Parts 3121250 08-01-16 Global English PDF
Parts 3121250 08-01-16 Global English PDF
Parts 3121250 08-01-16 Global English PDF
4 3394RT/4394RT 3121250
3121250 3394RT/4394RT 5
TABLE OF CONTENTS
SECTION 1 - FRAME........................................................................................................................................................................... 9
FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE (SN 0200191606 through 0200223953) ...... 10
FIGURE 1-2. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE (SN 0200223954 through 0200239052) ...... 14
FIGURE 1-3. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE ............................................................................. 16
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS ........................................................................................................... 22
FIGURE 1-5. DRIVE MOTOR/HUB ASSEMBLY (REXROTH) ....................................................................................................... 26
FIGURE 1-6. DRIVE MOTOR ASSEMBLY (SAUER-DANFOSS) .................................................................................................. 30
FIGURE 1-7. DRIVE HUB ASSEMBLIES (FAIRFIELD) ................................................................................................................. 32
FIGURE 1-8. BEACON LIGHT AND LEVELING JACKS INSTALLATION ..................................................................................... 36
FIGURE 6-1. STANDARD HYDRAULIC DIAGRAM - STANDARD (REXROTH DRIVE COMPONENTS) (SN 0200191606 through
02007752) .................................................................................................................................................................................... 176
FIGURE 6-2. STANDARD HYDRAULIC DIAGRAM - STANDARD (SAUER-DANFOSS/FAIRFIELD DRIVE COMPONENTS) (SN
0200207753 through 0200239052)............................................................................................................................................... 180
FIGURE 6-3. LEVELING JACK HYDRAULIC DIAGRAM ............................................................................................................. 184
FIGURE 6-4. POWER DECK EXTENSION HYDRAULIC DIAGRAM (SN 0200191606 through 0200210268) ........................... 186
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TABLE OF CONTENTS
FIGURE 6-5. POWER DECK EXTENSION HYDRAULIC DIAGRAM (SN 0200210269 through 0200239052) ............................ 188
FIGURE 6-6. POWER DECK EXTENSION HYDRAULIC DIAGRAM (MEGADECK) (OPTIONAL) .............................................. 192
FIGURE 6-7. HYDRAULIC DIAGRAM LIST .................................................................................................................................. 194
FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION (DEUTZ D2011 ENGINE AND GM ENGINE MACHINES) .......... 196
FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (DEUTZ D2.9L4 ENGINE MACHINES) ....................................... 208
FIGURE 9-1. MODELS 3394RT & 4394RT STANDARD PARTS ................................................................................................. 232
FIGURE 9-2. MODELS 3394RT & 4394RT VARIABLE PARTS ................................................................................................... 234
8 3394RT/4394RT 3121250
SECTION 1 - FRAME
SECTION 1 - FRAME
3121250 3394RT/4394RT 9
SECTION 1 - FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE (SN 0200191606
through 0200223953)
10 3394RT/4394RT 3121250
SECTION 1 - FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE (SN 0200191606
through 0200223953)
3121250 3394RT/4394RT 11
SECTION 1 - FRAME
ITEM PART NUMBER QTY DESCRIPTION REV
126 4130404 1 Spindle Options (Right Side from Operators Position) (SN
0200191606 through 0200207752)
126 4130406 1 Spindle Options (Right Side from Operators Position) (SN
0200207753 through 0200223953)
Ref FRAME WELDMENTS
1001106831 Ref Frame for Machines with Rexroth Motor and Hubs (SN
0200191606 through 0200207752)
1001094159 Ref Frame for with Sauer-Danfoss Motors and Fairfield Hubs (SN
0200207753 through 0200223953)
12 3394RT/4394RT 3121250
SECTION 1 - FRAME
FIGURE 1-2. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE (SN 0200223954
through 0200239052)
14 3394RT/4394RT 3121250
SECTION 1 - FRAME
FIGURE 1-2. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE (SN 0200223954
through 0200239052)
3121250 3394RT/4394RT 15
SECTION 1 - FRAME
FIGURE 1-3. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE
16 3394RT/4394RT 3121250
SECTION 1 - FRAME
3121250 3394RT/4394RT 17
SECTION 1 - FRAME
FIGURE 1-3. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE
18 3394RT/4394RT 3121250
SECTION 1 - FRAME
ITEM PART NUMBER QTY DESCRIPTION REV
123 3900296 1 Screw, Shoulder
124 4130405 1 Spindle (Left Side from Operators Position) (Prior to SN
0200224892)
124 1001139645 1 Spindle (Left Side from Operators Position) (Not Shown) (SN
0200224892 through 0200239052)
125 4740086 3 Thrustwasher
126 4740155 2 Thrustwasher
127 4740537 AR Thrustwasher
128 4740538 AR Thrustwasher
129 4740539 AR Thrustwasher
130 4740540 AR Thrustwasher
131 4751800 4 Flatwasher 1/2in Wide
132 4846070 1 Tie-Rod (Left Side from Operators Position) (Prior to SN
0200224892)
132 1001139892 1 Tie-Rod (Left Side from Operators Position) (Not Shown) (SN
0200224892 through 0200239052)
133 1001109228 1 Spindle (Right Side from Operators Position) (Prior to SN
0200224892)
133 1001139645 1 Spindle (Right Side from Operators Position) (Not Shown) (SN
0200224892 through 0200239052)
134 1001109229 1 Tie-Rod (Right Side from Operators Position) (Prior to SN
0200224892)
134 1001140469 1 Tie-Rod (Right Side from Operators Position) (Not Shown) (SN
0200224892 through 0200239052)
135 1001109290 1 Link, Steer (Prior to SN 0200224892)
135 1001140438 1 Link, Steer (Not Shown) (SN 0200224892 through 0200239052)
136 0100011 AR Locking, Compound
137 3312201 1 Nut 3/4in-10NC
138 4712200 1 Flatwasher 3/4in Narrow
139 4740067 3 Thrustwasher
Ref TOW BAR INSTALLATION
1001110451 Ref ANSI Spec A
1001127665 Ref CE Spec A
201 0100011 AR Locking, Compound
202 0641506 2 Bolt 5/16in-18NC x 3/4in
203 0641606 2 Bolt 3/8in-16NC x 3/4in
204 Ref Decal - Crushing Options:
204 1704578 3 ANSI Spec
204 1706960 3 CE Spec
205 4640261 1 Tow Valve Assembly
206 4711500 2 Flatwasher 5/16in Narrow
207 4711600 AR Flatwasher 3/8in Narrow
208 Ref Decal - Towing Instruction Options:
208 1001110261 1 ANSI Spec
208 1001128033 1 CE Spec
209 1001110263 1 Bracket, Mounting
210 1001110267 1 Tow Bar Assembly (See Items 301-313 for Breakdown)
212 4420051 56 in/1.4m Tape, Safety
213 0641610 8 Bolt 3/8in-16NC x 1-1/4in (CE Spec Only)
214 3311605 8 Locknut 3/8in-16NC (CE Spec Only)
215 1001127701 2 Bracket, Bottom Clamp (CE Spec Only)
216 1001127702 2 Bracket, Retainer
217 1001127723 2 Bracket, Retainer
3121250 3394RT/4394RT 19
SECTION 1 - FRAME
ITEM PART NUMBER QTY DESCRIPTION REV
1001110267 Ref TOW BAR ASSEMBLY A
301 0360406 1 Bar, Draw
302 0682040 5 Bolt 5/8in-11NC x 5in Grade 8
