400 Series Summing Indicator Quick Start Manual
400 Series Summing Indicator Quick Start Manual
400 Series Summing Indicator Quick Start Manual
(K481)
Summing Indicator
Quick Start Manual
RI00-619-100
Copyright
All Rights Reserved. No part of this document may be
copied, reproduced, republished, uploaded, posted,
transmitted, distributed, stored in or introduced into a
retrieval system in any form, or by any means (electronic,
mechanical, photocopying, recording or otherwise)
whatsoever without prior written permission of Rinstrum
Pty Ltd.
Disclaimer
Rinstrum Pty Ltd reserves the right to make changes to
the products contained in this manual in order to improve
design,
performance or reliability.
Table of Contents
1. INTRODUCTION ....................................................................... 2
1.1. Manuals ............................................................................ 2
1.2. Shipping Contents ............................................................ 2
2. SPECIFICATIONS .................................................................... 3
3. WARNINGS............................................................................... 4
3.1. General............................................................................. 4
3.2. Configuration Issues ......................................................... 4
4. INSTALLATION ........................................................................ 5
4.1. Electrical Safety ................................................................ 5
4.2. Panel Mount Template...................................................... 5
4.3. Function Keys ................................................................... 5
4.4. Optical Communications................................................... 6
5. CONNECTIONS ........................................................................ 7
5.1. Cable Connections ........................................................... 7
5.2. DC Power (DC PWR +, DC PWR –)................................. 7
5.3. Summing Slave Serial Connection ................................... 7
5.4. Auxiliary Connections ....................................................... 8
5.5. Connecting Shields......................................................... 10
5.6. Regulatory Sealing Requirements .................................. 11
6. INSTRUMENT SETUP ............................................................ 12
6.1. Calibration Counter......................................................... 12
6.2. Access Full Setup ........................................................... 12
6.3. Access Safe Setup ......................................................... 12
6.4. Exit Full or Safe Setup .................................................... 13
6.5. Slave Indicator Configuration.......................................... 13
6.6. K481 Summing Indicator Configuration .......................... 14
6.7. Using Menus................................................................... 16
6.8. Settings........................................................................... 17
7. ACCESSORY MODULES ....................................................... 26
7.1. General........................................................................... 26
7.2. Inputs.............................................................................. 27
7.3. Outputs ........................................................................... 28
7.4. Analog Output................................................................. 29
7.5. Communications ............................................................. 29
7.6. Ethernet Module ............................................................. 30
8. ERROR MESSAGES .............................................................. 32
8.1. Weighing Errors .............................................................. 32
8.2. Setup Errors ................................................................... 34
8.3. Diagnostic Errors ............................................................ 34
004R-625-110 Page 1
Quick Start - Software Version 1.1x & 2.x
1. Introduction
This manual contains information on the installation and setup of
the Indicator.
1.1. Manuals
For more information on the indicator refer to the Reference
Manual and Operator Manual.
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2. Specifications
Performance
Operating Temperature: –10 to +50°C ambient
Environment Humidity: <90% non-condensing
Storage: –20 to +50°C ambient
IP55 when panel mounted or with rear boot (otherwise IP40)
Case Materials ABS, Silicon Rubber, Nylon, Acrylic (no halogen used)
Packing Weights Basic Indicator: 0.6kg
Digital
Display LCD with 4 alpha-numeric displays and LED backlighting:
• Primary display: 6 x 28.4mm high digits with units and
annunciators
• 2nd display: 9 x 17.6 mm digits with units
• 3rd display: 8 x 6. 1mm digits
• 4th display: 4 x 7.6 mm digits
Setup Full digital with visual prompting in plain messages
Power Input
Standard Power 12 to 24VDC (15 VA max) - ON/OFF key with memory feature
Variants AC Input: 110/240VAC 50/60Hz
M4101 Output: 12VDC 15VA
Battery Rechargeable NiMH battery, 12V, 2.5Ah
M4102
Features
Optical Data Magnetically attached optical communications support. Optional
Communications conversion cable connects directly to a standard RS-232 or USB port.
Serial RS-232 serial port for remote display, network or printer supports.
