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O2sensor PDF

The document provides instructions for inspecting the main oxygen sensor on certain Toyota vehicles. The inspection involves: 1. Warming up the engine and checking the feedback voltage at the oxygen sensor connector to ensure it is fluctuating properly. 2. Checking for diagnostic trouble codes and measuring voltage levels at the connector under various conditions to diagnose problems like a faulty oxygen sensor or incorrect fuel mixture. 3. (On some models) Checking the heater resistance of the oxygen sensor. It also provides separate instructions for inspecting the sub-oxygen sensor on 5S-FE engines by driving the vehicle in certain conditions and checking for diagnostic trouble codes indicating an issue.

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kkg4782
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61 views

O2sensor PDF

The document provides instructions for inspecting the main oxygen sensor on certain Toyota vehicles. The inspection involves: 1. Warming up the engine and checking the feedback voltage at the oxygen sensor connector to ensure it is fluctuating properly. 2. Checking for diagnostic trouble codes and measuring voltage levels at the connector under various conditions to diagnose problems like a faulty oxygen sensor or incorrect fuel mixture. 3. (On some models) Checking the heater resistance of the oxygen sensor. It also provides separate instructions for inspecting the sub-oxygen sensor on 5S-FE engines by driving the vehicle in certain conditions and checking for diagnostic trouble codes indicating an issue.

Uploaded by

kkg4782
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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FI–237

MFI AND SFI SYSTEMS – Electronic Control System (Oxygen Sensor (Main))

Oxygen Sensor (Main)


INSPECTION OF OXYGEN SENSOR
1. WARM UP ENGINE
AIIow the engine to warm up to normal operating tem–
perature.
2. INSPECT FEEDBACK VOLTAGE
Connect the positive (+) probe of a voltmeter to
terminal VF1 of the data link connector, and negative (–)
probe to terminal E1. Perform the test as follows:

Warm up the oxygen sensor with the engine at 2,500 rpm


for approx. 90 seconds.

Connect terminals TE1 and E1 of the data link connector 1. Replace the ECM.
And maintain engine at 2,500 rpm.
Zero again After replacing
the oxygen sensor

Check the number of times the voltmeter needle fluctuates in 10 seconds.


8 times Zero
Less than 8 times or more

Warm up the oxygen sensor with the engine at 2,500 rpm Normal
for approx. 90 seconds. And maintain engine at 2,500 rpm.

8 times or more
Check the number of times the voltmeter needle
fluctuates in 10 seconds.
Zero
Less than 8 times

Disconnect terminals TE1 and E1 of the data link connector 1.


And maintain engine at 2,500 rpm.

Measure voltage between terminals VF1 and E1.

More then 0 V Read and record diagnostic trouble codes. (See page FI–32, 44 or 50Y

Normal code, code Nos. Malfunction code(s)


21, 25 and 26 ( Ex. code Nos. 21, 25 and 26)

Repair the relevant diagnostic trouble code.

CONTINUED ON PAGE FI–238


FI–238
MFI AND SFI SYSTEMS – Electronic Control System (Oxygen Sensor (Main))

CONTINUED FROM PAGE FI–237

Repair the relevant diagnostic trouble code.

Malfunction code(s)
(Ex. code Nos. 21, 25 and 26)

Read and record diagnostic trouble codes. (See page FI–32, 44 or 50)

Normal code, code Nos.


21, 25 and 26

Disconnect terminals TE1 and E1 of the data link connector 1.


And maintain engine at 2,500 rpm.

Measure voltage between terminals VF1 and E1.

Disconnect the PCV hose.

Measure voltage between terminals VF1 and E1.

More than 0 V

Repair (Over rich)

Disconnect the engine coolant temp. sensor connector and


connect resistor with a resistance of 4 – 8 k or another coded
engine coolant temp. sensor.

Connect terminals TE1 and E1 of the data link connector 1.

Warm up the oxygen sensor with the engine at 2,500 rpm for
approx. 90 seconds. And maintain engine at 2,500 rpm.

Measure voltage between terminals VF1 and E1.

Replace the oxygen sensor. Repair (Over lean)


FI–239
MFI AND SFI SYSTEMS – Electronic Control System (Oxygen Sensor (Main))

3. (4A–FE (Ex. CALIF.) AND 3S–GTE)


INSPECT HEATER RESISTANCE OF OXYGEN SENSOR
Using an ohmmeter, measure the resistance between the
terminals +B and HT.
Resistance (Cold): 5.1 – 6.3 k at 20C (68F)
If the resistance is not as specified, replace the sensor.

Sub–Oxygen Sensor
(5S–FE CALIF. only)
INSPECTION OF SUB–OXYGEN SENSOR
INSPECT SUB–OXYGEN SENSOR
HINT: Inspect it only when code No.27 is displayed.
(a) Cancel diagnostic trouble code. (See page FI–43)
(b) Warm up the engine until it reaches normal operat–
ing temperature.
(c) (M /T)
Drive for 5 minutes or more between 80 km/h (50
mph) and 100 km/h in 4th or 5th gear.
(A/T)
Drive for 5 minutes or more between 80 km/h (50
mph) and 100 km/h (62 mph) in ”D” position.
(d) Following the conditions in step (c), press fully on
the accelerator pedal for 2 seconds or more.
HINT: Do not exceed 100 km/h (62 mph), or diagnostic
trouble code will be cancelled.
(e) Stop the vehicle and turn the ignition switch OFF.
(f) Carry out steps (b), (c) and (d) again to test accel–
eration.
If code No. 27 appears again, check the sub–oxygen
sensor circuit. If the circuit is normal, replace the sub–
oxygen sensor.

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