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    Camworks Manual Based On Vtu Syllabus

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    The document provides 5 examples each of manual mill

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    Camworks Manual Based On Vtu Syllabus

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    viper7887
    295 views25 pages
    The document provides 5 examples each of manual mill

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    Camworks Manual Based on Vtu Syllabus

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    The document provides 5 examples each of manual mill

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    Download as doc, pdf, or txt
    295 views25 pages

    Camworks Manual Based On Vtu Syllabus

    Uploaded by

    viper7887
    The document provides 5 examples each of manual mill

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 25

    CAMWORKS MANUAL BASED ON VTU SYLLABUS

    Table of content:
    1) Manual Part programming of Milling and turning with
    canned cycles.
    2) CNC part programming using CAM packages.
    Examples of Turning and Milling Operations
    Example No. 01 MILLING

    Write a manual part program for the part given.

    90

    [30,60] [60,60]

    R 15

    90
    [30,30] [60,30]
    +Y
    [X0,Y0,Z0]
    +X
    -z

    N010 G91 G28 X0 Y0 Z0


    N020 M06 T01
    N030 M03 S1200 G90
    N500 G41
    N200 G00 Z60
    N050 G00 X0 Y0 Z40
    N060 G00 X30 Y30 Z20
    N070 G01 X30 Y30 Z15 F40
    N080 G01 X60 Y30
    N090 G01 X60 Y60
    N100 G01 X30 Y60
    N110 G01 X30 Y30
    N120 G01 X60 Y60
    N130 G02 X60 Y30 R15
    N140 G01 X30 Y60
    N150 G03 X30 Y30 R15
    N300 G00 Z60
    N160 G00 X0 Y0
    N170 G91 G28 X0 Y0 Z0
    N180 M05
    N190 M30
    GETTING STARTED:

    1. Open a new template. ( Predator CNC Editor)


    Click new (a blank screen will appear). (See fig.1)
    Left click on the dropdown menu and select Default

    Fig-1

    2. Type the part program. (See fig.2)

    Fig.2

    3. Saving the Part program. (See fig.3)


    File-save as,
    Save the program as .JOB format (under save as type select “all files (*.*), and under file
    name “type filename. JOB”) (See fig.4)
    Fig .3

    Fig.4

    4. Simulation (Open Predator Virtual CNC) (See fig.5)


    Fig .5

    5. Open the saved program


    Click on open icon (See Fig.6)
    Select the Saved Program and click Open (See Fig. 6a)

    Fig.6
    Fig.6a

    6. Job Properties
    once the program is opened a pop-up window will open (See fig.7)
    NOTE: Verify the path of the program (NC Prog tab)
    Click on SCAN CNC FILE icon to read the program.
    Click on Stock Tab to define the Shape, dimension, origin of the stock (See fig.7a)
    Click on the tool tab to define the tool (See fig.7b,7c,7d)
    Once job properties are defined click OK

    Fig.7
    Fig.7a
    Fig.7b

    Fig. 7c Fig.7d

    7. Simulating the program.


    After defining the job properties, a pop up window will open with the stock. (See fig.8)
    Select the animation speed, tool & visibility, stop control etc. (See fig.8a)
    click the Play icon to run the simulation (See fig.8b)

    Fig.8
    Fig.8a

    Fig.8b

    Example No. 02 MILLING

    Write a manual part program for the part given

    100

    R35
    [50,85]

    [85,50]
    [35,50]
    100

    [65,50]
    [51,50]

    +Y
    [50,15]
    [X0,Y0,Z0]
    +X
    -z
    N010 G91 G28 X0 Y0 Z0
    N020 M06 T01
    N030 M03 S1200 G90
    N040 G00 X0 Y0 Z22
    N050 G00 X15 Y50 Z20
    N060 G01 X15 Y50 Z15 F50
    N070 G01 X85 Y50
    N080 G02 X50 Y15 R45
    N090 G01 X50 Y85
    N100 G03 X15 Y50 R45
    N110 G01 X50 Y15
    N120 G00 Z20
    N130 G00 X85 Y50
    N140 G01 Z15 F50
    N150 G01 X50 Y85
    N160 G00 Z25
    N170 G00 X35 Y50
    N180 G01 Z15 F40
    N190 G02 X65 Y50 R15
    N200 G02 X35 Y50 R15
    N210 G00 Z25
    N220 G91 G28 X0 Y0 Z0
    N230 M05
    N240 M30
    ( please follow the steps as explained in ex-1)
    Example No. 03 MILLING (CANNED CYCLE IN MILLIG, G83 PECK DRILLING
    CYCLE)
    20

    50
    10

    20
    50
    O

    +Y
    15

    [X0,Y0,Z0]

    -z +X

    N010 G91 G28 X0 Y0 Z0


    N020 M06 T01
    N030 M03 S1200 G90
    N300 G00 Z40
    N040 G00 X15 Y15 Z2
    N050 G83 G99 X15 Y15 Z-25 Q2 R2 F100
    N060 G00 X35 Y15 Z2
    N070 G83 G99 X35 Y15 Z-25 Q2 R2 F100
    N080 G00 X35 Y35 Z2
    N090 G83 G99 X35 Y35 Z-25 Q2 R2 F100
    N100 G00 X15 Y35 Z2
    N110 G83 G99 X15 Y35 Z-25 Q2 R2 F100
    N120 G91 G28 X0 Y0 Z0
    N130 M05
    N140 M30
    ( please follow the steps as explained in ex-1)

    While defining the tool, select the


    DRILL tool under the tool type.

    Example No. 01 Turning

    Write a manual part program for the part given.

