SEBP7397 00 APS60 Parts Manual Engine Only PDF

SEBP7397
January 2014
Parts
Manual
C4.4 XQ80-8 Engine Only Generator Set
X RA 1-U p (G en e ra tor
Set)
J 9 R1 -Up (E ng in e)
SAFETY.CAT.COM
P roduc t and Deal er Informati on
Note: For product identification plate locations, see the section “Product Identification Information” in the
Operation and Maintenance Manual.
Deliv ery Date:
P roduc t Information
Model:
Product Identification Number:
Engine Serial Number:
Transmission Serial Number:
Generator Serial Number:
Attachment Serial Numbers:
Attachment Information:
Customer Equipment Number:
Dealer Equipment Number:
Deal er Information
Name: Branch:
Address:
Dealer Contact Phone Number Hours
Sales:
Parts:
Service:
ME MORA NDA
MEMORANDA SEBP7397
TA BLE OF CONTENTS
NA ME PA GE NAME P AGE
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . A2 AIR INLET AND EXHAUST SYSTEM . . . . . . . . . . 54

AIR CLEANER GP. . . . . . . . . . . . . . . . . . . . . . . . . . . 54
REPAIR ALTERNATIVES . . . . . . . . . . . . . . . . . . . . . . A5 BRACKET GP-SUPPORT. . . . . . . . . . . . . . . . . . . . . 56
COOLER & MTG GP-EXHAUST
S UPP L E ME NTA L COOLA NT (NRS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
A D D I T I V E S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A6 ELBOW GP-AIR INLET. . . . . . . . . . . . . . . . . . . . . . . 59
EXHAUST GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
MA INTE NA NCE P A RTS . . . . . . . . . . . . . . . . . . . . . . . . A 7 FILTER GP-DIESEL PARTICULATE . . . . . . . . . . . 62
LINES GP-TURBOCHARGER AIR . . . . . . . . . . . . . 63
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A8 MANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . . . . . . 65
MODULE AR-CLEAN EMISSIONS. . . . . . . . . . . . . 66
ENGINE ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . 1 PIPE GP-FLEXIBLE EXHAUST . . . . . . . . . . . . . . . 68
ENGINE AR-PRIMARY . . . . . . . . . . . . . . . . . . . . . . . . 1 SPACER GP-AIR INLET. . . . . . . . . . . . . . . . . . . . . . 69
GENERAL AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 STRAP GP-MOUNTING . . . . . . . . . . . . . . . . . . . . . . 70
TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . . 71
BASIC ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 VALVE & MOUNTING GP (NRS) . . . . . . . . . . . . . 73
BELT TENSIONER GP . . . . . . . . . . . . . . . . . . . . . . . . 4
CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
COVER GP-VALVE MECHANISM . . . . . . . . . . . . . . 6 COOLER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 74
CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 FILTER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
CYLINDER BLOCK AS . . . . . . . . . . . . . . . . . . . . . . . 10 FILTER GP-PRIMARY FUEL . . . . . . . . . . . . . . . . . . 78
CYLINDER BLOCK GP. . . . . . . . . . . . . . . . . . . . . . . 13 FILTER GP-WATER SEP & FUEL . . . . . . . . . . . . 79
CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . . . . 15 INJECTOR GP-FUEL. . . . . . . . . . . . . . . . . . . . . . . . . 81
DRAIN GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . 16 LINES GP-FUEL FILTER . . . . . . . . . . . . . . . . . . . . . 83
DRIVE GP-FAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 LINES GP-FUEL INJECTION . . . . . . . . . . . . . . . . . 86
EXTENSION GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . 18 PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . . . . 88
FLYWHEEL GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 RAIL GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . . . . . 20
HOUSING GP-FRONT. . . . . . . . . . . . . . . . . . . . . . . . 21 ELECTRICAL AND STARTING
JET GP-PISTON COOLING. . . . . . . . . . . . . . . . . . . 23 S Y S T E M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
LIFTING GP-ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . 24 ALTERNATOR GP-CHARGING. . . . . . . . . . . . . . . . 91
MECHANISM GP-FUEL PUMP & ANTENNA GP-SOOT. . . . . . . . . . . . . . . . . . . . . . . . . 92
VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 CONTROL GP-ENGINE
PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 ELECTRONIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . . 27 HARNESS AS-ENGINE. . . . . . . . . . . . . . . . . . . . . . . 94
PLUG GP-ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . . . 28 HARNESS GP-WIRING. . . . . . . . . . . . . . . . . . . . . . . 95
PULLEY GP-CRANKSHAFT. . . . . . . . . . . . . . . . . . . 31 SENSOR & MTG GP-SOOT . . . . . . . . . . . . . . . . . . 97
ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . 32 SENSOR GP-ENGINE. . . . . . . . . . . . . . . . . . . . . . . . 98
SENSOR GP-LIQUID LEVEL . . . . . . . . . . . . . . . . 100
LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . 36 SENSOR GP-SOOT. . . . . . . . . . . . . . . . . . . . . . . . . 101
BASE GP-OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . 36 STARTING AID GP . . . . . . . . . . . . . . . . . . . . . . . . . 102
BREATHER GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 STARTING MOTOR GP-ELECTRIC . . . . . . . . . . 103
FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . 38 WIRING GP-CEM . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . 40
FILTER GP-FUMES DISPOSAL . . . . . . . . . . . . . . . 41 S E RV ICE E QU IP ME NT A ND
GAUGE GP-OIL LEVEL (DIPSTICK). . . . . . . . . . . 42 S U P P L I E S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
LINES GP-TURBOCHARGER OIL . . . . . . . . . . . . . 44 FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
PLUG GP-OIL FILTER MOUNTING . . . . . . . . . . . 45 PLATE & FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . 107
PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . 46
PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . B1
COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
CONNECTION GP-WATER . . . . . . . . . . . . . . . . . . . 47
COOLER GP-ENGINE OIL. . . . . . . . . . . . . . . . . . . . 49
FAN GP-BLOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
RADIATOR & MOUNTING GP . . . . . . . . . . . . . . . . 52
SEBP7397 TABLE OF CONTENTS A1

GE NE RA L INFORMA TION
1. ENGINE IDENTIFICATION 2. ORDE RING P A RTS

Cat engines are identified with Serial Numbers and
Arrangement Numbers. In some cases, Modification
Numbers are also used. The serial number plate which
shows these numbers is mounted on the engine.
Cat dealers need this information to determine which
components were included on the engine when it was
assembled at the factory. This permits accurate
identification of replacement part numbers.
Effective First Quarter 2001 the Cat Product Identification
Number (PIN) changed from 8 to 17 characters. In an
effort to provide uniform equipment identification,
Caterpillar and other construction equipment
Quality Cat replacement parts are available from Cat
manufacturers are moving to comply with the latest
dealers throughout the world. Their parts inventories are
version of the product identification numbering standard.
up to date and include all parts normally required to
Non-road machine PINs are defined by ISO 10261. The
protect your investment in Cat machines. Dealers may
new PIN format will apply to all Cat machines and
offer repair kits or remanufactured parts to allow selection
generator sets. The PIN plates and frame marking will
of the most effective repair alternative for a particular
display the 17 character PIN. The new format will look
situation. When ordering parts, your order should specify
like the following:
the quantity, part number, part name, and the serial
number/product identification number of the engine for
which the parts are needed.
3. P A RTS MA NUA L ORGA NIZA TION

Product information in this manual is presented as
"information elements" that represent all of the
components for the specific model. Engine Arrangement
and Seat Group are examples of information elements.
The information elements are organized alphabetically by
part name and secondarily by part number within each
major section of the manual.
Where: 4. TA B LE OF CONTE NTS

1. Caterpillar's World Manufacturing Code (characters 1- A table of contents (TOC) is found at the beginning of the
3) manual. The TOC lists each section of the manual with a
complete list of all information elements organized as
2. Machine Descriptor (characters 4-8) they appear in the manual. Page numbers are provided
3. Check Character (character 9) for quick reference to detailed parts identification
illustrations and serviceable consist lists.
4. Machine Indicator Section (MIS) or Product Sequence
Number (characters 10-17). These were previously 5. MAINTENANCE PARTS INDEX
referred to as the Serial Number.
The Maintenance Parts Index, located near the beginning
Machines and generator sets produced before First of the manual, references most frequently used
Quarter 2001 will maintain their 8 character PIN format. maintenance part numbers, providing description,
quantity, usage and page number. This information is
Components such as engines, transmissions, axles, etc.
organized alphabetically by part description.
and work tools will continue to use an 8 character Serial
Number (S/N).
A2 GENERAL INFORMATION SEBP7397

GENERAL INFORMATION
6. INDEX 11. INDENTED PART NAMES

The index located near the front of the manual is an When a part name is indented in a parts list, it is part of
alphabetical listing of all information elements included in (included in) the group or assembly under which it is
the manual. Page numbers are provided for quick indented.
reference to detailed parts identification illustrations and
serviceable consist lists. 12. ILLUS TRA TION REFE RE NCE LETTE RS
7. P A RT NUMB E R INDE X When necessary, illustrations contain reference letters

(A, B, C etc.) that are intended to track lines and
A numerical index listing all part numbers and the harnesses from one point to another. They are also used
corresponding page number(s) appears at the back of to show where to reconnect illustrations that have been
the manual. separated.
8. CAPTIONS 13. ABBREVIATIONS AND SYMBOLS

Captions located at the beginning of each information O . D . – Outside Diameter
element identify the part number and part name along I . D . – Inside Diameter
with additional descriptive information. S/N information A – Not Part Of This Group
found in each caption should be used to select correct B – Use As Required
information for a specific engine. Field replacement C – Change From Previous Type
options, identification of optional attachment D – Order By The Meter
components, and where used ("part of") information is E – Order By The Centimeter
also provided. F – Not Shown
G – Order By The Inch
The first line of a caption is shown in larger type font to I – Refer To Hydraulic Information System
indicate the beginning of an information element. M – Metric Part
Captions for additional pages that may be required to R – Remfg Part May Be Available
illustrate an information element will be shown in Y – Separate Illustration
standard type font and will include the term (contd.) . Z – Not Serviced Separately
9. NO N -S E RVI C E D P A R TS 1 4. RE P L A CE ME NT PA RTS FOR GE NE RA TORS

In some instances it is necessary to display non-serviced Only those generators which are sold and serviced
parts that are a link to lower level serviceable consist exclusively by Cat Dealers are illustrated on the following
lists. These non-serviced part numbers are shown in pages. Externally-regulated Cat Diesel Electric Sets are
italic type indicating that they are not available. All consist equipped with generators made by other manufacturers.
lists have not been converted to reflect this Parts for these generators are NOT serviced by
enhancement. Caterpillar Inc. Parts lists and parts should be ordered
from the manufacturer whose name is shown on the
10 . P A RTS L IS T RE FERE NCE NUMB E RS Generator Name Plate, always giving the generator
rating and serial number shown.
Numbers shown in the Ref No column correspond to
numbers used in the associated graphic(s). An
alphabetic suffix may be added to a reference number to 15. DESCRIPTION OF TYPE CHANGES
identify lower level consist items. Numbers shown in the Type - A type is defined as any configuration change that
Graphic Ref column refer to the graphic number identifier requires an additional Information Element for an
displayed in the lower left corner of each illustration. The Arrangement, Group, or Assembly. If serial number
Graphic Ref number may be used in combination with the breaks for types are not available, a type # ( Type 1,
item Ref No to determine the correct part number. There Type 2, etc.) will be displayed in the caption. These
may be intentional omission of a Ref No in a consist list "type" changes are identified with a "C" note (change
as information is updated to reflect the latest serviceable from previous type) in the Parts List. Only the "types" that
part numbers. apply to this Parts Manual will be included. Additional
types may exist causing "C" notes to appear on an
Information Element when no other types are shown.
SEBP7397 GENERAL INFORMATION A3

GE NE RA L INFORMA TION
16. <END>
This symbol indicates the end of an information element.
NOTE :
Co n tinu in g imp ro v e me n t a nd a dv a nc emen t o f
p ro d uc t de s ign ma y c au s e c h a ng e s to y o u r ma c h in e
whic h may not be inc luded in this publication.
Wh en e v e r a q u es tio n a ris es re g ardin g y o ur C a t
p ro d uc t o r th is pu b lic a tion , ple a s e c on s ult y o u r C a t
d e ale r fo r th e lat es t av a ilab le in fo rmatio n .
A4 GENERAL INFORMATION SEBP7397

REPAIR ALTE RNATIVES
RE MA NUFACTURE D COMP ONE NTS

As an option when making repairs consider Cat Remanufactured Components. Components that are available through
the Cat Remanufactured Program are identified three ways in the parts book:
• with the letter R in the note field of the parts list
• with an R* at the beginning of the first line of the caption
• with an *R at the end of the first line of the caption
Typical components included in the Remanufacturing Program include:
ALTERNATORS
CONNECTING RODS
CRANKSHAFTS - UNDERSIZE
CRANKSHAFTS - UPGRADE TO NEW
CYLINDER HEADS
ELECTRONIC CONTROL MODULES (ECM)
ELECTRONIC SENSORS
FUEL INJECTORS
FUEL NOZZLES
FUEL PUMPS
GOVERNORS
OIL PUMPS
PISTONS
SHORT BLOCKS
STARTERS
TURBOCHARGERS - COMPLETE
TURBOCHARGER CARTRIDGES
WATER PUMPS
Cat Remanufactured engines for many engine arrangements are also available.
SEBP7397 REPAIR ALTERNATIVES A5

