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    KMI Batam - FPSO

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    maz234
    This document provides information about an FPSO (Floating Production, Storage and Offloading) vessel called the FPSO Belanak. It was presented by the Indonesian Oil and Gas Community in Batam. The FPSO Belanak has a storage capacity of 1 million barrels and accommodates 120 people. It underwent engineering, fabrication, integration and mechanical completion in Batam, Indonesia. Key components included production modules, central pipe racks, riser porches and a flare boom. The FPSO Belanak represents one of the most complex offshore oil and gas processing systems ever installed.

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    KMI Batam - FPSO

    Uploaded by

    maz234
    626 views19 pages
    This document provides information about an FPSO (Floating Production, Storage and Offloading) vessel called the FPSO Belanak. It was presented by the Indonesian Oil and Gas Community in Batam. The FPSO Belanak has a storage capacity of 1 million barrels and accommodates 120 people. It underwent engineering, fabrication, integration and mechanical completion in Batam, Indonesia. Key components included production modules, central pipe racks, riser porches and a flare boom. The FPSO Belanak represents one of the most complex offshore oil and gas processing systems ever installed.

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    This document provides information about an FPSO (Floating Production, Storage and Offloading) vessel called the FPSO Belanak. It was presented by the Indonesian Oil and Gas Community in Batam. The FPSO Belanak has a storage capacity of 1 million barrels and accommodates 120 people. It underwent engineering, fabrication, integration and mechanical completion in Batam, Indonesia. Key components included production modules, central pipe racks, riser porches and a flare boom. The FPSO Belanak represents one of the most complex offshore oil and gas processing systems ever installed.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    626 views19 pages

    KMI Batam - FPSO

    Uploaded by

    maz234
    This document provides information about an FPSO (Floating Production, Storage and Offloading) vessel called the FPSO Belanak. It was presented by the Indonesian Oil and Gas Community in Batam. The FPSO Belanak has a storage capacity of 1 million barrels and accommodates 120 people. It underwent engineering, fabrication, integration and mechanical completion in Batam, Indonesia. Key components included production modules, central pipe racks, riser porches and a flare boom. The FPSO Belanak represents one of the most complex offshore oil and gas processing systems ever installed.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 19
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    Some of the key takeaways are that an FPSO is used for offshore oil and gas production, storage and offloading. It consists of a hull and topside facilities and can accommodate over 100 people. The Belanak FPSO project in Indonesia was one of the most complex offshore processing systems ever built.

    The main components of an FPSO include the hull system, topside facilities like modules, central pipe racks, flare boom, living quarters, and cranes. It also includes mooring support structures.

    The fabrication sequence involves engineering design, procurement, module fabrication and assembly including structural work and equipment installation, pre-commissioning and mechanical completion, and final commissioning.

    FPSO

    ( Floating Production, Storage & Offloading )

    PRESENTED BY :

    INDONESIAN OIL AND GAS COMMUNITY (KMI) - BATAM

    PREPARED BY : ABRAHAM IMAM MUTTAQIN


    DEFRI MARTHA
    SUCI TRI ASIH
    ERIS RISUDA
    GRACE LILIANA KAELAN
    BAMBANG PURNOMO

    KMI Batam Goes To Campus


    2004
    J. Ray McDermott

    FPSO
    (Floating Production, Storage and Offloading)
    FPSO COMPONENTS
    • Hull System
    – Hull
    – Mooring Support Structures
    • Top Side Facilities
    – Modules
    – Central Pipe Racks
    – Flare Boom
    – Living Quarter
    – Control and Workshop Building
    – Riser Porches
    – Cranes

    J. Ray McDermott
    FPSO BELANAK FIELD PROJECT
    FPSO BELANAK OVERVIEW (1)

    J. Ray McDermott
    FPSO BELANAK OVERVIEW (2)
    • SPREAD MOORED FPSO
    • 1 MILLION BARRELS OF STORAGE
    • 120 PEOPLE ACCOMMODATION WITH HELIDECK
    • HULL DIMENSIONS (175.000 TONNES)
    – 285 M OVERALL
    – 58 M BEAM
    – 27 M DEPTH
    – 255,000 TONNES DISPLACEMENT (APPROX)
    • HULL DRY WEIGHT 44,000 TONNES
    • TOPSIDES WEIGHT : DRY WEIGHT : 23,240 t PLUS LQ
    (1,218 T), OPERATING WEIGHT : 30,202 T
    • SERVICE LIFE OF 30 YEARS
    FPSO BELANAK OVERVIEW (3)

    Flare Boom

    3 Central Pipe Racks


    6 Portside Modules Riser Porches 1
    7 Starboard Modules

    Riser Porches 2
    Living Quarter
    Hull

    J. Ray McDermott
    PROJECT SEQUENCES

     Engineering Design
     Procurement
     Fabrication/Assembly
    o Structural Frame/Pancake Assembly
    o Deck Plate / Grating Installation
    o Mechanical / Equipment Installation
    o Piping, E&I Installation
    o Loadout
     Installation/Integration
    Lifting Modules to Hull and tie ins modules to modules
     Pre-Commissioning / Mechanical Completion
     Commissioning
    FPSO BELANAK PROJECT HIGHLIGHTS

    • Fabrication, Integration and Mechanical Completion of


    Top Side Facilities in PT McDermott Indonesia Batam -
    Fabrication Yard

    1. Production Modules (Starboard and Portside)


    - Module S1 : Chemical Injection
    - Module S2 : Export Gas Compressor Train A
    - Module S3 : Regeneration Module
    - Module S4 : LPG Gas Processing Train A
    - Module S5 : LP Compressor/Export Import
    - Module S6 : Utility
    - Module S7 : Power Generator Train C, D, E
    Cont’d FPSO BELANAK PROJECT HIGHLIGHTS
    - Module P1 : Chemical Injection
    - Module P2 : Export Gas Compressor Train B
    - Module P3 : Gas Cooling and Treating
    - Module P4 : LPG Gas Processing Train B
    - Module P5 : Oil Separation
    - Module P7 : Power Generator Train A, B

    2. Central Pipe Racks C1, C2, C3

    3. Riser Porches R1 and R2

    4. Flare Boom (F1)

    5. Two units cranes


    FABRICATION SEQUENCE

    J. Ray McDermott
    MODULE FABRICATION/ASSEMBLY
    Structural and Equipment Assembly

    J. Ray McDermott
    MODULE FABRICATION/ASSEMBLY
    Structural Details Assembly

    J. Ray McDermott
    MODULE FABRICATION/ASSEMBLY
    Complete In-Ground Module Assembly

    J. Ray McDermott
    MODULE LOADOUT

    J. Ray McDermott
    INTEGRATION / INSTALLATION
    SEQUENCE

    J. Ray McDermott
    MODULE INSTALLATION / INTEGRATION

    J. Ray McDermott
    FPSO BELANAK FACTS

    • One of the most complex processing systems ever installed offshore


    in the world

    • The biggest FPSO ever built in Asia Pacific Upstream Region


    • Belanak FPSO uses 9 Flexible Risers from FPSO to subsea PLEMS for
    import export

    • Belanak FPSO uses 63 MW Power Generation through Avon-Driven


    Turbine Generators

    • Total Equipment in FPSO (Vessels and Skid) = 270 units

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