    N010 G21 G40 G98


    N020 G28 U0 W0
    N030 M06 T0101
    N040 M03 S1500
    N050 G00 X22 Z1
    N060 G94 X-1 Z-1 F60
    N070 Z-2
    N080 Z-3
    N090 Z-4
    N100 Z-5
    N110 G00 Z5
    N120 G28 U0 W0
    N130 M06 T0202
    N140 M03 S800
    N150 G00 X21 Z-50
    N160 G01 X-2 Z-50 F30
    N170 G00 X21
    N180 G28 U0 W0
    N190 M05
    N200 M30

    Getting started:

    1. Open a new template.


    Select “Lathe_MM” template (See fig.9).
    Write the part program.

    Fig.9

    2. Saving the program


    save the program with .job extension. (As explained in milling)
    3. Open “Predator Virtual CNC”
    (The procedure for opening the program is the same as milling)

    4. Defining the job properties (Stock) (See fig.10)


    a) define the length and diameter of the stock (See fig.10a)

    fig.10

    fig.10a
    b) Select the tool and tool type (See Fig.11)
    fig.11
    5. Click OK once the job parameters are defined

    6. Simulation
    Note: Same as explained in milling.
    Few additional features are available in turning (See fig.12)

    fig.12
    Simulation.

    Example No. 02 Turning

    Write a manual part program for the part given.


    DRG. NO - 02
    G94 - STEP FACING CYCLE

    20
    10
    Æ Æ

    3 50 5

    N010 G21 G40 G98


    N020 G28 U0 W0
    N030 M06 T0404
    N040 M03 S1500
    N050 G00 X22 Z1
    N060 G94 X10 Z-1 F60
    N070 Z-2
    N080 Z-3
    N090 Z-4
    N100 Z-5
    N110 G00 Z5
    N120 G28 U0 W0
    N130 M06 T0202
    N140 M03 S800
    N150 G00 X21 Z-55
    N160 G01 X-2 Z-55 F30
    N170 G00 X21
    N180 G28 U0 W0
    N190 M05
    N200 M30

    Example No. 03 Turning

    Write a manual part program for the part given.


    N010 G21 G40 G98
    N020 G28 U0 W0
    N030 M06 T0404
    N040 M03 S1200
    N050 G00 X21 Z1
    N060 G90 X20 Z-30 F60
    N070 X19
    N080 X18
    N090 X17
    N100 X16
    N110 X15
    N120 X14
    N130 X13
    N140 X12
    N150 X11
    N160 X10
    N170 G28 U0 W0
    N180 M05
    N190 M30

    Example No. 04 Turning

    Write a manual part program for the part given.


    N010 G21 G40 G98
    N020 G28 U0 W0
    N030 M06 T0404
    N040 M03 S1200
    N050 G00 X21 Z1
    N060 G90 X20 Z-10 F60
    N070 X19
    N080 X18
    N090 X17
    N100 X16
    N110 X15
    N120 X14
    N130 X13
    N140 X12
    N150 X11
    N160 X10
    N170 G00X21 Z-10
    N180 G90 X20 Z-20
    N190 X19
    N200 X18
    N210 X17
    N220 X16
    N230 X15
    N240 G28 U0 W0
    N250 M05
    N260 M30
    Example No. 05 Turning

    Write a manual part program for the part given


    N010 G21 G40 G98
    N020 G28 U0 W0
    N030 M06 T0404
    N040 M03 S1200
    N050 G00 X31 Z1
    N060 G00 Z1
    N070 G71 U0.5 R1
    N080 G71 P90 Q150 U0.1 W0.1 F50
    N090 G01 X0 F50
    N100 Z0
    N110 G03 X10 Z-5 R5
    N120 G01 Z-15
    N130 X20 Z-25
    N140 G01 Z-35
    N150 G02 X30 Z-40 R5
    N160 G70 P90 Q150
    N170 G28 U0 W0
    N180 M05
    N190 M30

    CNC part programming using CAM packages


    Milling:
    Example No. 01 Milling

    Generate a part program for the given part.

    (Part is shown for example only)

    1) Open a SolidWorks.
    Using SolidWorks Create the given part. (See fig.13)

    Fig.13
    2) Go to Options and ADD-IN CAMWORKS from the list. (See fig.14)
    Once CAMWorks is added 2 more tabs will appear on (See fig.14a)

    Fig.14a
    Click on the CAMWorks tab, these
    icons will be displayed.

    Fig.14

    3) Click on the CAMWorks Feature Manager


    Define the Machine,
    Double-click on the Example mill-mm, select the machine, and select the post processor
    (See fig.15)
    Define the stock size
    Double-click on the Stock manager, and give the blank dimensions (see fig.15a)
    (NOTE: The machines shown here may not be the same for customers)

    Fig.15

    Fig.15a
    CAMWorks toolbar
    4) Click Extract Machinable Features , Machinable features will be recognized (See fig.16)

    Click Generate Operation Plan, The operation plan will be generated (fig.16a)
    Click Generate tool path, The tool path will be generated for operation (fig.16b)
    Click on simulate tool path, to view the simulation (Fig.16c)

    Fig16
    Fig.16a
    Fig.16b

    5) Click on Post Process tab to generate G & M codes ,a pop-up window will appear and select the
    place where the program is to be saved , Fig.16c
    click SAVE, another pop-up window will appear , click
    on generate tab to generate the Program( see Fig.17)
    Click on the play icon to run the simulation
    Fig. 17

    FOLLOW THE SAME PROCEDURE FOR TURNING EXCEPT FOR DEFINING THE MACHINE AND STOCK

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