NSRP

DATABOOK
 INTERFACE
CHAPTER I. GENERAL ABOUT NSRP
I.1 Introduction

Nghi Son Refinery and Petrochemical Company (NSRP) is located in Nghi Son Economic Zone, Tinh Gia
District, Thanh Hoa Province.
Cost:
Total Investment Cost
Estimated approx. US$ 9 Billion
Project owners contribution approx.. US$ 5 Billion
Loan targeted approx. US$ 4 Billion
Sponsors:
Sponsors
VietNam Oil and Gas Group PVN 25.1 %
Kuwait Petroleum International KPI/ KPE 35.1 %
Idemitsu Kosan Co., Ltd. IKC 35.1 %
Mitsui Chemical, Inc. MCI 4.7 %
I.2 General plot plant

I.3 Legal regulation

 CHAPTER II. SPECIFICATIONS
II.1 Crude oil
Crude Oil Kuwait
Kuwait Export Crude Oil
Supplied by
(KEC)
Nation Kuwait
Area Middle East
API 31.4
S content, %wt 2.52
Type Medium and Sour
Crude assay of Feedstock: referred to Doc. No. 3550-8110-PD-0003, Crude Oil Feedstock Data
II.2 Product specifications
II.2.1 Finished products specification

LPG
Property Unit Test Method Specification
ASTM D-1657
Density @15oC kg/l 0.5 MIN
ASTM D-2598
(ASTM D-1267)
Vapor pressure @37.8 oC kPa TCVN 8356 1,430 MAX
ASTM D-2598
o
Vapor Temperature 95% vol C ASTM D-1837 2.2 MAX
Ethane % mol ASTM D-2163 3 MAX
Propane % mol ASTM D-2163 20 ~ 50
(ASTM D-2163)
Butane % mol 50 ~ 80
TCVN 8360
(ASTM D-2163)
Pentane heavier % mol 1.5 MAX
TCVN 8360
(ASTM D-2163)
Olefin content vol % 10 MAX
TCVN 8360
Composition of 100 ml vaporized (ASTM D-2158)
ml 0.05 MAX
residue TCVN 3165
(ASTM D-1838)
Copper Strip Corrosion - 1 MAX
TCVN 8359
(ASTM D-2784)
Sulfur wt ppm TCVN 8363 or ASTM D-6667 100 MAX
or ASTM D-5504
Hydrogen Sulfide - ASTM D-2420 Pass
Free water - - Nil
ASTM D6228 or UOP 212
Mercaptan wt ppm 20 MAX
ASTM D-5504
Gasoline 92/95
Property Unit Test Method Specification
TCVN 2703:2007
RON - 92 MIN/ 95 MIN
(ASTM D-2699)
MON - ASTM D-2700 82 MIN/85 MIN
TCVN 7143:2006
(ASTM D-3237) or TCVN
Lead g/l Nil
6704:2008
(ASTM D-5059)
Distillation
o
IBP C Report
o
10% C 70 MAX
o TCVN 2698:2007
50% C 120 MAX
o (ASTM D-86)
90% C 190 MAX
o
FBP C 210 MAX
Residue vol% 1.5 MAX
Cu corrosion 3hrs, TCVN 2694:2007
- 1 MAX
@50oC (ASTM D-130)
TCVN 6593:2006
Existent Gum mg/100ml 4 MAX
(ASTM D-381)
TCVN 6778:2006
Oxidation Stability minutes 480 MIN
(ASTM D-525)
TCVN 6701:2007
(ASTM D-2622) or TCVN
7760:2008
Sulfur wt ppm 50 MAX
(ASTM D-5453) or TCVN
3172:2008
(ASTM D-4294)
60 MAX
TCVN 7023:2007
RVP @38oC kPa (summer)
(ASTM D-4953) or ASTM D-5191
75 MAX (winter)
TCVN 6703:2006
(ASTM D-3606) or TCVN
Benzene vol% 1.0 MAX
3166:2008
(ASTM D-5580)
TCVN 7330:2007
(ASTM D-1319) or TCVN
Aromatics vol% 40 MAX
3166:2008
(ASTM D-5580)
TCVN 7330:2007
Olefins vol% 30 MAX
(ASTM D-1319)/ ASTM D-6296
TCVN 7332:2006
Oxygen wt% 2.7 MAX
(ASTM D-4815)
TCVN 6594:2007
Density @15oC kg/l 0.72 ~ 0.76
(ASTM D-1298)/ ASTM D-4052
TCVN 7331:2008
Heavy metal (Fe, Mn) mg/l 5 MAX
(ASTM D-3831)
TCVN 7759:2008
Appearance - Clear
(ASTM D-4176)
Kerosene
Property Unit Test Method Specification
Saybolt Color - ASTM D-156 20 MIN
Acidity mgKOH/g ASTM D-3242 0.02 MAX
TCVN 7485:2005
o (ASTM D-56) or TCVN 2693:2007
Flash point C 38 MIN
(ASTM D-93) or
IP 170
Distillation
o
IBP C 144 MIN
o TCVN 2698:2007
10% C 205 MAX
o (ASTM D-86)
50% C -
o
FBP C 300 MAX
TCVN 2708:2007
(ASTM D-1266)/ TCVN 6701:2007
Sulfur wt% (ASTM D-2622)/ 0.1 MAX
TCVN 3172:2008
(ASTM D-4294)
TCVN 7418:2004
Smoke point mm 19 MIN
(ASTM D-1322)
Cu Strip Corrosion TCVN 2694:2007
- 3 MAX
3hrs, 100oC (ASTM D-130)
Kinetic Viscosity TCVN 3171:2007
cSt 1.0 ~ 1.9
@40oC (ASTM D-445)
ASTM D-4952 or
Mercaptan Sulfur - Negative
IP 30
Existent gum mg/100ml ASTM D-381 1 MAX
o TCVN 6594:2007
Density @15 C kg/l Report
(ASTM D-1298) or ASTM D-4052
Jet A1
Property Unit Test Method Specification
Clear, bright and
visually free from
Appearance - - solid matter and
undissolved water at
ambient temperature
ASTM D-5452/
Particulate contamination, max mg/l 1.0 MAX
IP 423
Particulate at point of
manufacture, cumulative channel
particle counts
4 mm Report
6 mm IP 564/ 565 Report
-
14 mm Report
21 mm Report
25 mm Report
30 mm Report
TCVN 4354:2007
Saybolt Color - Report
(ASTM D-156)
TCVN 7419:2008
Acidity mgKOH/g (ASTM D-3242)/
IP 354
Aromatics vol% TCVN 7330:2007 25.0 MAX
(ASTM D-1319)/ IP
Total aromatics vol% 156 26.5 MAX
ASTM D-6379/ IP 436
TCVN 2708:2007
(ASTM D-1266)/
Sulfur wt% TCVN 6701:2007 0.1 MAX
(ASTM D-2622)/
IP 336
Mercaptan Sulfur wt% TCVN 2685:2008 0.003 MAX
(ASTM D-3227)/
IP 342
Doctor test - TCVN 7486 Negative
(ASTM D-4952)/ IP
30
Hydroprocessed components in Report (Including ‘nil’
vol%
batch or ‘100%’
Severely hydroprocessed Report (Including ‘nil’
vol%
components in batch or ‘100%’
Distillation
o
IBP C Report
o
10% C 205.0 MAX
o TCVN 2698:2007
50% C Report
o (ASTM D-86)/
90% C Report
o IP 123
FBP C 300.0 MAX
Residue vol% 1.5 MAX
Loss vol% 1.5 MAX
TCVN 6608:2010
o (ASTM D-3828)
Flash point C 38 MIN/ 40.0 MIN
TCVN 7485:2005
(ASTM D-56)
Density @15oC kg/m3 TCVN 6594:2007 775.0 ~ 840.0
(ASTM D-1298 /
 ASTM D-4052)/
IP 160/365
TCVN 7170:2006
o (ASTM D-2386/ 5972/
Freezing Point C -47.0 MAX
7153/ 7154)
IP 16/ 435/ 528/ 529
TCVN 3171:2007
Viscosity @-20oC mm2/s (ASTM D-445)/ 8.000 MAX
IP 71
ASTM D-3338/
Specific Energy MJ/kg 42.80 MIN
ASTM -4809
TCVN 7418:2004
Smoke point mm (ASTM D-1322)/ 25.0 MIN
IP 57
Or Smoke point mm TCVN 7418:2004 19.0 MIN
(ASTM D-1322)/
IP 57
And Naphthalenes vol% 3.00 MAX
TCVN 7989:2008
(ASTM D-1840)
TCVN 2694:2007
Cu Strip Corrosion 2 hrs, 100oC - (ASTM D-130)/ 1 MAX
IP 154
Thermal Stability (JFTOT)
o
- Control temperature C 260 MIN
TCVN 7487
- Filter differential pressure mmHg 25.0 MAX
(ASTM D-3241)/
3 MIN, no “Peacock”
IP 323
- Tube deposit rating (visual) - or “Abnormal” color
deposits
TCVN 6593:2010
Existent gum, max mg/100ml (ASTM D-381)/ 7 MAX
IP 540
TCVN 7169:2002
Water reaction interface, max - 1b MAX
(ASTM D-1094)
Microseparometer (MSEP)
Fuel with Static Dissipator
- TCVN 7272:2010 70 MIN
Additive
(ASTM D-3948)
Or Fuel without Static Dissipator
- 85 MIN
Additive
TCVN 6609:2010
Electrical conductivity pS/m (ASTM D-26240/ 50 ~ 600
IP 274
BOCLE Wear Scar Diameter mm ASTM D-5001 0.85 MAX
Antioxidant Additive mg/l - 17 (min) ~ 24 (max)
Metal deactivator (optional) mg/l - 5.7 MAX
Static Dissipator First doping mg/l
- 3.0 MAX
stadis 450
 Diesel
Property Unit Test Method Specification
TCVN 6701:2007
(ASTM D-2622) or
TCVN 7760:2008
Sulfur wt ppm 50 MAX/ 350 MAX
(ASTM D-5453) or
TCVN 3172:2008
(ASTM D-4294)
TCVN 3180:2007
Cetane Index - 48 MIN/ 46 MIN
(ASTM D-4737)
TCVN 7630:2007
Cetane Number - 50 MIN/ 47 MIN
(ASTM D-6130
Distillation
o
50% C TCVN 2698:2007 -
90% o
C (ASTM D-86) 360 MAX
o
95% C -
TCVN 6608:2006
o (ASTM D-3828) or
Flash point C 55 MIN
TCVN 2693:2007
(ASTM D-93)
o TCVN 3171:2007
Kinetic Viscosity @40 C cSt 2.0 ~ 4.5
(ASTM D-445)
TCVN 6324:2006
CCR (on 10% distillation residue) wt% (ASTM D-189) or 0.2 MAX
ASTM D-4530
TCVN 3753:2007
o
Pour point C (ASTM D-97) or 6 MAX
ASTM D-5950
TCVN 2690:2007
Ash wt% 0.01 MAX/ 0.01 MAX
(ASTM D-482)
Water mg/kg ASTM E-203 100 MAX
Water & Sediment vol% ASTM D-2709 -
Sediment mg/l ASTM D-2276 10 MAX
o TCVN 2694:2007
Cu Strip Corrosion 3 hrs, 50 C - 1 MAX
(ASTM D-130)
TCVN 6594:2007
o
Density @15 C kg/l (ASTM D-1298) or 0.82~0.86
ASTM D-4052
TCVN 7758:2007
Lubricity µm 460 MAX
(ASTM D-6079)
IP 391/
Poly Aromatic vol% 11 MAX
ASTM D-6379
Color - ASTM D-1500 2.0 MAX
Existent Gum (note 1) mg/100ml ASTM D-381 50 MAX
Oxidation Stability mg/100ml ASTM D-2274 2.5 MAX
Appearance - ASTM D-4176 Clear
Note 1: ASTM D-381 is intended for gasoline and kerosene not for diesel. Tentatively this method is
applied to diesel since no other suitable method for existing gum in diesel exists. Therefore, the
guarantee figure and analytical method of existing gum in diesel are subject to further investigation
with advice by Licensor and Employer during the detailed engineering.
Fuel Oil
Property Unit Test Method Specification
TCVN 6594:2007
Density @15oC kg/l 0.991 max
(ASTM D-1298) or IP 160
Kinetic viscosity TCVN 3171:2007
cSt 380 max
@50oC (ASTM D-445) or IP 71-1
TCVN 3172:2008
Sulfur wt% (ASTM D-4294) or IP 336 or 1.0 max
IP 61
o TCVN 3753:2007
Pour point C 24 max
(ASTM D-97) or IP 15
TCVN 2690:2007
Ash wt% 0.15 max
(ASTM D-482) or IP 4
TCVN 6324:2006
CCR wt% 16 max
(ASTM D-189) or IP 13
o TCVN 2693:2007
Flash point C 66 min
(ASTM D-93) or IP 34
TCVN 2692:2007
Water vol% 1.0 max
(ASTM D-95) or IP 74
Sediment wt% ASTM D-473 or IP 53 0.15 max
Heat Combustion cal/g ASTM D-240 or IP 12 9,800 min
Vanadium wtppm ASTM D-5863 200 max
Sodium wtppm ASTM D-5863 100 max
 Sulfur
Property Unit Test Method Specification
Pastilles (or) Granules
Sulphur Form Visual Inspection
(or) Pellets
Calculation by AM 7
Purity wt% 99.9 MIN
(1) & AM 8 (1)
Solid Sulphur Colour Visual Inspection Bright Yellow
Moisture (as liquid water)
Preferred wt% AM 8 (1) 0.5 MAX
Max. Accepted 2.0
Carbon Content wt% AM 7 (1) 0.015 MAX
Acidity (as H2SO4) wt% AM 10 (1) 0.02 MAX
Ash Content wt% AM 7 (1) 0.03 MAX
Size Range
Mean Size mm 2~4
Size Distribution
Bigger than 6.3 mm wt% 5 MAX
SUDIC (2) S2-77
Between 5.6 and 2.8 mm wt% 75 MIN
Smaller than 2 mm wt% Not defined
Smaller than 1 mm wt% 2 MAX
Smaller than 0.3 mm wt% 0.5 MAX
Friability Performance (% fine)
Standard stress level 1
friability test (10 inches % SUDIC (2) S4-77 Less than 1.0
tumber S4-77 test) fines
Standard Stress level 11
friability test (28 inches % SUDIC (2) S5-77 Less than 2
tumber S5-77 test) fines
Bulk Density
SUDIC (2) S7-77
Loose Kg/m3 1040 MIN
Packed Kg/m3 1200 MIN
Angle of Repose Degree SUDIC (2) S6-77 25 MIN
Crushing Strength SUDIC (2) S8-77 Not defined
Compacting SUDIC (2) S8-77 Not defined
Fines

