Renr8038renr8038 01 Sis
Renr8038renr8038 01 Sis
Renr8038renr8038 01 Sis
SECONDARY ENGINE
November 2007
SPEED/TIMING SENSOR
CONNECTOR (E-C44)
Symbols
ENGINE OIL PRESSURE INJECTORS 9 & 11 INJECTION ACTUATION INJECTORS 5 & 7
INJECTORS 1 & 3 (E-C53)
SENSOR CONNECTOR (E-C22) (E-C52) (E-C54) PRESSURE SENSOR INJECTION ACTUATION
PRESSURE SENSOR
CONNECTOR (E-C25)
CONTROL PANEL
LH SERVICE ENGINE SEE DETAIL B T
INJECTION ACTUATION SECONDARY ENGINE Ground (Wired): This indicates that the component is connected to a grounded wire. The
PRESSURE CONTROL
VALVE CONNECTOR (E-C46) SPEED/TIMING SENSOR grounded wire is fastened to the machine.
ENGINE OIL Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
INJECTION ACTUATION PRESSURE TEMPERATURE SENSOR contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Electrical System
CONNECTOR T
the gauge of the temperature or pressure.
(E-C3)
ECM CONNECTOR PRIMARY ENGINE MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
(E-C2) SPEED/TIMING SENSOR
TIMING CALIBRATION (TC) CAT/ATA activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
PROBE CONNECTOR DATA LINK that make electromagnet when current flows through them. It also has an internal switch that places
(E-C60)
XMSN TEMPERATURE SENSOR (E-C26) the latch coil circuit open at the time the coil latches.
CONNECTOR (E-C95) FUEL TEMPERATURE
SENSOR CONNECTOR
(E-C43) Harness and Wire Symbols
1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
COOLANT TEMPERATURE of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
SENSOR CONNECTOR 2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.
(E-C21)
XMSN PRESSURE SENSOR Harness Identification Letter(s):
CONNECTOR (E-C96) Wire, Cable, or Harness Assembly Identification: (A, B, C, ..., AA, AB, AC, ...)
INJECTORS 6 & 8 INJECTORS 2 & 4 Includes Harness Identification Letters and Harness
(E-C57) Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
(E-C56) for "Connector" and the number indicates which
COOLANT TEMPERATURE SENSOR connector in the harness. (C1, C2, C3, .....)
Part Number for
C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
130-6795 130-6795 111-7898 3E-5179 Connector Recepticle
325-AG135 PK-14 1 5A
FUEL PRESSURE SENSOR
RH SERVICE ENGINE INJECTORS 10 & 12 Pin Socket Fuse
(E-C58) Receptacle
Pin or Socket (5 Amps)
Single Wire
Number
9X-1123
Connector
PRIMARY ENGINE CONTROL PANEL Component
RENR8038-01
19 15 Parameter failures. 0091 Throttle Position signal
28 23 16 Parameter not available. 0094 Fuel Pressure
34 29 17 Module not responding. 0100 Engine Oil Pressure
40 39 38 37 36 35 18 Sensor supply fault. 0105 Inlet Manifold Temp Sensor
19 Condition not met. 0110 Engine Coolant Temperature
20 Parameter failures. 0127 Transmission Oil Pressure
¹The FMI is a diagnostic code that indicates what type of failure has occurred. 0164 Injector Actuation Pressure
155-2252
0168 System Voltage intermittent
FUEL PRESSURE 12 11 10 9 8 7 0174 Fuel Temperature
SENSOR CONNECTOR (E-C49)
E-C94 0175 Engine Oil Temperature
0177 Transmission Oil Temperature
0190 Engine Speed Signal
1 2 3 4 5 6
30 Page,
EID Event
8T-8736 E015 High Engine Coolant Temperature Derate
E017 High Engine Coolant Temperature Warning
E025 High Inlet Air Temperature Derate
D
E C
E027 High Inlet Air Temperature Warning
A B
Related Electrical Service Manuals E030 High Transmission Oil Temperature Warning
E-C60 F
Title Form Number E039 Low Engine Oil Pressure Derate
J
G Electrical Troubleshooting Guide SENR5015 E057 Low Engine Coolant Level Derate
H
Systems Operation Testing and Adjusting SENR5032 E059 Low Engine Coolant Level Warning
Installation Guide (Engine) SENR5014 E100 Low Engine Oil Pressure Warning
Installation Guide E113 High Transmission Oil Pressure
SENR1191
(Marine Engine Electronic Display) E164 High Injector Actuation Pressure
3E-3370 155-2267
E-C20 E190 Engine Overspeed Warning
Installation Guide
E-C22 E-C21 SENR5002
E-C23 E-C34 (Engine Vision Electronic Display) E268 Unexpected Engine Shutdown
E-C27 B A E-C43
B
¹ The CID is a diagnostic code that indicates which circuit is faulty.
E-C44 E-C51 A
E-C45 E-C89 ² The MID is a diagnostic code that indicates which electronic control module
E-C49 C E-C96
C diagnosed the fault.
