Delta Ia-Mds Vfd-E Um en 20160516
Delta Ia-Mds Vfd-E Um en 20160516
Delta Ia-Mds Vfd-E Um en 20160516
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Industrial Automation Headquarters
Delta Electronics, Inc.
Taoyuan Technology Center
s
No.18, Xinglong Rd., Taoyuan
City, Taoyuan County 33068,
Taiwan
Ve
TEL: 886-3-362-6301 / FAX: 886-3-371-6301
cto
Asia r
Delta Electronics (Jiangsu) Ltd.
Wujiang Plant 3
1688 Jiangxing East Road,
Co
Wujiang Economic Development Zone
Wujiang City, Jiang Su Province, ntr
People's Republic of China (Post code: 215200)
TEL: 86-512-6340-3008 / FAX: 86-769-6340-7290 ol
Delta Greentech (China) Co., Ltd.
238 Min-Xia Road, Pudong District,
ShangHai, P.R.C.
Co
Post code : 201209
TEL: 86-21-58635678 / FAX: 86-21-58630003 mp
Delta Electronics (Japan), Inc.
Tokyo Office
act
2-1-14 Minato-ku Shibadaimon,
Tokyo 105-0012, Japan Dri
ve
TEL: 81-3-5733-1111 / FAX: 81-3-5733-1211
Americas
Delta Products Corporation (USA)
s
Raleigh Office
P.O. Box 12173,5101 Davis Drive,
Research Triangle Park, NC 27709, U.S.A.
Us
TEL: 1-919-767-3800 / FAX: 1-919-767-8080
er
Ma
Delta Greentech (Brasil) S.A
Sao Paulo Office
Rua Itapeva, 26 - 3° andar Edificio Itapeva One-Bela
Vista 01332-000-São Paulo-SP-Brazil
TEL: +55 11 3568-3855 / FAX: +55 11 3568-3865 nu
Europe
Deltronics (The Netherlands) B.V.
5011640614
2016-05-16
al
Eindhoven Office
De Witbogt 20, 5652 AG Eindhoven, The Netherlands
TEL: +31-(0)40-8003800 / FAX: +31-(0)40-8003898 14EE
*We reserve the right to change the information in this catalogue without prior notice.
Preface
Thank you for choosing DELTA’s high-performance VFD-E Series. The VFD-E Series is
manufactured with high-quality components and materials and incorporate the latest microprocessor
technology available.
This manual is to be used for the installation, parameter setting, troubleshooting, and daily
maintenance of the AC motor drive. To guarantee safe operation of the equipment, read the following
safety guidelines before connecting power to the AC motor drive. Keep this operating manual at hand
and distribute to all users for reference.
To ensure the safety of operators and equipment, only qualified personnel familiar with AC motor
drive are to do installation, start-up and maintenance. Always read this manual thoroughly before
using VFD-E series AC Motor Drive, especially the WARNING, DANGER and CAUTION notes.
Failure to comply may result in personal injury and equipment damage. If you have any questions,
please contact your dealer.
For Drive Board version 1.23 & Control Board version 2.23.
DANGER!
1. AC input power must be disconnected before any wiring to the AC motor drive is made.
2. A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power
has been turned off. To prevent personal injury, please ensure that power has turned off before
opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage
levels.
3. Never reassemble internal components or wiring.
4. The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the
input/output terminals. Never connect the AC motor drive output terminals U/T1, V/T2, and
W/T3 directly to the AC mains circuit power supply.
5. Ground the VFD-E using the ground terminal. The grounding method must comply with the laws
of the country where the AC motor drive is to be installed. Refer to the Basic Wiring Diagram.
6. VFD-E series is used only to control variable speed of 3-phase induction motors, NOT for
1-phase motors or other purpose.
7. VFD-E series shall NOT be used for life support equipment or any life safety situation.
I
WARNING!
1. DO NOT use Hi-pot test for internal components. The semi-conductor used in AC motor drive
easily damage by high-voltage.
2. There are highly sensitive MOS components on the printed circuit boards. These
components are especially sensitive to static electricity. To prevent damage to these
components, do not touch these components or the circuit boards with metal objects or your
bare hands.
3. Only qualified persons are allowed to install, wire and maintain AC motor drives.
CAUTION!
1. Some parameters settings can cause the motor to run immediately after applying power.
2. DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight,
high humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic
particles.
3. Only use AC motor drives within specification. Failure to comply may result in fire, explosion or
electric shock.
4. To prevent personal injury, please keep children and unqualified people away from the
equipment.
5. When the motor cable between AC motor drive and motor is too long, the layer insulation of the
motor may be damaged. Please use a frequency inverter duty motor or add an AC output
reactor to prevent damage to the motor. Refer to appendix B Reactor for details.
6. The rated voltage for AC motor drive must be 240V ( 480V for 460V models) and the short
circuit must be 5000A RMS (10000A RMS for the 40hp (30kW) models).
DeviceNet is a registered trademark of the Open DeviceNet Vendor Association, Inc. Lonwork is a
1.3 Dimensions…....................................................................................1-17
2. 1 W iring….........................................................................................2- 3
3.1 Keypad…............................................................................................3-1
Chapter 4 Parameters
Chapter 5 Troubleshooting
II
5.5 Over Heat (OH)...............................................................................5-4
5.6 Overload….......................................................................................5-4
Appendix A Specifications………….…………….……….……….…….….A-1
Appendix B Accessories
B.1 All Brake Resistors & Brake Units Used in AC Motor Drives…....….B-1
B.5 PU06………….……….……….……….……….…………………..….B-13
B.6 KPE-LE02………….……….……….……….…….…………...…..….B-16
I
B.10 EMI Filter….....................................................................................B-44
D.2 Start-up………….………..……….……….……….…………….........….D-2
D.5 Commands………….……….……….……….……….………….......….D-32
E.1 Overview………….……….……….……….……….……………….....….E-2
Please include the Issue Edition and the Firmware Version, both shown below, when
contacting technical support regarding this publication.
Issue Edition: 11.
Control board v2.23 & activation board v1.23.
Issue date: May 2016
Publication History
CH01
01. Modify the description of the nameplate
CH02
01. Modify the torque force of the main circuit terminal of Frame A to 8kgf-cm (6.9in-lbf).
Appendix A
01. Update the UL label in the certification column
Chapter 1 Introduction
The AC motor drive should be kept in the shipping carton or crate before installation. In order
to retain the warranty coverage, the AC motor drive should be stored properly when it is not to
be used for an extended period of time. Storage conditions are:
CAUTION!
1. Store in a clean and dry location free from direct sunlight or corrosive fumes.
2. Store within an ambient temperature range of -20 °C to +60 °C.
3. Store within a relative humidity range of 0% to 90% and non-condensing environment.
4. Store within an air pressure range of 86 kPA to 106kPA.
5. DO NOT place on the ground directly. It should be stored properly. Moreover, if the surrounding
environment is humid, you should put exsiccator in the package.
6. DO NOT store in an area with rapid changes in temperature. It may cause condensation and
frost.
7. If the AC motor drive is used but did not use more than three months, the temperature should
not be higher than 30 °C. Storage longer than one year is not recommended, it could result in
the degradation of the electrolytic capacitors.
8. When the AC motor drive is not used for longer time after installation on building sites or places
with humidity and dust, it’s best to move the AC motor drive to an environment as stated above.
9. If the electrolytic capacitors do not energize for a long time, its performance will decline.
Therefore, the unused drive must be charged 3 ~4 hours every two years (*) to recover the
performance of internal electrolytic capacitor of drive.
*Note:It need to use the adjustable AC power source when the inverter power transmission
(eg.: AC autotransformer) and pressurize to the rated voltage gradually, do not do the power
transmission by using rated voltage directly.
1-
1.1 Receiving and Inspection
This VFD-E AC motor drive has gone through rigorous quality control tests at the factory
before shipment. After receiving the AC motor drive, please check for the following:
Check to make sure that the package includes an AC motor drive, the User Manual/Quick
Start and CD.
Inspect the unit to assure it was not damaged during shipment.
Make sure that the part number indicated on the nameplate corresponds with the part
number of your order.
If the nameplate information does not correspond to your purchase order or if there are
any problems, please contact your distributor.
Input terminals
(R/L1, S/L2, T/L3)
Keypad cover
Output terminals
(U/T1, V/T2, W/T3)
1-5HP/0.75-3.7kW (Frame B)
Input terminals
(R/ L1, S/L2,
T/L3)
Keypad cover
Case body
Control board cover
Output terminals
(U/ T1, V/T2,
W/T3)
7.5-15HP/5.5-11kW (Frame C)
20-30HP/15-22kW (Frame D)
Input terminals
(R/ L1, S/L2,
T/L3)
Case body
Keypad cover
Output terminals
(U/ T1, V/T2, W/T3)
1-5HP/0.75-3.7kW (Frame B)
Internal Structure
NOTE
The LED “READY” will light up after applying power. The light won’t be off until the capacitors are
discharged to safe voltage levels after power off.
Frame C (230V): near the input terminals Frame C (460V): near the input terminals
(R/L1, S/L2, T/L3) (R/L1, S/L2, T/L3)
Frame D: near the input terminals (R/L1, S/L2, T/L3), under terminal R/L1.
CAUTION!
1. After applying power to the AC motor drive, do not cut off the RFI jumper. Therefore, make sure
that main power has been switched off before cutting the RFI jumper.
2. The gap discharge may occur when the transient voltage is higher than 1,000V. Besides, electro-
magnetic compatibility of the AC motor drives will be lower after cutting the RFI jumper.
3. Do NOT cut the RFI jumper when main power is connected to earth.
4. The RFI jumper cannot be cut when Hi-pot tests are performed. The mains power and motor must
be separated if high voltage test is performed and the leakage currents are
too high.
5. To prevent drive damage, the RFI jumper connected to ground shall be cut off if the AC motor
drive is installed on an ungrounded power system or a high resistance-grounded(over 30 ohms)
power system or a corner grounded TN system.
VFD004E11A/11C/11T/11P; VFD004E21A/21C/21T/21P;
VFD004E23A/23C/23T/23P; VFD004E43A/43C/43T/43P;
0.25-2hp VFD007E21A/21C/21T/21P; VFD007E23A/23C/23T/23P;
A
(0.2-1.5kW) VFD007E43A/43C/43T/43P;
VFD015E23A/23C/23T/23P; VFD015E43A/43C/43T/43P;
VFD007E11A/11C; VFD015E21A/21C;
1-5hp
B VFD022E21A/21C; VFD022E23A/23C; VFD022E43A/43C;
(0.75-3.7kW)
VFD037E23A/23C; VFD037E43A/43C;
7.5-15hp
C VFD055E43A/43C; VFD075E43A/43C; VFD110E43A/43C;
(5.5-11kW)
1-
1.1.5 Remove Instructions
Press and hold in the latch on each side of For Frame B, C and D: it only needs to turn the
cover then pull the cover up to release. cover lightly to open it.
For Frame A, it doesn’t have cover and can be
wired directly.
For Frame B, C and D: it only needs to turn the Press the control board terminal cover first as
cover lightly to open it. shown in Figure A, then slide downwards as
For Frame A, it doesn’t have cover and can be shown in Figure B, you can easily remove it.
wired directly.
Figure A Figure B
1-
Remove Cooling Fan
Press and hold in the latch on each side of the fan and pull the fan up to release.
Frame A 3. Detach the power cord from the fan.
Frame B
3. Detach the power cord from the fan.
Frame C
1. Loose the two screws 4. Detach the power cord from the fan.
1-
Frame D 1. Press the left and right latches.
Loosen the screws first then press and hold in the latches on each side of the extension
card and pull the extension card up to release. On the other hand, it can install the extension
card into the AC motor drive with screws.
1-
1.2 Preparation for Installation and Wiring
1.2.1 Ambient Conditions
1-
Minimum Mounting Clearances
50mm
50mm
50mm
Frame B, C and D Mounting Clearances
120mm 120mm
Single drive Side-by-side installation Air flow
50mm
50mm
Air Flow
150mm 150mm
50mm
50mm
150mm 150mm
1-
For VFD-E-P series: heat sink system example
Air-extracting apparatus
AC motor drive
fan
CAUTION!
1. Operating, storing or transporting the AC motor drive outside these conditions may cause
damage to the AC motor drive.
2. Failure to observe these precautions may void the warranty!
3. Mount the AC motor drive vertically on a flat vertical surface object by screws. Other
directions are not allowed.
4. The AC motor drive will generate heat during operation. Allow sufficient space around the unit
for heat dissipation.
5. The heat sink temperature may rise to 90°C when running. The material on which the AC motor
drive is mounted must be noncombustible and be able to withstand this high temperature.
6. When AC motor drive is installed in a confined space (e.g. cabinet), the surrounding
temperature must be within 10 ~ 40°C with good ventilation. DO NOT install the AC motor drive
in a space with bad ventilation.
7. Prevent fiber particles, scraps of paper, saw dust, metal particles, etc. from adhering to the
heatsink.
8. When installing multiple AC more drives in the same cabinet, they should be adjacent in a row
with enough space in-between. When installing one AC motor drive below another one, use a
metal separation between the AC motor drives to prevent mutual heating.
1-
Installation with Metal Separation Installation without Metal Separation
A B
120mm 150 mm
A B
120mm 150mm
Air flow
1φ/110V
Model Total Power Dissipation (W) Flow rate (CFM)
VFD002E11A/C/T 22 Natural Convection
VFD004E11A/C/T 33 Natural Convection
VFD007E11A 54 14
VFD002E11P 22 -
VFD004E11P 33 -
1φ/230V
Model Total Power Dissipation (W) Flow rate (CFM)
VFD002E21A/C/T 22 Natural Convection
VFD004E21A/C/T 34 Natural Convection
VFD007E21A/C/T 57 Natural Convection
VFD015E21A/C 97 14
VFD022E21A/C 142 14
VFD002E21P 22 -
VFD004E21P 34 -
VFD007E21P 57 -
3φ/230V
Model Total Power Dissipation (W) Flow rate (CFM)
VFD002E23 A/C/T 19 Natural Convection
VFD004E23 A/C/T 29 Natural Convection
VFD007E23 A/C/T 49 Natural Convection
VFD015E23 A/C/T 87 14
1-
VFD022E23A/C 117 14
VFD037E23A/C 182 14
VFD055E23A/C 265 36
VFD075E23A/C 352 36
VFD110E23A/C 480 36
VFD150E23A/C 695 72
VFD002E23P 19 -
VFD004E23P 29 -
VFD007E23P 49 -
VFD015E23P 87 -
3φ/480V
Model Total Power Dissipation (W) Flow rate (CFM)
VFD004E43A/C/T 30 Natural Convection
VFD007E43A/C/T 51 Natural Convection
VFD015E43A/C/T 84 14
VFD022E43A/C 100 14
VFD037E43A/C 155 14
VFD055E43A/C 235 36
VFD075E43A/C 327 36
VFD110E43 A/C 436 36
VFD150E43 A/C 538 88
VFD185E43 A/C 570 88
VFD220E43 A/C 676 88
VFD004E43P 30 -
VFD007E43P 51 -
VFD015E43P 84 -
1-
1.2.2 DC-bus Sharing: Connecting the DC-bus of the AC Motor
Drives in Parallel
1. This function is not for VFD-E-T series.
2. The AC motor drives can absorb mutual voltage that generated to DC bus when
deceleration.
3. Enhance brake function and stabilize the voltage of the DC bus.
4. The brake module can be added to enhance brake function after connecting in parallel.
5. Only the same power system and capacity can be connected in parallel.
6. It is recommended to connect 5 AC motor drives in parallel (no limit in horsepower but
these 5 drives should be the same power system and capacity).
Br ak e module
IM IM IM IM
For frame A, terminal + (- ) is c onnec ted to the terminal + ( -) of the brak e module.
For frame B, C and D, terminal + /B1 (- ) is c onnec ted to the terminal + ( -) of the brak e module.
1-
1.3 Dimensions
Frame A
VFD002E11A/11C/11T; VFD002E21A/21C/21T; VFD002E23A/23C/23T; VFD004E11A/11C/11T;
VFD004E21A/21C/21T; VFD004E23A/23C/23T; VFD004E43A/43C/43T; VFD007E21A/21C/21T;
VFD007E23A/23C/23T; VFD007E43A/43C/43T;
D
W D1
W1 D2
H1 H
S2
S1
Unit: mm [inch]
Frame W W1 H H1 D D1 D2 S1 S2
1-
Frame A
VFD015E23A/23C/23T; VFD015E43A/43C/43T;
D
W D1
W1 D2
H1 H
S2
Unit: mm [inch]
Frame W W1 H
W D
W1 D1
H1 H
S1
Unit: mm [inch]
Frame W W1 H H1 D D1 S1
72.0 56.0 155.0 143.0 111.5 9.5 5.3
A3 [2.83] [2.20] [6.10] [5.63] [4.39] [0.37] [0.21]
Frame B
VFD007E11A/11C; VFD015E21A/21C; VFD022E21A/21C; VFD022E23A/23C; VFD022E43A/43C;
VFD037E23A/23C; VFD037E43A/43C;
D
W D1
W1 D2
H1 H
S1 S2
Unit: mm [inch]
Frame W W1 H H1 D D1 D2 S1 S2
100.0 89.0 174.0 162.0 152.0 50.0 4.0 5.5 5.5
B [3.94] [3.50] [6.86] [6.38] [5.98] [1.97] [0.16] [0.22] [0.22]
Frame C
VFD055E23A/23C; VFD055E43A/43C; VFD075E23A/23C; VFD075E43A/43C; VFD110E23A/23C;
VFD110E43A/43C;
D
W D1
W1 D2
H1 H
S1
S2
Unit: mm [inch]
Frame W W1 H H1 D D1 D2 S1 S2
130.0 116.0 260.0 246.5 169.2 78.5 8.0 6.5 5.5
C [5.12] [4.57] [10.24] [9.70] [6.66] [3.09] [0.31] [0.26] [0.22]
Frame D
VFD150E23A/23C; VFD150E43A43C; VFD185E43A/43C; VFD220E43A/43C;
D
W D1
W1 D2
H1 H
S1
S2
Unit: mm [inch]
Frame W W1 H H1 D D1 D2 S1 S2
200.0 180.0 310.0 290.0 190.0 92.0 10.0 10.0 9.0
D [7.87] [7.09] [12.20] [11.42] [7.48] [3.62] [0.39] [0.39] [0.35]
Chapter 2 Installation & Wiring
After removing the front cover, check if the power and control terminals are clear. Be sure to observe
the following precautions when wiring.
Installation intended to meet the UL and cUL requirements must follow the instructions
provided in “Wiring Notes” as a minimum standard. Follow all local codes that exceed UL
and cUL requirements. Refer to the technical data label affixed to the AC motor drive and
the motor nameplate for electrical data.
The "Line Fuse Specification" in Appendix B, lists the recommended fuse part number for
each VFD-E Series part number. These fuses (or equivalent) must be used on all
installations where compliance with U.L. standards is a required.
CAUTION!
1. Make sure that power is only applied to the R/L1, S/L2, T/L3 terminals. Failure to comply may
result in damage to the equipment. The voltage and current should lie within the range as
indicated on the nameplate.
2. All the units must be grounded directly to a common ground terminal to prevent lightning strike
or electric shock.
3. Please make sure to fasten the screw of the main circuit terminals to prevent sparks which is
made by the loose screws due to vibration.
4. Check following items after finishing the wiring:
A. Are all connections correct?
B. No loose wires?
C. No short-circuits between terminals or to ground?
2-
DANGER!
1. A charge may still remain in the DC bus capacitors with hazardous voltages even if the power
has been turned off. To prevent personal injury, please ensure that the power is turned off and
wait ten minutes for the capacitors to discharge to safe voltage levels before opening the AC
motor drive.
2. Only qualified personnel familiar with AC motor drives is allowed to perform installation,
wiring and commissioning.
3. Make sure that the power is off before doing any wiring to prevent electric shock.
2.1 Wiring
Users must connect wires according to the circuit diagrams on the following pages. Do not plug a
modem or telephone line to the RS-485 communication port or permanent damage may result. The
pins 1 & 2 are the power supply for the optional copy keypad only and should not be used for RS-485
communication.
2
Chapter 2 Installation & Wiring
Figure 2 for models of VFD-E Series
VFD002E23A, VFD004E23A/43A, VFD007E23A/43A, VFD015E23A/43A, VFD002E23C,
VFD004E23C/43C, VFD007E23C/43C, VFD015E23C/43C, VFD002E23P, VFD004E23P/43P,
VFD007E23P/43P, VFD015E23P/43P
2
Chapter 2 Installation & Wiring
Figure 3 for models of VFD-E Series
VFD007E11A, VFD015E21A, VFD022E21A, VFD007E11C, VFD015E21C, VFD022E21C
2
Chapter 2 Installation & Wiring
Figure 4 for models of VFD-E Series
VFD022E23A/43A, VFD037E23A/43A, VFD055E23A/43A, VFD075E23A/43A, VFD110E23A/43A,
VFD022E23C/43C, VFD037E23C/43C, VFD055E23C/43C, VFD075E23C/43C, VFD110E23C/43C,
VFD150E23A/23C, VFD150E43A/43C, VFD185E43A/43C, VFD220E43A/43C
2
Chapter 2 Installation & Wiring
Figure 5 for models of VFD-E Series
VFD002E11T/21T, VFD004E11A/21T, VFD007E21T
2
Chapter 2 Installation & Wiring
Figure 6 for models of VFD-E Series
VFD002E23T, VFD004E23T/43T, VFD007E23T/43T, VFD015E23T/43T
2
Chapter 2 Installation & Wiring
Figure 7 Wiring for NPN mode and PNP mode
A. NPN mode without external power
NPN
PNP
Factory
setting
Factory
setting
Factory
setting
D. PNP mode with external power
NPN
Sw1
PNP
Factory
setting
+
24
Vdc -
6 GND Ground
8 EV Power
CAUTION!
1. The wiring of main circuit and control circuit should be separated to prevent erroneous actions.
2. Please use shield wire for the control wiring and not to expose the peeled-off net in front of the
terminal.
3. Please use the shield wire or tube for the power wiring and ground the two ends of the shield
wire or tube.
4. Damaged insulation of wiring may cause personal injury or damage to circuits/equipment if it
comes in contact with high voltage.
5. The AC motor drive, motor and wiring may cause interference. To prevent the equipment
2-
damage, please take care of the erroneous actions of the surrounding sensors and the
equipment.
6. When the AC drive output terminals U/T1, V/T2, and W/T3 are connected to the motor
terminals U/T1, V/T2, and W/T3, respectively. To permanently reverse the direction of motor
rotation, switch over any of the two motor leads.
7. With long motor cables, high capacitive switching current peaks can cause over-current, high
leakage current or lower current readout accuracy. To prevent this, the motor cable should be
less than 20m for 3.7kW models and below. And the cable should be less than 50m for 5.5kW
models and above. For longer motor cables use an AC output reactor.
8. The AC motor drive, electric welding machine and the greater horsepower motor should be
grounded separately.
9. Use ground leads that comply with local regulations and keep them as short as possible.
10. No brake resistor is built in the VFD-E series, it can install brake resistor for those occasions
that use higher load inertia or frequent start/stop. Refer to Appendix B for details.
11. Multiple VFD-E units can be installed in one location. All the units should be grounded directly
to a common ground terminal, as shown in the figure below. Ensure there are no ground
loops.
Items Explanations
Please follow the specific power
Power
supply requirements shown in
supply
Appendix A.
There may be an inrush current
during power up. Please check the
Fuse/NFB
chart of Appendix B and select the
(Optional)
correct fuse with rated current. Use of
an NFB is optional.
Please do not use a Magnetic
Magnetic
contactor as the I/O switch of the AC
contactor
motor drive, as it will reduce the
Excellent
(Optional)
operating life cycle of the AC drive.
Used to improve the input power
factor, to reduce harmonics and
provide protection from AC line
disturbances. (surges, switching
Input AC spikes, short interruptions, etc.). AC
Line Reactor line reactor should be installed when
(Optional) the power supply capacity is 500kVA
or more or advanced capacity is
Good activated .The wiring distance should
be 10m. Refer to appendix B for
details.
Zero phase reactors are used to
reduce radio noise especially when
Zero-phase
audio equipment is installed near the
Reactor
inverter. Effective for noise reduction
(Ferrite Core
Not allowed on both the input and output sides.
Common
Attenuation quality is good for a wide
Choke)
range from AM band to 10MHz.
(Optional)
Appendix B specifies the zero phase
2.2 External reactor. (RF220X00A)
Wiring
To reduce electromagnetic
EMI filter
interference.
Input AC
Line Reactor
Zero-phase Reactor
EMI Filter
+/B1
B2
-
U/T1 V/T2 W/T3
Zero-phase Reactor
Motor
BUE
2.3 Main Circuit
Figure 2
For frame B: VFD007E11A, VFD015E21A, VFD022E21A/23A/43A, VFD037E23A/43A,
VFD007E11C, VFD015E21C, VFD022E21C/23C/43C, VFD037E23C/43C
Figure 3
For Frame A: VFD002E11T/21T/23T, VFD004E11T/21T/23T/43T, VFD007E21T/23T/43T,
VFD015E23T/43T
Brake Resistor (Optional)
BR
No fuse breaker (NFB)
MC B1 B2
R Motor
R(L1) U(T1)
IM
S S(L2) V(T2)
T(L3) 3~
T W(T3)
E E
Terminal Symbol Explanation of Terminal Function
U/T1, V/T2, W/T3 AC drive output terminals for connecting 3-phase induction motor
CAUTION!
+/B1 B2 B1 B2 +/B1 -
Connect a brake resistor or brake unit in applications with frequent deceleration ramps,
short deceleration time, too low brake torque or requiring increased brake torque.
If the AC motor drive has a built-in brake chopper (frame B, frame C and
VFDxxxExxT models), connect the external brake resistor to the terminals [+/B1, B2]
or [B1, B2].
Models of frame A don’t have a built-in brake chopper. Please connect an external
optional brake unit (BUE-series) and brake resistor. Refer to BUE series user manual for
details.
Connect the terminals [+(P), -(N)] of the brake unit to the AC motor drive terminals [+/B1, -
]. The length of wiring should be less than 5m with cable.
When not used, please leave the terminals [+/B1, -] open.
WARNING!
5.2 Min.
6.4 Max.
WITH OR W/O INSULATOR(HEATSHRINK TUBE)
AFTER CRIMPING
VFD015E21A/21
12 AWG (3.3mm2)
C
VFD022E21A/21
10 AWG (5.3mm2) Stranded
C
copper
VFD022E23A/23 10 AWG 18kgf-cm only
12 AWG (3.3mm2)
C (5.3mm2) (15.6in-lbf) 600V ,
75℃
VFD022E43A/43 14 AWG.
C (2.1mm2) or above
VFD037E23A/23 2
10 AWG (5.3mm )
C
VFD037E43A/43 14 AWG.
C (2.1mm2)
Recommend round terminal spec (UL recognized).
Frame C Main circuit terminals:
R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, , +/B1, B2, -
Wire Wire
Models Wire (Min.) Torque
(Max.) Type
VFD055E23A/23C 8 AWG (8.4mm2)
11.0 Min.
13.7 Max.
WITH OR W/O INSULATOR(HEATSHRINK TUBE) AFTER
CRIMPING
Wire Wire
Models Wire (Min.) Torque
(Max.) Type
VFD150E23A/23C 4 AWG (21.2mm2)
Stranded
VFD150E43A43C 8 AWG (8.4mm2) 57kgf-cm copper only
4 AWG
(21.2mm2) (49.5in-lbf) 600V ,
VFD185E43A/43C 6 AWG (13.3mm2) 75℃
or
VFD220E43A/43C 6 AWG (13.3mm2) above
* VFD150E23A/23C need to select wire can withstand voltage 600V
and temperature 90℃ above.
16.7 Max.
WITH OR W/O INSULATOR(HEATSHRINK TUBE) AFTER
CRIMPING
2.4 Control Terminals
Circuit diagram for digital inputs (NPN current 16mA.)
NPN Mode PNP Mode
DCM
+24
Multi-Input Terminal
multi-input terminal
+24V
DCM Internal Circuit
Internal Circuit
RA RB RC
RS-485
MI1 MI2 MI3 MI4 MI5 MI6 DCM DCM 24V ACM AVI ACI 10V
Mo1
Multi-function Output 1
MO1
(Photocoupler)
MCM
internal circuit
Impedance: 250Ω/100kΩ
Resolution: 10 bits
Range: 4 ~ 20mA =
ACI Analog current Input
0 ~ Max. Output Frequency
(Pr.01.00)
Selection: Pr.02.00, Pr.02.09, Pr.10.00
Terminal Factory Settings (NPN mode)
Terminal Function
Symbol ON: Connect to DCM
ACI
ACI circuit Set-up: Pr.04.15 ~ Pr.04.18
NOTE: Control signal wiring size: 18 AWG (0.75 mm 2) with shielded wire.
Analog inputs (AVI, ACI, ACM)
Analog input signals are easily affected by external noise. Use shielded wiring and keep it
as short as possible (<20m) with proper grounding. If the noise is inductive, connecting
the shield to terminal ACM can bring improvement.
If the analog input signals are affected by noise from the AC motor drive, please connect
a capacitor (0.1 F and above) and ferrite core as indicated in the following diagrams:
AVI/ACI
C
ACM
ferrite core
DANGER!
Damaged insulation of wiring may cause personal injury or damage to circuits/equipment if it comes
in contact with high voltage.
Terminals 2
RS-485 port
MI1 MI2 MI3 MI4 MI5 MI6 DCM DCM 24V ACM AVI ACI 10V
NOTE
Frame A:VFD002E11A/11C/11T/11P; VFD002E21A/21C/21T/21P;
VFD002E23A/23C/23T/23P;VFD004E11A/11C/11T/11P;
VFD004E21A/21C/21T/21P; VFD004E23A/23C/23T/23P;
VFD004E43A/43C/43T/43P; VFD007E21A/21C/21T/21P;
VFD007E23A/23C/23T/23P; VFD007E43A/43C/43T/43P
VFD015E23A/23C/23T/23P; VFD015E43A/43C/43T/43P;
Frame B:VFD007E11A/11C, VFD015E21A/21C, VFD022E21A/21C, VFD022E23A/23C,
VFD022E43A/43C, VFD037E23A/23C, VFD037E43A/43C,
Frame C:VFD055E23A/23C, VFD055E43A/43C, VFD075E23A/23C, VFD075E43A/43C,
VFD110E23A/23C, VFD110E43A/43C,
Frame D:VFD150E23A/23C, VFD150E43A/43C, VFD185E43A/43C, VFD220E43A/
Chapter 3 Keypad and Start Up
Make sure that the wiring is correct. In particular, check that the
output terminals U/T1, V/T2, W/T3. are NOT connected to power
and that the drive is well grounded.
Verify that no other equipment is connected to the AC motor drive
Do NOT operate the AC motor drive with humid hands.
Please check if READY LED is ON when power is applied. Check
if the connection is well when option from the digital keypad KPE-
LE02.
It should be stopped when fault occurs during running and refer to
“Fault Code Information and Maintenance” for solution. Please do
NOT touch output terminals U, V, W when power is still applied to
L1/R, L2/S, L3/T even when the AC motor drive has stopped. The
DC-link capacitors may still be charged to hazardous voltage
levels, even if the power has been turned off.
3.1 Keypad
3-
3.2 Operation Method
The operation method can be set via communication, control terminals and optional keypad KPE-
LE02.
A) Connect RS-485 communication port. Use a VFD-USB01 cable or an IFD8500 (IFD6500)
communication module to connect your computer to this port.
B) Control terminals MI~ M6.
C) Keypad interface
AVI2
Operation Operation Command
Frequency Source
Method Source
When setting communication by the PC, it needs to use VFD-USB01 or
Operate from the IFD8500 converter to connect to the PC.
communication
Refer to the communication address 2000H and 2101H setting for details.