Fines generated after

direct shear test under % Not to exceed 0.2
Static loading at 24 psi
SUDIC (2) S8-77
Fines generated after
direct shear test under % Not to exceed 0.75
Dynamic loading at 24 psi
Notes:
(1) Analysis method provided by Jacobs, the licensor of SRU.
(2) SUDIC stands for “Sulphur Development Institute of Canada”.
 Benzene
Property Unit Test Method Specification
Solidification point, anhydrous O
C ASTM D-852 5.39 min
basis
Benzen wt% ASTM D-4492 99.96 min
Thiophene wt ppm ASTM D-7011 0.2 max
Non-aromatics wt% ASTM D-4492 0.04 max
ASTM D-
Toluene wt ppm 150 max
4492/2360/5713
ASTM D-
Bromine index mg/100g 20 max
1492/1491/5776
Distillation range at 760 mmHg O
C ASTM D-850 1 max including 80.1
(absolute)
Total Sulfur wt ppm ASTM D-4045 0.2 max
Sulfur Compounds ASTM D-853/5623 Free of H2S/SO2
Total Basic Nitrogen, as N wt ppm UOP 971 0.1 max
Acidity ASTM D-847 Non detected
Acid wash color ASTM D-848 Pass with 1
Appearance Visual Inspection Clear liquid free of sediment
Pt-Co
Color ASTM D-1209 20 max
Scale
Relative density, 15.6/15.6oC ASTM D-4052 0.882 – 0.886
ASTM E-
Water wt ppm 175 max
1064/1744/1364/890
Chloride wt ppm ASTM D-5808 0.2 max as chloride
Cu corrosion ASTM D-849 Pass 1a or 1b

Para – Xylene
Property Unit Test Method Specification
Paraxylene wt% ASTM D-3798 99.7 min
Nonaromatics wt% ASTM D-3798 0.05 max
Metaxylene wt% ASTM D-3798 0.2 max
Orthoxylene wt% ASTM D-3798 0.1 max
Distillation range at 760 mmHg O
C ASTM D-850 2.0 max including 138.4
(absolute)
Relative density, 15.6/15.6oC ASTM D-3505/4052 0.864 – 0.867
Bromine index mg/100g ASTM D-1492/5776 20 max
Acid wash color ASTM D-848 2 max
Pt-Co
Color ASTM D-1209 10 max
Scale
Chloride mg/ kg ASTM D-5808 1.0 max
Total Sulfur mg/ kg ASTM D-4045 0.5 max
Clear liquid free of
Appearance Visual Inspection
sediment
Cu corrosion ASTM D-849 Pass