E-C107
155-2272 155-2269
E-C31
E-C52
E-C53
E-C54 1 4 E-C26
E-C46
E-C56 2 1
E-C57 2 3
E-C58
ELECTRONIC
FUEL PRESSURE CONTROL
SENSOR CONNECTOR (E-C49) MODULE
3E-3382 8T-8731
E-C154 6 1 E-C95
5 2
CONTROL PANEL C
B
CONNECTOR (E-C94) 4 3 FUEL PRESSURE
FUEL PRESSURE SENSOR
SENSOR RIGHT HAND
CONTROL PANEL
CONNECTOR (E-C107)
E-C49 FRONT
3E-3376
START/STOP PANEL
RIGHT SIDE VIEW E-C30 4 1 CONNECTOR
(RH SERVICE ENGINE) RIGHT HAND
3 2 COOLANT
E-C94/E-C107
TEMPERATURE
SENSOR
E-C21
RIGHT SIDE VIEW
(TYPICAL RIGHT-HAND ENGINE)
For specific details see line art
GPS E-C22
RECEIVER ENGINE VISION DISPLAY UNIT (OPTIONAL) E-C6 E-C26
OVERSPEED BOX 3E3370
(CUSTOMER) (NOTES G & J) 3E3364 1552269
L-C1 E-C31 997-E54 OR-16 A OR-18 V+ ANALOG
ENGINE OIL PRESSURE SENSOR
(SUPPLIED) J403/P403 TWISTED PAIR 3E3376 1552272 TIMING CALIBRATION (TC) 1 F723-E24 PK-16 993-E69 BR-16 B YL-18 GROUND
1552267 194-6725
PIN 11 L-T3 5P1475 150-E1 OR-14 150-E1 OR-14 150-E173 OR-14 PROBE CONNECTOR 2 F724-E25 PU-16 994-E82 GY-16 C GN-18 SIGNAL
PRIMARY THROTTLE 1
POSITION SENSOR +BAT. RD-18 A A318-P58 BU-16 PIN 11 L-T4 5P1475 150-E2 OR-14 150-E2 OR-14 2 150-E172 OR-14
229-P42 BK-14 229-P42 BK-14 F724-E25 PU-16 E-C21
GPS ENGINE VISION (121-7029) -BAT. BK-18 B PIN 1 L-T5 5P1475 120-E3 YL-14 120-E3 YL-14 3 120-E174 YL-14
M971-P67 BR-16 229-P52 BK-14 229-P200 BK-16 F723-E24 PK-16 1552267
INTERFACE MODULE INTERFACE MODULE (NOTES D) SIGNAL WH-18 C 4
(OPTIONAL) (OPTIONAL) A318-P58 BU-16 (NOTE E) 944-P62 OR-16 229-P9 BK-14 997-E56 OR-16 A OR-18 V+ ANALOG
ENGINE COOLANT TEMPERATURE SENSOR
(226-1223) (225-0774) J404/P404 A318-P22 BU-16 (NOTE E) 945-P66 BR-16 229-P37 BK-14 P-S1 E-C20 993-E68 BR-16 B BK-18 GROUND
PIN 32 L-T1 5P1475 150-E4 OR-14 102-2240
BAT.
BAT.
BAT.
BAT.
SIGNAL WH-18 C M972-P4 PK-16 C GN-18 SIGNAL
(NOTES D) 150-E4 OR-14 1 150-E146 OR-14 129-6628
- 229-P41 BK-14 P-S2 150-E5 OR-14 2 150-E145 OR-14 E-S25
A700-E26 OR-16 A OR-18 DIG SNSR PWR
COOLANT LEVEL SENSOR
+
-
+
-
+
-
+
229-P42 BK-14 M995-E126 GY-16 M995-E122 GY-16 E-C44 993-E1 BR-16 B BK-18 SNSR RETURN
204-2518
P36 P35 3
229-P43 BK-14 229-E7 BK-14 4 229-E171 BK-14 M995-E125 GY-16 3E3370 SECONDARY ENGINE M967-E37 OR-16 C WH-18 ALARM
229-P9 BK-14 229-P44 BK-14 M995-E126 GY-16 A OR-18 SP/TMG SNSR PWR
SPEED/TIMING
229-P43 BK-14 229-P9 BK-14 998-E117 BR-16 B YL-18 SP/TMG RETURN E-C89
OPTIONAL
BU-16
E-S24 SENSOR
BU-16
1552267
BR-16
BR-16
OR-16
BK-14
OR-16
BK-14
229-P44 BK-14 229-P52 BK-14 229-P45 BK-14 P-S3 998-E67 BR-16 998-E61 BR-16 F732-E50 PK-16 C GN-18 SIGNAL
998-E117 BR-16 129-6628
229-P45 BK-14 229-P53 BK-14 229-P46 BK-14 229-P35 BK-14 997-E53 OR-16 A OR-18 V+ ANALOG
AIR INTAKE TEMPERATURE SENSOR
