MTN320-A: Owner'S Manual

Read this manual carefully before operating this vehicle.
OWNER’S MANUAL
MTN320-A
B08-F8199-E1
DIC183
UB08E1E0.book Page 1 Wednesday, August 2, 2017 8:35 AM
EAU46091
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
Introduction
EAU10103
Welcome to the Yamaha world of motorcycling!

As the owner of the MTN320-A, you are benefiting from Yamaha’s vast experience and newest technology regarding the
design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your MTN320-A. The Owner’s Manual
does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself
and others from trouble and injury.
In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have any
further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and
this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA10032
WARNING
Please read this manual carefully and completely before operating this motorcycle.
Important manual information

EAU10134
Particularly important information is distinguished in this manual by the following notations:

This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.
A WARNING indicates a hazardous situation which, if not avoided, could result in

WARNING death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
TIP A TIP provides key information to make procedures easier or clearer.
*Product and specifications are subject to change without notice.

Important manual information
EAUN0430
MTN320-A
OWNER’S MANUAL
©2017 PT Yamaha Indonesia Motor
Manufacturing
1st edition, July 2017
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
PT Yamaha Indonesia Motor Manufac-
turing
is expressly prohibited.
Printed in Indonesia.
Table of contents
Location of important labels........... 1-1 Adjusting the shock absorber Replacing the air filter element
assembly....................................4-19 and cleaning the check hose .... 7-14
Safety information............................ 2-1 Luggage strap holders ..................4-20 Checking the throttle grip
Further safe-riding points ............... 2-5 Sidestand ......................................4-20 free play..................................... 7-16
Helmets .......................................... 2-6 Starting circuit cut-off system.......4-21 Valve clearance............................. 7-16
Tires .............................................. 7-16
Description ....................................... 3-1 For your safety – pre-operation Cast wheels .................................. 7-18
Left view ......................................... 3-1 checks ...............................................5-1 Adjusting the clutch lever
Right view....................................... 3-2 free play..................................... 7-18
Controls and instruments ............... 3-3 Operation and important Checking the brake lever
riding points ......................................6-1 free play..................................... 7-19
Instrument and control functions... 4-1 ........................................................6-1 Brake light switches ..................... 7-20
Main switch/steering lock............... 4-1 Starting the engine..........................6-2 Checking the front and rear
Indicator lights and warning Shifting ............................................6-2 brake pads ................................ 7-20
lights............................................ 4-2 Tips for reducing fuel Checking the brake fluid level ...... 7-21
Multi-function meter unit ................ 4-4 consumption................................6-3 Changing the brake fluid .............. 7-22
Handlebar switches...................... 4-11 Engine break-in ...............................6-3 Drive chain slack........................... 7-22
Clutch lever .................................. 4-12 Parking ............................................6-4 Cleaning and lubricating the
Shift pedal .................................... 4-12 General note....................................6-5 drive chain................................. 7-24
Brake lever.................................... 4-12 Checking and lubricating the
Brake pedal .................................. 4-13 Periodic maintenance and cables........................................ 7-25
ABS .............................................. 4-13 adjustment ........................................7-1 Checking and lubricating the
Fuel tank cap ................................ 4-14 Owner’s tool kit ...............................7-2 throttle grip and cable ............... 7-25
Fuel............................................... 4-15 Periodic maintenance chart for Checking and lubricating the
Fuel tank breather/overflow the emission control system........7-3 brake and shift pedals............... 7-25
hose .......................................... 4-16 General maintenance and Checking and lubricating the
Catalytic converter ....................... 4-16 lubrication chart...........................7-5 brake and clutch levers ............. 7-26
Seats ............................................ 4-17 Checking the spark plugs ...............7-9 Checking and lubricating the
Helmet holders ............................. 4-18 Canister.........................................7-10 sidestand................................... 7-27
Storage compartment .................. 4-19 Engine oil and oil filter cartridge....7-10 Lubricating the swingarm
Coolant..........................................7-13 pivots......................................... 7-27
Table of contents
Checking the front fork..................7-27
Checking the steering ...................7-28
Checking the wheel bearings ........7-28
Battery ...........................................7-29
Replacing the fuses.......................7-30
Replacing the headlight bulb.........7-32
Auxiliary light .................................7-32
Tail/brake light...............................7-33
Replacing a turn signal light
bulb ............................................7-33
Replacing the license plate
light bulb ....................................7-34
Supporting the motorcycle............7-35
Troubleshooting ............................7-35
Troubleshooting charts .................7-37
Motorcycle care and storage ..........8-1

Matte color caution .........................8-1
Care .................................................8-1
Storage ............................................8-3
Specifications....................................9-1
Consumer information ...................10-1

Identification numbers...................10-1
Index ................................................11-1
Location of important labels

EAU10385
1
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement
label is available from your Yamaha dealer.
1 2
1-1
Location of important labels

1
1 3
100kPa=1bar kPa, psi kPa, psi

200, 29 250, 36
200, 29 250, 36
2MS-F1668-00
2PL-F1568-01
1-2
Safety information
EAU1028B
 Never operate a motorcycle with- pears to be very effective in reduc-
out proper training or instruction. ing the chance of this type of
Take a training course. Beginners accident.
2 Be a Responsible Owner should receive training from a cer- Therefore:
As the vehicle’s owner, you are re- tified instructor. Contact an autho- • Wear a brightly colored jacket.
sponsible for the safe and proper oper- rized motorcycle dealer to find out • Use extra caution when you are
ation of your motorcycle. about the training courses nearest approaching and passing
Motorcycles are single-track vehicles. you. through intersections, since in-
Their safe use and operation are de- tersections are the most likely
pendent upon the use of proper riding Safe Riding places for motorcycle accidents
techniques as well as the expertise of Perform the pre-operation checks to occur.
the operator. Every operator should each time you use the vehicle to make • Ride where other motorists can
know the following requirements be- sure it is in safe operating condition. see you. Avoid riding in another
fore riding this motorcycle. Failure to inspect or maintain the vehi- motorist’s blind spot.
He or she should: cle properly increases the possibility of • Never maintain a motorcycle
 Obtain thorough instructions from an accident or equipment damage. without proper knowledge.
a competent source on all aspects See page 5-1 for a list of pre-operation Contact an authorized motorcy-
of motorcycle operation. checks. cle dealer to inform you on ba-
 Observe the warnings and mainte-  This motorcycle is designed to sic motorcycle maintenance.
nance requirements in this Own- carry the operator and a passen- Certain maintenance can only
er’s Manual. ger. be carried out by certified staff.
 Obtain qualified training in safe  The failure of motorists to detect
and proper riding techniques. and recognize motorcycles in traf-
 Obtain professional technical ser- fic is the predominating cause of
vice as indicated in this Owner’s automobile/motorcycle accidents.
Manual and/or when made neces- Many accidents have been
sary by mechanical conditions. caused by an automobile driver
who did not see the motorcycle.
Making yourself conspicuous ap-
2-1
Safety information
 Many accidents involve inexperi- • Always signal before turning or Protective Apparel
enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from motorcy-
erators who have been involved in other motorists can see you. cle accidents are the result of head in-
accidents do not even have a cur-  The posture of the operator and juries. The use of a safety helmet is the 2
rent motorcycle license. passenger is important for proper single most critical factor in the pre-
• Make sure that you are qualified control. vention or reduction of head injuries.
and that you only lend your mo- • The operator should keep both  Always wear an approved helmet.
torcycle to other qualified oper- hands on the handlebar and  Wear a face shield or goggles.
ators. both feet on the operator foot- Wind in your unprotected eyes
• Know your skills and limits. rests during operation to main- could contribute to an impairment
Staying within your limits may tain control of the motorcycle. of vision that could delay seeing a
help you to avoid an accident. • The passenger should always hazard.
• We recommend that you prac- hold onto the operator, the seat  The use of a jacket, heavy boots,
tice riding your motorcycle strap or grab bar, if equipped, trousers, gloves, etc., is effective
where there is no traffic until you with both hands and keep both in preventing or reducing abra-
have become thoroughly famil- feet on the passenger footrests. sions or lacerations.
iar with the motorcycle and all of Never carry a passenger unless  Never wear loose-fitting clothes,
its controls. he or she can firmly place both otherwise they could catch on the
 Many accidents have been feet on the passenger footrests. control levers, footrests, or wheels
caused by error of the motorcycle  Never ride under the influence of and cause injury or an accident.
operator. A typical error made by alcohol or other drugs.  Always wear protective clothing
the operator is veering wide on a  This motorcycle is designed for that covers your legs, ankles, and
turn due to excessive speed or un- on-road use only. It is not suitable feet. The engine or exhaust sys-
dercornering (insufficient lean an- for off-road use. tem become very hot during or af-
gle for the speed). ter operation and can cause
• Always obey the speed limit and burns.
never travel faster than warrant-  A passenger should also observe
ed by road and traffic condi- the above precautions.
tions.
2-2
Safety information
Avoid Carbon Monoxide Poisoning  Do not run engine outdoors where When loading within this weight limit,
All engine exhaust contains carbon engine exhaust can be drawn into keep the following in mind:
monoxide, a deadly gas. Breathing a building through openings such  Cargo and accessory weight
2 carbon monoxide can cause head- as windows and doors. should be kept as low and close to
aches, dizziness, drowsiness, nausea, the motorcycle as possible. Se-
confusion, and eventually death. Loading curely pack your heaviest items as
Carbon Monoxide is a colorless, odor- Adding accessories or cargo to your close to the center of the vehicle
less, tasteless gas which may be motorcycle can adversely affect stabil- as possible and make sure to dis-
present even if you do not see or smell ity and handling if the weight distribu- tribute the weight as evenly as
any engine exhaust. Deadly levels of tion of the motorcycle is changed. To possible on both sides of the mo-
carbon monoxide can collect rapidly avoid the possibility of an accident, use torcycle to minimize imbalance or
and you can quickly be overcome and extreme caution when adding cargo or instability.
unable to save yourself. Also, deadly accessories to your motorcycle. Use  Shifting weights can create a sud-
levels of carbon monoxide can linger extra care when riding a motorcycle den imbalance. Make sure that
for hours or days in enclosed or poorly that has added cargo or accessories. accessories and cargo are se-
ventilated areas. If you experience any Here, along with the information about curely attached to the motorcycle
symptoms of carbon monoxide poi- accessories below, are some general before riding. Check accessory
soning, leave the area immediately, get guidelines to follow if loading cargo to mounts and cargo restraints fre-
fresh air, and SEEK MEDICAL TREAT- your motorcycle: quently.
MENT. The total weight of the operator, pas- • Properly adjust the suspension
 Do not run engine indoors. Even if senger, accessories and cargo must for your load (suspension-ad-
you try to ventilate engine exhaust not exceed the maximum load limit. justable models only), and
with fans or open windows and Operation of an overloaded vehicle check the condition and pres-
doors, carbon monoxide can rap- could cause an accident. sure of your tires.
idly reach dangerous levels. • Never attach any large or heavy
 Do not run engine in poorly venti- Maximum load: items to the handlebar, front
lated or partially enclosed areas 160 kg (353 lb) fork, or front fender. These
such as barns, garages, or car- items, including such cargo as
ports. sleeping bags, duffel bags, or
2-3
Safety information
tents, can create unstable han- Aftermarket Parts, Accessories, and steering travel or control opera-
dling or a slow steering re- Modifications tion, or obscure lights or reflec-
sponse. While you may find aftermarket prod- tors.
 This vehicle is not designed to ucts similar in design and quality to • Accessories fitted to the han- 2
pull a trailer or to be attached to genuine Yamaha accessories, recog- dlebar or the front fork area can
a sidecar. nize that some aftermarket accesso- create instability due to improp-
ries or modifications are not suitable er weight distribution or aerody-
Genuine Yamaha Accessories because of potential safety hazards to namic changes. If accessories
Choosing accessories for your vehicle you or others. Installing aftermarket are added to the handlebar or
is an important decision. Genuine products or having other modifications front fork area, they must be as
Yamaha accessories, which are avail- performed to your vehicle that change lightweight as possible and
able only from a Yamaha dealer, have any of the vehicle’s design or operation should be kept to a minimum.
been designed, tested, and approved characteristics can put you and others • Bulky or large accessories may
by Yamaha for use on your vehicle. at greater risk of serious injury or seriously affect the stability of
Many companies with no connection death. You are responsible for injuries the motorcycle due to aerody-
to Yamaha manufacture parts and ac- related to changes in the vehicle. namic effects. Wind may at-
cessories or offer other modifications Keep the following guidelines in mind, tempt to lift the motorcycle, or
for Yamaha vehicles. Yamaha is not in as well as those provided under “Load- the motorcycle may become
a position to test the products that ing” when mounting accessories. unstable in cross winds. These
these aftermarket companies produce.  Never install accessories or carry accessories may also cause in-
Therefore, Yamaha can neither en- cargo that would impair the per- stability when passing or being
dorse nor recommend the use of ac- formance of your motorcycle. passed by large vehicles.
cessories not sold by Yamaha or Carefully inspect the accessory • Certain accessories can dis-
modifications not specifically recom- before using it to make sure that it place the operator from his or
mended by Yamaha, even if sold and does not in any way reduce her normal riding position. This
installed by a Yamaha dealer. ground clearance or cornering improper position limits the
clearance, limit suspension travel, freedom of movement of the
2-4
Safety information
operator and may limit control  Check that the fuel cock (if EAU57610
ability, therefore, such accesso- equipped) is in the “OFF” position Further safe-riding points
ries are not recommended. and that there are no fuel leaks.  Be sure to signal clearly when
2  Use caution when adding electri-  Point the front wheel straight making turns.
cal accessories. If electrical ac- ahead on the trailer or in the truck  Braking can be extremely difficult
cessories exceed the capacity of bed, and choke it in a rail to pre- on a wet road. Avoid hard braking,
the motorcycle’s electrical sys- vent movement. because the motorcycle could
tem, an electric failure could re-  Shift the transmission in gear (for slide. Apply the brakes slowly
sult, which could cause a models with a manual transmis- when stopping on a wet surface.
dangerous loss of lights or engine sion).  Slow down as you approach a
power.  Secure the motorcycle with tie- corner or turn. Once you have
downs or suitable straps that are completed a turn, accelerate
Aftermarket Tires and Rims attached to solid parts of the mo- slowly.
The tires and rims that came with your torcycle, such as the frame or up-  Be careful when passing parked
motorcycle were designed to match per front fork triple clamp (and not, cars. A driver might not see you
the performance capabilities and to for example, to rubber-mounted and open a door in your path.
provide the best combination of han- handlebars or turn signals, or  Railroad crossings, streetcar rails,
dling, braking, and comfort. Other parts that could break). Choose iron plates on road construction
tires, rims, sizes, and combinations the location for the straps carefully sites, and manhole covers be-
may not be appropriate. Refer to page so the straps will not rub against come extremely slippery when
7-16 for tire specifications and more in- painted surfaces during transport. wet. Slow down and cross them
formation on replacing your tires.  The suspension should be com- with caution. Keep the motorcycle
pressed somewhat by the tie- upright, otherwise it could slide
Transporting the Motorcycle downs, if possible, so that the mo- out from under you.
Be sure to observe following instruc- torcycle will not bounce exces-  The brake pads or linings could
tions before transporting the motorcy- sively during transport. get wet when you wash the motor-
cle in another vehicle. cycle. After washing the motorcy-
 Remove all loose items from the cle, check the brakes before
motorcycle. riding.
2-5
Safety information
 Always wear a helmet, gloves, EAUU0033
Correct usage
trousers (tapered around the cuff Helmets
and ankle so they do not flap), and Operating this vehicle without an ap-
a brightly colored jacket. proved motorcycle helmet increases 2
 Do not carry too much luggage on your chances of a severe head injury or
the motorcycle. An overloaded death in the event of an accident. The
motorcycle is unstable. Use a majority of fatalities from motorcycle or
strong cord to secure any luggage scooter accidents are the result of
to the carrier (if equipped). A loose head injuries. The use of a safety hel-
load will affect the stability of the met is the single most critical factor in ZAUU0003
motorcycle and could divert your the prevention or reduction of head in-
juries. Wrong usage
attention from the road. (See page
2-3.)
Always select an approved motorcy-
cle helmet
Pay attention to the following when
choosing a motorcycle helmet.
 The helmet must meet the safety
standard “TIS”.
 The helmet size must match the
size of the rider’s head. ZAUU0007
 Never subject a helmet to heavy