303 1060584 2 Lanyard
304 3312005 5 Locknut 5/8in-11NC
305 3420352 1 Pin, Tow Hitch
306 3420372 2 Pin, Cotter
307 3760170 5 Ring, Split
308 4070450 2 Shim #14 Gauge (.075)
309 4070560 2 Shim (.88)
310 4070561 2 Shim #11 Gauge
311 4752000 10 Flatwasher 5/8in Wide
312 1001110285 1 Arm, Towing
313 1001110384 1 Pin
1001094159 Ref FRAME WELDMENTS
20 3394RT/4394RT 3121250
SECTION 1 - FRAME
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
22 3394RT/4394RT 3121250
SECTION 1 - FRAME
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
3121250 3394RT/4394RT 23
SECTION 1 - FRAME
ITEM PART NUMBER QTY DESCRIPTION REV
1001148869) (SN 0200191606 through 0200221362)
1001148869 2 12 x 16.5 Foam-Filled Right Side Non-Marking Tire (SN E
0200221363 through 0200239052)
Ref 12 x 16.5 Foam-Filled Left Side Non-Marking Tire
0270655 NLA 12 x 16.5 Foam-Filled Left Side Non-Marking Tire (Use p/n E
1001148870) (SN 0200191606 through 0200221362)
1001148870 2 12 x 16.5 Foam-Filled Left Side Non-Marking Tire (SN E
0200221363 through 0200239052)
Ref 12 x 16.5 Pneumatic Right Side Non-Marking Tire
0270651 NLA 12 x 16.5 Pneumatic Right Side Non-Marking Tire (Use p/n C
1001148867) (SN 0200191606 through 0200221362)
1001148867 2 12 x 16.5 Pneumatic Right Side Non-Marking Tire (SN C
0200221363 through 0200239052)
Ref 12 x 16.5 Pneumatic Left Side Non-Marking Tire
0270652 NLA 12 x 16.5 Pneumatic Left Side Non-Marking Tire (Use p/n C
1001148868) (SN 0200191606 through 0200221362)
1001148868 2 12 x 16.5 Pneumatic Left Side Non-Marking Tire (SN C
0200221363 through 0200239052)
4520571 4 31 x 15.5-15 Grass Master Tire B
0272268 4 33/16LL x 16.1 Foam-Filled Right Side Sand Tire C
0257755 2 33/16LL x 16.5 Pneumatic Right Side Lug Tire C
0257756 2 33/16LL x 16.5 Pneumatic Left Side Lug Tire C
0258011 2 33/16LL x 16.5 Foam-Filled Right Side Lug Tire F
0258012 2 33/16LL x 16.5 Foam-Filled Left Side Lug Tire F
1001101513 2 IN315/55D20 Pneumatic Right Side Lug Tire A
1001101512 2 IN315/55D20 Pneumatic Left Side Lug Tire A
1001102195 2 IN315/55D20 Pneumatic Right Side Lug Tire B
1001102194 2 IN315/55D20 Pneumatic Left Side Lug Tire B
Ref Note: Assemblies may require ballast/foam filling to
manufacturer's specifications prior to installing on a
machine. Refer to Operation and Safety or Service and
Maintenance Manuals. Purchase individual tire and/or rim
only if able to foam fill tire and wheel assembly, otherwise,
purchase complete assembly,
201 Ref Decal Options:
201 1702740 1 Decal - 90PSI (Pneumatic Only)
201 1702137 1 Decal - 60PSI (Pneumatic Only) (Grass Master)
202 Ref Tire Options:
202 4520240 1 12 x 16.5 OTR NHS Non-Marking Tire
202 4520576 1 31 x 15.5-15 Grass Tire
202 4520262 1 33/16LL x 16.1 Sand Tire
202 4520217 1 33/16LL x 16.5 Lug Tire
202 4520608 1 IN315/55D20 Lug Tire
203 Ref Valve, Air Options:
203 4640113 1 With Pneumatic Tire/Wheel Assemblies
203 8786514 1 WITH 0258011 & 0258012 FOAM-FILLED TIRE/WHEEL
ASSEMBLIES
203 4640113 1 All Foam-Filled Tire/Wheel Assemblies except 0258011 &
0258012
203 4641122 1 Valve, Air-Liquid (Foam-Filled Tire/Wheel Assemblies
1001148869 & 1001148870) (SN 0200221363 through
0200239052)
203 1001149953 1 Cap (Foam-Filled Tire/Wheel Assemblies 1001148869 &
1001148870) (SN 0200221363 through 0200239052)
204 Ref Rim, Wheel
24 3394RT/4394RT 3121250
SECTION 1 - FRAME
ITEM PART NUMBER QTY DESCRIPTION REV
204 4520570 1 15 x 13 (Use with 31 x 15.5-15 Grass Tire)
204 Ref 16.5 x 9.75 (Use with 12 x 16.5 Lug Tires)
204 4860213 NLA 16.5 x 9.75 (Use with 12 x 16.5 Lug Tires) (Use p/n
1001147274) (SN 0200191606 through 0200221362)
204 1001147274 1 16.5 x 9.75 (Use with 12 x 16.5 Lug Tires) (SN
0200221363 through 0200239052)
204 4860179 1 16.5 x 12 (Use with 33/16LL x 16.5 Lug Tires)
204 4860237 1 19.5 x 14 (Use with 33/16LL x 16.1 Sand Tires)
204 1001101511 1 20 x 11 (Use with IN315/55D20 Lug Tire)
205 1001105700 4 Decal - Transport Wheel Warning (IN315/55D20 Tires Only)
3121250 3394RT/4394RT 25
SECTION 1 - FRAME
FIGURE 1-5. DRIVE MOTOR/HUB ASSEMBLY (REXROTH)
26 3394RT/4394RT 3121250
SECTION 1 - FRAME
FIGURE 1-5. DRIVE MOTOR/HUB ASSEMBLY (REXROTH)
3121250 3394RT/4394RT 27
SECTION 1 - FRAME
ITEM PART NUMBER QTY DESCRIPTION REV
302 7022545 1 Planet Gear Kit (Includes Items 2, 10, 14 & 17)
303 7024047 1 Bearing Kit (Includes Items 4, 12, 19, 20, 23, 33 & 224)
Ref Note: Unless there is capability to torque shaft nut (Item 4) to
626 ft/lbs (850Nm) Repair beyond this level is not advised.
304 7021329 1 Cover Kit (Includes Items 8, 21, 22, 33, 34, 51, 52, 53 & 54)
305 7024054 1 Mechanical Disconnect Kit (Includes 51, 53, 54 & 56)
28 3394RT/4394RT 3121250
SECTION 1 - FRAME
FIGURE 1-6. DRIVE MOTOR ASSEMBLY (SAUER-DANFOSS)
30 3394RT/4394RT 3121250
SECTION 1 - FRAME
FIGURE 1-6. DRIVE MOTOR ASSEMBLY (SAUER-DANFOSS)
3121250 3394RT/4394RT 31
SECTION 1 - FRAME
FIGURE 1-7. DRIVE HUB ASSEMBLIES (FAIRFIELD)
32 3394RT/4394RT 3121250
SECTION 1 - FRAME
FIGURE 1-7. DRIVE HUB ASSEMBLIES (FAIRFIELD)
3121250 3394RT/4394RT 33
SECTION 1 - FRAME
ITEM PART NUMBER QTY DESCRIPTION REV
17 7024182 1 Brake Assembly (See Items 101-123 for Breakdown)
27 7024705 1 O-Ring
28 7024717 2 Rod, Threaded
29 7024718 2 Nut 1/2in-13NC
7024182 Ref BRAKE ASSEMBLY
101 7024189 1 Shaft
102 7024182 1 Housing
103 7024193 2 Plate, Friction
104 7024193 1 Plate, Pressure
105 7000731 2 Gasket
106 7024193 2 Plate, Outer
107 See Note NSS Gasket (Note: Use Item 200A, 201C or 201D)
108 7024191 1 Cylinder
109 7024192 1 Piston
110 7024197 1 Bearing, Ball
111 7024197 1 Ring, Retaining
112 7024197 1 Seal, Shaft
113 See Note NSS Capscrew (Note: Not Available for Purchase)
114 See Note NSS Lockwasher (Note: Not Available for Purchase)
115 See Note NSS O-Ring (Note: Not Available for Purchase)
116 See Note NSS Ring, Back-up (Note: Not Available for Purchase)
117 See Note NSS O-Ring (Note: Not Available for Purchase)
118 See Note NSS Ring, Back-up (Note: Not Available for Purchase)
119 7024190 2 Pin, Dowel
120 See Note NSS Plug (Note: Not Available for Purchase)
121 See Note NSS Plug (Note: Not Available for Purchase)
122 7024196 10 Spring Kit (Natural)
123 7024196 2 Spring Kit (Blue)
Ref Kit Options
200 Ref Seal Kit Options:
200A See Note NSS Hub Seal Kit (Note: Purchase Individual Components)
200B 7024194 1 Brake Seal Kit (Includes Items 105, 107 & 115-118)
201 Ref Repair Kit Options:
201A 7024196 1 Brake Spring Kit (Includes 12 Natural Colored Springs Item 122)
(was p/n 7024195)
201B 7024196 1 Brake Spring Kit (Includes 12 Natural Colored and 2 Blue
Colored Springs Items 122 & 123)
201C 7024193 1 Brake Friction Disc Kit (Includes Items 103, 104, 106 & 107)
201D 7024197 1 Brake Bearing Kit (Includes Items 107 & 110-112)
34 3394RT/4394RT 3121250
SECTION 1 - FRAME
FIGURE 1-8. BEACON LIGHT AND LEVELING JACKS INSTALLATION
36 3394RT/4394RT 3121250
SECTION 1 - FRAME
FIGURE 1-8. BEACON LIGHT AND LEVELING JACKS INSTALLATION
3121250 3394RT/4394RT 37
SECTION 1 - FRAME
ITEM PART NUMBER QTY DESCRIPTION REV
213 7024506 2 Coil Nut Kit (1 Per Cartridge)
0010583 Ref DECALS INSTALLATION
320 Ref Decal - Outrigger Warning Options:
320 1701214 8 ANSI Spec (English)
320 1701785 8 Australian and CE Specs (English)
