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    Beaker Installation.: Hydraulic Circuit For Breaker

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    Masterr
    1) The locations of the high-pressure and low-pressure auxiliary piping on a hydraulic breaker are not interchangeable. 2) To properly match a carrier excavator and hydraulic breaker, the total weight of all breaker attachments must be less than or equal to 80% of the carrier's tipping load, and the rated breaker oil flow must be less than or equal to 100% of the main pump's discharge flow. 3) Before connecting the hoses to a hydraulic breaker, the auxiliary piping line must be flushed by keeping the breaker switch activated for 15 minutes to clean out the line.

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    Beaker Installation.: Hydraulic Circuit For Breaker

    Uploaded by

    Masterr
    133 views7 pages
    1) The locations of the high-pressure and low-pressure auxiliary piping on a hydraulic breaker are not interchangeable. 2) To properly match a carrier excavator and hydraulic breaker, the total weight of all breaker attachments must be less than or equal to 80% of the carrier's tipping load, and the rated breaker oil flow must be less than or equal to 100% of the main pump's discharge flow. 3) Before connecting the hoses to a hydraulic breaker, the auxiliary piping line must be flushed by keeping the breaker switch activated for 15 minutes to clean out the line.

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    ГИДРОМОЛОТ.pdf

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    1) The locations of the high-pressure and low-pressure auxiliary piping on a hydraulic breaker are not interchangeable. 2) To properly match a carrier excavator and hydraulic breaker, the total weight of all breaker attachments must be less than or equal to 80% of the carrier's tipping load, and the rated breaker oil flow must be less than or equal to 100% of the main pump's discharge flow. 3) Before connecting the hoses to a hydraulic breaker, the auxiliary piping line must be flushed by keeping the breaker switch activated for 15 minutes to clean out the line.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    133 views7 pages

    Beaker Installation.: Hydraulic Circuit For Breaker

    Uploaded by

    Masterr
    1) The locations of the high-pressure and low-pressure auxiliary piping on a hydraulic breaker are not interchangeable. 2) To properly match a carrier excavator and hydraulic breaker, the total weight of all breaker attachments must be less than or equal to 80% of the carrier's tipping load, and the rated breaker oil flow must be less than or equal to 100% of the main pump's discharge flow. 3) Before connecting the hoses to a hydraulic breaker, the auxiliary piping line must be flushed by keeping the breaker switch activated for 15 minutes to clean out the line.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 7

    Beaker Installation.

    Hydraulic circuit for breaker

    The location of the Hi


    Hi-pressure
    pressure an and Low
    Low-pressure
    pressure (Return line) auxiliary piping are not switchable
    switchable.

    38
    Breaker basics: Technical background
    Terminology

    C i W
    Carrier Weight
    i ht The total operation weight of all attachment such as actuator at end of arm
    arm, load on the
    actuator and quick coupler to should be less then 80% of tipping load at least. (ton)
    Total attachments weight ≤ 80% at least of carrier tipping load

    The pump of the machine discharges the oil in the circuit and delivers a flow expressed in litre
    Flow
    per minute. (l/min)

    Rated attachment oil flow ≤ 100% of Main pump discharge flow

    Back pressure Measured at the breaker outlet, this pressure represents the difficulties the oil has to go
    Counter pressure back to the tank through the return circuit. (adaptor shape and size + hose length + hose
    Low pressure(LP) diameter + …)

    Working pressure Piston weight, N2 gas pressure, Back pressure.


    High pressure(HP)

    This device placed on the auxiliary line deviate the flow directly to the tank when the
    Relief valve pressure reaches a pre-adjusted value.

    Relief Setting pressure = [max operating pressure + 40 bar]


    At pump pressure compensation ≥ [ Max operation pressure + 70 bar]  refer to the
    f ll i page
    following

    39
    Matching the carrier and Breaker.

     Weight (kg)
    ① Total attachments weight: 1680 + 450 (quick
    coupler) = 2130 kg
    ② Tipping load ; (2500 + 1000(bucket) ) X 80% =
    2800
    ■ Total attachments weight (①)≤ 80% at least of
    carrier tipping load (②)

     Oil Flow (liter/min)


    ( )
    ① Rated flow ; 150.
    ② Main pump discharge flow ; 206.5
    ■ Rated attachment oil flow (①)≤ 100% of Main
    pump discharge flow (②)

    40
    Auxiliary piping line oil flushing
    Auxiliary piping line flushing.

    In order to clean up in the Auxiliary piping line,


    The flushing must to be done before connect the
    hoses to breaker.

    Flushing procedure.
    1) Connect the HP and LP line.
    If you don’t
    don t have the flow check kit ()
    (), you can
    also connect the hose () to the check valve.
    2) Keep activate the breaker switch for 15 minutes

    46
    Oil Flow
    Hydraulic oil flow maintenance in Solar series excavator

    Related part:
    - Main pump () ; Generate discharge oil flow.
    - Breaker package valve () ; maintenance discharge oil

    Applicable excavators: mid and larger size Solar Exc.

    Flow maintenance valve: maintenance main pump


    discharge oil flow.

     How to adjust the frequency?


    Fl
    Flow (l/
    (l/m)) 1.
    1 Engine rpm constant.
    constant 
    2. Breaker switch ON.
    3. Pump P-Q curve maintenanceled by
    breaker package valve ()
    4. The reducing valve on the breaker


    package
    k valve
    l maintenances
    i t Pil
    Pilott
    Pressure
    5. Pilot Pressure ↑ pump discharge flow ↓
    Breaker Frequency ↓
    6. Pilot Pressure ↓ pump discharge flow ↑
    Breaker Frequency ↑
    Frequency
    (bpm)
    Eg: S220LC-V 48
    Breaker basics: Technical background
    Solar Series Exc.: Pump P-Q curve

    Flow curve for S220LC-V

    49
    Oil Flow
    Solar Excavators: Flow curve

    Reducing valve
    Solenoid valve

    The mechanical flow maintenance device is equipped on Solar series excavators. The operator needs
    to adjust the bolt (1) as shown in the graph, to meet the correct breaker flow.

    Note: This adjustment method is efficient only for the original installation of the Doosan breaker pipeline!

    50

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