Manual Volvo 9700 B13 2010-2013
Manual Volvo 9700 B13 2010-2013
Manual Volvo 9700 B13 2010-2013
CAUTION
Caution indicates an unsafe practice that
could result in damage to the product. A
caution advisory is in black type on a
white background with a black border.
Driver’s Responsibility
• As the driver, you are responsible for • Never crawl under the bus if it is supported
the safety and comfort of the passengers by a jack. Use approved vehicle supports
during the journey. Therefore, do not drive or a solid pallet in case of punctures or
the bus before you have read this driver’s wheel changes.
manual. You must be familiar with all • Lifting devices and supports should stand
the indicators and warning lights and securely on a horizontal surface. The
know what to do if something unexpected wheels that are not to be lifted should be
happens. blocked to ensure that the vehicle will not
• As the driver of the vehicle, you should be start to move.
aware of the vehicle weight and loading • Re-tighten the wheel nuts after
capacity. See instructions on warning approximately 200 km (125 mi) if the
stickers, the vehicle registration book and wheels have been removed.
on the identification plate.
• Tighten the wheel nuts every 6 months
• As the driver of the vehicle, it is your regardless of whether the wheels have
responsibility to foresee any hazards that been removed or not.
could threaten your passengers.
• Follow the recommended service and
• It is also your responsibility to ensure maintenance program to maintain the
that all the safety equipment of the bus is bus’s condition and safety.
in place. Therefore check regularly the
working order of safety belts, emergency • Pay attention to exhaust and fuel smells.
door and window opening, door sensitive Any leaks should be taken care of
edges, fire extinguishers and first aid immediately at the garage.
equipment. • The bus tires and rims should be
• The brakes on the bus are operated by approved for the intended load and
compressed air. Never drive if the air speed in accordance with current legal
pressure is too low or if you discover other requirements.
problems with the brakes.
• Pay attention to any steering faults. The
vehicle can be steered even if the power
steering is not working, although the
steering will be heavy.
2 Introduction
Keys
The following keys are delivered with the
bus:
1 Ignition
2 Dashboard glove box
3 Entrance door, luggage compartment
hatch and toilet
4 Engine RH side access door, Radiator
door, Battery compartment
5 Electrical center compartment , Wheel
Chair Lift door
6 Left console glove box
7 Fuel filler cap Urea Injector Service
Access, Evaporator filter access
There may be alternative versions of the keys,
depending on the types of locks that are fitted.
T0015481
T0013333
Introduction 3
T0012043
Introduction 5
Emergency Stop
An emergency switch is located on the left
side of the dashboard. Depending on the
market specification, the emergency switch
may disconnect the bus electrical power
supply, cut off the fuel supply and activate
the hazard warning lights.
Note: Only use the emergency cut out in an
emergency situation.
T0009170
Doors
The Volvo 9700 bus could be equipped
with up to two single-leaf doors opening
outwards. The doors are normally operated
by pneumatic cylinders.
The doors may be equipped with a system
protecting passengers from being trapped in
the doorway during opening or closing, this
system has sensors measuring the air pressure
in the door system.
Note: In the case of excessive drop of the
door pneumatic system air pressure, the
“Door failure” warning lamp lights in the T0012008
Closing
Proceed as follows:
1 Move the gear selector into neutral
position
2 Engage the parking brake
3 Turn on the switch that activates the door
opening push-button in the door handle
4 Open the door
5 Turn off the power supply with the main
switch
6 Leave the bus and close the door using the T5014881
T0012043
8 Doors and Hatches
Hatches
If any of the bus hatches are open or not
properly closed, a “hatch open” symbol will
appear on the instrument panel display.
T3018116
T8061040
T8061041
Roof Hatches
The Volvo 9700 bus is equipped with roof
hatches manually operated.
Manually operated hatches are opened by the
handles on each side of the hatch.
For more information see separated
instructions “Manual Roof Hatch”
Note: When the A/C is activated in the bus
its hatches should be closed, since the air
coming in from outside may interfere with
the operation of the equipment controlling the
temperature inside the bus. T8010110
Driver’s Position
T0015299
Driver’s Seat
The Volvo 9700US/CAN bus is equipped
with driver’s seat type National.
For more information see separated
instructions“Driver’s seat”.
DANGER
Adjusting seat position or fastening a
seat belt should only be performed when
the vehicle is stationary. Attempting this
while the vehicle is moving may lead to an
accident, causing serious personal injury
or death.
Horn
The Volvo 9700US/CAN bus is equipped
with one electrical horn (diaphragm) and
one operated by compressed air. Pushing the
central part of the steering wheel activates the
electrical horn, while pushing one of the two
small buttons beneath activates the air horn.
Note: Remember that the use of horns is
subject to regulations.