S UP P LE ME NTA L COOLA NT A DDITIV E S
CUSTOMER BENEFITS:
Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems.
• Provides measured coolant conditioner.
DESCRIPTION:
Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) must
be added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-charged
antifreeze, like Cat DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCA added to
the system is dependent on the capacity of the system.
The SCA for initial fill is provided as a liquid. SCA's for maintenance intervals are available in liquid form and as a spin-
on element. (No Spin-on available for 3600 Family of Engines)
NOTE :
The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals.
The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTM
D4985 or ASTM D5345 Specifications.
NOTE :
For use with standard heavy duty coolant only, not for use with Extended Life Coolant.
PARTS NEEDED:
Cool ing S ys tem Capa ci ty Liquid SCA at Spin-on SCA Maintenance
Liquid SCA at Initial Fill
Li ters Gal lons Ma i n te n a n c e * El ement*
22-30 (6-8) 3P-2044 (1) 6V-3542 (1) 111-2370 (1)
3P-2044 (1)
30-38 (8-10) 111-2372 (1) 111-2369 (1)
6V-3542 (1)
3P-2044 (1)
38-49 (10-13) 111-2372 (1) 111-2369 (1)
8T-1589 (1)
49-64 (13-17) 3P-2044 (2) 8T-1589 (1) 9N-3368 (1)
3P-2044 (2) 111-2372 (1)

64-83 (17-22) 111-2371 (1)
8T-1589 (1) 6V-3542 (1)
3P-2044 (3)
83-114 (22-30) 3P-2044 (1) 9N-3718 (1)
8T-1589 (1)
3P-2044 (1)
114-163 (30-43) 3P-2044 (5) 111-2371 (2)
6V-3542 (1)
163-242 (43-64) 3P-2044 (8) 3P-2044 (2) 9N-3718 (2)
* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolant
maintenance instructions.
( ) Indicates quantity required.
A6 SUPPLEMENTAL COOLANT ADDITIVES SEBP7397

MA INTE NA NCE P A RTS
PART
DESCRIPTION NUMBER QTY WHERE USED PAGE
AIR INLET AND EXHAUST SYSTEM

FILTER ELEMENT AS-AIR (PRIMARY) 206-5234 1 AIR CLEANER GP 54
FILTER
54 ELEMENT AS-AIR (SECONDARY) 206-5235 1 AIR CLEANER GP 54
54
BASIC ENGINE
BELT-SERPENTINE (FAN DRIVE) 380-2619 1 DRIVE GP-FAN 17
PLUG-DRAIN (ENGINE OIL)
17 7C-0351 2 DRAIN GP-ENGINE OIL 16
SEAL
16 (VALVE COVER) 333-8052 1 COVER GP-VALVE MECHANISM 6
6
COOLING SYSTEM
CAP-RADIATOR (16-PSI) 211-6574 1 RADIATOR & MOUNTING GP 52
HOSE (LOWER RADIATOR)
52 359-3863 1 RADIATOR & MOUNTING GP 52
HOSE
52 (UPPER RADIATOR) 360-5502 1 RADIATOR & MOUNTING GP 52
REGULATOR AS-WATER
52 367-7545 1 CONNECTION GP-WATER 47
TEMPERATURE
47
ELECTRICAL AND STARTING SYSTEM

GLOW PLUG (12-VOLT) 361-9874 4 STARTING AID GP 102
102
FUEL SYSTEM
ELEMENT-WATER SEPARATOR 363-6572 1 FILTER GP-WATER SEP & FUEL 80
FILTER ELEMENT-FUEL
80 360-8960 1 FILTER GP-FUEL 75
FILTER-FUEL (IN-LINE)
75 384-8512 1 FILTER GP-PRIMARY FUEL 78
78
LUBRICATION SYSTEM
CAP AS-FILLER (ENGINE OIL) 359-1309 1 FILLER GP-ENGINE OIL 38
FILTER
38 AS-ENGINE OIL 7W-2326 1 FILTER GP-ENGINE OIL 40
KIT-FUMES DISPOSAL FILTER
40 339-1048 1 FILTER GP-FUMES DISPOSAL 41
41
SEBP7397 MAINTENANCE PARTS A7

INDEX
NAME PAGE NA ME PA GE
FILM GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

A 106
AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 FILM-FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
55 FILM-IDENTIFICATION (OIL FILL, READ
ALTERNATOR GP-CHARGING–12-VOLT, 100- OMM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
AMPERE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 FILTER AS-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 40
ANTENNA GP-SOOT . . . . . . . . . . . . . . . . . . . . . . . . . . 92 FILTER ELEMENT AS-AIR (PRIMARY) . . . . . . . . . . 54
FILTER ELEMENT AS-AIR (SECONDARY) . . . . . . 54
FILTER ELEMENT-FUEL . . . . . . . . . . . . . . . . . . . . . . . 75
FILTER GP-DIESEL PARTICULATE . . . . . . . . . . . . . 62
B FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 40
BASE GP-OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . 36 FILTER GP-FUEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
BELT TENSIONER GP. . . . . . . . . . . . . . . . . . . . . . . . . . 4 76
BELT-SERPENTINE (FAN DRIVE) . . . . . . . . . . . . . . 17 77
BRACKET GP-SUPPORT . . . . . . . . . . . . . . . . . . . . . . 56 FILTER GP-FUMES DISPOSAL . . . . . . . . . . . . . . . . . 41
BREATHER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 FILTER GP-PRIMARY FUEL. . . . . . . . . . . . . . . . . . . . 78
FILTER GP-WATER SEP & FUEL . . . . . . . . . . . . . . 79
80
C FILTER-FUEL (IN-LINE) . . . . . . . . . . . . . . . . . . . . . . . . 78
FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CAP AS-FILLER (ENGINE OIL) . . . . . . . . . . . . . . . . . 38
CAP-RADIATOR (16-PSI). . . . . . . . . . . . . . . . . . . . . . . 52
CONNECTION GP-WATER . . . . . . . . . . . . . . . . . . . . . 47
G
48 GAUGE AS-OIL LEVEL (DIPSTICK) (ENGINE). . . 43
CONTROL GP-ENGINE ELECTRONIC . . . . . . . . . . 93 GAUGE GP-OIL LEVEL (DIPSTICK) (ENGINE). . . 42
COOLER & MTG GP-EXHAUST (NRS) . . . . . . . . . 57 GAUGE GP-OIL LEVEL (DIPSTICK)–ENGINE . . . . 42
COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . 49 43
COOLER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 GENERAL AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
COVER GP-VALVE MECHANISM . . . . . . . . . . . . . . . . 6 GLOW PLUG (12-VOLT) . . . . . . . . . . . . . . . . . . . . . . 102
7
CRANKSHAFT GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CYLINDER BLOCK AS. . . . . . . . . . . . . . . . . . . . . . . . . 10

9 H
11 HARNESS AS-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 94
CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . . . . . 13 HARNESS AS-WIRING. . . . . . . . . . . . . . . . . . . . . . . . . 95
CYLINDER HEAD GP. . . . . . . . . . . . . . . . . . . . . . . . . . 15 HARNESS GP-WIRING. . . . . . . . . . . . . . . . . . . . . . . . . 95
HOSE (LOWER RADIATOR). . . . . . . . . . . . . . . . . . . . 52
HOSE (UPPER RADIATOR) . . . . . . . . . . . . . . . . . . . . 52
HOUSING GP-FLYWHEEL. . . . . . . . . . . . . . . . . . . . . . 20
D HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . 21
DRAIN GP-ENGINE OIL. . . . . . . . . . . . . . . . . . . . . . . . 16
DRIVE GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
I
INDICATOR (AIR RESTRICTION) . . . . . . . . . . . . . . . 54
E INJECTOR GP-FUEL. . . . . . . . . . . . . . . . . . . . . . . . . . . 81
ELBOW GP (EXHAUST) . . . . . . . . . . . . . . . . . . . . . . . 61 82
ELBOW GP-AIR INLET . . . . . . . . . . . . . . . . . . . . . . . . 59
ELEMENT-WATER SEPARATOR. . . . . . . . . . . . . . . . 80
ENGINE AR-PRIMARY . . . . . . . . . . . . . . . . . . . . . . . . . . 1
EXHAUST GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
J
EXTENSION GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . 18 JET GP-PISTON COOLING . . . . . . . . . . . . . . . . . . . . 23
F K
FAN GP-BLOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 KIT-FUMES DISPOSAL FILTER. . . . . . . . . . . . . . . . . 41
FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 38
39
A8 INDEX SEBP7397
INDEX
NA ME PA GE NAME P AGE
L SENSOR GP-PRESSURE (ATMOSPHERIC) . . . . . 98

SENSOR GP-PRESSURE (ENGINE OIL) . . . . . . . . 98
LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 24 SENSOR GP-SOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
LINES GP-FUEL FILTER . . . . . . . . . . . . . . . . . . . . . . . 83 101
LINES GP-FUEL INJECTION–INJECTORS 1 & SENSOR GP-SPEED (TIMING, CAMSHAFT). . . . . 98
3........................................... 86 SENSOR GP-TEMPERATURE . . . . . . . . . . . . . . . . . 104
LINES GP-FUEL INJECTION–INJECTORS 2 & SENSOR-PRESSURE (AIR INLET MANIFOLD) . . 98
4........................................... 87 SENSOR-TEMPERATURE . . . . . . . . . . . . . . . . . . . . . . 55
LINES GP-TURBOCHARGER AIR. . . . . . . . . . . . . . . 63 SENSOR-TEMPERATURE (COOLANT) . . . . . . . . . . 98
64 SPACER GP-AIR INLET . . . . . . . . . . . . . . . . . . . . . . . 59
LINES GP-TURBOCHARGER OIL. . . . . . . . . . . . . . . 44 69
STARTING AID GP–12-VOLT . . . . . . . . . . . . . . . . . . 102
STARTING MOTOR GP-ELECTRIC–12-VOLT, 3-
M KW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
STRAP GP-MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . 70
MANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . . 65
MECHANISM GP-FUEL PUMP & VALVE . . . . . . . . 25
MODULE AR-CLEAN EMISSIONS . . . . . . . . . . . . . . 66
67 T
TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . . . . 71
P
PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 V
PIPE GP-FLEXIBLE EXHAUST . . . . . . . . . . . . . . . . . 68 VALVE & MOUNTING GP (NRS) . . . . . . . . . . . . . . . 73
PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 VALVE-SOLENOID (WASTEGATE) . . . . . . . . . . . . . . 59
PLATE & FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
PLUG GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
29
30
W
PLUG GP-OIL FILTER MOUNTING . . . . . . . . . . . . . 45 WIRING GP-CEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
PLUG-DRAIN (ENGINE OIL). . . . . . . . . . . . . . . . . . . . 16
PULLEY GP-CRANKSHAFT . . . . . . . . . . . . . . . . . . . . 31
PUMP GP-ENGINE OIL–ENGINE . . . . . . . . . . . . . . . 46
PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . . . . . . 88
PUMP GP-WATER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
R
RADIATOR & MOUNTING GP . . . . . . . . . . . . . . . . . . 52
RAIL GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
REGULATOR AS-WATER TEMPERATURE . . . . . . 47
ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
33
34
S
SEAL (VALVE COVER) . . . . . . . . . . . . . . . . . . . . . . . . . 6
SENSOR (FUEL TEMPERATURE) . . . . . . . . . . . . . . 88
SENSOR & MTG GP-SOOT . . . . . . . . . . . . . . . . . . . . 97
SENSOR AS-TEMPERATURE (NOX REDUCTION
SYSTEM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
SENSOR GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . 98
SENSOR GP-LIQUID LEVEL . . . . . . . . . . . . . . . . . . 100
SENSOR GP-LIQUID LEVEL (WATER IN
FUEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
SENSOR GP-PRESSURE (ARD COMBUSTION
AIR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
SEBP7397 INDEX A9
ME MORA NDA
A10 MEMORANDA SEBP7397

E NGINE A RRA NGE ME NT
388-5901 ENGINE AR-PRIMARY
S/N: J9R1-UP
82 BRAKE KW (109 BHP) AT 1800 RPM
PART OF 452-5854 GENERAL AR
SMCS-1000 i05656945
P ART NAME SEE
NOTE P ART NUMBE R QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PA GE
Y 329-8443 1 AIR CLEANER GP 55
Y 350-1457 1 ALTERNATOR GP-CHARGING 91
Y 350-6268 1 BELT TENSIONER GP 4
Y 356-7282 1 BREATHER GP 37
Y 339-5858 1 CAMSHAFT GP 5
Y 329-8390 1 CONNECTION GP-WATER 47
Y 347-1647 1 CONTROL GP-ENGINE ELECTRONIC 93
Y 356-7409 1 COOLER & MTG GP-EXHAUST (NRS) 57
Y 356-7156 1 COOLER GP-ENGINE OIL 49
Y 378-4747 1 COOLER GP-FUEL 74
Y 355-5047 1 COVER GP-VALVE MECHANISM 7
Y 346-4197 1 CRANKSHAFT GP 8
Y 355-3530 1 CYLINDER BLOCK GP 13
Y 355-7044 1 CYLINDER HEAD GP 15
Y 329-8472 1 DRAIN GP-ENGINE OIL 16
Y 339-3343 1 DRIVE GP-FAN 17
Y 350-2353 1 ELBOW GP-AIR INLET 59
Y 454-2093 1 EXHAUST GP 61
Y 329-8398 1 EXTENSION GP-FAN 18
Y 355-5433 1 FAN GP-BLOWER 50
Y 356-7153 1 FILLER GP-ENGINE OIL 39
Y 329-8098 1 FILM GP 105
Y 329-8409 1 FILM GP 106
Y 329-8386 1 FILTER GP-ENGINE OIL 40
Y 361-1224 1 FILTER GP-FUEL 76
Y 360-7817 1 FILTER GP-FUMES DISPOSAL 41
Y 361-1562 1 FILTER GP-PRIMARY FUEL 78
Y 329-7896 1 FLYWHEEL GP 19
Y 329-7962 1 GAUGE GP-OIL LEVEL (DIPSTICK) 42
Y 361-3356 1 HARNESS GP-WIRING 95
Y 329-7880 1 HOUSING GP-FLYWHEEL 20
Y 329-8423 1 HOUSING GP-FRONT 21
Y 332-3078 1 INJECTOR GP-FUEL 81
Y 330-9652 1 JET GP-PISTON COOLING 23
Y 355-5456 1 LIFTING GP-ENGINE 24
Y 365-4568 1 LINES GP-FUEL FILTER 83
Y 356-1122 1 MANIFOLD GP-EXHAUST 65
Y 355-7069 1 MODULE AR-CLEAN EMISSIONS 66
Y 329-7942 1 PAN GP-OIL 26
Y 355-5983 1 PIPE GP-FLEXIBLE EXHAUST 68
Y 329-7877 1 PISTON & ROD GP 27
Y 434-7441 1 PLATE & FILM GP 107
Y 329-8482 1 PLUG GP-ENGINE (HEATER, LINES) 28
Y 334-3565 1 PLUG GP-ENGINE 29
Y 337-8031 1 PLUG GP-ENGINE 30
Y 329-8473 1 PLUG GP-OIL FILTER MOUNTING 45
Y 329-7997 1 PULLEY GP-CRANKSHAFT 31
Y 329-8435 1 PUMP GP-ENGINE OIL 46
Y 360-7503 1 PUMP GP-FUEL INJECTION 88
Y 333-7914 1 PUMP GP-WATER 51
Y 355-5463 1 RADIATOR & MOUNTING GP 52
Y 361-2883 1 RAIL GP-FUEL 90
Y 351-9797 1 ROCKER ARM GP 34
Y 357-7880 1 SENSOR & MTG GP-SOOT 97
Y 361-1040 1 SENSOR GP-ENGINE 98
Y 344-2089 1 STARTING AID GP 102
Y 332-4623 1 STARTING MOTOR GP-ELECTRIC 103
Y 356-1143 1 TURBOCHARGER GP 71
SEBP7397 1 of 2 ENGINE ARRANGEMENT 1