+24V
FWD/Stop
Factory setting: MI1
NPN Mode REV/Stop MI2
NPN Multi-step 1
Factory MI3
Sw1 setting Multi-step 2
MI4
PNP
Multi-step 3
MI5
Multi-step 4
MI6
Digital Signal Common
DCM
E
* Don't apply the mains voltage
directly to above terminals.
+10V
Power supply
Operate from Factory setting: 3
external signal +10V 3mA
ACI Mode
AVI2 5K 2 AVI
Master Frequency
Sw2 1 0 to 10V 47K
ACI ACI
ACI/AVI2 switch 4-20mA/0-10V
ACM
Analog Signal Common E
Figure 3-1
The factory setting of the operation source is from the external terminal (Pr.02.01=2).
1. Both MI1-DCM and MI2-DCM need to connect a switch for switching FWD/STOP and
REV/STOP.
2. Please connect a potentiometer among AVI, 10V and DCM or apply power 0-10Vdc to
AVI-DCM (as shown in figure 3-1)
3. Setting the potentiometer or AVI-DCM 0-10Vdc power to less than 1V.
4. Setting MI1=On for forward running. And if you want to change to reverse running, you
should set MI2=On. And if you want to decelerate to stop, please set MI1/MI2=Off.
5. Check following items:
Check if the motor direction of rotation is correct.
Check if the motor runs steadily without abnormal noise and vibration.
Check if acceleration and deceleration are smooth.
If you want to perform a trial run by using optional digital keypad, please operate by the following
steps.
1. Connect digital keypad to AC motor drive
correctly.
2. After applying the power, verify that LED
display shows F 0.0Hz.
3. Set Pr.02.00=0 and Pr.02.01=0. (Refer to
Appendix B operation flow for detail)
4. Press
around 5Hz. key to set frequency to
If the results of trial run are normal, please start the formal run.
Chapter 4 Parameters
Chapter 4 Parameters
The VFD-E parameters are divided into 14 groups by property for easy setting. In most applications,
the user can finish all parameter settings before start-up without the need for re-adjustment during
operation.
4-
4.1 Summary of Parameter Settings
: The parameter can be set during operation.
Group 0 User Parameters
Factory
Parameter Explanation Settings Customer
Setting
00.00 Identity Code of the Read-only ##
AC motor drive
4: FWD/REV command
5: PLCx (PLC selections: PLC0/PLC1/PLC2)
(NOT for VFD*E*C models)
User-Defined
00.05 0.1 to 160.0 1.0
Coefficient K
0: V/f Control
00.10 Control Method 0
1: Vector Control
00.11 Reserved
Factory
Parameter Explanation Settings Setting Customer
Maximum Output 50.00 to 599.00 Hz
01.00 Frequency (Fmax) 60.00
Maximum Voltage
01.01 Frequency (Fbase) 0.10 to 599.00 Hz 60.00
(Motor 0)
0: Digital keypad
PWM Carrier
02.03 Frequency 1 to 15kHz 8
Selections
0: by UP/DOWN Key
Accel/Decel Rate of
Change of
02.08 UP/DOWN 0.01~10.00 Hz/2ms 0.01
Operation with
Constant Speed
Read Only
Bit0=1: by First Freq Source (Pr.02.00)
Display the Master
Bit1=1: by Second Freq Source (Pr.02.09)
02.16 Freq Command 1
Source Bit2=1: by Multi-input function
Bit3=1: by PLC Freq command (NOT for
VFD*E*C models)
Read Only
Bit0=1: by Digital Keypad
Bit1=1: by RS485 communication
Display the
Bit2=1: by External Terminal 2/3 wire mode
02.17 Operation 4
Command Source Bit3=1: by Multi-input function
Bit4=1: by PLC Operation Command (NOT
for VFD*E*C models)
Bit5=1: by CANopen communication
Factory
Parameter Explanation Settings Setting Customer
0: No function 8
Multi-function 1: AC drive operational
03.00 Output Relay (RA1,
RB1, RC1) 2: Master frequency attained
3: Zero speed
4: Over torque detection
8: Fault indication
9: Desired frequency 1 attained
10: Terminal count value attained
11: Preliminary count value attained
12: Over Voltage Stall supervision
13: Over Current Stall supervision
14: IGBT overheat warning (ON: 85℃, OFF:
80℃)
15: Over Voltage supervision
16: PID supervision
17: Forward command
18: Reverse command
19: Zero speed output signal
20: Warning(FbE,Cexx, AoL2, AUE, SAvE)
21: Brake control (Desired frequency
attained)
22: Drive ready
4-
Factory
Parameter Explanation Settings Customer
Setting
Preliminary Count
03.06 0 to 9999 0
Value
0: Fan always ON
Read only
Read only
The Analog Output
Used by PLC Bit0=1:AFM used by PLC
03.10 ##
(NOT for VFD*E*C Bit1=1: AO1 used by PLC
models)
Bit2=1: AO2 used by PLC
Brake Release
03.11 0.00 to 20.00Hz 0.00
Frequency
Brake Engage
03.12 0.00 to 20.00Hz 0.00
Frequency
Factory
Parameter Explanation Settings Customer
Setting
Read only
Bit0: RLY Status
Bit1: MO1 Status
Display the Status of Bit2: MO2/RA2 Status
03.13 Multi-function Bit3: MO3/RA3 Status ##
Output Terminals Bit4: MO4/RA4 Status
Bit5: MO5/RA5 Status
Bit6: MO6/RA6 Status
Bit7: MO7/RA7 Status
Keypad
04.02 0.1 to 200.0 % 100.0
Potentiometer Gain
Keypad
0: No negative bias command
Potentiometer
04.03 Negative Bias, 0
Reverse Motion
1: Negative bias: REV motion enabled
Enable/Disable
2: 3-wire operation
5: External reset
04.07 Multi-function Input 6: Accel/Decel inhibit 3
Terminal (MI5)
7: Accel/Decel time selection command
8: Jog Operation
04.08 Multi-function Input 9: External base block 4
Terminal (MI6)
10: Up: Increment master frequency
Multi-function Input
04.09 0~4095 0
Contact Selection
Digital Terminal
04.10 Input Debouncing 1 to 20 (*2ms) 1
Time
Read only
Read only
Read only
Internal/External 0~4095 0
04.27 Multi-function Input
Terminals Selection
0: Disabled
Over-Torque
06.04 10 to 200% 150
Detection Level
Over-Torque
06.05 0.1 to 60.0 sec 0.1
Detection Time
2: Disabled
Electronic Thermal
06.07 30 to 600 sec 60
Characteristic
0: No fault
5: Overload (oL)
6: Overload1 (oL1)
13: Reserved
15: Reserved
29: Reserved
Motor No-Load
07.01 0%FLA to 99% FLA 0.4*FLA
Current (Motor 0)
Torque
07.02 Compensation 0.0 to 10.0 0.0
(Motor 0)
0: Disable
Motor Parameters
07.04 1: Auto tuning R1 0
Auto Tuning
2: Auto tuning R1 + no-load test
Motor Line-to-line
07.05 Resistance R1 0~65535 mΩ 0
(Motor 0)
Slip Compensation
07.07 0 to 250% 200
Limit
Torque
07.08 Compensation Time 0.01 ~10.00 Sec 0.30
Constant
Slip Compensation
07.09 0.05 ~10.00 sec 0.20
Time Constant
Accumulative Motor
07.10 Operation Time 0 to 1439 Min. ##
(Min.)
Accumulative Motor
07.11 Operation Time 0 to 65535 Day ##
(Day)
Input Debouncing
07.13 Time of the PTC 0~9999(*2ms) 100
Protection
Factory
Parameter Explanation Settings Customer
Setting
Motor PTC
07.14 Overheat Protection 0.1~10.0V 2.4
Level
Motor PTC
07.15 Overheat Warning 0.1~10.0V 1.2
Level
Motor PTC
07.16 Overheat Reset 0.1~5.0V 0.6
Delta Level
Motor No-Load
07.19 0%FLA to 99% FLA 0.4*FLA
Current (Motor 1)
Torque
07.20 Compensation 0.0 to 10.0 0.0
(Motor 1)
Slip Compensation
07.21 (Used without PG) 0.00 to 10.00 0.00
(Motor 1)
Motor Line-to-line
07.22 Resistance R1 0~65535 mΩ 0
(Motor 1)
Motor No-Load
07.26 0%FLA to 99% FLA 0.4*FLA
Current (Motor 2)
Torque
07.27 Compensation 0.0 to 10.0 0.0
(Motor 2)
Slip Compensation
07.28 (Used without PG) 0.00 to 10.00 0.00
(Motor 2)
Factory
Parameter Explanation Settings Customer
Setting
Motor Line-to-line
07.29 Resistance R1 0~65535 mΩ 0
(Motor 2)
Motor No-Load
07.33 0%FLA to 99% FLA 0.4*FLA
Current (Motor 3)
Torque
07.34 Compensation 0.0 to 10.0 0.0
(Motor 3)
Slip Compensation
07.35 (Used without PG) 0.00 to 10.00 0.00
(Motor 3)
Motor Line-to-line
07.36 Resistance R1 0~65535 mΩ 0
(Motor 3)
DC Brake Current
08.00 0 to 100% 0
Level
DC Brake Time
08.01 0.0 to 60.0 sec 0.0
during Start-Up
DC Brake Time
08.02 0.0 to 60.0 sec 0.0
during Stopping
Number of OOB 00 to 32
08.22 20
Sampling Times
OOB Average Read only
08.23 #.#
Sampling Angle
0: Disable
08.24 DEB Function 1: DEB Enable (return after the power 0
recovery)
0 to 25 sec
08.25 DEB Return Time 0
Factory
Parameter Explanation Settings Setting Customer
Communication
09.00 1 to 254 1
Address
09.05 Reserved
09.06 Reserved
Proportional Gain
10.02 0.0 to 10.0 1.0
(P)
PID Feedback
10.08 Signal Detection 0.0 to 3600 sec (0.0 disable) 60.0
Time
Detection Time of
10.13 0.1 to 300.0 sec 5.0
PID Offset
Sleep/Wake Up
10.14 0.0 to 6550 sec 0.0
Detection Time
3: Zero speed
8: Fault indication
Multi-function 9: Desired frequency 1 attained
11.02 Output Terminal
MO4/RA4 10: Terminal count value attained 0
0: Disabled
1: Source of the 1st frequency
AI2 Function 2: Source of the 2nd frequency
12.10 0
Selection 3: PID Set Point (PID enable)
4: Positive PID feedback
5: Negative PID feedback
0: AVO1
AO1 Terminal
12.20 1: ACO1 (analog current 0.0 to 20.0mA) 0
Analog Signal Mode
2: ACO1 (analog current 4.0 to 20.0mA)
0: AVO2
AO2 Terminal
12.23 1: ACO2 (analog current 0.0 to 20.0mA) 0
Analog Signal Mode
2: ACO2 (analog current 4.0 to 20.0mA)
0: No function
AUI Analog Input
12.26 1: Source of the 1st frequency 0
Selection
2: Source of the 2nd frequency
Factory
Parameter Explanation Settings Customer
Setting
AUI Analog Input
12.27 0.00~200.00% 0.00
Bias
0: Positive bias
12.28 AUI Bias Polarity 0
1: Negative bias
1: Single phase
13.00 PG Input 0
2: Forward/Counterclockwise rotation
3: Reverse/Clockwise rotation
Proportional Gain
13.03 0.0 to 10.0 1.0
(P)
Speed Control
13.05 Output Frequency 0.00 to 100.00Hz 10.00
Limit
Speed Feedback
13.06 0 to 9999 (*2ms) 500
Display Filter
Speed Feedback
13.09 0 to 9999 (*2ms) 16
Filter
Speed Search
Related
Applications Purpose Functions
Parameters
Windmill, winding Restart free- Before the free-running motor is 08.04~08.08
machine, fan and all running motor completely stopped, it can be restarted
inertia loads without detection of motor speed. The
AC motor drive will auto search motor
speed and will accelerate when its
speed is the same as the motor speed.
Energy Saving
Related
Applications Purpose Functions
Parameters
Punching machines Energy saving and Energy saving when the AC motor 08.17
fans, pumps and less vibrations drive runs at constant speed, yet full
precision machinery power acceleration and deceleration
For precision machinery it also helps
to lower vibrations.
Multi-step Operation
Related
Applications Purpose Functions
Parameters
Cyclic operation by To control 15-step speeds and duration 04.05~04.10
Conveying machinery multi-step speeds. by simple contact signals. 05.00~05.14
Two-wire/three-wire
Related
Applications Purpose Functions
Parameters
MI1:("OPEN":STOP)
02.01
FWD/STOP
("CLOSE":FWD) 04.04
REV/STOP MI2:("OPEN": STOP)
("CLOSE": REV)
DCM VFD-E
MI1:("OPEN":STOP)
To run, stop, RUN/STOP
("CLOSE":RUN)
forward and
General application FWD/REV MI2:("OPEN": FWD)
reverse by external ("CLOSE": REV)
terminals DCM VFD-E
3-wire
STOP RUN
MI1:("CLOSE":RUN)
MI3:("OPEN":STOP)
MI2:("OPEN": FWD)
REV/FWD ("CLOSE": REV)
DCM VFD-E
Operation Command
Related
Applications Purpose Functions
Parameters
Selecting the Selection of AC motor drive control by 02.01
General application source of control external terminals, digital keypad or 04.05~04.08
signal RS485.
Frequency Hold
Related
Applications Purpose Functions
Parameters
Acceleration/ Hold output frequency during 04.05~04.08
General application
deceleration pause Acceleration/deceleration
Auto Restart after Fault
Related
Applications Purpose Functions
Parameters
For continuous and 08.15~08.16
The AC motor drive can be
Air conditioners, reliable operation
restarted/reset automatically up to 10
remote pumps without operator
times after a fault occurs.
intervention
Over-torque Setting
Related
Applications Purpose Functions
Parameters
The over-torque detection level can be 06.00~06.05
set. Once OC stall, OV stall and over-
To protect
torque occurs, the output frequency
Pumps, fans and machines and to
will be adjusted automatically. It is
extruders have continuous/
suitable for machines like fans and
reliable operation
pumps that require continuous
operation.
Factory Setting: 0
Settings 0 Parameter can be read/written
1 All parameters are read-only
6 Clear PLC program (NOT for VFD*E*C models)
8 Keypad Lock
9 All parameters are reset to factory settings (50Hz, 230V/400V
or 220V/380V depends on Pr.00.12)
10 All parameters are reset to factory settings (60Hz, 115V/220V/440V)
When Pr.00.02=1, all parameters are read-only. To write all parameters, set Pr.00.02=0.
When Pr.00.02=6, it clears all PLC program. But this function is NOT for VFD*E*C models.
If the parameter setting is “8”, keypad setting is invalid but the setting of communication
parameters is valid. Method to relieve: Press “Enter” 5 seconds then set Pr.00.02=0.
When the parameter settings are abnormal, all parameters can be reset to factory setting by
setting Pr.00.02 to 9 or 10.
When Pr.00.02=9, all parameters are reset to factory setting for 50Hz users and voltage will
be different by Pr.00.12 setting.
When Pr.00.02=10, all parameters are reset to factory setting for 60Hz users.
Related parameter: Pr.00.12 (50Hz Base Voltage Selection)
NOTE
When Pr.00.02=9 or 10, all parameter are reset to factory setting but it doesn’t clear all PLC program.
Only Pr.00.02=6 can clear all PLC program.
4 FWD/REV command
Factory Setting: 0
16 Display F*Pr.00.05
When Pr00.03 is set to 03, the display is according to the setting of Pr00.04.
When Pr.00.04 is set to 0 or 16, please refer to Pr.00.05 for details.
Related parameter: Pr.00.05 (User Defined Coefficient K)
NOTE
Please refer to Appendix B.8 KPE-LE02 for the 7-segment LED Display of the Digital Keypad.
Chapter 4 Parameters
NOTE
Formula of 120
moto speed n f
r P
n: speed (RPM) (revolution per minute)
00.08
input password
END
If the password was entered incor rectly after three tries , the keypad wi ll be locked. Turn the power OFF/O N to re
00.11 Reserved
This parameter determines the AC motor drive’s Maximum Output Frequency. All the AC
motor drive frequency command sources (analog inputs 0 to +10V and 4 to 20mA) are scaled
to correspond to the output frequency range.
Please note that output frequency may be not in this setting range due to parameter setting:
1. Pr.00.10 is set to 0: when enabling Pr.07.03 (Slip Compensation) in V/f mode, it may be not
in this setting range.
2. Pr.00.10 is set to 1: The AC motor drive will auto compensate slip in vector mode, so it also
may be not within this setting range.
Related parameters: 00.10 (Control Method), 04.12(Min AVI Frequency), 04.14(Max AVI
Frequency), 04.16(Min ACI Frequency), 04.18(Max ACI Frequency), 04.19(ACI/AVI2
Selection), 04.21(Min AVI2 Frequency), 04.23(Max AVI2 Frequency) and 07.03(Slip
Compensation (Used without PG) (Motor 0))
Output
Frequenc y
01.00
Max. O utput
Frequenc y
Analog Input
0V(4mA ) 10V(20mA) Signal
This value should be set according to the rated frequency of the motor as indicated on the
motor nameplate. Maximum Voltage Frequency determines the v/f curve ratio. For example, if
the drive is rated for 460 VAC output and the Maximum Voltage Frequency is set to 60Hz, the
drive will maintain a constant ratio of 7.66 V/Hz (460V/60Hz=7.66V/Hz). This parameter value
must be equal to or greater than the Mid-Point Frequency (Pr.01.03).
If this parameter setting is less than the rated frequency of the motor, it may cause over
current and damage the motor or trigger the over current protection.
If this parameter setting is greater than the rated frequency of the motor, it may cause
insufficient motor torque.
Related parameters: Pr.01.02(Maximum Output Voltage (Vmax) (Motor 0)), Pr.01.03(Mid-Point
Frequency (Fmid) (Motor 0)), Pr.01.04(Mid-Point Voltage (Vmid) (Motor 0)), Pr.01.05(Minimum
Output Frequency (Fmin) (Motor 0)) and Pr.01.06(Minimum Output Voltage (Vmin) (Motor 0)).
01.02 Maximum Output Voltage (Vmax) (Motor 0) Unit: V
Settings 115V/230V series 0.1 to 255.0V Factory Setting: 220.0
460V series 0.1 to 510.0V Factory Setting: 440.0
This parameter determines the Maximum Output Voltage of the AC motor drive. The
Maximum Output Voltage setting must be smaller than or equal to the rated voltage of the
motor as indicated on the motor nameplate. This parameter value must be equal to or greater
than the Mid-Point Voltage (Pr.01.04).
If the output voltage of the AC motor drive is smaller than this setting, the output voltage can’t
reach this setting due to input voltage limit.
If this setting is greater than the rated voltage of the motor, it may cause over current of the
motor output to damage motor or trigger the over current protection.
If this setting is smaller than the rated voltage of the motor, it may cause the insufficient motor
torque.
Related parameters: Pr.01.01(Maximum Voltage Frequency (Fbase) (Motor 0)), Pr.01.03(Mid-
Point Frequency (Fmid) (Motor 0)), Pr.01.04(Mid-Point Voltage (Vmid) (Motor 0)),
Pr.01.05(Minimum Output Frequency (Fmin) (Motor 0)) and Pr.01.06(Minimum Output Voltage
(Vmin) (Motor 0)).
This parameter sets the Mid-Point Frequency of the V/f curve. With this setting, the V/f ratio
between Minimum Frequency and Mid-Point frequency can be determined. This parameter
must be equal to or greater than Minimum Output Frequency (Pr.01.05) and equal to or less
than Maximum Voltage Frequency (Pr.01.01).
Please note that unsuitable setting may cause over current, it may cause motor overheat and
damage motor or trigger the over current protection.
Please note that unsuitable setting may cause insufficient motor torque.
When it is vector control, the settings of Pr.01.03, Pr.01.04 and Pr.01.06 are invalid.
This setting must be greater than Pr.01.05.
Related parameters: Pr.01.01(Maximum Voltage Frequency (Fbase) (Motor 0)),
Pr.01.02(Maximum Output Voltage (Vmax) (Motor 0)), Pr,01.04(Mid-Point Voltage (Vmid)
(Motor 0)), Pr.01.05(Minimum Output Frequency (Fmin) (Motor 0)) and Pr.01.06(Minimum
Output Voltage (Vmin) (Motor 0)).
This parameter sets the Minimum Output Frequency of the AC motor drive. If the frequency
command is greater than this setting, the AC motor drive will accelerate to the frequency
command by the accel./decel. time. If the frequency command is less than this setting, the AC
motor drive will be ready without output voltage.
Please note that unsuitable setting may cause over current to damage motor or trigger the
over current protection.
When Pr.08.04 is set to 1(Operation continues after momentary power loss, speed search
starts with the Master Frequency reference value.), it won’t operate by V/f curve.
Related parameters: Pr.01.01(Maximum Voltage Frequency (Fbase) (Motor 0)),
Pr.01.02(Maximum Output Voltage (Vmax) (Motor 0)), Pr,01.03(Mid-Point Frequency (Fmid)
(Motor 0)), Pr.01.04(Mid-Point Voltage (Vmid) (Motor 0)) and Pr.01.06(Minimum Output
Voltage (Vmin) (Motor 0))
01.02
Maximum
Output
Vol tage
(Vbas e)
01.04
Mid-point
Vol tage
(Vmid)
01.06
Minimum Frequenc y
01.05 01.03 01.01 01.00
Output Minimum Maximum Voltage Maximum
Mid-point
Vol tage Frequenc y Output
Output Freq.
(V min) Freq. (Fbase) Frequenc y
(Fmid)
(Fmin)
V/f Curve
01.07
Output frequency
upper l imit
01.08
Output frequency
lower limit
Frequenc y
command
o
u
t
p
u
t
F
r
e
q
u
e
n
c
y
s
e
t
t
i
n
g
o
p
e
r
a
t
i
o
n
f
r
e
q
u
Chapter 4 Parameters
e 0.1 sec
n 1 Unit: 0.01
c sec
y The Acceleration/Deceleration Time 1, 2, 3, 4 are selected
according to the Multi-function Input Terminals Settings. See
Pr.04.05 to Pr.04.08 for more details.
In the diagram shown below, the Acceleration/Deceleration
01.05 Time of the AC motor drive is the time between 0 Hz to
Min. Time Maximum Output Frequency (Pr.01.00). Suppose the
frequency Maximum Output Frequency is 60 Hz, Minimum Output
A Dec
Frequency (Pr.01.05) is 1.0 Hz, and Acceleration/Deceleration
c el. Time is 10 seconds. The actual time for the AC motor drive to
c Tim accelerate from start-up to 60 Hz and to decelerate from 60Hz
e e to 1.0Hz is in this case 9.83 seconds. ((60-1) *
l 01. 10/60=9.83secs).
. 10 01.00
Frequency
T M
i 01.
a
x
m 12 .
e
0 o
1. u
t
0 p
9 u
t
0 F
1. r
1 e
q
1 Accel. Time u Decel. Time
Time
e
The definition of 01.09 01.11
n 01.10 01.12
Accel./Decel. cThe definition of Accel./Decel. Time
y
Time Resulting Resulting
Accel. Time Decel. Time
s
e
Factory Setting: 0 t
t
S i
e n
t g
t
i o
n p
g e
r
s a
0 t
U i
o
n n
i
t
: f
r
Chapter 4 Parameters
e
q
u
e
n
c
y
01.05
M
i
n
.
o
u
t
p
u
t
f
r
e
q
u
e
n
c
y
0 Hz
Resulting Accel./Decel.
Time
01.13 Jog Acceleration Time Unit: second
Settings 0.1 to 600.0/0.01 to 600.0 sec Factory Setting: 1.0
01.14 Jog Deceleration Time Unit: second
Settings 0.1 to 600.0/0.01 to 600.0 sec Factory Setting: 1.0
01.15 Jog Frequency Unit: Hz
Settings 0.10 to 599.00Hz Factory Setting: 6.00
Only external terminal JOG (MI3 to MI12) can be used. Please set one of MI3~MI12
(MI7~MI12 are optional) to 8 for JOG operation. When the Jog command is “ON”, the AC
motor drive will accelerate from Minimum Output Frequency (Pr.01.05) to Jog Frequency
(Pr.01.15). When the Jog command is “OFF”, the AC motor drive will decelerate from Jog
Frequency to zero.
The used Accel/Decel time is set by the Jog Accel/Decel time (Pr.01.13, Pr.01.14).
Before using the JOG command, the drive must be stopped first. And during Jog operation,
other operation commands are not accepted, except commands via the FORWARD,
REVERSE and STOP keys on the digital keypad.
Frequency
01.15
JOG
Frequency
01.05
Min. output
frequency
0 Hz
JOG Accel. Time JOG Decel. Time
Time
01.13 01.14
The definition of JOG Accel./Decel. Time
Ov er-c ur rent
Output
level
current
Speed Output
frequency
1 2
3
4
1 2
3
4
12
34
Disable S curve
Enable S curve
Acceleration/deceleration Characteristics
Related parameters: Pr.01.09(Accel Time 1), Pr.01.10(Decel Time 1), Pr.01.11(Accel Time 2)
and Pr.01.12(Decel Time 2).
Delay Time at 0Hz for Simple Position Unit: second Unit: second Unit: second Unit: seco
Delay Time at 10Hz for Simple Position Unit: second
Delay Time at 20Hz for Simple Position
Delay Time at 30Hz for Simple Position
Delay Time at 40Hz for Simple Position
Delay Time at 50Hz for Simple Position
t
MI=25
tx t2
120
t x t x t2 nf
n
S
2 p
S: operation distance t2: deceleration time(sec)
n: rotation speed(revolution/second)
tx: delay time (sec)
n: rotation speed(revolution/second)
P: pole
number of
motor f:
operation
frequency
Assume that the radius of the 4-pole motor is r and rotation speed is n (rpm).
n
Example 1:
Assume that motor speed is 50Hz, the delay time at 50Hz is 2 sec (Pr.01.25=2) and the
deceleration time from 50Hz to 0Hz is 10 seconds.
The rotation speed n = 120 X 50 /4 (rpm/min) = 25 rpm/sec
The revolution numbers = (25 X (2+12))/2 = 175 (revolutions)
f(Hz)
50
t
2sec10sec
MI=25 ON
1.5sec 1sec
MI=25 ON
Therefore, the distance = revolution numbers X circumference = 1.5 X 2 r
It also means that the motor will stop after running 1.5 circles.
12 3
When the AC motor drive is controlled by external terminal, please refer to Pr.02.05 for details.
PR.02.09 is only valid when one of Pr.04.05~04.08 is set to 22. When setting 22 is activated,
the source of the frequency command is the setting of Pr.02.09. The factory setting of the
source of frequency command is the first frequency command. Only one of the source of first
master frequency command and second master frequency command can be enable at one
time.
Related parameters: Pr.04.05(Multi-function Input Terminal (MI3)), Pr.04.06(Multi-function
Input Terminal (MI4)), Pr.04.07(Multi-function Input Terminal (MI5)), Pr.04.08(Multi-function
Input Terminal (MI6)) and Pr.04.19 (ACI/AVI2 Selection)
12 3
E.F. is external fault. It can be triggered by setting one of Pr.04.05~04.08 to 14. When the AC
motor drive receives the trigger, it will stop output immediately and display EF on the keypad.
The motor won’t run till the fault is cleared (enter “RESET).
The parameter determines how the motor is stopped when the AC motor drive receives a valid
stop command or detects External Fault.
Coast: the AC motor drive stops the output instantly upon command, and the motor
free runs until it comes to a complete standstill.
The motor stop method is usually determined by the characteristics of the motor load and
how frequently it is stopped.
(1) It is recommended to use “ramp to stop” for safety of personnel or to prevent
material from being wasted in applications where the motor has to stop after the
drive is stopped. The deceleration time has to be set accordingly.
(2) If motor free running is allowed or the load inertia is large, it is recommended to
and pumps.
Related parameters: Pr.01.10(Decel Time 1), Pr.01.12(Decel Time 2), Pr.04.05(Multi-function
Input Terminal (MI3)), Pr.04.06(Multi-function Input Terminal (MI4)), Pr. 04.07(Multi-function
Input Terminal (MI5)) and Pr.04.08(Multi-function Input Terminal (MI6))
NOTE
The digital keypad is optional. Please refer to Appendix B for details. When using without this optional
keypad, the FAULT LED will be ON once there are fault messages or warning messages from the
external terminals.
Frequency Frequency
output
frequency o utput
f
requency
motor
motor
speed
speed
Time Time
stops according to decel eration time free run to stop
operation operation
command STOP STOP
RUN command RUN
frequency output
motor speed
motor speed
frequency output
stops according to decel eration time
operation free run to stop
command operation
command
EF
EF
When Pr.02.02 is set to 2 or 3
When Pr.02.02 is set to 0 or 1
115V/230V/460V Series
This parameter determines the PWM carrier frequency of the AC motor drive.
8kHz
Minimal Significant Significant Significant
15kHz
From the table, we see that the PWM carrier frequency has a significant influence on the
electromagnetic noise, AC motor drive heat dissipation, and motor acoustic noise.
The PWM carrier frequency will be decreased automatically by heat sink temperature and
output current of the AC motor drive. It is used as a necessary precaution to prevent the AC
motor drive from overheating and thus extends IGBT’s life. If the user wants to fix carrier within
the rated range and won’t change by the change of the surrounding temperature and
frequently load. Please refer to Pr.02.18 for Selection of Carrier Modulation.
Related parameters: Pr.02.18(Selection of Carrier Modulation) and Pr.03.08(Fan Control).
02.04 Motor Direction Control
Factory Setting: 0
Settings 0 Forward/Reverse operation enabled
1 Reverse operation disabled
2 Forward operation disabled
This parameter is used to disable one direction of rotation of the AC motor drive direction of
rotation to prevent damage due to operation faults.
The motor direction also can be limited by setting one of Pr.04.05~04.08 to 21.
Related parameters: Pr.04.05(Multi-function Input Terminal (MI3)), Pr.04.06(Multi-function
Input Terminal (MI4)), Pr. 04.07(Multi-function Input Terminal (MI5)) and Pr.04.08(Multi-
function Input Terminal (MI6))
Rotating direction of the motor
The source of Power-On command and Running command modifies the operating
02.05
control of the VFD
Settings Factory Setting: 1
0: Start running when Power is on.
1: Don’t run when Power is on
2: When the source of the command changes, VFD’s operation remains
the same.
3: When the source of the command changes, VFD’s operation follows the
new command.
4: The motor drive can start to run at power on or after reset.
When the source of command is a 2-wire external terminal, the
operating command changes as the external terminal’s status changes.
This parameter determines the response of the drive upon power on and operation command
source is changed.
When the operation command source is from external terminal and operation command is ON
(NPN mode: MI1/MI2-DCM=closed, PNP mode: MI1/MI2+24V=closed, please refer to chapter
2 wiring for details), the AC motor drive will operate according to Pr.02.05 after power is
applied. <For terminals MI1 and MI2 only>
Setting #4 is an external terminal control setting when the motor drive restarts after an
instantaneous power failure. When the motor drive has an instantaneous power failure, the DC
bus will decrease to LV. If a command is sent from the host computer while the DC bus is at
LV and the operating command is still conductive trigger, the motor drive can be restarted.
2. When Pr.02.05 is set to 1 or 3, AC motor drive will remain stopped until operation
command is received after previous operation command is cancelled.
When the operation command source isn’t from the external terminals, independently from
whether the AC motor drive runs or stops, the AC motor drive will operate according to
Pr.02.05 if the two conditions below are both met.