T6010187
14 Driver’s Position
Dashboard
T8061168
STOP Message
DANGER
If this lamp lights while driving, stop the
bus immediately and turn off the engine. T3014364
Warning Message
If this lamp lights, the vehicle must be
taken to a workshop for repair as soon as
possible. There is no immediate danger
of the vehicle breaking down, and under
normal circumstances it should be possible to T3014365
Information Message
Simultaneously with this lamp lighting up, a
new message is shown on the display. The
fact that this lamp lights up does not mean that
there is something wrong with the vehicle.
This lamp may for example illuminate to T3014366
Instrumentation
T3061300
Types of Instruments
A Engine oil pressure gauge
B Diesel Exhaust Fluid gauge
C For the display, see the separate
Operating Instruction “Display”
D Fuel Gauge
E Air pressure gauge for brakes
F Speedometer
G Tachometer
H Coolant temperature gauge
I Turbo pressure gauge
20 Instruments and Controls
CAUTION
The bus must not be driven if the
temperature rises even higher as this can
result in damage to the engine.
T0011983
Instruments and Controls 23
Display (D)
The display consists of the main menu
and several submenus with their relevant
functions. For additional information, see the
separate Operating Instruction “Display”.
T0012082
Tachometer (E)
The tachometer scale is divided into three
zones. During normal driving you should
stay within the green zone, which gives the
best fuel economy.
CAUTION
Avoid operating the vehicle with the
tachometer in the red zone. Such high T0011984
engine speeds can result in damage to the
engine and the transmission.
24 Instruments and Controls
Speedometer (F)
The speedometer indicates the speed of the
bus in mph. For some markets, speedometers
are also available that indicate speed both in
mph and km/h.
T0011985
T0011986
Instruments and Controls 25
DANGER
Stop the bus immediately if any of the
warning lamps illuminate! A warning
lamp will illuminate if there is an excessive
pressure drop in the braking system.
Investigate the cause of the fall in pressure.
Failure to do so may result in failure of the
vehicles brakes that may cause an accident,
leading to serious personal injury or death.
T3061322
If there is a
problem with
Battery not charging
the bus you must
stop.
The switch for
Information increasing load on
message the drive axle (bogie
lift) of the bogie is on
Check Pre-heating on
Door brake
Safety belt reminder
activated
Instruments and Controls 27
Kneeling
activated (for Parking brake applied
easier access)
Entering or
exiting the bus DEF Low Level
with a pram T8061207
ABS not
Toilet Tank Full
functioning
T8061457
DPF
Regeneration
T0015482
Required
High Exhaust
System
Temperature
T0015483 (HEST)
28 Instruments and Controls
Light Switch
a Lights off or automatic activation of
dipped beam
b Parking lights
c Dipped beam
d Auxiliary spotlights
1 Lighting switch
Pressing the switch turns the front fog
lights on and off. Pulling it turns the rear
fog lights on and off.
2 Indication (repeater) lamp, front fog light
3 Indicator light, fog light, rear
4 Instrument lighting rheostat
5 Hazard warning lights T0012036
Instruments and Controls 29
DANGER
Use the hazard warning lights if the bus
is stopped in a manner that may put other
road users at risk. Failure to do so may
lead to an accident, resulting in serious
personal injury or death. T0014325
T8061317
30 Instruments and Controls
Switches
The number of switches depends on the bus
specification.
Main Switch
The bus is equipped with a main power
switch. By switching off the main power
before leaving the bus, all the major electrical
consumers are switched off, which helps to
preserve sufficient battery capacity to enable
subsequent bus starting. The main switch
does not cut off the power supply to the
clocks and auxiliary heater.
Note: Never turn off the main switch while T0012043
Emergency Stop
Note: Only use the emergency cut out in
an emergency situation; to switch off the
electrical feed in normal conditions use only
the main switch.
When the emergency stop is activated the
following occurs (can vary from country to
country):
• air is exhausted from the door system
• engine is stopped
• power supply to the main electrical T0009170
Kneeling
This switch allows the right-hand side of the
bus to be lowered (kneeling) to a level that DANGER
facilitates passenger entry and exit.
There are two possible operating modes for Ensure that the bus can kneel without the
the kneeling switch: risk of trapping passengers’ feet between
the door sill and the curb. Failure to do so
1 The bus lowers while the kneeling switch may result in serious personal injury.
is depressed. After reaching the lowest
level, i.e. entry/exit level, kneeling stops
and the switch can be released. Releasing
the switch prior to reaching the lowest
level causes the bus to return to the normal
ride height.
2 Pressing the switch once lowers the bus to
its lowest level for entry/exit.
When kneeling function is active, three T0012054
Level Control
The ground clearance of the bus can be
adjusted with this switch.
• to lower the bus press the lower part of
the switch, e.g. while passing under a low
bridge.
• to raise the bus press the upper part of the
switch, e.g. while driving onto a ferry.
Note: Levelling control should only be used T0012058
T0012467
T6009559
Instruments and Controls 35
instructions “EBS”.