388-5901 ENGINE AR-PRIMARY (c o ntd.) i05656945
PART NAME SEE
NOTE P A R T N U MB E R QTY 1 2 3 4 5 6 (PRODUCT LEVEL) P AGE
378-4568 1 ELECTRONICS GP-ENGINE RATINGS
333-7910 1 PLATE-SERIAL NUMBER
Y - SEPARATE ILLUSTRATION
<END>
2 ENGINE ARRANGEMENT 2 of 2 SEBP7397

452-5854 GENERAL AR
S/N: XRA1-UP
SMCS-1000, 4450 i05625615
P ART NAME SEE
NOTE P ART NUMBE R QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PA GE
Y 388-5901 1 ENGINE AR-PRIMARY 1
<END>
SEBP7397 1 of 1 ENGINE ARRANGEMENT 3

BASIC ENGINE
350-6268 BELT TENSIONER GP
S/N: J9R1-UP
SMCS-1358 i05657036
RE F GRAP HIC P A RT NA ME SEE
NOTE NO REF PA RT NUMBE R QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 321-6131 1 PULLEY (8-GROOVE)
2 1 377-9082 1 BELT TENSIONER
GRAPHIC #1 <E ND> g02736725
4 BASIC ENGINE 1 of 1 SEBP7397

BASIC ENGINE
339-5858 CAMSHAFT GP
S/N: J9R1-UP
SMCS-1210 i05657056
REF GRAPHIC PART NAME SEE
NOTE NO RE F PA RT NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) P AGE
1 1 319-8426 8 PUSHROD
2 1 385-4313 8 TAPPET
3 1 363-3890 1 CAMSHAFT GP
1 1B-8736 1 KEY-WOODRUFF
GRAPHIC #1 < E ND> g02773480
SEBP7397 1 of 1 BASIC ENGINE 5

BASIC ENGINE
353-5533 COVER GP-VALVE MECHANISM
S/N: J9R1-UP
PART OF 355-5047 COVER GP-VALVE MECHANISM
SMCS-1107 i05659033
1 1 333-8052 1 SEAL (VALVE COVER)
2 1 195-9245 3 SCREW (M4X0.7X10-MM)
3 1 353-5532 1 COVER-VALVE MECHANISM

BASIC ENGINE
355-5047 COVER GP-VALVE MECHANISM
S/N: J9R1-UP
SMCS-1107 i05657135
1 1 390-9416 6 STUD
Y 2 1 353-5533 1 COVER GP-VALVE MECHANISM 6
3 1 6I-0291 6 NUT (M8X1.25-THD)
M 4 1 6I-0260 5 BOLT (M8X1.25X25-MM)
M - METRIC PART
GRAPHIC #1 < E ND> g03084056

BASIC ENGINE
346-4197 CRANKSHAFT GP
S/N: J9R1-UP
SMCS-1202 i05657137
1 1 338-1402 1 GEAR-CRANKSHAFT (36-TEETH)
Y 2 1 355-8526 1 CRANKSHAFT GP 9
L 3 1 317-5486 5 BEARING
J 4 1 363-0559 2 WASHER-THRUST
L 5 1 317-5485 5 BEARING
6 1 1B-8736 1 KEY-WOODRUFF
AVAILABLE REPAIR KIT(S):
L 360-3988 1 KIT-BEARING (CRANKSHAFT MAIN BEARING)
(INCLUDES BEARINGS)
J 364-5145 1 KIT-WASHER (CRANKSHAFT)
(INCLUDES WASHERS)
J - KIT MARKED J SERVICES PARTS MARKED J
L - KIT MARKED L SERVICES KIT MARKED L

BASIC ENGINE
355-8526 CRANKSHAFT GP
S/N: J9R1-UP
PART OF 346-4197 CRANKSHAFT GP
SMCS-1202 i05659034
1 1 339-8780 1 DOWEL
2 1 343-6003 1 CRANKSHAFT
3 1 376-4078 1 DISC-TIMING
4 1 276-7394 3 BOLT
GRAPHIC #1 < E ND> g02666477

BASIC ENGINE
351-8228 CYLINDER BLOCK AS
S/N: J9R1-UP
PART OF 351-8229 CYLINDER BLOCK AS
SMCS-1201 i05659063
1 1 0S-2353 10 BOLT (5/8-18X3.75-IN)
2 1 067-6002 10 DOWEL

BASIC ENGINE
351-8229 CYLINDER BLOCK AS
S/N: J9R1-UP
PART OF 355-3530 CYLINDER BLOCK GP
SMCS-1201 i05659049
1 1 067-6006 1 PLUG
2 1 067-6043 3 PLUG-SIDE
3 1 185-0884 2 DOWEL
4 1 232-7597 4 PLUG
5 1 232-7599 1 PLUG
6 1 331-6835 3 PLUG-SEALING
7 1 232-7596 1 PLUG
Y 8 1 351-8228 1 CYLINDER BLOCK AS 10

BASIC ENGINE
351-8229 CYLINDER BLOCK AS (c o ntd.) i05659049

BASIC ENGINE
355-3530 CYLINDER BLOCK GP
S/N: J9R1-UP
SMCS-1201 i05657138
1 1 199-9751 1 SEAL-O-RING
M 2 1 209-9219 10 BOLT (M8X1.25X16-MM)
3 1 232-1322 2 PLUG
4 1 276-5604 1 DOWEL
5 1 276-5603 1 SEAL-O-RING
Y 6 1 351-8229 1 CYLINDER BLOCK AS 11
7 1 232-7449 1 HOUSING AS
M - METRIC PART

BASIC ENGINE
355-3530 CYLINDER BLOCK GP (c o ntd.) i05657138

BASIC ENGINE
355-7044 CYLINDER HEAD GP
S/N: J9R1-UP
SMCS-1100 i05657139
1 1 199-9751 2 SEAL-O-RING
2 1 232-1322 2 PLUG
3 1 276-8134 10 BOLT-SPECIAL (CYLINDER HEAD)
4 1 295-6661 1 PLUG
5 1 390-0341 1 GASKET-CYLINDER HEAD
6 1 353-9662 1 CYLINDER HEAD AS
6A 1 188-5102 9 PLUG
6B 1 276-8117 4 PLUG-CORE
6C 1 298-4528 3 PLUG-CORE
6D 1 356-9640 16 GUIDE-VALVE
GRAPHIC #1 < E ND> g02722517

BASIC ENGINE
329-8472 DRAIN GP-ENGINE OIL
S/N: J9R1-UP
SMCS-1302 i05657140
1 1 7C-0351 2 PLUG-DRAIN (ENGINE OIL)
2 1 335-7585 2 SEAL

BASIC ENGINE
339-3343 DRIVE GP-FAN
S/N: J9R1-UP
SMCS-1359 i05657141
M 1 1 6I-0593 4 BOLT (M10X1.5X30-MM)
2 1 284-1026 1 PULLEY (8-GROOVE)
3 1 321-9971 1 DRIVE AS-FAN
4 1 380-2619 1 BELT-SERPENTINE (FAN DRIVE)
M - METRIC PART
GRAPHIC #1 < E ND> g02753458

BASIC ENGINE
329-8398 EXTENSION GP-FAN
S/N: J9R1-UP
3-INCHES, 76.2-MM
SMCS-1359 i05657144
1 1 113-6349 4 NUT (M8X1.25-THD)
2 1 133-7668 4 STUD
3 1 133-7669 1 EXTENSION-FAN

BASIC ENGINE
329-7896 FLYWHEEL GP
S/N: J9R1-UP
SMCS-1156 i05657154
1 1 145-4911 10 WASHER
2 1 103-6131 1 FLYWHEEL AS
2A 1 033-7687 1 RING-STARTING MOTOR (126-TEETH)
3 1 0S-1603 10 BOLT (1/2-20X1.5-IN)
GRAPHIC #1 < E ND> g02741403

BASIC ENGINE
329-7880 HOUSING GP-FLYWHEEL
S/N: J9R1-UP
SMCS-1157 i05657160
M 1 1 121-0883 6 BOLT (M10X1.5X30-MM)
2 1 199-3109 1 PLUG
3 1 287-8597 2 DOWEL
4 1 340-7622 1 PLATE
5 1 101-3617 3 PLUG
6 1 353-9598 1 HOUSING-FLYWHEEL
7W-4642 1 SHIELD-DUST
7 1 375-9272 2 PLUG
8 1 340-7624 2 BOLT
M 9 1 6I-0423 2 BOLT (M12X1.75X30-MM)
M - METRIC PART

BASIC ENGINE
329-8423 HOUSING GP-FRONT
S/N: J9R1-UP
SMCS-1151, 1162, 1206 i05657166
M 1 1 6I-0217 16 BOLT (M8X1.25X20-MM)
M 2 1 6I-0645 3 BOLT (M8X1.25X25-MM)
3 1 6I-0789 3 BOLT (M10X1.5X60-MM)
4 1 7C-4616 1 BOLT (M12X1.75X45-MM)
5 1 067-6179 1 DOWEL
M 6 1 100-3751 5 BOLT (M8X1.25X65-MM)
M 7 1 101-3895 2 BOLT (M8X1.25X35-MM)
8 1 133-1011 1 WASHER
9 1 232-3666 1 WASHER-THRUST
10 1 325-4374 1 PLATE-THRUST
11 1 330-4778 1 GASKET
12 1 340-0571 1 GEAR (72-TEETH)
13 1 342-1306 1 IDLER AS (97-TEETH)
14 1 419-0423 1 HUB-IDLER GEAR
15 1 346-1734 1 CASE-GEAR
16 1 348-9985 1 GASKET
17 1 371-8059 1 COVER-FRONT
18 1 371-8062 1 SEAL
M - METRIC PART

BASIC ENGINE
329-8423 HOUSING GP-FRONT (c ontd .) i05657166

BASIC ENGINE
330-9652 JET GP-PISTON COOLING
S/N: J9R1-UP
SMCS-1331 i05657168
1 1 329-3796 4 TUBE AS-OIL JET
M 2 1 100-4841 4 BOLT (M6X1X10-MM)
M - METRIC PART
GRAPHIC #1 < E ND> g02693540

BASIC ENGINE
355-5456 LIFTING GP-ENGINE
S/N: J9R1-UP
SMCS-1122 i05657169
M 1 1 6I-0593 6 BOLT (M10X1.5X30-MM)
2 1 359-0818 1 BRACKET-LIFTING
3 1 365-1053 1 BRACKET-LIFTING
M - METRIC PART

BASIC ENGINE
349-4716 MECHANISM GP-FUEL PUMP & VALVE
S/N: J9R1-UP
PART OF 351-9797 ROCKER ARM GP
SMCS-1102, 1123 i05659111
M 1 1 8T-9535 1 BOLT-SOCKET HEAD (M8X1.25X60-MM)
2 1 276-9201 4 CLIP
3 1 276-9207 1 SPRING-SHAFT
4 1 322-4110 7 BOLT-TORQUE HEAD
5 1 338-9595 3 SPRING-SHAFT
6 1 349-4729 1 SHAFT AS
1 276-9200 2 PLUG-SHAFT END
Y 7 1 349-4732 4 ROCKER ARM GP (INLET) 32
Y 8 1 349-4733 4 ROCKER ARM GP (EXHAUST) 33
M - METRIC PART
GRAPHIC #1 < E ND> g02711522

BASIC ENGINE
329-7942 PAN GP-OIL
S/N: J9R1-UP
SMCS-1302 i05657182
1 1 214-3281 1 PAN-OIL
2 1 225-6005 1 GASKET
3 1 230-8218 1 TUBE-SUCTION
M 4 1 6I-0260 2 BOLT (M8X1.25X25-MM)
M 5 1 6I-0363 2 BOLT (M6X1X20-MM)
6 1 329-5230 1 BRIDGE-CYLINDER SUPPORT
7 1 067-6213 1 GASKET
M 8 1 124-3815 18 BOLT (M8X1.25X16-MM)
M 9 1 6I-4072 2 BOLT (M8X1.25X14-MM)
M - METRIC PART