1. When setting 0 or 1, the status of AC motor drive is not changed by the terminal status.
2. When setting 2 or 3 or 4, the status of AC motor drive is changed by the terminal status.
When Pr.02.05 is set to 1 or 3, it does not guarantee that the motor will never run under this
condition. It is possible the motor may be set in motion by a malfunctioning switch.
Related parameters: Pr.02.01(Source of First Operation Command)
frequency command
UP
Time Ml3 Ml4
DOWN DCM
External terminal
ON OFF
UP key
VFD-E
When Pr.02.07 is set to 1: increase/decrease the frequency by acceleration/deceleration
settings(Pr.01.09~01.12). It is valid only when the AC motor drive is running.
Frequency
frequency command
increase by acc
el. time
Time
multi-function input
ON OFF
set to 10 (UP command)
When Pr.02.07 is set to 2: use multi-function input terminal ON/OFF to increase/decrease the
frequency by Pr.02.08.
Frequency
frequency
command
increase by 0 .01-10.00Hz/2ms
Time
frequency command
by Pr.02.08 setting
Ti
me
multi-function input ONOFF
ON
set to 10 (UP command)
Related parameters: Pr.02.08(Accel/Decel Rate of Change of UP/DOWN Operation with
Constant Speed), Pr.04.05(Multi-function Input Terminal (MI3)), Pr.04.06(Multi-function Input
Terminal (MI4)), Pr.04.07(Multi-function Input Terminal (MI5)), Pr.04.08(Multi-function Input
Terminal (MI6))
This parameter can be used to set frequency command or read keypad frequency command.
Related parameters: Pr.02.12 (Communication Frequency Command)
This parameter can be used to set frequency command or read communication frequency
command.
It can use this parameter for remote control via communication.
You can read the master frequency command source by this parameter.
Factory Setting: 0
Settings 0 By carrier modulation of load current and temperature
1 By carrier modulation of load current
Setting 0: The PWM carrier frequency (Fc) will be decreased automatically by heat sink
temperature and output current of the AC motor drive. Please refer to the following figure for
the decreasing the PWM carrier frequency. It is used as a necessary precaution to prevent the
AC motor drive from overheating and thus extends IGBT’s life. Example for 460V models:
Assume the carrier frequency to be 15kHz, the ambient temperature is 35 degrees C with a
single AC motor drive(mounting method A). If the output current exceeds 80% * rated current,
the AC motor drive will decrease the carrier frequency automatically according to the following
figure. If output current is 100% * rated current, the carrier frequency will decrease from 15kHz
to 12kHz.
Mounting method
Method A
Frame A Frame B & C
120mm 150mm
50mm
50mm
50mm
50mm
Method B
Frame A
Frame B & C
120mm 150mm
Carrier
2kHz 6kHz 10kHz 14kHz 15kHz Frequency
4kHz 8kHz 12kHz
For 115V/230V Series
80%
with mounting method B
70%
25℃
60% with mounting method
50℃ A ith mounting
50% 40℃ method B
w
40%
Carrier
2kHz 6kHz 10kHz 14kHz Frequency
15kHz
4kHz 8kHz 12kHz
For 460V Series
Setting 1: to prevent the AC motor drive from overheating and thus extends IGBT’s life and
also prevent carrier change and motor noise due to surrounding temperature and frequently
load change, it needs to use this setting. Please refer to the following figure for the selection of
carrier frequency and rated current. For example, when carrier frequency should be kept in
15Hz, the rated current of the AC motor drive must be 65%. That means the rated current for
over load is 150% * 65% =97.5%. Thus, the rated current should be within the range of the
following figure to keep the carrier frequency at a fix frequency.
Related parameter: Pr.02.03 (PWM Carrier Frequency Selections)
Chapter 4 Parameters
100
95
90
Rated current (%) 85
80
75
70
65
60
12345678910 11 12 13 14 15
Carri er frequency (k Hz )
Factory Setting: 0
0 No Function
1 AC Drive Operational Active when the drive is ready or RUN command is “ON”.
Master Frequency (F) Active when the output frequency(H) of AC motor drive
2
Attained reaches the output frequency(F) setting.
Desired Frequency 1
9 Active when the desired frequency 1(Pr.03.02) is attained.
Attained
Terminal Count Value Active when the internal counter reaches Terminal Count
10
Attained Value.
Preliminary Count Value Active when the internal counter reaches Preliminary Count
11
Attained Value.
Settings Function Description
Over Voltage Stall Active when the Over Voltage Stall function(Pr.06.00)
12
supervision operating
Over Current Stall Active when the Over Current Stall function(Pr.06.01,
13
supervision Pr.06.02) operating
When IGBT overheats, it will signal to prevent OH turn off
14 IGBT Overheat Warning the drive. When it is higher than 85oC (185oF), it will be ON.
When it is Lower than 80oC (180oF), it will be OFF.
15 Over Voltage supervision Active when the DC-BUS voltage exceeds level
Communication Warning
20 (FbE,Cexx, AoL2, AUE, Active when there is a Communication Warning
SAvE)
Brake Control (Desired Active when output frequency Pr.03.11. Deactivated when
21
Frequency Attained) output frequency Pr.03.12 after STOP command.
Desired Frequency 2
23 Active when the desired frequency 1(Pr.03.14) is attained.
Attained
Function of Output Active when the drive output frequency is higher than 03-11
24 Frequency Control Multi- level, the terminal is closed; Active when the output
output terminal ON/OFF
frequency is less than 03-12, the terminal is opened.
DEB Operation Indication When the DC BUS voltage of the motor drive decreases to
25 (see Pr08-24 for more
information.) DEB Operation Level, the MO will be on.
03.02 Desired Frequency 1 Attained Unit: 0.01
03.14 Desired Frequency 2 Attained Unit: 0.01
Settings 0.00 to 599.00 Hz Factory Setting: 0.00
master detec ti on
frequency 2Hz 4Hz range
detec ti on range detec ti on
desired
-2Hz range
frequency
waiting time
03. 02/03. 14 for DC brak e time
frequency during stop
Time
run/stop ON OFF
setting 2
master freq. attained OFF OFF
ON
(output signal)
setting 9/23 OFF OFF
ON
desired freq. attai ned
setting 03 z ero s peed OFF
ON ON
indication
NOTE
When the output frequency reaches the setting frequency, the detection ranges for the multi-function
output terminals are: ±2Hz (from OFF to ON) and ±4Hz (from ON to OFF). The detection range for
the output frequency reaches the desired frequency is -2Hz.
NOTE
Any type of voltmeter can be used. If the meter reads full scale at a voltage less than 10V, Pr.
3.4 should be set using the following formula:
Pr. 03.04 = ((meter full scale voltage)/10) x 100%
For Example: When using the meter with full scale of 5 volts, adjust Pr.03.04 to 50%. If
Pr.03.03 is set to 0, then 5VDC will correspond to Maximum Output Frequency.
NOTE
When the display shows c555, the drive has counted 555 times. If display shows c555, it means that
real counter value is between 5,550 and 5,559.
TRG
Counter Trigger
2msec
The width of trigger signal
Preliminary Count Value should not be less than
(Pr. 03.00~Pr. 03.01=11) Ex:03.05=5,03.06=3 2ms(<250 Hz)
NOTE
The digital keypad is optional. When using without the keypad, the “FAULT” LED will be ON when
there is fault message or warning indication set by external terminals.
4-
03.09 The Digital Output Used by PLC (NOT for VFD*E*C models)
M
O
1
M
O
2
/
R
A
2
M
O
3
/
R
A
3
M
O
4
/
R
A
4
0 0 0 0 0 0 1 1
Chapter 4 Parameters
MO5/RA5 MO6/RA6 MO7/RA7
03.10 The Analog Output Used by PLC (NOT for VFD*E*C models)
P
Settings Read Only
Factory display: 0 L
Bit0=1: C
AFM
used by
PLC
B
B
i
i
t t
1 2
= =
1 1
: :
A A
O O
1 2
u u
s s
e e
d d
b b
y y
Chapter 4 Parameters
n O t
a 2 i
l o
P
) n
(
L a
o
l
C A p
)
The equivalent
1-bit is used to
display the
status (used or
not used) of
each analog
output. The
value that
Pr.03.10
displays is the
result after
converting 1-bit
binary into
decimal value.
W 0=not used
1=U
e s 2 1 0
i e
d
g
h b
t y
Fo
r s
Ex P
am L
ple C
: B
i A
F
t
M
A
O
1
(
o
p
t
i
o
Chapter 4 Parameters
If Pr.03.10 displays 1, it means d parameters: Pr.03.00(Multi-function
that AFM is used by PLC. Output Relay (RA1, RB1, RC1)) and
Pr.03.01(Multi-function Output Terminal
03.11 Brake Release Frequency MO1)
Settings 0.00 to
20.0Hz Factory
Setting: 0.00
03.12 Brake Engage Frequency
Settings 0.00 to
20.0Hz Factory
Setting: 0.00
These two
parameters
are used to
set control
of
mechanical
brake via
the output
terminals
(Relay or
MO1) by
setting
Pr.03.00~0
3.01.
When
Pr.03.00~03.01
is set to 21, the
multi-function
output terminal
will be
activated when
the output
frequency
reaches
Pr.03.11.
When the AC
motor drive
stops and the
output
frequency
reaches
Pr.03.12, this
multi-function
output terminal
will be
activated.
R
el
at
e
Chapter 4 Parameters
Load
Motor
E-5
Example:
When using Pr.03.11 and Pr.03.12 are used in life equipment as above figure. The timing
figure is shown as follows. The DC brake is used before start-up and after stop. It can have
high output torque at the beginning of start-up. The Brake Release Frequency (Pr.03.11) can
be set by the requirement. The Brake Engage Frequency (Pr.03.12) can be set by requirement
to be used when stopping near 0Hz to prevent vibration of counterforce for smooth operation.
Bit2: MO2/RA2
Status Bit3:
MO3/RA3 Status
Bit4: MO4/RA4
Status Bit5:
MO5/RA5 Status
Bit6: MO6/RA6
Status
Weights 0=Active
1=Off
Bit 1 0 Relay 1
MO1
For Example:
If Pr.03.13 displays 2, it means Relay 1 is active.
The display value 2 =bit 1 X 21
When extension card is installed, the number of the multi-function output terminals will
increase according to the extension card. The maximum number of the multi-function output
terminals is
shown as 0=Active
follows. Weights 1=Off
Bit Relay 1
MO1
MO2/RA2
MO3/RA3
MO4/RA4
MO5/RA5
MO6/RA6
7 6 5 4 3 2 1 0
M
O7
/R
A7
Group 4: Input Function Parameters
04.00 Keypad Potentiometer Bias Unit: %
Settings 0.0 to 200.0% Factory Setting: 0.0
04.01 Keypad Potentiometer Bias Polarity
Factory Setting: 0
Settings 0 Positive Bias
1 Negative Bias
04.02 Keypad Potentiometer Gain Unit: %
Settings 0.1 to 200.0% Factory Setting: 100.0
Keypad Potentiometer Negative Bias, Reverse Motion
04.03
Enable/Disable
Factory Setting: 0
Settings 0 No Negative Bias Command
1 Negative Bias: REV Motion Enabled
Pr.04.00~04.03 are used for those applications that use analog voltage signal to adjust
the setting frequency. Please refer to the following examples for the details of keypad
potentiometer (optional, 0~10V or ±10V).
This is the most used setting. The user only needs to set Pr.02.00 to 04. The frequency command
comes from keypad potentiometer.
60Hz
Pr.01.00=60Hz--Max. output Freq.
Potentiometer
Pr.04.00 =0%--Bias adjustment
30Hz Pr.04.01 =0--Positive bias
Pr.04.02 =100%--Input gain
Pr.04.03 =0--No negative bias command
0Hz
0V 5V 10V
This example shows the influence of changing the bias. When the input is 0V the output frequency is
10 Hz. At mid-point a potentiometer will give 40 Hz. Once the Maximum Output Frequency is
reached, any further increase of the potentiometer or signal will not increase the output frequency.
(To use the full potentiometer range, please refer to Example 3.) The value of external input
voltage/current 0-8.33V corresponds to the setting frequency 10-60Hz. Thus, the center of the
keypad potentiometer is 40Hz and the value of external input voltage/current 8.33~10V corresponds
to the setting frequency 60Hz. Please refer to example 3 for this part.
This example also shows a popular method. The whole scale of the potentiometer can be used as
desired. In addition to signals of 0 to 10V, the popular voltage signals also include signals of 0 to 5V,
or any value under 10V. Regarding the setting, please refer to the following examples.
This example shows a potentiometer range of 0 to 5 Volts. Instead of adjusting gain as example
below, you can set Pr. 01.00 to 120Hz to achieve the same results.
Gain
adjustment
60Hz 10V
30Hz
0Hz 0V 5V
P 0 2 =200%--Input gain
r . Pr.04.03 =0--No negative bias command Gain:
. 0
0 % (10V/5V)*100%=200%
1 -
. -
0 B
0 i
= a
6 s
0
H a
z d
- j
- u
M s
a t
x m
. e
n
o t
u
t P
p r
u .
t 0
4
F .
r 0
e 1
q
. =
0
P -
o -
t P
e o
n s
t i
i t
o i
m v
e e
t
e b
r i
P a
r s
.
0 P
4 r
. .
0 0
0 4
.
= 0
Example 5: Use of negative bias in noisy environment
In this example, a 1V negative bias is used. In noisy environments it is advantageous to use negative
bias to provide a noise margin (1V in this example).
Pr.01.00=60Hz--Max. output Freq.
60Hz
Potentiometer
54Hz Pr.04.00 =10.0%--Bias adjustment
Pr.04.01 =1--Negative bias
Pr.04.02 =100%--Input gain
Pr.04.03 =0--No negative bias command
0Hz Gain:100%
Negative 0V 1V 10V Bias adjustment:((6Hz/60Hz)/(Gain/100%))*100%=10.0%
bias 6Hz
Example 6: Use of negative bias in noisy environment and gain adjustment to use full
potentiometer range
In this example, a negative bias is used to provide a noise margin. Also a potentiometer frequency
0Hz (10V/9V)*100%=111%
Negative
Example 7: Use of 0-10V potentiometer signal to run motor in FWD and REV direction
In this example, the input is programmed to run a motor in both forward and reverse direction. The
motor will be idle when the potentiometer position is at mid-point of its scale. Using the settings in this
example disables the external FWD and REV controls.
Gain:(10V/10V)*100%=100%
0Hz
0V 10V Bias adjustment:((60Hz/60Hz)/(Gain/100%))*100%=100%
01.00
04.14
04.18
04.12
04.16
04.21 04.11
04.15 04.17
04.20 04.22
analog input
01.00=60.00 Hz
04.14=70
AVI
04.18=50
ACI
04.12=30
04.04 Multi-function Input Terminal (MI1, MI2) 2-wire/ 3-wire Operation Control Modes
Factory Setting: 0
2 3-wire Operation
2-wire
FWD/STOP MI1:("OPEN":STOP)
("CLOSE":FWD)
0 FWD /STOP
REV/STOP MI2:("OPEN": STOP)
("CLOSE": REV)
REV / STOP DCM VFD-E
STOP RUN
MI1:("CLOSE":RUN)
MI3:("OPEN":STOP)
2 3-wire MI2:("OPEN": FWD)
REV/FWD ("CLOSE": REV)
DCM VFD-E
Multi-Step Speed
1 These four inputs select the multi-speed defined by Pr.05.00 to
Command 1
Pr.05.14 as shown in the diagram at the end of this table.
Multi-Step Speed
2
Command 2
NOTE: Pr.05.00 to Pr.05.14 can also be used to control output
Multi-Step Speed speed by programming the AC motor drive’s internal PLC
3
Command 3 function. There are 17 step speed frequencies (including
Master Frequency and Jog Frequency) to select for
Multi-Step Speed
4 application.
Command 4
The External Reset has the same function as the Reset key on
5 External Reset the Digital keypad. After faults such as O.H., O.C. and O.V. are
cleared this input can be used to reset the drive.
4-
Chapter 4 Parameters
Time
MIx-GND ON ON ON ON
operation ON OFF
command
Accel/Decel Time
7 Selection
Command
01.05
Min. output
frequency
Jog accel. time Jog decel. time
01.13 01.14
MIx -GN D ON OFF
Settings Function Description
output
B.B. time
voltage
08.07
speed search
Time
MIx-GND ON OFF ON
Reset ON OFF
operation ON
command
PID function When an input ON with this setting is ON, the PID function will be
15
disabled disabled.
AC motor drive will stop output and the motor free run if one of
these settings is enabled. If the status of terminal is changed, AC
motor drive will restart from 0Hz.
voltage
frequency
setting
16 Output Shutoff Stop frequency
Time
MIx-GND ON OFF ON
operation ON
command
Parameter lock When this setting is enabled, all parameters will be locked and
17
enable write parameters is disabled.
Settings Function Description
This function has top priority to set the direction for running (If
21 Forward/Reverse
“Pr.02.04=0”)
Quick Stop
23 (ONLY for It is only valid when Pr.02.01 is set to 5 in VFD*E*C models.
VFD*E*C models)
Simple position This function should be used with Pr.01.20~Pr.01.25 for simple
25
function position. Refer to Pr.01.25 for details.
Motor selection When this setting is enabled, it can be used for motor selection
27 which is only possible during stop. (Pr. 01.01~01.06, 01.26~01.43,
(bit 0)
07.18~07.38, 07.00~07.06).
For example: MI1=27, MI2=28
Motor selection When MI1 and MI2 are OFF, it selects motor 0.
28 When MI1 is ON and MI2 is OFF, it selects motor 1.
(bit 1)
When MI1 is OFF and MI2 is ON, it selects motor 2.
When MI1 and MI2 are ON, it selects motor 3.
Multi-Step Speed
05.07
Frequency
05.06
05.08
05.05
05.09
05.04
05.10
05.03
05.11
05.02
05.12 JOG Freq.
05.01
01.15
05.13
05.00
05.14
Master Speed
(MI3 to MI6 2)
3rd speed
(MI3 to MI6 3) OF F ON ON
4th speed
OF F ON
(MI3 to MI6 4)
Jog Freq. OF
F
Multi-speed via External Terminals
MI2
MI3
MI4
MI5
MI6
When extension card is installed, the number of the multi-function input terminals will increase
according to the extension card. The maximum number of the multi-function input terminals is
shown as follows.
Weights 0=N.O
1=N.C
Bit
11 10 9 8 7 6 5 4 3 2 1 0 MI1
MI2
MI3
MI4
MI5
MI6
MI7
M MI9
I MI10
8 MI11
MI12
04.24 The Digital Input Used by PLC (NOT for VFD*E*C models)
4- 100
04.25 The Analog Input Used by PLC (NOT for VFD*E*C models)
The equivalent 2-bit is used to display the status(used or not used) of each analog input. The
value for Pr.04.25 to display is the result after converting 2-bit binary into decimal value.
Weights 0=not used
Bit 1=used by PLC
3 2 1 0 AVI
ACI/AVI2
AI1 (optional)
AI2 (optional)
Weights 0=Active
Bit 1=Off
11 10 9 8 7 6 5 4 3 2 1 0 MI1
MI2
MI3
MI4
MI5
MI6
MI7
MI8
MI9
MI10
MI11
MI12
04.27 Internal/External Multi-function Input Terminals Selection
MI2
MI3
MI4
MI5
MI6
When extension card is installed, the number of the multi-function input terminals will increase
according to the extension card. The maximum number of the multi-function input terminals is
shown as follows.
For example, if setting MI3, MI5 and MI6 to be ON, Pr.04.28 should be set to
bit5X25+bit4X24+bit2X22= 1X25+1X24+1X22= 32+16+4=52 as shown in the following.
Weights 0=OFF
1=ON
Bit 1 1 0 1 0 0 MI1
MI2
MI3
MI4
MI5
MI6
When extension card is installed, the number of the multi-function input terminals will increase
according to the extension card. The maximum number of the multi-function input terminals is
shown as follows.
The Multi-function Input Terminals (refer to setting 1~4 of Pr.04.05 to 04.08) are used to select
one of the AC motor drive Multi-step speeds(max. 15 speeds). The speeds (frequencies) are
determined by Pr.05.00 to 05.14 as shown in the following.
The operation time of multi-step speeds can be set by PLC program.
The run/stop command can be controlled by the external terminal/digital
keypad/communication via Pr.02.01.
Each one of multi-step speeds can be set within 0.0~599.00Hz during operation.
These parameters can be applied in small machinery, food processing machinery, washing
equipment to control the operation procedure. It can be used instead of traditional circuit,
such as relay, switch or counter.
Explanation for the timing diagram for multi-step speeds and external terminals
The Related parameter settings are:
1. Pr.05.00~05.14: setting multi-step speeds (to set the frequency of each step speed)
2. Pr.04.05~04.08: setting multi-function input terminals (multi-step speed 1~4)
3. The repeat operation setting of 1st-15th step speed frequency: can use PLC program to
control. Please refer to Appendix D How to use PLC function for details.
4. The operation direction setting of 1st-15th step speed frequency: can use PLC program to
control. Please refer to Appendix D How to use PLC function for details.
5. The operation time setting of 1st-15th step speed frequency: can use PLC program to
control. Please refer to Appendix D How to use PLC function for details.
Operations:
Once the AC motor drive receives “RUN” command, it will operate by parameters settings and
PLC program till the 15th step speed frequency is completed.
If it is repeat operation by PLC program, the AC motor drive will operate by the settings from
Pr.05.00Pr.05.01…. Pr.05.14Pr.05.00Pr.05.01..till the operation command is
OFF.
Related parameters: Pr.01.15(Jog Frequency), Pr.01.07(Output Frequency Upper Limit),
Pr.01.08(Output Frequency Lower Limit), Pr.04.05(Multi-function Input Terminal (MI3)),
Pr.04.06(Multi-function Input Terminal (MI4)), Pr.04.07(Multi-function Input Terminal (MI5)) and
Pr.04.08(Multi-function Input Terminal (MI6))
Frequenc y 05.07
05.06
05.08
05.05
05.09
05.04
05.10
05.03
05.11
05.02
05.12 JOG Freq.
05.01 01.15
05.13
05.00
05.14
Master Spee d
3rd spe ed
(MI3 to MI6 3 ) OFF ON ON
4t h speed
(MI3 to MI6 4 OFF ON
) OFF ON
Jog Freq.
Multi- speed via External Terminals
over voltage
detection level
Time
output
frequency
frequency Held
Deceleration characteristic
when over voltage stall
prevention enabled
Time
previous deceleration time
actual time to decelerate to stop when over voltage stall
prevention is enabled
06.01 Over-Current Stall Prevention during Acceleration Unit: %
0: disable
A setting of 100% is equal to the Rated Output Current of the drive.
During acceleration, the AC drive output current may increase abruptly and exceed the value
specified by Pr.06.01 due to rapid acceleration or excessive load on the motor. When this
function is enabled, the AC drive will stop accelerating and keep the output frequency constant
until the current drops below the maximum value.
When it stalls due to the small motor power or operate with factory setting, please decrease
the setting of Pr.06.01.
When the acceleration time is obstruction in the application, it is not suitable to use this
function. The solution are:
1. moderate increase the acceleration time
2. setting Pr.01.16 (Auto acceleration / deceleration (refer to Accel/Decel time setting)) to 1, 3
or 4.
Related parameters: Pr.01.09(Accel Time 1), Pr.01.11(Accel Time 2), Pr.01.16(Auto
acceleration / deceleration (refer to Accel/Decel time setting)), Pr.03.00(Multi-function Output
Relay (RA1, RB1, RC1)), Pr.03.01(Multi-function Output Terminal MO1) and Pr.06.03(Over-
Torque Detection Mode (OL2))
06.01
Over-Current output current
Detection setting
Level frequency
Time
previous acceleratio
n time
actual acceleration time when over-current stall
prevention i s enabled
06.02
Over-Current
Detection Level
current 06.02
06.02-rated current X 5%
Over-Current Stall
Prevention during
Operation, output
frequency decrea se
Output
decr ease by decel. time Frequency
Time
over-current stall prevention during operation
NOTE
Please do not set the over-current stall prevention to a small value to prevent over-low torque.
4-110
06.04 Over-Torque Detection Level (OL2) Unit: %
Settings 10 to 200% Factory Setting: 150
4-
rated current of the motor%
NOTE
When the standard motor operates in low speed with rated current, the motor overload protection will
occur easily. Thus, please use the special motor when operates in low speed with rated current.
Refer to Appendix C.3 How to choose a suitable motor for motor selection.
NOTE
Please refer to Pr06-06 Electronic Thermal Relay Selection for <motor cooling curve with
shaft-fixed fan diagram> and <motor cooling curve with independent fan diagram>.
06.08 Present Fault Record
06.09 Second Most Recent Fault Record
06.10 Third Most Recent Fault Record
06.11 Fourth Most Recent Fault Record
06.12 Fifth Most Recent Fault Record
Factory Setting: 0
Readings 0 No fault
1 Over-current (oc)
2 Over-voltage (ov)
3 IGBT Overheat (oH1)
4 Reserved
5 Overload(oL)
6 Overload (oL1)
7 Motor Overload (oL2)
8 External Fault (EF)
9 Current exceeds 2 times rated current during accel.(ocA)
10 Current exceeds 2 times rated current during decel.(ocd)
11 Current exceeds 2 times rated current during steady state
operation (ocn)
12 Ground fault (GFF)
13 Reserved
14 Phase-loss (PHL)
15 Reserved
16 Auto accel/decel failure (CFA)
17 Software/password protection (codE)
18 Power Board CPU WRITE Failure (cF1.0)
19 Power Board CPU READ Failure (cF2.0)
20 CC, OC Hardware protection failure (HPF1)
21 OV Hardware protection failure (HPF2)
22 GFF Hardware protection failure (HPF3)
23 OC Hardware protection failure (HPF4)
24 U-phase fault (cF3.0)
25 V-phase fault (cF3.1)
26 W-phase fault (cF3.2)
27 DCBUS fault (cF3.3)
28 IGBT Overheat (cF3.4)
29 Reserved
30 Control Board CPU WRITE failure (cF1.1)
31 Contrsol Board CPU READ failure (cF2.1)
32 ACI signal fault (AErr)
33 Reserved
34 Motor PTC overheat protection (PtC1)
35 PG feedback signal fault (PGEr)
36-39 Reserved
40 Communication time-out fault of control board and power
board (CP10)
41 dEb fault
42 ACL (Abnormal Communication Loop)
66 U phase output phase loss (oPHL1)
67 V phase output phase loss (oPHL2)
68 W phase output phase loss (oPHL3)
In Pr.06.08 to Pr.06.12 the five most recent faults that occurred, are stored. After removing the
cause of the fault, use the reset command to reset the drive.
requirement.
Related parameters: Pr.01.01(Maximum Voltage Frequency (Fbase) (Motor 0)),
Pr.01.02(Maximum Output Voltage (Vmax) (Motor 0)), Pr.07.00(Motor Rated Current (Motor
0)), Pr.07.01(Motor No-Load Current (Motor 0)), Pr.07.05(Motor Line-to-line Resistance R1
(Motor 0)) and Pr.07.06(Motor Rated Slip (Motor 0))
NOTE
1. In vector control mode it is not recommended to have motors run in parallel.
2. It is not recommended to use vector control mode if motor rated power exceeds the rated power of
the AC motor drive.
stops blinking, you can press RESET key to clear the fault.
Pr.07.14 (overheat protection level) must exceed Pr.07.15 (overheat warning level).
The PTC uses the AVI-input and is connected via resistor-divider as shown below.
The voltage between +10V to ACM: lies within 10.4V~11.2V.
The impedance for AVI is around 47kΩ.
Recommended value for resistor-divider R1 is 1~10kΩ.
Please contact your motor dealer for the curve of temperature and resistance value for PTC.
VFD-E
+10V
resistor-divider
R1 AVI
47kΩ
PTC
ACM
internal circuit
1330
550
Tr temperature (℃)
Tr-5℃ Tr+5℃
4-120
Related parameters: Pr.02.00(Source of First Master Frequency Command),
Pr.02.09(Source of Second Frequency Command), Pr.07.13(Input Debouncing Time of the
PTC Protection), Pr.07.15(Motor PTC Overheat Warning Level), Pr.07.16(Motor PTC
Overheat Reset Delta Level) and Pr.07.17(Treatment of the Motor PTC Overheat)
on the digital keypad and the motor will stop to 0Hz by Pr.01.10/Pr.01.12 setting.
Setting Pr.07.17 to 1: When the motor PTC overheat protection is activated, it will display
on the digital keypad and the motor will free run to stop.
Setting Pr.07.17 to 2: When the motor PTC overheat protection is activated, it will display
will disappear.
NOTE
The digital keypad is optional. Please refer to Appendix B for details. When using without this optional
keypad, the FAULT LED will be ON once there is fault messages or warning messages from the
external terminals.
4-
07.19 Motor No-load Current (Motor 1) Unit: A
Settings 0% FLA to 90% FLA Factory Setting: 0.4*FLA
This parameter determines the frequency when DC Brake will begin during deceleration.
Output Frequency
Start-Point for
DC Brake
DC Brake Time
Time du ri ng
during Stopping
01.05 St op pin 08. 03
g
08. 01 Minimum Output
08. 02
Freq ue nc y
Run/Stop
ON OFF
Chapter 4 Parameters
DC Brake Time
DC Brake during Start-up is used for loads that may move before the AC drive starts, such as
fans and pumps. Under such circumstances, DC Brake can be used to hold the load in
position before setting it in motion.
DC Brake during stopping is used to shorten the stopping time and also to hold a stopped load
in position, such as cranes and cutting machines. For high inertia loads, a brake resistor for
dynamic brake may also be needed for fast decelerations. Refer to appendix B for the
information of brake resistors.
Time
FWD Run
B.B.
Fig 1:B. B. Speed Search with Last Frequenc y Downward Ti ming Chart
Output frequency
(H) Input B. B. si gnal
Stop output voltage
Disabl e B. B. signal
Time
FWD Run
B.B.
Fig 2: B. B. Speed Search with Min. Output Frequency Upward Timing C hart
08.07 Baseblock Time for Speed Search (BB) Unit: second
Settings 0.1 to 5.0 sec Factory Setting: 0.5
When momentary power loss is detected, the AC motor drive will block its output and then wait
for a specified period of time (determined by Pr.08.07, called Base-Block Time) before
resuming operation. This parameter should be set at a value to ensure that any residual
regeneration voltage from the motor on the output has disappeared before the drive is
activated again.
This parameter also determines the waiting time before resuming operation after External
Baseblock and Auto Restart after Fault (Pr.08.15).
When using a PG card with PG (encoder), speed search will begin at the actual PG (encoder)
feedback speed.
Output
Voltage
These parameters are used to set the frequencies that are inhibited to operate. This function
can be used to prevent the resonance generated from the original frequency of the machines.
It keeps the drive from running at the resonance frequency of machinery or load system or
other inhibition frequency. There are three frequency areas can be set.
These parameters set the Skip Frequencies. It will cause the AC motor drive never to remain
within these frequency ranges with continuous frequency output. These six parameters should
be set as follows Pr.08.09 Pr.08.10 Pr.08.11 Pr.08.12 Pr.08.13 Pr.08.14. When it is
set to 0.0, the skip frequency is invalid.
The frequency command (F) can be set within the range of skip frequency. At this moment, the
output frequency (H) will be less than the lower limit of skip frequency.
When the drive accelerates/decelerates, the output frequency will pass the range of skip
frequency.
08.09
08.10
08.11
frequency is dec reas ed
08.12
Internal 08.13
08.14
Frequency
Command
frequency is increas ed
0
Sett ing f requenc y command
4-
Chapter 4 Parameters
fault for over 600 seconds from the restart for the previous fault, the auto reset times for restart
after fault will be reset to 10.
Related parameter: Pr.08.15(Auto Restart After Fault)
70%
During auto-energy saving
operation is the output
voltage lowered as much
as possible to keep the load.
