SY760 780A Install

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SY-760

SY-780/A
Installation Manual

Synel Industries Ltd.


SY-780/A

Refer to: ftp://synel.com/docs/


for enhanced documentation!

This manual is dated February 3, 2008.


Document no. (76/80INSTL-222-04), Catalogue no. 650506
Copyright © 2003-2008 Synel Industries Ltd. All rights reserved.
Reproduction or use, without express permission of editorial or
pictorial content, in any manner is prohibited. No patent liability is
assumed with respect to the use of the information contained
herein. While every precaution has been taken in the preparation
of this manual, Synel Industries Ltd. assumes no responsibility for
errors or omissions. Neither is any liability assumed for damages
resulting from the use of the information contained herein.
Pictures in this manual are for illustration purposes only.
SY-760+780/A is a trademark of Synel Industries Ltd. All trade
names referenced herein are either trademarks or registered
trademarks of their respective companies.

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Table of contents
1.1.Technical Specifications ............................................................... 3
1.1.1Technical and interface specifications ..................................... 3
1.1.2Dimensions............................................................................... 4
1.1.3Maximum absolute ratings....................................................... 4
1.2.Unpacking...................................................................................... 5
1.2.1Contents.................................................................................... 5
1.3.Installation ..................................................................................... 6
1.3.1Selecting a Location for the Terminal...................................... 6
1.3.2Mounting the terminal on a wall .............................................. 7
1.3.3Communication connections.................................................... 8
1.4.Technician Mode (Setup) ............................................................. 8
1.5.Terminal-Host Interfacing ......................................................... 11
1.5.1Installing communication cables............................................ 12
1.5.2Connecting your PC to the SY-65 Adapter............................ 12
1.5.3Making a multi-drop connection............................................ 13
1.5.4Terminal to the RS-232 PC port direct connection................ 14
1.6.Maintenance ................................................................................ 14
1.6.1How to cause the memory to crash ........................................ 14
1.6.2Formatting the memory if a crash occurs............................... 15
1.7.Fingerprint sensor cleaning and care........................................ 16
1.7.1Cleaning the Fingerprint Sensor............................................. 16
1.7.2Caring for the Fingerprint Sensor .......................................... 16
Appendix A - External Connectors ................................................. 19
Appendix B - Jumpering .................................................................. 21

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1.1. Technical Specifications


1.1.1 Technical and interface specifications
• 32 character LCD with back light display
• Eight (780)/six (760) programmable function keys
• Ten numeric keys
• Four special function keys: Escape, Return, dot and clear
• Two arrow keys
• Badge Reader: magnetic/wiegand/bar code/proximity
• 512K of protected RAM
• Protected Real Time date/time clock
• Backup battery (one month capacity) for the memory and Real Time
clock
• RS-232 and RS-485 communication
• Two relays for bell, door, etc
• Two sensors (door monitoring)
• Variable baud rate - 1200 to 19200 bps

1.1.1.1 Options
• Fingerprint reader verification or identification (780):

Verification Identification
Template size 400Bytes 2Kb
Response time 3 seconds 3 seconds
Security level 5 NONE
Template storage 4000 200
False accept/reject 0.001 0.001
• Bar-code slot reader model (Codes: 128, 2/5, 3/9, UPC-EAN)
• Magnetic reader (Track II, Track I)
• Proximity reader (125 KHz)
• Mifare reader (13.56 MHz)

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• Wiegand 26/27/34/36/37/44/48bit (as of version 6.201)


• 14400 bps internal modem
• Ethernet (10BASE-T/100BASE-T or AUI)

1.1.2 Dimensions
• Height - 17.0 cm.
• Width - 25.0 cm.
• Depth – 9.5 cm.

1.1.3 Maximum absolute ratings


• Voltage: 100-240 VAC, 50/60Hz
• Ni-MH Back-up battery - 7.2V / 1300mA
• Maximum mains current: 0.35A
• Maximum ambient operating temperature: -10-500C.
Bottom connector panel
The connector panel is located at the lower part of the casing,
withholding the socket openings for all external connections as
follows:
1. Power supply
2. External secondary Reader
3. I2C – I/O extension (N/A)
4. Network
5. Serial I – Serial port connection for printer
6. Host – RS-232/RS-485
Internal components
1. Battery back-up modules:
The terminal has two back-up battery modules, one for the real time
clock memory and the other for operation during a power failure.
The standard memory back-up module is a 30 day span lithium battery,
keeping the internal clock running and the memory intact.
The battery (in addition to the standard memory back-up) is self-con-
tained, this allows operation during a power failure for 11/2 hours. A
shut down timeout feature enables longer operation time.
During a power failure, the user presses the battery key to activate the