SECONDARY THROTTLE 229-P46 BK-14 229-P42 BK-14 229-P47 BK-14 229-P50 BK-14 997-E100 OR-16 993-E73 BR-16 B BK-18 GROUND
107-8618
A318-P78 BU-16
A318-P73
A318-P74
229-P47 BK-14
945-P65
944-P60
229-P49
945-P63
944-P61
229-P48
ENABLE SW 229-P53 BK-14 229-P43 BK-14 229-P48 BK-14 997-E56 OR-16 C967-E85 BU-16 C WH-18 SIGNAL
P3 E-C3 413-E59 BR-16 E-S8
229-P44 BK-14 9X4391 1030213 997-E52 OR-16 997-E63 OR-16
229-P53 BK-14 M974-P71 YL-16 229-P45 BK-14 229-P49 BK-14 993-E51 BR-16 997-E105 OR-16 997-E57 OR-16 E-C27
P-S4
TROLLING 229-P46 BK-14 229-P51 BK-14 150-P1 OR-14 1 +BAT. (UNSWITCHED) 1 150-E144 OR-14 997-E52 OR-16 997-E64 OR-16 3E3370
DATA CABLE 229-P2 BK-14 2 -BAT. (NOTE A) 2 229-E147 BK-14 999-E55 WH-16
TWISTED PAIR MODE SWITCH A318-P58 BU-16 229-P52 BK-14 997-E58 OR-16 997-E57 OR-16 A OR-18 V+ ANALOG
ATMOSPHERIC PRESSURE SENSOR
TWISTED PAIR (163-3973) TWISTED 229-P3 BK-14 3 -BAT. (NOTE A) 3 229-E138 BK-14 A700-E36 OR-16
A318-P22 BU-16 229-P53 BK-14 997-E53 OR-16 993-E66 BR-16 B YL-18 GROUND
161-9926
229-P46 BK-14 F425-P31 PU-16 F425-P31 PU-16 229-P54 BK-14 PAIR M972-P4 PK-16 4 SECONDARY THROTTLE POSITION 4 M972-E92 PK-16 F723-E24 PK-16 997-E48 OR-16 A747-E83 GY-16 C GN-18 SIGNAL
E-S4
SLOW VESSEL F426-P33 BU-16 150-P5 OR-14 5 +BAT. (UNSWITCHED) 5 150-E96 OR-14 TWISTED F724-E25 PU-16 997-E54 OR-16
MODE SWITCH L460-P15 YL-16 A318-P201 BK-16 945-P6 BR-16 6 CAT DATA LINK - 6 945-E127 BR-16 PAIR F732-E50 PK-16 E-C23
M971-P67 BR-16 A318-P88 BU-16 P-S5
944-P7 OR-16 7 CAT DATA LINK + 7 944-E108 OR-16 G486-E38 YL-16 3E3370
POWER CABLE 8 8 G732-E88 WH-16 E-S3
229-P44 BK-14 R819-P32 GY-16 M972-P4 PK-16 A318-P89 BU-16 A318-P25 BU-16 997-E65 OR-16 997-E62 OR-16 997-E58 OR-16 A OR-18 V+ ANALOG
INLET MANIFOLD AIR PRESSURE SENSOR
(163-3974) 9 BACKUP ECM READY 9 676-E133 PU-16 G849-E86 BR-16
ON/OFF MAINTENANCE M973-P70 BR-16 A318-P90 BU-16 A318-P36 BU-16 997-E77 OR-16 993-E72 BR-16 B YL-18 GROUND
218-3840
SWITCH CLEAR SW M974-P71 YL-16 A318-P91 BU-16 M971-P8 BR-16 10 PRIMARY THROTTLE POSITION 10 M971-E12 BR-16 M967-E37 OR-16 993-E51 BR-16 993-E66 BR-16 A746-E84 PK-16 C GN-18 SIGNAL
E-S5
M974-P72 YL-16 11 MULTI-STATION CONTROL RETURN 11 C212-E170 BK-16 993-E159 BR-16 993-E76 BR-16
A318-P78 BU-16 A318-P76 BU-16 229-P43 BK-14 F426-P33 BU-16 R819-P32 GY-16 A318-P55 BU-16 F427-P10 PK-16 12 HOUR METER + 12 F427-E89 PK-16 993-E159 BR-16 993-E68 BR-16 E-C51
P-S6
A318-P56 BU-16 13 HOUR METER - 13 L464-E90 BR-16 997-E105 OR-16 993-E95 BR-16 1552267
SYNC SWITCH 14 14
A318-P57 BU-16 A318-P92 BU-16 993-E72 BR-16 997-E48 OR-16 A OR-18 V+ ANALOG
ENGINE OIL TEMPERATURE SENSOR
DIODE AS. 15 15
M973-P70 BR-16 A318-P58 BU-16 993-E73 BR-16 993-E60 BR-16 B BK-18 GROUND
106-0735