BASIC ENGINE
329-7877 PISTON & ROD GP
S/N: J9R1-UP
SMCS-1225 i05657185
1 1 124-3536 8 RING-RETAINING
2 1 333-5465 4 CONNECTING ROD GP
(EACH INCLUDES)
1 276-7478 1 BUSHING
1 323-9312 2 BOLT (M10X1X50-MM)
1 331-0242 1 ROD-CONNECTING
360-2028 1 KIT-RING
(INCLUDES RINGS)
360-3986 1 KIT-BEARING
(INCLUDES BEARING)
361-2590 1 KIT-PISTON
(INCLUDES PISTON, PIN, & RINGS)
GRAPHIC #1 < E ND> g02697257

BASIC ENGINE
329-8482 PLUG GP-ENGINE
S/N: J9R1-UP
SMCS-1100, 1201 i05657192
1 1 067-6823 2 PLUG

BASIC ENGINE
S/N: J9R1-UP
SMCS-1100, 1201 i05657194
1 1 277-4223 1 PLUG
GRAPHIC #1 < E ND> g02448036

BASIC ENGINE
S/N: J9R1-UP
SMCS-1100, 1201 i05657195
1 1 233-9436 4 PLUG
2 1 6H-3616 10 PLUG-PROTECTION

BASIC ENGINE
329-7997 PULLEY GP-CRANKSHAFT
S/N: J9R1-UP
8-GROOVE
SMCS-1205 i05657200
1 1 334-9334 3 BOLT
2 1 335-8270 1 PULLEY (8-GROOVE)
GRAPHIC #1 < E ND> g02715045

BASIC ENGINE
349-4732 ROCKER ARM GP
S/N: J9R1-UP
INLET
PART OF 349-4716 MECHANISM GP-FUEL PUMP & VALVE
SMCS-1123 i05065857
1 1 346-4772 1 INSERT-THREADED

BASIC ENGINE
S/N: J9R1-UP
EXHAUST
PART OF 349-4716 MECHANISM GP-FUEL PUMP & VALVE
SMCS-1123 i04749551
1 1 346-4772 1 INSERT-THREADED
2 1 322-4109 1 BUTTON
3 1 329-5552 1 GUIDE
GRAPHIC #1 < E ND> g02372817

BASIC ENGINE
S/N: J9R1-UP
SMCS-1123 i05657207
1 1 332-7941 8 SPRING-VALVE
2 1 336-5439 16 RETAINER-VALVE SPRING
3 1 336-5446 8 VALVE-INLET
4 1 336-5447 8 VALVE-EXHAUST
5 1 346-4711 8 BRIDGE AS-VALVE
Y 6 1 349-4716 1 MECHANISM GP-FUEL PUMP & VALVE 25
7 1 387-9503 16 SEAL-VALVE STEM
8 1 152-9860 32 PIN-COTTER
9 1 326-7290 8 SPRING-VALVE

BASIC ENGINE
351-9797 ROCKER ARM GP (c on td.) i05657207
GRAPHIC #1 < E ND> g02711699

LUBRICATION SYSTEM
352-7822 BASE GP-OIL FILTER
S/N: J9R1-UP
LHS, VERTICALLY DOWN
PART OF 356-7156 COOLER GP-ENGINE OIL
SMCS-1306 i05659030
1 1 118-9145 1 CONNECTOR
36 LUBRICATION SYSTEM 1 of 1 SEBP7397

LUBRICATION SY STE M
356-7282 BREATHER GP
S/N: J9R1-UP
SMCS-1317 i05657045
1 1 347-9981 1 PIPE-BREATHER (INLET)
2 1 448-5787 1 PIPE (BREATHER TO DRAIN)
3 1 356-4590 1 PIPE-BREATHER (VENT)
3A 1 316-9351 2 MOUNTING-CABLE TIE
4 1 356-8338 1 VALVE AS-BREATHER
4A 1 3E-6749 1 SEAL-O-RING
5 1 360-5696 1 BRACKET AS
6 1 156-6964 1 BOLT
7 1 6I-0572 1 BOLT (M8X1.25X20-MM)
GRAPHIC #1 < E ND> g02720596
SEBP7397 1 of 1 LUBRICATION SYSTEM 37

LUBRICATION SYSTEM
350-1764 FILLER GP-ENGINE OIL
S/N: J9R1-UP
PART OF 356-7153 FILLER GP-ENGINE OIL
SMCS-1316 i04926414
1 1 234-6171 1 SEAL-O-RING
2 1 350-1763 1 FILLER-OIL (ENGINE OIL)
3 1 359-1309 1 CAP AS-FILLER (ENGINE OIL)
1 113-1504 1 SEAL-O-RING

356-7153 FILLER GP-ENGINE OIL
S/N: J9R1-UP
SMCS-1316 i05657146
1 1 225-6524 1 PLUG-CUP
M 2 1 6I-0260 1 BOLT (M8X1.25X25-MM)
Y 3 1 350-1764 1 FILLER GP-ENGINE OIL 38
M 4 1 100-3751 1 BOLT (M8X1.25X65-MM)
M - METRIC PART
GRAPHIC #1 < E ND> g02891676

LUBRICATION SYSTEM
329-8386 FILTER GP-ENGINE OIL
S/N: J9R1-UP
SMCS-1306, 1308 i05657149
1 1 7W-2326 1 FILTER AS-ENGINE OIL

360-7817 FILTER GP-FUMES DISPOSAL
S/N: J9R1-UP
SMCS-1074 i05657151
1 1 357-0147 1 FILM-IDENTIFICATION (OIL FILL, READ OMM)
J 2 1 357-3355 1 FILTER AS-FUMES DISPOSAL
1 339-1048 1 KIT-FUMES DISPOSAL FILTER
(INCLUDES ELEMENT & SEAL)
1 362-2915 1 SEAL
J 3 1 361-1777 1 FILM-FILTER
M 4 1 101-3895 3 BOLT (M8X1.25X35-MM)

J 361-1758 1 KIT-FILTER
(INCLUDES FILTER & FILM)
M - METRIC PART
GRAPHIC #1 < E ND> g02715965

LUBRICATION SYSTEM
329-7962 GAUGE GP-OIL LEVEL (DIPSTICK)–ENGINE
S/N: J9R1-UP
SMCS-1326 i05657156
Y 1 1 351-2098 1 GAUGE GP-OIL LEVEL (DIPSTICK) (ENGINE) 43
2 1 6I-1497 1 SEAL

351-2098 GAUGE GP-OIL LEVEL (DIPSTICK)–ENGINE
S/N: J9R1-UP
PART OF 329-7962 GAUGE GP-OIL LEVEL (DIPSTICK)
SMCS-1326 i05659089
1 1 350-5725 1 TUBE AS-OIL GAUGE
1 228-7089 1 SEAL-O-RING
2 1 351-2097 1 GAUGE AS-OIL LEVEL (DIPSTICK) (ENGINE)
1 275-9891 2 SEAL-O-RING
GRAPHIC #1 < E ND> g02858900

LUBRICATION SYSTEM
356-3529 LINES GP-TURBOCHARGER OIL
S/N: J9R1-UP
PART OF 356-1143 TURBOCHARGER GP
SMCS-1052, 1307 i05659153
1 1 225-8524 1 BOLT-SPECIAL (BANJO)
2 1 225-8526 2 WASHER (10.4X13.75X1.37-MM THK)
3 1 348-8082 1 BOLT (BANJO)
4 1 348-8608 2 WASHER
5 1 356-3530 1 TUBE AS-TURBOCHARGER OIL

329-8473 PLUG GP-OIL FILTER MOUNTING
S/N: J9R1-UP
SMCS-1306 i05657196
1 1 225-7941 1 PLUG
2 1 330-5898 1 SEAL-O-RING
GRAPHIC #1 < E ND> g02736196

LUBRICATION SYSTEM
329-8435 PUMP GP-ENGINE OIL–ENGINE
S/N: J9R1-UP
SMCS-1304, 1315 i05657201
1 1 359-4002 1 PUMP AS-METERING
M 2 1 100-4461 5 BOLT (M10X1.5X50-MM)
M - METRIC PART

COOLING SYSTEM
329-8390 CONNECTION GP-WATER
S/N: J9R1-UP
SMCS-1380 i05657067
1 1 367-7545 1 REGULATOR AS-WATER TEMPERATURE
M 2 1 6I-0254 2 BOLT (M8X1.25X30-MM)
3 1 6I-0839 1 BOLT (M8X1.25X70-MM)
M - METRIC PART
GRAPHIC #1 < E ND> g02718929
SEBP7397 1 of 1 COOLING SYSTEM 47

COOLING SYS TEM
349-2761 CONNECTION GP-WATER
S/N: J9R1-UP
PART OF 333-7914 PUMP GP-WATER
SMCS-1380 i05503678
1 1 344-7219 1 SEAL
2 1 357-8722 1 GASKET
48 COOLING SYSTEM 1 of 1 SEBP7397

COOLING SYSTEM
356-7156 COOLER GP-ENGINE OIL
S/N: J9R1-UP
SMCS-1378 i05657133
1 1 225-7944 1 GASKET
2 1 232-3751 1 PLATE
3 1 6I-0572 4 BOLT (M8X1.25X20-MM)
M 4 1 6I-0645 5 BOLT (M8X1.25X25-MM)
5 1 330-9847 1 GASKET
Y 6 1 352-7822 1 BASE GP-OIL FILTER 36
7 1 361-1225 1 COOLER GP-ENGINE OIL
M 7A 1 6I-0217 14 BOLT (M8X1.25X20-MM)
7B 1 361-0841 1 GASKET
M - METRIC PART
GRAPHIC #1 < E ND> g02753659

COOLING SYS TEM
355-5433 FAN GP-BLOWER
S/N: J9R1-UP
22-INCHES, 559-MM
SMCS-1356, 1360 i05657145
1 1 361-5559 1 FAN

COOLING SYSTEM
333-7914 PUMP GP-WATER
S/N: J9R1-UP
SMCS-1361 i05657203
J 1 1 417-9305 1 PUMP AS-WATER
J 1A 1 388-7649 1 GASKET
J 1B 1 388-7644 1 PLUG
J 1C 1 388-7652 1 SEAL
J 1D 1 388-7651 1 PLUG
Y 2 1 349-2761 1 CONNECTION GP-WATER (BYPASS) 48
J 3 1 353-8578 1 GASKET
4 1 101-3771 4 BOLT
M 5 1 101-3895 3 BOLT (M8X1.25X35-MM)
6 1 106-8916 2 BOLT (M6X16-MM)

J 397-5684 1 KIT-PUMP
(INCLUDES GASKET & PUMP)
M - METRIC PART
GRAPHIC #1 < E ND> g03482238

COOLING SYS TEM
355-5463 RADIATOR & MOUNTING GP
S/N: J9R1-UP
SMCS-1353 i05657262
M 1 1 6I-0654 3 BOLT (M10X1.5X25-MM)
M 2 1 100-4461 2 BOLT (M10X1.5X50-MM)
3 1 101-7541 4 BOLT
4 1 101-7546 2 MOUNT
M 5 1 124-3815 5 BOLT (M8X1.25X16-MM)
6 1 283-8302 4 BOLT
8 1 358-7578 3 HOSE
9 1 359-3863 1 HOSE (LOWER RADIATOR)
10 1 359-3881 1 BRACKET
11 1 360-5502 1 HOSE (UPPER RADIATOR)
12 1 360-6596 1 PIPE
13 1 366-9405 1 PIPE AS-AIR INLET
14 1 369-3783 1 GUARD-RADIATOR
15 1 369-4461 1 BRACKET
16 1 369-4472 1 RADIATOR & AFTERCOOLER GP
16A 1 211-6574 1 CAP-RADIATOR (16-PSI)
16B 1 374-6796 1 BRACKET
16C 1 378-1867 1 COOLER
16D 1 378-1870 1 RADIATOR AS
16E 1 378-1873 1 COWLING
16F 1 378-8162 1 BRACKET
17 1 371-1223 1 HOSE
18 1 382-7225 1 GUARD AS-FAN
18A 1 362-8050 2 NUT
18B 1 363-4208 2 BOLT
19 1 382-7460 2 MOUNT
20 1 387-6428 1 BRACKET
21 1 103-6714 4 CLIP
22 1 390-0251 4 BOLT-FLANGE HEAD (M8X1.25X40-MM)
M 23 1 6I-0217 2 BOLT (M8X1.25X20-MM)
24 1 6I-0594 4 NUT (M10X1.5-THD)
25 1 317-9229 6 CLAMP-HOSE
26 1 324-3528 2 CLAMP-HOSE
M - METRIC PART

COOLING SYSTEM
355-5463 RADIATOR & MOUNTING GP (c o ntd.) i05657262
GRAPHIC #1 < E ND> g03592220

307-2807 AIR CLEANER GP
S/N: J9R1-UP
PART OF 329-8443 AIR CLEANER GP
SMCS-1051, 1054 i05050569
1 1 104-2083 1 CAP (AIR CLEANER)
2 1 133-7403 1 VALVE-AIR CLEANER DUST
3 1 206-5234 1 FILTER ELEMENT AS-AIR (PRIMARY)
4 1 206-5235 1 FILTER ELEMENT AS-AIR (SECONDARY)
5 1 206-5237 1 COVER AS
6 1 143-8170 1 INDICATOR (AIR RESTRICTION)
7 1 307-2808 1 BRACKET
54 AIR INLET AND EXHAUST SYSTEM 1 of 1 SEBP7397