The output voltage is maximally
lowered to 70% of the normal
output voltage
Output Frequency
4-130
Related parameters: Pr.04.05(Multi-function Input Terminal (MI3)), 04.06(Multi-function Input
Terminal (MI4)), Pr.04.07(Multi-function Input Terminal (MI5)) and Pr.04.08(Multi-function Input
Terminal (MI6))
Factory Setting: 0
Settings 0 Disable
1 DEB Enable (return after the power recovery)
08.25 DEB Return Time Unit: second
Settings 0~25 sec Factory Setting: 0
The DEB (Deceleration Energy Backup) function is the AC motor drive decelerates to stop
after momentary power loss. When the momentary power loss occurs, this function can be
used for the motor to decelerate to 0 speed with deceleration stop method. When the power is
on again, motor will run again after DEB return time. (for high-speed axis application)
Related parameter: Pr.08.04(Momentary Power Loss Operation Selection)
Related parameter: Multi-function Output Relay(RA1, RB1, RC1).
Example of DEB Operation Indication:
When DC BUS voltage drops lower than the DEB operation level, DEB will start to operate and
soft start relay will remain closed, the motor drive will start the linear deceleration. When the
power recovers, the motor drive will follow the setting at Pr08-24 and Pr08-25 to restart or stop
the motor.
Situation 1: Momentary power loss/ power supply too low and unstable/ power supply sliding
down because of the sudden heavy load.
Pr08-24=1 and power recovery. When the motor drive is in deceleration stage(including 0Hz
operation), and the voltage is higher than DEB operation level, the motor drive will start to
decelerate linearly until reaching minimum operation frequency. If the power recovers and
continues to the setting of 08-25, the motor drive will re-accelerate, and the dEb message on
the keypad will disappear.
DC BUS voltage of the motor drive
dEb operation
MO/Display
Output Frequency
linear deceleration
linear acceleration
4-
Situation 2: Power supply unexpected shut down/power loss
Pr08-24=1 and power will not recover. The keypad will display “dEb” warning and decelerated
to 0Hz and stop. When the DCBUS voltage is lower than 150/300 Vdc level, the drive will
disconnect soft-start relay and be completely out of power
DC Bus voltage of the motor drive
dEb operation
MO/Display
Output Frequency
MO=10
Lv operation
Exception: If the output frequency doesn’t decrease to 0Hz yet and DC Bus voltage is lower
than 150/300Vdc, the motor drive start to free run immediately and soft start relay is
disconnected.
When this situation happens, “dEb” will be displayed on the keypad and needs to be reset
manually.
dEb operation
MO/Display
Output Frequency
0 Hz
MO =10
Lv operation
Situation 3: Power recovers after power loss
Pr08-24=1 and power recover after DCBUS voltage is lower than Lv level.
When the motor drive decelerates to 0 Hz and when DC BUS voltage continues to decrease
until it is lower than Lv level, then the power recovers. Wait until the DC BUS voltage increases
to be higher than the dEb return level and the motor drive follows the setting time at Pr08-25,
the motor drive will re-begin linear acceleration. The dEb message will disappear on the
keypad at this moment
DC BUS Voltage of the motor drive
dEb operation
MO/ Display
Output frequency
MO=10
Lv operation
Factory Setting: 0
Settings 0 Disable
1 Enable
This parameter is used for starting and stopping a motor with high inertia. A motor with high
inertia will take a long time to stop completely. By setting this parameter, the user does not
need to wait for the motor to come to a complete stop before restarting the AC motor drive. If a
PG card and encoder is used on the drive and motor, then the speed search will start from the
speed that is detected by the encoder and accelerate quickly to the setting frequency.
When using this parameter with PG feedback control, this function will be enabled as Pr.13.00
and Pr.13.01 are set. It has no relation with Pr.00.10. Pr.08-04 and Pr.08-06 will be disabled
when using this parameter with PG feedback control.
Please make sure Pr.13.00 to Pr.13.02 are set correctly. An incorrect setting may cause the
motor to exceed its speed limit and permanent damage to the motor and machine can occur.
08.27 Speed Search Frequency during Start-up
Factory Setting: 0
Settings 0 Setting Frequency
1 Maximum Operation Frequency (Pr.01.00)
This parameter determines the start value of the speed search frequency.
08.28 Output Voltage Limit Unit: %
Settings 80~150% Factory Setting: 100
This parameter sets the limit for actual output voltage. For constant torque applications, sets
this parameter to high value can lower the load current.
Each VFD-E AC motor drive has a pre-assigned communication address specified by Pr.09.00. The
RS485 master then controls each AC motor drive according to its communication address.
The digital keypad is optional. Please refer to Appendix B for details. When using without this optional
keypad, the FAULT LED will be ON once there is fault messages or warning messages from the
external terminals.
0.0 Disable
If Pr.09.03 is not equal to 0.0, Pr.09.02=0~2, and there is no communication on the bus during
the Time Out detection period (set by Pr.09.03), “cE10” will be shown on the keypad.
ASCII mode:
Each 8-bit data is the combination of two ASCII characters. For example, a 1-byte data: 64 Hex, shown
as ‘64’ in ASCII, consists of ‘6’ (36Hex) and ‘4’ (34Hex).
Character ‘0’ ‘1’ ‘2’ ‘3’ ‘4’ ‘5’ ‘6’ ‘7’
ASCII code 30H 31H 32H 33H 34H 35H 36H 37H
Character ‘8’ ‘9’ ‘A’ ‘B’ ‘C’ ‘D’ ‘E’ ‘F’
ASCII code 38H 39H 41H 42H 43H 44H 45H 46H
RTU mode:
Each 8-bit data is the combination of two 4-bit hexadecimal characters. For example, 64
Hex.
2. Data Format
10-bit character frame (For ASCII):
( 7.N.2)
Start bit 0 4 5 Stop Stop
1 2 3 6
bit bit
7-bit character
10-bit character frame
( 7.E.1)
Start bit 0 4 5 Even Stop
1 2 3 6
parity bit
7-bit character
10-bit character frame
( 7.O.1)
Start bit 0 Odd Stop bit
1 2 3 4 5 6
parity
7-bit character
10-bit character frame
( 7.N.1)
Start bit 2 3 4 5 Stop bit
0 1 6
7-bit character
9-bit character frame
( 7.E.2)
Start bit 0 Even Stop bitStop bit
1 2 3 4 5 6
parity
7-bit character
11 -bit character frame
( 7.O.2)
Start bit 0 Odd Stop bitStop bit
1 2 3 4 5 6
parity
7-bit character
11 -bit character frame
8-bit character
11-bit character frame
( 8 .E.1 )
Start bit 0 1 2 3 4 5 6 7 Even Stop bit
parity
8-bit character
11-bit character frame
( 8 .O.1 )
Start bit 0 1 2 3 4 5 6 7 Odd Stop bit
parity
8-bit character
11-bit character frame
( 8 .N.1 )
Start bit 2 3 4 5 6 7 Stop bit
0 1
8-bit character
10-bit character frame
( 8 .E.2 )
Start bit 0 6 7Even Stop Stop bitbit
1 2 3 4 5 parity
8-bit character
12-bit character frame
( 8 .O.2 )
Start bit 0 1 Odd Stop bitStop bit
2 3 4 5 6 7
parity
8-bit character
12-bit character frame
3. Communication Protocol
3.1 Communication Data Frame:
ASCII mode:
RTU mode:
DATA (n-1)
Contents of data:
to
n×8-bit data, n<=40 (20 x 16-bit data)
DATA 0
RTU mode:
Command message: Response message:
Address 01H
Function 03H
Address 01H Number of data
04H
Function 03H (count by byte)
Starting data 21H Content of address 17H
address 02H 2102H 70H
Number of data 00H Content of address 00H
(count by word) 02H 2103H 00H
CRC CHK Low 6FH CRC CHK Low FEH
CRC CHK High F7H CRC CHK High 5CH
4-140
(2) 06H: single write, write single data to register.
Example: writing data 6000(1770H) to register 0100H. AMD address is 01H.
ASCII mode:
Command message: Response message:
STX ‘:’ STX ‘:’
‘0’ ‘0’
Address ‘1’ Address ‘1’
‘0’ ‘0’
Function ‘6’ Function ‘6’
‘0’ ‘0’
‘1’ ‘1’
Data address ‘0’ Data address ‘0’
‘0’ ‘0’
‘1’ ‘1’
‘7’ ‘7’
Data content ‘7’ Data content ‘7’
‘0’ ‘0’
‘7’ ‘7’
LRC Check LRC Check ‘1’
‘1’
CR CR
END LF END LF
RTU mode:
Command message: Response message:
Address 01H Address 01H
Function 06H Function 06H
01H 01H
Data address 00H Data address 00H
17H 17H
Data content 70H Data content 70H
CRC CHK Low EEH CRC CHK Low EEH
CRC CHK High 1FH CRC CHK High 1FH
4-
(3) 08H: loop detection
This command is used to detect if the communication between master device (PC or PLC)
and AC motor drive is normal. The AC motor drive will send the received message to the
master device.
ASCII mode:
Command message: Response message:
STX ‘:’ STX ‘:’
‘0’ ‘0’
Address ‘1’ Address ‘1’
‘0’ ‘0’
Function ‘8’ Function ‘8’
‘0’ ‘0’
‘0’ ‘0’
Data address ‘0’ Data address ‘0’
‘0’ ‘0’
‘1’ ‘1’
‘7’ ‘7’
Data content ‘7’ Data content ‘7’
‘0’ ‘0’
‘7’ ‘7’
LRC Check ‘0’ LRC Check ‘0’
CR CR
END LF END LF
RTU mode:
Command message: Response message:
00H 00H
Data address Data address
00H 00H
17H 17H
Data content Data content
70H 70H
RTU mode:
Command message: Response message:
Address 01H
Function 10H
Starting data 05H
address 00H
Number of data 00H’
(count by word) 02H
01H
Number of data 04 Addr 10H
(count by byte)
13H
ess 05H
The first data 00H
content 88H Func 00H
The second data 0FH
content A0H tion 02H
Starting data address 41H
CRC Check Low 4DH
CRC Check High D9H
Number of data
3.4 Check sum
ASCII mode:
LRC (Longitudinal Redundancy Check) is calculated by summing up, module 256, the
values of the bytes from ADR1 to last data character then calculating the
hexadecimal representation of the 2’s-complement negation of the sum.
For example, reading 1 word from address 0401H of the AC drive with address 01H.
STX ‘:’
Address 1 ‘0’
Address 0 ‘1’
Function 1 ‘0’
Function 0 ‘3’
‘0’
‘4’
Starting data address ‘0’
‘1’
‘0’
‘0’
Number of data ‘0’
‘1’
LRC Check 1 ‘F’
LRC Check 0 ‘6’
END 1 CR
END 0 LF
01H+03H+04H+01H+00H+01H=0AH, the 2’s-complement negation of 0AH is F6H.
RTU mode:
Address 01H
Function 03H
02H
The following is an example of CRC generation using C language. The function takes two
arguments:
Unsigned char* data a pointer to the message buffer
Unsigned char length the quantity of bytes in the message buffer
The function returns the CRC value as a type of unsigned integer.
Unsigned int crc_chk(unsigned char* data, unsigned char length)
{ int j;
unsigned int
reg_crc=0xFFFF;
while(length--){
reg_crc ^= *data++;
for(j=0;j<8;j++){
if(reg_crc & 0x01){ /* LSB(b0)=1 */
reg_crc=(reg_crc>>1) ^ 0xA001;
}else{
reg_crc=reg_crc >>1;
}
}
}
return reg_crc;
}
00B: No function
01B: Stop
Bit 0-1
10B: Run
11B: Jog + Run
Command Bit 2-3 Reserved
Write only
2000H 00B: No function
01B: FWD
Bit 4-5
10B: REV
11B: Change direction
2105H Reserved
2106H Reserved
2107H Reserved
Example of an exception response of command code 06H and exception code 02H:
‘0’
Exception code
‘2’
LRC CHK Low ‘7’
LRC CHK High ‘7’
END 1 CR
END 0 LF
09.05 Reserved
09.06 Reserved
Factory Setting: 2
Factory Setting: 1
Settings 0 Modbus ASCII mode, protocol <7,N,2>
1 Modbus ASCII mode, protocol <7,E,1>
2 Modbus ASCII mode, protocol <7,O,1>
3 Modbus RTU mode, protocol <8,N,2>
4 Modbus RTU mode, protocol <8,E,1>
5 Modbus RTU mode, protocol <8,O,1>
6 Modbus RTU mode, protocol <8,N,1>
7 Modbus RTU mode, protocol <8,E,2>
8 Modbus RTU mode, protocol <8,O,2>
9 Modbus ASCII mode, protocol <7,N,1>
10 Modbus ASCII mode, protocol <7,E,2>
11 Modbus ASCII mode, protocol <7,O,2>
09.10 Transmission Fault Treatment for USB Card
Factory Setting: 0
Settings 0 Warn and keep operating
1 Warn and RAMP to stop
2 Warn and COAST to stop
3 No warning and keep operating
This parameter is set to how to react when transmission faults occurs.
Setting 0: when transmission faults occur, it will display warning message “cEXX” on the digital
keypad and the motor will keep running. The warning message can be cleared after the
communication is normal.
Setting 1: when transmission faults occur, it will display warning message “cEXX” on the digital
keypad and the motor will stop by the deceleration time (Pr.01.10/01.12). It needs to press
“RESET” to clear the warning message.
Setting 2: When transmission faults occur, it will display warning message “cEXX” on the
4-150
digital keypad and the motor will free run to stop immediately. It needs to press “RESET” to
clear the warning message.
4-150
Setting 3: When transmission faults occur, it won’t display any warning message on the digital
keypad and the motor will still keep running.
See list of fault messages below (see section 3.6 in Pr.09.04)
NOTE
The digital keypad is optional. Please refer to Appendix B for details. When using without this optional
keypad, the FAULT LED will be ON once there are fault messages or warning messages from the
external terminals.
0.0 Disable
09.12 COM port for PLC Communication (NOT for VFD*E*C models)
Factory Setting: 0
Settings 0 RS485
1 USB card
4-
Group 10: PID Control
A. Common applications for PID control
1. Flow control: A flow sensor is used to feedback the flow data and perform accurate flow control.
2. Pressure control: A pressure sensor is used to feedback the pressure data and perform precise
pressure control.
3. Air volume control: An air volume sensor is used to feedback the air volume data to have excellent
air volume regulation.
4. Temperature control: A thermocouple or thermistor is used to feedback temperature data for
comfortable temperature control.
5. Speed control: A speed sensor or encoder is used to feedback motor shaft speed or input another
machines speed as a target value for closed loop speed control of master-slave operation.
Pr.10.00 sets the PID setpoint source (target value). PID control operates with the feedback signal as
set by Pr.10.01 either 0~+10V voltage or 4-20mA current.
feedback s ignal
sensor
Set the application’s constant pressure value (bar) to be the setpoint of PID control. The pressure
sensor will send the actual value as PID feedback value. After comparing the PID setpoint and PID
feedback, there will be a fault. Thus, the PID controller needs to calculate the output by using
proportional gain(P), integral time(I) and differential time(D) to control the pump. It controls the drive
to have different pump speed and achieves constant pressure control by using a 4-20mA signal
corresponding to 0-10 bar as feedback to the drive.
water pump
VFD-E
no fuse breaker
(NFB)
R(L1) U(T1)
R
S(L2) V(T2) IM
S
T(L3) W(T3)
T
E
E
throttle
feedback 4-20mA
corresponds to pressure
0-10 bar sensor
ACI/AVI
(4~20mA/0-10V) DC
ACM
analog signal common
AVI2
switch
ACI
1. Pr.00.04 is set to 5 (Display PID analog feedback signal value (b) (%))
6. Pr.10.01=3(Negative PID feedback from external terminal ACI (4 ~ 20mA)/ AVI2 (0 ~ +10VDC))
7.1 When there is no vibration in the system, increase Pr.10.02(Proportional Gain (P))
7.2 When there is no vibration in the system, reduce Pr.10.03(Integral Time (I))
Factory Setting: 0
Settings 0 Disable
1 Digital keypad UP/DOWN keys
2 AVI 0 ~ +10VDC
3 ACI 4 ~ 20mA / AVI2 0 ~ +10VDC
4 PID set point (Pr.10.11)
This parameter is used in conjunction with Pr.10.00 set 4 to input a set point in Hz.
This parameter defines an upper bound or limit for the integral gain (I) and therefore limits the
Master Frequency. The formula is: Integral upper bound = Maximum Output Frequency
(Pr.01.00) x (Pr.10.05).
Too large integral value will make the slow response due to sudden load change. In this way, it
may cause motor stall or machine damage.
Related parameter: Pr.01.00(Maximum Output Frequency (Fmax))
10.06 Primary Delay Filter Time Unit: second
Settings 0.0 to 2.5 sec Factory Setting: 0.0
It is used to set the time that required for the low-pass filter of PID output. Increasing the
setting, it may affect the drive’s response speed.
The frequency output of PID controller will filter after primary delay filter time. It can smooth the
change of the frequency output. The longer primary delay filter time is set, the slower response
time it will be.
The unsuitable primary delay filter time may cause system oscillation.
PID control can be used for speed, pressure and flow control. It needs to use with the relevant
equipment of sensor feedback for PID control. Refer to the following for the closed-loop control
diagram.
Freq.
Command
Integral gain + Output Digital fi lter
Setpoint
+
P I limit
10.05
+ Freq.
Limit
10.06
Motor
- 10.02 10.03 + 10.07
D
10.04 PID
Input Freq. fe ed ba ck
Gain
10.01
Sensor
10.10
10.09 Treatment of the Erroneous Feedback Signals (for PID feedback fault)
Factory Setting: 0
Settings 0 Warning and RAMP to stop
1 Warning and COAST to stop
2 Warning and keep operating
AC motor drive action when the feedback signals (analog PID feedback) are abnormal
according to Pr.10.16.
Setting Pr.10.09 to 0: When the feedback signal fault occurs, it will display “FbE” on the digital
keypad and the motor will stop to 0Hz by Pr.01.10/Pr.01.12 setting. It needs to clear “RESET”
to clear the warning message.
Setting Pr.10.09 to 1: When the feedback signal warning occurs, it will display “FbE” on the
digital keypad and the motor will free run to stop. It needs to press “RESET” to clear the
warning message.
Setting Pr.10.09 to 2: When the feedback signal fault occurs, it will display “FbE” on the digital
keypad and the motor will keep running. The warning message can be cleared after the
feedback signal is normal.
Related parameters” Pr.10.00(PID Set Point Selection), Pr.10.01(Input Terminal for PID
Feedback), Pr.10.12(PID Offset Level) and Pr.10.13(Detection Time of PID Offset)
NOTE
The digital keypad is optional. Please refer to Appendix B for details. When using without this optional
keypad, the FAULT LED will be ON once there are fault messages or warning messages from the
external terminals.
4-160
n and time > Pr.10.14 detection time), frequency will
a be 0 (in sleep mode). If sleep function is disabled,
b lower bound= of
output frequency(H) frequency
Pr.01.08 lower bound
Fsleep
l frequency.
e
d
NOTE
Fmin<Fsleep< lower bound
Fcmd=0( of frequency
Fout = 0o The common adjustments of PID control are shown as follows:
u
t Example 1: how to have stable control as soon as possible?
p
Please shorten Pr.10.03 (Integral Time (I)) setting
When u
Pr. 01.05min. t and increase Pr,10.04(Differential Control (D))
output
f setting.
frequency ≦
r R
PID
e e
frequency (H)
q
≦ Pr.01.08
u
s
lower bound e p
of n o
f c n
r y s
e
q e
(
u H before adjustment
e )
n
c <
y
P
a r after adjustment
n .
d 1
s
0 Time
.
l 1
e 5
e
p s
l
f e
u e
n p
c
t f
i r
o e
n q
u
i e
s n
c
e y
4-160
Example 2: How to suppress the oscillation of the wave with long cycle?
If it is oscillation when the wave cycle is longer than integral time, it needs to increase Pr.10.03
afte r adjustme nt
Time
Example 3: How to suppress the oscillation of the wave with short cycle?
When the cycle of oscillation is short and almost equal Differential time setting, it needs to shorten the
differential time setting to suppress the oscillation. If Differential time(I) = 0.0, it can not suppress the
afte r adjustme nt
Time
4-
Group 11: Multi-function Input/Output Parameters for Extension Card
Please make sure that the extension card is installed on the AC motor drive correctly, the
extension card will be detected automatically thus the Pr. Group 11 will be displayed, and you
can set the parameters. If there is no extension card installation, the parameters only can
display and set Pr. Group 0 ~ Group 10. See Appendix B for details.
Please refer to Pr.03.01 function table for Multi-function output terminal function settings.
Please set the parameters according to the terminal name on the extension card.
Factory Setting: 0
Settings 0 Disabled
1 Source of the 1st frequency
2 Source of the 2nd frequency
3 PID Set Point (PID enable)
4 Positive PID feedback
5 Negative PID feedback
12.11 AI2 Analog Signal Mode
Factory Setting: 1
Settings 0 ACI3 analog current (0.0 ~ 20.0mA)
1 AVI4 analog voltage (0.0 ~ 10.0V)
Besides parameters settings, the voltage/current mode should be used with the switch.
AVI3 AVI4 AVO1 AVO2
NOTE
If the scale of the voltmeter is less than 10V, refer to following formula to set Pr.12.22:
Pr.12.22 = [(full scale voltage)/10]*100%.
Example: When using voltmeter with full scale (5V), Pr.12.22 should be set to 5/10*100%=50%. If
Pr.12.21 is set to 0, the output voltage will correspond to the max. output frequency.
13.00 PG Input
Factory Setting: 0
Settings 0 Disable PG
1 Single phase
2 Forward/Counterclockwise rotation
3 Reverse/Clockwise rotation
There are two outputs, 1-phase and 2-phase output, for the encoder output. For the 1-phase
output, the encoder output is a group of pulse signal. For the 2-phase output, the encoder can
output A and B pulse signals with 90o phase difference. The encoder is defined by the timing
of A and B pulses as the following figure. It can not only measure the speed but distinguish
motor rotation direction by A and B pulse signals.
PG card receives A and B pulses from encoder output and sends this feedback signal to the
AC motor drive for speed or position control.
Setting 0: disable PG function.
Setting 1: for speed/position control but can’t distinguish motor rotation direction.
Setting 2: both for speed control and distinguish motor rotation direction. A phase leads B
phase as shown in the following diagram and motor is forward running.
Setting 3: both for speed control and distinguish motor rotation direction. B phase leads A
phase as shown in the following diagram and motor is reverse running.
Related parameter: Pr.13.01(PG Pulse Range)
A phas e leads B
phase A phas e
FWD CCW B phas e
1
When r
eceiving a
forward
command,
motor will
rotate in
countercloc
kwise
direction
( see from
output s
ide).
B
l
p
REV
A phas e
B phas e
13. 00= 3
When
receiv
ing a r
ev
erse
comm
and,
motor
wil l r
otate i
n cloc
kwise
dir
ection
( see
from
output
s ide).
4-170
proportional gain, it will get slower
A phas e response.
PULSE CW
GE B phas e
NERATOR
P
command + output frequency fr eq ue ncy
+
Spe ed limit upper limit Motor
- 13.03 + 13.05 01.07
detection
I
13.04
4-
PG feedback speed control
NOTE
The digital keypad is optional. Please refer to Appendix B for details. When using without this optional
keypad, the FAULT LED will be ON once there are fault messages or warning messages from the
external terminals.
4-
13.10 Source of the High-speed Counter (NOT for VFD*E*C models)
Factory Display: 0 (Read only)
Settings 0 PG card
1 PLC
This parameter reads the high-speed counter of the drive to use on PG card or PLC.
4.4 Different Parameters for VFD*E*C Models
The content of this instruction sheet may be revised without prior notice. Please consult our
distributors or download the most updated version at
http://www.delta.com.tw/industrialautomation
Software version for VFD*E*C is power board: V1.00 and control board: V2.00.
: The parameter can be set during operation.
Group 0 User Parameters
Factory
Parameter Explanation Settings Customer
Setting
0: Parameter can be read/written
4: FWD/REV command
5: PLCx (PLC selections: PLC0/PLC1/PLC2)
(NOT for VFD*E*C models)
0: Digital keypad
Read Only
Bit0=1: by First Freq Source (Pr.02.00)
Display the Master
Bit1=1: by Second Freq Source (Pr.02.09)
02.16 Freq Command ##
Source Bit2=1: by Multi-input function
Bit3=1: by PLC Freq command (NOT for
VFD*E*C models)
Factory
Parameter Explanation Settings Customer
Setting
Read Only
Bit0=1: by Digital Keypad
Display the Bit1=1: by RS485 communication
02.17 Operation ##
Command Source Bit2=1: by External Terminal 2/3 wire mode
Bit3=1: by Multi-input function
Bit5=1: by CANopen communication
Group 3 Output Function Parameters
Factory
Parameter Explanation Settings Customer
Setting
03.09 Reserved
03.10 Reserved
Group 4 Input Function Parameters
Factory
Parameter Explanation Settings Customer
Setting
04.05 Multi-function Input 0: No function 1
Terminal (MI3)
1: Multi-Step speed command 1
5: External reset
04.07 Multi-function Input 6: Accel/Decel inhibit 3
Terminal (MI5)
7: Accel/Decel time selection command
8: Jog Operation
04.08 Multi-function Input 9: External base block 23
Terminal (MI6)
10: Up: Increment master frequency
04.24 Reserved
04.25 Reserved
4-
Group 7 Motor Parameters
Factory
Parameter Explanation Settings Customer
Setting
Torque
07.08 Compensation Time 0.01 ~10.00 Sec 0.30
Constant
Accumulative Motor
07.10 Operation Time 00~1439 0
(Min.)
Group 9 Communication Parameters
Factory
Parameter Explanation Settings Customer
Setting
09.12~
Reserved
09.19
CANopen 0: disable
09.20 Communication 1: 1 to 127 1
Address
0: 1M
1: 500K
2: 250K
09.21 CANbus Baud Rate 0
3: 125K
4: 100K
5: 50K
6: Accel/Decel inhibit 0
Multi-function Input
11.08 7: Accel/Decel time selection command
Terminal (MI9)
8: Jog Operation
Chapter 5 Troubleshooting
ocA ocd OC
Over-current Over-current Over current
during acceleration during deceleration
Yes Yes
NoCheck if Check if
acceleration time No deceleration time
is too short by load inertia. is too short by load inertia.
Yes Yes
No No
Increase accel/decel time Reduce load or increase the power of AC motor
drive
5-1
5.2 Ground Fault
Over voltage
Yes Yes
Increase
No Dose OV occur when sudden acceleration stops Yes
Yes deceleration time
No
Low voltage
Is input power cor rect? O r power cut, Yes including momentary powerRestart
loss after reset
No
Make nec essary cor rections, such as change power supply sy stem for requirement
Check if voltage is within speci fic ati on No
Yes
Check if there i s heavy load with high s tar t cur rent in the same
Yes power sy stem
No
No
Check if Lv occurs when breaker and magneti c contactor
Yes is O N Suitable power
No transformer capacity
Yes
Yes
5-3
5.5 Over Heat (OH1)
AC motor drive ov erheats
No Change cooling f an
If cooling fan functions normally
Yes
No
5.6 Overload
OL OL1/ OL2
Check for correct setti ngs at Pr. 06-06 and 06-07 No Modify setting
Yes
Yes
No
AC motor drive works normally AC motor drive has malfunction. Please contact DELTA.
Phase loss
No
Check wiring at R, S and T terminals Correct wiring
Yes
No
Check if the screws of terminals are tightened Tighten all screws
Yes
5-5
5.9 Motor cannot Run
Yes
Press RUN key to check if it can run
For VFD*E*C models, no PLC function is supported. Please follow the dashed line to skip the PLC
parts.
Motor can run but
cannot change speed
Yes
Check if the setting of the
Modify the setting
max. frequency is too low
Yes
No
If the execution
Check to see if frequency is Yes
Yes time is too long Modify the setting
out of range (upper/lower)
boundaries
No No
Yes Press UP/DOWN key
If finished with Yes
If the PLC program No is to see if speed has
executing PLC
Yes executed any change
program
No
Yes If there is any change
of the signal that sets Yes
Check if the PLC
frequency (0-10V and
program is correct
4-20mA)
Change frequencysetting
No
Check if accel./decel.
time is set correctly
Yes
5-7
5.11 Motor Stalls during Acceleration
Motor stalls during acceleration Check if acceleration Yes time is too short
Increase setting time
No
Yes
Check if the inertia Yes
of the motor and load is too high Use special motor?
No No
hicken or shorten the wiring between the motor or AC motor drive Reduce load or
YesCheck for low voltage increase the capacity of AC motor drive
at input
No
Reduce load or
Yes
increase the capacity of AC motor drive Check if the load torque is too high
No Maybe AC motor drive has malfunction or misoperation due to noise. Please conta
No
Yes
Run in low speed continuously Please use specific motor
No
Many sources of noise surround AC motor drives and penetrate it by radiation or conduction. It
may cause malfunctioning of the control circuits and even damage the AC motor drive. Of course,
there are solutions to increase the noise tolerance of an AC motor drive. But this has its limits.
Therefore, solving it from the outside as follows will be the best.
1. Add surge suppressor on the relays and contacts to suppress switching surges.
2. Shorten the wiring length of the control circuit or serial communication and keep
them separated from the power circuit wiring.
3. Comply with the wiring regulations by using shielded wires and isolation amplifiers
for long length.
4. The grounding terminal should comply with the local regulations and be grounded
independently, i.e. not to have common ground with electric welding machines and
other power equipment.
5. Connect a noise filter at the mains input terminal of the AC motor drive to filter noise
from the power circuit.
Since the AC motor drive is an electronic device, you should comply with the environmental
conditions. Here are some remedial measures if necessary.
1. To prevent vibration, the use of anti-vibration dampers is the last choice. Vibrations
must be within the specification. Vibration causes mechanical stress and it should not
occur frequently, continuously or repeatedly to prevent damage to the AC motor drive.
2. Store the AC motor drive in a clean and dry location, free from corrosive fumes/dust to
prevent corrosion and poor contacts. Poor insulation in a humid location can cause
short- circuits. If necessary, install the AC motor drive in a dust-proof and painted
enclosure and in particular situations, use a completely sealed enclosure.
3. The ambient temperature should be within the specification. Too high or too low
temperature will affect the lifetime and reliability. For semiconductor components,
damage will occur once any specification is out of range. Therefore, it is necessary to
periodically check air quality and the cooling fan and provide extra cooling of necessary.
In addition, the microcomputer may not work in extremely low temperatures, making
5-9
cabinet heating necessary.
5-9
4. Store within a relative humidity range of 0% to 90% and non-condensing
environment. Use an air conditioner and/or exsiccator.
An AC motor drive may affect the operation of other machines due to many reasons. Some solutions
are:
3. If phase lead capacitors are used (never on the AC motor drive output!!), use
serial reactors to prevent damage to the capacitors damage from high harmonics.
serial reactor
1. Use a motor with independent ventilation (forced external cooling) or increase the
5-10
Chapter 6 Fault Code Information and Maintenance
NOTE
Wait 5 seconds after a fault has been cleared before performing reset via keypad of input terminal.
6-
Fault
Fault Descriptions Corrective Actions
Name
1. Ensure that the ambient temperature falls
within the specified temperature range.
2. Make sure that the ventilation holes are not
obstructed.
Overheating 3. Remove any foreign objects from the
Heat sink temperature too high heatsinks and check for possible dirty heat
sink fins.
4. Check the fan and clean it.
5. Provide enough spacing for adequate
ventilation. (See chapter 1)
Low voltage 1. Check whether the input voltage falls within
The AC motor drive detects the AC motor drive rated input voltage range.
that the DC bus voltage has 2. Check for abnormal load in motor.
fallen below its minimum 3. Check for correct wiring of input power to R-S-
value. T (for 3-phase models) without phase loss.