shocks. Types of helmets and their usage
 Half-type: use only for riding at low
Wearing the helmet correctly speeds
Always connect the chin strap. In the
case of an accident, the helmet has a
much less chance of coming off if the
chin strap is connected.
2-6
Safety information
ZAUU0004 ZAUU0006
 Full-type: use only for riding at low

to mid-range speeds
ZAUU0005
 Full-face-type: use for riding at

mid-range to high speeds
2-7
Description
EAU10411
Left view
1 2 3 4 5
10 9 8 7 6
1. Coolant reservoir (page 7-13) 9. Engine oil filter cartridge (page 7-10)
2. Main fuse (page 7-30) 10.Canister
3. Owner’s tool kit (page 7-2)
4. Passenger seat lock (page 4-17)
5. Storage compartment (page 4-19)
6. Shock absorber assembly spring preload adjusting ring (page 4-19)
7. Shift pedal (page 4-12)
8. Engine oil drain bolt (page 7-10)
3-1
Description
EAU10421
Right view
1 2 3 4
9 8 7 6 5
1. Fuse box (page 7-30) 9. Rear brake fluid reservoir (page 7-21)
2. Battery (page 7-29)
3. Fuel tank cap (page 4-14)
4. Headlight (page 7-32)
5. Engine oil filler cap (page 7-10)
6. Engine oil level check window (page 7-10)
7. Brake pedal (page 4-13)
8. Rear brake light switch (page 7-20)
3-2
Description
EAU10431
Controls and instruments

1 2 3 4 5 6 7 8
1. Clutch lever (page 4-12)

2. Left handlebar switches (page 4-11)
3. Multi-function meter unit (page 4-4)
4. Main switch/steering lock (page 4-1)
5. Front brake fluid reservoir (page 7-21)
6. Right handlebar switches (page 4-11)
7. Throttle grip (page 7-16)
8. Brake lever (page 4-12)
3-3
Instrument and control functions

EAU10462 EAU54301
To lock the steering
Main switch/steering lock (off)
All electrical systems are off. The key 1 2
ON can be removed.
OFF EWA16371
WARNING
Never turn the key to “ ” or “LOCK”
while the vehicle is moving. Other-
4 wise the electrical systems will be
LOCK switched off, which may result in
loss of control or an accident.
1. Push.
The main switch/steering lock controls EAU60861 2. Turn.
the ignition and lighting systems, and is LOCK
The steering is locked and all electrical 1. Turn the handlebars all the way to
used to lock the steering. The various the left.
positions are described below. systems are off. The key can be re-
moved. 2. With the key in the “ ” position,
EAU62480
push the key in and turn it to
(on) “LOCK”.
All electrical circuits are supplied with 3. Remove the key.
power; the meter lighting, taillight, li- TIP
cense plate light and auxiliary light If the steering will not lock, try turning
come on, and the engine can be start- the handlebars back to the right slight-
ed. The key cannot be removed. ly.
TIP
The headlight comes on automatically
when the engine is started and stays
on until the key is turned to “ ”, even
if the engine stalls.
4-1

To unlock the steering EAU49398 EAU11081
Indicator lights and warning High beam indicator light “ ”

1 2 lights This indicator light comes on when the
high beam of the headlight is switched
1 2 3 4 on.
EAU62530
Oil pressure warning light “ ”
This warning light comes on if the en-
km/h
km/L gine oil pressure is low. 4
L/100km
The electrical circuit of the warning

1. Push. light can be checked by turning the key
2. Turn. 5 6 7 to “ ”. The warning light should come
1. Neutral indicator light “ ” on and remain on until the engine is
1. Insert the key. 2. High beam indicator light “ ” started.
2. With the key in the “LOCK” posi- 3. Turn signal indicator light “ ” If the warning light does not come on
tion, push the key in and turn it 4. Shift timing indicator light initially when the key is turned to “ ”,
to “ ”. 5. Engine trouble warning light “ ” have a Yamaha dealer check the elec-
6. Oil pressure warning light “ ” trical circuit.
7. Anti-lock Brake System (ABS) warning ECA21210
light “ ABS ”
NOTICE
EAU11022 If the warning light comes on when
Turn signal indicator light “ ” the engine is running, stop the en-
This indicator light flashes when a turn gine immediately and check oil level.
signal light is flashing. If the oil level is below the minimum
level, add sufficient oil of the recom-
EAU11061
Neutral indicator light “ ” mended type to raise it up to the cor-
This indicator light comes on when the rect level. If the oil pressure warning
transmission is in the neutral position. light remains on even if the oil level
4-2

is correct, immediately turn the en- If the warning light does not come on EWA16041
gine off and have a Yamaha dealer initially when the key is turned to “ ”, WARNING
check the vehicle. or if the warning light remains on, have If the ABS warning light does not go
a Yamaha dealer check the electrical off after traveling at a speed of 10
TIP circuit. km/h (6 mi/h) or higher, or if the
If the warning light does not go off after warning light comes on or flashes
TIP
starting the engine, check the engine while riding, the brake system re-
The engine trouble warning light will
oil level and add oil if necessary. (See verts to conventional braking. If ei-
4 come on while the start switch is
page 7-10.) ther of the above occurs, or if the
pushed, but this does not indicate a
If the warning light remains on after warning light does not come on at
malfunction.
adding engine oil, have a Yamaha all, use extra caution to avoid possi-
dealer check the vehicle. EAU51662
ble wheel lock during emergency
ABS warning light “ ” ABS braking. Have a Yamaha dealer
EAU62790
In normal operation, the ABS warning check the brake system and electri-
Engine trouble warning light “ ” cal circuits as soon as possible.
light comes on when the key is turned
This warning light comes on or flashes
to “ON”, and goes off after traveling at
if a problem is detected in the electrical TIP
a speed of 10 km/h (6 mi/h) or higher.
circuit monitoring the engine. If this oc- If the start switch is pushed while the
If the ABS warning light:
curs, have a Yamaha dealer check the
 does not come on when the key is engine is running, the ABS warning
self-diagnosis system. (See page 4-10 light will come on, but this is not a mal-
turned to “ON”
for an explanation of the self-diagnosis
 comes on or flashes while riding function.
device.)
 does not go off after traveling at a
The electrical circuit of the warning
speed of 10 km/h (6 mi/h) or high- EAU62470
light can be checked by turning the key Shift timing indicator light
er
to “ ”. The warning light should come This indicator light can be set to come
The ABS may not work correctly. If any
on for a few seconds, and then go off. on and go off at the desired engine
of the above occurs, have a Yamaha
speeds and is used to inform the rider
dealer check the system as soon as
when it is time to shift to the next high-
possible. (See page 4-13 for an expla-
er gear. (See page 4-9 for a more de-
nation of the ABS.)
4-3

tailed explanation of this indicator light EAUN0861
settings while riding can distract the
and on how to set it.) Multi-function meter unit operator and increase the risk of an
The electrical circuit of the indicator 2 3 4 5 67 8 accident.
light can be checked by turning the key
The multi-function meter unit is
to “ ”. The indicator light should
equipped with the following:
come on for a few seconds, and then
 a speedometer
go off.
 a tachometer
If the indicator light does not come on
 a clock 4
initially when the key is turned to “ ”,
 a fuel meter
or if the indicator light remains on, have
 a coolant temperature meter
a Yamaha dealer check the electrical 1 10 9
 a transmission gear display
circuit. 1. “SEL” button
2. “RES” button
 a multi-function display
3. Tachometer
 a shift timing indicator light
4. Fuel meter  a self-diagnosis device
5. Shift timing indicator light TIP
6. Clock
Be sure to turn the key to “ ” before
7. Transmission gear display
8. Speedometer
using the “SEL” and “RES” buttons,
9. Multi-function display except for setting the shift timing indi-
10.Coolant temperature meter cator light control mode.
EWA12423
WARNING Speedometer
The speedometer shows the vehicle’s
Be sure to stop the vehicle before traveling speed.
making any setting changes to the
multi-function meter unit. Changing
4-4

Tachometer Clock Fuel meter
1 2 1 1
km/h
km/L
L/100km
1. Tachometer 1. Clock 1. Fuel meter

2. Tachometer red zone
The clock displays when the key is The fuel meter indicates the amount of
The tachometer allows the rider to turned to “ ”. fuel in the fuel tank.
monitor the engine speed and keep it When the key is turned to “ ”, the dis-
within the ideal power range. To set the clock play segments of the fuel meter will
When the key is turned to “ ”, the ta- 1. Turn the key to “ ”. sweep once across the fuel level range
chometer will sweep across the r/min 2. Push the “SEL” button and “RES” and then return to the current amount
range and then return to zero r/min in button together for at least two in order to test the electrical circuit.
order to test the electrical circuit. seconds. The display segments of the fuel meter
ECA10032
3. When the hour digits start flash- disappear towards “E” (Empty) as the
NOTICE ing, push the “RES” button to set fuel level decreases. When the last
Do not operate the engine in the ta- the hours. segment starts flashing, refuel as soon
chometer red zone. 4. Push the “SEL” button, and the as possible.
Red zone: 12500 r/min and above minute digits will start flashing.
TIP
5. Push the “RES” button to set the
This fuel meter is equipped with a self-
minutes.
diagnosis system. If a problem is de-
6. Push the “SEL” button and then
tected in the electrical circuit, the fol-
release it to start the clock.
4-5

lowing cycle is repeated until the If the last segment on the right flashes, This display shows the selected gear.
malfunction is corrected: fuel level seg- stop the vehicle, then stop the engine, The neutral position is indicated by “ ”
ments flash eight times, then go off for and let the engine cool. (See page and by the neutral indicator light.
approximately three seconds. If this 7-38.)
occurs, have a Yamaha dealer check ECA10022
Multi-function display
the electrical circuit. NOTICE
1
Do not continue to operate the en-
Coolant temperature meter gine if it is overheating.
4
TIP
The coolant temperature varies with
changes in the weather and engine
load.
Transmission gear display 1. Multi-function display
1 2 The multi-function display is equipped

1 with the following:
1. Coolant temperature meter
 an odometer
The coolant temperature meter indi-  two tripmeters
cates the temperature of the coolant.  a fuel reserve tripmeter
When the key is turned to “ ”, the dis-  an instantaneous fuel consump-
play segments of the digital coolant tion display
temperature gauge will sweep once  an average fuel consumption dis-
across the temperature range and then play
1. Neutral indicator light “ ”
return to “C” in order to test the electri-  an oil change tripmeter
2. Transmission gear display
cal circuit.  an oil change indicator
4-6

Push the “SEL” button to switch the The instantaneous fuel consumption
display between the odometer mode TRIP F → km/L or L/100 km → AVE_ display can be set to either “km/L” or
“ODO”, tripmeter modes “TRIP 1” and _._ km/L or AVE_ _._ L/100 km → OIL “L/100 km”.
“TRIP 2”, instantaneous fuel consump- TRIP → ODO → TRIP 1 → TRIP 2 →  “km/L”: The distance that can be
tion mode “km/L” or “L/100 km”, aver- TRIP F traveled on 1.0 L of fuel under the
age fuel consumption mode “AVE_ _._ current riding conditions is shown.
km/L” or “AVE_ _._ L/100 km” and oil To reset a tripmeter, select it by push-  “L/100 km”: The amount of fuel
change tripmeter mode “OIL TRIP” in ing the “SEL” button, and then push necessary to travel 100 km under
4 the following order: the “RES” button for at least one sec- the current riding conditions is
ond. shown.
ODO → TRIP 1 → TRIP 2 → km/L or If you do not reset the fuel reserve trip- To switch between the instantaneous
L/100 km → AVE_ _._ km/L or AVE_ _._ meter manually, it resets itself auto- fuel consumption displays, push the
L/100 km → OIL TRIP → ODO matically and the display returns to the “SEL” button for one second.
prior mode after refueling and traveling
TIP
If the left segment of the fuel meter 5 km (3 mi).
If traveling at speeds under 20 km/h
starts flashing, the display automati-
(12 mi/h), “_ _._” is displayed.
cally changes to the fuel reserve trip- Instantaneous fuel consumption
meter mode “TRIP F” and starts display
counting the distance traveled from
that point. In that case, push the “SEL”
1
button to switch the display between
the various tripmeter, odometer, in-
stantaneous fuel consumption and av-
erage fuel consumption modes in the
following order:
1. Instantaneous fuel consumption display
4-7

