Shop Fox Manual

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The document outlines several important updates made to the machine and control panel components. Users should read updates carefully and keep them with the owner's manual.

The ON/OFF button and FOR/REV switch were changed on the control panel.

The longitudinal feed box and various related hardware were changed.

READ THIS FIRST

Model M1018
***IMPORTANT UPDATE***
Applies to Models Mfd. Since 11/13
and Owner's Manual Revised 03/09
Phone #: (360) 734-3482 • Tech Support: [email protected] • Web: www.woodstockint.com

We made the following changes to this machine since the manual was printed:

• ON/OFF button has changed.


• FOR/REV switch has changed.
• Wiring diagram has been updated.

Aside from the information contained in this update, all other content in the owner's manual is
applicable and MUST be read and understood for your own safety.

IMPORTANT: Keep this update with the owner's manual for future reference. If you have any further
questions, contact our Technical Support.

Changed Control Panel Parts

48A
43V2-2

43V2-1

47 46V2
62V2
43V2

REF PART # DESCRIPTION


43V2 XM1018043V2 SWITCH ASSEMBLY V2.11.13
43V2-1 XM1018043V2-1 ROTARY SWITCH KEDU ZH-A F/O/R
43V2-2 XM1018043V2-2 ON/OFF SWITCH KEDU KJD17B 120V
46V2 XM1018046V2 SWITCH MOUNTING PLATE V2.11.13
48A XM1018048A INDICATOR LIGHT ASSY
62V2 XM1018062V2 HEADSTOCK BOX V2.11.13

COPYRIGHT © SEPTEMBER, 2017 BY WOODSTOCK INTERNATIONAL, INC.


WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
#19052JH THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. Printed in China
Model M1018 (Mfd. Since 11/13)

Wiring Diagram
Indicator Light
Schneider XB7-EV41

X1
N
X2

N ON/OFF Button
Limit Switch
L OMRON
GND GND KJD17B 120V
Z-15GW22-B

13

14
NC

23

24
L NO

PE
COM
GND N L
N L L
PE Rotary Switch
GND KEDU ZH-A F/O/R
PE
11 9 V1
10 12
V2
N PE 7 5 U2
L 6 8

3 1 U1
2 4
N

PE

1
L
Z2 U2 V2 E-Stop Button
NC Schneider XB2

U1 V1 Z1 Motor
2

Ground
110V L

Neutral

Hot

110 VAC
5-15 Plug
Ground (As Recommended)

-2-
READ THIS FIRST
Model M1018
***IMPORTANT UPDATE***
Applies to Models Mfd. Since 09/16
and Owner's Manual Revised 03/09
Phone #: (360) 734-3482 • Tech Support: [email protected] • Web: www.woodstockint.com

We made the following changes to this machine since the manual was printed:

• Changed longitudinal feed box and various related hardware (see below).

Aside from the information contained in this update, all other content in the owner's manual is
applicable and MUST be read and understood for your own safety.

IMPORTANT: Keep this update with the owner's manual for future reference. If you have any further
questions, contact our Technical Support.

Revised Feed Box Parts


317

318V2

320

371
372
322V2 323V2

REF PART # DESCRIPTION


318V2 XM1018318V2 LONGITUDINAL FEED BOX V2.09.16
322V2 XM1018322V2 ROLL PIN 5 X 40
323V2 XM1018323V2 CAP SCREW M6-1 X 70
371 XM1018371 HEX NUT M5-.8
372 XM1018372 PHLP HD SCR M5-.8 X 35

COPYRIGHT © NOVEMBER, 2016 BY WOODSTOCK INTERNATIONAL, INC.


WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
#18549BL THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. Printed in China
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@EKIF;L:K@FE%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%*
Woodstock Technical Support ............................................................................ 3

J8=<KP
About Your New Combo Lathe/Mill ...................................................................... 3
Specifications ............................................................................................... 4
Controls and Features ..................................................................................... 5
J8=<KP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%-
Standard Safety Instructions ............................................................................. 6
Additional Safety Instructions for Lathe/Mill Combos ............................................... 8
<C<:KI@:8C%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%0

<C<:KI@:8C
110V Operation ............................................................................................. 9
Extension Cords ............................................................................................ 9
Electrical Specifications .................................................................................. 9
J<KLG%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ('
Unpacking ................................................................................................. 10
Inventory .................................................................................................. 10
Machine Placement ...................................................................................... 11
Cleaning Machine and Components ................................................................... 11

J<KLG
Handle and Hand Crank ................................................................................. 12
Lathe Test Run ............................................................................................ 13
Mill Test Run .............................................................................................. 14
C8K?<FG<I8K@FEJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% (,
General .................................................................................................... 15
Switching to Lathe ....................................................................................... 15
Determining Correct Spindle Speed—Lathe .......................................................... 16

FG<I8K@FEJ
Spindle Speeds ............................................................................................ 17
Lathe Spindle Break-In .................................................................................. 17
Power Feed Controls..................................................................................... 18
Manual Carriage Controls ............................................................................... 19
Tailstock Controls ........................................................................................ 20
3-Jaw Scroll Chuck ....................................................................................... 21
4-Jaw Chuck Plate ....................................................................................... 24

D8@EK<E8E:<
Faceplate .................................................................................................. 25
Dead Center............................................................................................... 26
Turret Tool Post ........................................................................................... 27
Drill Chuck ................................................................................................ 28
Gear Charts ............................................................................................... 29
Changing Gears ........................................................................................... 30
Aligning Tailstock to Spindle Center .................................................................. 31
D@CCFG<I8K@FEJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% **
General .................................................................................................... 33
J<IM@:<

Switching to Mill.......................................................................................... 33
Determining Correct Spindle Speed—Mill............................................................. 34
Spindle Speeds ............................................................................................ 35
Mill Spindle Break-In ..................................................................................... 36
Quill Lock .................................................................................................. 36
Downfeeds................................................................................................. 36
Moving Mill Head ......................................................................................... 36
Drill Chuck ................................................................................................ 37
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@EKIF;L:K@FE

D8@EK<E8E:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% */
General .................................................................................................... 38
Maintenance Schedule................................................................................... 38
Lubrication ................................................................................................ 38
J<IM@:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% +'
General .................................................................................................... 40
J8=<KP

Adjusting Gibs ............................................................................................ 40


Wiring Diagram ........................................................................................... 42
Troubleshooting........................................................................................... 43
G8IKJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ++
Warranty Registration ................................................................................... 59
N8II8EKP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% -(
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We stand behind our machines! In the event that questions arise about your machine, parts are miss-
ing, or a defect is found, please contact Woodstock International Technical Support at (360) 734-3482 or
send e-mail to: k\Z_$jlggfik7j_fg]fo%Y`q. Our knowledgeable staff will help you troubleshoot prob-
lems and send out parts for warranty claims.

If you need the latest edition of this manual, you can download it from _kkg1&&nnn%j_fg]fo%Y`q.
If you still have questions after reading the latest manual, or if you have comments please contact us at:

Nff[jkfZb@ek\ieXk`feXc#@eZ%
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Your new E:AB8AJ® Combo lathe/mill has been specially designed to provide many years of trouble-
free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure
safe and reliable operation.

Hobby or entry-level machinists will find this versatile machine great for turning, cutting threads, drilling
and milling small projects. Packed with extra add-ons like a 4-way turret tool post, 9 1⁄2" faceplate, 4" 3-
jaw chuck, and a built-in rotating vise. Features a 16 1⁄2" swing over bed, 11 1⁄2" swing over saddle, 19 3⁄16"
distance between centers, 3⁄4" spindle bore, and MT#3 tapers.

Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our
intent to make sure all the information necessary for safety, ease of assembly, practical use and durabil-
ity of this product be included.

-3-
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Motor Type .................................................................... TEFC Capacitor Start Induction
Horsepower ................................................................................................. 3⁄4 HP
Switch .................................................................. Push Button, Reversing, Single Phase
Voltage ........................................................................................................ 110V
Amps ............................................................................................................. 9 A
Motor RPM .............................................................................................. 1725 RPM
Bearings .....................................................................Shielded And Lubricated For Life
Design Type ......................................................................................... Bench Model
Overall Length ................................................................................................. 42"
Overall Width................................................................................................... 23"
Overall Height ................................................................................................. 35"
Bed Width ..................................................................................................... 51⁄2"
Spindle Bore .................................................................................................... 3⁄4"
Lathe, Drill Press and Tailstock Tapers ...................................................... #3 Morse Taper
Weight (Net) .............................................................................................. 440 lbs.
Weight (Shipping) ........................................................................................ 500 lbs.
Crate Size ................................................................................. 41" L x 24" W x 39" H
Footprint ................................................................................................. 42" x 23"
Swing Over Bed ............................................................................................. 16 1⁄2"
Swing Over Saddle .......................................................................................... 11 1⁄2"
Distance Between Centers ................................................................................ 19 1⁄4"
Spindle ................................................................................... Intrinsic 4" Back Plate
Compound Travel ................................................................................................3''
Cross Slide Travel ............................................................................................ 4 1⁄2"
Tailstock quill Travel ........................................................................................ 1 1⁄2"
Spindle Speeds .................................................... 185, 330, 405, 535, 680, 955, 1455 RPM
Feed Rate Range ............................................................................ 8 @ 0.002"–0.0069"
Thread Range Inch........................................ 8-120 TPI in 27 Steps (Gear changes required)
Thread Range Metric ....................................................................... 18 @ 0.2 - 3.0 mm
Lead Screw ............................................................................................ 7⁄8"-10 TPI
Cross Slide Screw ..................................................................................... 1⁄2"-10 TPI
Swing ............................................................................................................ 12''
Spindle to Bed............................................................................................... 15 3⁄4"
Spindle Travel ................................................................................................ 3 1⁄2"
Spindle to Work Table ......................................................................................... 10"
Spindle to Center Line ...................................................................................... 9 3⁄4"
Head Stock Height Adjustment ................................................................................3"
Range of Speeds ................................................... 117, 150, 220, 276, 290, 345, 360, 440, 450, 575,
........................................................................................................ 640, 836, 1000, 1300 RPM
Number of Speeds .............................................................................................. 14
Maximum Drilling Capacity ................................................................................... 7⁄8"
Lathe Tooling Size ............................................................................................. 1⁄2"
Drill Chuck Capacity..................................................................................... 1⁄16"–1⁄2"

-4-
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AD
A
B
AC
C
AB
D

X
AA W
E V
F Z
G
Y
H
I
U
J
T
K

M
N O P S
Q R

Model M1018 Features and Controls.

8% Fine Downfeed G% Vise/Compound Slide


9% Coarse Downfeed H% Compound Slide Hand Crank
:% Engagement Knob I% Tailstock Lock
;% Mill Head Elevator J% Carriage Longitudinal Hand Crank
<% Power Indicator Light K% Tailstock Offset Screw
=% OFF Button L% Tailstock Handwheel
>% ON Button M% Tailstock Lock
?% FWD/REV Switch N% Dead Center
@% Main Power Switch O% Turret Tool Post
A% Main Pulley Access Door P% Oil Sight Glass
B% Feed Rate Lever Q% 3-Jaw Chuck
C% Power Feed Lever 88%Drill Chuck
D% Half Nut Lever 89% Quill Lock
E% Cross Slide Handwheel 8:%Mill Pulley Cover
F% Carriage Lock 8;% Drawbar Cover Cap

-5-
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=8@CLI<KF=FCCFN@EJKIL:K@FEJ9<CFNN@CC
I<JLCK@EG<IJFE8C@EALIP%
Indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD


result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY


result in minor or moderate injury.

This symbol is used to alert the user to useful information about proper
EFK@:< operation of the equipment, and/or a situation that may cause damage
to the machinery.

JkXe[Xi[JX]\kp@ejkilZk`fej
(% K_fifl^_cpi\X[k_\@ejkilZk`feDXelXcY\]fi\fg\iXk`e^pflidXZ_`e\%Learn the applications,
limitations and potential hazards of this machine. Keep the manual in a safe and convenient place
for future reference.

)% B\\gnfibXi\XZc\XeXe[n\ccc`^_k\[%Clutter and inadequate lighting invite potential hazards.

*% >ifle[Xcckffcj%If a machine is equipped with a three-prong plug, it must be plugged into a three-
hole grounded electrical receptacle or grounded extension cord. If using a chuck plate to aid in
accommodating a two-hole receptacle, ground using a screw to a known ground.

+% N\Xi\p\gifk\Zk`feXkXcck`d\j%Use safety glasses with side shields or safety goggles that meet
the appropriate standards of the American National Standards Institute (ANSI).

,% 8mf`[[Xe^\iflj\em`ifed\ekj%DO NOT operate this machine in wet or open flame environments.


Airborne dust particles could cause an explosion and severe fire hazard.

-% <ejli\Xcc^lXi[jXi\j\Zli\cp`egcXZ\and in working condition.

.% DXb\jli\jn`kZ_`j`ek_\F==gfj`k`febefore connecting power to machine.

/% B\\gnfibXi\XZc\Xe#free of clutter, grease, etc.

0% B\\gZ_`c[i\eXe[m`j`kfijXnXp%Visitors must be kept at a safe distance while operating unit.

('% :_`c[giff]pflinfibj_fgwith padlocks, master switches or by removing starter keys.

((% JkfgXe[[`jZfee\Zkk_\dXZ_`e\n_\eZc\Xe`e^#X[aljk`e^fij\im`Z`e^%

-6-
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()% ;F EFK ]fiZ\ kffc% The machine will do a safer and better job at the rate for which it was
designed.

(*% Lj\Zfii\Zkkffc%DO NOT force machine or attachment to do a job for which it was not designed.

(+%N\Xigifg\iXggXi\c%DO NOT wear loose clothing, neck ties, gloves, jewelry, and secure long hair

J8=<KP
away from moving parts.

(,% I\dfm\X[aljk`e^b\pj#iX^j#Xe[kffcj%Before turning the machine on, make it a habit to check


that all adjusting keys and wrenches have been removed.