320 1704690 8 CSA Spec (English/French)
320 1704698 8 Brazilian Spec (Spanish/Portuguese)
320 1704697 8 Latin American Spec (English/Spanish)
352 1705042 4 Decal - Maximum Load
38 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
3121250 3394RT/4394RT 39
SECTION 2 - GROUND CONTROLS
FIGURE 2-1. CONTROL VALVES, HORN AND ALARMS INSTALLATIONS
40 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
FIGURE 2-1. CONTROL VALVES, HORN AND ALARMS INSTALLATIONS
3121250 3394RT/4394RT 41
SECTION 2 - GROUND CONTROLS
ITEM PART NUMBER QTY DESCRIPTION REV
406 4711500 2 Flatwasher 5/16in Narrow
Ref ALARMS INSTALLATION
0271781 Ref Motion Alarm B
0273969 Ref Horn A
501 0140032 1 Alarm
502 0641506 2 Bolt 5/16in-18NC x 3/4in
503 3311505 2 Locknut 5/16in-18NC
504 4711500 4 Flatwasher 5/16in Narrow
42 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
44 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
3121250 3394RT/4394RT 45
SECTION 2 - GROUND CONTROLS
FIGURE 2-3. FLOW DIVIDER VALVE ASSEMBLY
46 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
FIGURE 2-3. FLOW DIVIDER VALVE ASSEMBLY
3121250 3394RT/4394RT 47
SECTION 2 - GROUND CONTROLS
FIGURE 2-4. LEVELING JACK VALVE ASSEMBLY
48 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
FIGURE 2-4. LEVELING JACK VALVE ASSEMBLY
3121250 3394RT/4394RT 49
SECTION 2 - GROUND CONTROLS
FIGURE 2-5. ENGINE INSTALLATION (DEUTZ D2011 ENGINE)
50 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
3121250 3394RT/4394RT 51
SECTION 2 - GROUND CONTROLS
FIGURE 2-5. ENGINE INSTALLATION (DEUTZ D2011 ENGINE)
52 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
ITEM PART NUMBER QTY DESCRIPTION REV
Ref ENGINE AND PUMP SUB-ASSEMBLIES
1001100775 Ref Tier III Engine and Pump Assembly I
1001137812 Ref Tier IVi-Flex Engine and Pump Assembly A
101 0100011 AR Locking, Compound
102 83191040 2 Capscrew M10 x 30mm
103 0641814 2 Bolt 1/2in-13NC x 1-3/4in
104 0720805 4 Screw #8-32NC x 5/8in
105 0721006 3 Screw #10-24NC x 3/4in
106 0902812 1 Bracket, Relay Mounting
109 3310805 4 Locknut #8-32NC
110 3311005 3 Locknut #10-24NC
111 3460335 1 Pipe, Exhaust
112 3740067 1 Relay
113 3740080 1 Relay
114 4751000 6 Flatwasher #10
115 4891600 2 Flatwasher 3/8in Hardened
116 4891800 2 Flatwasher 1/2in Hardened
117 4923386 1 Harness, Deutz Engine (Not Shown - See ELECTRICAL
SECTION for Breakdown)
118 4923478 1 Harness, Deutz Glow Plug (Not Shown - See ELECTRICAL
SECTION for Breakdown)
119 1001101331 1 Piston Pump Assembly (See PISTON PUMP ASSEMBLY for
Breakdown)
120 1001101699 1 Gear Pump Assembly
120 70002210 1 Seal Kit - 1001101699 Pump (Note: Seal Kit is only service
component available.)
121 3790152 1 O-Ring
Ref ENGINE ASSEMBLIES
1001104763 Ref Tier III Engine Assembly E
1001137811 Ref Tier IVi-Flex Engine Assembly A
201 0100011 AR Locking, Compound
202 0100062 AR Loctite #RC/680
203 0182029 1 Angle, Support
204 0340052 1 Band, Air Cleaner Mounting
205 0641507 4 Bolt 5/16in-18NC x 7/8in
206 0641608 18 Bolt 3/8in-16NC x 1in
207 0641820 4 Bolt 1/2in-13NC x 2-1/2in
208 0701414 4 Bolt14mm x 30mm
209 0701419 4 Bolt 14mm x 55mm
210 0902786 1 Bracket, Hose Guide
211 0961986 2 Bushing, Flanged
212 1320016 1 Clamp
213 1320022 1 Clamp, Hose
214 1320058 1 Clamp
215 1340066 1 Air Cleaner Assembly Filter Element
215A 7024438 1 Element, Filter (Not Shown)
215B 8273291 1 Valve, Vactuator
215C 70001787 1 Cover, Air Cleaner
215D 70000263 1 Clip
216 Ref Engine, Deutz Diesel Options:
216 1001092724 1 Tier III Engine, Deutz Diesel
216 1001137810 1 Tier IVi-Flex Engine, Deutz Diesel
3121250 3394RT/4394RT 53
SECTION 2 - GROUND CONTROLS
ITEM PART NUMBER QTY DESCRIPTION REV
217 2220451 2 Fitting, Straight
218 2220655 2 Fitting, 90
219 2720486 1 Hose, Air Cleaner
220 2720494 1 Hose
221 2720495 1 Hose
222 Ref Hose, Oil Drain Options:
222 See Item 233 AR Hose (was p/n 1001091892) (SN 0200191606 through
0200201145)
222 2750532 1 ft/.3m Hose (SN 0200201146 through 0200239052)
223 3200378 4 Mount, Motor
224 3200431 1 Plate, Motor Mounting (Rear)
225 3311505 4 Locknut 5/16in-18NC
226 3311605 20 Locknut 3/8in-16NC
227 3311805 4 Locknut 1/2in-13NC
228 3573288 1 Plate, Motor Mounting (Front)
229 3573304 1 Plate, Oil Cooler Mounting
230 3620043 1 Radiator
231 4060803 4 in Flex-Trim
/10.2cm
232 4568398 4 Tube, Spacer
233 Ref Valve, Oil Drain Options:
233 See Note 1 Valve (Note: Was p/n 1001104308 - Use qty 1 of p/n 4640751
Drain Valve and qty 1ft of p/n 2750532 Hose as Replacement)
(SN 0200191606 through 0200201145)
233 4640751 1 Valve (SN 0200201146 through 0200239052)
234 4711500 4 Flatwasher 5/16in Narrow
235 4711600 40 Flatwasher 3/8in Narrow
236 4711800 4 Flatwasher 1/2in Narrow
237 4740274 4 Washer, Snubbing
238 1001104765 1 Tray, Engine
2902065 Ref PUMP COUPLING KIT H
301 70000793 1 Coupling, Hayes
302 2902065 1 Plate, Pump Adapter
303 2902065 20 Bolt Metric 10mm
304 2902065 12 Flatwasher 10mm
305 3020021 AR Grease, Coupling
Ref MUFFLER KIT OPTIONS:
2902243 Ref Spark Arrestor Muffler F
2902244 Ref Catalytic Muffler E
401 0100011 AR Locking, Compound
402 0641608 2 Bolt, 3/8-16NC x 1in
403 0711025 4 Bolt M10 x 85mm
404 0902885 1 Bracket, Muffler Mount
405 Ref Clamp, Muffler Options:
405A 70001017 1 Clamp, Circle (Supplied with 406A)
405B 1320019 1 Clamp Saddle (Note: Must be purchased separately)
406 Ref Muffler Options:
406A 3220129 1 Spark Arrestor (Includes Item 405A)
406B 3220131 1 Catalytic
407 4711600 2 Flatwasher 3/8in Narrow
408 4891600 4 Flatwasher 3/8in Hardened
409 0701013 2 Bolt 10mm x 28mm
54 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
ITEM PART NUMBER QTY DESCRIPTION REV
410 3291005 2 Locknut 10mm
411 4812000 2 Flatwasher 10mm
Ref ENGINE COMPONENTS
1001092724 Ref Tier III Engine, Deutz Diesel C
1001137810 Ref Tier IVi-Flex Engine, Deutz Diesel B
501 7020026 1 Dipstick (was p/n 7027244)
501 70001002 1 Housing, Dipstick
502 7020465 2 Cap, Oil Fill
503 Ref Pump, Oil Options:
503 7020495 1 Engine p/n 1001092724
503 70001850 1 Engine p/n 1001137810
503 7020468 1 Ring, Seal (Oil Pump to Engine Block) (Not Shown)
504 7016331 1 Filter, Oil
505 Ref Pump, Fuel Injection
505 70000912 3 Pump, Fuel Injection - A (was p/n 7027246)
505 70000913 3 Pump, Fuel Injection - B (was p/n 7027608)
505 70000914 3 Pump, Fuel Injection - C (was p/n 7027609)
505 70000915 3 Pump, Fuel Injection - D (was p/n 7027610)
505 7020447 3 Gasket, Fuel Pump
506 70000916 1 Pump, Fuel Supply (was p/n 7027238)
506 7020411 1 O-Ring (Fuel Supply Pump to Engine Block) (Not Shown) (Used
on p/n 7027238 Pump)
506 70000917 1 O-Ring (Fuel Supply Pump to Engine Block) (Not Shown) (Used
on p/n 70000916 Pump)
506 70000918 1 Ring, Sealing (Used on p/n 70000916 Pump)
506 70000919 1 Handle, Pump (Used on p/n 70000916 Pump)
506 70001435 1 Repair Kit - Fuel Supply Pump (Used on p/n 70000916 Pump)
507 7020023 1 Filter, Spin-On Fuel
507 70003463 1 Filter, Spin-On Fuel (RME Resistant - Bio-Diesel)
507 70001423 1 Bracket, Spin-On Fuel Filter
507 7027245 1 Filter, In-Line Fuel (Not Shown)
509 7020414 1 V-Belt
510 7027903 3 Air Intake
510 70001871 3 Gasket (Air Intake to Head) (was p/n 7020449)
510 70003469 1 Flange (Located on End of Air Intake)
