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    Sizing of Steel Chimney / Stack (Self Supported) : SR - No. Particular Uom Value # 1 Calculate Inside Diameter

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    Suresh Damu Bhad
    This document provides details on sizing a steel chimney or stack for a 4000 kg/h boiler burning light diesel oil (LDO). It includes calculations to determine the inside diameter and height of the chimney. The inside diameter is calculated based on the flue gas flow rate and velocity. The minimum required height is calculated based on the sulfur content of the fuel. The selected chimney has an inside diameter of 600 mm and total height of 27 meters, constructed of steel in three sections.

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    Sizing of Steel Chimney / Stack (Self Supported) : SR - No. Particular Uom Value # 1 Calculate Inside Diameter

    Uploaded by

    Suresh Damu Bhad
    112 views4 pages
    This document provides details on sizing a steel chimney or stack for a 4000 kg/h boiler burning light diesel oil (LDO). It includes calculations to determine the inside diameter and height of the chimney. The inside diameter is calculated based on the flue gas flow rate and velocity. The minimum required height is calculated based on the sulfur content of the fuel. The selected chimney has an inside diameter of 600 mm and total height of 27 meters, constructed of steel in three sections.

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    Yygbh

    Original Title

    Chimney sizing

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    This document provides details on sizing a steel chimney or stack for a 4000 kg/h boiler burning light diesel oil (LDO). It includes calculations to determine the inside diameter and height of the chimney. The inside diameter is calculated based on the flue gas flow rate and velocity. The minimum required height is calculated based on the sulfur content of the fuel. The selected chimney has an inside diameter of 600 mm and total height of 27 meters, constructed of steel in three sections.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    112 views4 pages

    Sizing of Steel Chimney / Stack (Self Supported) : SR - No. Particular Uom Value # 1 Calculate Inside Diameter

    Uploaded by

    Suresh Damu Bhad
    This document provides details on sizing a steel chimney or stack for a 4000 kg/h boiler burning light diesel oil (LDO). It includes calculations to determine the inside diameter and height of the chimney. The inside diameter is calculated based on the flue gas flow rate and velocity. The minimum required height is calculated based on the sulfur content of the fuel. The selected chimney has an inside diameter of 600 mm and total height of 27 meters, constructed of steel in three sections.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 4

    Sizing of Steel Chimney / stack (Self supported)

    Sr.NO. Particular UoM Value

    #1 Calculate Inside Diameter:


    1 Boiler Capacity kg/h 4000
    2 Fuel - LDO
    3 Fuel calorific value kCal/h 10200
    4 Boiler thermal efficiency % 88
    5 Fuel consumption kg/h 240.64
    5 Theoritical Combustion Air Required kg Air / kg Fuel 14.14
    6 Excess Air % 20 OIL:10-20%, GAS: 5-10%
    7 Actual Air requied kg Air / kg Fuel 16.97
    8 Flue gas produced kg gas / kg Fuel 17.97
    9 Total flue gas Flow at ambient-30 deg C kg/h 4323.85
    9 m3/h 4323.85
    10 Flue gas flow at exit temp. 250 deg C m3/h 7463.28
    11 m3/s 2.073
    12 Flue gas velocity assumed m/s 8
    13 Cross section area of flow m2 0.259
    14 ID of chimney at top m 0.57
    mm 574.37
    15 Selcted Diameter of chimney, OD mm 600
    16 Bottom ID mm 1080
    17 Base Plate OD mm 1380
    18 Base Plate ID mm 930
    19 Top Chair plate OD mm 1380
    #2 Calculate Height of the Chimney:
    1 Sulfur content in the Fuel % 1.8 LDO/HSD=1.8%, HFO=4%, W
    2 Calculated minimum Height of the chimney m 26.76
    3 Selected Chimney Height m 27
    4 Length of Circular part m 9
    5 Bottom stack Part m 10
    6 Middle stack part m 8

    Note- Enter values into white cells only.


    L:10-20%, GAS: 5-10%

    26.67834

    DO/HSD=1.8%, HFO=4%, WOOD=0.07%


    Chimney costing: Dia 600 mm x 27 m self supported

    Length, width, Unit weight,


    Sr.NO. Particular MOC thk
    mm mm kg

    Part-1

    1 Cricular part Shell, (1900 x 6000 x 5thk) IS 2062, Gr. B 1900 9000 5 671.18

    2 Stack Shell, P-2, (2353 x 4000 x 6thk) IS 2062, Gr. B 2353 8000 6 886.61

    3 Stack Shell, P-3, (3419 x 10000 x 8thk) IS 2062, Gr. B 3419 10000 8 2147.13
    4 Base plate(OD1380 xID 780 x 16 thk) IS 2062, Gr. B 1380 1380 16 239.19

    5 Top chair plate (OD 1380 x ID 1084 x 12 t IS 2062, Gr. B 1380 1380 12 179.39

    5 Gusset plate (300 x 150 x 12thk) IS 2062, Gr. B 300 150 8 2.83

    6 Cage + ladder IS 2062, Gr. B 75.00

    7 Monkey ladder IS 2062, Gr. B 50.00

    8 Sampling platform IS 2062, Gr. B 125.00

    9 Lightening arrestor+earthling strip

    9 Warning lamps

    10 Assembly

    11 Painting

    Total Cost

    markup

    Price after markup

    Negotiation margin

    Price after negotiation margin, (Selling Price), INR


    Packing & Forwarding (1.5%)
    Sub total
    Excuse Duty@ 12.5%
    Sub total
    VAT @ 13.5%
    Grand Total, INR

    Chimney segments:
    Chimney circular shell, part-1 Dia 600 x 9000 x 5 thk
    Stack shell, part-2 Top id 600 x bot ID 840 x 6 tk x 8,000 LG
    Stack shell, part-3 Top id 840 x bot ID 1080 x 8 tk x 10,000 LG
    Tot. Unit Total cost,
    Qty Remark
    wt.kg Rate INR

    1 671.18 86 57721.1

    1 886.61 86 76248.5

    1 2147.13 86 184653.4
    1 239.19 86 20570.6

    1 179.39 86 15427.9

    8 22.61 86 1944.3

    1 75.00 86 6450.0

    1 50.00 86 4300.0

    1 125.00 86 10750.0

    1 6000 6000.0

    2 3000 6000.0

    1 10000.0

    1 5000 5000.0

    4396.11 405,065.68

    0.60

    675,109.46

    0.80

    843,886.83
    12658.30
    856545.13
    107068.14
    963613.27
    130087.79
    1093701.06

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