CAUTION
Turn off the TCS before towing. Failure to
do so may result in damage to the system
components.
36 Instruments and Controls
Differential Lock
Differential lock allows drive axle shafts to
be connected together. The wheels then rotate
at the same speed, which makes driving on
slippery surfaces easier.
The differential lock is only to be used on
slippery surfaces. Engage as soon as the bus
is on the slippery surface. It can be coupled
in during driving, at any speed, but will not
actually engage until the bus is travelling at T0012041
CAUTION
The differential lock is only to be used on
slippery surfaces. Other uses may result in
damage to the drive axle.
T1008556
Night Lighting
This switch has two positions, on and off.
Activation of the night lighting turns on the
lamps illuminating the gangway, which are
located under the seats.
When the night lighting is on, the passenger
compartment lighting level is dimmed to
30% regardless of the positions of the other
switches.
T1008549
Half-light
Switches on small blue lights.
Press once — to turn on only the blue lights
in the passenger compartment.
Press twice — to turn on the blue lights in the
driver’s compartment.
Press three times — to turn on all the blue
lights.
Press and hold for 3 seconds — to turn off
all the blue lights.
T1008549
38 Instruments and Controls
Position Lights
This switches allows to make signs with
position lights
If the position lights are off, press and hold
the switch to turn on the position lights.
If the positions lights are on, press and hold
the switch to turn off the position lights.
Press and depress and so on for position lights
blinking
T0015279
40 Instruments and Controls
Lighting Strip
9700 DOT bus is equipped with a lighting
strip mounted along the luggage racks. These
stripes lights 100% on when the main switch
is turned on, but when the parking brake is
released, the stripes lights 50%.
T1008580
42 Instruments and Controls
Driver’s Blower
Switch for the driver’s blower.
It turns on/off two small fans located on the
top of the driver’s and guide’s places. Push
the switch to turn on both fans and push again
to turn off.
T1008550
Central Locking
This switch locks/unlocks all luggage
compartment hatches.
Additionally this switch turns on the luggage
compartment lights (Luggage compartment
lighting turns off after 10 minutes of luggage
hatches stills opened).
T1008543
Sun Visor
This switch facilitates lowering and raising of
the front sun visor as follows:
• Lowering — Press at the bottom to low the
sun visor, depress to stop the movement.
• Raising — Press at the top to raise the sun
visor, depress to stop the movement.
T3018180
Instruments and Controls 43
Driver’s Window
This switch facilitates lowering and raising of
the driver’s window.
T3018172
T3018183
Audio System
Once the control is activated, the audio and
video system is enable.
T0015523
44 Instruments and Controls
T1008555
Middle Door
Allows for the opening of the middle door for
the wheel chair.
T3018176
T0015524
Instruments and Controls 45
T3018175
46 Instruments and Controls
Controls
Starting Switch
The ignition switch has four positions:
0 Stop position.
I Intermediate position. In this position
certain electrical devices can be used
according to customer requirements.
II Drive position. Between positions II
and III there is a spring-return position
for preheating.
III Start position. Spring-return. T0014333
DANGER T6010216
Transmission
Transmission, I-shift
The bus may be fitted with an I-shift
automatic transmission.
Both clutch operation and gear shifts are
performed fully automatically. If necessary
the gears can be changed manually.
By pressing the FOLD button and tilting the
lever downwards to the position where the
lever is on a level with the seat, extra room
may be created for the driver.
For more information, see separate driver
instructions “I-shift”.
T4021276
Instruments and Controls 53
Retarder
The transmission has an integrated retarder,
which helps to brake the bus reducing the load
on the brakes as a result. It is automatically
engaged by the initial movement of the foot
brake pedal, even before the wheel brakes
are engaged.
Note: The retarder brakes only the driving
wheels. If the bus is fitted with the Anti-Lock
Brake system (ABS), the retarder is
automatically disengaged on any signs of the
wheels locking. When the retarder is active, T0009004
DANGER
Avoid using the retarder on slippery roads
because of the risk of locking the wheels
and skidding (the retarder brakes only the
driving wheels). Failure to do so may lead
to an accident, resulting in serious personal
injury or death. T1008547
54 Instruments and Controls
Retarder Overheating
If the retarder remains engaged for a long
time (e.g. during a long downhill stretch) it
may overheat, causing an increase in retarder
oil temperature.
T3014366
CAUTION
Do not switch off the engine before the
temperature is back to normal. Failure to
do so may result in component damage.
Instruments and Controls 55
Transmission Overheating
If the transmission overheats, the white
“INFO” lamp will light and the display will
show a red symbol.
If the temperature rises further, the red
“STOP” lamp will light. Slow down and stop T3014366
T3014364
T0008817
56 Instruments and Controls
Brakes
Parking Brake
The parking brake acts on the drive wheels.