II.2.1.1 Polypropylene
II.2.2 Intermediate products specification
Detail in each unit
CHAPTER III. CAPACITY/YIELD/CONSUMPTION OF PRODUCTION FACILITIES OF
PROCESS UNIT
III.1 Overview of plant capacity
Table III-1. Overview of plant capacity
Design Capacity
(@8,320 operating Current
Unit Designer/ hours/year)
Unit Capacity
No. Licensor Ton/h Ton/h
Min. Max
Foster
010 CDU Wheeler 9,660 kTPA
(FW)
011 LRU FW 2,413 kTA
012 SLPGME UOP 201
013 KHDS Axens 872
014 GOHDS Axens 2,906
020 RHDS Chevron 5,695
022 RFCC Axens 4,135
023 USGC
024 FLPGME UOP 1,326
025 FLGME UOP 888
028 INALK UOP 707
5921 t/d
040 NHDS UOP 50% 2,130
(t4/2019)
041 PENX UOP 843
042 CCR UOP 1,615
Aromatics
044 (Paraxylene) 794
XYF
045 PX 843
Aromatics (BZ)
046 UOP 248
ISOM
047 TA UOP
048 SF
049 BT
Mitsui
061 PPU 400
Chemicals
070 HMU FW 145
Hydrogen
071 Compression and FW
Distribution
080 1SWS FW 184.4
 081 2SWS FW 90.2
084 ARU FW 789 m3/h
3 x 320
086 SRU Jacobs
TPD
087 1SRU
090 1TGTU
2 x 640
092 TGTU Jacobs
TPD
093 TGINCINE
101
102
103
104
110
111
112
113
121
122
123
124
125
130
150
151
152
153
154
155
156
160
170
180
190
200
* Source: NSRP company outline
III.2 CDU – Crude Distillation Unit (Unit 010) (MD-04-OP-S1CDU-MA-0201)
III.2.1 Licensor
III.2.2 Capacity and Yield
Capacity:
9.66 million tones per annum (MTA) (8320 operating hours per year)
Turndown: 50% of design capacity
NSRP is designed to process 100% Kuwait Export crude as design case or mixed crude of 85%vol
Kuwait Export crude and 15%vol Murban crude as other case.
Yield (LP April report):
Cut point Yield
Fractionations o
( C) (%wt)
Overhead gas 1.38
Full range naphtha 180 17.95
Kerosen 224 6.72
Gasoil 373 22.20
Residue 51.75
Total 100.0
III.2.3 Feedstock specification
The feed characteristics are reflected at crude assay.
A maximum of 0.5% by volume water is assumed to be present in the crude.
III.2.4 Output specifications
Properties of CDU products:
Cases
Product
Products Minimum Maximum Murban
specification Base case
Kero Kero Kero
Full Range Naptha
ASTM D86 90%vol (oC) 155 max 144 154 142 144
Kerosene
ASTM D86 IBP (oC) 144 min
143 148 143 144
(Note 1)
ASTM D86 10%vol (oC) 205 max 176 183 174 176
o
ASTM D86 90%vol ( C) 230 max 217 219 219 217
ASTM D86 EP (oC) 300 max 234 236 236 234
Flash point ASTM D56/ D- 38 min
38 43 36 38
3828 (oC) (Note 1)
Atmospheric Gasoil
ASTM D86 90%vol (oC) 360 max 350 360 350 348
Flash point ASTM D93/ D-
55 min 84 85 85 83
3828 (oC)

Note 1: Kerosene ASTM D86 (IBP) and flash point shall be met in KHDS unit
These cases are defined according to the following cut points:
TBP cut point (oC)
Products Base case/Murban Maximum Kero Minimum Kero
case case case
Naphtha/Kerosene 165 160 176
Kerosene/Gasoil 220 224 220
Gasoil/Atm.Residue 360 360 360

III.2.5 Catalyst and chemical specifications

The following chemicals are used in CDU unit:
 Demulsifier Anti-fouant Bisulphite Anti-foam
Caustic Corrosion inhibitor Neutralizer Nitrite injection
III.2.6 Utility consumption
Utilities Value UoM
Electricity 4259.146 kWh/h
Fuel 88.470 MWh/h
HP Steam 0.058 tonne/h
LP Steam 30.006 tonne/h
MD Steam 3.001 tonne/h
III.3 LRU – LPG Recovery Unit (Unit 011)
Licensor: Foster Wheeler
Capacity
Capacity Ton/hr KTA (1)
Off-gas feed stock 45.2 376.2
Unstabilised Naphtha
feed stock
234.0 1946.0
Total 279.2 2322.2
The total flow of Off-gas and Unstabilised naphtha to the Unit is 2,322 KTA (except additional
LPG feed rates from CCR).
Turndown: The compression, debutaniser and LPG wash sections are to be designed for maximum
turndown ratio of 25% of design feed throughput and the deethaniser and depropaniser sections are to
be designed for a turndown of 17.8% while meeting the product specifications.

Feedstock specification
The feed to the LRU is a combination of liquid and gas feed streams from various units as listed
below.

Gas Feed Stream

Pressure
Grade Nm3/hr Kg/hr KTA (1)
Stream Description
(2)
Crude Offgas LP 6,079 15,844 131.8
GOHDS Offgas LP 3,371 4,384 36.5
Tail gas from HCDS PSA LP 8,197 8,107 67.5
KHDS Offgas LP 622 710 5.9
NHDS Offgas HP 2,259 2,643 22.0
RHDS Offgas HP 8,983 10,891 90.6
InALK Offgas HP 1,540 1,703 14.2
Off-gas form SWS-1 LLP 576 721 6.0
Flash Gas from ARU Degassing Drum LLP 347 202 1.7
Total - 31,974 45,205 376.2

Liquid Feed Stream

Stream Description Kg/hr KTA
Unstabilised Naphtha from CDU 206,709 1,720
Unstabilised Naphtha from KHDS/GOHDS 7,491 62
Unstabilised Naphtha from NHDS 1,799 15
Unstabilised Naphtha from RHDS 17,946 149
LPG from CCR (Note 3) (9,990) (83)
Total 233,945 1,946
Note:
1. KTA: Kilo Tonnes per Annum (8,320 avg. operating hours per year)
2. Pressure Grade:
HP: High Pressure / LP: Low Pressure / LLP: Low-Low Pressure
3. Above Table Data is except the additional LPG from CCR (9,990 kg/hr), which is routed to
the Deethaniser in the Unit after Water Washing of SLPGME (Unit 012).

Output specifications

The LPG Recovery Unit is designed to meet the following product specifications when processing the
design feed:

Product Properties Value Test Method

Off-Gas
(Off-Gas Amine Absorber outlet) H2S 100 ppmv max ASTM D-4084

H2S
50 ppmw max ASTM D-2420
Mixed LPG
(LPG Amine Absorber outlet) 10 ppmw max. as
Amine UOP test method 936
MDEA
Mixed LPG C 2-
3.0 mol% max ASTM D-2163
(Deethaniser bottoms)
C5+ 1.5 mol% max ASTM D-2163

The target specifications for the Debutaniser, Deethaniser and Depropaniser are as follows:

C5+ in Debutaniser net overhead LPG liquid product specified at approx. 1.0 mol%
Debutaniser
(to meet 1.5 mol% (max) in C4 LPG product)
C4- in Debutaniser bottoms product specified at 0.8 vol%

C2- in Deethaniser bottoms specified at approx. 0.7 mol% (to meet 3.0 mol% (max)
Deethaniser
in C3 LPG product)
Depropaniser C4+ in Depropaniser overhead (C3 LPG product) specified at 2.0 mol% (max)

C3- in Depropaniser bottoms (C4 LPG product) specified at 2.5 mol% (max)
Catalyst and chemical specification

Bulk
Chemical/ Function/description Initial fill/ Daily Annual
density
catalyst Application startup consumption consumption
kg/m3

To protect the overhead system

Corrosion against corrosion by wet
180.5 kg 24 kg/day 8320 kg 898.7
Inhibitor hydrogen sulphide.

To prevent foaming in the

Anti Foam 30 kg 3 kg/week 161 kg 1006.5
absorbers.

Lean 71.3 m3
Removal of H2S. - - 1020
MDEA

Utility consumption

Utilities Value UoM

Electricity -4287.0 kWh/h
Superheated Steam (High
Pressure) -35.0 tonne/h
Superheated Steam (Low Pressure) -10.4 tonne/h
Saturated Steam (Low Pressure) 6.2 tonne/h
Condensate (Low Pressure) -8.7 tonne/h
Oily Suspect condensate 54 tonne/h
BFW (High Pressure) -6.0 tonne/h
BFW (Cold Low Pressure) -0.3 tonne/h
Loss 0.3 tonne/h
Cooling water -1641.8 tonne/h
Instrument Air -287.0 Nm3/h
Nitrogene -101.3 Nm3/h
III.4 SLPGME – Saturated LPG Treater Merox Unit (Unit 012)
Licensor: UOP

Capacity
Capacity Ton/hr BPSD
LPG from the LPG
Recovery Unit
34.1 6,500
Turndown: The Unit shall be design to meet a turndown of 20% design capacity whilst meeting all
product specification requirements.

Feedstock specifications

Saturated LPG Treater Feedstock

Parameter Unit Design Case
Molecular Weight - 54.53
Ammonia wt-ppm 20 max
Mercaptans as sulphur (RSH-
wt-ppm 1,230 max
S)
H2S wt-ppm 50 max
Carbonyl sulfide as sulphur wt-ppm Nil
Total Sulphur wt-ppm 1,280 max
Flowrate Kg/hr 24,174

LPG From CCR Platforming Unit

Parameter Unit Design Case
Molecular Weight - 49.52
Flowrate Kg/hr 9,990
LPG from CCR Platforming Unit fed directly to the Water Wash Column before entering Deethaniser
in LPG Recovery Unit.

Fresh Caustic Make-up

Make-up caustic will be available from the chemical storage Unit at 20 °Be.