Communications RS-485 transmit only for remote display
Transmission rate: 2400, 4800, 9600 or 19200 baud
3 assignable Printing, slave weights, and totalising
function keys
Battery Backed Battery life 10 years minimum
Clock Calendar
Approvals FCC, CE, C-tick
Check trade approvals
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3. Warnings
3.1. General
• Indicator not to be subject to shock, excessive vibration or
extremes of temperature (before or after installation).
• Inputs are protected against electrical interference, but excessive
levels of electro-magnetic radiation and RFI may affect the
accuracy and stability.
• For full EMC or for RFI immunity, termination of cable shields
and correct earthing of the instrument is essential.
• Indicator is sensitive to excessive electrical noise. Install well
away from any power or switching circuits.
3.2. Configuration Issues
• Configuration can be performed from the front panel, using
digital setup. When Full Setup is used, all menu items are
accessible and care must be taken to ensure no accidental
changes are made to calibration and trade settings.
• Enter a passcode to prevent unauthorised or accidental
tampering. If the passcode is lost, the manufacturer should be
contacted for further advice.
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4. Installation
The following steps are required to set up the indicator.
• Inspect indicator to ensure good condition.
• Use connection diagrams to wire up serial summing, power and
auxiliary cables as required.
• Use the drilling template provided for hole locations.
• Connect Power to indicator and press <POWER> key to turn the
instrument ON.
• Refer to the Instrument Setup section page 12 for information on
configuring the instrument.
• To turn instrument OFF press and hold <POWER> key for three
seconds (until display blanks).
4.1. Electrical Safety
• For your protection all mains electrical hardware must be rated
for environmental conditions of use.
• Pluggable equipment must be installed near an easily accessible
power socket outlet.
• To avoid the possibility of electric shock or damage to the
instrument, always switch off or isolate the instrument from the
power supply before maintenance is carried out.
4.2. Panel Mount Template
The panel mount template is supplied with the instrument. It
shows the location of the rectangular cut-out and the four
mounting screws.
4.3. Function Keys
• The Indicator has 3 user definable functions keys.
• If any of the special functions are to be used on the indicator it is
important that the matching function key overlay sticker
(supplied) is applied to the keypad.
• Ensure keypad is clean and dry before affixing sticker.
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5. Connections
5.1. Cable Connections
All cable connections are made to the rear of the instrument using
pluggable screw terminals. It is not necessary to tin the ends of
the wires with solder or to add crimp ferrules to the wires,
however, these techniques are compatible with the terminals.
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6. Instrument Setup
6.1. Calibration Counter
Within Setup there are a number of critical steps that can affect
the legal for trade performance of the instrument. If any of these
steps are altered, the trade certification of the scale could be
voided.
The instrument provides a built-in calibration counter to monitor
the number of times the critical steps are altered. The value of a
counter is stored within the instrument and can only be reset at
the factory. Each time a critical step is altered, the counter will
increase. Whenever the instrument is powered up, or setup
mode is entered/exited, the current value in the counter is briefly
displayed (e.g. C00010).
The value of the counter is written on the tamperproof trade label
on the front of the indicator for trade-certified applications and
functions as an electronic seal. If any legal for trade settings are
changed on the instrument, the current value of the calibration
counter will be different from the recorded value and the seal is
broken.
6.1.1. Trade Critical Settings
Trade critical settings can affect legal for trade performance. Each
time a trade critical setting is altered, the calibration counter will
be incremented by one.
6.2. Access Full Setup
Full Setup provides access to configure and calibrate the
instrument. All items in all menus will be enabled in Full Setup.
Ensure the instrument is on.
• Press and hold the <POWER> and end <F3>
keys simultaneously for two seconds.
6.3. Access Safe Setup
Safe Setup restricts access to the trade critical settings (marked
with ⊗).
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Ensure the instrument is on.
• Press and hold the <POWER> and <ZERO>
keys simultaneously for two seconds.
6.4. Exit Full or Safe Setup
To save settings, exit setup and return to the normal weighing mode
using one of the following methods:
• Press the <POWER> key once.
• Press the <POWER> and <ZERO> keys together for two
seconds.
• Press <POWER> and <F3> key together for two seconds
Warning: If the power is interrupted while in setup, unsaved
settings will be lost.