(-%8mf`[lj`e^Xe\ok\ej`feZfi[%But if you must use one, examine the extension cord to ensure it is
in good condition. Immediately replace a damaged extension cord. Always use an extension cord that
uses a ground pin and connected ground wire. Use an extension cord that meets the amp rating on
the motor nameplate. If the motor is dual voltage, be sure to use the amp rating for the voltage you
will be using. If you use an extension cord with an undersized gauge or one that is too long, excessive
heat will be generated within the circuit, increasing the chance of a fire or damage to the circuit.

(.% B\\ggifg\i]ffk`e^Xe[YXcXeZ\ at all times.

(/% CfZbk_\dfY`c\YXj\]ifddfm`e^Y\]fi\]\\[`e^k_\nfibg`\Z\`ekfk_\dXZ_`e\.

(0% ;F EFK c\Xm\ dXZ_`e\ leXkk\e[\[% Wait until it comes to a complete stop before leaving the
area.

)'% G\i]fiddXZ_`e\dX`ek\eXeZ\Xe[ZXi\%Follow lubrication and accessory attachment instructions


in the manual.

)(% B\\gdXZ_`e\XnXp]ifdfg\e]cXd\%Operating machines near pilot lights or open flames creates


a high risk if dust is dispersed in the area. Dust particles and an ignition source may cause an explo-
sion. DO NOT operate the machine in high-risk areas, including but not limited to, those mentioned
above.

))% @]XkXepk`d\pflXi\\og\i`\eZ`e^ difficulties performing the intended operation, stop using the
machine! Then contact our technical support or ask a qualified expert how the operation should be
performed.

)*% ?XY`kjÇ^ff[Xe[YX[ÇXi\_Xi[kfYi\Xb%Develop good habits in your shop and safety will become
second-nature to you.

-7-
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J\i`flj g\ijfeXc `ealip Zfe[`k`fej%Efc`jkf]jX]\kp^l`[\c`e\jZXe
dXp fZZli `] jX]\kp Xe[ Y\ Zfdgc\k\Ç\m\ip j_fg \em`ifed\ek `j
fg\iXk`feXc`e]fidXk`fe`j [`]]\i\ek%=X`cli\kf]fccfn^l`[\c`e\jZflc[
efk le[\ijkff[ Xe[ ]fc$ i\jlck `e j\i`flj g\ijfeXc `ealip# [XdX^\
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jX]\kpYpefki\X[`e^

(% 8JJ<D9C<C8K?<&D@CC:FDGC<K<CP% DO NOT operate until unit is assembled and installed,


according to instructions, on a flat, stable surface.

)% :C<8I@E>:?@GJ8N8P=IFD:LKK<I% Turn machine F== and wait until machine has come to a
complete stop to clear away chips. Chips are sharp. Use a brush to clear them.

*% :?L:B@EJK8CC8K@FE. Place a board across the bedway when removing/installing the chuck to
prevent finger pinches between the chuck and the bedway, and to avoid damaging the bedway.

+% J<:LI<K?<NFIBG@<:<% Before starting the lathe/mill, be certain the workpiece and cutter are
properly secured and that there is adequate clearance for full motion.

,% :LKK@E>KFFCJ% Always use the proper cutting tools for the material you are machining; make
certain they are sharp and that they are held firmly in the tool post, collet, or chuck.

-% 8;ALJKKFFCGFJK. Make sure the tool post provides proper support for the turning tool you will
be using. Test tool post clearance by rotating workpiece by hand before turning lathe FE.

.% :?L:BB<PJ8=<KP% Always remove your chuck key, drawbar wrench, and any service tools
immediately after use.

/% LJ<I<:FDD<E;<;=<<;8E;JG<<;I8K<J% DO NOT exceed the recommended spindle speed for


the type of work, material, and tool bit. Allow the lathe/mill to reach full speed before cutting.

0% DFKFI;@I<:K@FE. Never reverse motor direction while the lathe/mill is in motion.

('% KLIE@E>F==K?<C8K?<&D@CC% Allow the lathe/mill to come to a complete stop before leaving
it unattended. DO NOT stop lathe using your hand against the workpiece or chuck.

((% ;8D8><;FINFIEG8IKJ. Never operate the lathe/mill with damaged or worn parts. Inspect
cutters for sharpness, chips or cracks before each use. Replace damaged cutters immediately.

()% J<IM@:<. Make sure lathe/mill is turned OFF, unplugged, and the machine has come to a com-
plete stop before servicing. Perform routine inspections and service promptly.

(*% ?8Q8I;FLJ:FFC8EKJ% Coolants used for machining may contain hazardous chemicals. Read and
understand all user information on the coolant container and take any necessary precautions.

-8-
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The Model M1018 is wired for 110 volt operation. The
power supply circuit used for this machine MUST be =`^li\(% Typical 110V 3-prong plug and
grounded and rated for the amperage given below. Never outlet.
replace a circuit breaker with one of higher amperage
without consulting a qualified electrician to ensure com-
pliance with wiring codes.

This machine must be grounded! The electrical cord sup-

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plied with this machine comes with a grounding pin. If
your outlet does not accommodate a ground pin, have it
replaced by a qualified electrician.

@]pflXi\lejli\XYflkk_\n`i`e^Zf[\j`epfliXi\X
fipflgcXekfZfee\ZkpflidXZ_`e\kfXj_Xi\[Z`i$
Zl`k#pfldXpZi\Xk\X]`i\fiZ`iZl`kfm\icfX[_XqXi[Ç ;FEFKnfibfepfli\c\Zki`ZXcjpjk\d
ZfejlckXhlXc`]`\[\c\Zki`Z`Xekfi\[lZ\k_`ji`jb% `] pfl Xi\ lejli\ XYflk \c\Zki`ZXc
Zf[\jXe[n`i`e^J\\bXjj`jkXeZ\]ifd
X hlXc`]`\[ \c\Zki`Z`Xe% @^efi`e^ k_`j
<ok\ej`fe:fi[j nXie`e^ZXeZXlj\\c\ZkifZlk`fe#]`i\#
fidXZ_`e\[XdX^\%
We do not recommend using an extension cord; however,
if you have no alternative, use the following guidelines:

• Use a cord rated for Standard Service (S).


• Do not use an extension cord longer than 50 feet.
• Ensure that the cord has a ground wire and pin.
• Use the gauge size listed below as a minimum.

<c\Zki`ZXcJg\Z`]`ZXk`fej
Fg\iXk`e^MfckX^\ 8dg;iXn D`e%:`iZl`kJ`q\ Gcl^ <ok\ej`fe:fi[
110V Operation 9 Amps 15A NEMA 5-15 14 Gauge

-9-
D('(/:fdYfCXk_\&D`cc

J<KLG
LegXZb`e^
The E:AB8AJ™ Model M1018 has been carefully pack-
aged for safe transporting. If you notice the machine has
been damaged, please contact your authorized E:AB
8AJ™ dealer immediately.

@em\ekfip
The following is a description of the main components
shipped with the E:AB8AJ® Model M1018. Lay the I<8;Xe[le[\ijkXe[k_`j\ek`i\`ejkilZ$
components out to inventory them. k`fe dXelXc Y\]fi\ lj`e^ k_`j dXZ_`e\%
J\i`flj g\ijfeXc `ealip dXp fZZli `]
9fo:fek\ekj=`^li\)  HKP jX]\kpXe[fg\iXk`feXc`e]fidXk`fe`jefk
8% Main Machine Body (not shown).........................1 le[\ijkff[ Xe[ ]fccfn\[% ;F EFK i`jb
9% Hex Wrench 8 mm ........................................1 pflijX]\kpYpefki\X[`e^
:% Stubby Hex Wrench 6mm.................................1
J<KLG

;% Hex Wrench 5 mm ........................................1


<% Hex Wrench 4 mm ........................................1
=% Chuck Plate 5" .............................................1
>% Bag of Gears ................................................1 JL==F:8K@FE
• Gear 27T .................................................1 ?8Q8I;
• Gear 30T .................................................1 @dd\[`Xk\cp [`jZXi[
• Gear 33T .................................................1 Xcc gcXjk`Z YX^j Xe[
• Gear 36T .................................................1 gXZb`e^ dXk\i`Xcj kf
• Gear 39T .................................................1 \c`d`eXk\ Z_fb`e^&jl]$
• Gear 42T .................................................1 ]fZXk`fe _XqXi[j ]fi
• Gear 48T .................................................1 Z_`c[i\eXe[Xe`dXcj%
• Gear 60T .................................................1
• Gear 72T .................................................1
• Combination Gear 120/127T ..........................1
?% Open End Wrench 13/16mm .............................1 B C D E
@% Knock-Out Wedge ..........................................1 F
A% Toolpost Wrench ...........................................1
B% Drill Chuck Key .............................................1 I G
H
C% Hand Crank .................................................1
D% Handle .......................................................1
J K
E% Faceplate ...................................................1 L M
F% Lathe Chuck Key ...........................................1
G% Outside Jaws ...............................................3
H% Dead Centers MT #3 .......................................2
N O
P Q
If any parts appear to be missing, examine the packag-
ing carefully to be sure those parts are not among the =`^li\)%Box inventory of Model M1018.
packing materials. If any parts are missing, find the
part number in the back of this manual and contact
Woodstock International, Inc. at (360) 734-3482 or at EFK@:<
[email protected] N_\efi[\i`e^gXikj#lj\k_\gXikjc`jk
`ek_\YXZbf]k_`jdXelXc%

-10-
D('(/:fdYfCXk_\&D`cc

DXZ_`e\GcXZ\d\ek :c\Xe`e^DXZ_`e\Xe[
› NfibY\eZ_CfX[1 Your Model M1018 weighs
440 lbs. and has a 42" x 23" footprint. Make
:fdgfe\ekj
sure the workbench you place this machine The unpainted parts and gears of your machine
on is strong enough to handle the weight of are coated with a waxy grease that protects
the machine and future workpieces. them from corrosion during shipment. Clean this
grease off with a solvent cleaner or citrus-based
› Nfib`e^:c\XiXeZ\j1 Consider existing and degreaser. DO NOT use chlorine-based solvents
anticipated needs, size of material to be such as brake parts cleaner or acetone—if you
processed through the machine, and space happen to splash some onto a painted surface,
for auxiliary stands, work tables or other you will ruin the finish.
machinery when establishing a location for
your machine.

› C`^_k`e^1 Lighting should be bright enough


to eliminate shadow and prevent eye strain. E<M<I lj\ ^Xjfc`e\ fi
fk_\i g\kifc\ld$YXj\[
› <c\Zki`ZXc1Electrical circuits must be jfcm\ekj kf Zc\Xe n`k_%
dedicated or large enough to handle Dfjk  _Xm\ cfn ]cXj_
amperage requirements. Outlets must be gf`ekj# n_`Z_ dXb\ k_\d

J<KLG
located near each machine, so power or \oki\d\cp ]cXddXYc\%
extension cords are clear of high-traffic 8 i`jb f] \ogcfj`fe Xe[
areas. Follow local electrical codes for Ylie`e^ \o`jkj `] k_\j\
proper installation of new lighting, outlets, gif[lZkjXi\lj\[%J\i`flj
or circuits. g\ijfeXc`ealipdXpfZZli
`]k_`jnXie`e^`j`^efi\[

LJ<  _\cg\ij fi gfn\i


c`]k`e^ \hl`gd\ek kf c`]k
k_`jdXZ_`e\%Fk_\in`j\# 8CN8PJ nfib `e n\cc$
j\i`flj g\ijfeXc `ealip m\ek`cXk\[Xi\Xj]Xi]ifd
dXpfZZli% gfjj`Yc\ `^e`k`fe jfliZ\j
n_\e lj`e^ jfcm\ekj kf
Zc\Xe dXZ_`e\ip% DXep
jfcm\ekj Xi\ kfo`Z n_\e
`e_Xc\[fi`e^\jk\[%Lj\
D8B< pfli j_fg ÈZ_`c[ ZXi\ n_\e [`jgfj`e^
jX]\%É <ejli\ k_Xk pfli f] nXjk\ iX^j Xe[
nfibgcXZ\ `j `eXZZ\jj`Yc\ kfn\cj kf Y\ jli\ k_\p
kf pfle^jk\ij Yp Zcfj`e^ ;F EFK Zi\Xk\ ]`i\ fi
Xe[ cfZb`e^ Xcc \ekiXeZ\j \em`ifed\ekXc_XqXi[j%
n_\epflXi\XnXp%E<M<I
Xccfn lekiX`e\[ m`j`kfij `e
pfli j_fg n_\e Xjj\d$
Yc`e^# X[aljk`e^ fi fg\iXk$
`e^\hl`gd\ek%

-11-
D('(/:fdYfCXk_\&D`cc

?Xe[c\Xe[?Xe[:iXeb
Kf`ejkXcck_\_Xe[c\Xe[_Xe[ZiXeb#[fk_\j\jk\gj1

(% Use a screwdriver to thread the handle in the cross


slide handwheel, as shown in =`^li\*.

)% Remove the roll pin from the end of the lead screw
shaft.

*% Slide the hand crank onto the end of the lead screw,
see =`^li\+, and align the hole in the hand crank
with the hole in the end of the lead screw.

+% Insert the roll pin into the aligned holes and tap it
in with a hammer to secure the hand crank.
=`^li\*% Installing handle onto
handwheel.
J<KLG

=`^li\+% Inserting pin to install hand


crank.

-12-
D('(/:fdYfCXk_\&D`cc

CXk_\K\jkIle
The purpose of the test run is to make sure your machine
is wired correctly and runs satisfactorily. Review :fekifcj
Xe[=\Xkli\j on GX^\ , before performing the test run.

