Client : Date : DEC-05

Project : Calc'd by : MS
Estimate no : Checked by : SM
Contract no :
Sheet no : C06-C10/ 1

CONNECTION NO.- C06-C10

LOADS:
Beam : 203X203X71 UC
Shear Fv := 237 ⋅ kN Tying force Fa := 237 ⋅ kN

Major axis moment Mz := 150 ⋅ kN ⋅ m

TOE PLATE
13 prep., PPBW 250X60 THK (TYP)
(TYP-TOP FLG)
203X203X71 UC 203X203X71 UC

A 50
90 A
(TYP)
110

(TYP)
430
10
90

10 10
10
HAUNCH O/O FLANGE PLATE
200X20 THK & 20 WEB PLATE
(TYP)
END PLATE 370
250X25 THK (TYP) (TYP)
13 prep., PPBW
(TYP-FLGS)
(TYP)
90
9.3°

203X203X86 UC
SECTION A-A

NOTES:-
All bolts are M24 grade 8.8 UNO .
All welds are 6 mm CFW UNO.
All main steels & fittings are S355.

Variation no: Rev date Description

 Client : Date : DEC-05
Project : Calc'd by : MS
Estimate no : Checked by : SM
Contract no :
Sheet no : C06-C10/ 2

SECTIONAL PROPERTIES
Supporting column : 203X203X86
2
Dc := 222.2mm wc := 209.1mm Tc := 20.5mm tc := 12.7mm rc := 10.2mm Ac = 11000 mm

Supported beam : 203X203X71

2
Db := 215.8mm wb := 206.4mm Tb := 17.3mm tb := 10mm rb := 10.2mm db := 160.8mm Ab = 9040 mm

MATERIAL PROPERTIES
N
Design strength of S355 material up to & including 16 mm thk. py355 := 355 ⋅
2
mm

N
Design strength of S355 material beyond 16 mm thk and including 40 mm thk. py345 := 345 ⋅
2
mm

N
Design strength of S355 material beyond 40 mm thk and including 60 mm thk. py335 := 335 ⋅
2
mm

N
Design Ultimate strength of S355 material pu := 392 ⋅
2
mm

N
Design strength of weld pw := 250 ⋅
2
mm
Check for bolts b/w end plate & beam web (Worst case)
Dia of bolt d := 24mm

No of bolt rows nr := 4

No of bolt columns nc := 2

Total no of bolts n= 8
Pitch p := 90mm

Shear capacity of bolt Ps = 132 kN

Tension capacity of bolt Pnom = 158 kN

Check for bolts

Considering rotation about c/l of haunch flange
Bolt lever arm distances Rt := ( 78.45 168.45 278.45 368.45 )mm

∑
2
⎛ Rt ⎞
⎝ 0 , n⎠
n = 0
Section modulus of bolt group Zbg := 2 ⋅ Zbg = 1345.20 mm
Rt
0, 3

Variation no: Rev date Description

 Client : Date : DEC-05
Project : Calc'd by : MS
Estimate no : Checked by : SM
Contract no :
Sheet no : C06-C10/ 3

Mz
Tension in the top most bolt Ftt := Ftt = 111.51 kN
due to major axis moment Zbg

Considering rotation about c/l of beam top flange

Bolt lever arm distances Rt1 := ( 41.35 131.35 241.35 331.35 )mm

∑
2
⎛ Rt1 ⎞
⎝ 0 , n⎠
n = 0
Section modulus of bolt group Zbg := 2 ⋅ Zbg = 1128.75 mm
Rt1
0, 3

Moment induced on end plate & toe plate Mz1 := Fv ⋅ 64.55 mm Mz1 = 15.3 kN ⋅ m
interface due to eccentricity
Mz + Mz1
Tension in the top most bolt Ftb := Ftb = 146.44 kN < 158kN
due to major axis moment Zbg

Fv
Vertical shear per bolt Fs := Fs = 29.6 kN
n
64.55

Max. tension per bolt (

Ft := max Ftt , Ftb ) Ft = 146.44 kN
203X203X86 UC

< 158kN
Fs Ftt
Combined shear & tension Ratio := + Ratio = 0.93
Ps Pnom
Ratio (0.93 ) < 1.4 : Therefore O.K.
Fa
Tension per bolt due to tie force Ft1 := Ft1 = 59.25 kN
4
Ft1 (59.25kN)< 158kN Therefore O.K.
Check for weld between end plate and beam web 90