510 70003468 1 O-Ring (Located on End of Air Intake)
510 3960407 1 Gasket (Located on Breather Side of Air Intake)
511 7020471 3 Gasket (Exhaust Manifold to Head)
512 7020486 1 Gasket (Exhaust Manifold to Exhaust Pipe)
513 Ref Starter Options:
513 Ref Tier III Engine, Deutz Diesel
513 7020479 1 Starter
513 7026608 1 Relay/Solenoid, Starter
513 Ref Tier IVi-Flex Engine, Deutz Diesel
513 70004057 1 Starter
513 70004058 1 Relay/Solenoid, Starter
514 Ref Generator Options:
514 Ref Tier III Engine, Deutz Diesel
514 7000663 1 Generator (was p/n 7020493)
514 7020494 1 Regulator, Voltage
514 Ref Tier IVi-Flex Engine, Deutz Diesel
514 70004056 1 Generator
3121250 3394RT/4394RT 55
SECTION 2 - GROUND CONTROLS
ITEM PART NUMBER QTY DESCRIPTION REV
514 70001868 1 Regulator, Voltage
514 70001866 1 Gasket
515 7024565 1 Sensor, Speed Pick-up
516 7027790 1 Sensor, Oil Pressure
517 7027791 1 Sender, Engine Temperature (Not Shown - Located on RH Side
of Engine Near #1 Fuel Injector)
517 7027236 1 Sender, Engine Temperature (Not Shown - Located on RH Side
of Engine Near Oil Filter)
518 7027792 1 Actuator, Throttle
518 7027276 1 Spring
518 7027239 1 Solenoid, Throttle Start
519 70003475 1 Thermostat (Not Shown - Located on RH Side of Engine) (was
p/n 7020459)
519 7020460 1 Spring, Thermostat (Not Shown - Located on RH Side of Engine)
520 70001870 1 Flywheel
520 7024579 1 Rim, Gear
521 7027795 1 Deutz EMR2 Controller, Module
522 70000345 3 Glow Plug
523 70000783 1 Fan
524 Ref Gasket, Head Options (Not Shown):
524 70003479 1 Gasket - 1 Notch
524 70003480 1 Gasket - 2 Notch
524 70003481 1 Gasket - 3 Notch
525 7020430 1 Gasket, Cylinder Head Cover (Not Shown)
56 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
FIGURE 2-6. ENGINE INSTALLATION (DEUTZ D2.9L4 ENGINE)
58 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
3121250 3394RT/4394RT 59
SECTION 2 - GROUND CONTROLS
60 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
FIGURE 2-6. ENGINE INSTALLATION (DEUTZ D2.9L4 ENGINE)
3121250 3394RT/4394RT 61
SECTION 2 - GROUND CONTROLS
ITEM PART NUMBER QTY DESCRIPTION REV
49 1001147631 1 Plate, Baffle
50 1001167174 1 Pipe, Exhaust
52 1001165035 21 ft/6.4m Hose
53 0771212 1 Bolt M12 x 25mm (10.9 Grade)
54 4812100 1 Flatwasher 12mm
55 1001141717 1 Fitting, Barbed
56 1001147434 1 Harness, Fuel (Not Shown - See ELECTRICAL SECTION for
Breakdown)
57 1001141304 1 Harness, Glow Plug (Prior to SN 0200235143)
58 1001154405 5.5 ft Hose
/1.7m
59 1001155823 1 Coupling, 90
60 1001165196 1 Bracket Assembly (Less Filter/Pump (See Items 601-611 for
Breakdown)
61 4712000 2 Flatwasher 5/8in Narrow
62 3312005 1 Locknut 5/8in-11NC
63 0642014 1 Bolt 5/8in-11NC x 1-3/4in
64 0641409 4 Bolt, 1/4-20NC x 1 1/8
Ref Note: Arctic Package Items 71-80 (Used on Arctic Machines
Only) (Not Shown)
71 0100020 AR Sealant, Pipe
72 1060625 1 Cable, Immersion Heater
73 1702941 1 Decal - Battery Heater
74 1702943 1 Decal - Hydraulic Tank Heater
75 1702944 1 Decal - Heater Cord
76 2580001 1 Heater, Battery
77 2580050 1 Heater, Hydraulic Tank
78 4240099 2 Tie-Strap
79 4460234 1 Mount, Tie-Strap
80 1060626 1 Plug, 3 Way
81 1704972 1 Decal - Warning Explosion/Fire
Ref ENGINE AND PUMP SUB-ASSEMBLIES
1001146329 Ref Without Arctic Package G
1001148044 Ref With Arctic Package H
101 0100011 AR Locking, Compound
102 0641814 2 Bolt 1/2in-13NC x 1-3/4in
103 2902065 2 Pump Coupling Kit (See Item 301-305 for Breakdown)
104 3790152 1 O-Ring
105 4891600 2 Flatwasher 3/8in Hardened
106 4891800 2 Flatwasher 1/2in Hardened
107 83191040 2 Capscrew M10 x 30mm
108 1001101331 1 Piston Pump Assembly (See PISTON PUMP ASSEMBLY for
Breakdown)
109 1001101699 1 Gear Pump Assembly
109 70002210 Seal Kit - 1001101699 Pump (Note: Seal Kit is only service
component available.)
Ref ENGINE ASSEMBLIES
1001146327 Ref Without Arctic Package I
1001148043 Ref With Arctic Package J
201 0100011 AR Locking, Compound
202 0100019 AR Locking, Compound (Prior to SN 0200235143)
203 0100062 AR Loctite #RC/680
204 0641407 2 Bolt 1/4in-20NC x 7/8in
62 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
ITEM PART NUMBER QTY DESCRIPTION REV
205 0641504 2 Bolt 5/16in-18NC x 1/2in (Use p/n 0641506) (Prior to SN
0200236931)
206 0641609 10 Bolt 3/8in-16NC x 1-1/8in
207 0641707 2 Bolt 7/16in-14NC x 7/8in
208 0681822 4 Bolt 1/2in-13NC x 2-3/4in (Grade 8)
209 0741606 2 Screw, Flathead 3/8in-16NC x 3/4in
210 0761008 4 Bolt M10 x 16mm
211 0761215 10 Bolt M12 x 35mm
212 0961986 2 Bushing, Flanged
213 Ref Coolant Options:
213 2300004 AR Without Arctic Package
213 2300041 AR With Arctic Package
214 3271801 4 Nut 1/2in-13NC (Grade 8)
215 3311405 4 Locknut 1/4in-20NC
216 3311605 12 Locknut 3/8in-16NC
217 3931436 1 Capscrew 1/4in-20NC x 2-1/4in
218 3931512 4 Capscrew 5/16in-18NC x 3/4in
219 4031914 4 Bolt M8 x 50mm
221 4711400 7 Flatwasher 1/4in Narrow
222 4711500 7 Flatwasher 5/16in Narrow
223 4711600 24 Flatwasher 3/8in Narrow
224 4711700 2 Flatwasher 7/16in Narrow
226 4811900 4 Flatwasher 8mm
227 4812000 4 Flatwasher 10mm (Use p/n 4812002) (Prior to SN 0200236931)
228 4812100 11 Flatwasher 12mm
229 4891800 4 Flatwasher 1/2in Hardened
230 8405007 2 Clamp, Gear
232 8405104 2 Clamp, Gear
233 8405201 4 Clamp, Gear
234 8405202 1 Clamp, Gear
235 8410011 1 Clamp, Gear
237 91563070 1 Coupling, Hose
238 1001117308 1 Relay
239 1001134488 1 Fitting, 90 Barbed
240 Ref Oil, Motor Options:
240 1001136079 2.4 gal/9L Without Arctic Package
240 1001136172 2.4 gal/9L With Arctic Package
241 1001136834 1 Cap, Tank
242 1001138228 1 Relay, Power Module
243 1001138827 1 Sensor, Coolant Level
244 1001139303 1 Bracket
245 1001140535 1 Tank, Surge
247 1001143797 1 Fitting, Straight Barbed
248 1001144112 4 Mount, Motor
249 1001144116 1 Adapter
251 1001145006 1 Hose, 90
252 1001145758 1 Engine, Deutz D2.9L4
253 1001146043 1 Coupling, 90
254 1001146356 1 Support, Engine
255 1001146357 1 Support, Engine
256 1001146358 1 Support, Engine
257 1001146359 1 Support, Engine
3121250 3394RT/4394RT 63
SECTION 2 - GROUND CONTROLS
ITEM PART NUMBER QTY DESCRIPTION REV
258 1001146360 1 Tray, Engine
259 1001146396 1 Fan
262 1001146517 1 Tube, Intake
263 1001146616 1 Support, Radiator
264 1001144113 1 Air Cleaner Assembly Filter Element
264 70003937 1 Element, Filter (Not Shown)
267 1001138248 5.5 ft Hose (Use p/n 2720015) (Prior to SN 0200236931)
/1.7m
268 1001143907 1 Cable, Alternator Power (See ELECTRICAL SECTION for
Breakdown)
269 0100020 AR Sealant, Pipe
270 0641611 2 Bolt 3/8in-16NC x 1-3/8in
271 1001154334 1 Bracket
272 8405009 4 Clamp, Gear
273 1001111341 1 Grommet
274 1001140564 1 Fitting, 90 Barbed
275 1001155477 1 Hose
276 1001144115 1 Indicator, Service
277 0641406 1 Bolt 1/4in-20NC x 3/4in
278 0761210 1 Bolt M12 x 20mm
279 1321716 1 Clamp
280 1001148641 1 Bracket
281 1001139409 4 Washer, Special
282 1001155493 1 Radiator
283 1001155874 1 Hose
284 1001155875 1 Hose
285 1001145562 1 Engine Harness (Not Shown - See ELECTRICAL SECTION for
Breakdown)
286 1001141304 1 Wire, Glow Fuse
287 8406102 1 Clip, Wire
288 3311508 2 Nut, Hex 5/16-18NC
289 0760810 1 Bolt, M8 x 20
290 1001181895 AR Loctite #640 (Not Shown)
Ref Note: Arctic Package Item 291 (Used on Arctic Machines
Only) Not Shown.