6.5. Slave Indicator Configuration
The K481 can only sum one type of indicator, so all slaves must
be R300 or all R400 indicators, and not a mix. Each slave must
be given a unique address between 1 and the number of slaves
to be summed. The K481 can sum a maximum of 9 slaves.
6.5.1. Slave Calibration
Calibrate each slave as per the manuals for the indicator. Each
slave must have the same units (eg all Kg). The decimal point
position may vary among the slaves.
6.5.2. R320 Slave Configuration
R320 slaves must be running version 3.83 or greater. The
following items must be configured in each R300 slave:
• Set SERIAL:TYPE to NET
• Set SERIAL:BAUD to the same baud rate as the summing
indicator
• Set SERIAL:BITS to “N81-“
• Set SERIAL:ADDRESS to a unique address between 1
and the number of slaves configured in the summing
indicator
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6.8. Settings
MENU DESCRIPTION
GEN.OPT General Options Menu
└ LANG .................. Operator language (ENGLISH, GERMAN, DUTCH, FRENCH,
POLISH, ITALIAN, SPANISH)
└ DATE.F................ Date Format (DD.MM.YY, DD.MM.YYYY, MM.DD.YY,
MM.DD.YYYY, YY.MM.DD, YYYY.MM.DD)
└ PCODE Pass Codes
└ SAFE.PC ........ Safe setup Passcode (0 .. 999999)
└ FULL.PC ......... Full setup Passcode (0 .. 999999)
└ OP.PC ............. Operator Passcode (0 .. 999999)
└ KEY.LOC Key Lock Options
└ P...................... Power key lock (AVAIL, LOCKED)
└ ZERO, .............Zero Key (AVAIL, OPER.PC, SAFE.PC, LOCKED)
TARE,
GR_NT,
F1, F2, F3,
CLOCK,
VIEW,
REPORT,
TOTAL,
ID,
TARGET,
ACC,
004R-625-110 Page 17
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MENU DESCRIPTION
PR.MOD,
PR.SEL,
NUM.PAD
ALIBI
└ DISP Display Options
└ B.LIGHT.......... Backlight operation (ON, OFF)
└ FREQ .............. Display update frequency (1Hz, 2Hz, 3.3Hz, 5Hz, 10Hz)
└ VIEW............... Default View (PRODUCT, TOP, DUAL)
└ ID.NAME User String Names
└ NAME 1 -
NAME 3........... User ID string names (Maximum 6 characters)
└ POWER Power options
└ AUTO.OFF......Auto-off (NEVER, 1 min, 5 min, 10 min, 60 min)
└ START ............ Pause on Start-Up (OFF, ON)
└ USR.DEF............. User defaults of all items
H.WARE Hardware Menu
└ ALLOC ................Check hardware allocation and use
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MENU DESCRIPTION
└ SER1.HW,
SER 2.HW Serial Hardware Menus
└ BAUD.............. Baud rate (_1200_ , _2400_ , _4800_ , _9600_ , _19200_ , _57600_)
└ PARITY ...........Port parity (NONE, EVEN, ODD)
└ DATA ..............Number of data bits (_8_ , _7_)
└ STOP ..............Number of stop bits (_1_ , _2_)
└ DTR.................DTR Enable (OFF, ON)
└ TERM RS485 Termination Enable (OFF, ON)
└ RING Ring Network Enable (OFF, ON) (SER 2 only)
└ ETH.HW
└ DHCP ..............Port parity (OFF, ON)
└ IP.....................IP Address ( Ip Address xxx.xxx.xxx.xxx )
└ NET.MSK ........Network mask ( Ip Address xxx.xxx.xxx.xxx )
└ G.WAY ............Default gateway ( Ip Address xxx.xxx.xxx.xxx )
└ DNS.1 .............Primary Name Server ( Ip Address xxx.xxx.xxx.xxx )
└ DNS.2 .............Secondary Name Server ( Ip Address xxx.xxx.xxx.xxx )
└ ETH.DEF.........Ethernet Module Defaults (does not affect indicator settings)
└ IO.HW Input/Output Hardware Menu
└ FRC.OUT ........Force outputs test
└ TST.IN............. Check inputs test
└ DB.1.8 -
DB.25.32 Input Debounce Menu’s
└ DBNC.1 -
DBNC 32 .... Settings for inputs test (1..250 ms Default: 20ms)
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MENU DESCRIPTION
└ ANL.HW
└ TYPE...............Voltage or current selection (Current, Volt)
└ CLIP................Output clip enable (NO, YES)