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terminal. Data can then be entered and stored in the terminal memory.
Timeout will cause the terminal to shut down automatically after the
last use of the terminal, until the battery key is pressed again.
Warning
Caution, Risk of explosion if the lithium battery is replaced by an incom-
patible battery.
You must dispose of used batteries as per manufacturer’s instructions.
2. Memory:
The terminal contains a 450 Kbyte available dynamic memory,
providing storage for up to 25,000 transactions. This number depends
on the length of the programming tables contained in the memory, and
the complexity of the collected data.
3. Serial RS-232/485 internal Card.
Note: You must plug the terminal into a main power source, for at least 18
hours continuously before using it for the first time.

1.2. Unpacking
Note: Do not throw away the box or packing materials.
Check the box and contents for signs of damage that may have
occurred during shipment. Carefully unpack and check contents:

1.2.1 Contents
The terminal package contains:
• Terminal
• Mounting panel
• 1 connecting/splitter box (included only when network communication
is not available)
• Short RS-232/485 communication cable (included only when network
communication is not available)
• Short TCP/IP communication bridge cable (included only when net-
work communication is available)
• Four Phillips flat head 3.5x30mm anchors, for terminal mounting
• Mounting template

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• Connector cover

1.3. Installation
1.3.1 Selecting a Location for the Terminal
1.3.1.1 For Wireless Connections - Bluetooth and Wi-FI
When selecting a place to install a terminal with wireless network
communication (Bluetooth and Wi-FI) you need to consider
enviromental foactors that effect the connection. The optimal
location is where:
• The connection to the terminal is not blocked by walls or metal obsti-
cals. This can be done by standing at the location where the terminal is
to be installed and viewing the area where the terminal is to have a con-
nection with and make sure that it is clear.
• The antenas should are positioned so that they are parralel to one
another. If there are obsticals between the terminals. the antenas should
be positioned for the best clear connection between them. For example,
at floor level below the obstical or at ceeling level above the obstical,
especially with metal obsticals.
• For Bluetooth, use the terminal Quality option to check the connection
quality. See “Technician Mode (Setup)” on page -24.
• Do not install the terminal in a location where people gather and linger
since they, too, block the connection and aslo as to not expose them to
radiation.

1.3.1.2 For Cable Connections


• The cable should not be installed near EMI sources, such as:
• Motors, generators, alternators, and transformers
• Air conditioners, elevators
• Radio/television transmitters, signal generators and internal com-
munication networks
• Cables should not be within:
• 30 cm. (1 foot) range from less than 5 KVA power lines.
• 60 cm. (2 feet) range from 5-10 KVA p ower lines.

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• 1.5 meters (5 feet) range of power lines of exceeding 10 KVA.


• Cables should not run parallel to power lines for more than 15 meters
(49 feet).

1.3.2 Mounting the terminal on a wall


Make sure the unit is unplugged. If you have already connected
the terminal to a PC, disconnect it. You can reconnect after
mounting has been completed.
Caution: The terminal contains computer components. It should not be
mounted where it will be exposed to extreme heat or cold, water,
steam, violent vibrations, high electromagnetic radiation includ-
ing high voltage power lines and electrical equipment.
Step 1. Place the terminal near an easily accessible power outlet. Select an
appropriate location for the terminal and mount it at employee
shoulder-height. Do not place the communication cable near a
source of electromagnetic radiation or radio interference such as
power lines, large machinery, etc. If the communication cable is to
be threaded into the wall, make sure that it is safe to drill a hole at
the desired location. The recommended height from top edge is
140cm (4’7’’).
Step 2. Remove the back panel by sliding it to the side and pulling it out.
Warning: Live wires in the vicinity may be 115V or 220V. Make sure not
to drill into any live electric wires. Overlooking this warning
may result in harmful contact with an electrical current.
Step 3. Place the panel on the wall as a template and mark the place for
drilling the holes.
Step 4. Drill holes using a 6 mm. (1/4") drill bit. If the communication
cable is to be wired through the wall, wire one end.
Step 5. Screw the back panel to the wall.
Step 6. Slide the terminal over the panel hinges.
Step 7. Connect the communication cable:
Plug one end of the communication cable into the communication
socket of the terminal.
Step 8. Plug the terminal into the power socket.