Fresh Solvent
Desulphurised Heavy Naphtha from storage will be available as fresh solvent. Licensor is requested to
provide required flow rate. The Desulphurised Heavy Naphtha has the following properties:

Parameter Unit Value

° API 59.78
RSH-S wt-ppm <0.5
H2S wt-ppm Nil
Total Sulphur wt-ppm <0.5
Flow rate kg/hr 114
Output specifications
The Saturated LPG Treater designed to maximise treated LPG product with the specifications outlined
below:
Property Unit Value Test Method
Total Mercaptans (RSH-S) wt-ppm 5 max ASTM D-3227
Rentry-S + RSH-S wt-ppm 20 max -
aCOS-S wt-ppm Nil -
Total Sulphur wt-ppm 20 max ASTM D-2784/ ASTM D-6667
+
Sodium as Na wt-ppm 1 max
Copper strip corrosion (1hr @ 38°C) 1 max ASTM D-1838
Hydrogen Sulphide wt-ppm Pass ASTM D-2420
Amine wt-ppm Report -
Free Water Content - Nil Visual

Catalyst and chemical specification

Batch Bulk
Chemical Function / description Initial Daily Annual
renewal density
/ catalyst Application fill/startup consumption consumption
freq kg/m3
One 55
gallon
Merox Utilized to promote the drum
WS efficient conversion of every 187
1.1 Liter/day 381.3 Liter 1160
Catalyst sodium mercaptane to 22.7 Liter days
(Liquid) disulphides during
normal
operation
Utilized in the Prewash
10o
Section of Extractor Plus to
Baume
remove any H2S in the Feed 3.1 m3 1.0 m3/day 346.6 m3 1074
caustic
which affects the Extraction
(NaOH)
Process.
20o Utilized in the Extractor
Baume Section of Extractor Plus to
22.0 m3 0.8 m3/day 277.3 m3 1160
caustic extract mercaptanes in the
(NaOH) Feed.
Anthracite Coal is used in
Anthracite disulfide separator to aid the
1.6 m3 4 years - - 740
Coal separation of causitc from
disulfide oil.
Silica sand is used in
disulfide sand filter to aid
Silica the separation of caustic
0.34 m3 5 years or - 1600
Sand from disulfide oil. longer
(8-16 Mesh Quartz or Silica
Sand)

Utility consumption
Utilities Value UoM
Electricity -50.6 kWh/h
Cooling water -557.3 tonne/h
Service water -0.1 tonne/h
Instrument
Air -39.1 Nm3/h
Nitrogene -30.3 Nm3/h
III.5 KHDS – Kerosene HydroDesulphuriser (Unit 013)
Licensor: Axens

There are two design cases to the Kerosene Hydrodesulphuriser (KHDS).

 Design Case 1: Kerosene mode with normal Kerosene feed
 Design Case 2: Jet mode with Maximum Kerosene feed
Capacity

Capacity BPSD
Kerosene mode 13,650
Straight Run Kerosene
Jet mode 20,000

Turndown: The turndown ratio is 35%, based on the design capacity (Jet mode) while meeting all
required product specifications, with a catalyst first cycle length of 48 months minimum. (The
turndown ratio is 50% based on the normal kerosene mode).

Feedstock specification

Straight Run Kerosene

Type Unit Method Kerosene Mode Jet Fuel Mode

(Design Case.1) (Design Case.2)
Quantity wt % 100% 100%
Flowrate BPSD 13,650 20,000
TBP cut range °C 176-220 160-224
Distillation °C D86
IBP 148 143
5% 173 166
10% 184 174
30% 193 184
50% 200 192
70% 207 203
90% 220 219
95% 227 227
FBP 236 236
Distillation °C TBP at 760mmhg
IBP 120 113
5% 156 147
10% 170 160
30% 191 181
50% 203 196
70% 215 211
90% 233 232
95% 242 242
FBP 251 252
Mercaptan ppmwt D2120 67 67
Total Sulphur wt% IP336 0.23 0.23
H2S ppmwt 0.6 0.6
Total nitrogen wt ppm D4629 1 max. 1 max.
 Mono aromatics UV wt % IFP9409 20.1 20.1
Di aromatics UV wt % IP391+ 1.5 1.5
Poly aromatics UV(1) wt % IP391+ 1.5 1.5
Smoke point mm D1322 25.5 25.9
Freezing point °C/°F D2386 -47 -49
Flash point °C D93 43 37
Cetane index (calculated) D976 47.3 45.4
Kinematic viscosity @T1 cSt D445 1.55 1.46
Kinematic viscosity @T2 cSt D445 1.19 1.12
Ni ppm wt CBA21 0.01 0.01
V ppm wt CBA21 0.01 0.01
Fe ppm wt CBA21 0.01 0.01
Paraffins vol% IP382 58.0 58.0
Olefins vol% IP382 0.1 0.1
Naphthanes vol% IP382 21.8 21.8
Aromatics vol% IP382 20.1 20.1

Hydrogen Make-up
Parameter Unit Value Remarks (Method)
Composition
Hydrogen Purity, min vol% 99.9 (UOP-539)
Nitrogen vol% 0.1 For design (UOP-539)
Methane (C1) vol% 0.0 (UOP-539)
Impurities
CO content, max ppmv Max. 5 (UOP-603)
CO2 content, max ppmv Max. 5 (UOP-603)
H2S, max ppmv Max. 5 (UOP-212/UOP-539)
O2, max ppmv Max. 5 (UOP-539)
Chlorine ppmv -
Chlorides,max ppmv Max. 1 (UOP-405/UOP-539)
Water ppmv Max. 5 (UOP-344/UOP-539)

Washing Water Make-up

Type Unit Method - -
Stripped
Source - - BFW
Water
Impurities Composition/Properties - -
H2S ppmwt ISO 10530-1992 10 -
NH3 ppmwt ISO 5664-1984 50 -
TDS ppmwt ISO9696-1992 - 0.05
Silica ppmwt ASTM D859 - 0.02
Conductivity Micro- siements/cm - - 0.2
TCVN
Hardness ppmwt - 0
6224 :1996
Alkilinity as CaCO3 ppmwt - Nil
Chloride ppmwt ISO9297-1989 - Nil
Iron as Fe ppmwt ISO6332-1988 - 0.01
Sodium as Na ppmwt ISO9964/1-1993) - 0.1
O2 ppmwt ASTM D888 - 0.005

Output specification
 Kerosene Product Specifications

ASTM Kerosene (ITB Design Design

Jet Fuel (ITB
Design Design
Kerosene Product
Method Design Basis) Case.1 Case.1
Design Basis)
Case.2 Case.2
SOR EOR SOR EOR
Kerosene yield,
wt % 93.41 93.41 99.45 99.37
TBP cut points,
Deg. C C+110 C+110 C+110 C+110
ASTM D86, %vol
IBP 144 min 179.2 179.2 Report 142.9 142.7
5 183.2 183.2 167 167.2
10 205 max 185.3 185.3 205 max 171.9 171.9
30 193.6 193.3 Report 182.2 182.1
50 201 201.3 Report 192.7 192.7
70 208.9 208.5 Report 203.6 203.6
90 223.3 221.9 Report 220.4 220.3
95 228.9 230.4 Report 229.5 229.5
EBP 300 max 233.1 236.7 300 max 235.7 235.7
Specific gravity
@15°C (kg/l) D-1298 Report 0.7922 0.7922 0.775~0.84 0.7862 0.7862
D-1266/
Sulfur, wt ppm D2622 50 max <50 <50 50 max <50 <50
Water Content,
mg/kg 0 0 0 0
Flash Point, Deg. 55 min
C D-3828 (D56 method) 55.0 55.0 38 min 38.0 38.0
Kinetic Viscosity
@ 40°C, cSt 1.0~1.9 1.274 1.274 1.155 1.154
Sulfur
mercaptans,
D-3227 - - 30 max 30 max 30 max
wt ppm
Aromatics,
D-1319 - - 25 max 25 max 25 max
% vol
Or Total
Aromatics, %vol D-6379 - - 26.5 max 26.5 max 26.5 max
Smoke point, mm D-1322 19 min 19 min 19 min 25 min 25 min 25 min
Or smoke point
(mm) 19 min 19 min 19 min
And naphthalenes, % 3 max
- - 3 max 3 max
vol
Freezing point, °C D-2386 -47 max -47 max -47 max
Saybolt colour,
D-156 20 min 20 min 20 min 25 min 25 min 25 min
min
Acidity,
D-3242 0.02 max 0.02 0.02 0.015 max 0.015 0.015
mg KOH/g
Existent gum,
D-381 1 max 1 max 1 max 7 max 7 max 7 max
mg/100ml
Thermal stability,
D-3241 - - 25 max 25 max 25 max
mm Hg
Electrical
D-2624 50~450 50~450 50~450
conductivity, pS/m
Specific energy,
42.8 min 42.8 min 42.8 min
MJ/kg
Doctor test D-4952 Negative Negative Negative Negative Negative

Wild Naphtha Product Specifications

Wild Naphtha
Wild Naphtha Design Case.1 Design Case.1 Design Case.2 Design Case.2
(ITB Design
Product SOR EOR SOR EOR
Basis)
TBP cut points,
Deg. C C5-110 C5-110 - -
ASTM D86, %vol
IBP 20.7 17.6 - -
5 120.9 118 - -
10 125.8 125.2 - -
30 132.2 131.9 - -
50 139.2 139 - -
70 146.3 146.2 - -
90 153.4 153.6 - -
95 156.4 156.7 - -
EBP 180max 162 161.8 - -
H2S, wt% 0.55 0.53 - -
C3 and C4, % vol 0.18 0.18 - -
Specific Gravity 0.7525 0.7523 - -

Off-gas Specifications

Off-gas Design Case.1 SOR Design Case.1 EOR Design Case.2 SOR Design Case.2 EOR

Molecular weight 17.44 18.11 23.85 25.57

Composition
H2, mol % 59.6 56.48 52.41 48.73
H2S, mol % 28.4 27.24 28.19 26.4
H2O, mol % 6.19 5.93 5.87 5.5
C1, mol % - - - -
C2, mol % - - - -
C3, mol % 0.83 0.80 0.91 0.85
C4, mol % 0.58 0.56 0.92 0.86
C5+, mol % 4.40 8.99 11.70 17.66
N2, mol % 0.00 0.00 0.00 0.00
Total, mol% 100.00 100.00 100.00 100.00
Catalyst and chemical specification

Chemica Initial Batch Daily Annual Bulk Supplye

Function / description
l/ fill/ renewa consumptio consumptio density r for
Application
catalyst startup l freq n n kg/m3 catalyst
Will start the
desulphuisation and
HR 538 removal of nitrogen
26.5 m3 4 years 750 Axens
1.6mm compounds will
hyrogenate the remaining
unsat.
Will start the
desulphuisation and
HR 538 removal of nitrogen 1.039
4 years 650 Axens
2.5mm compounds will m3
hyrogenate the remaining
unsat.