Kfk\jkilek_\cXk_\#[fk_\j\jk\gj1 Main Pulley


Access Door
(% D8B<JLI<K?<C8K?<&D@CC@JLEGCL>><;
Engagement
)% Open the main pulley access door (=`^li\,). Hub

*% Engage the lathe by pulling out the hub shown in =`^li\,% Hub used for engaging the lathe.
=`^li\,, while rotating the lathe chuck by hand
until you feel the gears mesh.
• Before continuing, verify the lathe is engaged by Power Light
making sure the chuck rotates when you turn the
hub, or else it will not move when turned FE. OFF Button

+% Close the main pulley access door. ON Button

J<KLG
,% Check the oil sight glass, shown in =`^li\-, to FWD/REV
make sure there is oil in the gear box. Switch
• If there does not appear to be oil in the gear box,
refer to GX^\ *0 for instructions on adding oil. Main Power
Switch Oil Sight Glass
-% Ensure the chuck key is REMOVED from the chuck.
=`^li\-% Main electrical controls and
sight glass location.
.% Connect your machine to power in accordance with
the <c\Zki`ZXc section on GX^\0.

/% Make sure the power feed lever (=`^li\.) is moved


to the right and the half nut is moved up (disen-
gaged) so the carriage does not move when the
machine is turned FE.

0% Turn the main power switch counterclockwise until


it pops out.
Power Feed Half Nut Lever
('% Stand to the side of the lathe and turn the machine
FE for no longer than a minute. =`^li\.% Automatic carriage feed
• If the carriage starts moving, immediately push controls.
the STOP button and disengage the carriage feed
lever before restarting the lathe.
• If you hear any strange or unusual noises, imme-
diately stop the machine and troubleshoot where
EFK@:<
9\]fi\ lj`e^ pfli dXZ_`e\ ]fi i\^lcXi
the noise came from.
fg\iXk`fejfiilee`e^`k]fiXcfe^g\i`$
f[f]k`d\#]fccfnk_\jg`e[c\Yi\Xb$`e
((% Turn the lathe F==, wait for the spindle to stop,
gifZ\[li\j fe GX^\ (. fi iXg`[ [\k\$
and reverse the rotation direction.
i`fiXk`fe f] jg`e[c\ Xe[ fk_\i i\cXk\[
gXikjn`ccfZZli%=X`cli\kf]fccfnk_\j\
()% Repeat Jk\gj/Æ(' to verify that the lathe operates
`ejkilZk`fejdXpmf`[k_\nXiiXekp
in the reverse direction, then turn the lathe F==.

-13-
D('(/:fdYfCXk_\&D`cc

D`ccK\jkIle
Because of important safety and operational instructions
described in the CXk_\K\jkIle, only test run the mill
AFTER you have performed the test run for the lathe.

Kfk\jkilek_\d`cc#[fk_\j\jk\gj1

(% D8B<JLI<K?<C8K?<&D@CC@JLEGCL>><;

)% Engage the mill by pushing in the hub shown in


=`^li\/, while rotating the mill spindle by hand
until you feel the gears mesh.
• Before continuing, verify the mill is engaged by
making sure the mill spindle rotates when you
turn the hub, or else it will not move when the
machine is turned FE. =`^li\/% Hub used for engaging the mill.

*% Close the main pulley access door.

+% Connect the machine to the power source. EFK@:<


J<KLG

9\]fi\ lj`e^ pfli dXZ_`e\ ]fi i\^lcXi


,% Turn the main power switch counterclockwise until fg\iXk`fejfiilee`e^`k]fiXcfe^g\i`$
it pops out and the power light glows. f[f]k`d\#]fccfnk_\jg`e[c\Yi\Xb$`e
gifZ\[li\j fe GX^\ *- fi iXg`[ [\k\$
-% Stand to the side of the mill spindle and turn the i`fiXk`fe f] jg`e[c\ Xe[ fk_\i i\cXk\[
machine FE for no longer than a minute. gXikjn`ccfZZli%=X`cli\kf]fccfnk_\j\
• If you hear any strange or noises, immediately `ejkilZk`fejdXpmf`[k_\nXiiXekp
stop the machine and troubleshoot where the
noise came from.

.% Allow the mill to run for at least one full minute.

/% Turn the mill F== and reverse the rotation direction


under the safety latch.

0% Repeat Jk\gj,Æ. so you can make sure the mill


operates properly in the opposite direction, then
turn the mill F==.

-14-
D('(/:fdYfCXk_\&D`cc

C8K?<FG<I8K@FEJ
>\e\iXc
The Model M1018 will perform many types of lathe opera-
tions that are beyond the scope of this manual. Many of
these operations can be dangerous or deadly if performed
incorrectly.

The instructions in this section are written with the under-


standing that the operator has the necessary knowledge
and skills to operate this machine. @] Xk Xep k`d\ pfl
Xi\\og\i`\eZ`e^[`]]`Zlck`\jg\i]fid`e^Xepfg\iXk`fe#
jkfglj`e^k_\dXZ_`e\ I<8;Xe[le[\ijkXe[k_`j\ek`i\`ejkilZ$
k`fe dXelXc Y\]fi\ lj`e^ k_`j dXZ_`e\%
If you are an inexperienced operator, we strongly recom- J\i`flj g\ijfeXc `ealip dXp fZZli `]
mend that you read books, trade articles, or seek training jX]\kpXe[fg\iXk`feXc`e]fidXk`fe`jefk
from an experienced combo lathe/mill operator before le[\ijkff[ Xe[ ]fccfn\[% ;F EFK i`jb
performing any unfamiliar operations. 8Yfm\ Xcc# pfli pflijX]\kpYpefki\X[`e^
jX]\kpj_flc[Zfd\]`ijk

EFK@:<
9\]fi\ lj`e^ pfli dXZ_`e\ ]fi i\^lcXi fg\iXk`fej#
]fccfnk_\jg`e[c\Yi\Xb$`egifZ\[li\jfeGX^\(.fi

FG<I8K@FEJ
iXg`[[\k\i`fiXk`fef]jg`e[c\Xe[fk_\ii\cXk\[gXikj
n`cc fZZli% =X`cli\ kf ]fccfn k_\j\ `ejkilZk`fej dXp
mf`[k_\nXiiXekp
8cnXpjn\XijX]\kp^cXjj\jn_\efg\i$
Xk`e^k_\ZfdYfcXk_\&d`cc%=X`cli\kf
Jn`kZ_`e^kfCXk_\ ZfdgcpdXpi\jlck`ej\i`fljg\ijfeXc
`ealip%
The Model M1018 features an engagement hub for switch-
ing back and forth between lathe and mill operations.

Kf jn`kZ_ k_\ dXZ_`e\ ]fi cXk_\ fg\iXk`fej# [f k_\j\


jk\gj1

(% LEGCL>K?<C8K?<&D@CC

)% Open the main pulley access door.

*% Pull out the hub shown in =`^li\0 and turn the


lathe chuck by hand until you feel the gears engage
the lathe.

• Before continuing, verify the lathe is engaged by


making sure the lathe spindle turns when you turn
the hub. =`^li\0% Hub used for engaging the lathe.

-15-
D('(/:fdYfCXk_\&D`cc

;\k\id`e`e^:fii\Zk
Jg`e[c\Jg\\[ÇCXk_\
Kf [\k\id`e\ k_\ Zfii\Zk jg`e[c\ jg\\[# [f k_\j\ Cutting Speeds for High Speed Steel
jk\gj1 (HSS) Cutting Tools*
Workpiece Material Cutting Speed (SFM)
(% Use the table below to determine the cutting speed
Aluminum & Alloys 300
required for the material of your workpiece.
Brass & Bronze 150
)% Measure the diameter of your workpiece in inches Copper 100
and subtract the depth of the cut that will be taken Cast Iron, soft 80
on the initial pass. Cast Iron, hard 50
Mild Steel 90
*% Use the formula in =`^li\(' to determine the
Cast Steel 80
needed RPM for your operation.
Alloy Steel, hard 40

Efk\1 Always round to the closest RPM given on the Tool Steel 50
spindle speed chart, and adjust your speed as the Stainless Steel 60
workpiece diameter decreases. Titanium 50
Plastics 300-800
<oXdgc\( Wood 300-500
You have a piece of 1⁄2" diameter aluminum stock,
*For carbide cutting tools, double the cutting
and you are using workpiece with a HSS cutting
speed. These values are a guideline only. Refer to
tool.
the current edition of D8:?@E<IPJ?8E;9FFB for
more detailed information.
Jk\g(1
FG<I8K@FEJ

300 (SFM from chart) x 4 = 1200 =`^li\('% Cutting speed chart for HSS
cutting tools.
Jk\g)1
1200 / 0.5" (Diameter of workpiece) = 2400 RPM

I\jlck1 Cutting Speed (SFM) x 4


The needed speed for this workpiece is 2400 RPM. Spindle Speed =
Diameter of Cut
<oXdgc\)1
You have a piece of 1" diameter stainless steel
stock, and you are using a workpiece with a car- =`^li\((% Formula to determine required
bide cutting tool. spindle speed for lathes.
Jk\g(1
60 (SFM from chart) x 2 (for carbide tool) = 120

Jk\g)1
120 (determined SFM) x 4 = 480

Jk\g*1
480 / 1" (Diameter of workpiece) = 480 RPM

I\jlck1
The needed speed for this workpiece is 480 RPM.

-16-
D('(/:fdYfCXk_\&D`cc

Jg`e[c\Jg\\[j
The Model M1018 features seven speeds. Each speed is C8K?<
set with a combination of V-belt positions on the pulleys, JG@E;C<
as illustrated in =`^li\(). GLCC<P
C8K?<JG<<;J
?L9
KfZ_Xe^\Y\ckgfj`k`fej#[fk_\j\jk\gj1 GLCC<;
;
<
=
FLK
(% LEGCL>K?<C8K?<&D@CC D@;;C<
GLCC<P :
9
)% Open the main pulley access door. 8

DFKFI
GLCC<P
*% Loosen the tensioning nut located just above the
motor, as shown in =`^li\(*. Figure (). Lathe speed chart.
+% Loosen the nut on the middle pulley shaft shown in
=`^li\(+.

,% Lift the motor and remove the lower belt from the
motor pulley.

-% Place the upper belt in the desired position.

.% Place the bottom belt in the desired pulleys.

/% Pull tension on the upper belt with the middle pul-


ley and retighten the nut just above the motor until

FG<I8K@FEJ
there is 1⁄4" deflection when pushed in the center
of the belt with moderate pressure. DO NOT over-
tighten belts or the motor and pulley bearings may
wear out prematurely. =`^li\(*% Loosening tension nut for
motor pulley.
0% Close the main pulley access door.

CXk_\Jg`e[c\9i\Xb$@e
Performing this procedure is essential to ensure long-lasting
and reliable performance. Complete this process only after
you have familiarized yourself with all instructions in this
manual and have performed the K\jkIle on GX^\(*.

(% Make sure the lathe has been properly lubricated by


making sure oil is visible in the sight glass.

)% Turn the spindle FEfor a minimum of 10 minutes at


the slowest speed.
=`^li\(+% Nut and adjustment slot for
*% Repeat Jk\g ) for each spindle speed, working from
loosening middle pulley.
the slowest speed to the fastest.

+% Change the gear box oil to remove any break-in mate-


rial.

-17-
D('(/:fdYfCXk_\&D`cc

Gfn\i=\\[:fekifcj
=\\[IXk\C\m\i
The feed rate lever, shown in =`^li\(,, controls inter-
nal gears that change the feed rate by a factor of two.
Turning the lever to position “I” will cause the lead screw
to turn at twice the rate as when it is in position “II.”
When this lever is straight up, the gearing is in neutral
and the power feed is not available.

The gear charts show the gear combination and feed rate
lever position needed to reach each available feed rate Feed Rate
when threading. Lever

Gfn\i=\\[C\m\i
The power feed lever has three positions. The first posi- =`^li\(,% Feed rate lever for selecting "I"
tion is all the way to the left, as shown in =`^li\(-. This and "II" positions on threading charts.
position engages the lead screw to automatically feed the
carriage. (The carriage cannot be moved manually when
the feed lever is all the way to the left in the position
described above.) The second position is in the middle,
which places the automatic feed in neutral. The third
position is all the way to the right, which disengages the
automatic feed for manual feeding with the hand crank.
FG<I8K@FEJ

The hand crank turns when the


power feed feature is used. To
Power Feed
avoid entanglement or injury from
Lever
the moving hand crank, DO NOT
hold it or allow clothing to come
=`^li\(-% Feed lever for engaging and
near it before engaging feed lever
disengaging automatic lead screw feed.
or while it is turning.

?Xc]Elk
The half nut lever, shown in =`^li\(., may be engaged Carriage
and disengaged while the machine is running and while Lock
making a cut. Moving the lever down engages the lead
screw with the carriage, and moving it up disengages the
lead screw from the carriage. When adjusting, apply light
pressure until the half nut engages with the threads—DO
NOT force the handle!

:Xii`X^\CfZb Half Nut


The carriage lock lever, shown in =`^li\ (., allows the Lever
carriage to be locked in place.
=`^li\(.% Location of half nut and
carriage lock levers.

-18-
D('(/:fdYfCXk_\&D`cc

DXelXc:Xii`X^\:fekifcj
Cfe^`kl[`eXc?Xe[:iXeb
Shown in =`^li\(/, this hand crank allows you to manu-
ally move the carriage along the lead screw in the same Longitudinal
manner as the power feed. Hand Crank

The graduated dial on the hand crank shaft moves inde-


pendently from the hand crank and can be "zeroed" when
the cutting tool touches the workpiece, allowing you to
keep track of the location and movement of the tool.

Graduated
The hand crank turns whenever Dial
the power feed feature is used. DO
=`^li\(/% Longitudinal hand crank and
NOT attempt to control it manually
graduated dial.
until the power feed is disengaged.
Otherwise, your hand/fingers may
get entangled or broken.