When the hand control is in the forward DANGER
position with the compressed air system
charged and the blocking valve depressed, Never start driving while the brake system
the parking brake is released. warning lamp is still lit. Failure to due so
may result in serious personal injury or
When the parking brake hand control is death.
moved backwards, the parking brake is
gradually applied. It is fully applied when
the hand control is in its backmost, locked
position.
To release the parking brake hand control
from the locked position, lift the ring upwards
and move the lever forwards.
DANGER
Never leave the bus without engaging the
parking brake. Failure to do so will prevent
T5014881
the bus from staying stationary leading to
an accident that may result in seriously
personal injury or death.
DANGER
If the warning lamp lights while driving,
stop the bus immediately. Failure to due
so may result in serious personal injury or
death.
Instruments and Controls 57
Emergency Brake
To use the parking brake as an emergency
brake, move the lever gradually backwards to
the parking position. Keep the catch pulled in
all the time, or the control will fasten in the
locked position.
Note: The parking brake is only to be used
for parking or as an emergency brake in case
of malfunction of the foot brake system. The
parking brake only brakes the drive wheels,
the braking distance will be longer than
when using the foot brake. There is also an
increased risk of skidding because only the T5014881
Blocking Valve
If the brake system at any point in time
is emptied of air, for example by the bus
standing parked for a longer time period, the
parking brake cannot be released.
To release the parking brake you must first
start the engine and wait until the brake
system warning light has gone out. Then
press the locking valve.
Even if the hand lever for the parking brake
has been moved to the forward position, the
brake will not be released until the blocking
valve has been pressed in. T0015484
58 Instruments and Controls
Service Brakes
The bus is equipped with an EBS brake
system (Electronically-controlled Braking
System). This system monitors and controls
brake operation. For additional information
concerning the EBS system, refer to the
separate Operating Instruction “EBS”.
If the main brakes are used without care
when driving down steep and long inclines,
they will heat up very quickly to extreme
temperatures. The low speed that is generally
the rule in such cases means that the brakes T0009004
DANGER
When brake pad warning symbol is
displayed, immediately proceed to the
nearest service station to replace the brake
pads with new ones. Driving any further
with worn out brake pads may lead to
losing control of the vehicle and cause
an accident resulting in serious personal
injury or death.
Instruments and Controls 61
T3014365
A/C Controller
The Volvo 9700 bus is equipped with an AC
controller to maintain a constant temperature
inside the bus.
For more detailed information, see separate
instructions “AC controller” T8061140
62 Instruments and Controls
Interior Equipment
T0015326
Toilet
The bus is equipped with a toilet, located on
the right-hand side at the rear of the vehicle.
Pressing a switch on the dashboard enables
the toilet to be used, by releasing its central
lock and switching on the toilet power supply.
While the toilet is occupied (after locking
the door) a sign lights up in the passenger
compartment.
In the toilet compartment there is an
emergency push-button with backlight. After T3018183
T0015272
Interior Equipment 65
Passengers’ panel
Above every pair of passenger seats there is a
passenger panel. On each panel there is:
1 Knob to open/ close AC
2 Switch to on/ off reading lights
3 Reading lights
4 AC outlet grill
T8061203
Push-button:
1 Right reading light (to turn on push the
button to the right, pushing again the light
turns off)
2 Left reading lights (to turn on push button
to the left, pushing again the light turns
off)
T8061204
66 Audiovisual System
Audiovisual System
T0015327
Audiovisual Controller
The Volvo 9700 could be equipped with main
unit, giving the driver complete control of the
system. See separate Operating Instruction:
“Blaupunkt Sound & Vision ”.
T0015281
Video System
There are four LCD monitors in the bus. They
are activated by selecting the VIDEO signal
source on the audiovisual controller. See
separate Operating Instruction. “Blaupunkt
Sound & Vision”.
Audio System
The main elements of the audio system are:
• radio with the tape or CD player
• CD changer
• loudspeakers
68 Emergency and Safety Equipment
Overview
As the driver you must always be familiar
with the location of the emergency equipment
in the bus, and how to use it.
It is essential that all emergency equipment is
checked on a regular basis to make sure that
it is in working condition and in place. The
location of the safety equipment and its scope
can vary, depending on the regulations in the
country in question. Therefore make sure that
you know where the equipment is and check
that nothing is missing.
Fire Extinguisher
The fire extinguisher is located in the front of
the bus (most often mounted under dashboard
on the right-hand side).
The fire extinguisher can be used to put out
fires in volatile fluids, wood, fabric, paper and
electrical equipment. Check regularly that the
pressure gauge indicator is in the green zone.
How to use the fire extinguisher:
1 Remove the fire extinguisher from its
holder.