291 1001140312 1 Heater, Engine Block
2902065 Ref Pump Coupling Kit G
301 70000793 1 Coupling, Hayes
302 2902065 1 Plate, Pump Adapter
303 2902065 20 Bolt Metric 10mm
304 2902065 12 Flatwasher 10mm
305 3020021 AR Grease, Coupling
1001145758 Ref ENGINE COMPONENTS
401 70004274 1 Dipstick (Not Shown - Located On Side Left Front)
401 70024905 1 Seal
402 7020465 2 Cap, Oil Fill
403 70025088 1 Plug
403 7020404 1 Seal
404 70001870 1 Flywheel with Ring Gear (Not Shown)
404 7024579 1 Gear, Ring
405 Ref Gasket and Seal Options (Not Shown):
405 70024906 1 Gasket, Head
64 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
ITEM PART NUMBER QTY DESCRIPTION REV
405 70025206 1 Gasket, Small Valve Cover
405 70025207 1 Gasket, Large Valve Cover
405 7002508 1 Gasket, Valve Cover to Air Charge Elbow
405 70002718 1 Seal, Rear Main
405 70024907 1 Gasket, Front Cover
405 70025164 1 Gasket, Exhaust Manifold to Head
405 70025179 1 Gasket, Pipe/Line/Lead to EGR Module
405 70025180 1 Gasket, Pipe/Line/Lead to EGR Module
405 70004279 1 Gasket Kit
406 70025091 1 Plug
406 70025082 1 Seal
406 70025176 1 Spring
406 70025076 1 Valve
407 70025202 1 Pump, Oil Lube (Not Shown - Located Front Left Side)
407 70025135 1 O-Ring
407 70025136 1 Seal
408 7016331 1 Filter, Oil
409 70004275 1 Cooler, Oil
409 70024925 1 Gasket
410 70024924 1 Pump, High Pressure (Not Shown - Located Front Left Side)
410 70025152 1 O-Ring (Between Pump and Spacer)
410 70024488 1 Spacer
410 70025152 1 O-Ring (Between Spacer and Engine Block)
411 70004281 4 Injector, Fuel
411 70025140 4 Washer, Sealing
411 70025146 4 Clamp (Top of Injector)
411 70025145 4 O-Seal
411 70025154 4 Shoe, Clamping
411 70000345 4 Plug, Glow
411 70025231 1 Harness, Glow Plug (Not Shown)
412 70025153 1 Filter, Fuel
412 70024513 1 Cable, Sensor
412 70025239 1 Seal
413 70024486 1 Pump, Fuel
414 70025144 2 Clamp
415 70025160 1 Filter with Head
415 70025161 1 Filter, Fuel
417 70025151 1 Rail, Fuel (Not Shown)
417 70025235 1 Repair Kit
418 70025210 1 ECU (Engine Control Unit)
419 70024910 1 Pump, Water
419 70025200 1 Seal
419 70025084 2 Plug
419 7020492 2 Seal
420 70024473 1 Thermostat
420 70025143 1 O-Seal
420 70025142 1 Cover, Thermostat
421 70025177 1 Pipe (Not Shown)
421 70025179 2 Gasket
422 70004283 1 Module, EGR (Not Shown - Located on Left Side)
423 70025477 1 Tensioner, Belt
3121250 3394RT/4394RT 65
SECTION 2 - GROUND CONTROLS
ITEM PART NUMBER QTY DESCRIPTION REV
424 70004277 1 Belt, Drive
425 70024914 1 Alternator
425 70025149 1 Regulator, Voltage
426 70024915 1 Starter (Not Shown - Located on Left Side)
427 70004284 1 Harness, Engine (Not Shown)
428 70024507 1 Sensor, Pressure
428 70025120 1 Seal
429 70024916 2 Sensor, Speed (Not Shown - Located Left Side Front and Flywheel
Housing)
429 70024917 2 Seal
430 70024918 1 Sender, Temperature
431 70024504 1 Sensor, Pressure (Not Shown - Located Left Side Front)
431 70024920 1 Seal
432 70005446 1 Muffler
432 70004285 1 Outlet, Muffler
433 70124530 1 Valve, Pressure Relief
433 70124538 1 Spring, Compression
433 70104570 1 Ring, Sealing
433 70025660 1 Screw
1001147783 Ref SPARK ARRESTER INSTALLATION (OPTIONAL) A
501 1001147775 1 Arrester, Spark
1001165196 Ref BRACKET ASSEMBLY (LESS FUEL PUMP AND FILTER) B
601 0100011 AR Locking, Compound
602 0641611 2 Bolt 3/8in-16NC x 1-3/8in
603 0721006 4 Bolt #10-24NC x 3/4in
604 1001154405 1.5 ft Hose
/0.4m
605 3311001 4 Nut #10-20NC
606 3311605 2 Locknut 3/8in-16NC
607 4711000 8 Flatwasher #10 Thin
608 4711600 4 Flatwasher 3/8in Thin
609 8405006 2 Clamp
610 1001146974 1 Plate, Fuel Pump Mount
611 1001142501 1 Fitting, Elbow Barbed
66 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
FIGURE 2-7. ENGINE INSTALLATION (GM) (SN 0200191606 through 0200198946)
68 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
3121250 3394RT/4394RT 69
SECTION 2 - GROUND CONTROLS
FIGURE 2-7. ENGINE INSTALLATION (GM) (SN 0200191606 through 0200198946)
70 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
ITEM PART NUMBER QTY DESCRIPTION REV
45 4568346 1 Tube, Exhaust
46 4711400 10 Flatwasher 1/4in (Narrow)
47 4711500 4 Flatwasher 5/16in (Narrow)
48 4711600 31 Flatwasher 3/8in (Narrow)
49 4712000 1 Flatwasher 5/8in (Narrow)
50 4751400 2 Flatwasher 1/4in (Wide)
51 4761600 1 Lockwasher 3/8in
52 1001091587 3.5 ft Hose, Fuel Line
/1.1m
54 1001104638 1 Bracket, Battery Hold-down
55 1001104356 1 Bracket, Filter
56 4460488 2 Base, Terminal Mounting
1001101761 Ref GM ENGINE AND PUMP SUB-ASSEMBLY H
101 0100011 AR Locking, Compound
102 83191040 2 Bolt M10 x 30mm
103 0641814 2 Bolt 1/2in-13NC x 1-3/4in
104 2300004 AR Coolant
105 4891600 2 Flatwasher 3/8in Hardened
106 4891800 2 Flatwasher 1/2in Hardened
107 1001101331 1 Piston Pump Assembly (See PISTON PUMP ASSEMBLY for
Breakdown)
108 1001101699 1 Gear Pump Assembly
108 70002210 1 Seal Kit - 1001101699 Pump (Note: Seal Kit is only service
component available.)