Overload
The AC motor drive detects 1. Check whether the motor is overloaded.
excessive drive output current. 2. Reduce torque compensation setting in
NOTE: The AC motor drive Pr.07.02.
can withstand up to 150% of 3. Use the next higher power AC motor drive
the rated current for a model.
maximum of 60 seconds.
1. Check for possible motor overload.
2. Check electronic thermal overload setting.
Overload 1 3. Use a higher power motor.
Internal electronic overload trip 4. Reduce the current level so that the drive
output current does not exceed the value set
by the Motor Rated Current Pr.07.00.
CC (current clamp)
OV hardware fault
OC hardware fault
V-phase fault
OV or LV
CANopen Guarding Time out Connect to CAN bus again and reset CAN bus
(Only for VFDxxxExxC)
Chapter 6 Fault Code Information and Maintenance
Fault
Fault Descriptions Corrective Actions
Name
CANopen Heartbeat Time out Connect to CAN bus again and reset CAN bus
(Only for VFDxxxExxC)
CANopen SYNC Time out( Check if CANopen synchronous message is
Only for VFDxxxExxC) abnormal
NOTE
Make sure that RUN command or signal is OFF before executing RESET to prevent damage or
personal injury due to immediate operation.
Daily Inspection:
Basic check-up items to detect if there were any abnormalities during operation are:
Periodic Inspection:
Before the check-up, always turn off the AC input power and remove the cover. Wait at least 10
minutes after all display lamps have gone out, and then confirm that the capacitors have fully
discharged by measuring the voltage between ~ . It should be less than 25VDC.
DANGER!
Periodical Maintenance
Ambient environment
Maintenance
Period
Check Items Methods and Criterion
Half One
Daily
Year Year
Voltage
Maintenance
Period
Check Items Methods and Criterion
Half One
Daily
Year Year
Mechanical parts
Maintenance
Period
Check Items Methods and Criterion
Half One
Daily
Year Year
Main circuit
Maintenance
Period
Check Items Methods and Criterion
Half One
Daily
Year Year
6-
Transformer and reactor of main circuit
Maintenance
Period
Check Items Methods and Criterion
Half One
Daily
Year Year
If there are any loose screws and Tighten the screws and press the
connectors connectors firmly in place.
There are 115V, 230V and 460V models in the VFD-E series. For 115V models, it is 1-phase
models. For 0.25 to 3HP of the 230V models, there are 1-phase/3-phase models. Refer to following
Voltage
specifications forClass
details. 115V Class
Model Number VFD-XXXE 002 004 007
Max. Applicable Motor Output (kW) 0.2 0.4 0.75
Max. Applicable Motor Output (hp) 0.25 0.5 1.0
Rated Output Capacity (kVA) 0.6 1.0 1.6
Output Rating
Rated Input Current (A) 4.9/1.9 6.5/2.7 9.5/5.1 15.7/9 24/15 20.6 26 34 48 70
Single/3-phase 3-phase
Rated Voltage/Frequency
200-240 V, 50/60Hz 200-240V, 50/60Hz
Voltage Tolerance 10%(180~264 V)
Frequency Tolerance 5%(47~63 Hz)
Cooling Method Natural Cooling Fan Cooling
Weight (kg) 1.1 1.1 1.1 1.9 1.9 1.9 3.5 3.5 3.57 6.6
A-1
Appendix A Specifications
Voltage Class 460V Class
Model Number VFD-XXXE 004 007 015 022 037 055 075 110 150 185 220
Max. Applicable Motor Output (kW) 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22
Max. Applicable Motor Output (hp) 0.5 1.0 2.0 3.0 5.0 7.5 10 15 20 25 30
Rated Output Capacity (kVA) 1.2 2.0 3.3 4.4 6.8 9.9 13.7 18.3 24 29 34
Output Rating
General Specifications
SPWM(Sinusoidal Pulse Width Modulation) control (V/f or sensorless vector
Control System
control)
Frequency Setting Resolution 0.01Hz
Output Frequency Resolution 0.01Hz
Including the auto-torque/auto-slip compensation; starting torque can be
Torque Characteristics
150% at 3.0Hz
Overload Endurance 150% of rated current for 1 minute
Skip Frequency
Three zones, setting range 0.00- 599.00 Hz
(Pr08-09~Pr08-14)
Accel/Decel Time 0.1 to 600 seconds (2 Independent settings for Accel/Decel time)
Stall Prevention Level Setting 20 to 250% of rated current
Operation frequency 0.10-599.00Hz, output 0-100% rated current
DC Brake
Start time 0-60 seconds, stop time 0-60 seconds
Approx. 20% (up to 125% possible with optional brake resistor or externally
Regenerated Brake Torque
mounted brake unit, 1-15hp (0.75-11kW) models have brake chopper built-in)
V/f Pattern 4-point adjustable V/f pattern
Speed control accuracy +- 3% (VF), +-1% (SVC)
Speed control range 1:40 (VF and VF with PG), 1:100 (SVC) , 1:200 (SVC with PG)
Frequency
stics
A-
Appendix A Specifications
General Specifications
Operation Keypad Set by RUN and STOP
Setting 2 wires/3 wires (MI1, MI2, MI3), JOG operation, RS-485 serial interface
Signal External Signal
(MODBUS), programmable logic controller
Multi-step selection 0 to 15, Jog, accel/decel inhibit, 2 accel/decel switches,
Multi-function Input Signal counter, external Base Block, ACI/AVI selections, driver reset, UP/DOWN
key settings, NPN/PNP input selection
AC drive operating, frequency attained, zero speed, Base Block, fault
Multi-function Output Indication indication, overheat alarm, emergency stop and status selections of input
terminals
Analog Output Signal Output frequency/current
Contact will be On when drive malfunctions (1 Form C/change-over contact
Alarm Output Contact
and 1 open collector output) for standard type)
Built-in PLC(NOT for CANopen models), AVR, accel/decel S-Curve, over-
voltage/over-current stall prevention, 5 fault records, reverse inhibition,
momentary power loss restart, DC brake, auto torque/slip compensation,
auto tuning, adjustable carrier frequency, output frequency limits, parameter
Operation Functions lock/reset, vector control, PID control, external counter, MODBUS
communication, abnormal reset, abnormal re-start, power-saving, fan control,
sleep/wake frequency, 1st/2nd frequency source selections, 1st/2nd
frequency source combination, NPN/PNP selection, parameters for motor 0
to motor 3, DEB and OOB (Out Of Balance Detection)(for washing machine)
Over voltage, over current, under voltage, external fault, overload, ground
Protection Functions fault, overheating, electronic thermal, IGBT short circuit, PTC, instantly stop
and then reboot(up to 20 sec by setting parameter)
6-key, 7-segment LED with 4-digit, 5 status LEDs, master frequency, output
Display Keypad (optional) frequency, output current, custom units, parameter values for setup and lock,
faults, RUN, STOP, RESET, FWD/REV, PLC
VFD002E11T/21T/23T, VFD004E11T/21T/23T/43T, VFD007E21T/23T/43T,
VFD015E23T/43T, VFD007E11A/11C, VFD015E21A/21C,
VFD022E21A/21C/23A/23C/43A/43C, VFD037E23A/23C/43A/43C,
Built-in Brake Chopper
VFD055E23A/23C/43A/43C, VFD075E23A/23C/43A/43C,
VFD110E23A/23C/43A/43C, VFD150E23A/23C/43A/43C,
VFD185E43A/43C, VFD220E43A/43C
Built-in EMI Filter For 230V 1-phase and 460V 3-phase models.
Pollution Degree 2
Installation Location Altitude 1,000 m or lower, keep from corrosive gasses, liquid and dust
-10oC to 50oC (40oC for side-by-side mounting) Non-Condensing and not
Ambient Temperature frozen
Storage/ Transportation
-20 oC to 60 oC
Temperature
Ambient Humidity Below 90% RH (non-condensing)
10Hz≦f≦57Hz Fix Amplitude:0.075mm
Vibration 57Hz≦f≦150Hz Fix Acceleration: 1G
(According to IEC 60068-2-6)
Approvals
A-
Appendix B: Accessories
B.1 All Brake Resistors & Brake Units Used in AC Motor Drives
Note: Please only use DELTA resistors and recommended values. Other resistors and values will
void Delta’s warranty. Please contact your nearest Delta representative for use of special resistors.
The brake unit should be at least 10 cm away from AC motor drive to avoid possible interference.
Refer to the “Brake unit Module User Manual” for further details.
110V Series
125% Braking Torque 10%ED* Max. Brake Torque**
Applicable
total Min. Max.Total
Motor Ac Drive Full Load Brake Resistor or Peak
Braking Resistor series Braking resistor Braking
HP Part No. Torque Unit Value spec. for Power
for each Brake Unit **** current value current
[kW] KG-M*** [VFDB] each Ac motor (kW)
(A) (Ω) (A)
Drive
VFD002E11A
0.25 VFD002E11C 20015*1
VFD002E11P 0.14 80W 200Ω BR080W200*1 1.9 105.6 3.6 1.4
[0.2]
VFD002E11T
VFD004E11A
0.5 VFD004E11C 20015*1
VFD004E11P 0.27 80W 200Ω BR080W200*1 1.9 105.6 3.6 1.4
[0.4]
VFD004E11T
1 VFD007E11A
[0.75] VFD007E11C 0.51 80W 200Ω BR080W200*1 1.9 105.6 3.6 1.4
VFD007E11P
230V Series
125% Braking Torque 10%ED* Max. Brake Torque**
Applicable
total Min. Max.Total
Motor Ac Drive Full Load Brake Resistor or Value Peak
Braking Resistor series Braking resistor Braking
HP Part No. Torque Unit spec. for each Power
for each Brake Unit **** current value current
[kW] KG-M*** [VFDB] Ac motor Drive (kW)
(A) (Ω) (A)
VFD002E21A
VFD002E21C
VFD002E21P 20015*1
0.25 VFD002E23A
0.14 80W 200Ω BR080W200*1 1.9 105.6 3.6 1.4
[0.2] VFD002E23C
VFD002E23P
VFD002E21T
VFD002E23T
VFD004E21A
VFD004E21C
VFD004E21P
20015*1
0.5 VFD004E23A
0.27 80W 200Ω BR080W200*1 1.9 105.6 3.6 1.4
[0.4] VFD004E23C
VFD004E23P
VFD004E21T
VFD004E23T
VFD007E21A
VFD007E21C
VFD007E21P
20015*1
1 VFD007E23A
0.51 80W 200Ω BR080W200*1 1.9 105.6 3.6 1.4
[0.75] VFD007E23C
VFD007E23P
VFD007E21T
VFD007E23T
VFD015E21A
VFD015E21C
2 VFD015E21P
1.02 300W110Ω BR300W110 3.5 105.6 3.6 1.4
[1.5] VFD015E23A
VFD015E23C 20015*1
VFD015E23P
3 VFD022E21A
[2.2] VFD022E21C
1.49 300W110Ω BR300W110 3.5 105.6 3.6 1.4
VFD022E23A
VFD022E23C
5 VFD037E23A
[3.7] 2.50 600W50Ω BR300W025*2 2 series 7.6 47.5 8 3.0
VFD037E23C
B- 1
230V Series
125% Braking Torque 10%ED* Max. Brake Torque**
Applicable
total Min. Max.Total
Motor Ac Drive Full Load Brake Resistor or Value Peak
Braking Resistor series Braking resistor Braking
HP Part No. Torque Unit spec. for each Power
for each Brake Unit **** current value current
[kW] KG-M*** [VFDB] Ac motor Drive (kW)
(A) (Ω) (A)
7.5 VFD055E23A
[5.5] VFD055E23C 3.72 750W33Ω BR750W033*1 15.2 25.3 15 5.7
10 VFD075E23A
[7.5] 5.08 1000W20Ω BR1K0W020*1 20.7 16.5 23 8.7
VFD075E23C
15 VFD110E23A
[11] VFD110E23C 7.45 1500W13Ω BR1K5W013*1 30.3 11.5 33 12.5
20 VFD150E23A
[15] 10.16 2000W10Ω BR1K0W020*2 2 parallel 41.5 7.6 50 19.0
VFD150E23C
460V Series
125% Braking Torque 10%ED* Max. Brake Torque**
Applicable
total Min. Max.Total
Motor Ac Drive Full Load Brake Resistor or Value Peak
Braking Resistor series Braking resistor Braking
HP Part No. Torque Unit spec. for each Power
for each Brake Unit **** current value current
[kW] KG-M*** [VFDB] Ac motor Drive (Ω) (A) (kW)
(A)
VFD004E43A
0.5 VFD004E43C 40015*1
VFD004E43P 0.27 80W750Ω BR080W750*1 1.1 422.2 1.8 1.4
[0.4]
VFD004E43T
VFD007E43A
1 VFD007E43C 40015*1 422.2 1.8 1.4
0.51 80W750Ω BR080W750*1 1.1
[0.75] VFD007E43P
VFD007E43T 126.7 6 4.6
VFD015E43A
2 VFD015E43C 40037*1 95.0 8 6.1
1.02 200W360Ω BR200W360 2.2
[1.5] VFD015E43P
VFD015E43T 126.7 6 4.6
3 VFD022E43A
[2.2] 1.49 300W250Ω BR300W250 3.2 84.4 9 6.8
VFD022E43C
5 VFD037E43A
[3.7] VFD037E43C 2.50 600W140Ω BR300W070*2 2 series 5.4 84.4 9 6.8
7.5 VFD055E43A
[5.5] 3.72 1000W75Ω BR1K0W075*1 10.4 63.3 12 9.1
VFD055E43C
10 VFD075E43A
[7.5] VFD075E43C 5.08 1000W75Ω BR1K0W075*1 10.4 42.2 18 13.7
15 VFD110E43A
[11] 7.45 1500W43Ω BR1K5W043*1 17.7 42.2 18 13.7
VFD110E43C
20 VFD150E43A
[15] VFD150E43C 10.16 2000W40Ω BR1K0W020*2 2 series 20.7 21.1 36 27.4
25 VFD185E43A
[18.5] 12.52 2400W30Ω BR1K2W015*2 2 series 25.5 17.7 43 32.7
VFD185E43C
30 VFD220E43A
[22] VFD220E43C 14.89 3000W26Ω BR1K5W013*2 2 series 25.5 17.7 43 32.7
NOTE
* Calculation for 125% brake toque: (kw)*125%*0.8; where 0.8 is motor efficiency. Because there is a
resistor limit of power consumption, the longest operation time for 10%ED is 10sec (on: 10sec/ off: 90sec).
** Please refer to the Brake Performance Curve for “Operation Duration & ED” vs. “Braking Current”.
Thermal Relay:
B-
***The calculation of the barking torque is based on 4-pole (1800 rpm) motor.
****For heat dissipation, a resistor of 400W or lower should be fixed to the frame and maintain the surface
temperature below 250℃(400℃); a resistor of 1000W and above should maintain the surface temperature
below 600℃.
1. If damage to the drive or other equipment is due to the fact that the brake resistors and the brake modules
in use are not provided by Delta, the warranty will be void.
2. Take into consideration the safety of the environment when installing the brake resistors.
3. Definition for Brake Usage ED%
Explanation: The definition of the barking usage ED(%) is for assurance of enough time for the brake unit
and brake resistor to dissipate away heat generated by braking. When the brake resistor heats up, the
resistance would increase with temperature, and brake torque would decrease accordingly. Suggested
cycle time is one minute
100%
T1 ED% = T1/T0x100(%)
Brake Time
T0
Cycle Time
4. Please select the brake unit and/or brake resistor according to the table. “-“ means no Delta product.
Please use the brake unit according to the Equivalent Resistor Value.
5. For safety reasons, install a thermal overload relay between brake unit and brake resistor. Together with
the magnetic contactor (MC) in the mains supply circuit to the drive it offers protection in case of any
malfunctioning. The purpose of installing the thermal overload relay is to protect the brake resistor
against damage due to frequent brake or in case the brake unit is continuously on due to unusual high
input voltage. Under these circumstances the thermal overload relay switches off the power to the drive.
Never let the thermal overload relay switch off only the brake resistor as this will cause serious damage
to the AC Motor Drive.
NFB
R/L1 MC
R/L1 U/T1
S/L2
S/L2 V/T2 IM
T/L3
T/L3 W/T3 MOTOR Thermal Overload
O.L. VFD Series Relay
MC +(P ) +(P) B1
Thermal O.L.
-(N) -(N) Brake
Overload SA
Relay or Brake BR Resistor
Surge
temperature E.F RA Unit
Absorber
switch DCM RC B2 Temperature
Switch
Note1: When using the AC drive with DC reactor, please refer to wiring diagram in the AC drive user
manual for the wiring of terminal +(P) of Brake unit.
Note2: Do NOT wire terminal -(N) to the neutral point of power system.
B-
B.1.1 Dimensions and Weights for Brake Resistors
Brake Resistors
Dimension (mm)
Model no.
L1±2 L2±2 W±0.5 H±0.5
BR080WXXX 140 125 40 20
BR1K0WXXX
BR1K1WXXX
P1
BR1K2WXXX
BR1K5WXXX
BR200W360 165 150 60 30
BR300WXXX 215 200 60 30
BR750W033 P2
B-
B.1.2 Specifications for Brake Unit
Voltage level 115/230V Series 460V Series
Model Name BUE-XXXXX 20015 20037 40015 40037
Max. Motor Power (kW) 1.5 3.7 1.5 3.7
Max. Peak Discharge Current
Output (A) 10%ED 3.6 16 1.8 8
Rating Brake Start-up Voltage (DC) 328/345/362/380/400±3V 656/690/725/760/800±6V
Power DC Voltage 200~400VDC 400~800VDC
Heat Sink Overheat Temperature over +100C (212oF)
Protection Power Charge Display Blackout until bus (P~N) voltage is below 50VDC
Installation Location Indoor (no corrosive gases, metallic dust)
Operating Temperature -10C +50C (14oF to 122oF)
Environment Storage Temperature -20C +60C (-4oF to 140oF)
Humidity 90% Non-condensing
Vibration 9.8m/s2 (1G) under 20Hz, 2m/s2 (0.2G) at 20~50Hz
Wall-mounted Enclosed Type IP20
200~230V, 50/60Hz,
Rated Fundamental 3% impedance 5% impedance 3% input reactor
kW
Model Amps Amps (mH) (mH) Delta Part. No.
[HP] 3-phase 1-phase 3-phase 1-phase 3-phase 1-phase 3-phase 1-phase 3-phase 1-phase
0.2
002 [0.25] 1.9 4.9 2.85 7.35 5.562 3.735 9.269 6.225 N/A N/A
0.4
004 [0.5] 2.7 6.5 4.05 10.4 3.913 2.816 6.523 4.693 N/A N/A
0.75
007 [1] 5.1 9.7 7.65 15.52 2.113 1.887 3.522 3.145 N/A N/A
1.5
015 [2] 9 15.7 13.5 25.12 1.321 1.166 2.201 1.943 N/A N/A
2.2
022 [3] 15 24 22.5 38.4 0.704 0.763 1.174 1.271 N/A N/A
3.7
037 [5] 20.6 - 30.9 - 0.622 - 1.036 - N/A -
5.5
055 [7.5] 26 - 39 - 0.423 - 0.704 - N/A -
7.5
075 [10] 34 - 51 - 0.320 - 0.534 - DR033AP320 -
11
110 [15] 48 - 72 - 0.216 - 0.359 - DR049AP215 -
15
150 [20] 70 - 105 - 0.163 - 0.271 - DR065AP162 -
380~460V, 50/60Hz,
kW Rated Fundamental 3% impedance 5% impedance 3% input reactor
Model
[HP] Amps Amps (mH) (mH) Delta Part. No.
0.4
004 [0.5] 1.5 2.3 14.090 23.483 N/A
0.75
007 [1] 2.5 3.8 7.045 11.741 N/A
1.5
015 [2] 4.2 6.3 5.284 8.806 N/A
2.2
022 [3] 5.5 8.3 3.522 5.871 N/A
3.7
037 [5] 8.5 12.8 2.348 3.914 N/A
5.5
055 [7.5] 13 19.5 1.761 2.935 N/A
7.5
075 [10] 18 27 1.174 1.957 DR018A0117
11
110 [15] 24 36 0.881 1.468 DR024AP880
15
150 [20] 32 48 0.660 1.101 DR032AP660
18.5
185 [25] 38 57 0.556 0.927 N/A
22
220 [30] 45 67.5 0.470 0.783 N/A
B-
Note:
AC motor Drive Spec. No built-in D reactor
C
Reactors in series
specifications 3% input reactor 5% input reactor
THD 44% 35%
1. THD may have some slight differences because of the different installation
conditions (e.g.: cables, motors).
2. Use the output AC reactor can protect the motor and extend the cable usage of
Warning
length.
3. The specification of output and input reactors are the same, Delta’s part
number is unavailable now, please refer to the table above for purchasing.
Applications
Connected in input circuit
Application 1 Question
When more than one AC motor drive is When applying power to one of the AC motor
connected to the same mains power and one drive, the charge current of the capacitors
of them is ON during operation. may cause voltage dip. The AC motor drive
may be damaged when over current occurs
during operation.
Correct wiring
M1 reactor
AC motor drive
motor
M2
AC motor drive
motor
Mn
AC motor drive
motor
Application 2 Question
Silicon rectifier and AC motor drive are Switching spikes will be generated when the
connected to the same power. silicon rectifier switches on/off. These spikes
may damage the mains circuit.
Correct wiring
Silicon Controlled Rectifier
power reactor
DC
AC motor drive
reactor
motor
B-
Application 3 Question
Used to improve the input power factor, to When the mains power capacity is too large,
reduce harmonics and provide protection from line impedance will be small and the charge
AC line disturbances. (surges, switching current will be too high. This may damage AC
spikes, short interruptions, etc.). The AC line motor drive due to higher rectifier
reactor should be installed when the power temperature.
supply capacity is 500kVA or more and
exceeds 6 times the inverter capacity, or the
mains wiring distance 10m.
Correct wiring
large-capacity small-capacity
power reactor AC motor drive
motor
B-
B.3.2 Zero Phase Reactor (RF220X00A)
Dimensions are in millimeter and (inch)
B-
B.4 Remote Controller RC-01
Dimensions are in millimeter
(Wiring connections)
VFD-E Programming:
Pr.02.00 set to 2
Pr.02.01 set to 1 (external controls)
Pr.04.04 set to 1 (setting Run/Stop and Fwd/Rev controls)
Pr.04.07 (MI5) set to 5 (External reset)
Pr.04.08 (MI6) set to 8 (JOG operation)
B-
B.5 PU06
Left Key
Move cursor to the left.
FWD/REV Key
Select FWD/REV operation.
STOP STOP/RESET
RUN RESET Stops AC drive operation and reset the drive
after fault occurred.
RUN Key
Start AC drive operation.
Note:
1) CANopen models are not compatible with PU06 keypad.
2) After completing copying parameters by using a PU06 keypad, a KPC-CC01 keypad or a PC software, do
not operating the motor drive right away. Wait for 5 seconds before operating motor drive.
B-
The actual value stored in the specified parameter.
B-
Display Message Descriptions
External Fault
“End” displays for approximately 1 second if the entered input data have
been accepted. After a parameter value has been set, the new value is
automatically stored in memory. To modify an entry, use the
or keys.
Or
XX
Press UP key to select SAVE or READ.
Press PROG/DATA for about 2 seconds or until it is flashing, then save parameters
AC drive or read parameters from AC drive to PU06.
XX-XX
XXXXX
-ERR- -END-
Cannot Succeed to Write in
write in
B-
B.5.4 PU06 Dimensions
6.5[0.69]
17.6 [0.26] 16.0 [0.63]
73.0 [2.87]
14.1 [0.55]
19.0 [0.75] 9.1 [0.36]
132.0 [5.20]
119.0 [4.69]
MODE
119.2 [4.69]
JOG PU
112.8 [4.44]
FWD REV PROG DATA
STOP RESET
RUN
44.0 [1.73]
6.5 [0.26]
14.5 [0.57]
B-
B.6 KPE-LE02
B.6.1 Description of the VFD-E series KPE-LE02 Digital Keypad
3
1
4 6
5
7 8
1 Status Display
Display the driver's current status. 5 UP and DOWN Key
Set the parameter number and changes the
numerical data, such as Master Frequency.
2 LED Display
Indicates frequency, voltage, current, user 6 MODE
defined units and etc. Change between different display mode.
3 Potentiometer
For master Frequency setting. 7 STOP/RESET
Stops AC drive operation and reset the drive
after fault occurred.
4 RUN Key
8 ENTER
Start AC drive operation.
Used to enter/modify programming
parameters
External Fault.
Display “End” for approximately 1 second if input has been
accepted by pressing key. After a parameter value has
been set, the new value is automatically stored in memory. To
modify an entry, use the and keys.
Display “Err”, if the input is invalid.
B-
Note:
When the setting exceeds 99.99 for those numbers with 2 decimals (i.e. unit is 0.01), it will only display 1 decimal
due to 4-digital display.
42.4 [1.67]
34.3 [1.35]
16.3 [0.64]
1.5 [0.06] 61.0 [2.40]
8.1 [0.32]
B.6.3 Digital Keypad Installation
Method1. Install directly (Unit : mm
[inch])
B-
B-
B.6.4 How to Operate the Digital Keypad
Setting Mode
START
GO START
NOTE: In the selection mode, press to set the parameters.
Setting parameters
or
Success to
set parameter.
NOTE:In the parameter setting mode, you can press to return the selecting mode.
To shift data
B-
B.6.5 Reference Table for the 7-segment LED Display of the Digital Keypad
Digit 0 1 2 3 4 5 6 7 8 9
LED
Display
English
alphabet A a B C c D d E e F
LED - - - -
Display
English
f G g H h I i J j K
alphabet
LED - -
Display
English
k L l M m N n O o P
alphabet
LED - - - -
Display
English
p Q q R r S s T t U
alphabet
LED - - - -
Display
English
u V v W w X x Y y Z
alphabet
LED - - - - - - -
Display
English
z
alphabet
LED -
Display
B-
B.7 Extension Card
For details, please refer to the separate instruction shipped with these optional cards or
download from our website http://www.delta.com.tw/industrialautomation/.
Installation method:
B-
Dimensions: Unit: mm [inch]
43.5 [1.71]
49.5 [1.95] 11.6 [0.46]
32.5 [1.28]
Input / Output
EME-R2CA(Each contact can withstand voltage / current)
C.A (N.O.): 5A 250VAC/30VDC
Resistive Load C.B (N.C.): 3A 250VAC/30VDC
C-A (N.O.): 1.5A 250VAC/30VDC
Inductive Load C-B (N.C.): 0.5A 250VAC/30VDC
Warning:
To connect the inductive load (relay, electromagnetic contactors, motor ... etc.),
please install RC network or Varistor beside the coil.
Please install fuse (the spec can’t greater than contact limits) in the loops for
safety concern.
Please use isolated cable to prevent the interface as far as possible.
Please have soldering or terminal for cable.
Based on the safety considerations, please keep more than 15cm with other control,
motor and power cables and wiring independently; please keep the vertical wiring if it is
necessary for cable staggering.
All operations can NOT exceed the limitation of spec.
EME-R3AA Terminal
B-
Storage
-20ºC to +60C
Temperature
Rated Humidity Under 90%RH (Non-condensation)
Maximum
Lower than 1000m
Altitude
10Hz≦f≦57Hz Fix Amplitude:0.075mm
Vibration 57Hz≦f≦150Hz Fix Acceleration: 1G
(According to IEC 60068-2-6)
Input / Output
EME-R3AA(Each contact can withstand voltage / current)
Resistive Load 6A 250VAC/30VDC
Inductive Load 2A 250VAC/30VDC
Warning:
To connect the inductive load (relay, electromagnetic contactors, motor ... etc.),
please install RC network or Varistor beside the coil.
Please install fuse (the spec can’t greater than contact limits) in the loops for
safety concern.
Please use isolated cable to prevent the interface as far as possible.
Please have soldering or terminal for cable.
Based on the safety considerations, please keep more than 15cm with other control,
motor and power cables and wiring independently; please keep the vertical wiring if it is
necessary for cable staggering.
All operations can NOT exceed the limitation of spec.
B-
B.7.2 Digital I/O Card
EME-D33A Terminal
2.2K 2.2K
2.2K 2.2K
2.2K2.2K
Input / Output
EME-D33A
ON: Operating current: Min.: 4mA, Max.: 16mA
MI7~MI9
OFF: Allowable leakage current:10μA
MO2~MO4 Withstand voltage / current: 48VDC, 50mA
Warning:
To connect the inductive load (relay, electromagnetic contactors, motor ... etc.),
please install RC network or Varistor beside the coil.
Please install fuse (the spec can’t greater than contact limits) in the loops for
safety concern.
Please use isolated cable to prevent the interface as far as possible.
Please have soldering or terminal for cable.
Based on the safety considerations, please keep more than 15cm with other control,
motor and power cables and wiring independently; please keep the vertical wiring if it is
necessary for cable staggering.
All operations can NOT exceed the limitation of spec.
B-
Dimensions: Unit: mm [inch]
52.0 [2.05] 15.6 [0.61]
45.0 [1.77]
49.5 [1.95] 11.8 [0.46]
32.5 [1.28]
B.7.3 Analog I/O Card
EME-A22A Terminal
B-
B.7.4 Multi-function Input Terminal MI1~MI6-COM Card
Specification
Input 6 + 1 Neutrals
Output Voltage 100~130VAC/8.125mA max
Output
57~63HZ
Frequency
Input
impedance 16Kohm
Conduction
5ms
response time
disconnection
15ms
response time
Dimensions: Unit: mm [inch.]
52.0 [2.05] 15.6 [0.61]
45.0 [1.77]
Specification
Input 6 + 1 Neutrals
Output Voltage 100~130VAC/8.125mA max
Output
57~63HZ
Frequency
Input
impedance 16Kohm
Conduction
10ms
response time
disconnection
response time 20ms
B-
Dimensions: Unit: mm [inch.]
54.0 [2.13]
45.0 [1.77]
35.0 [1.38]
11.8 [0.46]
32.5 [1.28]
B-
B.7.6 Speed Feedback Card
EME-PG01 Terminal
Dimensions: Unit: mm
B-
B.8 Fieldbus Modules
B.8.1 DeviceNet Communication Module (CME-DN01)
125K 250K
1: Reserved
500K
2. EV
NS MS SP
ADD1 ADD2 BAUD 3. GND
4. SG-
5. SG+
6. Reserved
7. Reserved
8. Reserved
Empty
V+ CAN-H CAN-L V-
Pin
0 Switch Value
0 1 2 Other
B-
B-
ADD1 ADD2
UNIT: mm(inch)
B-
B.8.2 Profibus Communication Module (CME-PD01)
B.8.2.1 Panel
Appearance
NET LED
Address Swithes
SP LED
RJ485 (RJ-45)
1: Reserved
NET SP
2. EV
ADDH ADDL
3. GND
4. SG-
5. SG+
Profibus-DP
6. Reserved
Interface (DB9)
7. Reserved
8. Reserved
1. SP LED: Indicating the connection status between VFD-E and CME-PD01.
2. NET LED: Indicating the connection status between CME-PD01 and PROFIBUS-DP.
3. Address Switches: Setting the address of CME-PD01 on PROFIBUS- DP network.
4. RS-485 Interface (RJ45): Connecting to VFD-E, and supply power to CME-PD01.
5. PROFIBUS-DP Interface (DB9): 9-PIN connector that connects to PROFIBUS-
DP network.