2 Hold the extinguisher by its handle with T0008196
Manual Discharge
In the event of fire:
1 Twist and pull tamper seal to remove
2 Lift cover
3 Push red button
If the driver activates the Manual discharge
switch the following will occur:
The “FIRE” alarm lamp will illuminate and
the alarm buzzer will sound
The extinguisher will discharge
T8061299
The engine will shutdown
CAUTION
Service fire supression system before
restarting equipment.
Emergency and Safety Equipment 71
Warning Triangle
The warning triangle is located either in the
toolbox, or in a holder to the right of the
driver.
The warning triangle is used whenever a fault
forces the bus to stop in a hazardous location.
Switch on the hazard warning lights and place
the warning triangle at a distance stipulated
by the traffic regulations of the country in
question.
T8011683
First-aid Kit
The first aid kit contains basic first aid
materials.
For location of the first aid kit: see the
markings inside the bus.
T1008716
72 Emergency and Safety Equipment
T0015390
Emergency and Safety Equipment 75
Jack
The bus is fitted with special jacking points to
comply with safety regulations. For detailed
information concerning the use of the jack and
changing wheels, see the separate Operating
Instruction “Replacement of Wheels, 9700”
DANGER
Always ensure that the bus is standing on
a level surface and chock the wheels so it T0015345
Toolbox
The toolbox and tools can be purchased
from your local dealer. A complete toolbox
contains:
Toolbox
Item Part Number
Jack (2 units) 3124497
Adaptor for the jack 3178753
Wheel wrench 9521826
Towing kit 205465449
Hammer 962207
Pumping hose 942868
Warning triangle 3176488
Key for the hatches 70319047
Female key 70344906
Male key 70344905
Pliers 962042
Adjustable spanner 755
Screwdriver with bits 978201
Spare wheel wrench 1062412
Winch handle 1590997
Extension for pumping valve 1621456
Socket wrench 19/24 mm 8189085
Jack extension 1586079
Jack extension 1577686
Wheel wrench extension 20592217
Tool bag 1577384
Wheel chocks (2) 8158698
Emergency and Safety Equipment 77
CAUTION
To avoid accidental engine turning on
while you are in the engine bay, the switch
(1) must be in position 0.
Emergency Exits
Doors
There is a valve for emergency door opening
above the door. Turning the knob cuts off the
compressed air supply to the door.
After turning the valve knob and hence
cutting off the compressed air supply to the
door, a warning lamp lights up and a buzzer
sounds. To return the compressed air system
to its normal state, turn the knob back to its
initial position and press the appropriate door
button on the dashboard.
T8009617
T8061298
Emergency and Safety Equipment 79
Emergency Windows
These windows can be opened from inside
the vehicle as emergency exits. A decal on
window sills indicates the location of the
emergency windows. To open an emergency
window, lift the window release bar (sill) and
push the window open from the bottom. To
close, lift the release bar and pull the window
into position. Push down on release bar to
lock the window shut.
T8061781
80 Starting and Driving
WARNING
T0015270
Make sure that the sensitive edges on the
door work prior to vehicle use. Failure
to do so may lead to personal injury of
passengers.
Daily Inspection
Engine oil level, as well as the servo fluid and
coolant levels in the bus should be checked
on a daily basis. The checks are carried out
with the engine warm, but switched off.
Note: It is a good idea to do these checks
after a tour as the engine is then at normal
operating temperature.
All tanks are located in the back of the bus.
Engine
When checking the oil level:
• position the bus on level ground.
• if the engine is cold, let it idle for 1-2
minutes
• turn the engine off. Wait at least 2 minutes
before carrying out the check
• remove the dipstick and wipe it with a
clean cloth
• check the oil level with the dipstick. The
oil level should be between MAX and
MIN
• top up if necessary.
T2024562
82 Starting and Driving
T1061953
Coolant
Check that the coolant level is between the
MAX and MIN markings on the reservoir
(A). Top up if necessary.
The reservoir is located over the rear engine
door.
T8061297
Washer Fluid
Check the level of the washer fluid in the
reservoir. Top up if necessary.
Note: In winter use appropriate fluid with
lower freezing temperature.
T2024567
Starting and Driving 83
Refuelling
Open the flap and the fuel filler cap. Insert the
end of the fuel hose into the filler neck. Fill
up the tank. After filling up the tank, remove
the fuel pipe and put it back on the pump.
Close the fuel filler cap and the flap.
Volvo 9700 buses have two tanks with 400
liter (105 gallons) capacity each one.
CAUTION T2061889
WARNING
Use only pure certified DEF from an
approved dispenser or sealed container.
T2061890
CAUTION
Do not put diesel fuel in the DEF tank.
Diesel fuel, if sprayed into the hot
exhaust along with the DEF, could ignite
explosively causing a fire resulting in
personal injury or damage to the exhaust
system.
Starting
When starting the engine, the parking brake
must be engaged and the gear selector must
be in neutral, i.e. N.
Idling (programming)
The engine idling speed is 575–625 rpm.