Average fuel consumption display After changing the engine oil, reset the
TIP
oil change tripmeter and the oil change
1 After resetting the average fuel con-
indicator. To reset them both, select
sumption display, “_ _._” is shown until
the oil change tripmeter, and then push
the vehicle has traveled 1 km (0.6 mi).
the “RES” button for one second.
Then, while “OIL” and the oil change
Oil change tripmeter tripmeter are flashing, push the “RES”
1 2 button for three seconds. The oil
change indicator will be reset. 4
If the engine oil is changed before the
1. Average fuel consumption display oil change indicator comes on (i.e., be-
fore the periodic oil change interval has
The average fuel consumption display been reached), the oil change tripmeter
can be set to either “AVE_ _._ km/L” or must be reset for the next periodic oil
“AVE_ _._ L/100 km”. change to be indicated at the correct
This display shows the average fuel time.
consumption since it was last reset. 1. Oil change indicator “OIL”
 “AVE_ _._ km/L”: The average dis- 2. Oil change tripmeter
tance that can be traveled on 1.0 L
The oil change tripmeter shows the
of fuel is shown.
distance traveled since it was last reset
 “AVE_ _._ L/100 km”: The average
(i.e., since the last oil change).
amount of fuel necessary to travel
The oil change indicator “OIL” will flash
100 km is shown.
at the initial 1000 km (600 mi), then at
To switch between the average fuel
5000 km (3000 mi) and every 5000 km
consumption displays, push the “SEL”
(3000 mi) thereafter to indicate that the
button for one second.
engine oil should be changed.
To reset the average fuel consumption
display, push the “RES” button for at
least one second.
4-8

Shift timing indicator light  Brightness: this function allows (This setting is selected when
you to adjust the brightness of the the indicator light flashes
1 indicator light. once every two seconds.)
2. Push the “SEL” button to confirm
To adjust the shift timing indicator light the selected flashing pattern. The
1. Turn the key to “ ”. shift timing indicator light changes
km/h
2. Push and hold the “SEL” button. to the activation point setting
3. Turn the key to “ ”, and then re- mode.
4 lease the “SEL” button after five
2 seconds. The shift timing indicator The tachometer will show the current
1. Shift timing indicator light light can now be adjusted. setting r/min for the activation point
2. Brightness level display and deactivation point setting modes.
To set the flashing pattern
The shift timing indicator light has four 1. Push the “RES” button to select To set the shift activation point
settings which can be adjusted. one of the following flashing pat-
 Flashing pattern: this function al- TIP
tern settings:
lows you to choose whether or not The shift timing indicator light activa-
 On: the indicator light stays
the indicator light will come on and tion point can be set between 7000
on when activated. (This set-
whether it should flash or stay on r/min and 13500 r/min. From 7000
ting is selected when the indi-
when activated. r/min to 12000 r/min, the indicator light
cator light stays on.)
 Activation point: this function al- can be set in increments of 500 r/min.
 Flash: the indicator light
lows you to select the engine From 12000 r/min to 13500 r/min, the
flashes when activated. (This
speed at which the indicator light indicator light can be set in increments
setting is selected when the
is activated. of 200 r/min.
indicator light flashes four
 Deactivation point: this function times per second.) 1. Push the “RES” button to select
allows you to select the engine  Off: the indicator light is deac- the desired engine speed for acti-
speed at which the indicator light tivated; in other words, it vating the indicator light.
is deactivated. does not come on or flash.
4-9

2. Push the “SEL” button to confirm To adjust the brightness If a problem is detected in any of those
the selected engine speed. The 1. Push the “RES” button to select circuits, the engine trouble warning
control mode changes to the de- the desired shift indicator light light will come on and the display will
activation point setting mode. brightness level. indicate an error code.
2. Push the “SEL” button to confirm ECA11591
To set the deactivation point the selected brightness level. The NOTICE
display exits the shift timing light If the display indicates an error
TIP
control mode and returns to the code, the vehicle should be checked
 The shift timing indicator light de- 4
standard multi-function display as soon as possible in order to avoid
activation point can be set be-
mode. engine damage.
tween 7000 r/min and 13500
r/min. From 7000 r/min to 12000
Self-diagnosis device
r/min, the indicator light can be set
in increments of 500 r/min. From
12000 r/min to 13500 r/min, the in-
dicator light can be set in incre-
ments of 200 r/min. km/h
 Be sure to set the deactivation

point to a higher engine speed
than for the activation point, other-
wise the shift timing indicator light
will not come on. 1 2
1. Engine trouble warning light “ ”
1. Push the “RES” button to select 2. Error code display
the desired engine speed for de-
activating the indicator light. This model is equipped with a self-di-
2. Push the “SEL” button to confirm agnosis device for various electrical
the selected engine speed. The circuits.
control mode changes to the
brightness setting mode.
4-10

EAU1234H EAU12361 EAU12661
Handlebar switches Pass switch “PASS” Engine stop switch “ / ”

Press this switch to flash the headlight. Set this switch to “ ” before starting
Left the engine. Set this switch to “ ” to
1 EAU62540
stop the engine in case of an emergen-
Dimmer switch “ / ”
cy, such as when the vehicle overturns
2 Set this switch to “ ” for the high
or when the throttle cable is stuck.
beam and to “ ” for the low beam.
4 3 TIP EAU12713
4 Start switch “ ”
When the switch is set to low beam,
Push this switch to crank the engine
only the right headlight bulb comes on.
with the starter. See page 6-2 for start-
When the switch is set to high beam,
ing instructions prior to starting the en-
both headlight bulbs come on.
1. Pass switch “PASS” gine.
2. Dimmer switch “ / ” EAU12461
EAU62500
3. Turn signal switch “ / ” Turn signal switch “ / ”
4. Horn switch “ ”
The engine trouble warning light will
To signal a right-hand turn, push this come on when the key is turned to “ ”
Right switch to “ ”. To signal a left-hand and the start switch is pushed, but this
turn, push this switch to “ ”. When does not indicate a malfunction.
1 released, the switch returns to the cen-
ter position. To cancel the turn signal
lights, push the switch in after it has re-
turned to the center position.
2 EAU12501
Horn switch “ ”
Press this switch to sound the horn.
1. Engine stop switch “ / ”

2. Start switch “ ”
4-11

EAU31642 EAU12872 EAU12892
Clutch lever Shift pedal Brake lever
1
1
1
1. Clutch lever 1. Shift pedal 1. Brake lever
The clutch lever is located on the left The shift pedal is located on the left The brake lever is located on the right
side of the handlebar. To disengage side of the motorcycle and is used in side of the handlebar. To apply the
the clutch, pull the lever toward the combination with the clutch lever when front brake, pull the lever toward the
handlebar grip. To engage the clutch, shifting the gears of the 6-speed con- throttle grip.
release the lever. The lever should be stant-mesh transmission equipped on
pulled rapidly and released slowly for this motorcycle.
smooth clutch operation.
The clutch lever is equipped with a
clutch switch, which is part of the start-
ing circuit cut-off system. (See page
4-21.)
4-12

EAU12944 EAU63040
Brake pedal ABS TIP

The Yamaha ABS (Anti-lock Brake  The ABS performs a self-diagno-
System) features a dual electronic con- sis test each time the vehicle first
trol system, which acts on the front and starts off after the key is turned to
rear brakes independently. “ON” and the vehicle has traveled
Operate the brakes with ABS as you at a speed of 10 km/h (6 mi/h) or
would conventional brakes. If the ABS higher. During this test, a “click-
1 ing” noise can be heard from the
4 is activated, a pulsating sensation may
be felt at the brake lever or brake ped- hydraulic control unit, and if the
al. In this situation, continue to apply brake lever or brake pedal is even
the brakes and let the ABS work; do slightly applied, a vibration can be
1. Brake pedal
not “pump” the brakes as this will re- felt at the lever and pedal, but
The brake pedal is located on the right duce braking effectiveness. these do not indicate a malfunc-
side of the motorcycle. To apply the EWA16051 tion.
rear brake, press down on the brake WARNING  This ABS has a test mode which
pedal. Always keep a sufficient distance allows the owner to experience
from the vehicle ahead to match the the pulsation at the brake lever or
riding speed even with ABS. brake pedal when the ABS is op-
 The ABS performs best with erating. However, special tools are
long braking distances. required, so please consult your
 On certain surfaces, such as Yamaha dealer.
rough or gravel roads, the brak- ECA20100
ing distance may be longer with NOTICE

the ABS than without. Be careful not to damage the wheel
The ABS is monitored by an ECU, sensor or wheel sensor rotor; other-
which will revert the system to conven- wise, improper performance of the
tional braking if a malfunction occurs. ABS will result.
4-13

EAU13075
Fuel tank cap TIP

The fuel tank cap cannot be closed un-
less the key is in the lock. In addition,
2 1 the key cannot be removed if the cap is
not properly closed and locked.
EWA11092
WARNING
1 4
2 Make sure that the fuel tank cap is
1. Front wheel sensor properly closed after filling fuel.
2. Front wheel sensor rotor Leaking fuel is a fire hazard.
1. Fuel tank cap lock cover
2. Unlock.
1
To open the fuel tank cap
Open the fuel tank cap lock cover, in-
sert the key into the lock, and then turn
it 1/4 turn clockwise. The lock will be
released and the fuel tank cap can be
opened.
2
1. Rear wheel sensor To close the fuel tank cap
2. Rear wheel sensor rotor 1. Push the fuel tank cap into posi-
tion with the key inserted in the
lock.
2. Turn the key counterclockwise to
the original position, remove it,
and then close the lock cover.
4-14

EAU13222
ately. If gasoline spills on your skin,
Fuel 1 2 wash with soap and water. If gaso-
Make sure there is sufficient gasoline in line spills on your clothing, change
the tank. your clothes.
EWA10882
WARNING
EAUN0750
Gasoline and gasoline vapors are

extremely flammable. To avoid fires
4 and explosions and to reduce the Recommended fuel:
risk of injury when refueling, follow Regular unleaded gasoline (Gasohol
1. Fuel tank filler tube [E10] acceptable)
these instructions. Fuel tank capacity:
2. Maximum fuel level
1. Before refueling, turn off the en- 14 L (3.7 US gal, 3.1 Imp.gal)
gine and be sure that no one is sit- 3. Wipe up any spilled fuel immedi-
ting on the vehicle. Never refuel ately. NOTICE: Immediately ECA11401
wipe off spilled fuel with a clean, NOTICE

while smoking, or while in the vi-
dry, soft cloth, since fuel may Use only unleaded gasoline. The use
cinity of sparks, open flames, or
deteriorate painted surfaces or of leaded gasoline will cause severe
other sources of ignition such as
plastic parts. [ECA10072] damage to internal engine parts,
the pilot lights of water heaters
4. Be sure to securely close the fuel such as the valves and piston rings,
and clothes dryers.
tank cap. as well as to the exhaust system.
2. Do not overfill the fuel tank. When EWA15152
refueling, be sure to insert the WARNING
pump nozzle into the fuel tank filler
hole. Stop filling when the fuel Gasoline is poisonous and can
reaches the bottom of the filler cause injury or death. Handle gaso-
tube. Because fuel expands when line with care. Never siphon gasoline
it heats up, heat from the engine or by mouth. If you should swallow
the sun can cause fuel to spill out some gasoline or inhale a lot of gas-
of the fuel tank. oline vapor, or get some gasoline in
your eyes, see your doctor immedi-
4-15

EAU39453 EAU13434 ECA10702
Fuel tank breather/overflow Catalytic converter NOTICE

hose This model is equipped with a catalytic Use only unleaded gasoline. The use
converter in the exhaust system. of leaded gasoline will cause unre-
EWA10863
WARNING pairable damage to the catalytic

converter.
The exhaust system is hot after op-
eration. To prevent a fire hazard or
burns: 4
 Do not park the vehicle near
possible fire hazards such as
1 grass or other materials that
easily burn.
1. Fuel tank breather/overflow hose
 Park the vehicle in a place
Before operating the motorcycle: where pedestrians or children
 Check the fuel tank breather/over- are not likely to touch the hot
flow hose connection. exhaust system.
 Check the fuel tank breather/over-  Make sure that the exhaust sys-
flow hose for cracks or damage, tem has cooled down before
and replace it if necessary. doing any maintenance work.
 Make sure that the end of the fuel  Do not allow the engine to idle
tank breather/overflow hose is not more than a few minutes. Long
blocked, and clean it if necessary. idling can cause a build-up of
heat.
4-16

EAU62621
To install the passenger seat
Seats 1. Insert the projections on the front
of the passenger seat into the seat 2
Passenger seat holders as shown, and then push
the rear of the seat down to lock it
To remove the passenger seat in place.
1. Insert the key into the seat lock, 1
and then turn it clockwise.
4
1
1. Center cover
2. Screw
1 3. Remove the rider seat by remov-

ing the bolts.
2
2
2
1
1. Projection
2. Seat holder
1. Passenger seat lock
2. Unlock. 2. Remove the key.
2. While holding the key in that posi- Rider seat

tion, lift the rear of the passenger
seat and pull it off. To remove the rider seat
1. Remove the passenger seat. 1. Rider seat
2. Remove the center cover by re- 2. Bolt
moving the screws.
4-17