6. Extended Socket: 4-PIN socket that connects to PROFIBUS-DP network.
B.8.2.2 Dimensions Unit: mm[inch]
72.0 [2.83] 38.3 [1.51]
57.3 [2.26]
63.3 [2.49]
3.6 [0.14]
E
VFD-E
Baud Rate 9600 Pr.09.01=1
RTU 8, N, 2 Pr.09.04=3
Freq. Source Pr.02.00=4
B-
Command Source Pr.02.01=3
B-
B.8.2.4 Power Supply
The power of CME-PD01 is supplied from VFD-E. Please connect VFD-E to CME-PD01
by using 8 pins RJ-45 cable, which is packed together with CME-PD01. After connection
is completed, CME-PD01 is powered whenever power is applied to VFD-E.
CME-PD01 has two rotary switches for the user to select the PROFIBUS address. The set
value via 2 address switches, ADDH and ADDL, is in HEX format. ADDH sets the upper 4
bits, and ADDL sets the lower 4 bits of the PROFIBUS address.
Address Meaning
1..0x7D Valid PROFIBUS address
0 or 0x7E..0xFE Invalid PROFIBUS address
B-
B.8.3 CME-COP01 (CANopen)
CME-COP01 CANopen communication module is specifically for connecting to CANopen
communication module of Delta VFD-E AC motor drive.
RUN ERR SP
ID_H ID_L BR
1
COM port
CANopen connection port
RUN indicator
FAULT indicator
SP (Scan Port) indicator
Baud rate switch
Address switch
B.8.3.2 Specifications
CANopen Connection
Interface Pluggable connector (5.08mm)
Transmission method CAN
Transmission cable 2-wire twisted shielded cable
Electrical isolation 500V DC
Communication
Process Data Objects 10 Kbps
(PDO) 20 Kbps
Service Data Object (SDO) 50 Kbps
Synchronization (SYNC) 125 Kbps
Message Emergency (EMCY) Baud rate
250 Kbps
type Network Management 500 Kbps
(NMT) 800 Kbps
1 Mbps
B-
Product code Delta VFD-E AC motor drive 22
Device type 402
Vendor ID 477
Environmental Specifications
ESD(IEC 61131-2, IEC 61000-4-2): 8KV Air Discharge
EFT(IEC 61131-2, IEC 61000-4-4): Power Line: 2KV, Digital I/O: 1KV,
Noise Immunity Analog & Communication I/O: 1KV
Damped-Oscillatory Wave: Power Line: 1KV, Digital I/O: 1KV
RS(IEC 61131-2, IEC 61000-4-3): 26MHz ~ 1GHz, 10V/m
B-
Operation: 0°C ~ 55°C (Temperature), 50 ~ 95% (Humidity), Pollution
Environment degree 2;
Storage: -40°C ~ 70°C (Temperature), 5 ~ 95% (Humidity)
Vibration / Shock Standard: IEC1131-2, IEC 68-2-6(TEST Fc/IEC1131-2 & IEC 68-2-
Resistance 27
(TEST Ea)
Certifications Standard: IEC 61131-2,UL508
B.8.3.3 Components
Pin Definition on CANopen Connection Port
To connect with CANopen, use the connector enclosed with CME-COP01 or any connectors
you can buy in the store for wiring.
Pin Signal Content
1 CAN_GND Ground / 0 V / V-
2 CAN_L Signal-
3 SHIELD Shield
12345
4 CAN_H Signal+
5 - Reserved
Baud Rate Setting
8
Rotary switch (BR) sets up the communication speed
4
on CANopen network in hex. Setup range: 0 ~ 7 (8 ~F C
are forbidden)
BR
Example: If you need to set up the communication speed of CME-COP01 as 500K, simply
switch BR to “5”.
BR Value Baud rate BR Value Baud rate
0 10K 4 250K
1 20K 5 500K
2 50K 6 800K
3 125K 7 1M
MAC ID Setting
8 8
C
4
C
Node-ID on CANopen network in hex. Setup
range: 00 ~ 7F (80 ~FF are forbidden)
ID_H ID_L
B-
B.8.3.4 LED Indicator Explanation & Troubleshooting
There are 3 LED indicators, RUN, FAULT and SP, on CME-COP01 to indicate the
communication status of CME-COP01.
RUN LED
LED Status State Indication
OFF No power No power on CME-COP01 card
Single Flash
STOPPED CME-COP01 is in STOPPED state
(Green)
Blinking CME-COP01 is in the
PRE-OPERATIONAL
(Green) PRE-OPERATIONAL state
CME-COP01 is in the OPERATIONAL
Green ON OPERATIONAL
state
Red ON Configuration fault Node-ID or Baud rate setting fault
FAULT LED
LED Status State Indication
OFF No fault CME-COP01 is working condition
At least one of fault counter of the
Single Flash CANopen controller has reached or
Warning limit reached exceeded the warning level (too many
(Red)
fault frames)
Double Flash A guard event or heartbeat event has
Fault control event
(Red) occurred
Red ON Bus-off The CANopen controller is bus-off
SP LED
LED Status State Indication
OFF No Power No power on CME-COP01 card
LED Blinking Check your communication setting in
CRC check fault
(Red) VFD-E drives (19200,<8,N,2>,RTU)
1. Check the connection between
VFD-E drive and CME-COP01 card
Connection failure/No is correct
Red ON
connection 2. Re-wire the VFD-E connection and
ensure that the wire specification is
correct
LED Blinking Check the PLC program, ensure the
CME-COP01 returns fault code
(Green) index and sub-index is correct
Green ON Normal Communication is normal
LED Descriptions
State Description
LED ON Constantly on
LED OFF Constantly off
LED blinking Flash, on for 0.2s and off for 0.2s
LED single flash On for 0.2s and off for 1s
B-
LED double
On for 0.2s off for 0.2s, on for 0.2s and off for 1s
flash
B.8.4 MKE-HUB01
In order to improve the reliability for multiple communication wiring, Delta has developed a
special communication hub MKE-HUB01.
Please refer to the following diagram for operating and wiring:
US PLUG
12345678
12345678 12345678
Jack 1 Jack 2
B-
B.8.5 IFD6500
Introduction
IFD6500 is a convenient RS-485-to-USB converter, which does not require external
power-supply and complex setting process. It supports baud rate from 75 to 115.2kbps and
auto switching direction of data transmission. In addition, it adopts RJ-45 in RS-485 connector
for users to wire conveniently. And its tiny dimension, handy use of plug-and-play and
hot-swap provide more conveniences for connecting all DELTA IABU products to your PC.
Applicable Models: All DELTA IABU products.
Application & Dimension
Specifications
Power supply No external power is needed
Power consumption 0.4W
Isolated voltage 2,500VDC
75, 150, 300, 600, 1,200, 2,400, 4,800, 9,600, 19,200, 38,400,
Baud rate 57,600, 115,200 bps
RS-485 connector RJ-45
USB connector A type (plug)
Compatibility Full compliance with USB V2.0 specification
Max. cable length RS-485 Communication Port: 100 m
Support RS-485 half-duplex transmission
RJ-45
PI Description
N
1 Reserved
2 Reserved
3 Reserved
4 SG+
PI Description
N
5 SG-
6 Reserved
7 Reserved
8 Reserved
Preparations before Driver Installation
B-
Please extract the driver file by following steps. You could find driver file in the CD supplied
with IFD6500.
B-
Note: DO NOT connect IFD6500 to PC before extracting the driver file.
STEP 1STEP 2
STEP 3STEP 4
STEP 5
You should have a folder marked SiLabs under drive C.
B-
Driver Installation
After connecting IFD6500 to PC, please install driver by following steps.
B-
LED Display
1. Steady Green LED ON: power is ON.
2. Blinking orange LED: data is transmitting.
B-
B.9 DIN Rail
B.9.1 MKE-DRA Unit: mm [inch]
SCREW M4 (2X)
20~22 Kgf-cm
B-
B.9.2 MKE-DRB Unit: mm [inch]
SCREW M4 (2X)
20~22 Kgf-cm
B.9.3 MKE-EP
EMC earthing plate for Shielding Cable
B-
B.10 EMI Filter
To meet EN61800-3 variable speed drive system- part 3: EMC requirements and specific test methods,
category C1, C2 and C3. Users can choose the suitable filter by the following table.
1-phase/
Voltage HP AC Motor Drive Frame Deltron Filter C3 C2 C1
3-phase
0.5 VFD004E11A A MDF16 10m 10m 10m
110V
1 VFD007E11A A MDF25 50m 50m 50m
0.25 VFD002E21A A
3-phase 3 VFD022E43A B
KMF318A 50m 50m 50m
460V 5 VFD037E43A B
7.5 VFD055E43A C
10 VFD075E43A C KMF325A 75m 50m 50m
15 VFD110E43A C
30 VFD220E43A D KMF350A 100m 100m 50m
NOTE: For model VFD022E21A and VFD015E21A, please use MIF filter to meet Category C1.
Installation
All electrical equipment, including AC motor drives, will generate high-frequency/low-frequency noise
and will interfere with peripheral equipment by radiation or conduction when in operation. By using an
EMI filter with correct installation, much interference can be eliminated. It is recommended to use
DELTA EMI filter to have the best interference elimination performance.
We assure that it can comply with following rules when AC motor drive and EMI filter are installed and
wired according to user manual:
EN61000-6-4
EN61800-3: 1996
EN55011 (1991) Class A Group 1
General precaution
1. EMI filter and AC motor drive should be installed on the same metal plate.
2. Please install AC motor drive on footprint EMI filter or install EMI filter as close as possible to the
AC motor drive.
3. Please wire as short as possible.
4. Metal plate should be grounded.
5. The cover of EMI filter and AC motor drive or grounding should be fixed on the metal plate and
the contact area should be as large as possible.
B-
Choose suitable motor cable and precautions
Improper installation and choice of motor cable will affect the performance of EMI filter. Be sure to
observe the following precautions when selecting motor cable.
1. Use the cable with shielding (double shielding is the best).
2. The shielding on both ends of the motor cable should be grounded with the minimum length and
maximum contact area.
3. Remove any paint on metal saddle for good ground contact with the plate and shielding.
Remove any paint on metal saddle for good ground contact with
the plate and shielding.
B-
Never connect phase lead capacitors or surge absorbers to the output terminals of the AC motor drive.
If the length is too long, the stray capacitance between cables will increase and may cause
leakage current. It will activate the protection of over current, increase leakage current or
not insure the correction of current display. The worst case is that AC motor drive may
damage.
If more than one motor is connected to the AC motor drive, the total wiring length is the sum of
the wiring length from AC motor drive to each motor.
B-
B.11 Fan Kit
Frames of the fan kit Unit: mm [inch]
Frame A/B Model『MKE-AFKM』
Applicable Model
VFD002E11A/11C/11T; VFD002E21A/21C/21T;
VFD002E23A/23C/23T; VFD004E11A/11C/11T;
VFD004E21A/21C/21T; VFD004E23A/23C/23T;
VFD004E43A/43C/43T; VFD007E21A/21C/21T;
VFD007E23A/23C/23T; VFD007E43A/43C/43T;
VFD015E23A/23C/23T VFD015E43A/43C/43T;
VFD002E11P/21P/23P; VFD004E11P/21P/23P/43P;
VFD007E21P/23P/43P; VFD015E23P/43P;
VFD007E11A/11C; VFD015E21A/21C;
VFD022E21A/21C; VFD022E23A/23C;
VFD022E43A/43C;
VFD037E23A/23C; VFD037E43A/43C;
VFD075E43A/43C;
VFD110E43A/43C;
(MKE-CFKM2 only)
Frame D Model『MKE-DFKM』
Applicable Model
VFD150E23A/23C; VFD150E43A43C;
VFD185E43A/43C;
VFD220E43A/43C;
Note:
In order to make sure that fans work properly, it is recommended to verify their functions every 6 to 12 months.
It is also recommended to change module of fans every 8 years to ensure the proper function and safety of the product.
B-
B.12 KPC-CC01 keypad
Due to VFD-E default communication protocol is ASCII 9600, 7, N, 2, but KPC-CC01 communication
protocol is RTU 19200, 8, N, 2, you need to set VFD-E communication parameters so that it can
connect with KPC-CC01. Set Pr.09.00=1, 09.01=2, 09.04=3 and you can select operating functions by
pressing KPC-CC01 MENU key. Please refer to CH.4 Pr.09 Group for details.
Pr.09.00 Communication Address
Pr.09.01 Transmission Speed (Baud rate)
Pr.09.04 Communication Protocol
KPC-CC01 is communicating with control board by using 255 communication station, so if the
Transmission Speed is corresponding with Communication Protocol, the control board can receive
packet properly, it can judge as keypad devices and communicate mutually.
Digital Keypad only can support the serial production after product series No.: xxxExxAxT205xxxx,
xxxExxAxW202xxxx.
Some parameters cannot be copied by using PU06, KPC-CC01 or VFDSoft, please refer to B-5 Digital
Keypad PU06 for details.
Communication Interface:
RJ-45 (socket)、RS-485 interface
Installation:
Embedded, it can flat the control box
surface and front waterproof.
You can select optional model:
MKC-KPPK, the protection level is IP56;
user can choose wall mounting or
embedded mounting.
B-
Descriptions of Keypad Functions
Key Descriptions
Start Operation Key
1. It is only valid when the source of operation command is from the keypad.
2. It can operate the AC motor drive by the function setting and the RUN LED
will be ON.
3. It can be pressed again and again at stop process.
Stop Command Key. This key has the highest processing priority in any situation.
1. When it receives STOP command, no matter the AC motor drive is in
operation or stop status, the AC motor drive needs to execute “STOP”
command.
2. The RESET key can be used to reset the drive after the fault occurs. For
those faults that can’t be reset by the RESET key, see the fault records after
pressing
MENU key for details.
Operation Direction Key
1. This key is only control the operation direction NOT for activate the drive.
FWD: forward, REV: reverse.
2. Refer to the LED descriptions for more details.
ENTER Key
Press ENTER and go to the next level. If it is the last level then press ENTER to
execute the command.
ESC Key
ESC key function is to leave current menu and return to the last menu. It is also
functioned as a return key in the sub-menu.
Press menu to return to main menu.
Menu content:
KPC-CC01 does not support function 4, 5, and 7; only support part function of
10,11, 12, and 13.
1. Detail Parameter 7. Quick/Simple Setup 13. PC Link
2. Copy Parameter 8. Display Setup
3. Keypad Locked 9. Time Setup
4. PLC Function 10. Language Setup
5. Copy PLC 11. Startup Menu
6. Fault Record 12. Main Page
Direction: Left/Right/Up/Down
1. In the numeric value setting mode, it is used to move the cursor and change the
numeric value.
2. In the menu/text selection mode, it is used for item selection.
CANopen
~”RUN”
Single CANopen at stopped
flash
ERR LED:
LED status Condition/ State
OFF No Fault
Single flash One message fail
ON Bus off
Function of Digital Keypad KPC-CC01
POWER ON
MENU
MENU
MENU 1. Detail Parameter 5. Copy PLC 9. Time Setup
1.Detail Parameter 2. Copy Parameter 6. Fault Record 10. Language Setup
2.Copy Parameter 3. Keypad Locked 7. Quick/Simple Setup 11. Start-up
3.Keypad Locked 4.PLC Function 8. Display Setup 12. Main page
13. PC Link
Note:
1. Startup page can only display pictures, no flash.
2. When Power ON, it will display startup page then the main page. The main page displays Delta’s default setting
F/H/A/U, the display order can be set by Pr.00.03 (Startup display). When the selected item is U page, use left
key and right key to switch between the items, the display order of U page is set by Pr.00.04 (User display).
Display Icon
Start-up
: present se tting
Default 1
Default 2 : roll down the page for more options
User define
Press for more options.
Detail 1
2
Parameter .
M
a
i
n
p
a
g
e
13. PC Link
Menu 00 System Pr
Content
1: Pr Setup
2: Copy Pr
3: Keypad Lock
Pr Setup
00: User 00-08 Password
01: Basic disable
00-08
02: Operation Me
01-00 Max
Output freq
Cop
Menu y 4 sets of parameters duplication.
Para Keypad V1.02 (contained)
1: Pr Setup 2: Copy Pr mete previous versions: it does not
3: Keypad Lock r support
B-
self n om a o er “Copy Pr” function first,
- a ple m select the locations
edi m ted p e (001~004) you want to
tin e , it l n save, and then press
g w will e t the”Enter” key.
file h mo : Copy Pr
na e dify If 001: FileN
me n dat y
fun p e o
002: Test1
ctio ar an u 003:
n, a d w
an m tim a
d et e n
us er int t
e s o t
KP ar the o
C- e par c
CC c am o
01 o ete p
int p r y
ern yi co d
al n pie ri
dat g d v
e in scr e
as or ee ’
file d n s
na er (fil p
me to e a
dir di na r
ectl st me a
y in _ m
wh g dat e
en ui e_ t
sav s tim e
ing h e) r
. b im s
Ke y me i
yp c dia n
ad u tely t
V1. st , o
03 o the K
(co m ste P
nta er p C
ine s, pro -
d) a ces C
lat n s is C
er d as 0
ver w the 1
sio h foll ,
ns: e owi y
yo n ng o
u th ex u
ca e am n
n s ple e
ent et . e
er is d
file c Ex t
B-
Select 2. VFD-> Keypad => Press “Enter” then enter file name
Fault Record
Keypad V1.02(contained) previous versions: It can accumulate 6 sets fault code.
Keypad V1.03 (contained) later versions: It can accumulate 20sets fault code.
The latest one is the unusual record from the recent date , click enter to check detailed record (Included date, time,
Example:
B-
NOTE
This function is just only for the failure record of drive as the moment
and recorded in KPC-CC01.If user put KPC-CC01 keypad to other
drive randomly, it needs to pay attention to their own failure record will
not lose due to replace KPC-CC01 keypad.
Display Setup
1. Contrast Adjustment
2. Back-Light Time
Time Setup
NOTE
B-
Limitations:The capacitor charging time of KPC-CC01 is around
6minutes. When the digital keypad is removed, the time setting will
be in standby status for 7 days. After this period, the time needs to
be reset.
Language Setup Language setting option is displayed the language fonts , you can use Up / Dow
(VFD-E menu contents: 1:Pr Setup only can support English display,[Failure messa
Main Page
1.Default Page
Provide “Default”
and “User
Defined” mode to
select
B-
PC Link
The function of PC Link is to establish a connection with computer
via VFDSoft to upload the parameters from KPC-CC01.
1. Select VFDSoft option, enter this function page1 and
choose parameter file you want to upload, press “Enter” to
go to next page and wait for the communication
confirmation from PC.
Other display
When fault occur, the menu will display:
Fault
ocA
Oc at accel
Warning
CE01
Comm. Error 1
1. Press ENTER and start RESET. If still no response, please
contact local distributor or return to
the factory. To view the fault DC BUS voltage, output current
and output voltage, press “MENU”“Fault Record”.
2. Press ENTER again, if the screen returns to main page, the
fault is clear.
3. When fault or warning message appears, backlight LED
will blinks until the fault or the warning is cleared.
Optional accessory: RJ45 Extension Lead for Digital
B-
Keypad
Part No.
CBC-K3FT
CBC-K5FT
CBC-K7FT
CBC-K10FT
CBC-K16FT
B-
Appendix C: How to Select the Right AC Motor Drive
The choice of the right AC motor drive for the application is very important and has great influence
on its lifetime. If the capacity of AC motor drive is too large, it cannot offer complete protection to the
motor and motor maybe damaged. If the capacity of AC motor drive is too small, it cannot offer the
required performance and the AC motor drive maybe damaged due to overloading.
But by simply selecting the AC motor drive of the same capacity as the motor, user application
requirements cannot be met completely. Therefore, a designer should consider all the conditions, including
load type, load speed, load characteristic, operation method, rated output, rated speed, power and the
change of load capacity. The following table lists the factors you need to consider, depending on your
requirements.
Related Specification
C-
C.1 Capacity Formulas
kN
kn n nsP
k 1.5 the _ capacity _ of _ AC _ motor _ drive(kVA)
T
ss1
cos 1
C1 s 1
nT
≧
Acceleration time 60 seconds
kN
n n k
n
s k the _ capacity _ of _ AC _ motor _ drive(kVA)
P
ss1 C11 s 1
cos
T
n T
2.2 The current should be less than the rated current of AC motor drive(A)
Acceleration time ≦60 seconds
nT
n T
C-
2.3 When it is running continuously
The requirement of load capacity should be less than the capacity of AC motor
drive(kVA)
The requirement of load capacity=
k PM
the _ capacity _ of _ AC _ motor _ drive(kVA)
cos
The motor capacity should be less than the capacity of AC motor drive
3
k 3 VM IM 10 the _ capacity _ of _ AC _ motor _ drive(kVA)
The current should be less than the rated current of AC motor drive(A)
Symbol explanation
PC1
: Continuous motor capacity (kVA)
kS
: Starting current/rated current of motor
nT
: Number of motors in parallel
nS
: Number of simultaneously started motors
2
GD
: Total inertia (GD2) calculated back to motor shaft (kg m 2)
TL : Load torque
tA
: Motor acceleration time
N : Motor speed
C-
C.2 General Precaution
Selection Note
1. When the AC Motor Drive is connected directly to a large-capacity power transformer
(600kVA or above) or when a phase lead capacitor is switched, excess peak currents
may occur in the power input circuit and the converter section may be damaged. To
avoid this, use an AC input reactor (optional) before AC Motor Drive mains input to
reduce the current and improve the input power efficiency.
2. When a special motor is used or more than one motor is driven in parallel with a single
AC Motor Drive, select the AC Motor Drive current 1.25x(Sum of the motor rated
currents).
3. The starting and accel./decel. characteristics of a motor are limited by the rated current
and the overload protection of the AC Motor Drive. Compared to running the motor D.O.L.
(Direct On-Line), a lower starting torque output with AC Motor Drive can be expected. If
higher starting torque is required (such as for elevators, mixers, tooling machines, etc.)
use an AC Motor Drive of higher capacity or increase the capacities for both the motor
and the AC Motor Drive.
4. When a fault occurs on the drive, a protective circuit will be activated and the AC
Motor Drive output is turned off. Then the motor will coast to stop. For an emergency
stop, an external mechanical brake is needed to quickly stop the motor.
C-
certain time with high load inertia that can’t be handled by the AC Motor Drive in the
required time, either use an external brake resistor and/or brake unit, depending on the
model, (to shorten deceleration time only) or increase the capacity for both the motor and
the AC Motor Drive.
Standard motor
When using the AC Motor Drive to operate a standard 3-phase induction motor, take the
following precautions:
1. The energy loss is greater than for an inverter duty motor.
2. Avoid running motor at low speed for a long time. Under this condition, the motor
temperature may rise above the motor rating due to limited airflow produced by
the motor’s fan. Consider external forced motor cooling.
3. When the standard motor operates at low speed for long time, the output load must be
decreased.
4. The load tolerance of a standard motor is as follows:
Load duty-cycle
25%
40% 60%
100
82
70
torque(%)
60
50 continuous
0
3 6 20 60
Frequency (Hz)
5. If 100% continuous torque is required at low speed, it may be necessary to use a special
inverter duty motor.
6. Motor dynamic balance and rotor endurance should be considered once the operating
speed exceeds the rated speed (60Hz) of a standard motor.
C-
7. Motor torque characteristics vary when an AC Motor Drive instead of commercial power
supply drives the motor. Check the load torque characteristics of the machine to be
connected.
8. Because of the high carrier frequency PWM control of the VFD series, pay attention to the
9. The motor fan will be very noisy when the motor speed exceeds 50 or 60Hz.
Special motors:
1. Pole-changing (Dahlander) motor:
The rated current is differs from that of a standard motor. Please check before operation
and select the capacity of the AC motor drive carefully. When changing the pole number
the motor needs to be stopped first. If over current occurs during operation or
regenerative voltage is too high, please let the motor free run to stop (coast).
2. Submersible motor:
The rated current is higher than that of a standard motor. Please check before operation
and choose the capacity of the AC motor drive carefully. With long motor cable between
AC motor drive and motor, available motor torque is reduced.
5. Synchronous motor:
The rated current and starting current are higher than for standard motors. Please check
before operation and choose the capacity of the AC motor drive carefully. When the AC
motor drive operates more than one motor, please pay attention to starting and changing
the motor.
C-
Motor torque
The torque characteristics of a motor operated by an AC motor drive and commercial mains
power are different.
Below you’ll find the torque-speed characteristics of a standard motor (4-pole, 15kW):
torque (%)
100
100
80
55
55
38
38
03 20 60 120 0320 60 120
Frequency (Hz) Frequency (Hz)
Base freq.: 60Hz Base freq.: 60Hz
V/F for 220V/60Hz V/F for 220V/60Hz
sec 180 ec
140 60onds 150 60 s onds
130
torque (%)
100
torque (%)
85 100
68 80
45 45
35 35
03 0
20 50 120 3 20 50 120
Frequency (Hz) Frequency (Hz)
Base freq.: 50Hz Base freq.: 50Hz
V/F for 220V/50Hz V/F for 220V/50Hz
C-
Appendix D: How to Use PLC Function
D.1.1 Introduction
The PLC function built in the VFD-E provides following commands: WPLSoft, basic
commands and application commands. The operation methods are the same as Delta DVP-
PLC series.
D-1
D.2 Start-up
NOTE
You don’t need to care about the PLC warning, such as PLod, PLSv and PldA, before downloading a
program to VFD-E.
RS485
3. Run the program. The PLC status will always be PLC2, even if the AC motor drive is
switched off.
There are three ways to operate PLC:
A. In “PLC1” page: execute PLC program.
B. In “PLC2” page: execute/stop PLC program by using WPL software.
C. After setting multi-function input terminals (MI3 to MI9) to 23 (RUN/STOP PLC), it
will display “PLC1” for executing PLC when the terminal is ON. It will display “PLC0” to
stop PLC program when terminals are OFF.
NOTE
When external terminals are set to 23 and the terminal is ON, it cannot use keypad to change PLC
mode. Moreover, when it is PLC2, you cannot execute PLC program by external terminals.
D-2
NOTE
When power on after power off, the PLC status will be in “PLC1”.
4. When you are in “PLC2”, please remember to change to “PLC1” when finished to prevent
anyone modifying PLC program.
NOTE
When output/input terminals (MI1~MI9, Relay1~Relay 4, MO1~MO4) are used in PLC program, they
cannot be used in other places. For example, When Y0 in PLC program is activated, the
corresponding output terminals Relay (RA/RB/RC) will be used. At this moment, parameter 03.00
setting will be invalid. Because the terminal has been used by PLC.
NOTE
The PLC corresponding input points for MI1 to MI6 are X0 to X5. When extension card are added, the
extension input points will be numbered from X06 and output points will start from Y2 as shown in
chapter D.2.2.
Device X
ID 0 1 2 3 4 5 6 7 10 11 12 13
Terminals of AC
MI1 MI2 MI3 MI4 MI5 MI6 -- -- -- -- -- --
Drives
3IN/3OUT
Card (EME- -- -- -- -- -- -- MI7 MI8 MI9 -- -- --
D33A)
( D1022 = 6)
6IN 110VAC card
(EME-D611A) -- -- -- -- -- -- MI1 MI2 MI3 MI4 MI5 MI6
( D1022 = 8)
Device Y
ID 0 1 2 3 4
D-3
Terminals of AC RY MO1 -- -- --
D-3
Drives
Relay Card-2C RY2 RY3 --
-- --
(EME-DR2CA)
Relay Card-3A RY2 RY3 RY4
-- --
(EME-R3AA)
3IN/3OUT
-- -- MO2 MO3 MO4
Card (EME-
D33A)
D-4
The WPL editing window will appear after 3 seconds (see figure below). When running
WPLSoft for the first time, before "New file" has been used, only the "File (F)," "Communications (C),"
View (V)," "Options (O)," and "Help (H)" columns will appear on the function toolbar.
After running WPLSoft for the second time, the last file edited will open and be displayed in
the editing window. The following figure provides an explanation of the WPLSoft editing software
window:
D-5
Click on theicon on the toolbar in the upper left part of the screen: opens new file
(Ctrl+N)
You can also use "File (F)"=> New file (N) (Ctrl+N)
The "Device settings" window will appear after clicking. You can now enter the project title
and filename, and select the device and communication settings to be used
D-6
Communications settings: Perform settings in accordance with the desired communications
method
Press Confirm after completing settings and begin program editing. There are two program
editing methods; you can choose whether to perform editing in the command mode or the ladder
diagram mode.
D-7
In ladder diagram mode, you can perform program editing using the buttons on the function
icon row
Basic Operation
D-8
Example: Input the ladder diagram in the following figure
1. The following screen will appear after a new file has been established:
2.Use the mouse to click on the always-open switch iconor press the function key
F1:
D-9
3. After the name of the input device and the comment dialog box have appeared, the
device name (such as "M"), device number (such as "10"), and input comments (such as
"auxiliary contact") can be selected; press the Confirm button when finished.
D-9
4. Click on the output coil icon or press function key F7. After the name of the input
device and the comment dialog box have appeared, the device name (such as "Y"),
device number (such as "0"), and input comments (such as "output coil") can be
selected; press the Confirm button when finished.
5.Click on application command iconor press function key F6. Click on "All
application commands" in the function classification field, and click on the End command
in the application command pull-down menu, or use the keyboard to key in "End" in that
field, and press the confirm button.
D-10
6. Click on the icon, which will compile the edited ladder diagram as a command
program. After compiling, the number of steps will appear on the left side of the
busbar.
D-11
After finishing Step 2, the program will be downloaded from WPLSoft to the AC motor drive
by the communication format.
D-12
B. 1000 ~ 9999 display: It will only display the first 3 digits. The LED at the
bottom-right corner will light to indicate 10 times of the display value.
For example, the actual value for the following figure is 100X10=1000.
C. 10000~65535 display: It will only display the first 3 digits. The LED at the
bottom-right corner and the single decimal point between the middle and the
right-most numbers will light to indicate 100 times of the display value. For
example, the actual value for the following figure is 100X100=10000.
D-13
D.3 Ladder Diagram
X0X1
Start Y0
Y0
Calculate the result by ladder
diagram algorithm (it doesn’t
sent to the outer output point M100 X3 X10 Execute in cycles
but the inner equipment will Y1
output immediately.) :
:
X100 M505
Y126
End
D.3.2 Introduction
Ladder diagram is a diagram language that applies on the automatic control and it is also a
diagram that made up of the symbols of electric control circuit. PLC procedures are finished
after ladder diagram editor edits the ladder diagram. It is easy to understand the control flow
that indicated with diagram and also accepted by technical staff of electric control circuit.
Many basic symbols and motions of ladder diagram are the same as mechanical and
electrical equipments of traditional automatic power panel, such as button, switch, relay,
timer, counter and etc.
The kinds and amounts of PLC internal equipment will be different with brands. Although
internal equipment has the name of traditional electric control circuit, such as relay, coil and
contact. It doesn’t have the real components in it. In PLC, it just has a basic unit of internal
memory. If this bit is 1, it means the coil is ON and if this bit is 0, it means the coil is OFF.
You should read the corresponding value of that bit when using contact (Normally Open, NO
or contact a). Otherwise, you should read the opposite sate of corresponding value of that
bit when using contact (Normally Closed, NC or contact b). Many relays will need many bits,
such as 8-bits makes up a byte. 2 bytes can make up a word. 2 words make up double word.
When using many relays to do calculation, such as add/subtraction or shift, you could use
byte, word or double word. Furthermore, the two equipments, timer and counter, in PLC not
only have coil but also value of counting time and times.
In conclusion, each internal storage unit occupies fixed storage unit. When using these
equipments, the corresponding content will be read by bit, byte or word.
D-14
Basic introduction of the inner equipment of PLC:
Input relay Input relay is the basic storage unit of internal memory that corresponds to
external input point (it is the terminal that used to connect to external input switch
and receive external input signal). Input signal from external will decide it to
display 0 or 1. You couldn’t change the state of input relay by program design or
forced ON/OFF via WPLSoft. The contacts (contact a, b) can be used unlimitedly.
If there is no input signal, the corresponding input relay could be empty and can’t
be used with other functions.
