 5,000.00 -

Cement - OPC 53 4.0% 4.48 5,500.00 24,640.00

II Utilities:
Electricity (KWh) - 100 7.00 700.00
Water (KL) - 5 100.00 500.00
Steam (Kg) - -
FORK LIFT
Fuel (Lit) - -
III Labour:
Unskilled Workers 5 600.00 3,000.00
Skilled Workers -
Operator - M/C -
Supervisor 1 700.00 700.00
IV Fixed Costs:

Interest On Investments 9% 364.00 @ 50.00 Lac

Depriciation
Lease / Rent Charges 1,000.00 30,000.00
Stores & Spares 1,000.00 1,000.00
Salaries - -
Loading and unloading
advertisement

Amortization Costs - -
TOTAL COST 114,328.00
UNIT COST 16.33
Add for VAT @ 18 % on Concrete Product 2% 2.94
Add for Transportation -
19.27
Profit 100% 19.27
38.54
Turn Over per Year 8,094,422.40
Net Profit per Year 4,047,211.20
 Dimensions Meter Cube

230X110X75 30.36

Cost Component / Cost %

Nos

11.15 68%

0.17 1%

0.53 3%

4.48 27%
HP Conversion to Load Unit
KW Factor Hr.
60 0.75 45 0.65 29.25 8 234
 Bricks Per Brick
7 1638 15000 0.109
AUTOMATIC STORAGE AND RETRIVAL SYSTEM
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ASTM C 67 STANDARED
COMPRESSION RATIO MUST BE 50%
DIMENSIONAL UNIFORMITY WITH IN 1% - DRY BLOCK VERNIER
Flexural strength: The flexural strength, termed the Modulus of Rupture (MOR), was 
found by the three point bend method as described in ASTM C293-02 using Hounsfield 
model H50KStensometer.

Soil having 33% sand, 30% silt and 33% clay on weight basis can be compacted to a maximum level than soil
having large fraction of sand or clay sized particles

ome of the major conclusions of the study are: (1) optimum clay content leading to maximum
strength is in the range of 14–16%; (2) saturated water content of the blocks increases with
increase in clay content of the block; (3) initial rate of absorption decreases with increase in clay
content of the block; (4) weight loss after ASTM wire scratch test is minimum when the clay
content of the block is about 16%; and (5) optimum clay content for the highest modulus for the
blocks and for highest shear-bond strength is about 16%.

Gypsum should be tested for its purity as per IS 1288-1982.

The main objective of this project is to increase the strength of the compressed earth bricks
which has
been provided through modified spray testing for the assessment of erosion resistance by
adding the
admixture Ironite.

https://www.reportlinker.com/p04950115/India-Bricks-and-Blocks-Market-to-Focus-on-AAC-Block-Segment.html
Machine,electricity,hydraulic are all combined together and controlled by PLC with the optional locking
password to protect the running with safety.Main control table is with computerized operation screener
(Chinese/English menu,LCD touching screen),which can materialize the parameter setting,single
collecting along with the machine and breakdown analyzing,thus the machine can keep in the best
working status.By long-distance monitoring,breakdown seeking and system updating.

https://www.nbmcw.com/equipments/brick-paver-plant-precast/30780-fly-ash-bricks-making-plants-yet-to-scale-heights.html

Types of Concrete Admixtures

Concrete admixtures are of different types and they are as follows:
1. Water Reducing Admixtures
2. Retarding Admixtures
3. Accelerating Admixtures
4. Air entraining concrete admixture
5. Pozzolanic Admixtures
6. Damp-proofing Admixtures
7. Gas forming Admixtures
8. Air detraining Admixtures
9. Alkali Aggregate Expansion Inhibiting Admixtures
10. Anti-washout Admixtures
11. Grouting Admixtures
12. Corrosion Inhibiting Admixtures
13. Bonding Admixtures
14. Fungicidal, Germicidal, Insecticidal Admixtures
15. Coloring Admixtures
-heights.html
S.NO PARAMETER Q GREEN