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Step 9. Re-place the connector cover at the bottom.

1.3.3 Communication connections


Step 1. Select a location for the connection box.
The box must be positioned where both the communication line
and the terminal can be connected to it.
Step 2. Plug the terminal communication cable into the connection box.
Step 3. Wire an additional connection for Ethernet.
Step 4. If an internal modem has been added and the modem is used, plug
the RJ-45 connector of a standard telephone cable into the tele-
phone line. Do not use the terminal communication cable.

1.4. Technician Mode (Setup)


Enter into Technician Mode by either:
• Swiping an authorized badge or
• Clicking the line up/down keys six times simultaneously.
If the terminal is not programmed key-in 6 times 0.
Use the Enter key to scroll between screens, and the line up/
down keys for moving between options within the selected screen.
To return to the previous screen use the C key. To exit technician
mode double-click the Enter key. Technician mode enables
setting up:
• Real Time Clock (RTC) Calibration
• Baud rate
• Fingerprint unit Baud rate
• Printer Baud rate
• Station ID settings
• Modem rings
• Network connection
• User Field - A field in which the user can fill-in 4 digits that will char-
acterize that terminal.
Enter into Technician Mode:
The display screen flashes for a five seconds interval and displays

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the version then flips to display the TECHNICIAN MODE and


time and date alternately, (time&date are adjusted from the PC).
Setting the Terminal:
Terminals are set be entering the needed data to the terminal using
the termonal keypad. Standard data is entered using the numeric
keyeboard.
Some of the paraemters are entered in HEX form. To enter the
parameters in their HEX form locate the needed charecter in the
table below and enter it’s corresponding Hex value in the terminal.
Char HEX Char HEX Char HEX Char HEX Char HEX Char HEX

0 30 @ 40 P 50 ` 60 p 70

! 21 1 31 A 41 Q 51 a 61 q 71

“ 22 2 32 B 42 R 52 b 62 r 72

# 23 3 33 C 43 S 53 c 63 s 73

$ 24 4 34 D 44 T 54 d 64 t 74

% 25 5 35 E 45 U 55 e 65 u 75

& 26 6 36 F 46 V 56 f 66 v 76

‘ 27 7 37 G 47 W 57 g 67 w 77

( 28 8 38 H 48 X 58 h 68 x 78

) 29 9 39 I 49 Y 59 i 69 y 79

* 2A : 3A J 4A Z 5A j 6A z 7A

+ 2B ; 3B K 4B [ 5B k 6B { 7B

, 2C < 3C L 4C \ 5C l 6C | 7C

- 2D = 3D M 4D ] 5D m 6D } 7D

. 2E > 3E N 4E ^ 5E n 6E ~ 7E

/ 2F ? 3F O 4F _ 5F o 6F 7F

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In the terminal HEX alphabetic values are entered using the


terminal keys. Enter the needed HEX alphabetic values as
displayed in the table below..
HEX SY780 Terminal SY760 Terminal
A F1 Enter
B F2 Exit
C F3 F1
D F4 F2
E F5 F3
F F6 F4

For specific installation details refer to the Technician mode


chapter of the full terminal manual.

1.5. Terminal-Host Interfacing


The terminal data collection terminal can be connected to the host
computer using either an RS-232 or an RS-485 connection with an
asynchronous serial port. RS-232 is used for a single device with a
point to point connection, for distances of up to 50 meters (160 ft).
RS-232 is the communication standard used by nearly all PCs and
modems. Cabling distance is limited to 50 meters (160 ft) and only
one terminal may be connected to the same COM port. The RS-
485 standard extends the potential cabling distance to 1,000
meters (3,280 feet). Using 9600 baud enables multi-COM port
connections. It uses only two communication wires. The SY-65
communication adapter converts RS-232 to RS-485.
Note: Most PCs use DTE type connectors on their RS-232 ports. The termi-
nal is equipped with an RJ45 (telephone jack) connector. Thus, you
will need a connection box intermediating the terminal and the host.