110 3790152 1 O-Ring
1001102397 Ref GM ENGINE ASSEMBLY G
201 0100020 AR Sealant, Pipe
202 0100062 AR Loctite #RC/680
203 0641406 4 Bolt 1/4in-20NC x 3/4in
204 0641407 3 Bolt 1/4in-20NC x 7/8in
205 0641608 12 Bolt 3/8in-16NC x 1in
206 0641609 4 Bolt 3/8in-16NC x 1-1/8in
207 0641828 4 Bolt 1/2in-13NC x 3-1/2in
208 0961986 2 Flange, Bearing
209 1320012 4 Clamp
210 1320022 3 Clamp
211 1580011 1 Container, Coolant Overflow
212 2720058 10 in Hose
/25.4cm
213 Ref Hose Options:
213 2750532 1 ft/.3m Hose (SN 0200191606 through 0200194607)
213 See Note AR Hose (was p/n 1001091892) (SN 0200194608 through
0200198946)
214 3200362 4 Mount, Resilient Engine
215 3311405 7 Locknut 1/4in-20NC
216 3311605 8 Locknut 3/8in-16NC
217 3311608 8 Nut 3/8in-16NC
218 3311805 4 Locknut 1/2in-13NC
219 3573195 1 Plate, Radiator Mount
220 3620042 1 Radiator
220 7027412 1 Cap, Radiator
221 1001105112 1 Support, Engine Tray
3121250 3394RT/4394RT 71
SECTION 2 - GROUND CONTROLS
ITEM PART NUMBER QTY DESCRIPTION REV
222 Ref Valve, Oil Drain Options:
222 4640952 1 Valve (SN 0200191606 through 0200194607)
222 See Note 1 Valve (Note: Was p/n 1001105872 - Use qty 1 of p/n 4640952
Drain Valve and qty 1ft of p/n 2750532 Hose as Replacement)
(SN 0200194608 through 0200198946)
223 4711400 14 Flatwasher 1/4in Narrow
224 4711600 32 Flatwasher 3/8in Narrow
225 4711800 4 Flatwasher 1/2in Narrow
226 4740274 4 Washer (Snubbing)
227 1001102398 1 Engine, GM 3.0L (See GM Engine Supplement P/N 3121245 for
Breakdown of Additional Components)
227 7027965 1 Filter, Oil
227 7027972 1 Filter, Fuel
227 70000164 4 Plug, Spark
227 7024438 1 Element, Air Cleaner Filter
228 2720271 8 in/20cm Hose
301 Ref LP TANK ASSEMBLY
301 4400420 Ref #43 Steel Tank
301 4400275 Ref #43 Aluminum Tank
72 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
FIGURE 2-8. ENGINE INSTALLATION (GM) (SN 0200198947 through 0200239052)
74 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
3121250 3394RT/4394RT 75
SECTION 2 - GROUND CONTROLS
FIGURE 2-8. ENGINE INSTALLATION (GM) (SN 0200198947 through 0200239052)
76 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
ITEM PART NUMBER QTY DESCRIPTION REV
47 4711500 4 Flatwasher 5/16in (Narrow)
48 4711600 27 Flatwasher 3/8in (Narrow)
49 4712000 1 Flatwasher 5/8in (Narrow)
50 4751400 2 Flatwasher 1/4in (Wide)
51 4761600 1 Lockwasher 3/8in
52 1001156819 3.5 ft Hose, Fuel Line (Use p/n 1001177169)
/1.1m
53 1001102987 1 Filter, Charge Pump
53 70010383 1 Filter Element and O-Ring Kit
54 1001104356 1 Bracket, Filter
55 1001104638 1 Bracket, Battery Hold-down
57 0100048 AR Grease, Dielectric
58 2300004 AR Coolant
59 4420080 2 Tape, Safety Tread Step
60 1001177167 1 Hose, High Pressure Fuel
1001114630 Ref GM ENGINE AND PUMP SUB-ASSEMBLY D
101 0100011 AR Locking, Compound
102 0641814 2 Bolt 1/2in-13NC x 1-3/4in
103 3790152 1 O-Ring
104 4891600 2 Flatwasher 3/8in Hardened
105 4891800 2 Flatwasher 1/2in Hardened
106 83191040 2 Bolt M10 x 30mm
107 1001101331 1 Piston Pump Assembly (See PISTON PUMP ASSEMBLY for
Breakdown)
108 1001101699 1 Gear Pump Assembly
108 70002210 1 Seal Kit - 1001101699 Pump
Ref Note: Seal Kit is only service component available.
110 1001115930 4.6 qt Lube 10W-30 (Not Shown)
1001114629 Ref GM ENGINE ASSEMBLY C
201 0100062 AR Loctite #RC/680
202 0641406 4 Bolt 1/4in-20NC x 3/4in
203 0641407 3 Bolt 1/4in-20NC x 7/8in
204 0641608 12 Bolt 3/8in-16NC x 1in
205 0641609 4 Bolt 3/8in-16NC x 1-1/8in
206 0641828 4 Bolt 1/2in-13NC x 3-1/2in
207 0961986 2 Flange, Bearing
208 1320012 4 Clamp
209 1320022 4 Clamp
210 1580011 1 Container, Coolant Overflow
211 2720058 10 in Hose
/25.4cm
212 2720271 8 in/20cm Hose
213 3200362 4 Mount, Resilient Engine
214 3311405 7 Locknut 1/4in-20NC
215 3311605 8 Locknut 3/8in-16NC
216 3311608 8 Nut 3/8in-16NC
217 3311805 4 Locknut 1/2in-13NC
218 3573195 1 Plate, Radiator Mount
219 3620042 1 Radiator
219 7027412 1 Cap, Radiator
220 4711400 14 Flatwasher 1/4in Narrow
221 4711600 32 Flatwasher 3/8in Narrow
3121250 3394RT/4394RT 77
SECTION 2 - GROUND CONTROLS
ITEM PART NUMBER QTY DESCRIPTION REV
222 4711800 4 Flatwasher 1/2in Narrow
223 4740274 4 Washer (Snubbing)
224 2750532 10 in Hose
/25.4cm
225 1001105112 1 Support, Engine Tray
226 4640952 1 Valve, Oil Drain
227 1001114604 1 Engine, GM 3.0L (See GM Engine Supplement P/N 3121245 for
Breakdown of Additional Components)
227 7027965 1 Filter, Oil
227 7027972 1 Filter, Fuel - Inlet
227 70000164 4 Plug, Spark
227 70002895 1 Module, Engine Control (ECU)
228 0100020 AR Sealant, Pipe
301 Ref LP TANK ASSEMBLY
301 4400420 Ref #43 Steel Tank
301 4400275 Ref #43 Aluminum Tank
78 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
FIGURE 2-9. PISTON PUMP ASSEMBLY
80 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
FIGURE 2-9. PISTON PUMP ASSEMBLY
3121250 3394RT/4394RT 81
SECTION 2 - GROUND CONTROLS
ITEM PART NUMBER QTY DESCRIPTION REV
49 70001958 1 Plug Assembly (Includes Item 50)
50 7021256 1 O-Ring (Part of Item 49)
51 70001958 1 Plug Assembly (Includes Item 52)
52 7021256 1 O-Ring (Part of Item 51)
53 70001958 1 Plug Assembly (Includes Item 54)
54 7021256 1 O-Ring (Part of Item 53)
55 70002169 4 Capscrew
56 70002170 2 Capscrew
57 70002132 2 Pin
58 70002172 1 Bearing, Journal (Part of Item 45)
59 7022340 2 Bracket, Lifting
60 70002165 2 Screw
61 1001101331 1 Housing
62 70002175 1 Shaft
63 70002176 1 Ball Bearing Kit
64 70007439 1 Ring, Retaining
65 70002174 1 Shaft Seal Kit (Includes Items 66-68) (Note: This is a universal kit
and will contain extra pieces that are not used on this pump
assembly.)