(7C-2668) (NOTE E) A234-P12 BK 16 J1939 SHIELD 16 A234-E7 BK 150-E172 OR-14
229-P45 BK-14 993-E69 BR-16 G486-E38 YL-16 C WH-18 SIGNAL
K900-P13 YL 17 J1939 DATA + 17 K900-E152 YL 229-E171 BK-14 E-S6
M974-P72 YL-16 A318-P22 BU-16 P-S7 993-E60 BR-16
A318-P57 BU-16 TRIP A318-P23 BU-16 K990-P14 GN 18 J1939 DATA - 18 K990-E149 GN 993-E70 BR-16 E-C49
CLEAR SW L460-P15 YL-16 19 TRIP CLEAR SW 19 L460-E134 YL-16 150-E172 OR-14 993-E81 BR-16 3E3370
944-P59 OR-16 E452-P16 WH-16 20 LOW COOLANT LEVEL 20 E452-E135 WH-16 229-E171 BK-14 993-E74 BR-16
E-S7
993-E75 BR-16 997-E77 OR-16
CB A318-P73 BU-16 P-S14 P-S8
A OR-18 V+ ANALOG
FUEL PRESSURE SENSOR
229-P9 BK-14 L460-P15 YL-16 A318-P74 BU-16 944-P60 OR-16 944-P7 OR-16 F401-P17 GY-16 21 HIGH COOLANT TEMP 21 F401-E5 GY-16 993-E78 BR-16 993-E81 BR-16 B YL-18 GROUND
F424-P18 YL-16 22 MAINTENANCE IND 22 F424-E94 YL-16 194-6725
A318-P77 BU-16 30A A318-P75 BU-16 A318-P75 BU-16 944-P61 OR-16 150-E172 OR-14 E-S14
993-E1 BR-16 413-E59 BR-16 C GN-18 SIGNAL
A318-P76 BU-16 944-P62 OR-16 F400-P19 GY-16 23 LOW OIL PRESSURE 23 F400-E142 GY-16 229-E171 BK-14 A700-E36 OR-16 A700-E26 OR-16
F429-P20 BU-16 24 DIAGNOSTIC LAMP 24 F429-E119 BU-16 993-E159 BR-16
229-P47 BK-14 229-P47 BK-14 997-E105 OR-16 A700-E23 OR-16 E-C45
229-P48 BK-14 945-P63 BR-16 F473-P21 YL-16 25 WARNING LAMP 25 F473-E106 YL-16 120-E174 YL-14 413-E59 BR-16 3E3370
P-S9
26 26
229-P48 BK-14 229-P49 BK-14 945-P64 BR-16 945-P6 BR-16 G486-E38 YL-16 997-E100 OR-16 A OR-18 V+ ANALOG
INJECTION ACTUATION PRESSURE SENSOR
944-P61 OR-16 944-P60 OR-16 945-P65 BR-16 27 ANALOG SENSOR RETURN 27 993-E159 BR-16 150-E145 OR-14 G732-E88 WH-16 993-E95 BR-16 B YL-18 GROUND
120-E174 YL-14 167-1709
945-P63 BR-16 944-P61 OR-16 945-P66 BR-16 28 BACKUP ECM ACTIVE 28 675-E93 BR-16 150-E173 OR-14 E-S29 G849-E86 BR-16 G849-E86 BR-16 C GN-18 SIGNAL
A318-P73 BU-16 945-P63 BR-16 391-P24 PK-16 29 REMOTE START 29 391-E97 PK-16 150-E146 OR-14 120-E140 YL-14 120-E137 YL-14 M967-E37 OR-16
945-P65 BR-16
P-S10 A318-P25 BU-16 30 +BAT. (SWITCHED) 30 A318-E91 BU-16 120-E139 YL-14 E-C43
M971-P67 BR-16 M971-P8 BR-16 E794-P26 YL-16 ATA DATA LINK + E794-E113 YL-16
229-P49 BK-14 A318-P57 BU-16 M971-P68 BR-16 31 31
994-E82 GY-16 1552267
944-P60 OR-16 E793-P27 BU-16 32 ATA DATA LINK - 32 E793-E71 BU-16 995-E87 BU-16 997-E63 OR-16 A OR-18 V+ ANALOG
P-S11
33 ANALOG SENSOR +5V 33 997-E105 OR-16 150-E173 OR-14 FUEL TEMPERATURE SENSOR
945-P65 BR-16 M973-P69 BR-16 M973-P28 BR-16 TWISTED E-S11 A746-E84 PK-16 993-E76 BR-16 B BK-18 GROUND
102-2240
A318-P74 BU-16 M973-P70 BR-16 M973-P28 BR-16 34 SYNC SWITCH INPUT 1 34 M973-E124 BR-16 150-E110 OR-14 A747-E83 GY-16 F421-E79 YL-16
PAIR C WH-18 SIGNAL