329-8443 AIR CLEANER GP
S/N: J9R1-UP
SMCS-1051, 1054 i05656994
1 1 324-3528 1 CLAMP-HOSE
Y 2 1 307-2807 1 AIR CLEANER GP 54
3 1 256-6454 1 SENSOR-TEMPERATURE
4 1 276-6740 1 CLIP
6 1 370-4161 1 BRACKET AS
7 1 228-7103 1 SEAL-O-RING
M 8 1 6I-0217 2 BOLT (M8X1.25X20-MM)
M 9 1 6I-0260 2 BOLT (M8X1.25X25-MM)
M - METRIC PART
GRAPHIC #1 < E ND> g02739176
SEBP7397 1 of 1 AIR INLET AND EXHAUST SYSTEM 55

389-2120 BRACKET GP-SUPPORT
S/N: J9R1-UP
PART OF 364-7151 MODULE AR-CLEAN EMISSIONS
SMCS-107P i05659104
1 1 361-3387 1 PLATE AS
M 1A 1 159-9540 2 NUT-WELD (M8X1.25-THD)
2 1 344-1199 2 WASHER-HARD (11X21X2.5-MM THK)
3 1 368-5081 2 BOLT (M10X1.5X25-MM)
M - METRIC PART

356-7409 COOLER & MTG GP-EXHAUST (NRS)
S/N: J9R1-UP
SMCS-1061, 1087, 108C i05657132
1 1 232-1322 1 PLUG
2 1 357-7345 1 PIPE
2A 1 360-4066 2 GASKET
3 1 357-7346 1 PIPE
3A 1 360-4066 2 GASKET
4 1 357-7350 1 PIPE
4A 1 360-4064 1 GASKET
4B 1 360-4065 1 GASKET
5 1 371-3354 1 PIPE
5A 1 360-4063 1 GASKET
6 1 374-6307 1 COOLER
6A 1 199-9751 1 SEAL-O-RING
6B 1 232-1322 1 PLUG
M 7 1 124-3815 1 BOLT (M8X1.25X16-MM)
8 1 199-9751 1 SEAL-O-RING
9 1 375-0351 4 BOLT-FLANGE HEAD
M 10 1 6I-0260 10 BOLT (M8X1.25X25-MM)
11 1 6I-0293 3 BOLT (M8X1.25X80-MM)
12 1 6I-4068 2 BOLT (M6X1X75-MM)
M - METRIC PART

356-7409 COOLER & MTG GP-EXHAUST (NRS) (c ontd .) i05657132

350-2353 ELBOW GP-AIR INLET
S/N: J9R1-UP
24-VOLT
SMCS-1087 i05657142
1 1 199-9751 1 SEAL-O-RING
2 1 232-1322 1 PLUG
3 1 350-1804 1 PIPE
Y 4 1 356-5904 1 SPACER GP-AIR INLET 69
Y 5 1 379-3587 1 VALVE & MOUNTING GP (NRS) 73
6 1 6I-0291 1 NUT (M8X1.25-THD)
M 7 1 342-6268 1 STUD (M8X1.25X80-MM)
8 1 035-8063 1 PLUG
9 1 6I-0917 2 BOLT (M6X1X25-MM)
10 1 367-4226 1 VALVE-SOLENOID (WASTEGATE)
11 1 6I-0839 2 BOLT (M8X1.25X70-MM)
12 1 6I-1090 2 BOLT (M8X1.25X40-MM)
13 1 6I-4709 3 BOLT (M8X1.25X100-MM)
M - METRIC PART

350-2353 ELBOW GP-AIR INLET (c on td.) i05657142

454-2093 EXHAUST GP
S/N: J9R1-UP
SMCS-1061, 1062 i05657143
1 1 343-5908 2 CLAMP-V BAND
2 1 346-6185 1 GASKET
3 1 356-8236 1 ELBOW GP (EXHAUST)
4 1 6I-4200 2 BOLT (M10X1.5X16-MM)
5 1 365-6474 1 BRACKET
6 1 368-4712 1 BRACKET AS
M 7 1 124-3815 2 BOLT (M8X1.25X16-MM)
8 1 147-5553 3 STUD
9 1 6I-0563 3 NUT (M10X1.5-THD)
10 1 362-9020 1 VALVE-PRESSURE (12-VOLT)
M - METRIC PART
GRAPHIC #1 < E ND> g03434263

381-3665 FILTER GP-DIESEL PARTICULATE
S/N: J9R1-UP
SMCS-108F i05659103
(NO SERVICED PARTS)

356-4035 LINES GP-TURBOCHARGER AIR
S/N: J9R1-UP
TO ACTUATOR
SMCS-1052, 1071 i05659150
1 1 225-8524 1 BOLT-SPECIAL (BANJO)
2 1 225-8526 2 WASHER (10.4X13.75X1.37-MM THK)
3 1 335-8611 1 CLIP
4 1 356-4036 1 TUBE AS-TURBOCHARGER
GRAPHIC #1 < E ND> g02695076

356-4044 LINES GP-TURBOCHARGER AIR
S/N: J9R1-UP
SMCS-1052, 1071 i05659152
1 1 335-8611 2 CLIP
2 1 356-4040 1 LINE-DRAIN (TURBOCHARGER)
3 1 107-2348 4 CLIP
4 1 422-7716 1 HOSE
5 1 423-2462 1 HOSE

356-1122 MANIFOLD GP-EXHAUST
S/N: J9R1-UP
SMCS-1059 i05657178
1 1 238-8292 8 BOLT-FLANGE HEAD
2 1 286-7851 8 SPACER
3 1 349-1835 1 GASKET
4 1 355-2493 1 MANIFOLD (EXHAUST)
GRAPHIC #1 < E ND> g02755239

355-7069 MODULE AR-CLEAN EMISSIONS
S/N: J9R1-UP
SMCS-1050, 108D i05657180
CY 1 1 364-7151 1 MODULE AR-CLEAN EMISSIONS 67
C - CHANGE FROM PREVIOUS TYPE

364-7151 MODULE AR-CLEAN EMISSIONS
S/N: J9R1-UP
SMCS-1050, 108D i05659094
Y 1 1 358-3728 1 STRAP GP-MOUNTING 70
Y 2 1 362-8943 2 ANTENNA GP-SOOT 92
Y 3 1 381-3665 1 FILTER GP-DIESEL PARTICULATE 62
4 1 386-9463 1 FRAME GP-MOUNTING
4A 1 386-9462 1 CASTING
Y 5 1 389-2120 1 BRACKET GP-SUPPORT 56
Y 6 1 391-5697 1 WIRING GP-CEM 104
GRAPHIC #1 < E ND> g03346977

355-5983 PIPE GP-FLEXIBLE EXHAUST
S/N: J9R1-UP
SMCS-1061 i05657183
1 1 359-5885 1 CLAMP AS
2 1 370-6487 1 BELLOWS AS
3 1 360-9920 1 TUBE AS-EXHAUST

356-5904 SPACER GP-AIR INLET
S/N: J9R1-UP
PART OF 350-2353 ELBOW GP-AIR INLET
SMCS-1087 i05659052
1 1 346-9507 1 GASKET
GRAPHIC #1 < E ND> g02675758

358-3728 STRAP GP-MOUNTING
S/N: J9R1-UP
SMCS-7553 i05659101
1 1 358-3726 2 STRAP AS
2 1 345-7738 4 PIN-CLEVIS
3 1 375-9516 4 PIN

356-1143 TURBOCHARGER GP
S/N: J9R1-UP
SMCS-1052, 1053 i05657225
M 1 1 6I-0217 2 BOLT (M8X1.25X20-MM)
2 1 345-6605 1 GASKET
3 1 356-3515 1 TURBOCHARGER
Y 4 1 356-3529 1 LINES GP-TURBOCHARGER OIL 44
5 1 356-3534 1 LINE-DRAIN (TURBOCHARGER)
Y 6 1 356-4035 1 LINES GP-TURBOCHARGER AIR (WASTEGATE) 63
7 1 357-0617 1 GASKET
8 1 358-7592 1 GASKET
9 1 100-4458 1 BOLT (M8X1.25X14-MM)
10 1 106-8916 2 BOLT (M6X16-MM)
M 11 1 124-3815 2 BOLT (M8X1.25X16-MM)
12 1 147-5553 4 STUD
Y 13 1 356-4044 1 LINES GP-TURBOCHARGER AIR 64
14 1 6I-0563 4 NUT (M10X1.5-THD)
M - METRIC PART

356-1143 TURBOCHARGER GP (c on td.) i05657225

379-3587 VALVE & MOUNTING GP (NRS)
S/N: J9R1-UP
PART OF 350-2353 ELBOW GP-AIR INLET
SMCS-3139, 5137, 5479 i05659060
1 1 362-9416 1 VALVE
2 1 153-0983 4 BOLT (M6X1X25-MM)
3 1 332-7624 1 GASKET
4 1 346-9507 1 GASKET
5 1 348-9331 1 BRACKET
6 1 345-0835 1 GASKET
GRAPHIC #1 < E ND> g02922996

FUEL SYS TEM
378-4747 COOLER GP-FUEL
S/N: J9R1-UP
SMCS-1712 i05657134
1 1 363-2712 1 COOLER-FUEL
2 1 6C-9221 2 NUT
74 FUEL SYSTEM 1 of 1 SEBP7397

FUEL SYSTEM
360-8958 FILTER GP-FUEL
S/N: J9R1-UP
PART OF 366-0647 FILTER GP-FUEL
SMCS-1261 i04994750
1 1 360-8960 1 FILTER ELEMENT-FUEL
362-5412 1 KIT-DRAIN (FUEL FILTER)
(INCLUDES DRAIN, KNOB, & SEALS)
GRAPHIC #1 < E ND> g03173178
SEBP7397 1 of 1 FUEL SYSTEM 75

FUEL SYS TEM
S/N: J9R1-UP
SMCS-1261 i05657150
Y 1 1 361-4302 1 FILTER GP-WATER SEP & FUEL 79
Y 2 1 366-0647 1 FILTER GP-FUEL 77

FUEL SYSTEM
S/N: J9R1-UP
SMCS-1261 i05659070
Y 1 1 360-8958 1 FILTER GP-FUEL 75
2 1 362-9689 1 SCREW-SPECIAL
362-5412 1 KIT-DRAIN
(INCLUDES DRAIN, KNOB, & SEAL REPLACEMENTS)
GRAPHIC #1 < E ND> g02747256

FUEL SYS TEM
361-1562 FILTER GP-PRIMARY FUEL
S/N: J9R1-UP
SMCS-1260, 1261 i05657153
M 1 1 6I-0217 3 BOLT (M8X1.25X20-MM)
2 1 446-5393 1 PUMP GP-FUEL TRANSFER
2A 1 262-1618 4 BOLT-SOCKET HEAD (M6X1X16-MM)
2B 1 363-8652 1 SEAL-O-RING
3 1 384-8512 1 FILTER-FUEL (IN-LINE)
M - METRIC PART

FUEL SYSTEM
361-4302 FILTER GP-WATER SEP & FUEL
S/N: J9R1-UP
SMCS-1261, 1263 i05659073
Y 1 1 363-6571 1 FILTER GP-WATER SEP & FUEL 80
2 1 362-8205 1 SCREW-SPECIAL
Y 3 1 363-5084 1 SENSOR GP-LIQUID LEVEL (WATER IN FUEL) 100

362-5412 1 KIT-DRAIN
(INLCUDES DRAIN, KNOB, & SEALS)
GRAPHIC #1 < E ND> g02747279

FUEL SYS TEM
363-6571 FILTER GP-WATER SEP & FUEL
S/N: J9R1-UP
PART OF 361-4302 FILTER GP-WATER SEP & FUEL
SMCS-1261, 1263 i05659092
1 1 363-6572 1 ELEMENT-WATER SEPARATOR
2 1 362-5412 1 KIT-DRAIN
(INCLUDES DRAIN, KNOB, & SEAL)
3 1 3J-1907 1 SEAL-O-RING
4 1 9S-8004 1 PLUG-O-RING

FUEL SYSTEM
332-3078 INJECTOR GP-FUEL
S/N: J9R1-UP
SMCS-1251, 1254, 1290, 1713 i05657167
1 1 320-7149 4 CLAMP-INJECTOR
2 1 341-8536 4 SEAL
YR 3 1 370-7287 4 INJECTOR GP-FUEL 82
4 1 278-5170 4 BOLT
R - REMFG PART MAY BE AVAILABLE
GRAPHIC #1 < E ND> g02718048

FUEL SYS TEM
370-7287 INJECTOR GP-FUEL*R
S/N: J9R1-UP
PART OF 332-3078 INJECTOR GP-FUEL
SMCS-1251, 1254, 1290, 1713 i05657172
1 1 320-8616 1 SEAL-O-RING
2 1 320-8617 1 WASHER

FUEL SYSTEM
365-4568 LINES GP-FUEL FILTER
S/N: J9R1-UP
SMCS-1261, 1274 i05657170
M 1 1 6I-0260 1 BOLT (M8X1.25X25-MM)
M 2 1 101-3895 3 BOLT (M8X1.25X35-MM)
3 1 101-3917 2 WASHER
4 2 114-4363 1 BOLT (M8X1.25X12-MM)
5 1 347-3429 1 CLIP-PIPE
6 1,2 356-3986 2 CONNECTOR AS
(EACH INCLUDES)
6A 1,2 277-4993 1 SEAL-O-RING
1,2 349-3614 1 CONNECTION
7 1,2 357-9545 3 CLIP-PIPE
8 1 360-5450 1 LINE AS-FUEL
9 2 360-5695 1 LINE AS-FUEL
9A 2 246-4361 2 WASHER (10.5X14X1.5-MM THK)
9B 2 341-3566 1 BOLT
10 1 361-3446 1 SUPPORT GP-LINES
10A 1 357-9545 1 CLIP-PIPE
11 2 361-3447 1 SUPPORT GP-LINES
11A 2 357-9545 2 CLIP-PIPE
12 1 361-6344 1 SUPPORT GP-FILTER
12A 1,2 347-3429 3 CLIP-PIPE
12B 1,2 357-9545 5 CLIP-PIPE
13 1 361-7402 1 LINE AS-FUEL
14 2 367-3656 1 CAP
15 1 371-5658 1 BRACKET GP
15A 1 347-3429 1 CLIP-PIPE
16 1 372-4526 1 BRACKET AS-FUEL LINES
17 2 376-6895 1 LINES GP-FUEL
17A 2 228-7089 1 SEAL-O-RING
17B 2 277-4993 1 SEAL-O-RING
18 1 383-6120 1 LINE AS-FUEL
19 2 383-6122 1 LINE AS-FUEL
20 1 383-6123 1 LINE AS-FUEL
M 21 1 6I-0654 5 BOLT (M10X1.5X25-MM)
22 1 100-4458 1 BOLT (M8X1.25X14-MM)
23 1 6I-0631 3 BOLT (M6X1X12-MM)
24 2 6I-0846 1 BOLT (M6X1X14-MM)
25 1 6I-1090 2 BOLT (M8X1.25X40-MM)
M - METRIC PART