To install the rider seat EAU62930
1. Insert the projection on the front of Helmet holders 1

2
the rider seat into the seat holder
as shown, and then place the seat
in the original position.
1
4
1 1. Helmet
2. Passenger seat
1. Helmet holder
The helmet holders are located on the To release a helmet from a helmet
2 bottom of the passenger seat. holder
1. Projection Remove the passenger seat, remove
2. Seat holder To secure a helmet to a helmet hold- the helmet from the helmet holder, and
er then install the seat.
2. Install the rider seat bolts.
3. Install the center cover by install- 1. Remove the passenger seat. (See
ing the screws. page 4-17.)
4. Install the passenger seat. 2. Attach a helmet to a helmet hold-
er, and then securely install the
TIP passenger seat. WARNING! Nev-
Make sure that the seats are properly er ride with a helmet attached to
secured before riding. the helmet holder, since the hel-
met may hit objects, causing
loss of control and possibly an
accident. [EWA10162]
4-18

EAU62550 EAU68140
rection (a). To decrease the spring
Storage compartment Adjusting the shock absorber preload and thereby soften the
1 assembly suspension, turn the adjusting ring
This shock absorber assembly is in direction (b).
equipped with a spring preload adjust-  Align the appropriate notch in
ing ring. the adjusting ring with the po-
ECA10102
sition indicator on the shock
NOTICE absorber.
4 To avoid damaging the mechanism,  Use the special wrench and
do not attempt to turn beyond the the extension bar included in
maximum or minimum settings. the owner’s tool kit to make
1. Storage compartment
Adjust the spring preload as follows. the adjustment.
The storage compartment is located 1. Remove the drive chain guard by
under the passenger seat. (See page removing the bolts and collars. 321
2 3 7654
4-17.)
When storing documents or other 1 1
4
items in the storage compartment, be
sure to wrap them in a plastic bag so (a)
that they will not get wet. When wash- (b)
ing the vehicle, be careful not to let any
water enter the storage compartment.
EWA15401 1. Extension bar
WARNING 2 2. Special wrench
3. Spring preload adjusting ring
Do not exceed the maximum load of 1. Drive chain guard
4. Position indicator
160 kg (353 lb) for the vehicle. 2. Bolt and collar
2. To increase the spring preload

and thereby harden the suspen-
sion, turn the adjusting ring in di-
4-19

EAU15152 EAU37491
Spring preload setting: Luggage strap holders Sidestand
Minimum (soft):
1 The sidestand is located on the left
Standard: side of the frame. Raise the sidestand
3 or lower it with your foot while holding
Maximum (hard): the vehicle upright.
7 EWA14191
WARNING
3. Install the drive chain guard by in- 1
The vehicle must not be ridden with 4
stalling the collars and bolts, and
the sidestand down, or if the side-
then tighten the bolts to the spec-
stand cannot be properly moved up
ified torque.
1. Luggage strap holder (or does not stay up), otherwise the
Tightening torque: sidestand could contact the ground
Drive chain guard bolt: There is a luggage strap holder on and distract the operator, resulting
10 Nm (1.0 m·kgf, 7.2 ft·lbf) each passenger footrest. in a possible loss of control.
4-20

EAU15393
Starting circuit cut-off system

The starting circuit cut-off system
(comprising the clutch switch and the
neutral switch) prevents starting when
the transmission is in gear and the
clutch lever is not pulled.
Periodically check the operation of the
4 starting circuit cut-off system accord-
ing to the following procedure.
TIP
This check is most reliable if performed
with a warmed-up engine.
4-21
With the engine turned off: WARNING

1. Make sure that the engine stop switch is set to “ ”. 4
If a malfunction is noted, have a Yamaha
2. Turn the key on.
3. Shift the transmission into the neutral position. dealer check the system before riding.
4. Push the start switch.
Does the engine start?
The neutral switch may not be working correctly.
YES NO The motorcycle should not be ridden until
checked by a Yamaha dealer.
5. Turn the engine off.
6. Shift the transmission into gear.
7. Keep the clutch lever pulled.
8. Push the start switch.
Does the engine start?
The clutch switch may not be working correctly.
YES The motorcycle should not be ridden until
NO
checked by a Yamaha dealer.
The system is OK. The motorcycle can be ridden.
4-22
For your safety – pre-operation checks

EAU15599
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11152
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
5 ITEM CHECKS PAGE
• Check fuel level in fuel tank.

• Refuel if necessary.
Fuel • Check fuel line for leakage. 4-15, 4-16
• Check fuel tank breather hose and overflow hose for obstructions, cracks or
damage, and check hose connections.
• Check oil level in engine.
Engine oil • If necessary, add recommended oil to specified level. 7-10
• Check vehicle for oil leakage.
• Check coolant level in reservoir.
Coolant • If necessary, add recommended coolant to specified level. 7-13
• Check cooling system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Front brake • Replace if necessary. 7-20, 7-21
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
5-1

ITEM CHECKS PAGE
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 7-20, 7-21
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
• Lubricate cable if necessary.
Clutch 7-18
• Check lever free play.
• Adjust if necessary.
5
• Make sure that operation is smooth.
• Check throttle grip free play.
Throttle grip 7-16, 7-25
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing.
Control cables 7-25
• Lubricate if necessary.
• Check chain slack.
Drive chain 7-22, 7-24
• Check chain condition.
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 7-16, 7-18
• Check air pressure.
• Correct if necessary.
Brake and shift pedals 7-25
• Lubricate pedal pivoting points if necessary.
Brake and clutch levers 7-26
• Lubricate lever pivoting points if necessary.
Sidestand 7-27
• Lubricate pivot if necessary.
5-2

ITEM CHECKS PAGE
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.
—
and switches • Correct if necessary.
5-3
Operation and important riding points

EAU15952 EAU62513 EAUN0073
Read the Owner’s Manual carefully to ECAN0072

TIP NOTICE
become familiar with all controls. If
This model is equipped with:
there is a control or function you do not Do not ride through deep water, oth-
 a lean angle sensor to stop the en-
understand, ask your Yamaha dealer. erwise the engine may be damaged.
EWA10272 gine in case of a turnover. In this
Avoid puddles because they may be
WARNING case, the display will indicate error
deeper than expected.
code 30, but this is not a malfunc-
Failure to familiarize yourself with
tion. Turn the key to “ ” and then
the controls can lead to loss of con-
to “ ” to clear the error code.
trol, which could cause an accident
Failing to do so will prevent the en-
or injury.
gine from starting even though the
engine will crank when pushing 6
the start switch.
 an engine auto-stop system. The
engine stops automatically if left
idling for 20 minutes. If the engine
stops, simply push the start
switch to restart the engine.
6-1

EAUN0810 ECA17682 EAU16673
Starting the engine NOTICE Shifting

In order for the starting circuit cut-off If the ABS warning light does not
system to enable starting, one of the come on and then go off as ex-
following conditions must be met: plained above, see page 4-2 for the
 The transmission is in the neutral warning light circuit check. 6
position. 5
 The transmission is in gear with 2. Shift the transmission into the 4
neutral position. The neutral indi- 3
the clutch lever pulled. 2
See page 4-21 for more informa- cator light should come on. If not, N
2
tion. ask a Yamaha dealer to check the 1 1
1. Turn the key to “ ” and make electrical circuit.
1. Shift pedal
sure that the engine stop switch is 3. Start the engine by pushing the 2. Neutral position
6 set to “ ”. start switch.
The engine trouble warning light If the engine fails to start, release Shifting gears lets you control the
should come on for a few sec- the start switch, wait a few sec- amount of engine power available for
onds, then go off. NOTICE: If the onds, and then try again. Each starting off, accelerating, climbing hills,
warning light does not go off, starting attempt should be as etc.
have a Yamaha dealer check its short as possible to preserve the The gear positions are shown in the il-
electrical circuit. [ECAT1121] battery. Do not crank the engine lustration.
The ABS warning light should more than 10 seconds on any one TIP
come on when the main switch is attempt.
ECA11043
To shift the transmission into the neu-
turned to “ON” and then go off af- tral position, press the shift pedal down
ter traveling at a speed 10 km/h (6 NOTICE
repeatedly until it reaches the end of its
mi/h) or higher. For maximum engine life, never ac- travel, and then slightly raise it.
celerate hard when the engine is
cold!
6-2

ECA10261 EAU16811 EAU16842
NOTICE Tips for reducing fuel con- Engine break-in

 Even with the transmission in sumption There is never a more important period
the neutral position, do not Fuel consumption depends largely on in the life of your engine than the period
coast for long periods of time your riding style. Consider the follow- between 0 and 1600 km (1000 mi). For
with the engine off, and do not ing tips to reduce fuel consumption: this reason, you should read the fol-
tow the motorcycle for long dis-  Shift up swiftly, and avoid high en- lowing material carefully.
tances. The transmission is gine speeds during acceleration. Since the engine is brand new, do not
properly lubricated only when  Do not rev the engine while shift- put an excessive load on it for the first
the engine is running. Inade- ing down, and avoid high engine 1600 km (1000 mi). The various parts in
quate lubrication may damage speeds with no load on the en- the engine wear and polish themselves
the transmission. gine. to the correct operating clearances.
 Always use the clutch while  Turn the engine off instead of let- During this period, prolonged full-throt-
tle operation or any condition that 6
changing gears to avoid dam- ting it idle for an extended length
aging the engine, transmission, of time (e.g., in traffic jams, at traf- might result in engine overheating
and drive train, which are not fic lights or at railroad crossings). must be avoided.
designed to withstand the EAU17094
shock of forced shifting.
0–1000 km (0–600 mi)

Avoid prolonged operation above 7000
r/min. NOTICE: After 1000 km (600
mi) of operation, the engine oil must
be changed and the oil filter car-
tridge or element replaced. [ECA10303]
1000–1600 km (600–1000 mi)

Avoid prolonged operation above 8400
r/min.
6-3

1600 km (1000 mi) and beyond EAU17214
The vehicle can now be operated nor- Parking

mally. When parking, stop the engine, and
ECA10311 then remove the key from the main
NOTICE switch.
EWA10312
 Keep the engine speed out of WARNING
the tachometer red zone.
 If any engine trouble should oc-  Since the engine and exhaust
cur during the engine break-in system can become very hot,
period, immediately have a park in a place where pedestri-
Yamaha dealer check the vehi- ans or children are not likely to
cle. touch them and be burned.
 Do not park on a slope or on soft
6 ground, otherwise the vehicle
may overturn, increasing the
risk of a fuel leak and fire.
 Do not park near grass or other
flammable materials which
might catch fire.
6-4

EAUU1241
General note
Much can be gained from the correct use and maintenance of a motorcycle.
1. THE CUSTOMERS CAN USE THE FULLEST 2. A MOTORCYCLE CAN KEEP ITS PERFORMANCE
POTENTIAL OF YAMAHA MOTORCYCLES CAPABILITY FOR A LONGER TIME
Comparison of wear on engine parts

(piston, piston ring, cylinder, etc.)
100% With maintenance
Perfect operative
condition
Without 6
maintenance
Distance
covered (km) Engine overhaul, cylinder
boring, piston ring change, etc.
ZAUU0736
6-5
3. FUEL COST AND REPAIR EXPENSES CAN BE 4. A MOTORCYCLE CAN DEMAND A HIGH PRICE
KEPT TO A MINIMUM WHEN IT IS TRADED IN AS A USED PRODUCT
Fuel consumption
With maintenance
100%
Without
maintenance
Distance covered (km)
6 Customer’s running cost

(fuel cost plus maintenance and repair expenses)
S Without maintenance
Big repairs at higher expenses
With maintenance
Distance covered (km)

ZAUU0737
6-6
Periodic maintenance and adjustment

EAU17246 EWA15123 EAU17303
WARNING
Periodic inspection, adjustment, and Turn off the engine when performing Emission controls not only function to
lubrication will keep your vehicle in the maintenance unless otherwise ensure cleaner air, but are also vital to
safest and most efficient condition specified. proper engine operation and maximum
possible. Safety is an obligation of the  A running engine has moving performance. In the following periodic
vehicle owner/operator. The most im- parts that can catch on body maintenance charts, the services relat-
portant points of vehicle inspection, parts or clothing and electrical ed to emissions control are grouped
adjustment, and lubrication are ex- parts that can cause shocks or separately. These services require
plained on the following pages. fires. specialized data, knowledge, and
The intervals given in the periodic  Running the engine while ser- equipment. Maintenance, replace-
maintenance charts should be simply vicing can lead to eye injury, ment, or repair of the emission control
considered as a general guide under burns, fire, or carbon monoxide devices and systems may be per-
normal riding conditions. However, de- poisoning – possibly leading to formed by any repair establishment or
pending on the weather, terrain, geo- death. See page 2-3 for more in- individual that is certified (if applicable).
graphical location, and individual use, formation about carbon monox- Yamaha dealers are trained and 7
the maintenance intervals may need to ide. equipped to perform these particular
be shortened. services.
EWA10322 EWA15461
WARNING WARNING
Failure to properly maintain the vehi- Brake discs, calipers, drums, and
cle or performing maintenance ac- linings can become very hot during
tivities incorrectly may increase use. To avoid possible burns, let
your risk of injury or death during brake components cool before
service or while using the vehicle. If touching them.
you are not familiar with vehicle ser-
vice, have a Yamaha dealer perform
service.
7-1

EAUB1402
Owner’s tool kit TIP

If you do not have the tools or experi-
ence required for a particular job, have
1 a Yamaha dealer perform it for you.
2
1. Owner’s tool kit

2. O-ring
The owner’s tool kit is located on the

7 bottom of the passenger seat (see
page 4-17) and is held in place with an
O-ring.
The service information included in this
manual and the tools provided in the
owner’s tool kit are intended to assist
you in the performance of preventive
maintenance and minor repairs. How-
ever, additional tools such as a torque
wrench may be necessary to perform
certain maintenance work correctly.
7-2