Graduated
:ifjjJc`[\?Xe[n_\\c Dial
Shown in =`^li\ (0, this handwheel moves the cross slide
across the lathe bed. Cross Slide
Handwheel

FG<I8K@FEJ
The graduated dial on the handwheel shaft moves inde-
pendently from the handwheel and can be "zeroed" when
the cutting tool touches the workpiece, allowing you to
keep track of the location and movement of the tool.
The dial has 100 divisions with each division represent-
ing 0.001" (one thousandths of an inch) of motion for the
slide. The label above the dial reports that each line rep-
resents 0.002". This is the amount of diameter reduction =`^li\(0% Cross slide handwheel and
on the workpiece. graduated dial.

=fi<oXdgc\1 Rotating the dial 10 marks will move the


Compound
slide 0.010" and reduce the diameter of the workpiece Lock Nuts (only Slide Scale
0.020". one shown)

:fdgfle[Jc`[\:fekifcj
Shown in =`^li\ )', the compound slide controls allow
the compound to be adjusted to any angle and move lin-
early along that angle.

Rotate the compound by loosening the lock nuts and man- Rotation Scale
ually swiveling the base to reach the angle shown on the Compound
rotation scale. Be sure to tighten the lock nuts when the Slide Crank
compound is in the desired angle.
=`^li\)'% Compound slide controls.
Use the compound slide crank and scale to move the com-
pound. Each line on the scale represents 1mm of travel.
-19-
D('(/:fdYfCXk_\&D`cc

KX`cjkfZb:fekifcj
KX`cjkfZb?Xe[n_\\c
The tailstock handwheel, shown in =`^li\)(, moves the Quill Lock
quill in or out of the tailstock, and can be used with a Lever
graduated dial on the handwheel shaft.

Hl`ccCfZbC\m\i
The quill lock lever, shown in =`^li\)(, locks the Tailstock
tailstock quill in position. Lock Lever

KX`cjkfZbCfZbC\m\i Tailstock
The tailstock lock lever, shown in =`^li\)(, locks the Handwheel
tailstock in position on the bedways.
=`^li\)(% Tailstock handwheel, quill lock
KX`cjkfZbF]]j\kJZi\n lever, and tailstock lock lever.
The tailstock offset screw, shown in =`^li\))#allows the
tailstock to be adjusted sideways in either direction for
cutting tapers. The four bolts on top of the tailstock base
must be loosened before the offset screw can be used. Four Bolts
The offset scale shows the distance of the tailstock from
center.
FG<I8K@FEJ

Offset Offset
Screw Scale

=`^li\))% Tailstock offset controls and


scale.

-20-
D('(/:fdYfCXk_\&D`cc

*$AXnJZifcc:_lZb
I\dfmXc&@ejkXccXk`fe
Kfi\dfm\k_\\o`jk`e^*$aXnZ_lZb#[fk_\j\jk\gj1

(% LEGCL>K?<C8K?<&D@CC

)% Lay a chuck cradle or protective layer of plywood


over the bedways to protect the precision ground
surfaces from damage and to prevent your fingers
from being pinched (see =`^li\)*).

*% Using the stubby 6mm hex wrench, remove two


of the three cap screws from the spindle nose, as
shown in =`^li\)+. G@E:? ?8Q8I; Gifk\Zk pfli _Xe[j
Xe[ gi\Z`j`fe ^ifle[ Y\[nXpj
+% While supporting the chuck with one hand, remove n`k_ gcpnff[ n_\e i\dfm`e^ cXk_\
the last screw. The chuck may come off as the last Z_lZb K_\ _\Xmp n\`^_k f] X ]Xcc$
screw is removed. Be ready to support its weight. `e^ Z_lZb ZXe ZXlj\ j\i`flj `ealip%

,% Remove the chuck.

Efk\1 If the chuck is stuck on the spindle, support


the bottom of the chuck with your free hand and
tap the edge of the chuck with a rubber or wooden
mallet. If the chuck does not immediately come off,

FG<I8K@FEJ
rotate the spindle approximately 60˚ and tap again.
Repeat this process until the chuck comes off.

Kf`ejkXcck_\*$aXnZ_lZb#[fk_\j\jk\gj1

(% LEGCL>K?<C8K?<&D@CC
=`^li\)*%Simple chuck cradle made of
)% Place the chuck against the spindle nose and align scrap lumber.
the mounting holes.

*% Mount the chuck to the spindle nose by hand tight-


ening the three cap screws you took out when you Spindle Nose
removed the chuck.
Chuck
+% Tighten each cap screw one full turn at a time until
the chuck is firmly secured to the spindle nose—
make sure each cap screw is torqued down evenly,
so the chuck will be balanced when spinning.

Cap Screw

=`^li\)+%Removing chuck from spindle


nose.

-21-
D('(/:fdYfCXk_\&D`cc

CfX[`e^Nfibg`\Z\
KfcfX[Xnfibg`\Z\#[fk_\j\jk\gj1

(% With the chuck key, open the jaws so the workpiece


lays flat against the chuck face and jaw step, or
fits in the through hole. For jaw and work holding
options, see=`^li\),. 8aVbe^c\dcVcDjih^YZ9^VbZiZg

)% Using the chuck key, turn each jaw until it makes


contact with the workpiece.

*% Turn the chuck by hand to make sure you have even
contact with all three jaws and the workpiece is not
off center.
8aVbe^c\^cVc>ch^YZ9^VbZiZg
• If the workpiece is off center, loosen the jaws and
adjust the workpiece. =`^li\),% Loading a workpiece.
• If the workpiece is seated correctly, tighten the
jaws.
FG<I8K@FEJ

K_ifnefYa\Zkj]ifdXcXk_\#c`b\Z_lZbb\pjc\]k`ek_\
Z_lZb#ZXeZXlj\j\i`flj`ealipfi[\Xk_kfk_\fg\iX$
kfifiYpjkXe[\ij%J\Zli\cpZcXdgpflinfibg`\Z\Xe[
XcnXpji\dfm\k_\Z_lZbb\p

AXnI\gcXZ\d\ek
The three-jaw scroll chuck comes with two sets of hard-
ened steel jaws. The outside jaws clamp on the outside
of the workpiece. The inside jaws clamp from inside the
workpiece with outward pressure. =`^li\), illustrates
these different jaw types.

The jaws are numbered 1–3, as shown in =`^li\)-, and


can be identified by the stamped numbers on the side of
the jaws.

=`^li\)-% Jaw number identification.

-22-
D('(/:fdYfCXk_\&D`cc

Kfi\dfm\Xj\kf]aXnj#[fk_\j\jk\gj1

(% LEGCL>K?<C8K?<&D@CC

)% Identify the jaw position, by the number stamped on


the side (see =`^li\).).
Hand Stamped Reference
Efk\1The chuck has guide numbers inside the jaw
guides that correspond to the jaw numbers (see
Jaw Number
=`^li\)/). If it does not, locate the jaw number on
the jaw and mark the chuck to identify the position
of that jaw (see =`^li\).).

*% Turning the chuck key counterclockwise, back the


jaws out of the chuck body. They will be released =`^li\).%Stamped marks identifying jaw
from the scroll thread in a reverse sequence. guide and corresponding jaw number.

+. Set the jaws aside in a safe place.

Kf`ejkXccXj\kf]aXnj#[fk_\j\jk\gj1
Jaw Guide Number
(% LEGCL>K?<C8K?<&D@CC

)% Identify the jaw by the number stamped on the side.


(refer to =`^li\).).

*% Locate the corresponding jaw guide on the chuck

FG<I8K@FEJ
body (see =`^li\)/).

+. Insert the chuck key into the chuck.

,. Look into the jaw guide and you will see the scroll
=`^li\)/% This chuck has jaw references
rotating as you turn the chuck key. When the lead-
on the inside of the jaw guide. (Chuck
ing thread of the scroll comes into view at the top of
removed from spindle for clarity.)
the #1 jaw guide (see =`^li\)0), stop turning the
chuck key.

-. Slide jaw #1 into the jaw guide until it stops.

Lead Thread

=`^li\)0% Lead thread on scroll.

-23-
D('(/:fdYfCXk_\&D`cc

.. Turn the chuck key so the leading thread of the scroll


picks up the first thread on the jaw. When the lead
thread engages, you will see the jaw being drawn to
the center of the chuck (see =`^li\*').

/% Continue to turn the chuck key until the leading


thread of the scroll comes to the second jaw guide.

0% Repeat Jk\gj-Æ. with jaw #2.

('% Continue to turn the chuck key until the leading Lead Thread
thread of the scroll comes to the third jaw guide (see
=`^li\*().

((% Repeat Jk\gj-Æ. with jaw #3. =`^li\*'%Lead thread coming in to view
for jaw #2.
+$AXn:_lZbGcXk\
The Model M1018 includes a 5" chuck plate for mounting a
standard 5" 4-jaw chuck.

It will be necessary to drill new mounting holes or resur- Lead Thread


face and shoulder the chuck plate, so that the chuck may
be mounted accurately and safely. If you have questions
regarding this procedure, please consult your local techni-
cal school, trained expert or other trade resources.
FG<I8K@FEJ

KfdflekX+$aXnZ_lZbn`k_k_\Z_lZbgcXk\#[fk_\j\
jk\gj1

(% Fasten the chuck plate to your 4-jaw chuck using the


screws provided with the chuck. =`^li\*(Lead thread coming in to view
for jaw #3.
)% Fasten the chuck plate to the spindle nose, using the
three mounting cap screws removed from the includ-
ed 3-jaw chuck.

EFK@:<
K_`jdXZ_`e\`jefk[\j`^e\[kfXZZ\gkZ_lZbjcXi^\i
k_Xe,`e[`Xd\k\i%Dflek`e^XcXi^\iZ_lZbdXp
ZXlj\Zc\XiXeZ\`jjl\jXe[n`ccgi\dXkli\cpn\Xiflk
k_\jg`e[c\Zfdgfe\ekj%

-24-
D('(/:fdYfCXk_\&D`cc

=XZ\gcXk\
The faceplate installs on the spindle nose in the same
manner as the 3-jaw chuck.

KfcfX[Xnfibg`\Z\fek_\]XZ\gcXk\#[fk_\j\jk\gj1

(. Support the workpiece.

)% Lock the tailstock and turn the tailstock quill so the


dead center makes contact with the center point of
your workpiece.

*% Lock the tailstock and apply sufficient pressure


to hold the workpiece in place. Depending on the
workpiece, some additional support may be needed.
=`^li\*)% Typical faceplate with
+% Secure the workpiece with a minimum of three inde- eccentric workpiece clamped in four
pendent clamping devices (see =`^li\*)). locations.

=X`cli\kf]fccfnJk\g+dXpc\X[kf[\X[cp`ealipkf
pflij\c]fiYpjkXe[\ij%KXb\`ekfXZZflekk_\ifkXk`fe
Xe[k_\Zlkk`e^]fiZ\jXggc`\[kfk_\nfibg`\Z\n_\e
ZcXdg`e^ kf k_\ ]XZ\gcXk\% DXb\ jli\ pfli ZcXdg`e^

FG<I8K@FEJ
Xggc`ZXk`fen`ccefk]X`c

,% Use a lower RPM when machining heavy eccentric


workpieces.

K_ifne nfibg`\Z\j fi Z_lZb b\pj ZXe


ZXlj\ j\i`flj `ealip fi [\Xk_ kf k_\
fg\iXkfifiYpjkXe[\ij%J\Zli\cpZcXdg
pfli nfibg`\Z\ Xe[ i\dfm\ k_\ Z_lZb
b\pY\]fi\klie`e^cXk_\FE

=X`cli\kfgifm`[\X[\hlXk\ZcXdg`e^n`cc
ZXlj\nfibg`\Z\kf\a\ZkZXlj`e^j\i`flj
`ealip fi [\Xk_ kf fg\iXkfi fi YpjkXe[$
\ij%Lj\Xd`e`dldf]k_i\\`e[\g\e[\ek
ZcXdg`e^[\m`Z\jn_\eklie`e^\ZZ\eki`Z
nfibg`\Z\j%

-25-
D('(/:fdYfCXk_\&D`cc

;\X[:\ek\i
The tailstock quill and included dead center have MT#3
tapers.

The dead center supports stock that is too long to be sup-


ported by the chuck alone. Stock protruding more than
2 1⁄2 times its diameter should be supported by a dead or
live center.

If you use a live center, the tailstock quill should protrude


about 1⁄2'' and not more than 1 1⁄4'' out of the tailstock body.
(Follow dead center installation/removal instructions when
using live centers.)

Kf`ejkXcck_\[\X[Z\ek\i#[fk_\j\jk\gj1
=`^li\**% A dead center installed in the
(% Make sure the mating surfaces of the dead center tailstock and supporting a workpiece.
taper and tailstock quill are completely free of dirt
and oil.

Efk\1 When properly cleaned before assembly, these


parts will last longer and remain more accurate over
D
time. Also, Morse tapers will not interlock properly
when dirt or oil are present on the mounting surfac-
es.
FG<I8K@FEJ

)% Insert the end of the center into the tailstock bore.


21⁄2 x D

*% Fully seat the center by tightening it against a


mounted workpiece with the tailstock handwheel, as
shown in =`^li\**.

Efk\1When using dead centers, always keep them


well lubricated and only use them at low speeds.
A workpiece not supported properly
Kfi\dfm\k_\[\X[Z\ek\i#[fk_\j\jk\gj1 could bend suddenly and be thrown,
causing serious personal injury. Always
(% Move the tailstock away from the mounted use a center to support the end of any
workpiece. workpiece that protrudes out of the
chuck more than 2 1⁄2 times its own
)% Hold the dead center in your left hand, and with your diameter.
right hand, turn the handwheel to back the tailstock
quill all the way into the tailstock casting, forcing it
to pop out.

-26-
D('(/:fdYfCXk_\&D`cc

Klii\kKffcGfjk
A turret tool post is included with the Model M1018.
This tool post will hold up to four 1⁄2" tools, as shown in
=`^li\*+.
Boring Bar Lock Lever
Having multiple tools installed in the tool post saves time
by allowing you to simply loosen the lock lever and rotate
to the next tool.