MODEL NO /press capacity / QGH25 /80 T /25.5 lacks +GST/ 43 HP-

1 PRICE / HP NO VIBRATION

Technical collabration M/s Beijing REIT Technology

Delivary time 45 to 60 days

Pallet size / Rs 850 X 300 x 18 mm PVC / Rs 320

Forming Height
Capacity
( Cubic Meter per 8 hr ) for each
2 size ( 4 type of mulds ) moulds 1000 KG per batch
SILO
1 No of materials X Capacity

2 Dimensions
3 Parts : Motor , Belt details etc

SILO TO CONVEYOR
1 CONVEYOR DIEMENSIONS
2 BELT THICKNESS
3 MOTOR
4 BELT MATERIAL
PAN MIXER
1 DIMENSIONS
2 CAPACITY 1000 kg
3 NO OF ARMS
4 MOTORS / Bearings to be announced / FAG Germany
Water required per cubmic meter
5 of finished product
MAIN MACHINE

1 Hydralic press Capacity 80 T

2 Hydralic press frequency
3 HOST DIMENSIONS
4 MOULD DIMESIONS
5 MOULD WEIGHT
6 MOULD MATERIAL
 Additional mould price NA
7 HOST WEIGHT
8 FOUNDATION REQUIREMENT
9 Electro magnetic valve details
10 Touch screen specification

11 OIL pump details , oil specifications

12 Any relay switch
13 Any proximity switch
Hydralic cylinder - dimensions ,
14 make
15 Any other display ?

How many vibrators are used , and

how to change the direction of
16 vibration and load applied
17 Type of motors used
PRODUCT DIMENSONS

Mould 1:
DIEMSIONS / NOS PER MOULD / 8 230 X 110 X 75 ( WITH FROG ) / 2520
1 HRS Production in cubic meter BRICKS / Hr / 6 per mould/ 8 hrs

Mould 2:
DIEMSIONS / NOS PER MOULD / 8 230 X 110 X 75 ( WITH FROG ) / 2100
2 HRS Production in cubic meter BRICKD / Hr / 5 per mould/ 8 hrs

Mould 3:
DIEMSIONS / NOS PER MOULD / 8 190 x 90 x 90 (with frog )/ 2940 bricks /
3 HRS Production in cubic meter Hr / 7 bricks / stroke/

Mould 4:
DIEMSIONS / NOS PER MOULD / 8
4 HRS Production in cubic meter NA
5 cycle time

Pallet material , Pallet thickness

,density, dimensions ,
6 pallets required per shif
Numner of layers per pallet ,
7 Expected pallet life
8 Hydralic press capacity in Tonns
Factor of safety must be 2
9 minimum for the shaf
Cam corrosion allowence and
10 factor of safety
 Number of bearings used and
11 Serial number for local purchase
inspection

Manufacturer to submit Raw

material Test certificate and
Inspection test plan for review -
1 BEFORE PLACING ORDER

Original MTC / type test report /

guarantee/ warrantee certificate
for PLC , MOTORS, HYDRALIC PRESS
, LOAD CELL , AND OTHER
ELECTRONIC EQUIPMENTS
2 INVOLVED CALIBRATOR unit, which connects
to each scale in turn. It simulates a
known weight, checking the complete
load cell circuit as well as the
indicator. This avoids the need for
test weights during weekly tests, but
you should do a six monthly
calibration test to meet quality plan
requirements.
4)A piece of 6″ angle, welded across
the hopper directly under each gate,
will reduce the momentum of the
falling material and spread the pile of
aggregate, allowing a little more to
be batched into the hopper before it
touches the gate. More important,
however, it allows the scale to react
instantly to the falling material. This
removes the bounce effect while
shortening the response time of the
scale.This is also very effective when
batching small quantities of material.
Without the angle, it has to fall to the
bottom of the hopper before the
scale can react. In consequence it
increases the possibility for
overshoot before the gate can close.
The angle allows the system to react
properly regardless of the transit
distance. The gate closes normally
and you can jog it to obtain greater
accuracy. Size of the angle is not
LOAD CELL BYNAMIC MEASSURING critical, but it should intercept at least
3 ACCURACY AND MODEL 50% of the flow to be effective.