Inert. Catalyst Bed Hold

Down & Captures
contaminants in the feed
ACT 069
pressure control grading 0.52 m3 4 years 880 Axens
19mm
material. Large void
fraction in 1st layer in
order to trap the largest
solid particles in the feed.

Inert macro-porous
alumina. Catalyst Bed
ACT 077
Hold Down & Captures 0.52 m3 4 years 550 Axens
10mm
contaminants in the feed
pressure control grading
material.

Inert Ceramic Balls (1/4").

Balls Catalytic bed support in 0.52 m3 4 years 1400 -
(1/4") refining. Petrochemical
and chemical industries.

Inert Ceramic Balls (3/4"). 4.111

Balls Catalytic bed support in 4 years 1350 -
m3
(3/4") refining. Petrochemical
and chemical industries.

Sulfiding
agent For catalyst sulfiding on - - - - - -
(DMDS) fresh or regenerated
catalyst bed.
Corrosio 67 kg 4 kg/day 1365 kg 898.7 -
n Corrosion inhibitor.
Inhibitor Blend of polymeric
compounds in heavy
aromatic solvent.
Hazardous component;
 1,2,4-Trimethylbenzene.

Utility consumption

Utilities Value UoM

Electricity -1104.6 kWh/h
Superheated Steam (Low
Pressure) -0.2 tonne/h
Loss 0.2 tonne/h
Cooling water -252.15 tonne/h
Instrument Air -85.30 Nm3/h
Nitrogene -17.0 Nm3/h
Fire Fuel Gas -13.77 MW
III.6 GOHDS – Gas Oil HydroDesulphuriser (Unit 014)
Licensor: Axens

Capacity

Capacity BPSD

Hot Straight Run Gasoil from CDU 43,500

Cold Light Cycle Oil from RFCC (max PP case) 16,500
Total 60,000

Turndown: The Unit designed to meet a turndown of 50% of product design capacity whilst meeting
all product specification requirements.

Feedstock specification

Gas Oil Feeds

LCO
LCO
RFC
RFCC
Gasoil C
Type Unit Method Max
Base case Max
Propylene
Gasoline
case
case
Flowrate BPSD 43500 18000 16500
Specific gravity °API IP365 35 18.4 16.9
d60/60 0.944 0.954
TBP cut range °C 220-360 190-380 190-380
Distillation °C D86
IBP 197 216
5% 234 218
10% 244 220
30% 265 235
50% 285 257
70% 310 290
90% 351 348
95% 362 357
FBP 375 365
Distillation °C TBP
IBP 166 190
5% 214 195
10% 226 200
30% 263 227
50% 293 259
70% 325 300
90% 368 362
95% 384 372
FBP 402 380
Sulfur Mercaptan ppmwt D2120 41
Sulphur wt% IP336 1.56 0.47 0.52
Total nitrogen wt ppm D4629 120 1130 1320
Bromine number or g/100g D1159 10 10
MAV vol % IP382 25.2 76
Total aromatics FIA wt % 83
IFP940
Mono aromatics UV wt % 10.35 26 24
9
Di aromatics UV wt % IP391+ 4.84 42 47
Poly aromatics UV wt % IP391+ 7.01 12 12
Pour point °C D97 -6.6 -11 -12
Cloud point °C D2500 -4.5 -1 -3
Flash point CC, Pensky-
°C D93 83 84 84
Martens
Flash point CC,Tag °C D56
Flash point OC,
°C/°F D92
Cleveland
Cetane number (motor) D613 16
Cetane index (calculated) D976 50.5 24 21
Kinematic viscosity @T1 cST D445 4.63 2.54
T1 °C 40
Kinematic viscosity @T2 cST D445 3.04 1.77
T2 °C 60
Ni ppm wt CBA21 0.01 < 0.1 < 0.1
V ppm wt CBA21 0.01 < 0.1 < 0.1
Fe ppm wt CBA21 0.01 < 0.1 < 0.1

Hydrogen Make-up
Type Unit Method Remarks (Value)
Source Hydrogen distribution Unit
Availability Nm3/h As required
Composition vol%
Nitrogen (1) UOP-539 0.1
H2 UOP-539 99.9
C1 UOP-539 0.0

Impurities Vol ppm max

H2S UOP-212/ UOP-539 5

CO UOP-603 5
CO2 UOP-603 5
Chlorides UOP-212/ UOP-539 1
Oxygen UOP-539 5
Water UOP-212/ UOP-539 5

Washing Water Make-up

Type Unit Method
Stripped
Source Water BFW
Impurities Composition/Properties
ISO
H2S ppmwt 10530-1992 10
NH3 ppmwt ISO 5664-1984 50
 TDS ppmwt ISO 9696-1992 0.05
Silica ppmwt ASTM D859 0.02
Microsiem
Conductivity e-nts/cm 0.2
TCVN
Hardness ppmwt 6224 :1996 0
Alkilinity as CaCO3 ppmwt Nil
Chloride ppmwt ISO9297-1989 Nil
Iron as Fe ppmwt ISO6332-1988 0.01
ISO9964/1-199
Sodium as Na ppmwt 3 0.1
O2 ppmwt ASTM D888 0.005

Lean Amine
Amine Type MDEA
Concentration, wt% 40
Lean Amine Loading, mol H2S /mol MDEA 0.015
Note : Concentration wt% is calculated as “MDEA / (MDEA + H2O + H2S) X 100”

Output specification

Diesel Product Specifications

Diesel Design
Design Case
Type Method (ITB Design Case
Unit SOR
Basis) EOR
Specific gravity (@15 ºC) kg/l D1298 0.82 ~ 0.86 0.8380 0.8388
TBP cut range °C 150°C + 150°C +
Distillation curve
IBP °C 190 185
5% °C 201 200
10% °C 209 208
30% °C ASTM D86, 236 236
50% °C %vol 262 262
70% °C 293 293
90% °C 360 max 340 340
95% °C 355 355
FBP °C 364 364
Total Sulfur UV ppmwt 50 max 50 max 50 max
Cooper strip corrosion (3hrs, 50 ºC) - D-130 1 max 1 max 1 max
11 max
Poly aromatics
vol % D1319 (ASTMD-6379) 11 max 11 max
Pour point °C D97 6 max 6 max 6 max
Flash point CC, Pensky-Martens °C D93 55 min 55 min 55 min
Cetane number (motor) D613 50 min 50 min 50 min
Cetane index (calculated) D976 48 min 48 min 48 min
Kinematic viscosity @40°C cSt D445 2.0~4.5 2.0~4.5 2.0~4.5
Conradson carbon (on 10%
wt % D189 0.2 max 0.2 max 0.2 max
distillation residue)
Colour ASTM D1500 2.0 max 2.0 max 2.0 max
Ash wt% D-482 0.01 max 0.01 max 0.01 max
ASTM
Water mg/kg 100 max 37.2 35
E-203
Sediment mg/l D-2276 10 max 10 max 10 max
Existent Gum mg/100ml D-381 50 max 50 max 50 max
Oxidation Stability mg/100ml D-2274 2.5 max 2.5 max 2.5 max
 Clear & Clear & Clear &
Appearance - D-4176
Bright Bright Bright
ASTM
Lubricity μm 460 max 460 max 460 max
D-6079

Wild Naphtha Product Specifications (By-product)

Design Case Design Case

Type Method
Unit SOR EOR
Specific gravity (@15 ºC) kg/l D4052 0.7503 0.744
TBP cut point °C C5 - 150 C5 - 150
C3 and C4 % vol 1.17 3.14
Total nitrogen wt ppm D4629 1 max. 1 max.
H2S % wt 1.28 1.05
RVP(@38°C) kPa(g) D-4953 182 148
T1 °C 40 0.542 0.557
Water mg/kg ASTM E-203 0.4 0.4
wt % or
Sulfur FX or D2622 <5
ppm
Mono aromatics UV wt % IFP9409 8.0
Di aromatics UV wt % IFP9409 0.0
Poly aromatics UV wt % IFP9409 0.0
Polyaromatics vol % D1319 0.0
Flash point CC, Pensky-Martens or °C D93 N/A
Conradson carbon (on 10% distillation
residue) wt % D189 N/A
Chloride ppmwt <1

Stripper Reflux Drum Off-gas Specifications

Stripper Reflux Drum Off-gas Design Case SOR Design Case EOR
Molecular weight 25.29 29.13
Composition
H2, mol% 43.69 32.53
H2S, mol% 25.98 21.08
H2O, mol% 3.31 3.33
C1, mol% 4.14 9.44
C2, mol% 2.71 6.21
C3, mol% 2.56 6.79
C4, mol% 1.88 4.86
C5+, mol% 13.64 14.24
N2, mol% 2.09 1.52
Total, mol% 100.00 100.00