66 70002177 1 Seal, Lip
67 70002178 1 O-Ring
68 70002179 1 Ring, Retaining
69 70002180 1 Adapter
70 70002181 1 Seal, Adapter
71 70002182 1 Coupling
72 70002185 4 Capscrew
73 70002186 1 Plate, Thrust
74 70002188 2 High Pressure Relief Valve Cartridge Assy (Includes Item 75 & 76)
75 70002187 2 O-Ring (1 Per Cartridge) (Part of Item 74)
76 7007415 2 O-Ring (1 Per Cartridge) (Part of Item 74)
77 70002189 1 Charge Pump Kit (Includes Item 78)
78 70002190 2 Ring, Seal (Part of Item 77)
79 7023964 1 Plug Assembly (Includes Item 80)
80 7007415 1 O-Ring (Part of Item 79)
81 70002188 1 Charge Relief Valve Cartridge Assy (Includes Item 82 & 83)
82 70002187 1 Nut, Seal (Part of Item 81)
83 7007415 1 O-Ring (Part of Item 81)
84 70002192 1 Overhaul Seal Kit (Includes Items 3, 5, 22, 27, 30, 37, 38, 41, 48,
50, 52, 54, 66, 67, 70, 75, 76, 78, 82 & 83)
82 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
FIGURE 2-10. AUXILIARY PUMP ASSEMBLY
84 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
FIGURE 2-10. AUXILIARY PUMP ASSEMBLY
3121250 3394RT/4394RT 85
SECTION 2 - GROUND CONTROLS
FIGURE 2-11. TANKS AND TANK TRAY INSTALLATION
86 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
FIGURE 2-11. TANKS AND TANK TRAY INSTALLATION
3121250 3394RT/4394RT 87
SECTION 2 - GROUND CONTROLS
ITEM PART NUMBER QTY DESCRIPTION REV
1001091564 Ref Gas Machines with Non-Locking Cap
0271774 Ref Gas Machines with Locking Cap (SN 0200217746 through
0200239052)
301 Ref Cap Options:
301 Ref Diesel Machines:
301A 1120361 1 Standard Vented Non-Locking Cap (Part of Item 111 p/n
4400436 Tank)
301B 1120558 1 Optional Blue Vented Locking Cap
301 Ref Gas Machines:
301C 70001103 1 Standard Non-Vented Non-Locking Cap (Part of Item 111 p/n
1001091564 Tank)
301D See Note NSS Optional Red Non-Vented Locking Cap (Note: Not Available
for Purchase)
301E 1120485 1 Optional Red Vented Locking Cap (SN 0200217746 through
0200239052)
88 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
FIGURE 2-12. GROUND CONTROL BOX INSTALLATION
90 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
FIGURE 2-12. GROUND CONTROL BOX INSTALLATION
3121250 3394RT/4394RT 91
SECTION 2 - GROUND CONTROLS
ITEM PART NUMBER QTY DESCRIPTION REV
28 1001102512 4 Washer, Spacer
Ref GROUND CONTROL BOX INSTALLATION OPTIONS:
1001105904 Ref Deutz D2011 Engine Machines without Options Module (ANSI A
and ANSI Export Specs)
1001105907 Ref Deutz D2011 Engine Machines with Options Module (ANSI and A
ANSI Export Specs) (SN 0200191606 through 0200234488)
1001168946 Ref Deutz D2011 Engine Machines with Options Module (ANSI A
Export and Australian Specs) (SN 0200234489 through
0200239052)
1001156037 Ref Deutz D2.9L4 Engine Machines with Options Module (ANSI B
and CSA Specs)
1001105905 Ref Deutz D2011 Engine Machines without Options Module A
(Australian Specs) (SN 0200191606 through 0200203528)
1001105904 Ref Deutz D2011 Engine Machines without Options Module A
(Australian Specs) (SN 0200203529 through 0200239052)
1001148077 Ref Deutz D2.9L4 Engine Machines without Options Module C
(Australian Specs) (SN 0200203529 through 0200239052)
1001105908 Ref Deutz D2011 Engine Machines with Options Module A
(Australian Specs) (SN 0200191606 through 0200203528)
1001105907 Ref Deutz D2011 Engine Machines with Options Module A
(Australian Specs) (SN 0200203529 through 0200239052)
1001105905 Ref Deutz D2011 Engine Machines without Options Module (CE A
Specs) (SN 0200191606 through 0200234488)
1001168945 Ref Deutz D2011 Engine Machines without Options Module (CE A
Specs) (SN 0200234489 through 0200239052)
1001105908 Ref Deutz D2011 Engine Machines with Options Module (CE A
Specs) (SN 0200191606 through 0200234488)
1001168947 Ref Deutz D2011 Engine Machines with Options Module (CE A
Specs) (SN 0200234489 through 0200239052)
1001105903 Ref GM Engine Machines without Options Module A
1001105906 Ref GM Engine Machines with Options Module A
101 0100011 AR Locking, Compound
103 0641406 4 Bolt 1/4in-20NC x 3/4in
104 0641506 6 Bolt 5/16in-18 x 3/4in (With Options Module Only)
105 0902847 1 Bracket, Mounting (With Options Module Only)
106 1600336 1 Module, Options (Note: Control System must be recalibrated
when Module is replaced)
107 3311505 6 Locknut 5/16in-18NC (With Options Module Only)
108 4711500 6 Flatwasher 5/16in (With Options Module Only)
109 4761400 4 Lockwasher 1/4in
110 Ref Valve and Engine Harness Options (Not Shown - See
ELECTRICAL SECTION for Breakdown):
110 1001103489 1 Deutz D2011 Engine Machines
110 1001147974 1 Deutz D2.9L4 Engine Machines
110 1001104890 1 GM Engine Machines
Ref POWER DECK SWITCH INSTALLATIONS
225 4360328 Ref Switch, Toggle
225 4360328 1 Single Deck Extension
225 4360328 2 Dual Deck Extension
227 4360483 1 Switch, Toggle
1001111280 Ref PANEL LIGHT INSTALLATION (NOT SHOWN) A
1001110687 1 Lamp
1001111340 1 Harness, Light
92 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
FIGURE 2-13. HOODS AND LADDERS INSTALLATIONS
94 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
3121250 3394RT/4394RT 95
SECTION 2 - GROUND CONTROLS
FIGURE 2-13. HOODS AND LADDERS INSTALLATIONS
96 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
ITEM PART NUMBER QTY DESCRIPTION REV
40 1001117140 AR Tape (Deutz D2.9L4 Engine Machines Only)
41 0641605 1 Bolt, 3/8-16NC x 5/8 (Deutz D2.9L4 Engine Machines Only)
(SN 0200235143 through 0200239052)
42 0940049 1 Stopper, Hood (Deutz D2.9L4 Engine Machines Only) (SN
0200235143 through 0200239052)
43 3311501 2 Nut, 5/16-18 UNC GR2 (Deutz D2.9L4 Engine Machines Only)
(SN 0200235143 through 0200239052)
44 1001137886 1 Bracket, Bumper (Deutz D2.9L4 Engine Machines Only) (SN
0200235143 through 0200239052)
45 1001175556 1 Insulation, Heat Shield (Deutz D2.9L4 Engine Machines Only)
(Not Shown) (SN 0200235143 through 0200239052)
46 1001176642 1 Bracket, RT Latch Catch (Deutz D2.9L4 Engine Machines
Only) (Not Shown) (SN 0200235143 through 0200239052)
Ref Cover Kit - Engine Side Options (Includes 5, 6 & 19):
1001105023 1 Deutz 2011 Engine and GM Engine Machines 5
1001155581 1 Deutz D2.9L4 Engine Machines B
See Note 1 Hood Kit - Engine Side (Includes 4, 26, 27 & 28) (Note: Not
available, must order individual parts)
Ref Note: Replacement Decals Must be Ordered Separately -
See DECAL SECTION.
0272945 Ref Tank Side Hood Assembly G
101 0641608 2 Bolt 3/8in16NC x 1in
102 0641609 13 Bolt 3/8in-16NC x 1-1/8in
103 0681816 3 Bolt 1/2in-16NC x 2in
104 0902831 1 Bracket
106 2600286 1 Hinge
107 3271805 3 Locknut 1/2in-13NC (Grade 8)
108 3311505 4 Locknut 5/16in-18NC
109 3311605 16 Locknut 3/8in-16NC
110 3380495 1 Cover, Tank Side
111 3900290 2 Screw 3/8in x 1in
112 0641620 1 Bolt 3/8in-16NC x 2-1/2in
113 3960559 1 Seal
114 4160196 1 Spring, Gas
115 4711500 2 Flatwasher 5/16in Narrow
116 4711600 4 Flatwasher 3/8in Narrow
118 4751600 16 Flatwasher 3/8in Thick
119 4846825 1 Support, Cover
120 4891600 14 Flatwasher 3/8in Hardened
121 4891800 6 Flatwasher 1/2in Hardened
122 0641406 8 Bolt, 1/4in-20NC x 3/4in
123 0641414 4 Bolt, 1/4in-20NC x 1-3/4in
124 2680508 1 Hood, Tank Side Nose
125 2680519 1 Hood, Tank Side Main
127 4846827 1 Frame Tank Side Hood
128 2940147 1 Latch, Rotary "T" Handle
129 3311405 16 Locknut, 1/4in-20NC
130 3340945 2 Pad, Ladder Slide
131 4711400 28 Flatwasher, 1/4in
132 0641405 4 Bolt 1/4in-20NC x 5/8in
133 3311601 16 Nut 3/8in-16NC
2902338 1 Cover Kit - Tank Side (Includes 110, 119 & 127) B
Ref Note: Replacement Decals Must be Ordered Separately - See
3121250 3394RT/4394RT 97
SECTION 2 - GROUND CONTROLS
ITEM PART NUMBER QTY DESCRIPTION REV
DECAL SECTION.