Eff. shear length for weld Ls := db + 190.09mm Ls = 350.9 mm

Fv kN
Shear per mm FL := FL = 0.338
2 ⋅ Ls mm

Ft ⋅ ⎜
⎛ 111.89 ⎞
⎝ 201.89 ⎠
111.89

kN
Tension per mm due to tie force FT := FT = 0.725
111.89mm mm
2 90
⎛ FT ⎞
FL + ⎜
2
⎝ 1.25 ⎠
Size of the weld for shear & tension s w :=
pw ⋅ 0.7 s w = 3.84 mm
due to induced moment
s w := 6mm
Adopt 6mm CFW

Variation no: Rev date Description

 Client : Date : DEC-05
Project : Calc'd by : MS
Estimate no : Checked by : SM
Contract no :
Sheet no : C06-C10/ 4

Check for end plate

Ft ⎛ tb ⎞
Moment induced on end plate M1 := ⋅ ⎜ 90mm − − 0.8 ⋅ s w M1 = 5.9 kN ⋅ m
2 ⎝ 2 ⎠
6 ⋅ M1
Thickness of end plate required tpreqd := tpreqd = 22.49 mm
py345 ⋅ 201.89mm
Adopt 25mm thk end plate.
tp := 25mm
Check for toe plate (worst case-for compression)
3

222.20
∑

187.55
Rt
0, n
n = 0
Total compression in haunch flange due Fcb := 2 ⋅ Ftt ⋅ Fcb = 541 kN
to major axis moment Rt
0, 3

B
3

∑ Rt1

3.51kN/mm

222.20
0, n

187.55
n = 0
Total compression in top flange due to Fct := 2 ⋅ Ftb ⋅ Fct = 658.9 kN
major axis moment Rt1
0, 3

A
Fct
Compression acting on Cw := kN
187.55mm Cw = 3.51
top flange per mm mm
Max BM acting on toe plate M2 := 20.6kN ⋅ m (Refer PROKON output)
due to compression
Assume thickness of toe plate ttp := 60mm

Assume beam top flange weld s w2 := 13mm

ttp
Stiff bearing width @ Ld1 := s w2 + tp + 2.5 ⋅ Ld1 = 113 mm
centre of toe plate 2
Ld1 = 113.00 mm
6 ⋅ M2
Thickness of toe plate required tpreqd :=
py335 ⋅ Ld1 tpreqd = 57.14 mm
for compression
Adopt 60mm Thk toe plate

Check for weld b/w toe plate & column flange ( worst case-for compression)
Fct

2 kN
Compression acting on FTcw := FTcw = 2.9
each weld per mm Ld1 mm

⎡ FTcw ⎤
Size of PPBW weld required s wc := max ⎢ 2 ( )
20.5 + 3 ⋅ mm , + 3 ⋅ mm⎥ s wc = 12.06 mm
⎢⎣ py345 ⎥⎦
Adopt 13 prep., PPBW.

Variation no: Rev date Description

 Client : Date : DEC-05
Project : Calc'd by : MS
Estimate no : Checked by : SM
Contract no :
Sheet no : C06-C10/ 5

Check for tension capacity of incoming beam web 86.44

67.5
Max tension on 1st row of bolt Ftw := Ftt ⋅ Ftw = 48.9 kN

67.5
dispersed on beam web 67.5 + 86.44

Total tension acting on beam web FtW := 2 ⋅ Ftw FtW = 97.8 kN

Tension capacity of incoming

Ptw := 67.5mm ⋅ pu ⋅ tb

111.89
beam web Ptw = 264.6 kN

FtW ( 97.79 kN ) < Ptw ( 264.6 kN ): Therefore O.K. 90

Check for haunch section (Compression capacity)

Depth of Haunch dh := 191.09 ⋅ mm 191.09 138.99

69
Effective depth of haunch web dhw := 69.64 ⋅ mm

.64
45°
191.09

Thickness of haunch web th := 20 ⋅ mm 0

1.4
38
Width of haunch flange wh := 200 ⋅ mm

Thickness of haunch flange Th := 20 ⋅ mm

Use 200 x 20 thk. haunch flange plate & 20 thk. haunch web plate
Area of effective haunch section Ah := dhw⋅ th + wh ⋅ Th 2
Ah = 5392.8 mm
Fcb
Max. compression C := C = 624.69 kN
cos ( 30 ⋅ deg)
2
wh ⋅ Th ⎛ dhw ⎞
+ dhw⋅ th ⋅ ⎜ Th +
2 ⎝ 2 ⎠
C.g of T-section about X-X axis Cx := Cx = 21.58 mm
wh ⋅ Th + dhw ⋅ th

Moment of inertia about XX axis,

3 2 3 2
wh ⋅ Th ⎛ Th ⎞ dhw ⋅ th ⎛ dhw ⎞
+ wh ⋅ Th ⋅ ⎜ Cx − + dhw⋅ th ⋅ ⎜ Cx − Th −
4
Ixx := + Ixx = 2771512.2 mm
12 ⎝ 2 ⎠ 12 ⎝ 2 ⎠