M974-P29 YL-16 35 SYNC SWITCH INPUT 2 35 M974-E8 YL-16 150-E112 OR-14 C967-E85 BU-16
P-S12
G966-P30 PU-16 36 REMOTE SHUTDOWN SW 36 G966-E103 PU-16 229-E138 BK-14
229-P2 BK-14 M974-P71 YL-16 M974-P29 YL-16 F421-E79 YL-16
F425-P31 PU-16 37 TROLLING MODE 37 F425-E129 PU-16 229-E147 BK-14
229-P38 BK-14 M974-P72 YL-16 G428-E80 BU-16
R819-P32 GY-16 38 SLOW VESSEL MODE 38 R819-E131 GY-16 675-E93 BR-16 150-E145 OR-14
G966-P30 PU-16 F426-P33 BU-16 39 MAINTENANCE CLEAR 39 F426-E99 BU-16 676-E133 PU-16 150-E146 OR-14
CISS E797-E3 WH-16
40 40 993-E159 BR-16 229-E147 BK-14
E798-E2 PK-16
41 41 944-E108 OR-16
START 42 42 945-E127 BR-16
CUSTOMER PROVIDED 150-P5 OR-14
43 43 997-E105 OR-16 E-S18 E-C95 E-C4
SHUTDOWN SWITCH 150-P83 OR-14
ON
A318-P89 BU-16 - 229-P200 BK-16 150-P1 OR-14 944-E108 OR-16 944-E143 OR-16
HOUR METER 44 TROLL ENABLE (MSCS) 44 K883-E120 BR-16 C212-E170 BK-16 TWISTED 8T8731 8T8732
(NOTE F) - BATTERY + BATTERY
CB
(197-8832) + A318-P201 BK-16 229-P2 BK-14 944-E109 OR-16
OFF 45 45 E452-E135 WH-16 E-S19 PAIR A700-E23 OR-16 A A OR-18 V+ DIGITAL MARINE GEAR
BUS BAR BUS BAR 150-P82 OR-14
P-S13
SIG 391-P24 PK-16 945-E148 BR-16 945-E111 BR-16
START 46 46 E793-E71 BU-16 993-E78 BR-16 B B BK-18 GROUND OIL TEMPERATURE SENSOR
391-P24 PK-16 F427-P10 PK-16 E452-P16 WH-16 945-E127 BR-16
"NOTE H" 47 47 E794-E113 YL-16 J-C46 J-C9 E-C46 G732-E88 WH-16 C C WH-18 SIGNAL 100-3055
G966-P30 PU-16 229-P87 BK-14 150-P81 OR-14 150-P84 OR-14 E793-P27 BU-16
ON
48 48 F400-E142 GY-16 1552269 3E3364 1552269
CB E794-P26 YL-16 INJECTION ACTUATION E-C96 E-C5
49 49 F401-E5 GY-16
229-P38 BK-14 150-P80 OR-14 OFF F400-P19 GY-16 E452-E135 WH-16 1 E797-E169 WH-16 1 E797-E3 WH-16 1552267 3E3370
50 50 F424-E94 YL-16 PRESSURE CONTROL VALVE
150-P5 OR-14 F401-P17 GY-16 2 E798-E168 PK-18 2 E798-E2 PK-16
F425-E129 PU-16 MARINE GEAR
229-P86 BK-4
"NOTE H"
F424-P18 YL-16 51 51 100-5632 997-E62 OR-16 A A OR-18 V+ ANALOG
150-P85 RD-4
229-P2 BK-14 150-P79 OR-14 150-P1 OR-14 150-P1 OR-14 52 52 F426-E99 BU-16 993-E75 BR-16 B B BK-18 GROUND OIL PRESSURE SENSOR
CB
229-P54 BK-14 F425-P31 PU-16
53 53 F427-E89 PK-16 E-S30 G428-E80 BU-16 C C WH-18 SIGNAL 161-9932
NOTE A 150-P5 OR-14 391-P24 PK-16 F426-P33 BU-16 E793-E49 BU-16 E793-E116 BU-16 TWISTED
15A 54 54 F429-E119 BU-16
A318-P89 BU-16 F427-P10 PK-16 E793-E71 BU-16 PAIR
55 55 F473-E106 YL-16 E-S9
F429-P20 BU-16
A318-P23 BU-16
A318-P23 BU-16
F473-P21 YL-16 56 56 G966-E103 PU-16 E794-E113
E794-E160
YL-16
YL-16
E794-E114 YL-16
OPTIONAL
57 57 L460-E134 YL-16
229-P54 BK-14 G966-P30 PU-16
58 58 L464-E90 BR-16
L460-P15 YL-16
59 59 M971-E12 BR-16
NEG POS M972-P4 PK-16 F400-E142 GY-16
60 60 M972-E92 PK-16
R819-P32 GY-16 F401-E5 GY-16