EAU62940
TIP
 The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
 From 25000 km or 25 months, repeat the maintenance intervals starting from 5000 km or 5 months.
 Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.
EAUN0411
Periodic maintenance chart for the emission control system

ODOMETER READING (whichever comes first)
1000 km 5000 km 10000 km 15000 km 20000 km ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
or or or or or CHECK
1 month 5 months 10 months 15 months 20 months
7
• Check fuel hoses for cracks or
1 * Fuel line √ √ √ √ √
damage.
• Check condition.
2 * Fuel filter √ √
• Replace if necessary.
• Check condition.
√ √
3 * Spark plugs • Clean and regap.
• Replace. √ √
• Check valve clearance.
4 * Valves √ √
Fuel injection sys-
5 * • Adjust synchronization. √ √ √ √ √
tem
• Check for leakage.
6 * Exhaust system • Tighten if necessary. √ √ √ √ √
• Replace gasket(s) if necessary.
7-3

• Check control system for dam-

Evaporative emis-
7 * age. √ √
sion control system
• Replace if necessary.
• Check the air cut-off valve, reed
Air induction sys- valve, and hose for damage.
8 * √ √ √ √ √
tem • Replace any damaged parts if
necessary.
7-4

EAUN0422
General maintenance and lubrication chart

1 Air filter element • Replace. Every 15000 km (9000 mi)

2 Air filter check hose • Clean. √ √ √ √ √
• Check voltage.
3 * Battery √ √ √ √ √ √
• Charge if necessary.
4 Clutch √ √ √ √ √
• Adjust.
• Check operation, fluid level and
√ √ √ √ √ √
5 * Front brake vehicle for fluid leakage.
• Replace brake pads. Whenever worn to the limit
7
• Check operation, fluid level and
√ √ √ √ √ √
6 * Rear brake vehicle for fluid leakage.
• Replace brake pads. Whenever worn to the limit
• Check for cracks or damage.
• Check for correct routing and √ √ √ √ √
7 * Brake hoses clamping.
• Replace. Every 4 years
8 * Brake fluid • Change. Every 2 years
9 * Wheels • Check runout and for damage. √ √ √ √
• Check tread depth and for dam-
age.
10 * Tires • Replace if necessary. √ √ √ √ √
• Check air pressure.
• Correct if necessary.
7-5

• Check bearings for looseness or

11 * Wheel bearings √ √ √ √
damage.
• Check operation and for exces-
√ √ √ √
sive play.
12 * Swingarm
• Lubricate with lithium-soap-
Every 20000 km (12000 mi)
based grease.
• Check chain slack, alignment and
condition.
Every 800 km (500 mi) and after washing the motorcycle, riding in the rain or
13 Drive chain • Adjust and lubricate chain with a
riding in wet areas
special O-ring chain lubricant
thoroughly.
• Check bearing play and steering
7 √ √ √ √ √
for roughness.
14 * Steering bearings
• Lubricate with lithium-soap-
Every 20000 km (12000 mi)
based grease.
• Make sure that all nuts, bolts and
15 * Chassis fasteners √ √ √ √ √
screws are properly tightened.
Brake lever pivot
16 • Lubricate with silicone grease. √ √ √ √ √
shaft
Brake pedal pivot • Lubricate with lithium-soap-
17 √ √ √ √ √
shaft based grease.
Clutch lever pivot • Lubricate with lithium-soap-
18 √ √ √ √ √
shaft based grease.
Shift pedal pivot • Lubricate with lithium-soap-
19 √ √ √ √ √
shaft based grease.
7-6

20 Sidestand • Lubricate with lithium-soap- √ √ √ √ √
based grease.
• Check operation and for oil leak-
21 * Front fork √ √ √ √
age.
Shock absorber as- • Check operation and shock ab-
22 * √ √ √ √
sembly sorber for oil leakage.
• Change.
23 Engine oil • Check oil level and vehicle for oil √ √ √ √ √
leakage.
Engine oil filter car-
24 • Replace. √ √
tridge
7
• Check coolant level and vehicle
√ √ √ √ √
for coolant leakage.
25 * Cooling system
• Change with Yamaha genuine
Every 3 years
coolant.
Front and rear
26 * • Check operation. √ √ √ √ √ √
brake switches
Moving parts and
27 • Lubricate. √ √ √ √ √
cables
• Check throttle grip free play, and
28 * Throttle grip √ √ √ √ √
adjust if necessary.
• Lubricate cable and grip housing.
Lights, signals and • Check operation.
29 * √ √ √ √ √ √
switches • Adjust headlight beam.
7-7

EAU18671
TIP
 The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
 Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
• Replace the brake hoses every four years and if cracked or damaged.
7-8

EAU19643
Checking the spark plugs Specified spark plug: TIP

NGK/CR8E If a torque wrench is not available
The spark plugs are important engine
components, which should be when installing a spark plug, a good
Before installing a spark plug, the
checked periodically, preferably by a estimate of the correct torque is 1/4–
spark plug gap should be measured
Yamaha dealer. Since heat and depos- 1/2 turn past finger tight. However, the
with a wire thickness gauge and, if
its will cause any spark plug to slowly spark plug should be tightened to the
necessary, adjusted to specification.
erode, they should be removed and specified torque as soon as possible.
checked in accordance with the peri-
odic maintenance and lubrication
chart. In addition, the condition of the
spark plugs can reveal the condition of
the engine.
The porcelain insulator around the
center electrode of each spark plug
should be a medium-to-light tan (the 7
ideal color when the vehicle is ridden
1. Spark plug gap
normally), and all spark plugs installed
in the engine should have the same
Spark plug gap:
color. If any spark plug shows a dis- 0.7–0.8 mm (0.028–0.031 in)
tinctly different color, the engine could
be operating improperly. Do not at- Clean the surface of the spark plug
tempt to diagnose such problems gasket and its mating surface, and
yourself. Instead, have a Yamaha deal- then wipe off any grime from the spark
er check the vehicle. plug threads.
If a spark plug shows signs of elec-
trode erosion and excessive carbon or Tightening torque:
other deposits, it should be replaced. Spark plug:
13 Nm (1.3 m·kgf, 9.4 ft·lbf)
7-9

EAU36111 EAUN1150
Canister Engine oil and oil filter car-

tridge
The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and 3
lubrication chart. 4 2
1
1. Engine oil filler cap
To check the engine oil level 2. Engine oil level check window
This model is equipped with a canister 1. Place the vehicle on a level sur- 3. Maximum level mark
to prevent the discharging of fuel vapor face and hold it in an upright posi- 4. Minimum level mark
into the atmosphere. Before operating tion. A slight tilt to the side can
result in a false reading. 4. If the engine oil is below the mini-
this vehicle, make sure to check the
7 2. Start the engine, warm it up for mum level mark, add sufficient oil
following:
several minutes, and then turn it of the recommended type to raise
 Check each hose connection.
off. it to the correct level.
 Check each hose and canister for
cracks or damage. Replace if 3. Wait a few minutes until the oil set-
tles, and then check the oil level To change the engine oil (with or
damaged.
through the engine oil level check without oil filter cartridge replace-
 Make sure that the canister
window located at the bottom- ment)
breather is not blocked, and if
right side of the crankcase. 1. Place the vehicle on a level sur-
necessary, clean it.
face.
TIP 2. Start the engine, warm it up for
The engine oil should be between the several minutes, and then turn it
minimum and maximum level marks. off.
3. Place an oil pan under the engine
to collect the used oil.
7-10

4. Remove the cowling by removing
TIP
the bolts.
Skip steps 6–8 if the oil filter cartridge
is not being replaced.
6. Remove the oil filter cartridge with
an oil filter wrench.
1. O-ring
1 2
1. Cowling TIP
2. Bolt Make sure that the O-ring is properly
5. Remove the engine oil filler cap, 1 2 seated.
the engine oil drain bolt and its 8. Install the new oil filter cartridge 7
1. Oil filter wrench
gasket to drain the oil from the with an oil filter wrench, and then
2. Oil filter cartridge
crankcase. tighten it to the specified torque
TIP with a torque wrench.
An oil filter wrench is available at a
Yamaha dealer.
7. Apply a thin coat of clean engine
1 2 oil to the O-ring of the new oil filter
cartridge.
1. Engine oil drain bolt

2. Gasket
7-11

TIP
Be sure to wipe off spilled oil on any
1
parts after the engine and exhaust sys-
tem have cooled down.
2 ECA11621
NOTICE
1
 In order to prevent clutch slip-
page (since the engine oil also
1. Torque wrench 1. Engine oil drain bolt lubricates the clutch), do not
2. Gasket mix any chemical additives. Do
Tightening torque: not use oils with a diesel speci-
Oil filter cartridge: Tightening torque: fication of “CD” or oils of a high-
17 Nm (1.7 m·kgf, 12 ft·lbf) Engine oil drain bolt: er quality than specified. In
20 Nm (2.0 m·kgf, 14 ft·lbf) addition, do not use oils labeled
7 9. Install the engine oil drain bolt and “ENERGY CONSERVING II” or
its new gasket, and then tighten 10. Refill with the specified amount of
higher.
the bolt to the specified torque. the recommended engine oil, and
 Make sure that no foreign mate-
then install and tighten the oil filler
TIP rial enters the crankcase.
cap.
Install the new gasket as shown. 11. Install the cowling by installing the
Recommended engine oil: bolts.
See page 9-1. 12. Start the engine, and then let it idle
Oil quantity: for several minutes while checking
Oil change:
1.80 L (1.90 US qt, 1.58 Imp.qt) it for oil leakage. If oil is leaking,
With oil filter removal: immediately turn the engine off
2.10 L (2.22 US qt, 1.85 Imp.qt) and check for the cause.
7-12

EAU20071
TIP Coolant
After the engine is started, the engine The coolant level should be checked
oil pressure warning light should go off. before each ride. In addition, the cool-
ECA20860 ant must be changed at the intervals
NOTICE specified in the periodic maintenance 1
If the oil pressure warning light flick- and lubrication chart. 2
ers or remains on even if the oil level EAUN1160
is correct, immediately turn the en- To check the coolant level 3
gine off and have a Yamaha dealer 1. Place the vehicle on a level sur- 1. Maximum level mark
check the vehicle. face and hold it in an upright posi- 2. Minimum level mark
13. Turn the engine off, wait a few tion. 3. Coolant reservoir
minutes until the oil settles, and TIP 3. If the coolant is at or below the
then check the oil level and cor-  The coolant level must be minimum level mark, remove the
rect it if necessary. checked on a cold engine since coolant reservoir cover by remov- 7
the level varies with engine tem- ing the bolts, remove the coolant
perature. reservoir cap, and then add cool-
 Make sure that the vehicle is posi- ant to the maximum level mark.
tioned straight up when checking WARNING! Remove only the
the coolant level. A slight tilt to the coolant reservoir cap. Never at-
side can result in a false reading. tempt to remove the radiator
cap when the engine is hot.
2. Check the coolant level in the
[EWA15162] NOTICE: If coolant is not
coolant reservoir.
available, use distilled water or
TIP soft tap water instead. Do not
The coolant should be between the use hard water or salt water
minimum and maximum level marks. since it is harmful to the engine.
If water has been used instead
7-13

of coolant, replace it with cool- EAUN1171
ant as soon as possible, other- Replacing the air filter ele-

wise the cooling system will not ment and cleaning the check
be protected against frost and 1 hose
corrosion. If water has been The air filter element should be re-
added to the coolant, have a placed at the intervals specified in the
Yamaha dealer check the anti- periodic maintenance and lubrication
freeze content of the coolant as chart. Replace the air filter element
soon as possible, otherwise the more frequently if you are riding in un-
effectiveness of the coolant will 1. Coolant reservoir cap usually wet or dusty areas. In addition,
be reduced. [ECA10473] the air filter check hose must be fre-
Recommended coolant: quently checked and cleaned if neces-
YAMAHA GENUINE COOLANT sary.
2 Coolant reservoir capacity (up to
the maximum level mark): To replace the air filter element
7 0.25 L (0.26 US qt, 0.22 Imp.qt)
1. Remove the rider seat. (See page
4. Install the reservoir cap, and then 4-17.)
install the coolant reservoir cover 2. Remove the left side panel by re-
by installing the bolts. moving the bolts.
1
EAU33032
1. Bolt
2. Coolant reservoir cover
Changing the coolant
The coolant must be changed at the in-
tervals specified in the periodic main-
tenance and lubrication chart. Have a
Yamaha dealer change the coolant.
WARNING! Never attempt to remove
the radiator cap when the engine is
hot. [EWA10382]
7-14

To clean the air filter check hose
1. Check the hose on the front of the
1 air filter case for accumulated dirt
or water.
2 1
1. Left side panel 1. Air filter element

1
2. Bolt
5. Insert a new air filter element into
3. Lift up the rubber covers, and then the air filter case. NOTICE: Make
remove the air filter case cover by sure that the air filter element is
1. Air filter check hose
removing the screws. properly seated in the air filter
case. The engine should never 2. If dirt or water is visible, remove 7
3 be operated without the air filter the hose, clean it, and then install
element installed, otherwise the it.
piston(s) and/or cylinder(s) may
2 become excessively worn.
[ECA10482]
2 6. Install the air filter case cover by
installing the screws, and then
1 place the rubber covers in their
1. Air filter case cover original positions.
2. Screw 7. Install the left side panel by install-
3. Rubber cover ing the bolts.
8. Install the rider seat.
4. Pull the air filter element out.
7-15

EAU21385 EAU21402 EAU64400
Checking the throttle grip free Valve clearance Tires

play The valve clearance changes with use, Tires are the only contact between the
resulting in improper air-fuel mixture vehicle and the road. Safety in all con-
and/or engine noise. To prevent this ditions of riding depends on a relatively
from occurring, the valve clearance small area of road contact. Therefore, it
must be adjusted by a Yamaha dealer is essential to maintain the tires in good
1 at the intervals specified in the periodic condition at all times and replace them
maintenance and lubrication chart. at the appropriate time with the speci-
fied tires.
Tire air pressure