1.5.1 Installing communication cables


1. The cable should not be installed near EMI sources, such as:
• Motors, generators, alternators, and transformers

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• Air conditioners, elevators


• Radio/television transmit-
P1
ters, signal generators and RJ45
internal communication
networks
2. Cables should not be within:
• 30 cm. (1 foot) range from
less than 5 KVA power RxD

lines. GND TxD


• 60 cm. (2 feet) range from
5-10 KVA power lines.
• 1.5 meters (5 feet) range of power lines of exceeding 10 KVA.
3. Cables should not run parallel to power lines for more than 15 meters
(49 feet).
4. Use a single continuous cable for the communication line. If this is not
possible, the cable should have only one indoor connection as follows:
a. Using two connectors with appropriate shielding and cover.
b. Using a connection box.
5. For aerial installation, use NYY shielded cables.

1.5.2 Connecting your PC to the SY-65 Adapter


SY-65 must be set to one of the RS-485 modes: 4,5,6 and 7 dip-
switches. For more information, refer to the manual for the SY-65
communication adapter. The diagrams below describe the pin outs
for the cable connecting PC - SY-65 communication adapter. For
9-pin connector PC refer to first diagram, for a 25-pin connector
refer to the second diagram.

SY65 9Pin D-Type Computer

9Pin 25Pin
2 3 2

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3 2 3
5 5 7

1.5.2.1 If communication problems occur


1. Lower the baud rate.
2. Use cables with a heavier gauge conducting wire.
3. Connect 120 ohm resistors between the MRxD and PRxD, and also
between MTxD and PTxD that are at the ends of the wire of the
following two connectors:
a. The connector on the computer.
b. The connector on the last terminal of the multi-drop line.
4. EMI protection is integrated into the terminal, but it is best to use an
external protector for lightning problems.

1.5.3 Making a multi-drop connection


Note: Terminal IDs are set using the technician mode. There is no procedure
for hardwiring the terminal ID as in the SY-1XX and SY-4X terminals.
All terminals and their connection boxes are connected in exactly
the same way, regardless of their terminal IDs. The multi-drop line
may be created in one of two ways: creating a chain of connection
boxes, using a junction box.
Method 1 Method 2
The SY-65 is connected to a connec- The SY-65 is connected to a junction box.
tion box which cascading another con- A separate cable is connected from each
nection box. connection box to the junction box.

1.5.3.1 Cable from the terminal to the connection box


This is a standard 6 wire telephone cable with an RJ45 connector
cable which is supplied with the terminal. The pin locations are
illustrated below. Cable length should not exceed 30 meters
(98feet).

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Male Male
RJ45 RJ45
1 1

2 (-Tx, Rx) (-Tx, Rx) 2

3 (+Tx, Rx) (+Tx, Rx) 3

4 (Gnd) (Gnd) 4

5 (TxD) (TxD) 5

6 (RxD (RxD 6

7 7

8 8

The RJ45 connector on the terminal’s side must be a short


(12.35mm) RJ45 connector to enable the terminal connector case
to close.

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1.5.4 Terminal to the RS-232 PC port direct connection


Step 1. Open the connection box.
Step 2. Connect the TXD wire to
the connection marked
GR.
Step 3. Connect the RXD wire to
the connection marked
YL. Connect the ground
wire to the connection
marked RD.
Step 4. Close the connection box.

1.6. Maintenance
1.6.1 How to cause the memory to crash
Warning: Must be performed by qualified personnel only! It requires
working with an open unit. Make sure to unplug the unit
wherever the instructions call for it. Take extreme care during
the stages where the terminal is plugged into a power source.

1.6.1.1 Location of jumpers


Step 1. Unplug the terminal and make sure that it is off.
The back-up battery automatically supplies power for approx. 15
seconds.
Step 2. Unscrew and remove the front panel.
Step 3. Remove the JP4 jumper from the 1-2 position to 2-3 position.
Step 4. Reposition JP4 to (1-2).
Step 5. Plug the terminal back into a power source and make sure that
MEM CRASH reappears in the terminal display.