61 61 M973-E124 BR-16
RECEPTACLE AS. (TEE) A234-P12 BK
62 62 M974-E8 YL-16
24 V ONLY (133-0970) K900-P13 YL
THROUGH KEY
63 63 R819-E131 GY-16
K990-P14 GN E-S12
G S TERMINATION A 64 64 A234-E7 BK F424-E101 YL-16 F424-E9 YL-16
RESISTOR J68/P68 P68/J68 RECEPTACLE AS. (TEE) 65 65 K900-E152 YL
B
(133-0970) F424-E94 YL-16
120
- 229-F22 BK-16
F427-E89 PK-16
M971-E12 BR-16
M972-E92 PK-16
F754-E42 YL-16
F728-E30 BR-16
A706-E16 GY-16
A705-E15 BU-16
F731-E45 OR-16
F730-E33 GY-16
A710-E20 GY-16
A709-E19 OR-16
A712-E22 BR-16
A711-E21 PU-16
A708-E18 BR-16
A707-E17 PU-16
F727-E39 BU-16
A702-E11 PU-16
F726-E27 YL-16
A701-E10 GY-16
J763-E14 GY-16
A703-E13 BR-16
BK-14 229-E4 5 9W-0844 OR-14 150-E96 5 9W-0852 QTY PART NAME P/N ACCESSORY TABLE QTY PART NAME P/N
OR-14 150-E146 6 9W-0844 BR-16 945-E127 6 180-9339 1 RECEPTACLE AS. 3E-3370 SENSOR PRESSURE SENSOR QTY PART NAME P/N 1 PLUG AS. 155-2267
YL-16 E794-E114 7 180-9340 OR-16 944-E108 7 180-9339 1 BOOT 6I-4347 E-C49 E-C96 1 PLUG AS. 155-2272 1 BOOT 6I-4347 NOTE A: -BAT. ON CUSTOMER CONNECTOR MUST BE CONNECTED DIRECTLY TO THE
PU-16 F425-E129 8 180-9340 8 8T-8737 1 WEDGE 3E-3371 1 BOOT 6I-4347 1 WEDGE 155-2276 -BAT. BUS BAR AND NOT CONNECTED TO -BAT. THROUGH ANY OTHER
OR-16 944-E143 9 180-9340 PU-16 676-E133 9 180-9339 1 WEDGE 155-2262
GN K990-E151 10 180-9340 BR-16 M971-E12 10 180-9339 INDIRECT PATH.
BK-14 229-E147 11 9W-0844 BK-16 C212-E170 11 180-9339 E-C23 E-C94 A-C4 E-C56 E-C52 A-C1
PU-16 F724-E25 12 180-9340 PK-16 F427-E89 12 180-9339 CLR-GA WIRE NAME POS TERM/PLUG MARINE GEAR OIL E-C53 CLR-GA WIRE NAME POS TERM/PLUG 3E3376 1552272 1552272 3E3376 NOTE B: 0.3A CURRENT LIMIT ON EACH OPTIONAL OUTPUT DRIVER.
OR-16 M967-E37 13 180-9340 BR-16 L464-E90 13 180-9339 OR-16 997-E58 A 180-9339 TEMPERATURE SENSOR CLR-GA WIRE NAME POS TERM/PLUG BU-16 F426-E98 1 180-9340 CYL SOL 2 WH-18 1 1 WH-18 CYL SOL 1
NOTE C: CHOOSE PROPERLY SIZED CIRCUIT BREAKER FOR ALTERNATOR.
PU-16 G966-E156 14 180-9340 14 8T-8737 BR-16 993-E72 B 180-9339
E-C95 BU-16 A705-E15 1 180-9340 OR-14 150-E144 2 9W-0844 INJECTORS 1761150 WH-18 2 F727-E40 BU-16
E-S16 E-S2
F726-E28 YL-16 2 WH-18 1761150 INJECTORS
PK-16 A746-E84 C 180-9339 BR-16 F728-E31 2 180-9340
BK A234-E6 15 133-0969 15 8T-8737 INJECTORS OR-14 150-E96 3 9W-0844
2 & 4 WH-18 3 3 WH-18
1 & 3 NOTE D: CATERPILLAR SUPPLIED. SHIPPED LOOSE WITH ENGINE. USE IS
YL K900-E154 16 180-9340 BK A234-E7 16 133-0967 ACCESSORY TABLE INJECTION ACTUATION ENGINE OIL 1 AND 3
PU-16 A707-E17 3 180-9340 BU-16 F429-E123 4 180-9340 CYL SOL 4 WH-18 4 F727-E41 BU-16 F726-E29 YL-16 4 WH-18 CYL SOL 3
QTY PART NAME P/N PRESSURE SENSOR BR-16 F728-E32 4 180-9340 1761150 1761150 CUSTOMER'S OPTION.