The tire air pressure should be
1. Throttle grip free play
checked and, if necessary, adjusted
The throttle grip free play should mea- before each ride.
7 sure 3.0–5.0 mm (0.12–0.20 in) at the EWA10504
inner edge of the throttle grip. Periodi- WARNING

cally check the throttle grip free play Operation of this vehicle with im-
and, if necessary, have a Yamaha deal- proper tire pressure may cause se-
er adjust it. vere injury or death from loss of
control.
 The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).
 The tire air pressure must be
adjusted in accordance with the
riding speed and with the total
7-16

weight of rider, passenger, car- Tire inspection EWA10582
go, and accessories approved WARNING

for this model.  It is dangerous to ride with a
worn-out tire. When a tire tread
Tire air pressure (measured on cold begins to show crosswise lines,
tires): have a Yamaha dealer replace
1 person: the tire immediately.
Front:
200 kPa (2.00 kgf/cm2, 29 psi)  The replacement of all wheel-
Rear: and brake-related parts, includ-
250 kPa (2.50 kgf/cm2, 36 psi) ing the tires, should be left to a
2 persons: Yamaha dealer, who has the
1. Tire sidewall
Front: necessary professional knowl-
200 kPa (2.00 kgf/cm2, 29 psi) 2. Tire wear indicator
Rear: 3. Tire tread depth edge and experience to do so.
250 kPa (2.50 kgf/cm2, 36 psi)  Ride at moderate speeds after
Maximum load*: The tires must be checked before each changing a tire since the tire
160 kg (353 lb) ride. If a tire tread shows crosswise surface must first be “broken 7
* Total weight of rider, passenger, car- lines (minimum tread depth), if the tire in” for it to develop its optimal
go and accessories has a nail or glass fragments in it, or if characteristics.
EWA10512
the sidewall is cracked, contact a
WARNING Yamaha dealer immediately and have
Tire information
the tire replaced.
Never overload your vehicle. Opera- This model is equipped with tubeless
tion of an overloaded vehicle could Minimum tire tread depth (front and tires and tire air valves.
cause an accident. rear): Tires age, even if they have not been
1.0 mm (0.04 in) used or have only been used occasion-
ally. Cracking of the tread and sidewall
rubber, sometimes accompanied by
carcass deformation, is an evidence of
7-17

ageing. Old and aged tires shall be EAU21963 EAU33892
checked by tire specialists to ascertain Cast wheels Adjusting the clutch lever free
their suitability for further use. To maximize the performance, durabil- play
EWA10462 ity, and safe operation of your vehicle,
WARNING note the following points regarding the
The front and rear tires should be of specified wheels.
the same make and design, other-  The wheel rims should be
1
wise the handling characteristics of checked for cracks, bends, warp-
age or other damage before each (b)
the vehicle may be different, which 3
could lead to an accident. ride. If any damage is found, have
a Yamaha dealer replace the 2
After extensive tests, only the tires list- wheel. Do not attempt even the (a)
ed below have been approved for this smallest repair to the wheel. A de-
1. Clutch lever free play adjusting bolt
model by Yamaha. formed or cracked wheel must be 2. Locknut
replaced. 3. Clutch lever free play
Front tire:  The wheel should be balanced
7
Size: The clutch lever free play should mea-
110/70-17M/C (54S) whenever either the tire or wheel
Manufacturer/model: has been changed or replaced. An sure 10.0–15.0 mm (0.39–0.59 in) as
MICHELIN/PILOT STREET unbalanced wheel can result in shown. Periodically check the clutch
Rear tire: poor performance, adverse han- lever free play and, if necessary, adjust
Size: dling characteristics, and a short- it as follows.
140/70-17M/C (66S) To increase the clutch lever free play,
Manufacturer/model: ened tire life.
MICHELIN/PILOT STREET turn the clutch lever free play adjusting
bolt at the clutch lever in direction (a).
To decrease the clutch lever free play,
turn the adjusting bolt in direction (b).
7-18

EAU37914
braking performance, which may re-
TIP Checking the brake lever free sult in loss of control and an acci-
If the specified clutch lever free play play dent.
cannot be obtained as described
above, proceed as follows.
1. Fully turn the adjusting bolt at the
clutch lever in direction (a) to loos-
1
en the clutch cable.
2. Loosen the locknut at the crank-
case.
3. To increase the clutch lever free
play, turn the clutch lever free play
adjusting nut in direction (a). To 1. No brake lever free play
decrease the clutch lever free
play, turn the adjusting nut in di- There should be no free play at the
rection (b). brake lever end. If there is free play, 7
have a Yamaha dealer inspect the
1 2 brake system.
EWA14212
(b)
WARNING
A soft or spongy feeling in the brake
lever can indicate the presence of
(a) air in the hydraulic system. If there is
air in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
1. Locknut
hydraulic system will diminish the
2. Clutch lever free play adjusting nut
4. Tighten the locknut.

7-19

EAU36504 EAU22393
indicator grooves have almost disap-
Brake light switches Checking the front and rear peared, have a Yamaha dealer replace
The brake light, which is activated by brake pads the brake pads as a set.
the brake pedal and brake lever, The front and rear brake pads must be
should come on just before braking checked for wear at the intervals spec- EAU36721
takes effect. If necessary, have a ified in the periodic maintenance and Rear brake pads
Yamaha dealer adjust the brake light lubrication chart.
switches.
EAU22432
Front brake pads
1
1 1
1
7 1. Brake pad wear indicator groove
Each rear brake pad is provided with

wear indicator grooves, which allow
1. Brake pad wear indicator groove you to check the brake pad wear with-
out having to disassemble the brake.
Each front brake pad is provided with To check the brake pad wear, check
wear indicator grooves, which allow the wear indicator grooves. If a brake
you to check the brake pad wear with- pad has worn to the point that the wear
out having to disassemble the brake. indicator grooves have almost disap-
To check the brake pad wear, check peared, have a Yamaha dealer replace
the wear indicator grooves. If a brake the brake pads as a set.
pad has worn to the point that the wear
7-20

EAU66670
Rear brake  Use only the specified brake flu-
Checking the brake fluid level id; otherwise, the rubber seals
Before riding, check that the brake fluid 1 may deteriorate, causing leak-
is above the minimum level mark. age.
Check the brake fluid level with the top  Refill with the same type of
of the reservoir level. Replenish the brake fluid. Adding a brake fluid
brake fluid if necessary. other than DOT 4 may result in a
Front brake harmful chemical reaction.
 Be careful that water or dust
does not enter the brake fluid
1. Minimum level mark reservoir when refilling. Water
will significantly lower the boil-
1 Specified brake fluid: ing point of the fluid and may re-
YAMAHA GENUINE BRAKE FLUID sult in vapor lock, and dirt may
(DOT 4)
clog the ABS hydraulic unit
EWA16011 valves. 7
WARNING ECA17641
1. Minimum level mark Improper maintenance can result in NOTICE

loss of braking ability. Observe Brake fluid may damage painted
these precautions: surfaces or plastic parts. Always
 Insufficient brake fluid may al- clean up spilled fluid immediately.
low air to enter the brake sys-
tem, reducing braking As the brake pads wear, it is normal for
performance. the brake fluid level to gradually go
 Clean the filler cap before re- down. A low brake fluid level may indi-
moving. Use only DOT 4 brake cate worn brake pads and/or brake
fluid from a sealed container. system leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
7-21

fluid level goes down suddenly, have a EAU22733 EAU22762
Yamaha dealer check the cause before Changing the brake fluid Drive chain slack
further riding. Have a Yamaha dealer change the The drive chain slack should be
brake fluid at the intervals specified in checked before each ride and adjusted
the periodic maintenance and lubrica- if necessary.
tion chart. In addition, have the oil seals
of the master cylinders and calipers as EAU22777
To check the drive chain slack
well as the brake hoses replaced at the
1. Place the motorcycle on the side-
intervals listed below or whenever they
stand.
are damaged or leaking.
 Oil seals: Replace every two TIP
years. When checking and adjusting the drive
 Brake hoses: Replace every four chain slack, there should be no weight
years. on the motorcycle.
2. Shift the transmission into the
7 neutral position.
3. Measure the drive chain slack as
shown.
Drive chain slack:

35.0–45.0 mm (1.38–1.77 in)
7-22

rection (b), and then push the rear
wheel forward. NOTICE: Improp-
er drive chain slack will over-
1 load the engine as well as other
vital parts of the motorcycle and
can lead to chain slippage or
2 breakage. To prevent this from
1 occurring, keep the drive chain
slack within the specified limits.
[ECA10572]
1. Drive chain slack 1. Locknut
2. Drive chain puller cap
4. If the drive chain slack is incorrect,
adjust it as follows.
(a) 1
EAU62981
To adjust the drive chain slack 7
Consult a Yamaha dealer before ad-
justing the drive chain slack. (b)
1. Remove the drive chain puller cap, 1
and then loosen the axle nut and
the locknut on each side of the 1. Drive chain slack adjusting nut
swingarm.
1. Axle nut TIP
2. To tighten the drive chain, turn the Using the alignment marks on each
drive chain slack adjusting bolt on side of the swingarm, make sure that
each side of the swingarm in di- both drive chain pullers are in the same
rection (a). To loosen the drive position for proper wheel alignment.
chain, turn the adjusting bolt on
each side of the swingarm in di-
7-23

EAU23026
may contain substances that
2 Cleaning and lubricating the could damage the O-rings.
drive chain [ECA11112]
1 The drive chain must be cleaned and
lubricated at the intervals specified in
the periodic maintenance and lubrica-
tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
wet areas. Service the drive chain as
follows.
1. Alignment marks ECA10584
2. Drive chain puller
NOTICE
3. Tighten the axle nut, then the lock- The drive chain must be lubricated
nuts to their specified torques. after washing the motorcycle, riding
in the rain or riding in wet areas.
7 Tightening torques:
Axle nut: 1. Clean the drive chain with kero-
57 Nm (5.7 m·kgf, 41 ft·lbf) sene and a small soft brush.
Locknut: NOTICE: To prevent damaging
16 Nm (1.6 m·kgf, 12 ft·lbf)
the O-rings, do not clean the
4. Make sure that the drive chain drive chain with steam cleaners,
pullers are in the same position, high-pressure washers or inap-
the drive chain slack is correct, propriate solvents. [ECA11122]
and the drive chain moves 2. Wipe the drive chain dry.
smoothly. 3. Thoroughly lubricate the drive
5. Install the drive chain puller caps. chain with a special O-ring chain
lubricant. NOTICE: Do not use
engine oil or any other lubri-
cants for the drive chain, as they
7-24

EAU23098 EAU49921 EAU44276
Checking and lubricating the Checking and lubricating the Checking and lubricating the
cables throttle grip and cable brake and shift pedals
The operation of all control cables and The operation of the throttle grip The operation of the brake and shift
the condition of the cables should be should be checked before each ride. In pedals should be checked before each
checked before each ride, and the ca- addition, the cable should be lubricat- ride, and the pedal pivots should be lu-
bles and cable ends should be lubri- ed by a Yamaha dealer at the intervals bricated if necessary.
cated if necessary. If a cable is specified in the periodic maintenance
Brake pedal
damaged or does not move smoothly, chart.
have a Yamaha dealer check or re-
place it. WARNING! Damage to the
outer housing of cables may result
in internal rusting and cause inter-
ference with cable movement. Re-
place damaged cables as soon as
possible to prevent unsafe condi- 7
tions. [EWA10712]
Recommended lubricant: Shift pedal

Yamaha cable lubricant or other
suitable cable lubricant
7-25

EAU23144
Recommended lubricant: Checking and lubricating the Recommended lubricants:
Lithium-soap-based grease Brake lever:
brake and clutch levers Silicone grease
The operation of the brake and clutch Clutch lever:
levers should be checked before each Lithium-soap-based grease
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever
Clutch lever
7-26

EAU23203 EAUM1653 EAU23273
Checking and lubricating the Lubricating the swingarm piv- Checking the front fork
sidestand ots The condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.
To check the condition

Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation

1. Place the vehicle on a level sur-
The operation of the sidestand should The swingarm pivots must be lubricat- face and hold it in an upright posi-
be checked before each ride, and the ed by a Yamaha dealer at the intervals tion. WARNING! To avoid injury,
sidestand pivot and metal-to-metal specified in the periodic maintenance securely support the vehicle so 7
contact surfaces should be lubricated and lubrication chart. there is no danger of it falling
if necessary. over. [EWA10752]
EWA10732 Recommended lubricant: 2. While applying the front brake,
WARNING Lithium-soap-based grease
push down hard on the handle-
If the sidestand does not move up bars several times to check if the
and down smoothly, have a Yamaha front fork compresses and re-
dealer check or repair it. Otherwise, bounds smoothly.
the sidestand could contact the
ground and distract the operator, re-
sulting in a possible loss of control.
Recommended lubricant:
Lithium-soap-based grease
7-27

EAU23285 EAU23292
Checking the steering Checking the wheel bearings

Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Raise the front wheel off the
ground. (See page 7-35.)
ECA10591 WARNING! To avoid injury, se-
NOTICE curely support the vehicle so
If any damage is found or the front there is no danger of it falling The front and rear wheel bearings must
fork does not operate smoothly, over. [EWA10752] be checked at the intervals specified in
have a Yamaha dealer check or re- 2. Hold the lower ends of the front the periodic maintenance and lubrica-
7 pair it. fork legs and try to move them for- tion chart. If there is play in the wheel
ward and backward. If any free hub or if the wheel does not turn
play can be felt, have a Yamaha smoothly, have a Yamaha dealer
dealer check or repair the steer- check the wheel bearings.
ing.
7-28