A spring loaded catch in the tool post helps you rotate Right-
the turret 90˚ at a time. However, the tool post can be Left-Cutting Cutting Tool
properly secured at any rotational point by locking down Tool
the lever.
Threading
Tool
I\hl`i\d\ekjn_\ej\Zli`e^kffcj`ek_\kffcgfjk1
=`^li\*+% Four tools mounted in the tool
› Use at least two tool post bolts to secure each tool. post.

› Keep the tip of the tool as close as possible to the


tool post and never more than 2 1⁄2 times the tool
thickness from the tool post.

• Only use sharp tools.

• Make sure the top of the tool is at or just below the


spindle center line. This alignment can be checked

FG<I8K@FEJ
by moving the tool next to an installed dead center
that has been centered to the spindle, as shown in
Shim
=`^li\*,.

• If you use tools that must be shimmed, only use


steel shims because aluminum or brass shims are soft
and the tool may loosen while cutting. =`^li\*,% Checking tool alignment with a
dead center that has been centered to the
spindle.

-27-
D('(/:fdYfCXk_\&D`cc

;i`cc:_lZb
The Model M1018 mill spindle features an MT#3 spindle
taper, which allows the drill chuck arbor to be inter-
changeable with the tailstock taper.

The drill chuck and arbor are factory installed in the mill
spindle, but can be installed in the tailstock for drilling
operations on the lathe.

Kf`ejkXcck_\[i`ccZ_lZb&XiYfiXjj\dYcp`ek_\
kX`cjkfZb#[fk_\j\jk\gj1

(% Remove the drill chuck/arbor assembly from the mill


spindle by following the instructions on GX^\*..

)% Make sure the mating surfaces of the arbor and =`^li\*-% Tapping drill chuck loose from
tailstock quill are completely free of dirt and oil. tailstock.

Efk\1 When properly cleaned before assembly, these


parts will last longer and remain more accurate over
time. Also, morse tapers will not interlock properly
when dirt or oil are present on the mounting surfac-
es.

*% Insert the end of the arbor into the tailstock quill,


then forcefully push it into the barrel to properly
FG<I8K@FEJ

seat it in position. DO NOT hammer the arbor into


the tailstock quill!

Kfi\dfm\k_\[i`ccZ_lZb&XiYfiXjj\dYcp#[fk_\j\
jk\gj1
EFK@:<
(% Get a small mallet and a wooden dowel to aid in K_\`eZcl[\[[i`ccZ_lZbXiYfi`jk_i\X[$
removing the drill chuck/arbor assembly from the \[ Xk k_\ \e[ Xe[ ZXeefk Y\ i\dfm\[
tailstock. Yp YXZb`e^ `k flk f] k_\ kX`cjkfZb hl`cc
`e k_\ jXd\ dXee\i Xj k_\ [\X[ Z\e$
)% Place a piece of plywood across the bed ways to pro- k\i#fi[XdX^\kfk_\XiYfin`cci\jlck%
tect the drill chuck if it pops out during removal and ?fn\m\i#X]k\idXib\kDK*XiYfijn`k_
you don't catch it. X kXe^ fe k_\ \e[ ZXe Y\ i\dfm\[ `e
k_\ jXd\ dXee\i Xj k_\ [\X[ Z\ek\i
*% Tap the back edge of the drill chuck as shown in n`k_ef[XdX^\%
=`^li\*-, making sure to tap it in even locations
(one side then the other) until it comes out.

-28-
D('(/:fdYfCXk_\&D`cc

>\Xi:_Xikj
The Model M1018 can be geared for a variety of different
feed rates, so gear charts are placed on the machine to
show how to set up the gear combinations for each type
of carriage feed application. 3 $& %" %( &$

; "# " #$' " #' " #)'


Le[\ijkXe[`e^:_Xikj
• Each gear combination provides two speed options __ ;; " "' " "(% " ")' " "**

by moving the feed rate lever to either "I" or "II."


; " ""& " ""' " ""( " "")

• The chart shows the variable gear positions in the ;; " ""$ " ""$' " ""% " ""%'
;@5:
arrangement as either "A" or "D." Gears are then list-
ed in either the "A" or "D" row/column on the chart
to show the different speeds available.
=`^li\*.% Feed Rate Chart.
• The "T" in the diagrams represents teeth; thus, a
"127T" gear has 127 teeth. The number of teeth is
stamped on the face of each gear.
3 %( &$ &* (" )$
• The gear charts are broken into two categories—feed
rates and threading rates. ; #' # )' $ $' %

;; " )' # # $' #'


=\\[IXk\:_Xik 6 $& $) %" %% %( %+ &$ &* ("
3
There are eight feed rate speeds available for the Model
; * + #" ## #$ #% #& #( $"

FG<I8K@FEJ
M1018. The speeds are shaded in =`^li\*., and represent )$
how far the carriage will move in either inches or millime- ;; #( #* $" $$ $& $( $* %$ &"

ters per every spindle revolution. ; $& $) %" %% %( %+ &$ &* ("
$&
;; &* '& (" (( )$ )* *& +(
Efk\1Although there are only eight speeds available,
there are 16 shaded boxes in the feed rate chart because
each speed setting is listed twice—once in millimeters and =`^li\*/% Threading Rate Chart.
once in inches.

K_i\X[`e^IXk\:_Xik
There are 9 metric threading rates and 36 standard
threading rates. The threading rates are shaded in =`^li\
*/. By arranging the gears as shown on the chart, you can
set up the carriage feed for the necessary speed to cut
any of the thread pitches displayed.

-29-
D('(/:fdYfCXk_\&D`cc

:_Xe^`e^>\Xij
The Model M1018 is factory set for the first column of
speeds shown in the turning chart, as shown in =`^li\*0.
A
These instructions will walk you through an example gear
change to 40 TPI so that you can gain a better under- 24T
standing of the process. For clarity, the gear positions will
be labeled A, B, and C, for these instructions.

KfZ_Xe^\k_\^\Xij]fi+'KG@#[fk_\j\jk\gj1 B C
127T 120T
(% LEGCL>K?<C8K?<&D@CC
60T
)% Remove the nuts on the end of the gears in positions
A and C. (You may need to hold the gears with a rag Cap Screw
to loosen the nuts.)
=`^li\*0% Factory gear setting.
*% Loosen the cap screw below gear position C, and
swing the combo gear in position B down and away
from the other two gear positions. Gfj`k`fe9
Jlggfik
+% Remove the gears in positions A and C, and note the :fdYf 8id
keyed washer behind the gear in position C. Replace >\Xi
this washer on the shaft if it falls off.
9lj_`e^ K$Elk
,% Remove the cap screw in the middle of the combo
gear in position B to remove the combo gears and
FG<I8K@FEJ

the bushing. A T-nut should remain in the gear sup- :Xg


port arm (see =`^li\+' . JZi\n

-% Insert the 72T gear in position A so the flat side of


the gear is toward the inside.
=`^li\+'% Illustration of combo gear
.% Insert the 60T gear in position C so the flat side of bushing and T-nut assembly.
the gear is toward the inside.

/% Insert the bushing that supported the 60T/120T


combo gear, removed in Jk\g,, into the combo gear
120T/127T. A
72T
0% Insert the combo gear 120T/127T into position B and
align the T-portion of the bushing with the slot in
the support arm, then loosely attach the cap screw C
and washer that were removed in Jk\g,. B
127T
('% Swing the combo gear in position B up and slide it 60T
along the support arm until the 127T gear meshes 120T
with the gears in positions A and C; hold the combo
gear in place and lightly snug the cap screw that
mounts the combo gear, but firmly tighten the cap
=`^li\+(% Gears set for 40 TPI.
screw under the gear in position C.

((% Rotate the gears to make sure they move freely.

-30-
D('(/:fdYfCXk_\&D`cc

8c`^e`e^KX`cjkfZbkf
Jg`e[c\:\ek\i
The tailstock on the Model M1018 is aligned with the
headstock at the factory. However, we recommend that
you take the time to ensure that the tailstock is aligned
to your own desired tolerances.

KfXc`^ek_\kX`cjkfZb#[fk_\j\jk\gj1

(% Center drill a 6'' long piece of round cold rolled


stock on both ends. Set it aside for use in Jk\g+.

)% Make a dead center by turning a shoulder to make


a shank. Flip the piece over in the chuck and turn a
60° point, as illustrated in =`^li\+). As long as it
remains in the chuck, the point of your center will
be accurate to your spindle axis. Keep in mind that =`^li\+)% Finished dead center.
the point will have to be refinished whenever it is
removed and returned to the chuck.

*% Place a center in your tailstock.

+% Attach a lathe dog to the bar stock and mount it


between the centers, as shown in =`^li\+*.

FG<I8K@FEJ
,% Turn approximately 0.010" off of the diameter.

Continued on next page

=`^li\+*% Bar stock mounted on centers.

-31-
D('(/:fdYfCXk_\&D`cc

NOTICE Dfm\kX`cjkfZb
_Xc]k_\kXg\i[`jkXeZ\
9\]fi\ dXb`e^ X[aljkd\ekj kf k_\ kX`cjkfZb# dflek
X [`Xc `e[`ZXkfi jf k_Xk k_\ [`Xc gcle^\i `j fe k_\
kX`cjkfZbhl`cc#Xjj_fne`e=`^li\++%

-% Measure the workpiece with a micrometer.

• If the stock is wider at the tailstock end, the


tailstock needs to be moved toward the front of
the machine half the amount of the taper (see M`\n\[]ifdXYfm\
=`^li\++).

• If the stock is thinner at the tailstock end, the =`^li\++% Adjusting for headstock end
tailstock needs to be moved toward the back of taper.
the machine by half the amount of the taper (see
=`^li\+,).
Dfm\kX`cjkfZb
.% Loosen the four tailstock mounting bolts. _Xc]k_\kXg\i[`jkXeZ\

/% Adjust the tailstock offset by the amount of the


taper by turning the adjustment setscrews (see
=`^li\+-).

0% Tighten the four tailstock mounting bolts.


FG<I8K@FEJ

('% Turn another 0.010'' off of the stock and check for
taper. (Repeat as necessary until the desired amount M`\n\[]ifdXYfm\
of accuracy is achieved.)

=`^li\+,% Adjusting for tailstock end


NOTICE taper.

CfZb[fnek_\kX`cjkfZbX]k\i\XZ_X[aljkd\ek#fi`k
Zflc[dfm\Xe[^`m\`eXZZliXk\i\jlckj%

=`^li\+-% Adjusting tailstock offset


screw.

-32-
D('(/:fdYfCXk_\&D`cc

D@CCFG<I8K@FEJ
>\e\iXc
The Model M1018 will perform many types of mill opera-
tions that are beyond the scope of this manual. Many of
these operations can be dangerous or deadly if performed
incorrectly.

The instructions in this section are written with the under-


standing that the operator has the necessary knowledge
and skills to operate this machine. @] Xk Xep k`d\ pfl
Xi\\og\i`\eZ`e^[`]]`Zlck`\jg\i]fid`e^Xepfg\iXk`fe#
jkfglj`e^k_\dXZ_`e\

If you are an inexperienced operator, we strongly recom- I<8;Xe[le[\ijkXe[k_`j\ek`i\`ejkilZ$


mend that you read books, trade articles, or seek training k`fe dXelXc Y\]fi\ lj`e^ k_`j dXZ_`e\%
from an experienced combo lathe/mill operator before J\i`flj g\ijfeXc `ealip dXp fZZli `]
performing any unfamiliar operations. 8Yfm\ Xcc# pfli jX]\kpXe[fg\iXk`feXc`e]fidXk`fe`jefk
jX]\kpj_flc[Zfd\]`ijk le[\ijkff[ Xe[ ]fccfn\[% ;F EFK i`jb
pflijX]\kpYpefki\X[`e^

EFK@:<
9\]fi\ lj`e^ pfli dXZ_`e\ ]fi i\^lcXi fg\iXk`fej#
]fccfnk_\jg`e[c\Yi\Xb$`egifZ\[li\jfeGX^\*-fi

FG<I8K@FEJ
iXg`[[\k\i`fiXk`fef]jg`e[c\Xe[fk_\ii\cXk\[gXikj
n`ccfZZli%

Jn`kZ_`e^kfD`cc 8cnXpjn\XijX]\kp^cXjj\jn_\efg\i$
The Model M1018 features an engagement hub for switch- Xk`e^k_\ZfdYfcXk_\&d`cc%=X`cli\kf
ing back and forth between lathe and mill operations. ZfdgcpdXpi\jlck`ej\i`fljg\ijfeXc
`ealip%
Kf jn`kZ_ k_\ dXZ_`e\ ]fi d`cc fg\iXk`fej# [f k_\j\
jk\gj1

(% LEGCL>K?<C8K?<&D@CC

)% Open the main pulley access door.

*% Push in the hub shown in =`^li\+. and turn the


mill spindle by hand until you feel the gears engage
the mill spindle.

• Before continuing, verify the mill is engaged by


making sure the mill spindle rotates when you
turn the hub or it will not move when you turn
the machine FE.

=`^li\+.% Hub used for engaging the mill.