Equipment indication method: X0, X1,…X7, X10, X11,…. The symbol of
equipment is X and the number uses octal. Please refer to D-2-2 I/O
Device Reference Table for the numbers of input points.
Output relay Output relay is the basic storage unit of internal memory that corresponds to
external output point (it is used to connect to external load). It can be driven by
input relay contact, the contact of other internal equipment and itself contact. It
uses a normally open contact to connect to external load and other contacts can
be used unlimitedly as input contacts. It doesn’t have the corresponding output
relay, if need, it can be used as internal relay.
Equipment indication: Y0, Y1,…Y4. The symbol of equipment is Y and
the number uses octal. Please refer to D-2-2 I/O Device Reference
Table for the numbers of input points.
Internal relay The internal relay doesn’t connect directly to outside. It is an auxiliary relay in
PLC. Its function is the same as the auxiliary relay in electric control circuit. Each
auxiliary relay has the corresponding basic unit. It can be driven by the contact of
input relay, output relay or other internal equipment. Its contacts can be used
unlimitedly. Internal auxiliary relay can’t output directly, it should output with
output point.
Equipment indication: M0, M1,…, M4, M159. The symbol of equipment
is M and the number uses decimal number system.
Timer Timer is used to control time. There are coil, contact and timer storage. When coil
is ON, its contact will act (contact a is close, contact b is open) when attaining
desired time. The time value of timer is set by settings and each timer has its
regular period. User sets the timer value and each timer has its timing period.
Once the coil is OFF, the contact won’t act (contact a is open and contact b is
close) and the timer will be set to zero.
Equipment indication: T0, T1,…,T15. The symbol of equipment is T and
the number uses decimal system. The different number range
corresponds with the different timing period.
Counter Counter is used to count. It needs to set counter before using counter (i.e. the
pulse of counter). There are coil, contacts and storage unit of counter in counter.
When coil is from OFF to ON, that means input a pulse in counter and the counter
should add 1. There are 16-bit, 32-bit and high-speed counter for user to use.
Equipment indication: C0, C1,…,C7. The symbol of equipment is C and
the number uses decimal.
Data register PLC needs to handle data and operation when controlling each order, timer value
and counter value. The data register is used to store data or parameters. It
stores 16-bit binary number, i.e. a word, in each register. It uses two continuous
number of data register to store double words.
Equipment indication: D0, D1,…,D29. The symbol of equipment is D and the
number uses decimal.
D-15
The structure and explanation of ladder diagram:
D-16
Ladder Diagram Structure Explanation Command Equipment
MPS
Multiple output MRD none
MPP
Please refer to
Basic command, Application Application basic command
command command and application
command
D-17
D.3.3 The Edition of PLC Ladder Diagram
The program edited method is from left power line to right power line. (the right power line
will be omitted during the edited of WPLSoft.) After editing a row, go to editing the next row.
The maximum contacts in a row are 11 contacts. If you need more than 11 contacts, you
could have the new row and start with continuous line to continue more input devices. The
continuous number will be produced automatically and the same input point can be used
repeatedly. The drawing is shown as follows.
X0 X1 X2 X3 X4 X5 X6 X7 X10 C0 C1
00000
X11 X12 X13
00000 Y0
Row Number
The operation of ladder diagram is to scan from left upper corner to right lower corner. The
output handling, including the operation frame of coil and application command, at the most
right side in ladder diagram.
Take the following diagram for example; we analyze the process step by step. The number
at the right corner is the explanation order.
X0X1 Y1X4
Y1
M0 T0M3
TMRT0K10
X3M1
D-18
The explanation of command order:
1 LD X0
2 OR M0
3 AND X1
4 LD X3
AND M1
ORB
5 LD Y1
AND X4
6 LD T0
AND M3
ORB
7 ANB
8 OUT Y1
TMR T0 K10
The detail explanation of basic structure of ladder diagram
1. LD (LDI) command: give the command LD or LDI in the start of a block.
LD command LD command
The structures of ANDP and ANDF are the same but the action is in rising-edge or falling-
edge.
D-19
3. OR (ORI) command: single device connects to a device or a block.
The structures of ORP and ORF are the same but the action is in rising-edge or falling-edge.
4. ANB command: a block connects to a device or a block in series.
ANB command
ORB command
If there are several blocks when operate ANB or ORB, they should be combined to blocks or
network from up to down or from left to right.
6. MPS, MRD, MPP commands: Divergent memory of multi-output. It can produce many
various outputs.
7. The command MPS is the start of divergent point. The divergent point means the
connection place between horizontal line and vertical line. We should determine to have
contact memory command or not according to the contacts status in the same vertical line.
Basically, each contact could have memory command but in some places of ladder
diagram conversion will be omitted due to the PLC operation convenience and capacity
limit. MPS command can be used for 8 continuous times and you can recognize this
command by the symbol “┬”.
8. MRD command is used to read memory of divergent point. Because the logical status is
the same in the same horizontal line, it needs to read the status of original contact to keep
on analyzing other ladder diagram. You can recognize the command MRD by the symbol
“├”.
D-20
9. MPP command is used to read the start status of the top level and pop it out from stack.
Because it is the last item of the horizontal line, it means the status of this horizontal line
is ending.
MPS
D-21
D.3.4 The Example for Designing Basic Program
The figure at the right side is latching circuit that made Top priority of stop
up of RST and SET command. X1
SET Y1
It is top priority of stop when RST command is set
X2
behind SET command. When executing PLC from up RST Y1
to down, The coil Y1 is ON and coil Y1 will be OFF
when X1 and X2 act at the same time, therefore it calls Top priority of start
priority of stop. X2
RST Y1
It is top priority of start when SET command is set after X1
RST command. When X1 and X2 act at the same SET Y1
D-22
The common control circuit
X1 X3
X1
Y1
X3
Y
1
X2
X2 X4 Y1
X4
Y2
Y1
Y
2
Y2
X1 and X3 can start/stop Y1 separately, X2 and X4 can start/stop Y2 separately and they are all
self latched circuit. Y1 is an element for Y2 to do AND function due to the normally open contact
connects to Y2 in series. Therefore, Y1 is the input of Y2 and Y2 is also the input of Y1.
X1 X3 Y2 X1
Y1
X3
1 X2
Y
X4
X2 X4 Y1
Y2 Y1
2 Y2
The figure above is the circuit of interlock control. Y1 and Y2 will act according to the start
contact X1 and X2. Y1 and Y2 will act not at the same time, once one of them acts and the
other won’t act. (This is called interlock.) Even if X1 and X2 are valid at the same time, Y1 and
Y2 won’t act at the same time due to up-to-down scan of ladder diagram. For this ladder
diagram, Y1 has higher priority than Y2.
D-23
Example 6: Sequential Control
Y1
nT T
The figure above uses timer T0 to control coil Y1 to be ON. After Y1 is ON, timer T0 will be
closed at the next scan period and output Y1. The oscillating circuit will be shown as above. (n
is the setting of timer and it is decimal number. T is the base of timer. (clock period))
D-24
Example 8: Blinking Circuit
X0 T2
TMR T1 Kn1 X0
T1
TMR T2
*
n2 T
Kn2
Y1
X0 T1
Y1
*
n1 T
The figure above is common used oscillating circuit for indication light blinks or buzzer alarms. It
uses two timers to control On/OFF time of Y1 coil. If figure, n1 and n2 are timer setting of T1
and T2. T is the base of timer (clock period)
X0
M0 X0
M0 Y1 T
Y1 M0
M0 Y Y1
1
In figure above, the rising-edge differential command of X0 will make coil M0 to have a single
pulse of ΔT (a scan time). Y1 will be ON during this scan time. In the next scan time, coil M0
will be OFF, normally close M0 and normally close Y1 are all closed. However, coil Y1 will keep
on being ON and it will make coil Y1 to be OFF once a rising-edge comes after input X0 and coil
M0 is ON for a scan time. The timing chart is as shown above. This circuit usually executes
alternate two actions with an input. From above timing: when input X0 is a square wave of a
period T, output coil Y1 is square wave of a period 2T.
D-25
When input X0 is ON, output coil Y1 will be ON at the same time due to the corresponding
normally close contact OFF makes timer T10 to be OFF. Output coil Y1 will be OFF after
delaying 100 seconds (K1000*0.1 seconds =100 seconds) once input X0 is OFF and T10 is
ON. Please refer to timing chart above.
X0
TMR T5 K50
X0 T5
T5T6 5 seconds
Y4
Y0 T6
Y4
TMR T6 K30
Example12: Extend Timer Circuit
Y4X0
X0 T11 T1
In this circuit, the total delay time from input
TMR T11 Kn1
X0 is close and output Y1 is ON= (n1+n2)* T.
3 seconds
TMR T12 Kn2 where T is clock period.
2
X0
Y1
n1* T
T11
n2* T
T12
Y1
(n1+n2)* T
D-26
D.4 PLC Devices
D-27
Items Specifications Remarks
C235, 1 point
(need to use with PG If the counter reaches
32-bit count up/down card) Total is the goal assigned by
high-speed counter (Use with 1 point DHSCS, the contact
DHSCS+M1018+M1 will be ON
028~M1030)
Function extension module (optional) Digital input/output card (A/D, D/A card)
D-28
D.4.2 Devices Functions
The Function of Input/output Contacts
The function of input contact X: input contact X reads input signal and enter PLC by
connecting with input equipment. It is unlimited usage times for A contact or B contact of
each input contact X in program. The On/Off of input contact X can be changed with the
On/Off of input equipment but can’t be changed by using peripheral equipment (WPLSoft).
The mission of output contact Y is to drive the load that connects to output contact Y by
sending On/Off signal. There are two kinds of output contact: one is relay and the other is
transistor. It is unlimited usage times for A or B contact of each output contact Y in program.
But there is number for output coil Y and it is recommended to use one time in program.
Otherwise, the output result will be decided by the circuit of last output Y with PLC program
scan method.
X0 The output of Y0 will be decided by circuit
Y0 1
○2 , i.e. decided by On/Off of X10.
Y0 is repeated
X10
Y0 2
D-29
D.4.3 Value, Constant [K] / [H]
There are five value types for DVP-PLC to use by the different control destination. The
following is the explanation of value types.
It uses binary system for the PLC internal operation or storage. The relative information of
binary system is in the following.
Bit : Bit is the basic unit of binary system, the status are 1 or 0.
Byte : It is made up of continuous 2 nibbles, i.e. 8 bits, b7~b0. It can used to represent
00~FF of hexadecimal system.
Word : It is made up of continuous 2 bytes, i.e. 16 bits, b15~b0. It can used to represent
0000~FFFF of hexadecimal system.
Double
Word : It is made up of continuous 2 words, i.e. 32 bits, b31~b0. It can used to
represent 00000000~FFFFFFFF of hexadecimal system.
The relations among bit, nibble, byte, word, and double word of binary number are shown as
follows.
DW Double Word
W1 W0 Word
Bit
The numbers of external input and output terminal of DVP-PLC use octal number.
Example:
D-30
3. Decimal Number (DEC)
The suitable time for decimal number to use in DVP-PLC system.
To be the setting value of timer T or counter C, such as TMR C0 K50. (K constant)
To be the device number of M, T, C and D. For example: M10, T3. (device number)
To be operand in application command, such as MOV K123 D0. (K constant)
4. BCD (Binary Code Decimal, BCD)
It shows a decimal number by a unit number or four bits so continuous 16 bits can use to
represent the four numbers of decimal number. BCD code is usually used to read the input
value of DIP switch or output value to 7-segment display to be display.
5. Hexadecimal Number (HEX)
The suitable time for hexadecimal number to use in DVP-PLC system.
To be operand in application command. For example: MOV H1A2B D0. (constant H)
Constant K:
In PLC, it is usually have K before constant to mean decimal number. For example, K100
means 100 in decimal number.
Exception:
The value that is made up of K and bit equipment X, Y, M will be bit, byte, word or
double word. For example, K2Y10, K4M100. K1 means a 4-bit data and K2~K4 can
be 8, 12 and 16-bit data separately.
Constant H:
In PLC, it is usually have H before constant to mean hexadecimal number. For example,
H100 means 100 in hexadecimal number.
D-31
D.4.6 The Features and Functions of Counter
Features:
Item 16 bits counters 32 bits counters
Designate for
Constant K or data register D Constant K or data register D (2 for designated)
constant
Present value Counter will stop when Counter will keep on counting when attaining
change attaining settings settings
The present value will reset to 0 when RST command is executed and contact
Reset action
will reset to Off.
D-32
Example:
LD X0
X0
RST C0 X1 C0 RST C0
LD X1
CNT C0
K5
CNT C0 K5
LD C0 Y0
OUT Y0
r
a
n
g
e
o
f
D-33
3 s he settings can be
2 positive / negative
- numbers by using
:
b constant K or data
i register D (special
t K data register
- D1000~D1044 is
2 not included). If
h
, using data register
i
1 D, the setting
g
4 will occupy two continuous
h data register.
7 The total band width of high-
-
, speed counter that VFD-E
s supports is up to 30kHz and
4
p 500kHz for pulse input.
8
e
3 D.4.7 Register Types
e
, There are two types of register which
d
6 sorts by characters in the following:
4 1. G : The data in register
u 8 will be cleared to 0
when PLC
p ~ er switches from
al RUN to STOP or
/ K re power is off.
d 2 gi
st
o , er
w 1
2. : Each special
n 4 register has the
7 ec special definition
ial and purpose. It is
,
c re used to save
4 system status,
o fault messages,
8
u er monitor state.
3
n
,
t
6
e
4
r
7
.
i 2. T
D-33
D.4.8 Special Auxiliary Relays
Special Read(R)/
Function
M Write(W)
Normally open contact (a contact). This contact is On when running and it is
M1000 R
On when the status is set to RUN.
Normally closed contact (b contact). This contact is Off in running and it is Off
M1001 R
when the status is set to RUN.
On only for 1 scan after RUN. Initial pulse is contact a. It will get positive
M1002 R
pulse in the RUN moment. Pulse width=scan period.
Off only for 1 scan after RUN. Initial pulse is contact a. It will get negative
M1003 R
pulse in the RUN moment. Pulse width=scan period.
M1004 -- --
M1008 -- --
M1009 -- --
M1019 -- --
M1023 Divisor is 0 R
M1024 -- --
D-34
Special Read(R)/
Function
M Write(W)
M1025 RUN(ON) / STOP(OFF) the AC motor drive R/W
M1026 Setting operation direction of the AC motor drive (0: FWD, 1:REV) R/W
Enforce setting current integral value of PID equal to D1019 (activate from 0
M1031 R/W
to 1)
D-35
D.4.9 Special Registers
Special D Function Read(R)/ Write(W)
D1000 -- --
D1003 Checksum R
D1004-
Reserved --
D1009
D1013 -- --
D1014 -- --
Keypad Status: Bit0: MODE; Bit1: STOP; Bit2: RUN; Bit5: UP;
D1015 R
Bit6: DOWN; Bit7: ENTER;
D1016 -- --
D1017 -- --
D-36
Special D Function Read(R)/ Write(W)
D1023-
Reserved --
D1024
D1025 The present value of the high-speed counter C235 (low byte) R
D1026 The present value of the high-speed counter C235 (high byte) R
D1033-
-- --
D1035
D1037-
-- --
D1039
D-37
D.4.10 Communication Addresses for Devices (only for PLC2 mode)
For example:
In PLC1 mode, communication register 0400H corresponds to parameter 04.00.
In PLC2 mode, communication register 0400H corresponds to X0.
D-38
D.5 Commands
D.5.1 Basic Commands
Commands Function Operands processing Speed(us)
LD Load contact A X, Y, M, T, C 10
D-39
D.5.4 Main Control Commands
Commands Function Operands
Connect the common series connection
MC N0~N7
contacts
D-40
D.5.8 Explanation for the Commands
Mnemonic Function
LD Load A contact
Explanations:
The LD command is used on the A contact that has its start from the left BUS or the A contact that is
the start of a contact circuit. Function of the command is to save present contents, and at the same
time, save the acquired contact status into the accumulative register.
Program Example:
Ladder diagram Command code Operation
X0 X1 LD X0 Load contact A of X0
Y1 AND X1 Connect to contact A of X1
in series
Mnemonic Function
Explanations:
The LDI command is used on the B contact that has its start from the left BUS or the B contact that is
the start of a contact circuit. Function of the command is to save present contents, and at the same
time, save the acquired contact status into the accumulative register.
Program Example:
Ladder diagram: Command code: Operation:
D-41
Mnemonic Function
Explanations:
The AND command is used in the series connection of A contact. The function of the command is to
readout the status of present specific series connection contacts first, and then to perform the “AND”
calculation with the logic calculation result before the contacts, thereafter, saving the result into the
accumulative register.
Program Example:
Ladder diagram: Command code: Operation:
Mnemonic Function
Explanations:
The ANI command is used in the series connection of B contact. The function of the command is to
readout the status of present specific series connection contacts first, and then to perform the “AND”
calculation with the logic calculation result before the contacts, thereafter, saving the result into the
accumulative register.
Program Example:
Ladder diagram: Command code: Operation:
LD X1 Load contact A of X1
X1X0
Y1 ANI X0 Connect to contact B of X0 in series
D-42
Mnemonic Function
Program Example:
Ladder diagram: Command code: Operation:
X0 LD X0 Load contact A of X0
Y1
X1 ORX1 Connect to contact A of X1 in parallel
Mnemonic Function
Explanations:
The ORI command is used in the parallel connection of B contact. The function of the command is to
readout the status of present specific series connection contacts, and then to perform the “OR”
calculation with the logic calculation result before the contacts, thereafter, saving the result into the
accumulative register.
Program Example:
Ladder diagram: Command code: Operation:
X0 LD X1 Load contact A of X0
Y1 ORI X1 Connect to contact B of
X1 X1 in parallel
OUT Y1 Drive Y1 coil
D-43
Mnemonic Function
Operand None
Explanations:
To perform the “ANB” calculation between the previous reserved logic results and contents of the
accumulative register.
Program Example:
Ladder diagram: Command code: Operation:
X0 ANB X1 LD X0 Load contact A of X0
Y1
X2 X ORI X2 Connect to contact B of X2 in
3 parallel
Block A Block B
LDI X1 Load contact B of X1
OR X3 Connect to contact A of X3 in
parallel
Mnemonic Function
Operand None
Explanations:
To perform the “OR” calculation between the previous reserved logic results and contents of the
accumulative register.
Program Example:
Ladder diagram: Command code: Operation:
X0 X1 Block A
Y1 LD X0 Load contact A of X0
X2 X3 ORB ANI X1 Connect to contact B of X1 in
Block B series
Operand None
To save contents of the accumulative register into the operation result. (the result operation pointer
pluses 1)
Mnemonic Function
Operand None
Explanations:
Reading content of the operation result to the accumulative register. (the pointer of operation result
doesn’t move)
Mnemonic Function
Operand None
Explanations:
Reading content of the operation result to the accumulative register. (the stack pointer will decrease
1)
Program Example:
Ladder diagram: Command code: Operation:
D-45
D-45
Mnemonic Function
Operand None
Explanations:
Inverting the operation result and use the new data as an operation result.
Program Example:
Ladder diagram: Command code: Operation:
X0 LD X0 Load A contact of X0
Y1
INV Inverting the operation result
OUT Y1 Drive Y1 coil
Mnemonic Function
Program Example:
Ladder diagram: Command code: Operation:
D-46
Mnemonic Function
Explanations:
When the SET command is driven, its specific device is set to be “ON,” which will keep “ON” whether
the SET command is still driven. You can use the RST command to set the device to “OFF”.
Program Example:
Ladder diagram: Command code: Operation:
X0 Y0 LD X0 Load contact A of X0
SET Y1
ANI Y0 Connect to contact B of Y0 in series
Mnemonic Function
Explanations:
When the RST command is driven, motion of its specific device is as follows:
Device Status
Program Example:
Ladder diagram: Command code: Operation:
X0
RST Y5 LD X0 Load contact A of X0
D-47
Mnemonic Function
Explanations:
When TMR command is executed, the specific coil of timer is ON and timer will start to count. When
the setting value of timer is attained (counting value >= setting value), the contact will be as
following:
Program Example:
Ladder diagram: Command code: Operation:
X0 LD X0 Load contact A of X0 T5 timer
TMR
T5 K1000
TMR T5 K1000 Setting is K1000
Mnemonic Function
Explanations:
1. When the CNT command is executed from OFFON, which means that the counter coil
is driven, and 1 should thus be added to the counter’s value; when the counter achieved
specific set value (value of counter = the setting value), motion of the contact is as follows:
NO(Normally Open) contact Close
2. If there is counting pulse input after counting is attained, the contacts and the counting
values will be unchanged. To re-count or to conduct the CLEAR motion, please use the
RST command.
D-48
Program Example:
Ladder diagram: Command code: Operation:
X0 LD X0 Load contact A of X0 C2 counter
CNT C2 0 K100
CNT C2 K100 Setting is K100
Mnemonic Function
Operand N0~N7
Explanations:
1. MC is the main-control start command. When the MC command is executed, the execution of
commands between MC and MCR will not be interrupted. When MC command is OFF, the motion of
the commands that between MC and MCR is described as follows:
The counting value is set back to zero, the coil and the contact
Timer
are both turned OFF
The coil is OFF, and the timer value and the contact stay at their
Accumulative timer
present condition
The counting value is back to zero. Both coil and contact are
Subroutine timer
turned OFF.
The coil is OFF, and the counting value and the contact stay at
Counter
their present condition
All of them are not acted , but the nest loop FOR-NEXT
Application commands command will still be executed for times defined by users even
though the MC-MCR commands is OFF.
2. MCR is the main-control ending command that is placed at the end of the main-control
program and there should not be any contact commands prior to the MCR command.
3. Commands of the MC-MCR main-control program supports the nest program structure,
with 8 layers as its greatest. Please use the commands in order from N0~ N7, and refer to
the following:
D-49
Ladder diagram: Command code: Operation:
X0 LD X0 Load A contact of X0
MC N0
MC N0 Enable N0 common series
X1 connection contact
Y0 LD X1 Load A contact of X1
X2
OUT Y0 Drive Y0 coil
MC N1
:
X3
Y1 LD X2 Load A contact of X2
LD X3 Load A contact of X3
MCR N0
OUT Y1 Drive Y1 coil
X10
:
MC N0
X11 MCR N1 Disable N1 common series
Y10 connection contact
:
MCR N0 MCR N0 Disable N0 common series
connection contact
D-50
Mnemonic Function
Explanations:
Usage of the LDP command is the same as the LD command, but the motion is different. It is used to
reserve present contents and at the same time, saving the detection status of the acquired contact
rising-edge into the accumulative register.
Program Example:
Ladder diagram: Command code: Operation:
X0 X1
LDP X0 Start X0 rising-edge detection
Y1
AND X1 Series connection A contact of X1
OUT Y1 Drive Y1 coil
Mnemonic Function
Explanations:
Usage of the LDF command is the same as the LD command, but the motion is different. It is used to
reserve present contents and at the same time, saving the detection status of the acquired contact
falling-edge into the accumulative register.
Program Example:
D-51
Mnemonic Function
Explanations:
ANDP command is used in the series connection of the contacts’ rising-edge detection.
Program Example:
Ladder diagram: Command code: Operation:
X0 X1 LD X0 Load A contact of X0
Y1
ANDP X1 X1 rising-edge detection in series connection
OUT Y1 Drive Y1 coil
Mnemonic Function
Program Example:
Ladder diagram: Command code: Operation:
LD X0 Load A contact of X0
X0X1
Y1 ANDF X1 X1 falling-edge detection in series connection
Mnemonic Function
Explanations:
The ORP commands are used in the parallel connection of the contact’s rising-edge detection.
D-52
Program Example:
Ladder diagram: Command code: Operation:
X0 LD X0 Load A contact of X0
Y1
1 ORP X1 X1 rising-edge detection in parallel connection
X
Mnemonic Function
Explanations:
The ORP commands are used in the parallel connection of the contact’s falling-edge detection.
Program Example:
Mnemonic Function
Explanations:
When X0=OFF→ON (rising-edge trigger), PLS command will be executed and M0 will send the
pulse of one time which the length is a scan time.
Program Example:
D-53
Timing Diagram: LD M0 Load the contact A of M0
SET Y0 Y0 latched (ON)
X0
Program Example:
Ladder diagram: Command code:
Operation:
X0 LD X0 Load
PLF M0 A contact of X0
M0 PLF M0 M0 f
SET Y0
LD M0 Load the contact A
SET Y0 Y0 latched
Timin
g (ON)
Diagr
am:
X
a scan time
0
D-54
Mnemonic
END
Operand
Explanations:
It
needs
to add
the
END
comm
and at
the
end of
ladder
diagra
m
progra
m or
comm
and
progra
m.
PLC
will
scan
from
addres
s o to
END
comm
and,
after
executi
ng it
will
return
to
addres
s 0 to
scan
again.
D-54
D.5.9 Description of the Application Commands
Mnemonic Steps
Codes P
API Function
Command
16 bits 32 bits 16-bit 32-bit
10 CMP -- Compare 7 --
Perform the 7 --
Four 22 MUL -- multiplication of BIN
Fundamental data
Operations of
Arithmetic Perform the division of 7 --
23 DIV --
BIN data
D-55
D.5.10 Explanation for the Application Commands
API Mnemonic Operands Function
S1 * * * * * * * *
S2 * * * * * * * *
D * *
Operands:
S1: Comparison Value 1 S2: Comparison Value 2 D: Comparison result
Explanations:
1. Operand D occupies 3 consecutive devices.
2. See the specifications of each model for their range of use.
3. The contents in S1 and S2 are compared and the result will be stored in D.
4. The two comparison values are compared algebraically and the two values are signed
binary values. When b15 = 1 in 16-bit instruction, the comparison will regard the value as
negative binary values.
Program Example:
1. Designate device Y0, and operand D automatically occupies Y0, Y1, and Y2.
2. When X10 = On, CMP instruction will be executed and one of Y0, Y1, and Y2 will be On.
When X10 = Off, CMP instruction will not be executed and Y0, Y1, and Y2 remain their
status before X10 = Off.
3. If the user need to obtain a comparison result with ≥ ≤, and ≠, make a series parallel
connection between Y0 ~ Y2.
X10
CMP K10 D10Y0
Y0
If K10>D10, Y0 = On
Y1
If K10=D10, Y1 = On
Y2
If K10<D10, Y2= On
RSTM1
RSTM2 M0
D-56
API11
S1 * * * * * * * *
S2 * * * * * * * *
S * * * * * * * *
D * *
Operands:
S1: Lower bound of zone comparison S2: Upper bound of zone comparison S: Comparison value
D: Comparison result
Explanations:
1. The content in S1 should be smaller than the content in S2.
2. Operand D occupies 3 consecutive devices.
3. See the specifications of each model for their range of use.
4. S is compared with its S1 S2 and the result is stored in D.
5. When S1 > S2, the instruction performs comparison by using S1 as the lower/upper
bound.
6. The two comparison values are compared algebraically and the two values are signed
binary values. When b15 = 1 in 16-bit instruction or b31 = 1 in 32-bit instruction, the
comparison will regard the value as negative binary values.
Program Example:
1. Designate device M0, and operand D automatically occupies M0, M1 and M2.
2. When X0 = On, ZCP instruction will be executed and one of M0, M1, and M2 will be
On. When X0 = Off, ZCP instruction will not be executed and M0, M1, and M2 remain
their status before X0 = Off.
X0
ZCP K10 K100 C10M0
M0
If C10 < K10, M0 = On
M1
If K10 <= C10 <= K100, M1 = On
M2
If C10 > K100, M2 = On
D-57
12
API Mnemonic Operands Function
MOV P S, D Move
S * * * * * * * *
D * * * * *
Operands:
S: Source of data D: Destination of data
Explanations:
1. See the specifications of each model for their range of use.
2. When this instruction is executed, the content of S will be moved directly to D. When this
instruction is not executed, the content of D remains unchanged.
Program Example:
MOV instruction has to be adopted in the moving of 16-bit data.
1. When X0 = Off, the content in D10 will remain unchanged. If X0 = On, the value K10 will
be moved to D10 data register.
2. When X1 = Off, the content in D10 will remain unchanged. If X1 = On, the present value
T0 will be moved to D10 data register.
X0 X1
MOV K10 D0
MOV T0 D10
S * * * * * *
D * * * * *
n * * * * *
Operands:
S: Start of source devices D: Start of destination devices n: Number of data to be moved
Explanations:
D-58
1. Range of n: 1 ~ 512
2. See the specifications of each model for their range of use.
3. The contents in n registers starting from the device designated by S will be moved to n
registers starting from the device designated by D. If n exceeds the actual number of
available source devices, only the devices that fall within the valid range will be used.
Program Example 1:
When X10 = On, the contents in registers D0 ~ D3 will be moved to the 4 registers D20 ~ D23.
X10
D20 K4 D0 D20
D1 D21
n=4
D2 D22
D3 D23
Program Example 2:
Assume the bit devices KnX, KnY, KnM and KnS are designated for moving, the number of digits of
S and D has to be the same, i.e. their n has to be the same.
M1000
D0 D20 K4 M0
M1
M2
M3
M4
M5
n=3
M6
M7
M8 Y10
M9 Y11
M10 Y12
M11 Y13
D-59
API Mnemonic Operands Function
S1 * * * * * * * *
S2 * * * * * * * *
D * * * * *
Operands:
S1: Summand S2: Addend D: Sum
Explanations:
1. See the specifications of each model for their range of use.
2. This instruction adds S1 and S2 in BIN format and store the result in D.
3. The highest bit is symbolic bit 0 (+) and 1 (-), which is suitable for algebraic addition, e.g.
3 (-9) -6.
4. Flag changes in binary addition
16-bit command:
A. If the operation result = 0, zero flag M1020 = On.
B. If the operation result < -32,768, borrow flag M1021 = On.
C. If the operation result > 32,767, carry flag M1022 = On.
Program Example 1:
16-bit command:
When X0 = On, the content in D0 will plus the content in D10 and the sum will be stored in D20.
X0
ADD D0 D10 D20
Remarks:
Flags and the positive/negative sign of the values:
-1, 01
D-60
A
Mnemonic Operands Function
21
SUB P S1, S2, D Subtraction
S2 * * * * * * * *
D * * * * *
Operands:
S1: Minuend S2: Subtrahend D: Remainder
Explanations:
1. This instruction subtracts S1 and S2 in BIN format and stores the result in D.
2. The highest bit is symbolic bit 0 (+) and 1 (-), which is suitable for algebraic subtraction.
3. Flag changes in binary subtraction
In 16-bit instruction:
A. If the operation result = 0, zero flag M1020 = On.
B. If the operation result < -32,768, borrow flag M1021 = On.
C. If the operation result > 32,767, carry flag M1022 = On.
Program Example:
In 16-bit BIN subtraction:
When X0 = On, the content in D0 will minus the content in D10 and the remainder will be stored in
D20.
X0
SUB D0 D10 D20
D-61
API Mnemonic Operands Function
S1 * * * * * * * *
S2 * * * * * * * *
D * * * * *
Operands:
S1: Multiplicand S2: Multiplicator D: Product
Explanations:
1. In 16-bit instruction, D occupies 2 consecutive devices.
2. This instruction multiplies S1 by S2 in BIN format and stores the result in D. Be careful
with the positive/negative signs of S1, S2 and D when doing 16-bit and 32-bit
operations. 16-bit command:
S1 S2 D +1 D
b15............b0
b15...........b0 b31..........b16b15.................b0
X
=
b15 is a symbol bit b15 is a symbol bit b31 is a symbol bit (b15 of
D+1) Symbol bit = 0 refers to a positive value.
Symbol bit = 1 refers to a negative value.
When D serves as a bit device, it can designate K1 ~ K4 and construct a 16-bit result, occupying
consecutive 2 groups of 16-bit data.