3 3
wh ⋅ Th dhw⋅ th
4
Moment of inertia Iyy := + Iyy = 13379760 mm
12 12

(
min I yy , Ixx )
Min. Radius of gyration ry :=
Ah ry = 22.7 mm

Length of haunch L := 381.4 ⋅ mm

Variation no: Rev date Description

 Client : Date : DEC-05
Project : Calc'd by : MS
Estimate no : Checked by : SM
Contract no :
Sheet no : C06-C10/ 6

k := 1

k ⋅L
Slenderness ratio λ :=
ry λ = 16.8

N
Unit compressive resisistace fc := 355
2
mm
Factored compressive resistance Cr := fc ⋅ Ah Cr = 1914.4 kN

Cr (1914.44 kN) > C (624.69 kN): Therefore O.K.

Weld between haunch flange and end plate

Stiff bearing width b1 := wb b1 = 206.4 mm
Length available for weld Lweld := 2 ⋅ wh − th Lweld = 380 mm
C kN
Compression per mm on weld FTc1 := FTc1 = 1.644
Lweld mm
Angle taken conservatively, between
θ 1 := 30deg
force & throat of the welds

1.5
K := 1.25 ⋅ K = 1.16
( )
1 + cos θ 1
2
FTc1
Size of weld required s w1 := s w1 = 8.12 mm
0.7 ⋅ K ⋅ pw
Adopt 10mm CFW s w1 := 10mm
Weld between top flange and end plate
Length available for weld Lweld := b1 Lweld = 206.4 mm
Fct kN
Compression per mm on weld FTc := FTc = 3.192
Lweld mm
⎡ FTc ⎤
Size of PPBW weld required s w2 := max ⎢ 2 ( )
17.3 + 3 ⋅ mm , + 3 ⋅ mm⎥ s w2 = 12.25 mm
⎢⎣ py345 ⎥⎦
Adopt 13 prep., PPBW. s w2 := 13mm
Weld between haunch web to u/s of Beam
191.09 138.99
L1 := 138.99mm L2 := 191.09mm
45°
Compression at haunch flange C = 624.69 kN
191.09

Shear on the web portion F2 := C ⋅ cos θ 1( ) F2 = 541 kN

Compression at beam bottom flange Fw := C ⋅ sin θ 1( ) Fw = 312.3 kN
Size of weld ( Assumed) s w4 := 6mm

Stiff bearing area (

Asb := L1 ⋅ tb + tb + 1.6 ⋅ rb + 5 ⋅ Tb ⋅ 0.8 ⋅ s w4 ) Asb = 1931.44 mm
2

Variation no: Rev date Description

 Client : Date : DEC-05
Project : Calc'd by : MS
Estimate no : Checked by : SM
Contract no :
Sheet no : C06-C10/ 7

L1 ⋅ tb
⋅ Fw
Asb kN
Compressive force per mm FT4 := FT4 = 0.809
2 ⋅ L1 mm

F2 kN
Shear force on weld FL3 := FL3 = 0.819
(
2 ⋅ L2 + L1 ) mm

2
⎛ FT4 ⎞ kN
Resultant force on weld R := ⎜ + FL3
2
R = 1.044
⎝ 1.25 ⎠ mm

R
Size of fillet weld reqd s w3 := s w3 = 5.97 mm
0.7 ⋅ pw
Adopt 6mm CFW

Weld between Haunch flange to U/s of Beam

(
0.8 ⋅ s w4⋅ tb + 1.6 ⋅ rb + 5 ⋅ Tb ) ⋅F
Asb w
kN
Compressive force per mm FTc := FTc = 0.776
tb + 1.6 ⋅ rb + 5 ⋅ Tb mm

90 ⋅ deg − θ 1
Angle between force FTc & throat of the weld θ 2 := θ 1 +
2 θ 2 = 60.00 deg

1.5
K := 1.25 ⋅ K = 1.37
( )
1 + cos θ 2
2

FTc
Size of fillet weld reqd s w4 := s w4 = 3.24 mm
0.7 ⋅ pw ⋅ K
Adopt 6mm CFW
s w4 := 6mm
191.09 138.99
Weld b/w haunch flange to haunch web
45°
C
Shear acting on weld per mm FL4 := kN
191.09

2 ⋅ 381.4 mm 1.4
FL4 = 0.8
38 mm
FL4
Size of fillet weld reqd s w5 := s w5 = 4.68 mm
0.7 ⋅ pw

Adopt 6mm CFW

Variation no: Rev date Description