MP Amine Absorber Treated Gas Specifications

MP Amine Absorber Treated Gas Design Case SOR Design Case EOR
Molecular weight 2.86 3.77
Composition
H2, mol% 95.51 91.04
H2S, mol%
H2O, mol% 0.70 0.70
C1, mol% 2.00 5.82
C2, mol% 0.35 1.04
C3, mol% 0.12 0.41
C4, mol% 0.04 0.12
C5+, mol% 0.47 0.12
N2, mol% 0.81 0.75
Total, mol% 100.00 100.00

Oily Water Impurities Composition / Properties

Type Unit Method SOR EOR
Impurities Composition/Properties
H2S ppbwt ISO 10530-1992 0.03 0.3
NH3 ppmwt ISO 5664-1984 0 0
Free oil ppmwt SMEWW 5520-C nil nil
Catalyst and chemical specification

Bulk
Function / Daily Supplye
Chemical Initial Batch Annual densit
description consumptio r for
/ catalyst fill/ renewal consumption y
Application n catalyst
startup freq kg/m3
HR 648 To meet cetane 599.61
number and ULSD 4 years 840 Axens
1.6mm m3
target.
Will start the
desulphuisation and
HR 538 removal of nitrogen 5.89
4 years 650 Axens
2.5mm compounds will m3
hyrogenate the
remaining unsat.
Inert Balls Catalytic bed support 16.44
4 years 1400 -
(1/4") in refining. m3
Inert Balls Catalytic bed support 19.27
4 years 1350 -
(3/4") in refining. m3
Inert. Catalyst Bed
Hold Down & 2.945
ACT 069
Captures contaminants m3 4 years 880 Axens
19mm
in the feed. Pressure
drop control.
Inert macro-porous
alumina. Catalyst Bed
2.945
ACT 077 Hold Down &
m3 4 years 550 Axens
10mm Captures contaminants
in the feed. Pressure
control.
Neutral support and
mild activity allows
ACT 945 for a soft
5.89
4mm to hydrogenation of
m3 4 years 510 Axens
6.3mm olefinic compounds,
preventing gum
formation.
Sulfiding Catalyst
agent For catalyst sulfiding Renewa
1551.4
(DMDS on fresh or regenerated l 1062 -
kg
Sulfur catalyst bed. (min. of
68%wt) 2 years)
Corrosion inhibitor.
Blend of polymeric
compounds in heavy
Corrosion 67.2
aromatic solvent. 5.2 kg/day 1787 kg 898.7 -
Inhibitor kg
Hazardous component;
1,2,4-
Trimethylbenzene.
Anti Fouling Inhibitor. 510.7 84.9 kg/day 29455 kg 910.7 -
Fouling Blend of polymeric kg
Agent compounds in heavy
aromatic solvent.
 Hazardou component
1,2,4-
Trimethylbenzene.
Concentrated liquid
anti-foaming agent,
which is effective even
with considerably
Anti
alkaline pH values.
Foaming 30 kg 1.7 kg/week 90.5 kg 1006.5 -
The product is
Agent
completely
blodegradable and
does not contain either
sillicons or metals.
Anti 510.7
Anti-oxydant agent. - 78.9 kg/day 28530 kg 910.7 -
Oxydant kg
Lean 84.45
Removal of H2S. - - - 1020 -
MDEA m3

Utility consumption

Utilities Value UoM

Electricity -8166.7 kWh/h
Superheated Steam (High Pressure) -36.0 tonne/h
Superheated Steam (Medium
-9.8 tonne/h
Pressure)
Superheated Steam (Low Pressure) 36.4 tonne/h
Oily Suspect condensate 1.7 tonne/h
Loss 7.7 tonne/h
Cooling water -815.0 tonne/h
Instrument Air -247.0 Nm3/h
Nitrogene -63.5 Nm3/h
Fire Fuel Gas -17.0 MW
III.7 RHDS – Residue HydroDesulphuriser (Unit 020)
Licensor: Chevron

Capacity Ton/day Ton/h

Full range naphtha 16,427 684.5

Feedstock Source
Atmospheric Residuum CDU
H2 Make up HCDS

Conversion SOR EOR

o
1000 F Conversion 33.28 45.22
% HDS 92.42 92.81
% HDN 61.31 65.60
% HDM 91.46 87.60
% HDMCR 66.41 69.70

Feedstock specification
Atmospheric Residuum Unit Value
Specific Gravity @15 oC 0.984
API Gravity API 12.4
K factor 11.68
Sulfur Wt% 4.29
Nitrogen ppmwt 2500
Distillation vol% TBP D1160
o
IBP C 293 306
o
5%vol C 352 360
o
10%vol C 384 389
o
30%vol C 461 463
o
50%vol C 541 541
o
70%vol C 631 631
o
90%vol C - -
o
95%vol C - -
o
FBP C - -
o
Flash point C 69
o
Pour point C 21
o
Aniline Point C 96
TAN mg KOH/g 0.21
Wax wt% 7.792
Ramsbottom Carbon wt% 10.05
CCR wt% 11.3
V content ppmwt 58
Ni Content ppmwt 19
Asphaltenes wt% 4.33
Viscosity @40/60oC cSt 2230/626
Hydrogen Make up Typical Site Condition
H2 99.0 mol% 99.0 mol%
CH4 < 0.9 mole% 0.1 mole%
N2 1000 ppmv 1000 ppmv
CO + CO2 < 10 ppmv < 10 ppmv
Chloride, max < 1 ppmv < 1 ppmv
Source H2 plant H2 plant
Output specification
RHDS Naphtha Unit Specification
(TBP Cut: C5+ ~160oC)
o
Distillation 90% (D86) C Max. 165
o
Distillation 98% (D86) C Max. 175
RHDS Diesel
(TBP Cut: 160 ~ 370oC)
o
Distillation 90% (D86) C Max. 360
o
Flash point C Min. 55
Desulfurized Residue
SOR EOR
Product (TBP 370+oC)
Total Sulfur Content wt% Max.0.4 Max. 0.4
CCR wt% Max. 5 Max. 5
Nickel Content ppmw 5.5 7
Vanadium content ppmw 4.5 8
Ni + V ppmw Max. 10 Max. 15

Initial
fill,
Batch Bulk
Tons
Catalyst Description Equipment renewal density Supplyer
(for
freq kg/m3
entire
unit)
Specialized First 27.248 Once Sock: CLG
GSK9 8mm
grading rings Reactor per year 640
Specialized GSK9 6mm 020-R-111 / 42.428 Once Sock: CLG
grading rings 121 per year 640
ICR 122ZSB Grading catalyst (1st oil / 211 / 221 19.796 Once Sock: CLG
contact) - particulate removal per year 465
whilst minimising pressure
drop. Low metals, low
activity grading material
ICR 122ZSF Grading catalyst (1st oil 20.012 Once Sock: CLG
contact), Active demetallation per year 470
catalyst
ICR 161 NAQ HDM catalyst. For high 30.108 Once Sock: CLG
metal feeds and handling per year 495
reactive feeds in the front part
of the system. 161 is the
highest activity HDM catalyst
and provides capacity for
retained metals. Lower HDS
activity at SOR that will
reduce the heat release and
ICR 161 LAQ allow a better flow and 30.412 Once Sock: CLG
temperature distribution to be per year 500
established early in the run.
Enhanced temperature control
to minimize coke formation
on the catalyst while
providing greater metals
loading capacity and
protection of the small pore
ICR 161 KAQ high activity downstream 295.024 Once Sock: CLG
catalyst throughout the run. per year 505
 Dense:
555
ICR 167 KAQ High HDM activity transition 1st Reactors 242.984 Once Sock: CLG
catalyst provides improved 2nd Reactors per year 485
HDS activity as well as good Dense:
HDM activity and metals 540
capacity for additional
protection of the downstream
high activity HDS catalyst.
Provides a transition zone
from HDM to HDS
ICR 170 KAQ Transition catalyst - provide 2nd Reactors 175.468 Once Sock: CLG
improved HDS activity as per year 590
well as good HDM activity Dense:
and, metals capacity for 675
additional protection of the
downstream high activity
HDS catalyst
ICR 186 KAQ HDS catalyst. High sulphur 2nd Reactors 427.028 Once Sock: CLG
removal with relatively high 3rd Reactors per year 575
metal tolerance. Also MCR Dense:
conversion and moderate 650
HDM activity
ICR 153 KAQ HDS catalyst. For 3rd Reactors 414.304 Once Sock: CLG
applications requiring very per year 590
high desulphurization and Dense:
metals fouling sensitivity 690
Denstone Support Catalyst 1st Reactors (1/8): Once (sock) CLG
2000 (1/8) 2nd Reactors 40.970 per year 1330
Denstone 3rd Reactors (1/4):
2000 (1/4) 36.134
Denstone (1/2):
2000 (1/2) 57.852

Consumption Bulk
Batch
Equipmen Initial densit
Chemical Description renewa Note
t fill Daily Annual y
l freq
kg/m3
19.4
m3/
Once
Max.
Dimethyl Sulfiding per year
220 m3
Disulfide: Chemical (only 106
DMDS is 1070
Sulfiding Drum for m3
assume
agent 020-V-010 start-
d for
up)
initial
start up
1250 kg
Corrosion Steel
Phosphat Phosphate 58
control in drum x 30 days 1000 2%wt
e Drums kg/day
Boiler 2
module
Corrosion
Once
Corrosion inhibitor for Phosphate
1.6 m3 per 18.4L 6.4 m3 1000
Inhibitor Fractionator Drums
month
OH system
 Reduce
Anti- foaming and Anti Foam
3 shots/
Foam emulsification Injection - 6L 2.2 kL 850
day
agent in amine Pot
system
from
240 m3 ARU-
Amine 084
Hold up (as
MDEA 1020
in Lean
RHDS Amine
Unit 40%
wt)