└ FRC.OUT ........ Force analog output test
└ ANL.CAL Analog output calibration
└ ADJ.LO ......Adjust low output (4mA or 0V)
└ ADJ.HI........Adjust high output (20mA or 10V)
└ DSD.HW DSD Hardware Menu
└ AUTO.C...........Auto clear old records (OFF, ON)
└ DSD.STR.........Custom DSD record string (Maximum 20 characters)
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MENU DESCRIPTION
SER.SUM Serial Summing menu
└ SERIAL ...............Summing serial port (SER1A, SER2A)
└ PROTO................Summing protocol (RING, NORMAL)
└ SLAVES ..............Number of slaves (1 .. 9)
└ SLAV.1..SLAV.n Slave sub menus
└ NAME .............Name of each slave (Maximum 6 characters)
└ SUB.NUM............Number of sub totals (0 .. 4)
└ S.TOT.1.. Sub total sub menus
S.TOT.4
└ NAME .............Name of each sub total (Maximum 6 characters)
└ SLV.ADD ........Slaves to add to subtotal (0 .. 123456789)
└ SLV.SUB ........ Slaves to subtract from subtotal (0 .. 123456789)
FUNC Function menu
└ NUM .................... Number of special functions (_1_ .. 8_)
└ SF1 – SF8 Function menu
└ TYPE...............Type (NONE, PRINT, SINGLE, TEST, PRD.SEL, REM.KEY, BLANK, THUMB,
REPORT, SLAVE, SC.EXIT)
└ KEY.................Key selection (Not THUMB) (NONE, F1 .. F3, IO1 .. IO32)
└ PRT.OUT ........Print: printout (NONE, PRINT.1, PRINT.2)
└ TOTAL ............Print: totalizing (NONE, ADD, UNDO, CKR.ALL, CLR.SESS)
└ CLR.ASK ........Print: Confirm clear (NO, YES)
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MENU DESCRIPTION
└ AUTO ..............Print: Automatic Print (NO, YES)
└ IL.TYPE ..........Print: Interlock type (NONE, MOTION, I.LOCK, RET.Z)
└ I.LOCK ............Print: Interlock (0 .. Fullscale)
└ AUT.OUT ........Single: Auto Output (AUTO.1, AUTO.2)
└ BLANK............Blank: Blanking function (DASH, BLANK)
└ IO.BAND .........Thumb: Thumbwheel Input (I01-4 .. I029-31)
└ FUNC .............. Remote Key: Function to trigger
SER.NET Network Menu
└ TYPE ...................Protocol type (NONE, PROTOCOL.B)
└ SERIAL ...............Serial port (SER1A, SER2A)
└ ADDR .................. Network address (1..31)
SER.AUT Automatic Output Menu
└ NUM ....................Number of Serial outputs (-1- .. -2-)
└ TYPE ...................Frequency (NONE, SINGLE, AUTO.LO, AUTO.HI)
└ SERIAL ...............Serial port (SER1A, SER1B, SER2A, SER2B)
└ FORMAT .............Format (FMT.A, FMT.B, FMT.C, FMT.D, FMT.E, FMT.REG, CUSTOM)
└ EV.AUTO.............Custom format string (Token string used with CUSTOM transmissions)
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MENU DESCRIPTION
PRINT Print Menu
└ NUM ....................Number of printouts (_1_ .. _2_)
└ HEADER .............Header (String)
└ FOOTER.............. Footer (String)
└ PAGE Print Page Options
└ WIDTH ............Page width (0 .. 250)
└ HEIGHT ..........Page Height (0 .. 250)
└ PG.END .......... Page End String (Token String)
└ SPACE Print Margin Options
└ TOP.................Blank lines at the top (0 .. 10)
└ LEFT ...............Blank characters on the left (0 .. 10)
└ BOTTOM......... Blank lines at the bottom (0 .. 10)
└ PRINT.1 - Print Out Menu’s
PRINT.N
└ TYPE...............Printout type (NONE, RECORD, DOCKET, REPORT)
└ FORMAT.........Format (FMT.A, FMT.B, CUSTOM)
└ NAME .............Name (6 character string)
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MENU DESCRIPTION
└ CUSTOM Custom Print Format Strings
└ REC.PRN ...Record: Record printout string
└ DOC.PRN ...Docket: Docket printout string
└ EV.D.NEW..Docket: New docket string
└ EV.D.END...Docket: End of docket string
└ EV.P.NEW ..Docket: New product string