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1.6.2 Formatting the memory if a crash occurs


If the memory crashes a CRASH message will appear. You will
need to clear the terminal’s memory and return the terminal to the
NO PROGRAMMING state according to the procedure below.
Step 1. Press 6 times on the 0 key. An asterisk appears for each time that
this key is pressed.
Step 2. Press on the Enter key once.
Step 3. Press 3 times on the line up key.
Step 4. Press twice on the line down key.
Step 5. Press 3 times on the line up key.
The message CLEAR MEMORY? will appear on the display.
Step 6. Press once on the line down key.
Step 7. The message MEMORY CLEARED will appear on the display.
Step 8. You receive a NO PROG display.
The terminal then will be in the Technician mode. The message on
the display will alternate between TECHNICIAN MODE and the
date and time in the following format: DD/DW hh:mm:ss where
DW represents the day of the week.
If you make an error on steps 3 through 6, the terminal will revert
to the mode prior to step 3. If you are unable to complete this
operation, exit technician mode by pressing the Enter key twice.
Then begin again.

1.7. Fingerprint sensor cleaning and care


A sensor is a rugged solid-state device designed to provide years
of trouble- free service. Although maintenance and handling
requirements are few in number, observance of a few basics
maintenance steps will help to ensure a high level of performance
over its life span.

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1.7.1 Cleaning the Fingerprint Sensor


Oily deposits from your finger accumulate on the surface of the
fingerprint sensor after repeated use. These can inhibit the
functionality of the sensor.
Scheduled cleaning:
It is recommended to clean the sensor at least once a week, and
also whenever an oily residue is visible on its surface.
Use Isopropyl alcohol (rubbing alcohol) and a clean cotton cloth
or tissue paper to remove oily deposits.
Caution: Do not use a soiled cloth or tissue paper. A clean cotton cloth or
tissue paper will absorb the deposits, but a soiled cloth will smear
the deposits over the sensor’s surface.
Alcohol is the preferred cleaning material because it dissolves oily
residue and evaporates quickly.
The use of nylon brushes or scouring pads, abrasive cleaning
fluids or powders, or steel wool is not recommended.

1.7.2 Caring for the Fingerprint Sensor


The sensor can be damaged by a discharge of static electricity
from a human body. However, the fingerprint sensor is typically
encircled by conductive plastic, which is connected, to a ground
plane. You should always touch the conductive plastic before
touching the sensor in order to safely discharge any static
electricity that may be present on your skin or clothing.
Caution: Do not place the fingerprint sensor close to a heat source, such
as a radiator or hot plate.
Do not subject the fingerprint sensor to heavy shocks/vibrations.
Do not allow the sensor to come in contact with metallic objects.
The sensor can be stored in temperatures ranging from –650C to
+1500C, and can operate in temperatures ranging from 00C to +
600C.
In addition, the sensor should not be exposed to rain or excessive
humidity. The sensor can operate within a range of 5% to 95%
humidity (non-condensed).

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With the exception of isopropyl alcohol, do not spill any liquids on


the sensor.

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Appendix - A - External Connectors


HOST RJ-45 (8 pin)
Communication with Host computer
Pin Signal Value Remarks
1 NC
2 RS-485 (-TRX) 0-5 Volt
3 RS-485 (+TRX) 0-5 Volt
4 GND
5 RS – 232 (TXD) -12:+12Vdc
6 RS – 232 (RXD) -12:+12Vdc
7 NC
8 NC
Ser I - RJ- 11 (6 Pin)
Secondary serial channel for printer, scales or external PRintX
Pin Signal Value Remarks
1 RS-232 TxD Transmit data TX Finger print
2 GND 0
3 RS-232 RxDReceive data RX Finger print/Printer busy
4 RS - 232 TXD Printer
5 RS – 232 RXD Printer
6 VCC 5Volt
Warning: When connecting an external PRintX avoid connecting an
internal PRintX!