Utility consumption Unit Value

Power MWh -40.862
Fired fuel gas MW -43
Fired fuel oil MW 0
Steam HP S/H T/h 0
MP S/H T/h -105.2+14.2
LP S/H T/h 18
LP SAT T/h 34.2
Condensate T/h 61.6
DW Demin. water T/h 0
BFW HP T/h -15
LP T/h -35.2
Cooling water T/h -4555
Sea water T/h -3240
III.8 RFCC (Unit 022) and USGC (Unit 023)
Licensor: Axens

Capacity Ton/day Ton/h

Hydrotreated AR 11,931 497.14

Feedstock Source
Hydrotreated AR RHDS
Monomer Purge Gas PPU
Sweet LPG LPG Treater

Feedstock specification
Hydrotreated AR Unit Value
Specific Gravity @15 oC 0.938
API Gravity API 19.4
K factor -
o
Aniline point C 99
o
D1160-IBP C 348
o
D1160-5% C 386
o
D1160-10% C 401
o
D1160-30% C 448
o
D1160-50% C 493
o
D1160-70% C 559
o
D1160-90% C -
o
D1160-95% C -
o
D1160-FBP C -
Sulfur wt% max 0.4
Nitrogen ppmwt 1350
Ni content ppmwt 7
V content ppmwt 9
CCR wt% max 5
o
Flash point C min 100

Output specification
Flue Gas Unit Specification
NOx mg/Mm3 450 max
SOx mg/Mm3 500 max
CO mg/Mm3 1000 max
Fuel Gas
H2S content ppm vol 100 max
LPG to Treater
H2S ppm wt 50 max
Mixed Butanes/ Butenes
C5+ wt% 0.5 max
Propylene
Purity mol% 99.6 min
Water mol ppm 2 max
Nitrogen mol ppm Report
Oxygen mol ppm 5 max
Hydrogen mol ppm 5 max
Methane mol ppm 100 max
Ethane mol ppm 200 max
Ethylen mol ppm 100 max
Propane + Cyclopropane mol% 0.4 max
Butane and butanes mol ppm 10 max
1,3-Butadiene mol ppm 5 max*
CO mol ppm 0.1 max
CO2 mol ppm 4 max
Acetylene mol ppm 5 max*
Methyl Acetylene mol ppm 5 max*
Propadiene mol ppm 5 max*
* (1,3-Butadiene + mol ppm 10 max
Acetylene + Methyl
Acetylene + Propadiene)
Total S ppm wt 1 max as H2S
COS (Carbonyl Sulphide) mol ppm 0.05 max
Arsine (ArH3) ppm wt 0.03 max
Oxygenated organic mol ppm 5 max
compounds (methanol)
Copper strip corrosion (1hr 1 max
@ 38OC)

Output specification Maxi Propylen Maxi Gasoline

GS GS
Main Cut Main Cut
Alternate Alternate
Full range Gasoline Unit Points Points
Cut Points Cut Points
C5-210 C5-210
C5-190 C5-190
Specific Gravity Kg/ m3 740.9 729.2 751.7 742.9
@15oC
Total Sulphur ppm wt 72 66 61 56
content
Benzen wt% 1.07 1.17 0.73 0.79
C4 estimated content wt% 0.5 0.5 0.5 0.5
RVP kPa 50 49 45 42
RON estimated 95.8 95.8 93 93.2
PONA distribution
Paraffins vol% 17.1 17.7 39.0 30.1
Olefins vol% 45.4 48.2 39.3 41.1
Naphtenes vol% 6.9 7.1 7.3 7.6
Aromatics vol% 30.7 27.0 24.4 21.2
o
D86- EBP C 205 max
GS GS
Main Cut Main Cut
Light Cracked Alternate Alternate
Points Points
Gasoline (C5-90) Cut Points Cut Points
C5-90 C5-90
C5-70 C5-70
Specific Gravity Kg/ m3 664.5 651.6 675.6 660.5
@15oC
Total Sulphur ppm wt 15 max
content
Mercaptans Sulphur ppm wt 8 max
Butane wt% 1.5 max 1.55 1.5 max 1.71
Benzen wt% 2.49 0.70 1.79 0.50
RVP kPa 93 111 84 105
RON estimated 96.0 96.6 94.8 95.8
PONA distribution
Paraffins vol% 22.8 22.7 41.3 44.1
Olefins vol% 73.3 75.1 51.4 51.4
Naphtenes vol% 1.9 1.4 6.0 4.1
Aromatics vol% 2.0 0.8 1.3 0.4
GS GS
Main Cut Main Cut
Heavy Cracked Alternate Alternate
Points Points
Gasoline (90-210) Cut Points Cut Points
90-210 90-210
70-210 70-210
Specific Gravity Kg/ m3 809.2 792.4 814.0 796.7
@15oC
Total Sulphur ppm wt 114 max
content
Benzen wt% Traces 1.24 Traces 0.82
Copper Corrosion (3 1 max
hrs @50oC)
Oxidation stability mins 480 min
Existent gum mg/100ml 4 max
o
D-86 90% C 190 max
o
D86-EBP C 210 max
RVP kPa 4 8 4 9
RON estimated 95.7 95.4 91.6 91.7
PONA distribution
Paraffins vol% 11.9 13.7 18.7 21.5
Olefins vol% 20.2 27.4 29.3 33.3
Naphtenes vol% 11.3 10.5 8.1 8.9
Aromatics vol% 56.6 48.4 43.9 36.3
GS GS
Main Cut Main Cut
Alternate Alternate
Light Cycle Oil Points Points
Cut Points Cut Points
210-380 210-380
190-360 190-360
Specific Gravity 970.3 947.4 957.6 936.1
Sulfur wt% 0.6 0.5 0.5 0.4
Nitrogen wt ppm 1530 1130 1300 970
Cetane number 16 16 20 20
Cetane Index 22 20 25 23
(D976
o
Pour Point C -9 -14 -8 -13
o
Flash Point C 94 83 94 83
Viscosity cP 0.90 0.75 0.98 0.79
@100oC
Viscosity @50oC cP 1.7 1.4 1.9 1.5
Mono Aromatics wt% 22 25 24 27
Di Aromatics wt% 51 45 45 41
Tri Aromatics wt% 14 12 14 9
o
D86- 90% C 360 max
GS GS
Main Cut Main Cut
Clarified Oil Alternate Alternate
Points Points
Cut Points Cut Points
Specific Gravity 1112.3 1102.0 1095.4 1083.9
Sulfur wt% 1.0 1.0 0.8 0.8
Viscosity @50oC cSt 1100 390 270 140
Viscosity @100oC cSt 43 23 20 13
Flash point o
C 80 min
Pour Point o
C 10 max
Nitrogen wt% 0.48 0.46 0.34 0.33
Catalyst fines mg/l 50 max

Fresh Cat Bulk

RFCC Cat Cat Storage
Description addition rate density Supplyer
Catalyst Inventory (dry basic)
(dry basic) kg/m3
USY formulated Reactor + Fresh cat 19 tons/ day 825 Albemarle,
zeolite for high Regen + stand hopper: 855 CCIC,
gasoline pipes + tons. Grace
olefinicity withdrawal Spent cat Davison
well: 862 tons hopper:
1292 tons
ZSM-5 Containing Reactor + Cat additive Maxi Gasoline: 800 BASF,
zeolite around 40 wt Regen + stand hopper: 171 0 ton/ day* Intercat,
additive % of pentasil pipes + tons Maxi Propylene: Albemarle,
crystal withdrawal 2.85 tons/day* CCIC,
well: 862 tons (*: 10% of Grace
combined Davison
RFCC+ZSM-5
cat addition rate)
SCR
DeNOx
USGP Volume Density
Description Equipment Supplyer
Catalyst m3 kg/m3
SAS 451 For adsorp CS2, COS, H2S, Propylene 023-R-301 A/ B: (1): 830 Axens
HCl from HC liquids including polymer 45.50 m3 (2): 780
olefinic types, also effective grade Total: 91 m3
for CO2 removal from gases Reactors
Diameter: Adsorbent
(1) 1.5 to 3 mm 023-R-301
(2) 2 to 5 mm A/B
MEP 191 For protect cat against Arsine 023-R-302 A/B: 560 Axens
poisoning by As. Sulfur in the Guard Beds 18.69 m3
form of COS does not alter Adsorbent Total: 37.38 m3
MEP-191 As removal 023-R-302
efficiency. It is also efficient A/B
for the removal of traces of
H2S and COS from liquid and
gases at ambient or higher
temp.
Diameter: 2 to 4 mm
Inert Catalytic bed support. 023-R-301 023-R-301 A/B: Sock Axens
Ceramic D: 6.3 mm A/B and 2*1.36 m3 loading:
Balls ¼ ” SiO2: 69 wt% 023-R-302 023-R-302 A/B: 1400
Al2O3: 23 wt% A/B 2*1.04 m3 Particle:
Max. leachable iron: 0.1 wt% Total: 4.8 m3 2350
Max. operating temp: 1000oC
Void fraction: 42.5 %
Max. water adsorption: 1 wt%
Inert Catalytic bed support. 2700-R- 2700-R-0001 Sock Axens
Ceramic D: 19 mm 0001 A/B A/B: 2*1.13 m3 loading:
Balls ¾ ” SiO2: 69 wt% and 2700-R- 2700-R-0002 1350
Al2O3: 23 wt% 0002 A/B A/B: 2*0.87 m3 Particle:
Max. leachable iron: 0.1 wt% Total: 4.0 m3 2350
Max. operating temp: 1000oC
Void fraction: 42.5 %
Max. water adsorption: 0.4 wt
%