EAU62521
burns. Avoid any contact with ECA10621
Battery skin, eyes or clothing and al- NOTICE

ways shield your eyes when Never attempt to remove the battery
2 working near batteries. In case cell seals, as this would permanently
of contact, administer the fol- damage the battery.
lowing FIRST AID.
1 • EXTERNAL: Flush with plenty To charge the battery
of water. Have a Yamaha dealer charge the bat-
• INTERNAL: Drink large quan- tery as soon as possible if it seems to
tities of water or milk and im- have discharged. Keep in mind that the
3 mediately call a physician. battery tends to discharge more quick-
1. Battery • EYES: Flush with water for 15 ly if the vehicle is equipped with op-
2. Negative battery lead (black) minutes and seek prompt tional electrical accessories.
3. Positive battery lead (red) medical attention. ECA16522
The battery is located under the rider  Batteries produce explosive hy- NOTICE
drogen gas. Therefore, keep 7
seat. (See page 4-17.) To charge a VRLA (Valve Regulated
This model is equipped with a VRLA sparks, flames, cigarettes, etc., Lead Acid) battery, a special (con-
(Valve Regulated Lead Acid) battery. away from the battery and pro- stant-voltage) battery charger is re-
There is no need to check the electro- vide sufficient ventilation when quired. Using a conventional battery
lyte or to add distilled water. However, charging it in an enclosed charger will damage the battery.
the battery lead connections need to space.
be checked and, if necessary, tight-  KEEP THIS AND ALL BATTER- To store the battery
ened. IES OUT OF THE REACH OF 1. If the vehicle will not be used for
EWA10761 CHILDREN. more than one month, remove the
WARNING battery, fully charge it, and then
 Electrolyte is poisonous and place it in a cool, dry place.
dangerous since it contains sul- NOTICE: When removing the
furic acid, which causes severe battery, be sure the key is
7-29

turned to “ ”, then disconnect EAUN0820
the negative lead before discon- Replacing the fuses 2

necting the positive lead. [ECA17712] The main fuse is located under the 4
2. If the battery will be stored for passenger seat. (See page 4-17.)
To access the main fuse, proceed as
3
more than two months, check it at
least once a month and fully follows. 1
charge it if necessary. 1. Remove the passenger seat. (See
3. Fully charge the battery before in- page 4-17.)
stallation. NOTICE: When install- 2. Remove the tray by removing the
ing the battery, be sure the key quick fasteners.
1. Starter relay cover
is turned to “ ”, then connect 2. Starter relay coupler
1
the positive lead before con- 3. Main fuse
necting the negative lead. [ECA17722] 2 4. Spare main fuse
4. After installation, make sure that
4. Connect the starter relay coupler,
the battery leads are properly con-
7 and then slide the cover to its orig-
nected to the battery terminals.
ECA16531 inal position.
NOTICE 5. Place the tray in its original posi-
tion, and then install the quick fas-
Always keep the battery charged.
teners.
Storing a discharged battery can 1. Quick fastener
2. Tray 6. Install the passenger seat.
cause permanent battery damage.
Fuse box 1 is located behind the center
3. Pull back the starter relay cover, cover. (See page 4-17.)
and then disconnect the starter re-
lay coupler as shown.
7-30

Fuse box 1 Fuse box 2 is located under the rider 1. Turn the key to “ ” and turn off
seat. (See page 4-17.) the electrical circuit in question.
2. Remove the blown fuse, and then
Fuse box 2
install a new fuse of the specified
1 amperage. WARNING! Do not
use a fuse of a higher amperage
1 rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire. [EWA15132]
1. Fuse box 1
Specified fuses:
Main fuse:
1. Fuse box 2 30.0 A
1 Headlight fuse:
7 15.0 A
1 2 3 7
2 Signaling system fuse:
3 7.5 A
4 Ignition fuse:
5 15.0 A
Radiator fan motor fuse:
6 7.5 A
ABS motor fuse:
1. Ignition fuse 30.0 A
2. Signaling system fuse ABS solenoid fuse:
3. ABS control unit fuse 15.0 A
4. Backup fuse (for clock) 1. Spare fuse ABS control unit fuse:
5. Headlight fuse 2. ABS solenoid fuse 7.5 A
6. Radiator fan motor fuse 3. ABS motor fuse Backup fuse:
7.5 A
7. Spare fuse
If a fuse is blown, replace it as follows.
7-31

3. Turn the key to “ ” and turn on EAU68470 EAU44941
the electrical circuit in question to Replacing the headlight bulb Auxiliary light
check if the device operates. This model is equipped with halogen
4. If the fuse immediately blows bulb headlight. If a headlight bulb
again, have a Yamaha dealer burns out, have a Yamaha dealer re-
check the electrical system. place it and, if necessary, adjust the
headlight beam.
ECA17871
NOTICE 1 1
Headlight lens:
Do not affix any type of tinted film or
stickers to the headlight lens. 1. Auxiliary light
Do not use a headlight bulb of a
wattage higher than specified. This model is equipped with an LED-
type auxiliary light.
7 If the auxiliary light does not come on,
have a Yamaha dealer check it.
7-32

EAU24182 EAU62590
Tail/brake light Replacing a turn signal light

This model is equipped with an LED- bulb
type tail/brake light. 1. Remove the turn signal light lens
If the tail/brake light does not come on, by removing the screw.
have a Yamaha dealer check it.
1
1
1. Turn signal light bulb socket
3. Remove the burnt-out bulb by

pulling it out.
2 4. Insert a new bulb into the socket.
1. Turn signal light lens 5. Install the socket (together with
2. Screw the bulb) by turning it clockwise. 7
6. Install the turn signal light lens by
2. Remove the turn signal light bulb installing the screw. NOTICE: Do
socket (together with the bulb) by not overtighten the screw, oth-
turning it counterclockwise. erwise the lens may break.
[ECA11192]
7-33

EAU62670
5. Insert a new bulb into the socket.
Replacing the license plate 6. Install the socket (together with
light bulb 1 the bulb) by pushing it in.
1. Remove the mudguard by remov- 7. Install the rear fender lower panel
ing the quick fasteners. 1 2 by installing the bolts and screws.
2 8. Install the mudguard by installing
1 3 the quick fasteners.
2
2
1. Bolt
2. Screw
3. Rear fender lower panel
3. Remove the license plate light

bulb socket (together with the
1. Mudguard
7 2. Quick fastener
bulb) by pulling it out.
4. Remove the burnt-out bulb by
2. Remove the rear fender lower pulling it out.
panel by removing the bolts and
screws.
2
1
1. License plate light bulb

2. License plate light bulb socket
7-34

EAU24351
a jack either under each side of the EAU25872
Supporting the motorcycle frame in front of the rear wheel or under Troubleshooting
Since this model is not equipped with a each side of the swingarm. Although Yamaha motorcycles receive
centerstand, follow these precautions a thorough inspection before shipment
when removing the front and rear from the factory, trouble may occur
wheel or performing other mainte- during operation. Any problem in the
nance requiring the motorcycle to fuel, compression, or ignition systems,
stand upright. Check that the motorcy- for example, can cause poor starting
cle is in a stable and level position be- and loss of power.
fore starting any maintenance. A The following troubleshooting charts
strong wooden box can be placed un- represent quick and easy procedures
der the engine for added stability. for checking these vital systems your-
self. However, should your motorcycle
To service the front wheel require any repair, take it to a Yamaha
1. Stabilize the rear of the motorcy- dealer, whose skilled technicians have
cle by using a motorcycle stand the necessary tools, experience, and 7
or, if an additional motorcycle know-how to service the motorcycle
stand is not available, by placing a properly.
jack under the frame in front of the Use only genuine Yamaha replace-
rear wheel. ment parts. Imitation parts may look
2. Raise the front wheel off the like Yamaha parts, but they are often
ground by using a motorcycle inferior, have a shorter service life and
stand. can lead to expensive repair bills.
EWA15142
To service the rear wheel WARNING

Raise the rear wheel off the ground by When checking the fuel system, do
using a motorcycle stand or, if a motor- not smoke, and make sure there are
cycle stand is not available, by placing no open flames or sparks in the ar-
ea, including pilot lights from water
7-35

heaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or prop-
erty damage.
7-36

EAU42505
Troubleshooting charts
Starting problems or poor engine performance
1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.
2. Battery The engine turns over

The battery is good.
quickly.
Operate the electric starter.
Check the battery lead connections, Check the ignition.
The engine turns over
and have a Yamaha dealer charge
slowly.
the battery if necessary.
7
3. Ignition Wipe off with a dry cloth and correct the
Wet Operate the electric starter.
spark plug gaps, or replace the spark plugs.
Remove the spark plugs
and check the electrodes.
Dry Have a Yamaha dealer check the vehicle.
Check the compression.
4. Compression The engine does not start.

There is compression.
Have a Yamaha dealer check the vehicle.
Operate the electric starter.
There is no compression. Have a Yamaha dealer check the vehicle.
7-37

Engine overheating
EWAT1041
WARNING
 Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
 Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the
detent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.
There is Have a Yamaha dealer check

The coolant level is low. leakage. and repair the cooling system.
Check the cooling system
for leakage.
There is
Add coolant. (See TIP.)
Wait until the Check the coolant level in the no leakage.
7 engine has cooled. reservoir and radiator.
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
7-38
Motorcycle care and storage

EAU37834 EAUW0065
ucts onto seals, gaskets, sprock-
Matte color caution Care ets, the drive chain and wheel
ECA15193
While the open design of a motorcycle axles. Always rinse the dirt and
NOTICE reveals the attractiveness of the tech- degreaser off with water.
Some models are equipped with nology, it also makes it more vulnera-
matte colored finished parts. Be ble. Rust and corrosion can develop Cleaning
sure to consult a Yamaha dealer for even if high-quality components are ECA10773
advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE
fore cleaning the vehicle. Using a noticed on a car, however, it detracts  Avoid using strong acidic wheel
brush, harsh chemical products or from the overall appearance of a mo- cleaners, especially on spoked
cleaning compounds when cleaning torcycle. Frequent and proper care wheels. If such products are
these parts will scratch or damage does not only comply with the terms of used on hard-to-remove dirt, do
their surface. Wax also should not the warranty, but it will also keep your not leave the cleaner on the af-
be applied to any matte colored fin- motorcycle looking good, extend its fected area any longer than in-
ished parts. life and optimize its performance. structed. Also, thoroughly rinse
the area off with water, immedi-
Before cleaning ately dry it, and then apply a cor-
1. Cover the muffler outlet with a rosion protection spray. 8
plastic bag after the engine has  Improper cleaning can damage
cooled down. plastic parts (such as cowlings,
2. Make sure that all caps and cov- panels, windshields, headlight
ers as well as all electrical cou- lenses, meter lenses, etc.) and
plers and connectors, including the mufflers. Use only a soft,
the spark plug cap, are tightly in- clean cloth or sponge with wa-
stalled. ter to clean plastic. However, if
3. Remove extremely stubborn dirt, the plastic parts cannot be thor-
like oil burnt onto the crankcase, oughly cleaned with water, di-
with a degreasing agent and a luted mild detergent with water
brush, but never apply such prod- may be used. Be sure to rinse
8-1

off any detergent residue using shield. Test the product on a 2. Apply a corrosion protection spray
plenty of water, as it is harmful small hidden part of the wind- on all metal, including chrome-
to plastic parts. shield to make sure that it does and nickel-plated, surfaces to pre-
 Do not use any harsh chemical not leave any marks. If the wind- vent corrosion.
products on plastic parts. Be shield is scratched, use a quality
sure to avoid using cloths or plastic polishing compound af- After cleaning
sponges which have been in ter washing. 1. Dry the motorcycle with a chamois
contact with strong or abrasive or an absorbing cloth.
cleaning products, solvent or After normal use 2. Immediately dry the drive chain
thinner, fuel (gasoline), rust re- Remove dirt with warm water, a mild and lubricate it to prevent it from
movers or inhibitors, brake fluid, detergent, and a soft, clean sponge, rusting.
antifreeze or electrolyte. and then rinse thoroughly with clean 3. Use a chrome polish to shine
 Do not use high-pressure wash- water. Use a toothbrush or bottlebrush chrome, aluminum and stainless-
ers or steam-jet cleaners since for hard-to-reach areas. Stubborn dirt steel parts, including the exhaust
they cause water seepage and and insects will come off more easily if system. (Even the thermally in-
deterioration in the following ar- the area is covered with a wet cloth for duced discoloring of stainless-
eas: seals (of wheel and swing- a few minutes before cleaning. steel exhaust systems can be re-
8 arm bearings, fork and brakes), moved through polishing.)
electric components (couplers, After riding in the rain or near the sea 4. To prevent corrosion, it is recom-
connectors, instruments, Since sea salt is extremely corrosive mended to apply a corrosion pro-
switches and lights), breather carry out the following steps after each tection spray on all metal,
hoses and vents. ride in the rain or near the sea. including chrome- and nickel-plat-
 For motorcycles equipped with 1. Clean the motorcycle with cold ed, surfaces.
a windshield: Do not use strong water and a mild detergent, after 5. Use spray oil as a universal clean-
cleaners or hard sponges as the engine has cooled down. er to remove any remaining dirt.
they will cause dulling or NOTICE: Do not use warm wa- 6. Touch up minor paint damage
scratching. Some cleaning ter since it increases the corro- caused by stones, etc.
compounds for plastic may sive action of the salt. [ECA10792] 7. Wax all painted surfaces.
leave scratches on the wind-
8-2

8. Let the motorcycle dry completely  Avoid using abrasive polishing EAU26183
before storing or covering it. compounds as they will wear Storage

EWA11132
away the paint.
WARNING Short-term
Contaminants on the brakes or tires TIP Always store your motorcycle in a cool,
can cause loss of control.  Consult a Yamaha dealer for ad- dry place and, if necessary, protect it
 Make sure that there is no oil or vice on what products to use. against dust with a porous cover. Be
wax on the brakes or tires.  Washing, rainy weather or humid sure the engine and the exhaust sys-
 If necessary, clean the brake climates can cause the headlight tem are cool before covering the mo-
discs and brake linings with a lens to fog. Turning the headlight torcycle.
ECA10811
regular brake disc cleaner or on for a short period of time will
NOTICE
acetone, and wash the tires with help remove the moisture from the
warm water and a mild deter- lens.  Storing the motorcycle in a
gent. Before riding at higher poorly ventilated room or cover-
speeds, test the motorcycle’s ing it with a tarp, while it is still
braking performance and cor- wet, will allow water and humid-
nering behavior. ity to seep in and cause rust.
 To prevent corrosion, avoid 8
ECA10801
damp cellars, stables (because
NOTICE
of the presence of ammonia)
 Apply spray oil and wax spar- and areas where strong chemi-
ingly and make sure to wipe off cals are stored.
any excess.
 Never apply oil or wax to any Long-term
rubber and plastic parts, but Before storing your motorcycle for sev-
treat them with a suitable care eral months:
product. 1. Follow all the instructions in the
“Care” section of this chapter.
8-3