Keeping the idling speed constant is the task
of the electronic control system, which makes
manual adjustment unnecessary. When the
bus is stationary, the idling speed can be
temporarily raised to 1200 rpm.
Cruise Control
Cruise control is activated by moving the
switch (B) to the ON position.
When the bus reached the desired speed,
press the “+” or “–” side of the SET button
(A). The set speed is increased or decreased
by pressing the “+” or “–” side of the switch
respectively.
If the speed is temporarily increased, e.g. for
overtaking, the vehicle will return to the set
speed when the accelerator is released.
Cruise control is deactivated if:
• the brake pedal is depressed T0012078
Retarder
The function of the retarder is to supplement
the main brake, and it acts as an additional DANGER
brake. This function may be based on
an engine brake, or a transmission brake Avoid using the retarder on slippery roads
together with the VEB (Volvo Engine Brake), because of the risk of locking the wheels
which is an exhaust brake combined with a and skidding (the retarder brakes only the
compression brake. driving wheels). Failure to do so may lead
to an accident, resulting in serious personal
When the retarder stalk is in its (A) position, injury or death.
depressing the brake pedal will engage both
the footbrake and the auxiliary brake. This
mode is called “brake blending”, and means
that the brake system decides how great a
contribution to the total braking force will
come from the auxiliary brake, and how much
from the footbrake. It allows for optimal use
of the auxiliary brake.
In other situations (1-3) the bus is braked by
the additional brake as soon as the accelerator
pedal is released. The braking force is
increased by moving the lever down and
decreased by moving the lever up. T0010263
Speed Limiting
When the bus is driven downhill with the
stalk in position (A), the retarder acts as a
speed limiter. When the bus has reached the
desired speed, lightly press the "+" or "–"
side of the SET button (A). The retarder will
maintain the speed of the bus at the setting it
had when the SET button was pressed.
The set speed can be increased or decreased
by pressing the plus (+) or minus (-) side of
the SET button. Each pressing of the switch
increases or decreases the speed by 1 km/h.
If the switch is held in, the speed is adjusted
T0010263
by 1 km/h for each second it is held in.
Note: Buses that have a retard switch instead Use the SET button on the retard switch to
of a retard lever do not have this function. control the speed limitation.
92 Starting and Driving
Power Steering
If the wheel is blocked on one side, against a
curb for example, drive carefully forward and
turn the steering wheel to allow the bus to
move away from the kerb. Never try to force
the wheels to turn.
Do not attempt to turn the bus by using
excessive force on the steering wheel.
Using excessive force on the steering wheel
increases pressure in the power steering
system, causing risk of overheating that may
damage the oil pump.
If the power steering is malfunctioning it may
feel as if the steering gear was blocked, this T0008960
T8061296
Safe Driving
1 After starting, and regularly while driving,
check that the instruments are giving their
normal readings. If any warning lamp
lights while driving, stop the bus and
investigate the cause.
2 Never race a cold engine! Avoid idling for
long periods.
3 Never cover the radiator! The thermostat
keeps the temperature constant regardless
of ambient conditions. Check the coolant
level regularly and use always the correct
type of coolant. Check also hoses/pipes
and tensioning of the belts. Do not drive
with a leaking cooling or heating system.
4 Never drive off before the brake system
warning lamps have extinguished. Do not
forget the parking brake. The ABS/EBS
indicator lamps may light, but this only
indicates that the ABS/EBS system is
malfunctioning.
5 If one of the front wheels is blocked
sideways, never try to force it to turn by
applying excessive force to the steering
wheel.
6 While driving downhill and for gradual
braking use the retarder function. When
driving in slippery conditions take special
care, or disable the retarder function
altogether.
7 When driving on slippery surfaces, e.g.
in snow or heavy rain, reduce speed and
avoid rapid steering wheel movements.
Brake and accelerate gently, to make
the journey as safe as possible for the
passengers. Driving in slippery conditions
requires extra caution when there are
strong side winds. Side winds can produce
a lifting force acting on the front axle.
Some Advice for Driving 99
Economy Driving
As the driver, you are the most important
link in the chain for getting the best overall
driving economy.
1 Warm up the engine as quickly as
possible. A warm engine and transmission
uses less fuel than a cold one (and there
is less wear).
2 Treat the accelerator pedal gently.
Do not “pump” the accelerator pedal.
Pumping increases fuel consumption
without increasing the speed. A
turbo pressure gauge helps you drive
economically.
3 High speeds increase fuel consumption
since, among other things, air resistance
increases sharply with increase of speed.
Strong side and head winds increase fuel
consumption even more.
4 Timely and correct servicing will keep
the bus in good condition. This will
also contribute to preserving low fuel
consumption.
100 Some Advice for Driving
Safety
Always make passenger safety your first
priority !