BR-16 413-E59 17 180-9340 YL K900-E152 17 180-9339
1 RECEPTACLE AS. 3E-3370
PRESSURE SENSOR E-S2
(F726-YL) E-C52 ACCESSORY TABLE
YL-16 F473-E102 5 180-9340
PK-16 F723-E24 18 180-9340 GN K990-E149 18 180-9339
1 BOOT 6I-4347 E-C45 E-C22 QTY PART NAME P/N
YL-16
YL-14
F424-E101
120-E140
6
7
180-9340
9W-0844 NOTE E: INTERFACE TO ADDITIONAL ENGINES. FOR DETAILED INSTALLATION
GY-16 R819-E131 19 180-9340 YL-16 L460-E134 19 180-9339
1 WEDGE 3E-3371 1 PLUG AS. 155-2272 OR-14 150-E110 8 9W-0844 REFER TO ENGINE INSTALLATION GUIDE.
30 Page, Color 2,
YL-16 F421-E79
14
15
8T-8737
180-9340
64 8T-8737
AIR PRESSURE SENSOR E-S14
CLR-GA
GY-16
WIRE NAME POS
A710-E20 1
TERM/PLUG
180-9340 SENSOR / ACTUATOR SUPPLY THIS DIAGRAM IS FOR THE C32 MARINE ENGINES (S/N RXB AND SLT)
65 8T-8737 (A700-OR)
GY-16 A701-E10 16 180-9340 E-C23 E-C154
BR-16 F728-E30 17 180-9340
66
67
8T-8737
8T-8737
OR-16
BR-16
F731-E46
A712-E22
2
3
180-9340
180-9340 CLR-GA WIRE NAME POS TERM/PLUG
SIGNAL PLUS TO ECM
WIRING DIAGRAM (243-0450) (CHG01)
GY-16 A710-E20 18 180-9340 E-C44 OR-16 F731-E47 4 180-9340 OR-14 150-E112 1 9W-0852
68 8T-8737 E-S13
PK-16 F427-E136 19 180-9340 E-S18 (F731-OR) E-S15 E-S16 BK-14 229-E158 2 9W-0852 SIGNAL MINUS TO ECM
GY-16 A747-E83 20 180-9340
69
70
8T-8737
8T-8737
(944-OR) (F754-YL)
E-S36
(F427-BU)
CLR-GA
GY-16
WIRE NAME POS TERM/PLUG
M995-E126 A 180-9339 COOLANT TEMPERATURE QTY
ACCESSORY TABLE
PART NAME P/N BR-16 K883-E120 3 180-9339 WIRES (944-OR & 945-BR) AND (E794-YL & E794-BU) MUST BE TWISTED
E-S11 (229-BK) BK A234-E163 4 133-0967
YL-16
BR-16
F754-E42
A708-E18
21
22
180-9340
180-9340
ACCESSORY TABLE E-S30
(E793-BU) (150-OR)
BR-16
PK-16
998-E117
F732-E50
B
C
180-9339
180-9339
SENSOR 1
1
PLUG AS.
BOOT
155-2272
6I-4347 GN K990-E161 5 180-9339
CONTROL PLUS FROM ECM TOGETHER AT LEAST 1 TURN PER 25mm.
QTY PART NAME P/N
E-C21 YL K900-E162 6 180-9339
CONTROL MINUS FROM ECM
PK-16 A746-E84 23 180-9340 1 RECEPTACLE AS. 103-0213 ACCESSORY TABLE 1 WEDGE 155-2262
E-S20
BR-16 M971-E12 24 180-9340 (229-BK) QTY PART NAME P/N ACCESSORY TABLE
50mm TUBE 125-7876
PK-16 M972-E92 25 180-9340 1 BOOT 165-4893
E-S32 INJECTORS 1 RECEPTACLE AS. 3E-3370 QTY
1
PART NAME P/N
RECEPTACLE AS. 3E-3382
CAT DATA LINK COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE ENGINE WITH KEY
BR-16 A703-E13 26 180-9340 50mm TUBE 5P-0702 CAT/ATA E-S19 INJECTORS E-C30 1 BOOT 6I-4347 E-C60 J1939/J1587 DATA LINK
GY-16 F730-E33 27 180-9340
DATALINK
(945-BR)
(K990-GN)
10 AND 12 E-C30
INJECTORS 1 WEDGE 3E-3371 CLR-GA WIRE NAME POS TERM/PLUG 50mm TUBE 125-7876 IN THE OFF POSITION AND ENGINE NOT RUNNING.
GY-16 A706-E16 28 180-9340
E-S31
(K900-YL) E-C58 CLR-GA WIRE NAME POS TERM/PLUG 6 AND 8 E-C49 YL-14 120-E139 A 9W-0852 1 STRAP 3S-2093
PK-16 E798-E2 29 180-9340 E-C20 E-C60 E-S28 OR-14 150-E146 1 9W-0852 E-C57 2 AND 4 CLR-GA WIRE NAME POS TERM/PLUG BK-14 229-E141 B 9W-0852 50mm TUBE 5P-0702
30 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG ECM (A234-BK) OR-14 150-E145 2 9W-0852
E-C31
E-C56 E-C45 BK A234-E115 C 133-0967 1 BOOT 6I-4347
PU-16 A711-E21 31 180-9340 GY-16 M995-E125 A 180-9339 E-C2 3 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
OR-16
BR-16
997-E77
993-E81
A
B
180-9339
180-9339 OR-16 944-E109 D 180-9339 1 WEDGE 3E-3383 DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS.