-33-
D('(/:fdYfCXk_\&D`cc

;\k\id`e`e^:fii\Zk
Jg`e[c\Jg\\[ÇD`cc
Before changing speeds, you must first determine the Cutting Speeds for High Speed Steel
best spindle speed to use with the material and diam- (HSS) Cutting Tools*
eter of your cutting tool. Using this determined speed, Workpiece Material Cutting Speed (SFM)
you can then reference the spindle speed chart on the
Aluminum & Alloys 300
machine and set the V-belts to match that speed.
Brass & Bronze 150
Kf[\k\id`e\k_\Zfii\Zkjg`e[c\jg\\[e\\[\[]fi Copper 100
pflinfibg`\Z\#[fk_\j\jk\gj1 Cast Iron, soft 80
Cast Iron, hard 50
(% Use the chart in =`^li\+/ to determine the cutting Mild Steel 90
speed for your workpiece material.
Cast Steel 80
Alloy Steel, hard 40
)% Measure the diameter of your cutting tool in inches.
Tool Steel 50
*% Use the formula in =`^li\+0 to determine the Stainless Steel 60
needed RPM for your operation. Titanium 50
Plastics 300-800
Efk\1 Always round to the closest RPM given on the Wood 300-500
spindle speed chart.
*For carbide cutting tools, double the cutting
speed. These values are a guideline only. Refer to
<oXdgc\(
the current edition of D8:?@E<IPJ?8E;9FFB for
You have a piece of aluminum stock, and you are
more detailed information.
using a 1⁄2" diameter HSS cutting tool.
FG<I8K@FEJ

=`^li\+/% Cutting speed chart for HSS


Jk\g(1 cutting tools.
300 (SFM from chart) x 4 = 1200

Jk\g)1
1200 / 0.5" (Diameter of cutting tool) = 2400 RPM

I\jlck1
The needed speed for this workpiece is 2400 RPM.

<oXdgc\)1 =`^li\+0% Formula to determine required


You have a piece of stainless steel, and you are spindle speeds for mills.
using a 1" diameter carbide cutting tool.

Jk\g(1
60 (SFM from chart) x 2 (for carbide tool) = 120

Jk\g)1
120 (determined SFM) x 4 = 480

Jk\g*1
480 / 1" (Diameter of cutting tool) = 480 RPM

I\jlck1
The needed speed for this workpiece is 480 RPM.

-34-
D('(/:fdYfCXk_\&D`cc

Jg`e[c\Jg\\[j
The Model M1018 features 14 speeds. Each speed is set
C8K?<
with a combination of V-belt positions on the main pulleys JG@E;C< D@CCJG@E;C<JG<<;J
and the mill pulleys, as illustrated in =`^li\,'. GLCC<P
?L9 B$>
Refer to GX^\ *+ to determine the correct spindle speed GLJ?<;@E
;
<
=
C$?

for your cutting tool and workpiece. D@;;C<


GLCC<P
KfZ_Xe^\Y\ckgfj`k`fejfek_\dX`eglcc\pj#[fk_\j\ 8
9
:

jk\gj1 DFKFI
GLCC<P
(% LEGCL>K?<C8K?<&D@CC
Figure ,'. Mill spindle speed chart.
)% Open the main pulley access door to expose the V-
belts and pulleys.

*% Loosen the tensioning nut located just above the


motor, as shown in =`^li\,(.

+% Loosen the nut on the middle pulley shaft shown in


=`^li\,(.

,% Lift the motor and remove the lower belt from the
motor pulley.

-% Place the upper belt in the desired position.

FG<I8K@FEJ
.% Place the bottom belt in the desired pulleys.
=`^li\,(% Nuts used for belt tensioning
/% Pull tension on the upper belt with the middle pul-
or loosening.
ley and tighten the nut loosened in Jk\g*.

0% Tighten the tensioning nut just above the motor


until there is 1⁄4" deflection with moderate pressure. Pulley
DO NOT over-tighten. Tensioner

KfZ_Xe^\Y\ckgfj`k`fejfek_\d`ccglcc\pj#[fk_\j\
jk\gj1

(% LEGCL>K?<C8K?<&D@CC

)% Remove the cover from the top of the mill to get


access to the mill pulleys, as shown in =`^li\,).

*% Loosen the pulley tensioner and change belt posi-


tions.
=`^li\,)% Mill cover removed for access
+% Push the pulley tensioner outward against the belt, to the mill pulleys.
then tighten it. The belt is properly tensioned when
it has 1⁄4" deflection with moderate pressure, when
pushed in the middle of the belt. DO NOT over-
tighten.

-35-
D('(/:fdYfCXk_\&D`cc

D`ccJg`e[c\9i\Xb$@e
Performing this procedure is essential to ensure long-lasting
and reliable performance. Complete this process only after Quill Lock
you have familiarized yourself with all instructions in this Lever
manual and have performed the K\jkIle on GX^\(+.

(% Follow the lathe break-in instructions on GX^\ (. if


you have not already done so.

)% Working from the slowest speed to the fastest, run


the mill at each speed for ten minutes.

Hl`ccCfZb
The quill lock lever, shown in =`^li\,*, locks and unlocks
=`^li\,*% Quill lock lever.
the quill for positioning.

;fne]\\[j Engagement
Knob
Coarse Downfeed
Handle
The engagement hub, shown in =`^li\ ,+, changes the
spindle height control between fine downfeed and coarse
downfeed.

=`e\;fne]\\[
FG<I8K@FEJ

Push the engagement knob in and slowly move the fine


downfeed knob to engage the gears. The fine downfeed
knob will now be activated for use and the coarse down-
feed handle will be deactivated. Fine Downfeed
Knob

:fXij\;fne]\\[ =`^li\,+% Downfeed controls.


Pull the engagement knob out and slowly move the
coarse downfeed handle to engage the gears. The coarse
downfeed handle will now be activated for use and the
fine downfeed knob will be deactivated. Elevator
Wheel

Dfm`e^D`cc?\X[
IfkXk`e^
To rotate the mill head out of the way for lathe opera-
tions, loosen the head lock shown in =`^li\,,, push the Head
mill head where desired, and lock the head in place with Lock
the head lock.

8[aljk`e^?\`^_k =`^li\,,% Mill head height wheel.


To raise or lower the mill head, loosen the head lock,
rotate the elevator wheel (=`^li\,, to the desired
height, then lock the head in place with the head lock.

-36-
D('(/:fdYfCXk_\&D`cc

;i`cc:_lZb
The Model M1018 features an MT#3 spindle taper which
allows the drill chuck arbor to be interchangeable with
the tailstock taper. The drill chuck has a capacity of Plastic
1
⁄16"–1⁄2" (1.5mm–13mm). Cap

I\dfm`e^
Kf i\dfm\ k_\ [i`cc Z_lZb&XiYfi Xjj\dYcp# [f k_\j\
jk\gj1

(% LEGCL>K?<C8K?<&D@CC

)% Remove the plastic cap shown in =`^li\,-.

*% Hold the drill chuck with one hand, and using a =`^li\,-% Plastic cap for accessing
wrench, unscrew the drawbar three turns. drawbar.
+% Lock the quill with the quill lock lever.

,% Using a rubber mallet or other soft-faced hammer,


tap the end of the drawbar as shown in =`^li\,.. Drawbar

EFK@:<
Lj`e^ X jk\\c _Xdd\i kf kXg k_\ [iXnYXi cffj\ n`cc

FG<I8K@FEJ
[XdX^\k_\\e[f]k_\[iXnYXi

-% When the arbor is loose, hold the drill chuck and


completely unscrew the drawbar. The drill chuck/
arbor assembly should now slide out of the spindle.

@ejkXcc`e^ =`^li\,.% Tapping drawbar to loosen it.


To install the drill chuck/arbor assembly, do these steps:

(% LEGCL>K?<C8K?<&D@CC

)% Carefully clean the surface of the collet and spindle


taper of debris, oil, or grease of any kind.

*% Insert the arbor into the spindle and press it up firmly


to seat the taper.

+% Remove the drawbar cap and finger tighten the


drawbar until the arbor is secure in the spindle, then
tighten the drawbar with a wrench without over-tight-
ening.

Efk\1 Over-tightening makes removal much harder


and causes unnecessary wear to the drawbar threads,
collet and spindle taper.

-37-
D('(/:fdYfCXk_\&D`cc

D8@EK<E8E:<
>\e\iXc
Regular periodic maintenance on your E:AB8AJ®
Model M1018 will ensure its optimum performance. Make
a habit of inspecting your machine each time you use it.

:_\Zb]fik_\]fccfn`e^Zfe[`k`fej#Xe[i\gX`ifi
i\gcXZ\n_\ee\Z\jjXip1

› Loose mounting bolts.


› Worn switch or safety shut-off components.
› Worn or damaged cords and plugs.
› Damaged V-belt. D8B< JLI< k_Xk pfli dXZ_`e\ `j
› Any other condition that could hamper the safe legcl^^\[ [li`e^ Xcc dX`ek\eXeZ\ gif$
operation of this machine. Z\[li\j@]k_`jnXie`e^`j`^efi\[#j\i`$
fljg\ijfeXc`ealipdXpfZZli%
DX`ek\eXeZ\JZ_\[lc\
<m\ip*?flijf]Lj\
• Lubricate spindle bearings through the ball fittings
shown in =`^li\-(.

<m\ip/?flijf]Lj\
• Lubricate the ball fittings shown in =`^li\j ,/,0.
• Lubricate external gears (see =`^li\ -').
• Lubricate tailstock ball fittings shown in =`^li\-).
• Lubricate the lead screw directly.
• Lubricate the apron and cross slide ways.
D8@EK<E8E:<

=`ijkKnf;Xpj#k_\e<m\ip-Dfek_j
• Change gearbox oil. =`^li\,/% Ball fitting lubrication points.

ClYi`ZXk`fe
The Model M1018 will function best when it is clean and Downfeed Ball
well lubricated. Take the time to wipe down and oil the Fittings
machine before each use. We recommend using ISO 68
or SAE 20W non-detergent machine oil unless otherwise
specified.

9Xcc=`kk`e^j
Ball fittings, shown in =`^li\j ,/,0, should be lubri-
cated daily and require the use of an oil gun. Wipe the
ball fitting clean, depress it with the tip of the gun, and
squirt a little oil under pressure. Make sure to clean the
machine after each lubrication. =`^li\,0% Downfeed ball fittings.

-38-
D('(/:fdYfCXk_\&D`cc

8gifeXe[:ifjjJc`[\NXpj
Wipe clean and apply lubrication directly to the dovetail
ways of the apron and cross slide. Gearbox
Drain
Plug
<ok\ieXc>\Xij
Apply lithium-based grease to the teeth of the end gears
(=`^li\ -' after assembly or each day. Avoid getting Bushing
grease on the belt or pulleys when lubricating. Also,
remove the combo gear, and apply a dab of grease to the
bushing.
=`^li\-'% Gearbox drain plug, external
>\XiYfo9\Xi`e^j gears, and bushing.
Lubrication for the bearings occurs as the machine runs
and oil circulates from the gear box. However, the bear-
ings should also be lubricated through the ball fittings
indicated by the arrows in =`^li\-(.

KX`cjkfZb9Xcc=`kk`e^j
Apply oil in the location shown in =`^li\-).

C\X[JZi\n
Clean the lead screw and lubricate it directly.
=`^li\-(% Spindle bearing ball fittings.
>\XiYfoF`c
The oil in the headstock should be changed after the first
two hours of use, then every six months, depending on
usage. We recommend using a light-weight, non-detergent
20W gear oil.

To drain the oil in the gear box, remove the change gear

D8@EK<E8E:<
directly under the spindle, remove the cap screw indi-
cated in =`^li\-), and place a tray under the drain hole
to collect the waste oil.

To add oil, remove the oil fill plug from the back of the
machine (shown in =`^li\-*), and add oil until full on =`^li\-)% Tailstock lubrication points.
the sight glass.

Oil Fill
Plug

=`^li\-*% Oil fill plug.

-39-
D('(/:fdYfCXk_\&D`cc

J<IM@:<
>\e\iXc
This section covers the most common service adjustments
or procedures that may need to be made during the life
of your machine.

If you require additional machine service not included


in this section, please contact Woodstock International
Technical Support at (360) 734-3482 or send e-mail to:
[email protected].

8[aljk`e^>`Yj D8B< JLI< k_Xk pfli dXZ_`e\ `j


legcl^^\[ [li`e^ Xcc j\im`Z\ gifZ\$
The cross-slide gib, the compound slide gib, and the
[li\j @] k_`j nXie`e^ `j `^efi\[# j\i`$
apron gib can be adjusted on the Model M1018.
fljg\ijfeXc`ealipdXpfZZli%

:ifjj$Jc`[\>`Y
The gib on the cross-slide is adjusted by tightening or
loosening the two outside setscrews located on the right
hand side of the slide, as shown in =`^li\-+. The large
setscrew in the middle is used to lock the cross slide in
place during machining operations. Before adjusting the
gib screws, loosen this setscrew.

The gib is held in place by the setscrews. DO NOT over


tighten. The gib is properly adjusted when a slight drag is
detected while turning the hand crank. This drag should
be evenly distributed among the setscrews, so adjust
each until a slight drag is detected while the hand crank
is turned. The large setscrew in the middle of the slide
can be tightened to lock the slide in place.
=`^li\-+% Adjusting cross-slide gib.

EFK@:<
N_\e X[aljk`e^ ^`Yj# b\\g `e d`e[ k_Xk k_\ ^fXc f]
^`YX[aljkd\ek`jkfi\dfm\lee\Z\jjXipgcXpn_\e
k_\ jc`[\j Xi\ dfm\[# n`k_flk k`^_k\e`e^ k_\d jf
dlZ_k_Xkk_\pY`e[%Cffj\^`YjdXpZXlj\gffi]`e$
J<IM@:<

`j_\jfek_\nfibg`\Z\Xe[le[l\n\Xifek_\jc`[\%
Fm\i$k`^_k\e`e^ dXp ZXlj\ gi\dXkli\ n\Xi fe k_\
jc`[\#c\X[jZi\n#Xe[elk%

-40-
D('(/:fdYfCXk_\&D`cc

:fdgfle[>`Y
The gib on the compound has two setscrews to maintain
tension on the slide. To adjust, loosen/tighten the set-
screws as needed (see =`^li\-,) until a slight drag is
felt when moving the compound hand crank.

8gife>`Y
There are two setscrews that tension the saddle gib.
Before making adjustments to the saddle gib, ensure that
the front lock lever is loose by turning it counterclock-
wise (see =`^li\--).

It is important the setscrews are tightened evenly. A


slight drag should be detected while turning the hand =`^li\-,% Adjusting compound gib.
crank at the end of the lathe.

=`^li\--% Adjusting saddle gib.