If something unexpected happens you should
always proceed as follows:
1 Stop the bus in a place which is safe for
the passengers, and where the bus itself
does not constitute an obstacle for other
road users.
2 Open the doors. If necessary use the
emergency valve which is placed in the
vicinity of the door.
3 Let the passengers out.
4 Set the ignition key in position 0.
5 Turn off the power with the main switch,
see “Main Switch”, page 30.
6 If necessary, use the emergency stop, see
“Emergency Stop”, page 31.
7 If necessary, switch on the warning lights,
see “Hazard Warning Lights”, page 29.
8 Place a warning triangle behind the bus.
Remember that the distance between the
warning triangle and the vehicle depends
on local regulations.
9 Call the service center and describe the
problem.
102 If Something Happens
Punctures
There are several safety requirements that
need to be considered in the event of a
punctured tire. For detailed information
concerning wheel changing, see the separate
Operating Instruction “Jacking points and
puncture”.
Towing
CAUTION
Failure to disconnect the driveshaft,
remove the drive axle shaft(s) or lift
the drive wheels off the ground before
towing or pushing the vehicle, can cause
serious transmission damage and void the
transmission warranty.
T8059309
DANGER
Shut down the engine immediately!
Failure to due so may keep the radiator fan
running which impels air into the engine
bay and fans the fire. This may result in
serious personal injury or death.
If Something Happens 105
Release the Parking Brake with Air from the Bus Tires.
1 To prevent the bus from moving, block its
wheels or attach it to a tow vehicle.
2 Connect the clamp head of the tire inflation
hose to the valve of one of the tires.
3 Move the parking brake control to the
drive position.
4 While pressing the other end of the tire
inflation hose against the pump nipple,
press in the blocking valve. Now the brake T0009182
battery pole
Top: Mounted incorrectly, terminal not
• apply an anti-corrosive agent to the poles
bottoming on the pole.
with terminals
Bottom: Mounted correctly, terminal
bottoming on the pole.
WARNING
Incorrect connection will seriously damage
the electrical system.
If Something Happens 109
Starting Assistance
In the event that the batteries are unable to
start the engine, auxiliary batteries can be CAUTION
used to help in starting. These batteries are
connected in parallel with the ordinary bus Battery chargers with a start boost feature
batteries. must not be used for starting assistance.
Note: Note the polarity. Plus to plus and Failure to do so may cause damage to the
electrical system.
minus to minus.
T8057553
CAUTION CAUTION
Always switch off the power with the Before using the battery cut-off switch, the
cut-off switch when charging the batteries power must always be switched off using
and when connecting an auxiliary batteries the main switch on the dashboard. Failure
to start the engine. to do so may cause damage to the electrical
system.
Bulb Replacement
Headlamps
• lift the front bumper
• Loosen the securing screws (A) and (B),
delicately lower the lamp module and tilt
it open
• disconnect power supply cables
• remove the bulb
Note: Replace it with a new bulb of the same
type and power rating.
T8012393
Rear Lights
• Unscrew the five screws securing the
cover
• replace the bulb
• before fitting the lamp check whether it
is working properly
Note: Make sure that the bulb is replaced
with a new bulb of the same type and power
rating.
T3019941
If Something Happens 111
Xenon Lights
DANGER
Xenon lights should only be serviced
at an authorized service facility. Never
try to repair the lights on your own.
Ignition voltage in xenon bulbs is
28,000 V. Servicing these lights without
the necessary knowledge and service
information may result in serious personal
injury or death.
Relays
T0012034
Relays
VECU (Vehicle Electronic Control
Unit),
K1 K11 Start inhibit relay
EECU (Electronic Engine Control
Unit)
Starting signal, starter motor
Reversed +15
K21 K121 Luggage compartment lighting
Battery warning (alternative)
K3 Self-holding relay, ECS K13 Emergency stop
TECU (Transmission Electronic
Control Unit)
K41 K141 Trailing axle
GSECU (gear selector electronic
control unit) I-shift transmission
K51 Manual transmission EGS K151 RECU (retarder control unit)
K61 Manual transmission EGS K161 RECU (retarder control unit)
Baggage hold lighting
K7 K17 Ignition relay (+15)
Starting signal, starter (alternative)
Inverting relay, neutral signal
K81 K482 Preheating relay
(only automatic transmissions)
If Something Happens 113
Relays
VECU (Vehicle Electronic Control
Unit),
EECU (Electronic Engine Control
Unit)
Interval relay, windscreen wiper
K9 K513 Main power supply relay
motor
Inverting relay, neutral signal
K101
(only automatic transmissions)