BU-16 A705-E15 32 180-9340 BR-16 998-E67 B 180-9339 BK-14 229-E171 4 9W-0852 OVERSPEED OR-16 997-E100 A 180-9339 BR-16 413-E59 C 180-9339 BR-16 945-E148 E 180-9339
OR-16 F731-E45 33 180-9340 WH-16 999-E55 C 180-9339
TERMINATION
ACCESSORY TABLE
JUMPER BR-16 993-E95 B 180-9339 ACCESSORY TABLE GN K990-E150 F 180-9339
SYMBOL DESCRIPTION
GY-16 J763-E14 34 180-9340 ACCESSORY TABLE QTY PART NAME P/N
CONNECTION
BR-16 G849-E86 C 180-9339 QTY PART NAME P/N YL K900-E153 G 180-9339 COLOR ABBREVIATIONS CUSTOMER WIRING AND OPTIONAL FEATURE WIRING SHOWN ARE RECOMMENDED.
WH-16 E797-E3 35 180-9340 QTY PART NAME P/N RESISTOR 1 RECEPTACLE AS. 3E-3376 ACCESSORY TABLE 1 RECEPTACLE AS. 3E-3370 BU-16 E793-E49 H 180-9339
CIRCUIT CONNECTED
36 8T-8737 1 RECEPTACLE AS. 3E-3370 E-C154 1 BOOT 6I-4347 QTY PART NAME P/N 1 BOOT 6I-4347 YL-16 E794-E160 J 180-9339
ABBREV COLOR
OR-16 A709-E19 37 180-9340 1 BOOT 6I-4347 1 WEDGE 3E-3377 1 RECEPTACLE AS. 3E-3370 1 WEDGE 3E-3371 ACCESSORY TABLE
PU-16 A707-E17 38 180-9340 1 WEDGE 3E-3371 1 BOOT 6I-4347 QTY PART NAME P/N
RD RED
CIRCUIT NOT CONNECTED
ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE
39 8T-8737 1 WEDGE 3E-3371 1 RECEPTACLE 8T-8736
PU-16 A702-E11 40 180-9340
ECM
E-C31 50mm TUBE 5P-0702 WH WHITE
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE FEATURES.
ACCESSORY TABLE E-C21 CLR-GA WIRE NAME POS TERM/PLUG E-C34 E-C43 E-C51 1 BOOT 115-5674
QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG E-C1 OR-14 150-E173 1 9W-0844 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG E-C46 CLR-GA WIRE NAME POS TERM/PLUG 50mm TUBE 125-7876 OR ORANGE INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
OR-16 997-E56 A 180-9340 OR-14 150-E172 2 9W-0844 OR-16 A700-E26 A 180-9340 OR-16 997-E63 A 180-9340 CLR-GA WIRE NAME POS TERM/PLUG OR-16 997-E48 A 180-9340
1
1
PLUG AS.
BOOT
101-0205
112-3587 BR-16 993-E68 B 180-9340 YL-14 120-E174 3 9W-0844 BR-16 993-E1 B 180-9340 BR-16 993-E76 B 180-9340 WH-16 E797-E3 1 180-9340 BR-16 993-E60 B 180-9340
1 CAP 8C-6354
YL YELLOW CONNECTOR CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL.
BU-16 995-E87 C 180-9340 TIMING CALIBRATION(TC) 4 8T-8737 OR-16 M967-E37 C 180-9340 YL-16 F421-E79 C 180-9340 PK-16 E798-E2 2 180-9340 YL-16 G486-E38 C 180-9340
PK PINK
ACCESSORY TABLE
PROBE ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE H# CIRCUIT GROUPING DESIGNATION
QTY
1
PART NAME
PLUG AS.
P/N
155-2267
E-C26 QTY
1
PART NAME
PLUG AS.
P/N
155-2272
QTY
1
PART NAME
PLUG AS.
P/N
155-2267
QTY
1
PART NAME
PLUG AS.
P/N
155-2267
QTY
1
PART NAME
PLUG AS.
P/N
155-2269
QTY
1
PART NAME
PLUG AS.
P/N
155-2267
BK BLACK UNLESS OTHERWISE SPECIFIED, ALL WIRES TO BE 16 AWG OR LARGER, SAE
1128 TYPE SXL OR EQUIVALENT.
ATCH WIRE, CABLE, COMPONENT
1 BOOT 6I-4347 1 BOOT 6I-4347 1 BOOT 6I-4347 1 BOOT 6I-4347 1 BOOT 6I-4347 1 BOOT 6I-4347 GY GRAY
1 WEDGE 155-2276 1 WEDGE 155-2262 1 WEDGE 155-2276 1 WEDGE 155-2276 1 WEDGE 155-2261 1 WEDGE 155-2276
PU PURPLE CIRCUIT CONNECTED