FUEL SYS TEM
365-4568 LINES GP-FUEL FILTER (c on td.) i05657170
GRAPHIC #1 g02720269

FUEL SYSTEM
365-4568 LINES GP-FUEL FILTER (c on td .) i05657170
GRAPHIC #2 < E ND> g02720270

FUEL SYS TEM
360-9061 LINES GP-FUEL INJECTION–INJECTORS 1 & 3
S/N: J9R1-UP
PART OF 361-2883 RAIL GP-FUEL
SMCS-1252, 1254 i05659095
1 1 360-9027 1 LINE AS-FUEL
2 1 360-9030 1 LINE AS-FUEL
3 1 360-9034 1 CLIP-PIPE

FUEL SYSTEM
360-9062 LINES GP-FUEL INJECTION–INJECTORS 2 & 4
S/N: J9R1-UP
PART OF 361-2883 RAIL GP-FUEL
SMCS-1252, 1254 i05659100
1 1 360-9028 1 LINE AS-FUEL
2 1 360-9031 1 LINE AS-FUEL
3 1 360-9034 1 CLIP-PIPE
GRAPHIC #1 < E ND> g02717956

FUEL SYS TEM
360-7503 PUMP GP-FUEL INJECTION
S/N: J9R1-UP
SMCS-1251, 1290 i05657202
M 1 1 6I-0645 2 BOLT (M8X1.25X25-MM)
M 2 1 6I-4072 2 BOLT (M8X1.25X14-MM)
3 1 185-7149 4 BOLT
4 1 277-4223 1 PLUG
5 1 328-7837 1 GEAR (36-TEETH)
6 1 330-3036 1 GASKET
7 1 331-6841 2 BOLT (M8X1.25X30-MM)
8 1 420-1641 1 LINE AS-FUEL
9 1 347-2165 1 PLATE-ADAPTER
10 1 370-8363 1 PUMP AS (12-VOLT)
10A 1 337-3905 1 SENSOR (FUEL TEMPERATURE)
10B 1 358-2583 1 VALVE (12-VOLT) (SUCTION CONTROL)
11 1 6I-0291 2 NUT (M8X1.25-THD)
12 1 111-3422 1 NUT
13 1 100-3752 2 STUD (M8X1.25X30-MM)
14 1 439-1617 1 WASHER-SPRING
15 1 6V-8676 1 SEAL-O-RING
16 1 7W-2627 2 WASHER
M - METRIC PART

FUEL SYSTEM
360-7503 PUMP GP-FUEL INJECTION (c on td.) i05657202
GRAPHIC #1 < E ND> g03337299

FUEL SYS TEM
361-2883 RAIL GP-FUEL
S/N: J9R1-UP
SMCS-1288 i05659097
1 1 6I-0917 2 BOLT (M6X1X25-MM)
2 1 101-7178 2 BOLT (M10X1.5X55-MM)
3 1 345-4153 1 RAIL GP-FUEL
3A 1 334-7232 1 VALVE
Y 4 1 360-9061 1 LINES GP-FUEL INJECTION (INJECTORS 1 & 3) 86
Y 5 1 360-9062 1 LINES GP-FUEL INJECTION (INJECTORS 2 & 4) 87

ELE CTRICAL A ND STARTING SYS TEM
350-1457 ALTERNATOR GP-CHARGING–12-VOLT, 100-AMPERE
S/N: J9R1-UP
SMCS-1405 i05657021
1 1 164-7468 4 BOLT (M10X1.5X95-MM)
2 1 321-8902 1 ALTERNATOR (12-VOLT, 100-AMPERE)
3 1 321-8952 1 BRACKET AS
1 321-8947 1 BRACKET
3A 1 161-9820 2 PIN
4 1 111-0859 4 BOLT (M10X1.5X35-MM)
GRAPHIC #1 < E ND> g02748429
SEBP7397 1 of 1 ELECTRICAL AND STARTING SYSTEM 91

ELECTRICAL AND STARTING SY STE M
362-8943 ANTENNA GP-SOOT
S/N: J9R1-UP
SMCS-108F, 1335 i05043551
1 1 349-7695 1 ANTENNA GP-SOOT
92 ELECTRICAL AND STARTING SYSTEM 1 of 1 SEBP7397

347-1647 CONTROL GP-ENGINE ELECTRONIC
S/N: J9R1-UP
SMCS-1901 i05657131
1 1 278-5203 4 SPACER
2 1 257-4907 1 COVER AS-ACCESS
3 1 332-9700 4 SPACER-SPECIAL
4 1 335-8789 2 BRACKET AS
R 5 1 357-2083 1 CONTROL GP-ENGINE ELECTRONIC
6 1 300-6714 8 MOUNT
7 1 6I-0456 4 BOLT (M8X1.25X45-MM)
8 1 7W-2632 1 WASHER (8.5X16.8X1.6-MM THK)
R - REMFG PART MAY BE AVAILABLE
GRAPHIC #1 < E ND> g02667857

382-2968 HARNESS AS-ENGINE
S/N: J9R1-UP
PART OF 361-3356 HARNESS GP-WIRING
SMCS-1408 i05659093
PART NAME SEE
NOTE P A R T N U MB E R QTY 1 2 3 4 5 6 (PRODUCT LEVEL) P AGE
8C-6354 1 CAP-RECEPTACLE (ET CONNECTOR)
8T-8737 34 PLUG-SEAL
115-1051 8 SOCKET-CONNECTOR
(EACH INCLUDES)
8T-8730 1 SOCKET-CONNECTOR (16-GA TO 18-GA)
9X-3402 78 SOCKET-CONNECTOR (16-GA TO 18-GA)
–OR–
126-1768 78 SOCKET-CONNECTOR (14-GA TO 16-GA)
155-2271 4 KIT-CONNECTING PLUG (4-PIN)
(INCLUDES PLUG AS, WEDGE, AND INTERFACE SEAL)
9X-3401 6 PIN-CONNECTOR (16-GA TO 18-GA)
–OR–
126-1767 6 PIN-CONNECTOR (14-GA TO 16-GA)
217-9039 5 STRAP-CABLE
230-4011 2 PLUG AS-CONNECTOR (2-PIN)
(EACH INCLUDES)
264-7029 1 SEAL-CONNECTOR
270-1784 1 RECEPTACLE
(EACH INCLUDES)
292-2896 CONDUIT (38-CM)
316-9351 26 MOUNTING-CABLE TIE
319-3244 1 ADAPTER-CONNECTOR
335-8954 1 PLUG AS-CONNECTOR
159-9322 1 SEAL-O-RING
342-8273 1 CLIP
342-8284 1 FITTING-TEE
343-1867 1 COVER
264-7029 SEAL-CONNECTOR
<END>

361-3356 HARNESS GP-WIRING
S/N: J9R1-UP
SMCS-1408 i05657157
1 1 6I-0572 2 BOLT (M8X1.25X20-MM)
2 1 217-9039 1 STRAP-CABLE
3 1 344-4784 1 BRACKET
4 1 361-3488 1 BRACKET AS
5 1 372-2536 1 BRACKET AS
6 1 381-9267 1 BRACKET
Y 7 1 382-2968 1 HARNESS AS-ENGINE 94
M 8 1 232-1693 1 BOLT-FLANGE HEAD (M6X1X35-MM)
9 1 236-5539 1 CLIP
10 1 254-3633 2 BOLT-FLANGE HEAD (M6X1X16-MM, SELF LOCKING)
11 1 367-6803 2 HARNESS AS-WIRING
1 323-7347 1 SEAL-O-RING
1 332-7865 2 TIE-CABLE
12 1 6I-0631 6 BOLT (M6X1X12-MM)
M - METRIC PART

361-3356 HARNESS GP-WIRING (c o ntd.) i05657157

357-7880 SENSOR & MTG GP-SOOT
S/N: J9R1-UP
SMCS-108F, 1335 i05657210
1 1 6I-0917 2 BOLT (M6X1X25-MM)
M 2 1 100-4830 2 BOLT (M10X1.5X20-MM)
3 1 217-9039 1 STRAP-CABLE
Y 4 1 364-8012 1 SENSOR GP-SOOT 101
5 1 362-2794 1 BRACKET AS
M 6 1 124-3815 2 BOLT (M8X1.25X16-MM)
7 1 316-9351 8 MOUNTING-CABLE TIE
M - METRIC PART
GRAPHIC #1 < E ND> g02755676

361-1040 SENSOR GP-ENGINE
S/N: J9R1-UP
SMCS-1000, 1050, 1718, 1906, 1907, 1912, 1917, 1923,
1924, 1925, 1928, 1929, 7400, 7422 i05657212
1 1 199-9252 3 SEAL-O-RING
2 1 199-9267 3 SEAL-O-RING
3 1 199-9751 1 SEAL-O-RING
4 1 217-9039 3 STRAP-CABLE
5 1 256-6454 2 SENSOR-TEMPERATURE (COOLANT)
6 1 274-1639 2 SEAL
7 1 276-5603 1 SEAL-O-RING
8 1 349-7378 1 SENSOR GP-PRESSURE (ENGINE OIL)
9 1 320-3061 2 SENSOR-PRESSURE (AIR INLET MANIFOLD)
10 1 320-3062 1 SENSOR GP-PRESSURE (ARD COMBUSTION AIR)
11 1 320-3063 1 SENSOR GP-PRESSURE (ATMOSPHERIC)
12 1 361-3450 2 UNION
13 1 388-1914 1 MANIFOLD
14 1 388-1916 1 MANIFOLD
15 1 369-8895 1 PIPE AS
1 7C-1252 2 SEAL
1 067-6205 1 NUT
16 1 385-5812 1 PIPE AS
1 7C-1252 2 SEAL
1 067-6205 1 NUT
M 17 1 124-3815 2 BOLT (M8X1.25X16-MM)
18 1 238-0120 2 SENSOR GP-SPEED (TIMING, CAMSHAFT)
19 1 348-4637 4 BOLT
20 1 339-8822 1 SENSOR AS-TEMPERATURE (NOX REDUCTION SYSTEM)
21 1 6I-1090 2 BOLT (M8X1.25X40-MM)
M - METRIC PART

361-1040 SENSOR GP-ENGINE (c o ntd.) i05657212
GRAPHIC #1 < E ND> g03337244

363-5084 SENSOR GP-LIQUID LEVEL
S/N: J9R1-UP
WATER IN FUEL
PART OF 361-4302 FILTER GP-WATER SEP & FUEL
SMCS-7422 i05433957
1 1 214-7568 1 SEAL-O-RING
2 1 281-8805 1 RECEPTACLE AS-CONNECTOR
3 1 9X-3401 3 PIN-CONNECTOR (16-GA TO 18-GA)

364-8012 SENSOR GP-SOOT
S/N: J9R1-UP
PART OF 357-7880 SENSOR & MTG GP-SOOT
SMCS-108F, 1335 i05659130
1 1 281-8812 1 RECEPTACLE AS-CONNECTOR (6-PIN)
GRAPHIC #1 < E ND> g03144462

344-2089 STARTING AID GP–12-VOLT
S/N: J9R1-UP
SMCS-1090 i05657222
M 1 1 5C-2890 1 NUT (M6X1-THD)
2 1 275-2428 1 INSULATOR
3 1 277-4409 1 CAP
4 1 344-4775 1 CONNECTION AS
5 1 344-5367 1 BOLT
6 1 361-9874 4 GLOW PLUG (12-VOLT)
M - METRIC PART

332-4623 STARTING MOTOR GP-ELECTRIC–12-VOLT, 3-KW
S/N: J9R1-UP
SMCS-1453 i05657224
1 1 321-8978 1 STARTING MOTOR GP-ELECTRIC (12-VOLT, 3-KW)
2 1 6I-0594 3 NUT (M10X1.5-THD)
3 1 6I-4012 3 STUD
GRAPHIC #1 < E ND> g02855696

391-5697 WIRING GP-CEM
S/N: J9R1-UP
SMCS-1408 i05659105
1 1 316-9351 3 MOUNTING-CABLE TIE
2 1 290-1993 3 STRAP-CABLE
3 1 342-9070 1 MODULE AS (AFTERTREATMENT IDENTIFICATION)
1 8T-8729 6 PIN-CONNECTOR (16-GA TO 18-GA)
1 281-8812 1 RECEPTACLE AS-CONNECTOR (6-PIN)
4 1 341-4827 1 SENSOR GP-TEMPERATURE

S E RV ICE E QUIP ME NT A ND S UP P LIE S
329-8098 FILM GP
S/N: J9R1-UP
SMCS-7405, 7557 i05657147
1 1 329-7312 1 FILM-IDENTIFICATION (CAT)
GRAPHIC #1 < E ND> g02675316
SEBP7397 1 of 1 SERVICE EQUIPMENT AND SUPPLIES 105