1 Depends on version.
2 This is located on the engine bay bracket near the emergency stop.
3 This is located in a steel box next to the battery box.
114 If Something Happens
Fuses
T0012035
Fuses
Fuses
LCM (lighting control
F10 5A Fire Alarm F44 25A
module)
LCM (lighting control
F111 10A Dynafleet (option) F45 25A
module)
Supply, main switch (+30) LCM (lighting control
F12 5A F46 25A
to body-builder outlet module)
Side position lamp,
F13 5A Spare F47 5A
right-hand side
BBM (Body Builder Side position lamp,
F14 5A F48 5A
Module) left-hand side
EECU (Electronic Engine
Control Unit), Control
F15 15A F49 5A Fuel shut-off valve
valve * (1)1 , radiator fan,
preheating relay
VECU (vehicle control RECU (retarder control
F16 5A F501 10A
unit) unit)
Radio, 24–12 V (+30)
20A
F17 5A Lighting switch F512 converter
— Spare
F18 5A Alternator 1, 2, 3 F52 1 10A Baggage hold lighting
PCM (Powertrain Control
10A Trailing axle, dehydrator
F191 Module) F53 1 5A
heater
10A Preheating relay
EBS (electronic brake Engine hatch/ luggage
F20 10A F54 5A
system control unit) compartment hatch
VCB (Volvo
Compression Brake),
EPG (Exhaust Pressure
F21 15A Wiper motor, windscreen F55 10A
Governor), radiator
solenoid valve, fuel bleed
pump, preheating relay
TECU (transmission Preheating relay
electronic control 5A
F22 5A F56 Dehydrator heater
unit), Voith automatic
transmission 10A Engine brake
F23 5A ACC F57 5A Ignition key/Start switch
116 If Something Happens
Fuses
BIC (instrument panel),
F24 5A F58 5A Gas tank control unit
OBD
TECU (transmission
F25 15A Wiper motor, headlights F59 10A electronic control unit),
Voith automatic gearbox
TECU (Transmission
ECS (electronic Electronic Control
F26 5A F60 10A
controlled suspension) Unit), ZF automatic
transmission/gearbox
F27 10A Manual gearbox, EGS F61 10A Baggage hold lighting
Relays
T8059319
Relays
AK(15) Loads +15 K3 Defroster, speed 2
K1 Over speed control 95 km/h [59 mph] K4 Defroster, speed 3
K2 Defroster, speed 1 K5 Free relay
118 If Something Happens
Fuses
T8058916
Fuses
Fuses
F15 30A Wheel Chair Lift F37 FREE
F16 30A Roof Left I/O Module F38 3A V-Link
F17 5A Webasto Timer 2 F39 7.5A Roof Hatch Front
F18 20A Audio & Video 24 V F40 5A Middle door, I/O A Module
F19 7.5A Toilet I/O B Module F41 5A Webasto Timer 1
Dashboard converter,
F20 15A F42 15A Electrical Binder
cigarette output
F21 5A Copiloto, TD7 F43 30A Auxiliary heater
F22 15A CECM B F44 15A Free over speed relay
120 Technical Data
Technical Specification
T8061190
Technical Specification
3-axle 13.7m
A 2,780 mm (109 in.)
B 1400 mm (55 in.)
C 6660 mm (262 in.)
D 2,850 mm (112 in.)
E 13,690 mm (539 in.)
F 2600 mm (102 in.)
G 3671 mm (145 in.)
Technical Data 121
Bulbs
Light Rated Power Volvo p/n
Main beam 70 W 990037
Dipped beam 35 W 21008653
Direction indicator, front 21 W 982558
Direction indicator, rear 21 W 982558
Fog lamps, front 70 W 943903
Reversing 21 W 967708
122 Technical Data
Type Plates
The vehicle identification number (VIN) is
marked on an identification plate on the bus.
Identification Plate
Within its inside border, the identification
plate is subdivided into a legal requirement
section, as well as three boxes for the chassis
number, drive and wheelbase. These latter
are not used for buses, only for lorries. The
identification plate is located by the driver’s
seat and contains the following information:
• G.V.W.R (Gross vehicle weight rating), is
the maximum allowable total weight of
the vehicle.
• G.A.W.R (Gross axle weight rating), is T0015663
Engine
Type designation, component number and
serial number are punched on the top of
engine block near the injector pump.
Transmission
The type designation and serial number are
punched on the top of the transmission.
Rear Axle
The plate is on the right-hand side of the rear
axle housing.
Retarder
Serial number and version are stamped on
rear left side of retarder housing.
124 Technical Data
Service Intervals
Regular servicing in accordance with the
special service schedule is required to
maintain the bus to its original specifications
throughout its service life.
Carry out all servicing and maintenance
of the bus at a Volvo workshop or, for
Prevost support vehicles, in Prevost service
center/provider.
These workshops have the trained personnel,
special tools and necessary service literature
that are vital in ensuring high quality of
servicing. This quality also depends on the
use of Volvo Original Spares, which are of
identical quality to the components installed
at the Volvo works.
For service intervals, see the separate service
literature.
When washing the bus, only use agents
that are intended for this purpose. See also:
Operating Instruction “Interior maintenance”.
125
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