Program Example:
The 16-bit D0 is multiplied by the 16-bit D10 and brings forth a 32-bit product. The higher 16 bits are
stored in D21 and the lower 16-bit are stored in D20. On/Off of the most left bit indicates the
positive/negative status of the result value.
X0
MUL D0 D10 D20
D-62
API Mnemonic Operands Function
S1 * * * * * * * *
S2 * * * * * * * *
D * * * * *
Operands:
S1: Dividend S2: Divisor D: Quotient and remainder
Explanations:
1. In 16-bit instruction, D occupies 2 consecutive devices.
2. This instruction divides S1 and S2 in BIN format and stores the result in D. Be careful with
the positive/negative signs of S1, S2 and D when doing 16-bit and 32-bit operations.
16-bit instruction:
Quotient Remainder
+1
/ =
Program Example:
When X0 = On, D0 will be divided by D10 and the quotient will be stored in D20 and remainder in
D21. On/Off of the highest bit indicates the positive/negative status of the result value.
X0
DIVD0D10D20
DIVD0D10K4Y0
D-63
API Mnemonic Operands Function
24 INC P D Increment
D * * * * *
Operands:
D: Destination device
Explanations:
1. If the instruction is not a pulse execution one, the content in the designated device D will
plus “1” in every scan period whenever the instruction is executed.
2. This instruction adopts pulse execution instructions (INCP).
3. In 16-bit operation, 32,767 pluses 1 and obtains -32,768.
Program Example:
When X0 goes from Off to On, the content in D0 pluses 1 automatically.
X0
INCP D0
25 DEC P D Decrement
D * * * * *
Operands:
D: Destination
Explanations:
1. If the instruction is not a pulse execution one, the content in the designated device D will
minus “1” in every scan period whenever the instruction is executed.
2. This instruction adopts pulse execution instructions (DECP).
3. In 16-bit operation, -32,768 minuses 1 and obtains
32,767. Program Example:
When X0 goes from Off to On, the content in D0 minuses 1 automatically.
X0
DECP D0
D-64
API Mnemonic Operands Function
D * * * * *
n * *
Operands:
D: Device to be rotated n: Number of bits to be rotated in 1 rotation
Explanations:
1. This instruction rotates the device content designated by D to the right for n bits.
2. This instruction adopts pulse execution instructions
(RORP). Program Example:
When X0 goes from Off to On, the 16 bits (4 bits as a group) in D10 will rotate to the right, as shown
in the figure below. The bit marked with ※ will be sent to carry flag M1022.
X0
RORP D10 K4
D10 0 1 1 1 1 0 1 1 0 1 0 0 0 1 0 1
Carry
flag
16 bits
D-65
API Mnemonic Operands Function
D * * * * *
n * *
Operands:
D: Device to be rotated n: Number of bits to be rotated in 1 rotation
Explanations:
1. This instruction rotates the device content designated by D to the left for n bits.
2. This instruction adopts pulse execution instructions (ROLP).
Program Example:
When X0 goes from Off to On, the 16 bits (4 bits as a group) in D10 will rotate to the left, as shown in
the figure below. The bit marked with ※ will be sent to carry flag M1022.
X0
D10 K4
D-66
D.5.11 Special Application Commands for the AC Motor Drive
API Mnemonic Operands Function
S1 * * * * * * * *
S2 *
D * *
Operands:
S1: Comparison Value S2: High-speed counter C235 D: Comparison result
Explanations:
1. It needs optional PG card to receive external input pulse.
2. To count automatically, please set the target value by using DHSCS command and set
M1028=On. The counter C235 will be ON when the count number = target value. If you
want to clear C235, please set M1029=ON.
3. Please use rising-edge/falling-edge command, such as LDP/LDF, for the contact
condition. Please notice that fault may occur when using contact A/B for the contact
condition. When M1028 is On, M1018 will be set ON after executing DHSCS command.
In addition, M1029 can be used to clear high speed counter, and M1018 will be cleared
as
<Off> after executing.
4. There are three input modes for high-speed counter in the following can be set by D1044.
A-B phase mode(4 times frequency )(D1044=0): user can input the A and B pulse through
A and B terminal of EME-PG01 for counting. Make sure that A , B and GND are
grounding.
D-67
Pulse + counting direction mode (D1044=1): user can use pulse input and counting
direction to execute counting up or down or signal. A terminal of PG feedback card needs
to be defined as pulse input, and B terminal as switching between counting up or down.
Make sure that A , B and GND are grounding.
Pulse + internal flag (M1030) mode (D1044=2): user can use pulse input and internal flag
(M1030). A terminal of PG feedback card needs to be used for pulse input, and internal
flag (M1030) is used for switching between counting up or down. Only A is needed for this
mode and make sure that A , and GND are grounding.
Program Example:
1. Assume that when M100=ON, it is set to A-B phase mode. When M101=ON, it is set to
Pulse + counting direction mode. When M102=ON, it is set to Pulse + internal flag (M1030)
mode.
2. M1030 is used to set to count up (OFF) and count down (ON).
3. If M0 goes from OFF to ON, DHSCS command starts to execute the comparison of high-
speed counter. When C235 goes from H’2 to H’3 or from H’4 to H’3, M3 will be always be
ON.
4. If M1 goes from OFF to ON, DHSCS command starts to execute the comparison of high-
speed counter. When C235 goes from H’1004F to H’10050 or from H’10051 to H’10050,
M2 will be always be ON.
5. M1028: it is used to enable(ON)/disable(OFF) the high-speed counter function.
6. M1029: it is used to clear the high-speed counter.
7. M1018: it is used to start high-speed counter function. (when M1028 is ON).
8. D1025: the low word of high-speed counter C235.
9. D1026: the high word of high-speed counter C235.
D-68
M100
MOVK0D1044
M101
MOVK1D1044
M102
MOV K2 D1044
M102
M1030
M1 M1018
DHSCS H3 C235 M3
M2
Y1
M 3
M10
M1028
M11
M1029
M1000
MOV D1025 D0
MOV D1026 D1
END
S1 * * *
S2 *
D-69
Operands:
S1: Data address for reading S2: Register that saves the read data
S1 * * *
S2 * * *
Operands:
S1: Data address for writing S2: Register that saves the written data
Program Example:
1. Assume that it will read the data from MODBUS address H2100, and then write to D0;
read from H2101 and write to D0.
2. When M0=ON, it will write the data in D10 to the MODBUS address H2001 of the VFD-E.
3. When M1=ON, it will write the data in H2 to the MODBUS address H2000 of the VFD-E,
i.e. start the AC motor drive.
4. When M2=ON, it will write the data in H1 to the MODBUS address H2000 of the VFD-E,
i.e. stop the AC motor drive.
5. When data is written successfully, M1017 will be ON.
6. When writing parameters, the allowable times to revise a parameter is 10 6 times. A
memory write fault may occur at EEPROM if parameters are written too often.
M1000
RPRH2100D0
RPRH2101D1
M0
WPRD10H2001
M1
WPRPH2H2000
M2
WPRPH1H2000
M1017
Y0
END
D-70
API Mnemonic Operands Function
141 FPID P S1, S2, S3, S4 PID control for the AC motor drive
S1 * * *
S2 * * *
S3 * * *
S4 * * *
Operands:
S1: PID Set Point Selection(0-4), S2: Proportional gain P (0-100), S3: Integral Time I (0-10000), S4:
Derivative control D (0-100)
Explanation:
1. This command FPID can control the PID parameters of the AC motor drive directly,
including Pr.10.00 PID set point selection, Pr.10.02 Proportional gain (P), Pr.10.03
Integral time (I) and Pr.10.04 Derivative control (D)
Program Example:
1. Assume that when M0=ON, S1 is set to 0 (PID function is disabled), S2=0, S3=1 (unit:
0.01 seconds) and S4=1 (unit: 0.01 seconds).
2. Assume that when M1=ON, S1 is set to 0 (PID function is disabled), S2=1 (unit: 0.01),
S3=0 and S4=0.
3. Assume that when M2=ON, S1 is set to 1(frequency is inputted by digital keypad), S2=1
(unit: 0.01), S3=0 and S4=0.
4. D1027: frequency command controlled by PID.
M0 M1 M2
FPID H0 H0
M1000 H1 H1
FPID H0 H1
H0 H0
FPID H1 H1
H0 H0
MOV D1027
D1
END
D-71
API Mnemonic Operands Function
S1 * * *
S2 * * *
S3 * * *
Operands:
S1: frequency command, S2: acceleration time, S3: deceleration time
Explanation:
1. This command can control frequency command, acceleration time and deceleration time
of the AC motor drive. Please use M1025 to RUN(ON)/STOP(OFF) the AC motor drive
and use M1026 to control the operation direction: FWD(ON)/REV(OFF).
Program Example:
1. M1025: RUN(ON)/STOP(Off) the AC motor drive. M1026: operation direction of the
AC motor drive – FWD(OFF)/REV(ON). M1015: frequency is reached.
2. When M10=ON, setting frequency command of the AC motor drive to K300(3.00Hz)
and acceleration/deceleration time is 0.
3. When M11=ON, setting frequency command of the AC motor drive to
K3000(30.00Hz), acceleration time is 50 and deceleration time is 60.
4. S2, S3: In the setting of Accel / Decel time, the decimal places are depends on the setting
of Pr01.09. When Pr01.09=1, the unit is 0.01 unit.
M1000
M1025
M11
M1026
M10M11
FREQP K300 K0
K0
END
D-72
D.6 Fault Code
D-73
Appendix E: CANopen Function
The built-in CANopen function is a kind of remote control. Master can control the AC motor drive by
using CANopen protocol. CANopen is a CAN-based higher layer protocol. It provides standardized
communication objects, including real-time data (Process Data Objects, PDO), configuration data
(Service Data Objects, SDO), and special functions (Time Stamp, Sync message, and Emergency
message). And it also has network management data, including Boot-up message, NMT message,
and Fault Control message. Refer to CiA website http://www.can-cia.org/ for details. The content of
this instruction sheet may be revised without prior notice. Please consult our distributors or download
the most updated version at http://www.delta.com.tw/industrialautomation
E-
E.1 Overview
+-
ISO 11898
-
OSI Layer 1 Physical Layer +
CAN bus
E-
E.1.2 RJ-45 Pin Definition
8~1
plug
PIN Signal Description
6 GND Ground
8 EV Power
E-
E.1.3 Pre-Defined Connection Set
To reduce configuration effort for simple networks, CANopen define a mandatory default
identifier allocation scheme. The 11-bit identifier structure in predefined connection is set as
follows:
E-
E.1.4 CANopen Communication Protocol
It has services as follows:
NMT (Network Management Object)
SDO (Service Data Object)
PDO (Process Data Object)
EMCY (Emergency Object)
(1)
Initializing
(15)
(2)F
(14) Pre-Operation ABCD
(3) (4) (7)
(5)
(13) Stopped AB
(6) (8)
(12) Operation ABCD
E-
(1) After power is applied, it is auto in initialization state A: NMT
NMT Master
Start Remote Node NMT Slave(s)
Request byte 0 byte Indication(s)
1
request Indication
CS Node-ID Indication
COB-ID=0 Indication
Cs
Value Definition
1 Start
2 Stop
128 Enter Pre-Operational
129 Reset Node
130 Reset Communication
E-
E.1.4.2 SDO (Service Data Object)
SDO is used to access the Object Dictionary in every CANopen node by Client/Server
model. One SDO has two COB-ID (request SDO and response SDO) to upload or
download data between two nodes. No data limit for SDOs to transfer data. But it
needs to transfer by segment when data exceeds 4 bytes with an end signal in the last
segment.
The Object Dictionary (OD) is a group of objects in CANopen node. Every node has an
OD in the system, and OD contains all parameters describing the device and its
network behavior. The access path of OD is the index and sub-index, each object has
a unique index in OD, and has sub-index if necessary.
The request and response frame structure of SDO communication is shown as
follows:
E-
E.1.4.3 PDO (Process Data Object)
PDO Transmission type is defined in the PDO communication parameter index (1400h for the 1st
RxPDO or 1800h for the 1st TxPDO), and all transmission types are listed in the following table:
PDO
Type Number
Cyclic Acyclic Synchronous Asynchronous RTR only
0 ○ ○
1-240 ○ ○
241-251 Reserved
252 ○ ○
253 ○ ○
254 ○
255 ○
Type number 1-240 indicates the number of SYNC message between two PDO
transmissions.
Type number 252 indicates the data is updated (but not sent) immediately after
receiving SYNC.
Type number 253 indicates the data is updated immediately after receiving RTR.
Type number 254: Delta CANopen doesn’t support this transmission format.
Type number 255 indicates the data is asynchronous transmission.
All PDO transmission data must be mapped to index via Object Dictionary.
E-
Example:
Master transmits PDO data to Slave
PDO1
CAN(H)
CAN(L) Master
Slave
0x1600 0 0. Number
0x1600 1 1. Mapped Object 0x6040001
PDO1 Map 0x1600 2 2. Mapped Object
0x1600 3 3. Mapped Object
0x1600 4 4. Mapped Object
U1
0x604 0x6040 0. Control 0 R/ 6
00010 0 word x W (
2 2
2 B
1 yt
1 e
s)
Master Slave
PDO1 data value Data 0, Data 1, Data 2, Data 3, Data 4, Data 5, Data 6,
Data 7,
0xF3, 0x00,
E-
E.1.4.4 EMCY (Emergency Object)
Emergency objects are triggered when hardware failure occurs for a warning
interrupt. The data format of a emergency object is a 8 bytes data as shown in the
following:
Byte 0 1 2 3 4 5 6 7
E-
CANopen CANopen
Controller
Fault Register (bit 0~7)
DisplayFault Code Description Fault Code
E-
Definition of Index:
Factory
Index Sub Definition R/W Size Unit NOTE
Setting
0x1000 0 Abort connection
option code 0x00010192 RO U32
0x1001 0 Fault register 0 RO U8
COB-ID SYNC
0x1005 0 message 0x80 RW U32
Communication cycle 500us~15000us
0x1006 0 0 RW U32 us
period
Manufacturer device
0x1008 0 0 RO U32
name
Manufacturer
0x1009 0 0 RO U32
hardware version
Manufacturer software
0x100A 0 0 RO U32
version
0x100C 0 Guarding time 0 RW U16 ms 0x80 + node 1
0x100D 0 Guarding factor 0 RW U8
0x0000080
0x1014 0 COB-ID emergency +Node-ID RO U32
It is set to be
0x1015 0 Inhibit time EMCY 0 RW U16 100us multiple of 10.
0 Number 0x1 RO U8
Heartbeat time can
0x1016 Consumer heartbeat be used when
1 0x0 RW U32 1ms
time Guarding time is
invalid.
Heartbeat time can
Producer heartbeat be used when
0x1017 0 0x0 RW U16 1ms
time Guarding time is
invalid.
0 Number 0x3 RO U8
1 Vender ID 0x000001DD RO U32
0x1018 0x00002600
2 Product code +model RO U32
3 Revision 0x00010000 RO U32
Server SDO
0 2 RO U8
Parameter
COB-ID Client -> 0x0000600+
0x1200 1 Node-ID RO U32
Server
COB-ID Client <- 0x0000580+
2 Node-ID RO U32
Server
0 Number 2 RO U8
0x00000200
1 COB-ID used by PDO +Node-ID RW U32
00:Acyclic &
0x1400 Synchronous
2 Transmission Type 5 RW U8 01~240:Cyclic &
Synchronous
255: Asynchronous
0x1401 0 Number 2 RO U8
E-
Factory
Index Sub Definition R/W Size Unit NOTE
Setting
0x80000300
1 COB-ID used by PDO +Node-ID RW U32
00:Acyclic &
Synchronous
2 Transmission Type 5 RW U8 01~240:Cyclic &
Synchronous
255: Asynchronous
0 Number 2 RW U8
1 1.Mapped Object 0x60400010 RW U32
0x1600 2 2.Mapped Object 0x60420020 RW U32
3 3.Mapped Object 0 RW U32
4 4.Mapped Object 0 RW U32
0 Number 0 RW U8
1 1.Mapped Object 0 RW U32
0x1601 2 2.Mapped Object 0 RW U32
3 3.Mapped Object 0 RW U32
4 4.Mapped Object 0 RW U32
0 Number 5 RO U8
0x00000180
1 COB-ID used by PDO +Node-ID RW U32
00:Acyclic &
Synchrouous
01~240:Cyclic &
2 Transmission Type 5 RW U8 Synchrouous
0x1800 253: Remote
function
255: Asynchronous
It is set to be
3 Inhibit time 0 RW U16 100us
multiple of 10.
4 Reserved 3 RW U8 Reserved
5 Event timer 0 RW U16 1ms
0 Number 5 RO U8
0x80000280
1 COB-ID used by PDO +Node-ID RW U32
00:Acyclic &
Synchrouous
01~240:Cyclic &
2 Transmission Type 5 RW U8 Synchrouous
0x1801 253: Remote
function
255: Asynchronous
It is set to be
3 Inhibit time 0 RW U16 100us
multiple of 10.
4 Reserved 3 RW U8
5 Event timer 0 RW U16 1ms
0 Number 2 RW U8
1 1.Mapped Object 0x60410010 RW U32
0x1A00 2 2.Mapped Object 0x60430010 RW U32
3 3.Mapped Object 0 RW U32
4 4.Mapped Object 0 RW U32
E-
Factory
Index Sub Definition R/W Size Unit NOTE
Setting
0 Number 0 RW U8
1 1.Mapped Object 0 RW U32
0x1A01 2 2.Mapped Object 0 RW U32
3 3.Mapped Object 0 RW U32
4 4.Mapped Object 0 RW U32
E-
Delta Definition Part:
Factory
Index Sub Definition R/W Size Unit NOTE
Setting
0 Number 3 RO U8
00B:No function
01B:Stop
bit 0 ~ 1
10B:Start
11B:JOG Start
Bit2~3 Reserved
00B:No function
01B:Forward
1 Control word 0 RW U16 Command
Bit4~5 10B:Reverse
Command
2020
11B: Direction Change
Command
Bit8~15 Reserved
Bit0 1:E.F. ON
Bit2~15 Reserved
0 Number 0xD RO U8
E-
10B:Drive operation
waits for frequency
command
11B:Drive operates
00B:Drive Forward
11B:Drive Reverse
1:Main frequency
Bit 8 source from the
communication interface
1:Main frequency
Bit 9 source from the analog
signal input
1:Operation command
Bit 10 from the communication
interface
Bit
Reserved
11~15
Frequency
3 0 RO U16 Hz
Command(F)
Output
4 0 RO U16
Frequency(H)
Input Current
5 0 RO U16
(AXX.X)
6 Reserved 0 RO U16
7 Reserved 0 RO U16
8 Reserved 0 RO U16
DC-BUS Voltage
9 0 RO U16
(uXXX.X)
E-
Input Voltage
A 0 RO U16
(EXXX.X)
IGBT Temperature
B 0 RO U16
(℃)
User Definition
C 0 RO U16
(Low word)
User Definition
D 0 RO U16
(High word)
E-
DS402 Part:
Factory
Index Sub Definition RW Size Unit Map NOTE
Setting
0: No action
Abort connection
0x6007 0 2 RW S16 Yes 2: Disable Voltage
option code 3: Quick stop
0x603F 0 Fault code 0 RO U16 Yes
bit 0 ~ 3: switch status
bit 4: rfg enable
0x6040 0 Control word 0 RW U16 Yes bit 5: rfg unlock
bit 6: rfg use ref
bit 7: Fault reset
Bit0 Ready to switch on
Bit1 Switched on
Bit2 Operation enabled
Bit3 Fault
Bit4 Voltage enabled
Bit5 Quick stop
Bit6 Switch on disabled
0x6041 0 Status word 0 RO U16 Yes Bit7 Warning
Bit8 Desired frequency
arrived
Bit9 Remote
Bit10 Target reached
Bit11 Internal limit active
Bit12 - 13
Bit14 - 15
0x6042 0 vl target velocity 0 RW S16 rpm Yes
vl velocity
0x6043 0 0 RO S16 rpm Yes
demand
If Pr.01.19 is set to 0.1, the
vl ramp function
0x604F 0 10000 RW U32 1ms Yes unit must be 100ms and
time can’t be set to 0.
If Pr.01.19 is set to 0.1, the
0x6050 0 vl slow down time 10000 RW U32 1ms Yes unit must be 100ms and
can’t be set to 0.
If Pr.01.19 is set to 0.1, the
0x6051 0 vl quick stop time 1000 RW U32 1ms Yes unit must be 100ms and
can’t be set to 0.
0 : disable drive function
1 :slow down on slow down
ramp
2: slow down on quick stop
ramp (2nd decel. time)
Quick stop option
0x605A 0 code 2 RW S16 1ms Yes 5 slow down on slow down
ramp and stay in QUICK
STOP
6 slow down on quick stop
ramp and stay in QUICK
STOP
0x6060 0 Mode of operation 2 RO U8 Yes Speed mode
Mode of
0x6061 0 2 RO U8 Yes
operation display
Remote I/O Part:
To control the AC motor drive by CANopen, please set parameters by the following steps:
1. Operation source setting: set Pr.02.01 to 5 and select CANopen communication mode.
2. Frequency source setting: set Pr.02.00 to 5 and select via CANopen settings.
3. CANopen station setting: set CANopen communication address (1-127) via Pr.09.20
settings.
4. CANopen baud rate setting: set Pr.09.21 for CANopen baud rate (items: 1M, 500K,
5. CANopen control decoding setting: set Pr.09.24 to 1 and select DS402 specification for
decoding.
6. Set multiple input functions to quick stop when necessary: Set Pr.04.05 ~ 04.08 or
7. According to DS402 specification for motion control, CANopen provide the speed control
mode. The control flow has multiple statuses which can switch between “Start” to “Quick
Stop”. If you want to know the current status, you can get it by “Status Word”. The status
switch mode needs to go through the “Control Word” of PDO with external terminals.
8. To switch the operation mode of drive (Operation Enable, via NMT characters). The
switch flow is controlling by word “0x6040” bit 0 ~bit3 and bit7 with status word “0x6041”.
E-
For example:
D. Set Index 0x6042 = 1500 (rpm), the default pole number is 4,frequency is
E-
Following is the flow chart for status switch:
XXXXXXXX
Switch On Disable
X1XX0000
0XXXXX0X
0XXXXX0X
0XXXX110 or 0XXXX01X
QStop=1 QStop=0
0XXXX01X
Ready to Switch On or 0XXXXX0X
X01X0001 QStop=0
0XXXX111 0XXXX110
Switch On Power Enable
X01X0011
0XXXXX0X
or
0XXX1111 0XX X0110 0XXXX01X Font=0
0XXX1111 QStop=0
Quick Stop Active
Operation Enable
X00X0111
X01X0111
0XXX1111
QStop=1
9. According to DSP-402 standard for motion control, by using control word 0x6040 bit 4
~bit6 to make the drive is running or not, and the definition is as follows:
E-
bit 6 bit 5 bit 4
0 0 0 STOP
1 0 0 STOP
0 1 0 STOP
1 1 0 STOP
0 0 1 STOP
0 1 1 STOP
1 1 1 RUN
10. Please refer to the state switching flowchart for status word 0x6041 bit 0 ~ bit 6 ,and bit 7
is defining as warn, bit 9 is always 1 ,bit 10 is defining as desired frequency arrived ,bit
11 is defining as output exceeds the maximum frequency.
1. Operation source setting: set Pr.02.01 to 5 and select CANopen communication mode.
2. Frequency source setting: set Pr.02.00 to 5 and select via CANopen settings.
3. CANopen station setting: set CANopen communication address (1-127) via Pr.09.20
settings.
4. CANopen baud rate setting: set Pr.09.21 for CANopen baud rate (items: 1M, 500K,
5. CANopen control decoding setting: set Pr.09.24 to 0 and select Delta’s specification
for decoding.
6. For Index 2020.01, if you give command 0002H, it will run; if you give command
0001H, it will stop. If you give command 1000 for Index 2020.02, drive frequency is
10.00Hz; related usage can refer to Index 2020 and 2021 definition.
E-
Appendix F Suggestions and Fault Corrections for Standard AC Motor Drives
The AC motor drive has a comprehensive fault diagnostic system that includes several different
alarms and fault messages. Once a fault is detected, the corresponding protective functions will be
activated. The following faults are displayed as shown on the AC motor drive digital keypad display.
The six most recent faults can be read from the digital keypad or communication.
The AC motor drive is made up by numerous components, such as electronic components, including
IC, resistor, capacity, transistor, and cooling fan, relay, etc. These components can’t be used
permanently. They have limited-life even under normal operation. Preventive maintenance is
required to operate this AC motor drive in its optimal condition, and to ensure a long life.
Check your AC motor drive regularly to ensure there are no abnormalities during operation and
follows the precautions:
ault has been cleared before performing reset via keypad of input terminal.
after 5 minutes for ≦ 22kW models and 10 minutes for
e confirm that the capacitors have fully discharged by measuring the voltage between + and -. The voltage between + and - shoul
l can install, wire and maintain drives. Please take off any metal objects, such as watches and rings, before operation. And only in
nal components or wiring.
tion environment comply with regulations without abnormal noise, vibration and smell.
F-
F.1 Maintenance and Inspections
Before the check-up, always turn off the AC input power and remove the cover. Wait at least
10 minutes after all display lamps have gone out, and then confirm that the capacitors have
fully discharged by measuring the voltage between DC+ and DC-. The voltage between DC+
and DC-should be less than 25VDC.
Ambient environment
Maintenance Period
Check Items Methods and Criterion Half One
Daily
Year Year
Visual inspection and
Check the ambient temperature,
measurement with
humidity, vibration and see if there ○
equipment with standard
are any dust, gas, oil or water drops
specification
If there are any dangerous objects Visual inspection ○
Voltage
Maintenance Period
Check Items Methods and Criterion Half One
Daily
Year Year
Check if the voltage of main circuit Measure with multimeter
○
and control circuit is correct with standard specification
Maintenance Period
Check Items Methods and Criterion Half One
Daily
Year Year
Is the display clear for reading Visual inspection ○
Any missing characters Visual inspection ○
Mechanical parts
Maintenance Period
Check Items Methods and Criterion Half One
Daily
Year Year
If there is any abnormal sound or Visual and aural ○
vibration inspection
If there are any loose screws Tighten the screws ○
If any part is deformed or damaged Visual inspection ○
If there is any color change by
Visual inspection ○
overheating
If there is any dust or dirt Visual inspection ○
Main circuit
Maintenance Period
Check Items Methods and Criterion Half One
Daily
Year Year
If there are any loose or missing Tighten or replace the
○
screws screw
Visual inspection
If machine or insulator is deformed,
NOTE: Please ignore the
cracked, damaged or with color ○
color change of copper
change due to overheating or ageing plate
If there is any dust or dirt Visual inspection ○
Maintenance Period
Check Items Methods and Criterion Half One
Daily
Year Year
If the terminal or the plate is color
change or deformation due to Visual inspection ○
overheat
If the insulator of wiring is damaged or
Visual inspection ○
color change
If there is any damage Visual inspection ○
Maintenance Period
Check Items Methods and Criterion Half One
Daily
Year Year
If there is any leak of liquid, color
Visual inspection ○
change, crack or deformation
If the safety valve is not removed? If
Visual inspection ○
valve is inflated?
Measure static capacity when
○
required
Maintenance Period
Check Items Methods and Criterion Half One
Daily Year Year
If there is any peculiar smell or
Visual inspection, smell ○
insulator cracks due to overheat
If there is any disconnection Visual inspection ○
Measure with multimeter
If connection is damaged? ○
with standard specification
Transformer and reactor of main circuit
Maintenance Period
Check Items Methods and Criterion Half One
Daily
Year Year
If there is any abnormal vibration or Visual, aural inspection
○
peculiar smell and smell
Maintenance Period
Check Items Methods and Criterion Half One
Daily
Year Year
Visual and aural
If there are any loose screws ○
inspection
If the contact works correctly Visual inspection ○
Maintenance Period
Check Items Methods and Criterion Half One
Daily
Year Year
Tighten the screws and
If there are any loose screws and
press the connectors ○
connectors
firmly in place.
If there is any peculiar smell and color Visual and smell
○
change inspection
If there is any crack, damage,
Visual inspection ○
deformation or corrosion
If there is any liquid is leaked or
Visual inspection ○
deformation in capacity
Maintenance Period
Check Items Methods and Criterion Half One
Daily
Year Year
Visual, aural inspection
and turn the fan with
If there is any abnormal sound or
hand (turn off the power ○
vibration
before operation) to see if
it rotates smoothly
If there is any loose screw Tighten the screw ○
If there is any color change due to
Change fan ○
overheat
Ventilation channel of cooling system
Maintenance Period
Check Items Methods and Criterion Half One
Daily
Year Year
If there is any obstruction in the heat
sink, air intake or air outlet Visual inspection ○
Replace Period
Check Items Methods and Criterion 5 8 10
years years years
Cooling Fan Visual inspection ○
NOTE
Use neutral fabrics to clean the cooling fan and use dust cleaner to remove dust when
necessary.
F.2 Greasy Dirt Problem
Serious greasy dirt problems generally occur in processing industries such as machine tools,
punching machines and so on. Please be aware of the possible damages that greasy oil may
cause to your drive:
1. Electronic components that silt up with greasy oil may cause the drive to burn out or
even explode.
2. Most greasy dirt contains corrosive substances that may damage the drive.
Solution:
Install the AC motor drive in a standard cabinet to keep it away from dirt. Clean and remove
greasy dirt regularly to prevent damage of the drive.
F.3 Fiber Dust Problem
Serious fiber dust problems generally occur in the textile industry. Please be aware of the
possible damages that fiber may cause to your drives:
1. Fiber that accumulates or adheres to the fans will lead to poor ventilation and cause
overheating problems.
2. Plant environments in the textile industry have higher degrees of humidity that may
cause the drive to burn out, become damaged or explode due to wet fiber dust
adhering to the devices.
Solution:
Install the AC motor drive in a standard cabinet to keep it away from fiber dust. Clean and
remove fiber dust regularly to prevent damage to the drive.
F.4 Erosion Problem
Erosion problems may occur if any fluids flow into the drives. Please be aware of the
damages that erosion may cause to your drive.
1. Erosion of internal components may cause the drive to malfunction and possibility to
explode.
Solution:
Install the AC motor drive in a standard cabinet to keep it away from fluids. Clean the drive
regularly to prevent erosion.
F.5 Industrial Dust Problem
Serious industrial dust pollution frequently occurs in stone processing plants, flour mills,
cement plants, and so on. Please be aware of the possible damage that industrial dust may
cause to your drives:
1. Dust accumulating on electronic components may cause overheating problem and
shorten the service life of the drive.
2. Conductive dust may damage the circuit board and may even cause the drive to
explode.
Solution:
Install the AC motor drive in a standard cabinet and cover the drive with a dust cover. Clean
the cabinet and ventilation hole regularly for good ventilation.
F.6 Wiring & Installation Problem
When wiring the drive, the most common problem is wrong wire installation or poor wiring.
Please be aware of the possible damages that poor wiring may cause to your drives:
1. Screws are not fully fastened. Occurrence of sparks as impedance increases.
2. If a customer has opened the drive and modified the internal circuit board, the internal
components may have been damaged.
Solution:
Ensure all screws are fastened when installing the AC motor drive. If the AC motor drive
functions abnormally, send it back to the repair station. DO NOT try to reassemble the internal
components or wire.
F-
F.7 Multi-function Input/ Output Terminal Problem:
Multi-function input/output terminal faults are generally caused by over usage of terminals and
not following specifications. Please be aware of the possible damages that faults on multi-
function input/output terminals may cause to your drives:
1. Input/output circuit may burns out when the terminal usage exceeds its limit.
Solution:
Refer to the user manual for multi-function input output terminals usage and follow the
specified voltage and current. DO NOT exceed the specification limits.