└ EV.P.END...Docket: End of product string
└ REP.ST.......Report: Start of report string
└ REP.PR ......Report: Each product in a report string
└ REP.END.... Report: End of report string
SETP Setpoint Menu
└ NUM .................... Number of Setpoints (_1_ .. _8_)
└ SETP1 – SETP8 Setpoint Menu
└ TYPE...............Type of setpoint (NONE, ON, OVER, UNDER, COZ, ZERO,
NET, MOTION, ERROR, LGC.AND, LGC.OR,
LGC.XOR, SC.REDY, EC.EXIT)
└ OUTPUT .........Output (NONE, I01 .. IO32)
└ LOGIC.............Logic control (HIGH, LOW)
└ ALARM ...........Setpoint Alarm (NONE, SINGLE, DOUBLE, FLASH)
└ SCOPE ...........Product or global targets (GLOBAL, PROD)
└ HYS.................Hysteresis (0 .. 999999)
└MASK Mask for logic setpoints (0 .. 16777215)
└RDY.TIM Ready time for scale entry (0.000s .. 60.000s)
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MENU DESCRIPTION
ANL.OUT Analog Output Menu
└ ABS .....................Use absolute weight (NO, YES)
└ RANGE................Weight range (FULLSCALE, CUSTOM)
└ WGT.LO ..............Weight at 0V or 4mA (-999999 .. 999999)
└ WGT.HI................ Weight at 10V or 20mA (-999999 .. 999999)
END
└ END .....................Save and Close
004R-625-110 Page 25
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7. Accessory Modules
7.1. General
There are many accessory modules which can be used with the
indicator.
CAUTION
Instrument should be switched off before connecting or
disconnecting accessory modules.
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7.2. Inputs
There are several accessory modules which provide inputs.
Examples are M4301, M4302 and M4401. Some modules provide
I/O which can be inputs or outputs depending on configuration.
7.2.1. Configuration
The instrument has up to 8 special functions. The type of each
function is chosen from a list of options. The key which triggers
each function can be chosen.
1. Ensure module is connected and instrument is switched on.
2. Enter safe setup (or full setup) and go to the FUNC (special
function) menu.
3. FUNC:NUM: The instrument can use up to 8 special
functions. This option specifies the number of special
functions used.
4. FUNC:SFx: Select the special function to configure.
5. FUNC:SFx:TYPE: Select the type of special function from
the list. For example, a PRINT or COUNT key could be
specified.
6. FUNC:SFx:KEY: Select the input or button. The I/O range
for each module is given in the module manual. For
example, M4301 is IO1 to IO8 and M4302 is IO17 to IO20.
7. Other options may appear depending on the type of function
chosen. See Settings page 17 for details.
7.2.2. Testing and debugging
Test functions are provided in the HD.WARE:IO.HW menu:
1. HD.WARE:IO.HW:TST.IN (Test Inputs) allows the inputs of
each module to be tested. Use the <UP> and <DOWN>
keys to move between modules.
2. HD.WARE:ALLOC (Hardware Allocation) checks the
configuration of each item of hardware. Use the <UP> and
<DOWN> keys to move between hardware items.
See also the Troubleshooting section in the module manual.
004R-625-110 Page 27
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7.3. Outputs
There are several accessory modules which provide outputs.
Examples are M4301 and M4401. Some modules provide I/O
which can be inputs or outputs depending on configuration.
7.3.1. Configuration
The instrument has up to 8 setpoint outputs. The type of each
setpoint is chosen from a list of options. The physical output used
for each setpoint can also be chosen.
1. Ensure module is connected and instrument is switched on.
2. Enter safe setup (or full setup) and go to the SETP (Setpoint)
menu.