J<IM@:<

-41-
D('(/:fdYfCXk_\&D`cc

N`i`e^;`X^iXd

$B
X Y
(* (+
)* )+
$J9 C
$J8 ** I
C *+
M(
+* ++
E M)
L( D
L)
$?C

G<
J<IM@:<

-42-
D('(/:fdYfCXk_\&D`cc

KiflYc\j_ffk`e^
This section covers the most common symptoms. N8IE@E>;FEFKdXb\XepX[aljk$
d\ekjlek`cgfn\i`j[`jZfee\Zk\[Xe[dfm`e^gXikj_Xm\Zfd\kfXZfdgc\k\jkfg

JPDGKFD GFJJ@9C<:8LJ< :FII<:K@M<8:K@FE


Motor will not start. 1. Low voltage. 1. Check power supply for proper voltage.
2. Open circuit in motor or loose 2. Inspect all wiring for loose or open connections.
connections.
3. Faulty start capacitor. 3. Replace start capacitor.
Fuses or circuit breakers 1. Short circuit in line cord or plug. 1. Inspect cord or plug for damaged insulation and
trip open. shorted wires, and replace extension cord.
2. Short circuit in motor or loose 2. Inspect all connections on motor for loose or
connections. shorted terminals or worn insulation.
3. Incorrect fuses or circuit breakers 3. Install correct fuses or circuit breakers.
in power supply.
Motor overheats. 1. Motor overloaded. 1. Reduce load on motor.
Tool slips in collet. 1. Collet is not fully drawn up into 1. Snug up drawbar.
spindle taper.
2. Wrong size collet. 2. Measure tool shank diameter and match with
appropriate diameter collet.
3. Debris in collet or in spindle taper. 3. Remove all oil and debris from collet and spindle
taper.
4. Taking too big of a cut. 4. Lessen depth of cut and allow chips to clear.
Breaking tools, cutters. 1. RPM and or feed rate is too fast. 1. Use the table on GX^\(-fi 34 to set correct RPM
and feed rates.
2. Cutter getting too hot. 2. Lubricate the cutter with the correct cutting fluid
for the application.
3. Taking too big of a cut. 3. Lessen depth of cut and allow chips to clear.
Machine is loud when 1. Excessive depth of cut. 1. Decrease depth of cut.
cutting. Overheats or bogs 2. Dull cutting tools. 2. Use sharp cutters.
down in the cut.
Workpiece vibrates or 1. Table locks not tight. 1. Tighten down table locks.
chatters during operation. 2. Spindle lock not tight. 2. Tighten spindle lock.
3. Workpiece not securely clamped 3. Check that clamping is tight and sufficient for the
to table or into mill vice. job. Make sure mill vice is tight to the table.
4. RPM and feed rate too high. 4. Use appropriate RPM and feed for the job.
Table hard to move. 1. Table locks are tightened down. 1. Check to make sure table locks are fully released.
2. Chips have loaded up on bedways. 2. Frequently clean away chips that load up during
milling operations.
3. Bedways are dry and in need of 3. Lubricate bedways and handles.
lubrication.
4. Longitudinal stops are interfering. 4. Check to make sure that stops are floating and not
hitting the center stop.
5. Gibs are too tight. 5. Loosen gib screw(s).
J<IM@:<

Bad surface finish. 1. Wrong RPM or feed rate. 1. Use the table on GX^\(-fi 34 to set correct RPM
and feed rates.
2. Dull cutter or poor cutter selec- 2. Sharpen cutter or select a better cutter for the
tion. intended operation.

-43-
G8IKJ

+'
*0
*/
,* *- *)
*. *, *( *'
*+
** )0 )/
,+

,,
+( ,)
,- ($( ($.
+) ($* ($,

($) ($+ ($-


+* -'

,.
+0 ,' ,( *
-'

-44-
+/ ) (
-*
,/
-(
G8IKJ

+
++
,0 0
+, +- ('
+. -) /
(/ ((
(- ()
)+
)*
))
/
), (0 ,
(+ -
(. .
). (*
)-
(,
)' )( (+
D('(/:fdYfCXk_\&D`cc
M1018 Combo Lathe/Mill

Ref Part # Description Ref Part # Description


1 XM1018001 MOTOR 29 XM1018029 CHANGE GEAR 25T
1-1 XM1018001-1 MOTOR FAN COVER 30 XM1018030 CHANGE GEAR 27T
1-2 XM1018001-2 MOTOR FAN 31 XM1018031 CHANGE GEAR 30T
1-3 XM1018001-3 CAPACITOR COVER 32 XM1018032 CHANGE GEAR 33T
1-4 XPC035A CAPACITOR 35MFD 250VAC 33 XM1018033 CHANGE GEAR 36T
1-5 XM1018001-5 CAPACITOR COVER 34 XM1018034 CHANGE GEAR 42T
1-6 XPC250 CAPACITOR 250MFD 125VAC 35 XM1018035 CHANGE GEAR 48T
1-7 XM1018001-7 WIRING BOX 36 XM1018036 CHANGE GEAR 60T
2 XPSS20M SET SCREW M8-1.25 X 8 37 XM1018037 CHANGE GEAR 75T
3 XM1018003 PULLEY 38 XM1018038 CHANGE GEAR 120T
4 XPK23M KEY 5 X 5 X 25 39 XM1018039 DUPLEX GEAR 60/120T
5 XPB07M HEX BOLT M8-1.25 X 25 40 XM1018040 DUPLEX GEAR 120/127T
6 XPLW04M LOCK WASHER 8MM 41 XM1018041 STRAIN RELIEF 15MM
7 XPW01M FLAT WASHER 8MM 42 XM1018042 PLASTIC HOUSING
8 XPN02M HEX NUT M10-1.5 43 XM1018043 SWITCH ASSEMBLY
9 XM1018009 BALL FACE WASHER 44 XM1018044 SAFETY SWITCH
10 XM1018010 CONE FACE WASHER 45 XM1018045 SPACER
11 XM1018011 MOTOR PEDESTAL 46 XM1018046 SWITCH COVER
12 XPSB11M CAP SCREW M8-1.25 X 16 47 XM1018047 STOP/RESET SWITCH
13 XM1018013 MOTOR BRACKET 48 XM1018048 INDICATOR LIGHT
14 XM1018014 COTTER PIN 3 X 16 49 XPS25M PHLP HD SCR M4-.7 X 35
15 XM1018015 CLEVIS PIN 50 XM1018050 LIGHT HOLDER
16 XM1018016 MOVABLE JOINT 51 XPS07M PHLP HD SCR M4-.7 X 8
17 XM1018017 CLEVIS PIN 52 XM1018052 CONNECTION BUS
18 XM1018018 SPECIAL BOLT 53 XM1018041 STRAIN RELIEF 15MM
19 XM1018019 T-KEY 54 XM1018054 MOUNTING BRACKET
20 XM1018020 GEAR BRACKET 55 XM1018055 COVER
21 XPW04M FLAT WASHER 10MM 56 XPS51M PHLP HD SCR M4-.7 X 30
22 XM1018022 T-COLLAR 57 XM1018057 STRAIN RELIEF 10MM
23 XPW03M FLAT WASHER 6MM 58 XPWRCRD110L POWER CORD 110V LONG
24 XPSB29M CAP SCREW M6-1 X 40 59 XM1018059 FLEXIBLE CONDUIT
25 XPW04M FLAT WASHER 10MM 60 XM1018060 GUARD PLATE
26 XPW03M FLAT WASHER 6MM 61 XPHTEK5M TAP SCREW M4 X 12
27 XPSB07M CAP SCREW M6-1 X 30 62 XM1018062 HEADSTOCK BOX
28 XM1018028 CHANGE GEAR 24T 63 XM1018063 STRAIN RELIEF 13MM

PARTS

-45-
G8IKJ

(*/
(*0 (*+
(+'
(-* (+,
(+( (** (+*
(*. (*,
(*)
()0 ()/
().
(*-
().
()0
()- (-'
(,0
(),

((0 ()+
(,- (*(
((/ ()* (++ (+)
((-

-46-
((. (*'
(-+
((*
()) ()(

()'
((, (-)
(() (+/
((( (') ('(
(,/
('- (+.
(('
(',
(,+ (+-

(,* ('/ (,, (-(


('0 ('* ()/
('+ ()0 (+0
((+

('. (,'
('/ (,( (,.

(,)
D('(/:fdYfCXk_\&D`cc
D('(/:fdYfCXk_\&D`cc

Ref Part # Description Ref Part # Description


101 XM1018101 PIN 8 X 30 133 XPFH30M FLAT HD SCR M5-.8 X 8
102 XM1018102 LINK BOARD 134 XPVM29 V-BELT 3L290
103 XPRP03M ROLL PIN 5 X 20 135 XM1018135 PULLEY
104 XM1018104 PIN 12 X 40 136 XM1018136 SHAFT
105 XM1018105 COMPRESSION SPRING 137 XM1018137 COVER
106 XM1018106 STEEL BALL 5MM 138 XPS07M PHLP HD SCR M4-.7 X 8
107 XM1018107 LEVER BASE 139 XPW05M FLAT WASHER 4MM
108 XPRP03M ROLL PIN 5 X 20 140 XM1018140 BEARING 1000900
109 XPSS14M SETSCREW M8-1.25 X 12 141 XM1018141 COLLAR
110 XM1018110 LEVER 142 XPSB26M CAP SCREW M6-1 X 12
111 XM1018111 HANDLE KNOB M10-1.5 143 XM1018143 OIL FILL PLUG
112 XPRP44M ROLL PIN 3 X 10 144 XM1018144 PULLEY BRACKET GASKET
113 XM1018113 KEYED DUPLEX GEAR 145 XM1018145 PULLEY BRACKET
114 XPR03M EXT RETAINING RING 12MM 146 XM1018146 SHAFT
115 XM1018115 SLEEVE 147 XM1018147 SLEEVE
116 XM1018116 OILSEALBOARDGASKET 148 XM1018148 DUPLEX GEAR
117 XM1018117 OIL SEAL 149 XM1018149 PINNED DUPLEX GEAR
118 XM1018118 OIL SEAL BOARD 150 XM1018150 KEYED GEAR
119 XPSB15M CAP SCREW M5-.8 X 20 151 XM1018151 SHAFT
120 XPK34M KEY 5 X 5 X 20 152 XPK19M KEY 5 X 5 X 14
121 XM1018121 SHAFT 153 XM1018153 PIN
122 XPK05M KEY 4 X 4 X 10 154 XPB31M HEX BOLT M10-1.75 X 40
123 XM1018123 SLEEVE 155 XM1018155 SIGHT GLASS
124 XM1018124 ROUND COVER GASKET 156 XM1018156 OILER 6MM
125 XM1018125 ROUND COVER 157 XM1018157 END BUSHING
126 XPSB50M CAP SCREW M5-.8 X 10 158 XM1018158 SHIFT BRACKET
127 XPN08M HEX NUT M10-1.25 159 XPN06M HEX NUT M5-.8
128 XPLW06M LOCK WASHER 10MM 160 XPSS05M SET SCREW M5-.8 X 10
129 XPW04M FLAT WASHER 10MM 161 XM1018161 END BUSHING
130 XM1018130 HOUSING 162 XPEC12M E-CLIP 12MM
131 XM1018131 SEAL RING 163 XPFH07M FLAT HD SCR M5-.8 X 10
132 XM1018132 COVER 164 XM1018164 SPECIALSCREWM5-.8x18

G8IKJ

-47-
G8IKJ

)('

)'0
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)()

)), )).
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)'+
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)*(

-48-
)')

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))'

)(+

)(. )(/ )(*

))) )((

))*

)(0
D('(/:fdYfCXk_\&D`cc
D('(/:fdYfCXk_\&D`cc

Ref Part # Description Ref Part # Description


201 XM1018201 CLUTCH 220 XM1018220 T-KEY
202 XPK70M KEY 8 X 8 X 12 221 XPR13M EXT RETAINING RING 65MM
203 XM1018203 CLUTCH END 222 XP6013 BALL BEARING 6013
204 XM1018204 TAB WASHER 30MM 223 XM1018223 BEARING PEDESTAL
205 XM1018205 SPANNER NUT 30MM 224 XPS07M PHLP HD SCREW M4-.7 X 8
206 XPS19M PHLP HD SCR M5-.8 X 6 225 XPSS05M SET SCREW M5-.8 X 10
207 XM1018207 ENGAGEMENT HUB 226 XM1018226 SPINDLE GEAR
208 XM1018208 BEARING D2007107 227 XM1018227 SEAL WASHER
209 XM1018209 BUSHING 228 XM1018228 BEARING WASHER
210 XM1018210 SLEEVE 229 XPK70M KEY 8 X 8 X 12
211 XM1018211 BEVEL GEAR 230 XPK91M KEY 8 X 8 X 22
212 XM1018212 BEARING D2007107 231 XPSB26M CAP SCREW M6-1 X 12
213 XM1018213 BEARING PEDESTAL 232 XM1018232 SPINDLE
214 XPSB95M CAP SCREW M5-.8 X 30 233 XM1018233 3-JAW CHUCK
215 XM1018106 STEEL BALL M5 234 XM1018234 CHUCK KEY
216 XM1018105 COMPRESSION SPRING 235 XM1018235 INT CHUCK JAW (SET OF 3)
217 XPVM26 V-BELT 3L260 236 XM1018236 EXT CHUCK JAW (SET OF 3)
218 XM1018218 PULLEY 237 XPSS20M SET SCREW M8-1.25 X 8
219 XPSB68M CAP SCREW M6-1 X 8

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Ref Part # Description Ref Part # Description