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NET RJ-45 (Ethernet/Modem)


Pin Signal Value Remarks
1 Transmit data TX +
2 Transmit data TX-
3 Receive data RX +
4 NC/Vin/Shield OP- 100Base-T/Modem
5 NC/Vin/Shield OP+ Modem
6 Receive data RX -
7/8 NC/GND/Shield 10Base-T/Power over LAN/100Base-T
P10- External Reader 1(Magnetic/BarCode) RJ-45 (10 pin)
(Optional)
P11- External Reader 2(Magnetic /Bar code) RJ-45 (10 pin)
Magnetic/Bar code/Wiegand readers
P Signal V Remarks
i a
n l
u
e
1 Data / (6-Wiegand) - For RS-422 signal only
2 Led 1
3 Led 2
4 VCC
5 GND
6 Led 3
7 Clock (magnetic)/DATA 1 (Wiegand) Clock +, For RS-422
8 DATA (0+Wiegand) Data +, For RS-422
9 VS 9v
10 Clock- (magnetic)/Data- (Wiegand) For RS-422 signal only
Note: Change JP18/19 accordingly.

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Appendix B - Jumpering
Printed side (PCB no. 770888-01-C)

Component Side

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Display Card

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Ethernet - Modem
No. Jumper Description Value Default/Note
1 JP1 TU 2-3 Ethernet 2-3 Ethernet
1-2 Modem
2 JP2 RU Open Ethernet Open - Ethernet
Close Modem
3 JP3 RU Open Ethernet Open - Ethernet
Close Modem
4 JP22/23/32 (1)NC/NC/NC--> default (1)
modem/Ethernet 10Base-T Modem & Ethernet
connected via JP1/2/
3
(2)[(1-2),(2-3)]/[(1-2),(2-3)]/[(1-2)]
Ethernet 10Base-T with Power over
LAN
(3)[(1-2),(2-3)]/[(1-2),(2-3)]/[(1-3)]
Ethernet 100Base-T
PSD Programming
No. Jumper Description Value Default/Note
5 JP6 Jtag Open - Normal work Open
programming Closed - Programming
Miscellaneous
No. Jumper Description Value Default/Note
6 JP12 Watch Dog in Open WDI Disable Closed
Closed - Normal WORK
7 JP13 RTC 1-2 Normal work Normal work
2-3 Calibration
8 JP7 Battery Open Battery OFF Closed
Closed Battery ON
9 JP18 Reader 1 type Wiegand - closed JP30 must be in
Other readers - Open (1-2) & JP31
must be closed
10 JP19 Reader 2 type Wiegand - closed JP30 must be in
Other readers - Open (1-2) & JP31
must be closed

No. Jumper Description Value Default/Note

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11 JP30/ Reader selection JP30 [1-2] Do not change!!


JP31 JP31 [Closed]
12 JP5 Tamper switch [1-2] - Enabled Disabled - NA
[2-3] - Disabled
13 JP21 Connect (R2 Input) to [1-2] - External FPU
the printer busy or to [2-3] - Printer busy
the external FPU
14 JP11 VCC Closed - VCC ON
Open - VCC OFF
15 JP10 Testing current Closed - Normal work
charging Open - Test current
16 JP14/ UART selection (1) (1-2)/(1-2)/(2-3)/(2- Default = value 1
15/16/ 3)
17 u.CPU--> Host
u.URT --> Printer
(2) (2-3)/(2-3)/(1-2)/(1-
2)
u.CPU--> Printer
u.URT --> Host
Relays + sensors
PIN number Signal Description
TB1-1 Sensor 1 Input
TB1-2 GND
TB2-1 Sensor 2 Input
TB2-2 GND
TB3-1 Relay 1 Normally closed
TB3-2 Relay 1 Common
TB3-3 Relay 1 Normally open
TB4-1 Relay 2 Normally closed
TB4-2 Relay 2 Common
TB4-3 Relay 2 Normally open
Note: Relay output ratings:
Maximum AC/DC voltage contact rating: 24V.
Maximum AC/DC current contact rating: 2A.

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Synel Industries Ltd.


2 Hamada St. POB 142, Yokneam Industrial Park, Israel, 20692
Tel: +972-4-959 6777Fax: +972-4-959 0729
Site: www.synel.com
Tel-Aviv Branch Tel: +972 9 775 0400
UK Branch Tel: +44-181-900 9991
NA Branch Tel: +1-905-678 2605

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