329-8409 FILM GP
S/N: J9R1-UP
SMCS-7405, 7557 i05657148
1 1 329-7312 1 FILM-IDENTIFICATION (CAT)
106 SERVICE EQUIPMENT AND SUPPLIES 1 of 1 SEBP7397

434-7441 PLATE & FILM GP
S/N: J9R1-UP
SMCS-7405, 7557 i05657189
1 1 326-9053 1 FILM-WARNING (DO NOT SPRAY, READ OMM)
2 1 346-8219 2 FILM-WARNING (UNIVERSAL WARNING)
3 1 355-3486 1 STRIP-ADHESIVE
4 1 363-3084 1 PLATE-IDENTIFICATION (CAT, C4.4)
GRAPHIC #1 < E ND> g03383909
SEBP7397 1 of 1 SERVICE EQUIPMENT AND SUPPLIES 107

PART NUMBER INDEX
Part Page P art Page P art Page Pa rt Page
0 83
98
101-7178
101-7541
.
.
.
.
.
.
.
.
.
.
.
.
.
.
90
52
225-7944 . . . . . . . 49
225-8524 . . . . . . . 44
0S-1603 . . . . . . . . 19 6I-1497 . . . . . . . . 42 101-7546 . . . . . . . 52 63
0S-2353 . . . . . . . . 10 6I-4012 . . . . . . . . 103 103-6131 . . . . . . . 19 225-8526 . . . . . . . 44
6I-4068 . . . . . . . . 57 103-6714 . . . . . . . 52 63
6I-4072 . . . . . . . . 26 104-2083 . . . . . . . 54 228-7089 . . . . . . . 43
88 106-8916 . . . . . . . 51 83
1 6I-4200 . . . . . . . . 61 71 228-7103 . . . . . . . 55
6I-4709 . . . . . . . . 59 107-2348 . . . . . . . 64 230-4011 . . . . . . . 94
1B-8736 . . . . . . . . . 5
6V-8676 . . . . . . . . 88 111-0859 . . . . . . . 91 230-8218 . . . . . . . 26
8
111-3422 . . . . . . . 88 232-1322 . . . . . . . 13
113-1504 . . . . . . . 38 15
113-6349 . . . . . . . 18 57
3 7 114-4363 . . . . . . . 83 59
115-1051 . . . . . . . 94 232-1693 . . . . . . . 95
7C-0351 . . . . . . . . 16
3E-6749 . . . . . . . . 37 118-9145 . . . . . . . 36 232-3666 . . . . . . . 21
7C-1252 . . . . . . . . 98
3J-1907 . . . . . . . . 80 121-0883 . . . . . . . 20 232-3751 . . . . . . . 49
7C-4616 . . . . . . . . 21
124-3536 . . . . . . . 27 232-7449 . . . . . . . 13
7W-2326 . . . . . . . . 40
124-3815 . . . . . . . 26 232-7596 . . . . . . . 11
7W-2627 . . . . . . . . 88
52 232-7597 . . . . . . . 11
5 7W-2632
7W-4642
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
93
20
57 232-7599 . . . . . . . 11
61 233-9436 . . . . . . . 30
5C-2890 . . . . . . . . 102 71 234-6171 . . . . . . . 38
97 236-5539 . . . . . . . 95
8 98 238-0120 . . . . . . . 98
6 8C-6354 . . . . . . . . 94
126-1767
126-1768
.
.
.
.
.
.
.
.
.
.
.
.
.
.
94
94
238-8245 . . . . . . . 94
238-8247 . . . . . . . 94
6C-9221 . . . . . . . . 74 8T-8729 . . . . . . . . 104 133-1011 . . . . . . . 21 238-8292 . . . . . . . 65
6H-3616 . . . . . . . . 30 8T-8730 . . . . . . . . 94 133-7403 . . . . . . . 54 239-7352 . . . . . . . 94
6I-0217 . . . . . . . . 21 8T-8737 . . . . . . . . 94 133-7668 . . . . . . . 18 240-7877 . . . . . . . 94
49 8T-9535 . . . . . . . . 25 133-7669 . . . . . . . 18 246-4361 . . . . . . . 83
52 143-8170 . . . . . . . 54 254-3633 . . . . . . . 95
55 145-4911 . . . . . . . 19 256-6454 . . . . . . . 55
147-5553 . . . . . . . 61 98
71
78 9 71 257-4907 . . . . . . . 93
6I-0254 . . . . . . . . 47 152-9860 . . . . . . . 34 262-1618 . . . . . . . 78
9S-8004 . . . . . . . . 80 153-0983 . . . . . . . 73 264-7029 . . . . . . . 94
6I-0260 . . . . . . . . . 7
9X-3401 . . . . . . . . 94 155-2271 . . . . . . . 94 264-7030 . . . . . . . 94
26
100 156-6964 . . . . . . . 37 264-7032 . . . . . . . 94
39
9X-3402 . . . . . . . . 94 159-9322 . . . . . . . 94 270-1784 . . . . . . . 94
55
57 159-9540 . . . . . . . 56 274-1639 . . . . . . . 98
83 161-9820 . . . . . . . 91 275-2428 . . . . . . . 102
6I-0291 . . . . . . . . . 7
59
0 164-7468
185-0884
.
.
.
.
.
.
.
.
.
.
.
.
.
.
91
11
275-9891 . . . . . . . 43
276-5603 . . . . . . . 13
88 033-7687 . . . . . . . 19 185-7149 . . . . . . . 88 98
6I-0293 . . . . . . . . 57 035-8063 . . . . . . . 59 188-5102 . . . . . . . 15 276-5604 . . . . . . . 13
6I-0363 . . . . . . . . 26 067-6002 . . . . . . . 10 195-9245 . . . . . . . . 6 276-6740 . . . . . . . 55
6I-0423 . . . . . . . . 20 067-6006 . . . . . . . 11 199-3109 . . . . . . . 20 276-7394 . . . . . . . . 9
6I-0456 . . . . . . . . 93 067-6043 . . . . . . . 11 199-9252 . . . . . . . 98 276-7478 . . . . . . . 27
6I-0563 . . . . . . . . 61 067-6179 . . . . . . . 21 199-9267 . . . . . . . 98 276-8117 . . . . . . . 15
71 067-6205 . . . . . . . 98 199-9751 . . . . . . . 13 276-8134 . . . . . . . 15
6I-0572 . . . . . . . . 37 067-6213 . . . . . . . 26 15 276-9200 . . . . . . . 25
49 067-6823 . . . . . . . 28 57 276-9201 . . . . . . . 25
95 59 276-9207 . . . . . . . 25
6I-0593 . . . . . . . . 17 98 277-4223 . . . . . . . 29
24 88
6I-0594 . . . . . . . . 52 1 277-4409 . . . . . . . 102
277-4993 . . . . . . . 83
103
6I-0631 . . . . . . . . 83
100-3751 . . . . . . . 21
39
2 278-5170 . . . . . . . 81
95 278-5203 . . . . . . . 93
100-3752 . . . . . . . 88 206-5234 . . . .
. 54 . .
6I-0645 . . . . . . . . 21 281-3133 . . . . . . . 94
100-4458 . . . . . . . 71 206-5235 . . . .
. 54 . .
49 281-8801 . . . . . . . 94
83 206-5237 . . . .
. 54 . .
88 281-8803 . . . . . . . 94
100-4461 . . . . . . . 46 209-9219 . . . .
. 13 . .
6I-0654 . . . . . . . . 52 281-8804 . . . . . . . 94
52 211-6574 . . . .
. 52 . .
83 281-8805 . . . . . . . 100
100-4830 . . . . . . . 97 214-3281 . . . .
. 26 . .
6I-0789 . . . . . . . . 21 281-8812 . . . . . . . 101
100-4841 . . . . . . . 23 214-7568 . . . .
. 100 . .
6I-0839 . . . . . . . . 47 104
101-3617 . . . . . . . 20 217-9039 . . . .
. 94 . .
59 283-8302 . . . . . . . 52
101-3771 . . . . . . . 51 95
6I-0846 . . . . . . . . 83 284-1026 . . . . . . . 17
101-3895 . . . . . . . 21 97
6I-0917 . . . . . . . . 59 286-7851 . . . . . . . 65
41 98
90 287-8597 . . . . . . . 20
51 225-6005 . . . . . . . 26
97 290-1993 . . . . . . . 104
83 225-6524 . . . . . . . 39
6I-1090 . . . . . . . . 59 292-2896 . . . . . . . 94
101-3917 . . . . . . . 83 225-7941 . . . . . . . 45
295-6661 . . . . . . . 15
► P R IMA R Y R E F E R E NC E
SEBP7397 PART NUMBER INDEX B1
P A RT NUMB E R INDE X
Pa rt Page Part Page Part Page P art Page
298-4528 . . . . . . . 15 329-8472 .. . .. .. . 1 345-0835 . . . . . . . 73 355-5456 ►24

329-8472 ►16 345-4153 . . . . . . . 90 355-5463 . . .. .. . .1
329-8473 .. . .. .. . 1 345-6605 . . . . . . . 71 355-5463 ►52
329-8473 ►45 345-7738 . . . . . . . 70 355-5983 . . .. .. . .1
3 329-8482 .. . .. .. . 1 346-1734 . . . . . . . 21 355-5983 ►68
329-8482 ►28 346-4197 . . . . . . . .1 355-7044 . . .. .. . .1
300-6714 . . . . . . . 93
330-3036 . . . . . . . 88 346-4197 ►8 355-7044 ►15
307-2807 . . . . . . ►54
330-4778 . . . . . . . 21 346-4711 .. .. . . . 34 355-7069 . . .. .. . .1
307-2807 55
330-5898 . . . . . . . 45 346-4772 .. .. . . . 32 355-7069 ►66
307-2808 . . . . . . . 54
330-9652 .. . .. .. . 1 33 355-8526 . . .. .. . .8
316-9351 . . . . . . . 37
330-9652 ►23 346-6185 . . . . . . . 61 355-8526 ►9
94
330-9847 . . . . . . . 49 346-8219 . . . . . . . 107 356-1122 . . .. .. . .1
97
331-0242 . . . . . . . 27 346-9507 . . . . . . . 69 356-1122 ►65
104
331-6835 . . . . . . . 11 73 356-1143 . . .. .. . .1
317-5485 . .. .. . .. 8
331-6841 . . . . . . . 88 347-1647 .. .. . . . .1 356-1143 ►71
317-5486 . .. .. . .. 8
332-3078 .. . .. .. . 1 347-1647 ►93 356-3515 . . . . . . . 71
317-9229 . . . . . . . 52
332-3078 ►81 347-2165 . . . . . . . 88 356-3529 . . . . . . ►44
319-3244 . . . . . . . 94
332-4623 .. . .. .. . 1 347-3429 . . . . . . . 83 356-3529 71
319-8426 . .. .. . .. 5
332-4623 ►103 347-9981 . . . . . . . 37 356-3530 . . . . . . . 44
320-3061 . . . . . . . 98
332-7624 . . . . . . . 73 348-4637 . . . . . . . 98 356-3534 . . . . . . . 71
320-3062 . . . . . . . 98
332-7865 . . . . . . . 95 348-8082 . . . . . . . 44 356-3986 . . . . . . . 83
320-3063 . . . . . . . 98
332-7941 . . . . . . . 34 348-8608 . . . . . . . 44 356-4035 . . . . . . ►63
320-7149 . . . . . . . 81
332-9700 . . . . . . . 93 348-9331 . . . . . . . 73 356-4035 71
320-8616 . . . . . . . 82
333-5465 . . . . . . . 27 348-9985 . . . . . . . 21 356-4036 . . . . . . . 63
320-8617 . . . . . . . 82
333-7910 .. . .. .. . 2 349-1835 . . . . . . . 65 356-4040 . . . . . . . 64
321-6131 . .. .. . .. 4
333-7914 .. . .. .. . 1 349-2761 . . . . . . ►48 356-4044 . . . . . . ►64
321-8902 . . . . . . . 91
333-7914 ►51 349-2761 51 356-4044 71
321-8947 . . . . . . . 91
333-8052 .. . .. .. . 6 349-3614 .. .. . . . 83 356-4590 . . . . . . . 37
321-8952 . . . . . . . 91
334-3565 .. . .. .. . 1 349-4716 .. .. . . ►25 356-5904 . . . . . . . 59
321-8978 . . . . . . . 103
334-3565 ►29 349-4716 34 356-5904 ►69
321-9971 . . . . . . . 17
334-7232 . . . . . . . 90 349-4729 .. .. . . . 25 356-7153 . . .. .. . .1
322-4109 . . . . . . . 33
334-9334 . . . . . . . 31 349-4732 .. .. . . . 25 356-7153 ►39
322-4110 . . . . . . . 25
335-7585 . . . . . . . 16 349-4732 ►32 356-7156 . . .. .. . .1
323-7347 . . . . . . . 95
335-8270 . . . . . . . 31 349-4733 .. .. . . . 25 356-7156 ►49
323-9312 . . . . . . . 27
335-8611 . . . . . . . 63 349-4733 ►33 356-7282 . . .. .. . .1
324-3528 . . . . . . . 52
64 349-7378 .. .. . . . 98 356-7282 ►37
55
335-8789 . . . . . . . 93 349-7695 .. .. . . . 92 356-7409 . . .. .. . .1
325-4374 . . . . . . . 21
335-8954 . . . . . . . 94 350-1457 .. .. . . . .1 356-7409 ►57
326-7290 . . . . . . . 34
336-5439 . . . . . . . 34 350-1457 ►91 356-8236 . . . . . . . 61
326-9053 . . . . . . . 107
336-5446 . . . . . . . 34 350-1763 .. .. . . . 38 356-8338 . . . . . . . 37
328-7837 . . . . . . . 88
336-5447 . . . . . . . 34 350-1764 .. .. . . ►38 356-9640 . . . . . . . 15
329-3796 . . . . . . . 23
337-3905 . . . . . . . 88 350-1764 39 357-0147 . . . . . . . 41
329-5230 . . . . . . . 26
337-8031 .. . .. .. . 1 350-1804 .. .. . . . 59 357-0617 . . . . . . . 71
329-5552 . . . . . . . 33
337-8031 ►30 350-2353 .. .. . . . .1 357-2083 . . . . . . . 93
329-7312 . . . . . . . 105
338-1402 .. . .. .. . 8 350-2353 ►59 357-3355 . . . . . . . 41
106
338-9595 . . . . . . . 25 350-5725 .. .. . . . 43 357-7345 . . . . . . . 57
329-7877 . .. .. . .. 1
339-1048 . . . . . . . 41 350-6268 .. .. . . . .1 357-7346 . . . . . . . 57
329-7877 ►27
339-3343 .. . .. .. . 1 350-6268 ►4 357-7350 . . . . . . . 57
329-7880 . .. .. . .. 1
339-3343 ►17 351-2097 .. .. . . . 43 357-7880 . . .. .. . .1
329-7880 ►20
339-5858 .. . .. .. . 1 351-2098 .. .. . . . 42 357-7880 ►97
329-7896 . .. .. . .. 1
339-5858 ►5 351-2098 ►43 357-8722 . . . . . . . 48
329-7896 ►19
339-8780 .. . .. .. . 9 351-8228 .. .. . . ►10 357-9545 . . . . . . . 83
329-7942 . .. .. . .. 1
339-8822 . . . . . . . 98 351-8228 11 358-2583 . . . . . . . 88
329-7942 ►26
340-0571 . . . . . . . 21 351-8229 .. .. . . ►11 358-3726 . . . . . . . 70
329-7962 . .. .. . .. 1
340-7622 . . . . . . . 20 351-8229 13 358-3728 . . . . . . . 67
329-7962 ►42
340-7624 . . . . . . . 20 351-9797 .. .. . . . .1 358-3728 ►70
329-7997 . .. .. . .. 1
341-3566 . . . . . . . 83 351-9797 ►34 358-7578 . . . . . . . 52
329-7997 ►31
341-4827 . . . . . . . 104 352-7822 .. .. . . ►36 358-7592 . . . . . . . 71
329-8098 . .. .. . .. 1
341-8536 . . . . . . . 81 352-7822 49 359-0818 . . . . . . . 24
329-8098 ►105
342-1306 . . . . . . . 21 353-5532 .. .. . . . .6 359-1309 . . . . . . . 38
329-8386 . .. .. . .. 1
342-6268 . . . . . . . 59 353-5533 .. .. . . . ►6 359-3863 . . . . . . . 52
329-8386 ►40
342-8273 . . . . . . . 94 353-5533 7 359-3881 . . . . . . . 52
329-8390 . .. .. . .. 1
342-8284 . . . . . . . 94 353-8578 . . . . . . . 51 359-4002 . . . . . . . 46
329-8390 ►47
342-9070 . . . . . . . 104 353-9598 . . . . . . . 20 359-5885 . . . . . . . 68
329-8398 . .. .. . .. 1
343-1867 . . . . . . . 94 353-9662 . . . . . . . 15 360-2028 . . . . . . . 27
329-8398 ►18
343-5908 . . . . . . . 61 355-2493 . . . . . . . 65 360-3986 . . . . . . . 27
329-8409 . .. .. . .. 1
343-6003 .. . .. .. . 9 355-3486 . . . . . . . 107 360-3988 . . .. .. . .8
329-8409 ►106
344-1199 . . . . . . . 56 355-3530 . . . . . . . .1 360-4063 . . . . . . . 57
329-8423 . .. .. . .. 1
344-2089 .. . .. .. . 1 355-3530 ►13 360-4064 . . . . . . . 57
329-8423 ►21
344-2089 ►102 355-5047 .. .. . . . .1 360-4065 . . . . . . . 57
329-8435 . .. .. . .. 1
344-4775 . . . . . . . 102 355-5047 ►7 360-4066 . . . . . . . 57
329-8435 ►46
344-4784 . . . . . . . 95 355-5433 .. .. . . . .1 360-5450 . . . . . . . 83
329-8443 . .. .. . .. 1
344-5367 . . . . . . . 102 355-5433 ►50 360-5502 . . . . . . . 52
329-8443 ►55
344-7219 . . . . . . . 48 355-5456 .. .. . . . .1 360-5695 . . . . . . . 83
► P RIMAR Y R E FE RE N CE
B2 PART NUMBER INDEX SEBP7397
PART NUMBER INDEX
Part Page P art Page P art Page Pa rt Page
360-5696 . . . . . . . 37 364-8012 ►101 389-2120 67