Ref LADDER INSTALLATIONS
0272228 Ref Ladder Installations 3394RT C
0272229 Ref Ladder Installations 4394RT D
202 0641406 8 Bolt 1/4in-20NC x 3/4in
203 0641608 8 Bolt 3/8in-16NC x 1in (4394RT Only)
204 3311605 8 Locknut 3/8in-16NC (4394RT Only)
205 4751600 16 Flatwasher 3/8in Thick (4394RT Only)
206 1001092410 2 Ladder (4394RT Only)
207 Ref Ladder Options:
207 4846611 2 Ladder 3394RT
207 4846612 2 Ladder 4394RT
208 4711400 8 Flatwasher 1/4in Narrow
209 3311405 8 Locknut 1/4in-20NC
1001110509 Ref PANEL OVER GROUND CONTROL BOX (NOT SHOWN) B
1001110503 1 Panel, Cover
1703821 NLA Decal - Ground Control Box Location (Use p/n 1001112132)
98 3394RT/4394RT 3121250
SECTION 2 - GROUND CONTROLS
FIGURE 2-14. GENERATOR INSTALLATION (DEUTZ D2011ENGINE OPTIONS)
SECTION 4 - PLATFORM
SECTION 5 - CYLINDER
SECTION 6 - HYDRAULIC
SECTION 7 - ELECTRICAL
SECTION 8 - DECALS
0010583 ...... 38, 221, 226, 0271746 ...................... 37 0360406 ...................... 20 0641611.. 64, 66, 96, 115,
229 0271747 .................... 123 0363050 ............ 114, 118 119, 127
0080190 ..................... 167 0271748 .................... 147 0363082 .................... 101 0641612.... 52, 61, 70, 76,
0100011 .... 11, 15, 18, 19, 0271749 .................... 237 0363098 .................... 101 115, 119, 155
23, 37, 41, 53, 54, 61, 0271750 .................... 237 0370018 .................... 165 0641616..................... 105
62, 66, 71, 77, 92, 101, 0271751 .................... 237 0370024 .................... 171 0641620................. 96, 97
105, 109, 127, 130, 0271752 .................... 221 0370026 .................... 163 0641636..................... 138
134, 143, 155, 165, 167 0271755 .................... 225 0400075 .... 52, 61, 70, 76 0641676............. 130, 134
0100019 .... 11, 18, 23, 62, 0271766 .................... 225 0440234 ............ 115, 119 0641707....................... 63
105 0271767 .................... 225 0440236 ............ 114, 118 0641710..................... 109
0100020 .... 62, 64, 71, 78, 0271774 ...................... 88 0440250 ............ 114, 118 0641718..................... 101
105 0271775 ...................... 87 0440271 .......... 11, 15, 18 0641808..................... 105
0100038 ... 11, 15, 18, 165 0271777 .... 221, 225, 229 0440274 ................ 11, 18 0641811....................... 37
0100048 ...... 77, 105, 129, 0271781 ...................... 42 0440291 .......... 11, 15, 18 0641812............... 87, 155
133 0271782 .................... 236 0440311 .................... 155 0641814.... 53, 62, 71, 77,
0100062 ..... 53, 62, 71, 77 0271783 .................... 236 0440312 .................... 155 123, 129, 133, 139
0100079 ....................... 52 0271785 ...................... 23 0480100 .................... 153 0641820....................... 53
0140001 ....................... 41 0271786 .................... 236 0480124 .................... 101 0641822........... 11, 15, 18
0140011 ..................... 147 0271788 ...................... 23 0480143 .................... 109 0641824....................... 37
0140032 ....................... 42 0271812 ...................... 91 0561489 .................... 127 0641828................. 71, 77
0181847 ..................... 147 0271813 ...................... 91 0610169 .................... 147 0641836..................... 155
0182029 ....................... 53 0271814 ...................... 91 0630407 .............. 96, 105 0641840..................... 155
0182033 ....................... 87 0272101 .... 129, 133, 139 0630485 ... 129, 133, 139, 0642012........... 11, 15, 18
0200712 ............. 114, 118 0272209 ............ 115, 119 143 0642014....................... 62
0200713 ............. 114, 118 0272210 ............ 115, 119 0641404 .... 105, 127, 147 0642016........... 52, 70, 76
0200714 ..................... 118 0272211 ............ 115, 119 0641405 41, 97, 221, 225, 0681607............. 114, 118
0200715 ..................... 118 0272228 ...................... 98 229 0681612............. 114, 118
0200716 ............. 114, 118 0272229 ...................... 98 0641406 ... 64, 71, 77, 92, 0681618..................... 118
0200717 ..................... 114 0272241 .... 129, 133, 139 96, 97, 98, 105, 127, 0681624............. 114, 118
0200718 ............. 114, 118 0272242 .... 129, 133, 139 130, 134 0681632............. 114, 118
0200719 ............. 114, 118 0272243 ............ 129, 139 0641407 ... 37, 61, 62, 71, 0681636..................... 118
0200720 ..................... 118 0272268 ...................... 24 77 0681810....................... 23
0200721 ..................... 118 0272289 .................... 236 0641408 ... 52, 61, 70, 76, 0681813............. 114, 118
0200722 ..................... 118 0272351 .................... 123 155 0681816................. 96, 97
0200723 ..................... 114 0272400 .................... 147 0641409 ...................... 62 0681820....................... 15
0200742 ..................... 101 0272405 .................... 148 0641410 ................ 70, 76 0681822............... 63, 105
0240087 ..................... 159 0272406 .................... 148 0641412 ...................... 41 0681828................. 11, 18
0251642 ..................... 236 0272409 .................... 147 0641413 .................... 138 0682012....................... 23
0253807 ..................... 236 0272410 .................... 147 0641414 ................ 96, 97 0682014....................... 23
0257755 ....................... 24 0272411 .................... 147 0641418 ................ 70, 76 0682040....................... 20
0257756 ....................... 24 0272412 .................... 148 0641420 ............ 115, 119 0682226....................... 37
0258011 ....................... 24 0272605 .................... 138 0641426 .................... 138 0700619............. 130, 134
0258012 ....................... 24 0272707 .................... 138 0641504 ...................... 63 0700820..................... 109
0270650 ....................... 23 0272726 .................... 237 0641505 ............ 105, 167 0701013....................... 54
0270651 ....................... 24 0272829 .................... 153 0641506 ... 19, 41, 42, 70, 0701016..................... 109
0270652 ....................... 24 0272945 ...................... 97 76, 92 0701037..................... 127
0270653 ....................... 23 0272990 ............ 138, 139 0641507 ..... 53, 105, 114, 0701414....................... 53
0270654 ....................... 23 0272998 .................... 139 118, 129, 133, 139 0701418..................... 101
0270655 ....................... 24 0273063 ............ 143, 144 0641508 18, 41, 101, 129, 0701419....................... 53
0271666 ..................... 236 0273801 .................... 237 133, 139 0711025....................... 54
0271682 ..................... 127 0273969 ...................... 42 0641509 ...................... 61 0720805....................... 53
0271694 ............. 143, 144 0274103 .................... 155 0641510 .................... 109 0721004....................... 37
0271700 ............. 129, 130 0274185 .................... 236 0641516 ............ 129, 133 0721006. 53, 66, 101, 109
0271704 ............. 133, 134 0274249 .................... 236 0641560 ...................... 41 0721010............. 115, 119
0271708 ..... 127, 198, 210 0274260 .................... 159 0641605 ... 52, 61, 70, 76, 0731008....................... 87
0271709 ..... 127, 198, 210 0274371 ...................... 23 97 0741010..... 52, 61, 70, 76
0271711 ............. 143, 144 0274680 .................... 236 0641606 .. 11, 18, 19, 109 0741606....................... 63
0271714 ............. 143, 144 0274789 ...................... 23 0641607 ...................... 15 0741607..................... 105
0271715 ............. 143, 144 0275086 .................... 229 0641608 ... 41, 52, 53, 54, 0760810................. 61, 64
0271718 ....................... 23 0275100 .................... 225 61, 70, 71, 76, 77, 87, 0761008....................... 63
0271719 ....................... 23 0275141 ............ 109, 202 96, 97, 98, 101 0761210....................... 64
0271735 ............. 202, 214 0275149 .................... 236 0641609 ... 63, 71, 77, 87, 0761215....................... 63
0271736 ............. 202, 214 0275196 .................... 130 96, 97 0771212............... 62, 106
0271737 ............. 202, 214 0275197 .................... 133 0641610 . 19, 70, 76, 115, 0771414..................... 105
0271743 ............. 101, 202 0275320 ............ 206, 216 119 0840026............. 205, 215
0271745 ............. 101, 202 0340052 ...................... 53 0840041............. 205, 215