2. Fill up the fuel tank and add fuel e. Remove the spark plug caps
TIP
stabilizer (if available) to prevent from the spark plugs, and then
Make any necessary repairs before
the fuel tank from rusting and the install the spark plugs and the
storing the motorcycle.
fuel from deteriorating. spark plug caps.
3. Perform the following steps to 4. Lubricate all control cables and
protect the cylinders, piston rings, the pivoting points of all levers and
etc. from corrosion. pedals as well as of the side-
a. Remove the spark plug caps stand/centerstand.
and spark plugs. 5. Check and, if necessary, correct
b. Pour a teaspoonful of engine the tire air pressure, and then lift
oil into each spark plug bore. the motorcycle so that both of its
c. Install the spark plug caps onto wheels are off the ground. Alterna-
the spark plugs, and then tively, turn the wheels a little every
place the spark plugs on the month in order to prevent the tires
cylinder head so that the elec- from becoming degraded in one
trodes are grounded. (This will spot.
limit sparking during the next 6. Cover the muffler outlet with a
8 step.) plastic bag to prevent moisture
d. Turn the engine over several from entering it.
times with the starter. (This will 7. Remove the battery and fully
coat the cylinder walls with oil.) charge it. Store it in a cool, dry
WARNING! To prevent dam- place and charge it once a month.
age or injury from sparking, Do not store the battery in an ex-
make sure to ground the cessively cold or warm place [less
spark plug electrodes while than 0 °C (30 °F) or more than 30
turning the engine over. °C (90 °F)]. For more information
[EWA10952] on storing the battery, see page
7-29.
8-4
Specifications
Dimensions: Compression ratio: Fuel reserve amount:
Overall length: 11.2 : 1 3.0 L (0.79 US gal, 0.66 Imp.gal)
2090 mm (82.3 in) Starting system: Fuel injection:
Overall width: Electric starter Throttle body:
745 mm (29.3 in) Lubrication system: ID mark:
Overall height: Wet sump 2MS1 00
1035 mm (40.7 in) Engine oil: Spark plug(s):
Seat height: Recommended brand: Manufacturer/model:
780 mm (30.7 in) YAMALUBE NGK/CR8E
Wheelbase: SAE viscosity grades: Spark plug gap:
1380 mm (54.3 in) 10W-40 0.7–0.8 mm (0.028–0.031 in)
Ground clearance: Recommended engine oil grade: Clutch:
160 mm (6.30 in) API service SG type or higher, JASO Clutch type:
Minimum turning radius: standard MA Wet, multiple-disc
2.7 m (8.86 ft) Engine oil quantity: Drivetrain:
Weight: Oil change: Primary reduction ratio:
Curb weight: 1.80 L (1.90 US qt, 1.58 Imp.qt) 3.043 (70/23)
169 kg (373 lb) With oil filter removal: Final drive:
Engine: 2.10 L (2.22 US qt, 1.85 Imp.qt) Chain
Combustion cycle: Coolant quantity: Secondary reduction ratio:
4-stroke Coolant reservoir (up to the maximum level 3.071 (43/14)
Cooling system: mark): Transmission type:
Liquid cooled 0.25 L (0.26 US qt, 0.22 Imp.qt) Constant mesh 6-speed
Valve train: Radiator (including all routes): Gear ratio: 9
DOHC 0.94 L (0.99 US qt, 0.83 Imp.qt) 1st:
Cylinder arrangement: Air filter: 2.500 (35/14)
Inline Air filter element: 2nd:
Number of cylinders: Oil-coated paper element 1.824 (31/17)
2-cylinder Fuel: 3rd:
Displacement: Recommended fuel: 1.348 (31/23)
321 cm3 Regular unleaded gasoline (Gasohol [E10] 4th:
Bore × stroke: acceptable) 1.087 (25/23)
68.0 × 44.1 mm (2.68 × 1.74 in) Fuel tank capacity: 5th:
14 L (3.7 US gal, 3.1 Imp.gal) 0.920 (23/25)
9-1
Specifications
6th: Rear: Wheel travel:
0.800 (24/30) 250 kPa (2.50 kgf/cm2, 36 psi) 130 mm (5.1 in)
Chassis: 2 persons: Rear suspension:
Frame type: Front: Type:
Diamond 200 kPa (2.00 kgf/cm2, 29 psi) Swingarm
Caster angle: Rear: Spring:
25.00 ° 250 kPa (2.50 kgf/cm2, 36 psi) Coil spring
Trail: Front wheel: Shock absorber:
95 mm (3.7 in) Wheel type: Hydraulic damper
Front tire: Cast wheel Wheel travel:
Type: Rim size: 125 mm (4.9 in)
Tubeless 17M/C x MT2.75 Electrical system:
Size: Rear wheel: System voltage:
110/70-17M/C (54S) Wheel type: 12 V
Manufacturer/model: Cast wheel Ignition system:
MICHELIN/PILOT STREET Rim size: TCI
Rear tire: 17M/C x MT4.00 Charging system:
Type: Front brake: AC magneto
Tubeless Type: Battery:
Size: Hydraulic single disc brake Model:
140/70-17M/C (66S) Specified brake fluid: GTZ8V
Manufacturer/model: YAMAHA GENUINE BRAKE FLUID (DOT 4) Voltage, capacity:
MICHELIN/PILOT STREET Rear brake: 12 V, 7.0 Ah (10 HR)
9 Loading: Type: Headlight:
Maximum load: Hydraulic single disc brake Bulb type:
160 kg (353 lb) Specified brake fluid: Halogen bulb
(Total weight of rider, passenger, cargo YAMAHA GENUINE BRAKE FLUID (DOT 4) Bulb wattage × quantity:
and accessories) Front suspension: Headlight:
Tire air pressure (measured on cold Type: H4, 60.0 W/55.0 W x 1
tires): Telescopic fork Brake/tail light:
1 person: Spring: LED
Front: Coil spring Front turn signal light:
200 kPa (2.00 kgf/cm2, 29 psi) Shock absorber: 10.0 W × 2
Hydraulic damper
9-2
Specifications
Rear turn signal light: ABS control unit fuse:
10.0 W × 2 7.5 A
Auxiliary light: ABS motor fuse:
LED 30.0 A
License plate light: ABS solenoid fuse:
5.0 W × 1 15.0 A
Meter lighting: Backup fuse:
LED 7.5 A
Neutral indicator light:
LED
High beam indicator light:
LED
Oil pressure warning light:
LED
Turn signal indicator light:
LED
Engine trouble warning light:
LED
ABS warning light:
LED
Shift timing indicator light:
LED
Fuse(s):
Main fuse: 9
30.0 A
Headlight fuse:
15.0 A
Signaling system fuse:
7.5 A
Ignition fuse:
15.0 A
Radiator fan motor fuse:
7.5 A
9-3
Consumer information
EAU26364 EAU62971 EAU26442
Identification numbers Vehicle identification number Engine serial number

Record the vehicle identification num-
ber and the engine serial number in the
spaces provided below for assistance
when ordering spare parts from a 1
Yamaha dealer or for reference in case
the vehicle is stolen.
VEHICLE IDENTIFICATION NUMBER:

1
1. Vehicle identification number 1. Engine serial number
The vehicle identification number is The engine serial number is stamped

stamped into the frame under the pas- into the crankcase.
ENGINE SERIAL NUMBER: senger seat. (See page 4-17.)
TIP
The vehicle identification number is
used to identify your vehicle and may
be used to register it with the licensing
authority in your area.
10
10-1
Index
A Engine stop switch............................... 4-11 Multi-function meter unit ........................ 4-4
ABS....................................................... 4-13 Engine trouble warning light .................. 4-3 N
ABS warning light ................................... 4-3 F Neutral indicator light ............................. 4-2
Air filter element and check hose, Front and rear brake pads, O
replacing and cleaning ....................... 7-14 checking ............................................ 7-20 Oil pressure warning light ....................... 4-2
Auxiliary light ........................................ 7-32 Front fork, checking ............................. 7-27 P
B Fuel ...................................................... 4-15 Parking.................................................... 6-4
Battery .................................................. 7-29 Fuel consumption, tips for reducing ...... 6-3 Part locations.......................................... 3-1
Brake and clutch levers, Fuel tank breather/overflow hose ........ 4-16 Pass switch........................................... 4-11
checking and lubricating .................... 7-26 Fuel tank cap........................................ 4-14 S
Brake and shift pedals, Fuses, replacing................................... 7-30 Safe-riding points ................................... 2-5
checking and lubricating .................... 7-25 G Safety information................................... 2-1
Brake fluid, changing............................ 7-22 General note........................................... 6-5 Seats..................................................... 4-17
Brake fluid level, checking.................... 7-21 H Shifting.................................................... 6-2
Brake lever............................................ 4-12 Handlebar switches ............................. 4-11 Shift pedal............................................. 4-12
Brake lever free play, checking ............ 7-19 Headlight bulb, replacing ..................... 7-32 Shift timing indicator light....................... 4-3
Brake light switches ............................. 7-20 Helmet holders..................................... 4-18 Shock absorber assembly, adjusting ... 4-19
Brake pedal .......................................... 4-13 Helmets .................................................. 2-6 Sidestand.............................................. 4-20
C High beam indicator light ....................... 4-2 Sidestand, checking and lubricating .... 7-27
Cables, checking and lubricating ......... 7-25 Horn switch .......................................... 4-11 Spark plugs, checking ............................ 7-9
Canister ................................................ 7-10 I Specifications ......................................... 9-1
Care ........................................................ 8-1 Identification numbers ......................... 10-1 Starting circuit cut-off system .............. 4-21
Catalytic converter ............................... 4-16 Indicator lights and warning lights ......... 4-2 Starting the engine ................................. 6-2
Clutch lever........................................... 4-12 L Start switch........................................... 4-11
Clutch lever free play, adjusting ........... 7-18 Labels, location ...................................... 1-1 Steering, checking ................................ 7-28
Coolant ................................................. 7-13 License plate light bulb, replacing ....... 7-34 Storage ................................................... 8-3
D Luggage strap holders ......................... 4-20 Storage compartment........................... 4-19
Dimmer switch...................................... 4-11 M Supporting the motorcycle ................... 7-35
Drive chain, cleaning and lubricating ... 7-24 Main switch/steering lock ...................... 4-1 Swingarm pivots, lubricating ................ 7-27
Drive chain slack .................................. 7-22 Maintenance and lubrication, T 11
E periodic ................................................ 7-5 Tail/brake light ...................................... 7-33
Engine break-in ...................................... 6-3 Maintenance, emission control Throttle grip and cable,
Engine oil and oil filter cartridge ........... 7-10 system ................................................. 7-3 checking and lubricating .................... 7-25
Engine serial number............................ 10-1 Matte color, caution ............................... 8-1 Throttle grip free play, checking ........... 7-16
11-1
Index
Tires ......................................................7-16
Tool kit ....................................................7-2
Troubleshooting ....................................7-35
Troubleshooting charts.........................7-37
Turn signal indicator light .......................4-2
Turn signal light bulb, replacing............7-33
Turn signal switch .................................4-11
V
Valve clearance.....................................7-16
Vehicle identification number ...............10-1
W
Wheel bearings, checking.....................7-28
Wheels ..................................................7-18
11
11-2
PRINTED IN INDONESIA
2017.07 (E)
DIC183

MTN320-A: Owner'S Manual

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MTN320-A: Owner'S Manual

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Read this manual carefully before operating this vehicle.

Welcome to the Yamaha world of motorcycling!

Important manual information

Particularly important information is distinguished in this manual by the following notations:

A WARNING indicates a hazardous situation which, if not avoided, could result in

TIP A TIP provides key information to make procedures easier or clearer.

*Product and specifications are subject to change without notice.

Important manual information

Motorcycle care and storage ..........8-1

Consumer information ...................10-1

Location of important labels

Location of important labels

100kPa=1bar kPa, psi kPa, psi

 Never subject a helmet to heavy

 Full-type: use only for riding at low

 Full-face-type: use for riding at

Controls and instruments

1. Clutch lever (page 4-12)

Instrument and control functions

Instrument and control functions

Indicator lights and warning High beam indicator light “ ”

The electrical circuit of the warning

Instrument and control functions

Instrument and control functions

Instrument and control functions

1. Tachometer 1. Clock 1. Fuel meter

Instrument and control functions

Transmission gear display 1. Multi-function display

1 2 The multi-function display is equipped

Instrument and control functions

1. Instantaneous fuel consumption display

Instrument and control functions

Instrument and control functions

Instrument and control functions

 Be sure to set the deactivation

Instrument and control functions

Handlebar switches Pass switch “PASS” Engine stop switch “ / ”

1. Engine stop switch “ / ”

Instrument and control functions

Clutch lever Shift pedal Brake lever

Instrument and control functions

Brake pedal ABS TIP

ing distance may be longer with NOTICE

Instrument and control functions

Fuel tank cap TIP

Instrument and control functions

Gasoline and gasoline vapors are

wipe off spilled fuel with a clean, NOTICE

Instrument and control functions

Fuel tank breather/overflow Catalytic converter NOTICE

WARNING pairable damage to the catalytic

Instrument and control functions

1 3. Remove the rider seat by remov-

2. While holding the key in that posi- Rider seat

Instrument and control functions

1. Insert the projection on the front of Helmet holders 1

Instrument and control functions

2. To increase the spring preload

Instrument and control functions