360-6596 . . . . . . . 52 365-1053 . . . . . . . 24 390-0251 . . . .
. 52. .
360-7503 .. . .. .. .1 365-4568 .. .. . .. .1 390-0341 . . . .
. 15. .
360-7503 ►88 365-4568 ►83 390-9416 . . . .
.. 7. .
360-7817 .. . .. .. .1 365-6474 . . . . . . . 61 391-5697 . . . .
. 67. .
360-7817 ►41 366-0647 . . . . . . . 76 391-5697 ►104
360-8958 . . . . . . ►75 366-0647 ►77 397-5684 . . . . . . . 51
360-8958 77 366-9405 . . . . . . . 52
360-8960 . . . . . . . 75 367-3656 . . . . . . . 83
360-9027 . . . . . . . 86 367-4226 . . . . . . . 59
360-9028 . . . . . . . 87 367-6803 . . . . . . . 95 4
360-9030 . . . . . . . 86 367-7545 . . . . . . . 47
417-9305 . . . . . . . 51
360-9031 . . . . . . . 87 368-4712 . . . . . . . 61
419-0423 . . . . . . . 21
360-9034 . . . . . . . 86 368-5081 . . . . . . . 56
420-1641 . . . . . . . 88
87 369-3783 . . . . . . . 52
422-7716 . . . . . . . 64
360-9061 . . . . . . ►86 369-4461 . . . . . . . 52
423-2462 . . . . . . . 64
360-9061 90 369-4472 . . . . . . . 52
434-7441 . . . . . . .. 1
360-9062 . . . . . . ►87 369-8895 . . . . . . . 98
434-7441 ►107
360-9062 90 370-4161 . . . . . . . 55
439-1617 . . . . . . . 88
360-9920 . . . . . . . 68 370-6487 . . . . . . . 68
446-5393 . . . . . . . 78
361-0841 . . . . . . . 49 370-7287 . . . . . . . 81
448-5787 . . . . . . . 37
361-1040 .. . .. .. .1 370-7287 ►82
452-5854 . . . . . . . ►3
361-1040 ►98 370-8363 . . . . . . . 88
454-2093 . . . . . . .. 1
361-1224 .. . .. .. .1 371-1223 . . . . . . . 52
454-2093 ►61
361-1224 ►76 371-3354 . . . . . . . 57
361-1225 . . . . . . . 49 371-5658 . . . . . . . 83
361-1562 .. . .. .. .1 371-8059 . . . . . . . 21
361-1562 ►78 371-8062 . . . . . . . 21
361-1758 . . . . . . . 41 372-2536 . . . . . . . 95
361-1777 . . . . . . . 41 372-4526 . . . . . . . 83
361-2590 . . . . . . . 27 374-6307 . . . . . . . 57
361-2883 .. . .. .. .1 374-6796 . . . . . . . 52
361-2883 ►90 375-0351 . . . . . . . 57
361-3356 .. . .. .. .1 375-9272 . . . . . . . 20
361-3356 ►95 375-9516 . . . . . . . 70
361-3387 . . . . . . . 56 376-4078 .. .. . .. .9
361-3446 . . . . . . . 83 376-6895 . . . . . . . 83
361-3447 . . . . . . . 83 377-9082 .. .. . .. .4
361-3450 . . . . . . . 98 378-1867 . . . . . . . 52
361-3488 . . . . . . . 95 378-1870 . . . . . . . 52
361-4302 . . . . . . . 76 378-1873 . . . . . . . 52
361-4302 ►79 378-4568 .. .. . .. .2
361-5559 . . . . . . . 50 378-4747 .. .. . .. .1
361-6344 . . . . . . . 83 378-4747 ►74
361-7402 . . . . . . . 83 378-8162 . . . . . . . 52
361-9874 . . . . . . . 102 379-3587 . . . . . . . 59
362-2794 . . . . . . . 97 379-3587 ►73
362-2915 . . . . . . . 41 380-2619 . . . . . . . 17
362-5412 . . . . . . . 75 381-3665 . . . . . . ►62
77 381-3665 67
79 381-9267 . . . . . . . 95
80 382-2968 . . . . . . ►94
362-8050 . . . . . . . 52 382-2968 95
362-8205 . . . . . . . 79 382-7225 . . . . . . . 52
362-8943 . . . . . . . 67 382-7460 . . . . . . . 52
362-8943 ►92 383-6120 . . . . . . . 83
362-9020 . . . . . . . 61 383-6122 . . . . . . . 83
362-9416 . . . . . . . 73 383-6123 . . . . . . . 83
362-9689 . . . . . . . 77 384-8512 . . . . . . . 78
363-0559 .. . .. .. .8 385-4313 .. .. . .. .5
363-2712 . . . . . . . 74 385-5812 . . . . . . . 98
363-3084 . . . . . . . 107 386-9462 . . . . . . . 67
363-3890 .. . .. .. .5 386-9463 . . . . . . . 67
363-4208 . . . . . . . 52 387-6428 . . . . . . . 52
363-5084 . . . . . . . 79 387-9503 . . . . . . . 34
363-5084 ►100 388-1914 . . . . . . . 98
363-6571 . . . . . . . 79 388-1916 . . . . . . . 98
363-6571 ►80 388-5901 . . . . . . . ►1
363-6572 . . . . . . . 80 388-5901 3
363-8652 . . . . . . . 78 388-7644 . . . . . . . 51
364-5145 .. . .. .. .8 388-7649 . . . . . . . 51
364-7151 . . . . . . . 66 388-7651 . . . . . . . 51
364-7151 ►67 388-7652 . . . . . . . 51
364-8012 . . . . . . . 97 389-2120 . . . . . . ►56
► P R IMA R Y R E F E R E NC E
SEBP7397 PART NUMBER INDEX B3
ME MORA NDA
B4 MEMORANDA SEBP7397
©2014 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the
All Rights Reserved POWER EDGE trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
SEBP7397 C4.4 XQ80-8 Engine Only Generator S et X RA 1 -U P

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SEBP7397

Deliv ery Date:

Product Identification Number:

Engine Serial Number:

Transmission Serial Number:

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Attachment Serial Numbers:

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Dealer Equipment Number:

Dealer Contact Phone Number Hours

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . A2 AIR INLET AND EXHAUST SYSTEM . . . . . . . . . . 54

SEBP7397 TABLE OF CONTENTS A1

1. ENGINE IDENTIFICATION 2. ORDE RING P A RTS

3. P A RTS MA NUA L ORGA NIZA TION

Where: 4. TA B LE OF CONTE NTS

A2 GENERAL INFORMATION SEBP7397

6. INDEX 11. INDENTED PART NAMES

7. P A RT NUMB E R INDE X When necessary, illustrations contain reference letters

8. CAPTIONS 13. ABBREVIATIONS AND SYMBOLS

9. NO N -S E RVI C E D P A R TS 1 4. RE P L A CE ME NT PA RTS FOR GE NE RA TORS

SEBP7397 GENERAL INFORMATION A3

A4 GENERAL INFORMATION SEBP7397

RE MA NUFACTURE D COMP ONE NTS

SEBP7397 REPAIR ALTERNATIVES A5

22-30 (6-8) 3P-2044 (1) 6V-3542 (1) 111-2370 (1)

49-64 (13-17) 3P-2044 (2) 8T-1589 (1) 9N-3368 (1)

3P-2044 (2) 111-2372 (1)

163-242 (43-64) 3P-2044 (8) 3P-2044 (2) 9N-3718 (2)

A6 SUPPLEMENTAL COOLANT ADDITIVES SEBP7397

AIR INLET AND EXHAUST SYSTEM

ELECTRICAL AND STARTING SYSTEM

SEBP7397 MAINTENANCE PARTS A7

FILM GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

CYLINDER BLOCK AS. . . . . . . . . . . . . . . . . . . . . . . . . 10

L SENSOR GP-PRESSURE (ATMOSPHERIC) . . . . . 98

A10 MEMORANDA SEBP7397

SEBP7397 1 of 2 ENGINE ARRANGEMENT 1

2 ENGINE ARRANGEMENT 2 of 2 SEBP7397

SEBP7397 1 of 1 ENGINE ARRANGEMENT 3

GRAPHIC #1 <E ND> g02736725

4 BASIC ENGINE 1 of 1 SEBP7397

GRAPHIC #1 < E ND> g02773480

SEBP7397 1 of 1 BASIC ENGINE 5

GRAPHIC #1 <E ND> g02994798

6 BASIC ENGINE 1 of 1 SEBP7397

GRAPHIC #1 < E ND> g03084056

SEBP7397 1 of 1 BASIC ENGINE 7

GRAPHIC #1 <E ND> g03326057

8 BASIC ENGINE 1 of 1 SEBP7397

GRAPHIC #1 < E ND> g02666477

SEBP7397 1 of 1 BASIC ENGINE 9

GRAPHIC #1 <E ND> g02698636

10 BASIC ENGINE 1 of 1 SEBP7397

SEBP7397 1 of 2 BASIC ENGINE 11

GRAPHIC #1 <E ND> g02698596

12 BASIC ENGINE 2 of 2 SEBP7397

SEBP7397 1 of 2 BASIC ENGINE 13

GRAPHIC #1 <E ND> g02681756

14 BASIC ENGINE 2 of 2 SEBP7397