MOTOR : MENTIONTYPE FOR EACH

4 LOCATION and IP protection
5 PLC MAKE AND MODEL NO
 HYDRALIC PRESS MAKE AND
6 MODEL NUMBER
Make : Solonoid valve

7 Compression ratio of the machine

Proximity sensor , Air

compressor,Pnumatic control, ,
8 micro controller

Mould material TC and hardness

test report , case depth
9 meassurement

No of prodcts made in a particular

shif -- Product cunter , which can
10 not by passed by operator
Sofware protection and alert
11 incase if someone tries to cpy

Can it be supplied in my brand

12 name, and with no chinese letters
Spare Parts

1) List of spare parts and its

1 quantity and details / specification
Any manual for maintanace - ONLY
2 ENGLISH

LOAD CELL DYNAMIC MEASSURING

3 ACCURACY AND MODEL

LOAD CELL CAPACITY - ONLY 70%

OF THE CAPACITY IS WORKING
4 LOAD (MAX)

MATERIAL HANDLING LOSS % AT

SILO , CONVEYOUR AND HYDRALIC
5 AREA
elctrical circuit diagrame to be
given
CODE
IS 1284: 2002 for dimesional
1 varriation
Before dispatch - hydraulic cpacity
2 test by load cell

What is the cycle time

What kind of raw material
What kind of finished product
made with this machine
How much vibration force is
generate by this machine
Mixer capacity
No of silos and capacity
No of pallets and dimensions

What is the weight of the machine

How much factory area required.

How much factory hangar shed
area required.
How much material storage open
area( aggregate) required
How much material stocking area
required

What kind of Foundations required

Any Water Plumbing Required
Do we need to buy conveyor
separately.
Capacity of loader require
No of forklifs and capacity
KVA of power required
Capacity of DG
Lab equipment's & its cost
Employees require to run the
operation
Brick density.
DONGUE HYDERABAD-JACK -LINYI
XIAMEN BOEREO MACHINARY SHENGMING-VIDEO

QT4-15 / 30 To 50 KN / BEW-1200-B - SELF RETAININH QT8-15 /21 MPa /51.8 KW.

21850$ WITH COLOR / HIGH CODE SYSTEM -58000$ QUATATION MODERL
FOR OTHER
TOTAL KW AWAITED

880 X 580 X 22MM

MATERIAL AND PRICE

30-50 KN . In 2.hydraulic
system they claim 100T
.need discussion
na
na na
4.5T

400 X 100 X 200 /1260 PICS/

Hr/ 7 per mould/ 10800 per
8 hr

400 X 150 X 200 /900 PICS/

Hr/ 5 per mould/ 7200 per 8
hr

400 X 200 X 200 /720 PICS/

Hr/ 4 per mould/ 5760 per 8
hr

400 X 250 X 200 /540 PICS/

Hr/ 3 per mould/ 4320 per 8
hr
 weight error 5% and
intensty error means?
ON WHATS UP : 25OCT 19
BY Mr.REDDY SAYS 3% FOR
AGGREGATE AND 1% FOR
CEMENT
 ANNECO - ECO GREEN TECH
HENNAN LONTTO MACHINARRY SOLUTIONS

QT4-15 /16 Mpa/vibrational freq.4500

r/minutes, slope protection block ,
porous block ,curb stone , 25800$(8600 CBM 10V ,26 HP, 30.6 lacks, pallet
x 8000 mm , 2.2 kw belt 880 $,machine stacker 5 lacks , color 6.5 lacks, 2 free
16800$, concreate discharge 500 Lit. hyalics not included . Hydralic oil req.
5730$ add.infoquote, stacker 2400$ - given in quote
25810$batchng 800L -5550$, cement
silo 5800 $

1020 x 570 x 22 mm
50-220 mm

800 L , 48 m3 / hr , 2%accuracy ,
6000x 1560 X2680 mm / 1750-2450 kg,
2400mm loading height

600 mm
6 mtr
SEW MOTOR, GALVANISED TOLLERS
3 ply , DUNLOP or MRF make

750 kg
Ni hard scrapper

5120 x 2000 x 2800 mm

1600 - 1700 $ pawer , 1800-2200 $
hallow block 350000
8800 KG Gross

for each cavity 2 motors

400x200x200 = 4 pcs/ mould 720pcs / hr

200 X 100 X 60 mm =16 pcs / mould /

2500 nos
simens plc and HMI system
YES