301 XM1018301 BODY 336 XM1018336 HALF NUT
302 XM1018302 CLUTCH B 337 XM1018337 HALF NUT BASE
303 XM1018303 CLUTCH A 338 XM1018338 HALF NUT BRACKET
304 XPRP25M ROLL PIN 5 X 21 339 XPSS14M SET SCREW M8-1.25 X 12
305 XM1018305 SLEEVE (LEFT) 340 XM1018340 LONG LEAD SCREW
306 XM1018306 SHAFT 341 XM1018341 STEEL PIN
307 XPK69M KEY 4 X 4 X 12 342 XP8103 THRUST BEARING 8103
308 XM1018308 ECCENTRIC PIN 343 XM1018343 CONE PIN
309 XM1018309 COVER 344 XM1018344 LEAD SCREW BRACKET
310 XM1018310 LEVER 345 XM1018345 SCALE RING
311 XPSS04M SET SCREW M6-1 X 12 346 XM1018346 SPANNER NUT 14MM
312 XPSB12M CAP SCREW M8-1.25 X 40 347 XM1018347 BALL CRANK HANDLE
313 XM1018313 STEEL BALL 6.5MM 348 XM1018348 TAPER PIN
314 XM1018314 COMPRESSION SPRING 349 XM1018349 HANDWHEEL HANDLE
315 XM1018315 LEVER BASE 350 XPN25M HEX NUT ACORN M10-1.5
316 XPSS11M SET SCREW M6-1 X 16 351 XM1018351 HANDWHEEL
317 XM1018317 OILER 352 XM1018352 SCALE RING
318 XM1018318 LINK BASE 353 XPRP06M ROLL PIN 5 X 24
319 XPEC12M E-CLIP 12MM 354 XM1018354 LEAD SCREW BRACKET
320 XM1018320 SLEEVE (RIGHT) 355 XM1018355 HANDLE SCREW
321 XPK10M KEY 5 X 5 X 12 356 XPSS16M SET SCREW M8-1.25 X 10
322 XM1018322 PIN 357 XM1018357 LOCKING PIN
323 XPSB37M CAP SCREW M6-1.0 X 50 358 XM1018358 LONGITUDINAL SLIDE
324 XM1018324 HANDLE KNOB M6-1 359 XM1018359 GIB
325 XM1018325 LEVER 360 XPK48M KEY 4 X 4 X 20
326 XM1018326 LEVER BASE 361 XM1018361 CROSS LEAD SCREW
327 XM1018327 SPRING PIN 362 XM1018362 CROSS SLIDE NUT
328 XM1018328 COMPRESSION SPRING 363 XM1018363 GIB
329 XPSS17M SET SCREW M8-1.25 X 6 364 XM1018364 CROSS SLIDE
330 XM1018330 LIFTING PIN 365 XM1018365 RIVET
331 XM1018331 COTTER PIN 5 X 36 366 XPW04M FLAT WASHER 10MM
332 XPSB33M CAP SCREW M5-.8 X 12 367 XM1018367 INDEX PLATE
333 XM1018333 COVER 368 XPSB11M CAP SCREW M8-1.25 X 16
334 XM1018334 PIN BASE 369 XM1018369 INDEX PLATE
335 XM1018335 CAP SCREW 370 XM1018370 LEAD SCREW SLEEVE

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-52-
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Ref Part # Description Ref Part # Description


401 XM1018401 DRAW BAR 454 XPRP16M ROLL PIN 3 X 25
403 XPSB24M CAP SCREW M5-.8 X 16 455 XM1018455 STAR KNOB 12MM PINNED
404 XPLW01M LOCK WASHER 5MM 456 XM1018456 LEVER
405 XPW02M FLAT WASHER 5MM 457 XM1018457 PIN
406 XM1018406 BEVEL GEAR 458 XM1018458 WORM SHAFT
407 XM1018407 KEYED COMP WASHER 459 XM1018459 OILER
408 XPK101M KEY 6 X 6 X 14 460 XPSS06M SET SCREW M8-1.25 X 16
409 XM1018409 DRIVING SHAFT 461 XM1018461 COMP WASHER
410 XPK43M KEY 8 X 8 X 45 462 XM1018462 STUD
411 XPFH07M FLAT HD SCR M5-.8 X 10 463 XM1018463 LOCK LEVER
412 XPSS65M SET SCREW M16-2 X 20 465 XPSS24M SET SCREW M5-.8 X 25
413 XM1018413 LOCK BOLT SEAL 466 XM1018466 FLAT COILED SPRING
414 XM1018414 LOCKING PIN 467 XM1018467 SPRING HOUSING COVER
415 XM1018415 DRILL/MILL HOUSING 468 XM1018468 PULLEY SHELL (BOTTOM)
416 XPFH07M FLAT HD SCR M5-.8 X 10 469 XPW01M FLAT WASHER 8MM
417 XM1018417 BEARING NUT 35MM 470 XPS76M PHLP HD SCR M8-1.25 X 12
418 XP6007 BALL BEARING 6007 471 XM1018471 SHAFT
419 XP6008 BALL BEARING 6008 472 XM1018472 TIGHTENER BOARD
420 XPSB04M CAP SCREW M6-1 X 10 473 XM1018473 TIGHTENER SHAFT
421 XM1018421 PLATE 474 XM1018474 PULLEY BRACKET
422 XM1018422 ROTATION BASE 475 XPW01M FLAT WASHER 8MM
423 XM1018423 HANDLE KNOB M6-1 476 XPLW04M LOCK WASHER 8MM
424 XM1018424 LEVER 477 XM1018477 SHELL BOLT
425 XPSB13M CAP SCREW M8-1.25 X 30 478 XPB16M HEX BOLT M5-.8 X 24
426 XM1018426 STEEL BALL 479 XPK23M KEY 5 X 5 X 25
427 XM1018427 BEARING 2007107 480 XM1018480 BELT TIGHTENER
428 XM1018428 HOLLOW SHAFT 481 XM1018481 ROLLER
429 XM1018429 BEARING 2007106 482 XPR24M INT RETAINING RING 42MM
430 XM1018430 BEARING WASHER 30MM 483 XP6104 BALL BEARING 6104
431 XM1018431 SPANNER NUT M30-1.5 484 XM1018484 BEARING BRACKET
433 XPSS08M SET SCREW M4-.7 X 5 485 XPSB24M CAP SCREW M5-.8 X 16
434 XM1018434 GEAR SHAFT 486 XM1018486 COLLAR
435 XPK101M KEY 6 X 6 X 14 487 XP6108 BALL BEARING 6108
436 XPSS03M SET SCREW M6-1 X 8 488 XPR01M EXT RETAINING RING 10MM
437 XM1018437 COLLAR 489 XPR34M EXT RETAINING RING 40MM
438 XM1018438 FEED BOX HOUSING 490 XPW01M FLAT WASHER 8MM
439 XM1018439 WORM GEAR 491 XM1018491 PULLEY
440 XPRP27M ROLL PIN 5 X 28 492 XM1018492 COVER
441 XM1018441 CLUTCH 493 XM1018493 PIPE
442 XM1018442 PIN 494 XM1018494 PULLEY SHELL (TOP)
443 XM1018443 SCALE RING 495 XPW01M FLAT WASHER 8MM
444 XM1018444 DRILL/MILL SHAFT 496 XM1018496 STAR KNOB M8-1.25
445 XM1018445 SEAL 497 XPVM29 V-BELT M-29 3L290
446 XM1018446 DRILL/MILL SHAFT COVER 498 XM1018498 PULLEY
447 XPSS05M SET SCREW M5-.8 X 10 499 XPW02M FLAT WASHER 5MM
448 XM1018448 ROUND KNOB M10-1.5 500 XPLW01M LOCK WASHER 5MM
449 XPSS58M SET SCREW M6-1 X 18 501 XPSB15M CAP SCREW M5-.8 X 20
450 XM1018450 COLLAR 502 XM1018502 DRILL CHUCK B-16, 1/16"-1/2"
G8IKJ

451 XM1018451 LEAF SPRING 503 XM1018503 ARBOR MT#3 X B-16


452 XM1018452 LEVER 504 XM1018504 RIVET
453 XM1018453 HANDLE KNOB M8-1.25 505 XM1018505 GRADUATED DIAL SCALE
-53-
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Ref Page # Description Ref Page # Description


601 XPW04M FLAT WASHER 10MM 620 XM1018620 OILER
602 XM1018602 LOCKING HUB 621 XM1018621 LEAD SCREW NUT
603 XM1018603 LEVER 622 XM1018622 LEAD SCREW
604 XM1018604 HANDLE KNOB M10-1.5 623 XM1018623 LEAD SCREW BRACKET
605 XM1018605 SQ HD BOLT M8-1.25 X 25 624 XM1018624 HAND CRANK
606 XM1018606 TOOL POST 625 XPRP02M ROLL PIN 3 X 16
607 XM1018607 HOLLOW SET PIN 626 XPN03M HEX NUT M8-1.25
608 XM1018608 COMPRESSION SPRING 627 XPW01M FLAT WASHER 8MM
609 XM1018609 TOOL POST BASE 628 XPSS31M SET SCREW M5-.8 X 8
610 XM1018610 BLOCK 629 XM1018629 DOWN SLIDE
611 XPS02M PHLP HD SCR M4-.7 X 12 630 XM1018630 SCALE
612 XM1018612 MOUNTING BOLT 631 XM1018631 T-BOLT M8-1.25 X 25
613 XM1018613 VISE BLOCK 632 XM1018632 BASE
614 XPSB26M CAP SCREW M6-1 X 12 633 XM1018633 SCALE
615 XM1018615 GIB 634 XM1018634 T-BOLT M10-1.5 X 28
616 XPSS24M SET SCREW M5-.8 X 25 635 XPW04M FLAT WASHER 10MM
617 XM1018617 LOCKING PIN 636 XPN02M HEX NUT M10-1.5
618 XPSB09M CAP SCREW M5-.8 X 17 637 XM1018637 RIVET
619 XM1018619 UPSLIDE 638 XM1018638 TOOL POST WRENCH

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Ref Page # Description Ref Page # Description


701 XM1018701 HANDLE KNOB M6-1 723 XM1018723 HANDLE KNOB M10-1.5
702 XM1018702 LEVER 724 XM1018724 BRACKET
703 XM1018703 LOCK HUB 725 XM1018725 DIAL
704 XPN25M HEX NUT ACORN M10-1.5 726 XM1018726 HANDWHEEL
705 XM1018705 LOCK PIN 727 XPW04M FLAT WASHER 10MM
706 XPSS06M SET SCREW M8-1.25 X 16 728 XM1018728 HANDWHEEL HANDLE
707 XPSS21M SETSCREW M8-1.25 X 25 729 XPK102M KEY 4 X 4 X 18
708 XM1018708 TAILSTOCK BASE 730 XM1018730 FEED SCREW
709 XM1018709 GIB 731 XPRP49M ROLL PIN 5 X 25
710 XM1018710 TAILSTOCK BODY 732 XM1018732 COLLAR
711 XPB31M HEX BOLT M10-1.5 X 40 733 XM1018733 DEAD CENTER
712 XPSS51M SETSCREW M4-.7 X 8 734 XPAW04M ALLEN WRENCH 4MM
713 XM1018713 T-KEY 735 XPAW05M ALLEN WRENCH 5MM
714 XM1018714 TAILSTOCK QUILL 736 XPAW08M ALLEN WRENCH 8MM
715 XM1018715 FEED NUT 737 XPW04M FLAT WASHER 10MM
716 XM1018716 OIL CUP 738 XM1018738 INDICATOR
717 XM1018717 LOCK BUSHING (BOTTOM) 739 XM1018739 ADJUSTING STUD
718 XM1018718 LOCK BUSHING (TOP) 740 XM1018740 KEY
719 XM1018719 DOUBLE SCREW BOLT 741 XM1018741 SET SCREW M12-1.5 X 65
720 XPW04M FLAT WASHER 10MM 742 XM1018742 SCALE
721 XM1018721 LOCKING HUB NUT 743 XM1018743 RIVET
722 XM1018722 LOCK LEVER 744 XM1018744 INDICATOR

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NXiiXekpI\^`jkiXk`fe
Name ___________________________________________________________________________________
Street __________________________________________________________________________________
City _________________________ State ___________________________Zip ________________________
Phone # ______________________ Email___________________________Invoice # ___________________
Model #_________Serial #______________Dealer Name__________________Purchase Date___________
K_\]fccfn`e^`e]fidXk`fe`j^`m\efeXmfclekXipYXj`j%@kn`ccY\lj\[]fidXib\k`e^gligfj\jkf_\cglj
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(% How did you learn about us?


_____ Advertisement _____ Friend ____ Local Store
_____ Mail Order Catalog _____ Website ____ Other:

)% How long have you been a woodworker/metalworker?


_____ 0-2 Years _____ 2-8 Years ____ 8-20 Years _____ 20+ Years

*% How many of your machines or tools are EZab8aj™?


_____ 0-2 _____ 3-5 ____ 6-9 _____ 10+

+% Do you think your machine represents a good value? _____ Yes ____ No
CUT ALONG DOTTED LINE

,% Would you recommend EZab8aj™ products to a friend? _____ Yes ____ No

-% What is your age group?


_____ 20-29 _____ 30-39 ____ 40-49
_____ 50-59 _____ 60-69 ____ 70+

.% What is your annual household income?


_____ $20,000-$29,000 _____ $30,000-$39,000 ____ $40,000-$49,000
_____ $50,000-$59,000 _____ $60,000-$69,000 ____ $70,000+

/% Which of the following magazines do you subscribe to?


____ Cabinet Maker ____ Popular Mechanics ____ Today’s Homeowner
____ Family Handyman ____ Popular Science ____ Wood
____ Hand Loader ____ Popular Woodworking ____ Wooden Boat
____ Handy ____ Practical Homeowner ____ Woodshop News
____ Home Shop Machinist ____ Precision Shooter ____ Woodsmith
____ Journal of Light Const. ____ Projects in Metal ____ Woodwork
____ Live Steam ____ RC Modeler ____ Woodworker West
____ Model Airplane News ____ Rifle ____ Woodworker’s Journal
____ Modeltec ____ Shop Notes ____ Other:
____ Old House Journal ____ Shotgun News

0% Comments:VVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVV

 VVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVV

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FOLD ALONG DOTTED LINE

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