3. SETP:NUM: The instrument can use up to 8 setpoint
outputs. This option specifies the number of setpoints used.
4. SETP:SETPx: Select the specific output to configure.
5. SETP:SETPx:TYPE: Select the setpoint type from the list.
For example, an OVER or ERROR setpoint could be
specified.
6. SETP:SETPx:OUTPUT: Select the physical output. The I/O
range for each module is given in the module manual. For
example, M4301 is IO1 to IO8 and M4401 is IO1 to IO2.
7. Other options may appear depending on the type of setpoint
chosen. See Settings page 17 for details.
7.3.2. Testing and Debugging
Test functions are provided in the HD.WARE:IO.HW menu:
1. HD.WARE:IO.HW :FRC.OUT (Force Outputs) allows outputs
to be manually switched on. The <UP> and <DOWN> keys
change the output and the <+/-> key switches the outputs on
and off.
2. HD.WARE:ALLOC (Hardware Allocation) checks the
configuration of each item of hardware. Use the <UP> and
<DOWN> keys to move between hardware items.
See also the Troubleshooting section in the module manual.
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1. Ensure module is connected and instrument is switched on.
2. Enter safe setup (or full setup) and go to the HDWARE:
SER2.HW (Serial Port 2 Hardware) menu.
3. HDWARE:SER2.HW: Configure settings for the port. For
example, set the baud rate, parity, data and stop bits.
4. Application Settings:
a. Networking: Go to the SER.NET menu. Select the port
used in SER.NET:SERIAL. Other options are also
available. See Settings page 17 for details.
b. Automatic Transmit: Go to the SER.AUT menu. Select
the port used in SER.AUT:SERIAL. Other options are
also available. See Settings page 17 for details.
c. Printing: Go to the PRINT menu. Select the port used in
PRINT:SERIAL. Other options are also available. See
Settings page 17 for details.
7.5.2. Testing and debugging
Setup can be checked in the HD.WARE menu:
1. HD.WARE:ALLOC (Hardware Allocation) checks the
configuration of each item of hardware. Use the <UP> and
<DOWN> keys to move between hardware items.
See also the Troubleshooting section in the module manual.
7.6. Ethernet Module
Ethernet connectivity is provided via the M4221 accessory
module. This module appears in place of a communications
module. SER.2A and SER.2B are routed to the Ethernet module.
7.6.1. Configuration
Configuration parameters are divided into hardware (e.g. IP
address, network mask or default gateway) and application (e.g.
print format, auto transmit format or networking) settings.
1. Ensure module is connected and instrument is switched on.
2. Enter safe setup (or full setup) and go to the HDWARE:
ETH.HW (Ethernet Hardware) menu.
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3. HDWARE:ETH.HW: Configure settings for the module.
DHCP is often sufficient, however you should obtain correct
settings from your network administrator.
4. Application Settings: These settings are identical to the
communication module discussed in Section Error!
Reference source not found..
5. The module supports 1 bi-directional TCP connection on port
2222 representing SER.2A, and upto 10 transmit-only TCP
connections on port 2223 representing SER.2B.
7.6.2. Testing and debugging
The current IP configuration can be found under the Acc menu for
the module. PC network tools such as “ping” and “telnet” in
addition to the viewer software can be used to establish a
connection to the indicator over the network. See also the
Troubleshooting section in the module manual.
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8. Error Messages
Error messages may be displayed to warn of operation outside of
the acceptable limits. Short messages (XXXXXX) will appear as
a single message. Longer messages (XXXXXX) (YYYYYY) will
appear on the display in two parts, first the (XXXXXX) part, then
the (YYYYYY) part.
8.1. Weighing Errors
These messages show status messages or errors that may occur
during normal weighing operation.
Error Description Resolution
(U.LOAD) The weight is below the Change the
(O.LOAD) minimum allowable weight weight. Check
reading or above the loadcell
maximum allowable weight connections.
reading. Check for
WARNING: Overloading may damaged loadcell.
damage mechanical scale
elements.
(------) The summed weight could not Check that all units
be calculated. are displaying
positive weight,
and all are
displaying either
gross or net (not a
mismatch). If an
error code is
displayed on the
bottom display,
refer to Section 0.
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Notes