Consumption Bulk
densit
Chemical Description Equipment Supplyer
Daily Annual y
kg/m3
42 kg/
Nickel Type: Nalco EC9146A or day
14600
Passivato equivalent (Sb content: (Sb/Ni in Nalco
kg
r 22.5%) feed:
0.25)
40800
Corrosion Type: Chimec 1430 or 1010 at
4.9 kg//h kg of Chimec
Inhibitor equivalent 20oC
pure
Type: Chimec 8049 or
Anti foam equivalent 850 at
Chimec
agent Injection is temporary if 20oC
foaming occurs
Amine dilutuin in the 023-C-004 1034 at
MDEA -
unit: 40% wt 023-C-006 20oC

Utility consumption Unit Value

Power MWh -4.625
Fired fuel gas MW
Fired fuel oil MW
Steam HP S/H T/h
MP S/H T/h
LP S/H T/h
LP SAT T/h
Condensate T/h
DW Demin. water T/h
BFW HP T/h
Cold LP T/h
Cooling water T/h
III.9 FLPGME – RFCC LPG Extraction Merox Unit (Unit 024)
Licensor: UOP
Capacity Source Ton/day Ton/h
RFCC LPG USGP 3852 160.5

Feedstock specification
RFCC LPG Unit Value
Specific Gravity @15.6 oC kg/m3 563.4
Arsine wt ppm 0.5 max
Amine wt ppm 5 max
Total RSH-S wt ppm 120 max
H2S wt ppm 50 max
COS-S wt ppm 6 max
Total Sulfur wt ppm 176 max

Output specification
RFCC LPG Unit Value
Total RSH-S wt ppm 3 max
COS-S wt ppm 6 max
Total Sulfur wt ppm 10 max
Sodium (Na+) wt ppm 0.5 max
Cu Strip Corrosion (1hr 38oC) 1 max

Batch Bulk
Catalyst Description Equipment Initial fill renewal density Supplyer
freq kg/m3
Merox WS active 605 kg Every UOP LLC
ingredient 18 days/
1 drum

Consumption Bulk
densit
Chemical Description Equipment Supplyer
Daily Annual y
kg/m3
10°
Baumè
caustic
20°
Baumè
caustic

Theo TL cua UOP

Utility consumption Unit Value
Power MWh -0.0417
Fired fuel gas MW 0
Fired fuel oil MW 0
Steam HP S/H T/h
MP S/H T/h
LP S/H T/h -0.05
LP SAT T/h
Condensate T/h
DW Demin. water T/h 0
BFW HP T/h -0.03
 Cold LP T/h 0
Cooling water T/h 0
III.10 FLGME – RFCC Light Gasoline Treater Merox Unit (Unit 025)
Licensor: UOP

Capacity Source Ton/day Ton/h

RFCC Light Gasoline USGP 2564 106.8

Feedstock specification
RFCC Light Gasoline Unit Case 1 Case 2
Specific Gravity @15 oC kg/m3 672.0
RVP kPa 80
H2S wt ppm -
Total Mercaptan (as S), max wt ppm 55 15
Methyl- mercaptan (as S), max wt ppm - -
Ethyl- mercaptan (as S), max wt ppm 27 7
Propyl- mercaptan (as S), max wt ppm 21 6
Butyl- mercaptan (as S), max wt ppm 7 2
Thiophene, max wt ppm 15 15
Total Sulfur wt ppm 70 30

Output specification
RFCC Light Gasoline Unit Case 1 Case 2
Negative by UOP Doctor test Yes
Sodium (Na+) wt ppm 1 max
Copper strip corrosion 1hr 38oC 1 max
RSH-S-RSSR-S, max wt ppm 20 10
Total Sulfur, max wt ppm 35 25

Batch Bulk
Catalyst Description Equipment Initial fill renewal density Supplyer
freq kg/m3
Merox No.8 47.5 m3 UOP LLC

Consumption Bulk
densit
Chemical Description Equipment Initial fill Supplyer
Daily Annual y
kg/m3
3° Baumé 112.5
caustic l/h
20° 13.1 m³
Baumè
caustic
Activated
Charcoal
to be used in
Ammonia catalyst
impregnation
Acetic for
Acid neutralization
of the charcoal
bed prior to
catalyst
reimpregnation
 . not required
for the initial
impregnation
of the reactor

Utility consumption Unit Value

Power MWh -0.0002
Fired fuel gas MW
Fired fuel oil MW
Steam HP S/H T/h
MP S/H T/h
LP S/H T/h
LP SAT T/h
Condensate T/h
DW Demin. water T/h
BFW HP T/h
Cold LP T/h
Cooling water T/h
III.11 INALK – Indirect Alkylation Unit (Unit 028)
Licensor: UOP

Capacity

Capacity Ton/h BPSD

RFCC C4s 85 21,500

The InAlk Complex should be designed to operate satisfactorily in all operating modes, as a minimum,
in the range 40% to 100% of design feed rate.

Feedstock specification

Properties of Feedstock to the InAlk Complex

Parameter Units Max Gasoline Max Propylene
Specific Gravity - 0.596 0.600
Sulphur wt-ppm 20 Max. 20 Max.
H2S wt-ppm 1 1
Basic N2 wt-ppm 1 Max. 1 Max.
Carbonyl Sulphur wt-ppm 1 Max. 1 Max.
Chloride, Fluoride wt-ppm 1 Max. 1 Max.
Total Oxygen wt-ppm 0.5 Max. 0.5 Max.
(NH3, Amines, caustic) wt-ppm 1 Max. 1 Max.
Metals wt-ppb 1 Max. 1 Max.
CO, CO2 wt-ppb 1 Max. 1 Max.
H2O No Free water No Free water
Alcohols wt-ppm 1 Max. 1 Max.
Acetonitrile wt-ppm 50 Max. 50 Max.
Acetone wt-ppm 75 Max. 75 Max.
C3 wt% 0.08 0.07
C3= wt% 0.06 0.06
i C4 wt% 22.30 14.98
n C4 wt% 6.02 5.87
1 C4= wt% 14.72 15.26
t-2 C4= wt% 21 .02 22.32
c-2 C4= wt% 14.29 15.30
Iso C4= wt% 20.64 24.74
Butadiene wt% 0.37 0.9
C5+ wt% 0.50 0.50

Make-up Hydrogen Specification for SHP/saturation reactor

Parameter Unit Value
Hydrogen purity, min vol% 99.9
CO+CO2 content, max ppmv 10
Chlorides, max ppmv 1
Methane & Nitrogen Balance

Output specification

Alkylate Product Specification

Property Unit Specification Test method
Appearance Clear and Free of Sediment Visual
Butanes wt% 1 .5 max UOP 690
RON 97.6 min ASTM D2699
MON 92.7 min ASTM D2700
Total Sulphur content wt-ppm <1 UOP 923
Product Distillation vol% ASTM D86
1 °C 38
5 °C 89.5
10 °C 102
30 °C 109.5
50 °C 112
70 °C 116
90 °C 170
95 °C 206.5
End point °C 210
SG (15.6°C/15.6°C) 0.697 ASTM D1298

RVP @ 37.8°C kPa 24.14 min Report Report ASTM D323

LPG (Butanes)
Property Unit Specification
Olefin content (including Butadienes) vol% <1
Butadienes contenes wppm < 100

Catalyst and chemical specification

Initial
Bulk
Chemic Function / fill/startup Batch Daily Annual Supplye
densit
al / description (Net/ renewal consumptio consumptio r for
y
catalyst Application Contigency freq n n catalyst
kg/m3
)
SPA-1 Solid phosphoric acid. 185.04/ 1.25 - 2 N/A N/A 930 UOP
 Promote oligerization
of light olefins &
9.29 m3 years kg/m3 LLC
alkylation of aromatics
with gaseous olefins.
Ni & Mo catalyst.
Saturation catalyst
used in UOP InAlk's
saturation section. In
165.34/ 809 UOP
S-100 hydrogen converts 4 years N/A N/A
8.27 m3 kg/m3 LLC
olefinic blend from
oligomerization into a
paraffinic gasoline
component.
Selective
hydrogenation Ni 3 years
catalyst. High activity, Typical
H-15 15.05/ 705 UOP
dienes and acetylene guarante N/A N/A
SHP 0.75 m3 kg/m3 LLC
hydrogenation catalyst e is 2
for the production of years
mono-olefins.
Molecular sieve 192.16/ 660 UOP
ORG-E 2 years N/A N/A
adsobent 9.61 m3 kg/m 3 LLC
1.6 mm
1280
Inert 6.65 / 1.25 - 2
Catalyst bed support N/A N/A (kg/m3 -
Ceramic 0.33 m3 years
)
Balls
3 mm
6.41/
Inert 3–4 1360
Catalyst bed support 0.32 m3 N/A N/A -
Ceramic years kg/m3
Balls
3 mm
Inert 3.32/ 1.25 - 2 1360
N/A N/A -
Ceramic 0.17 m3 years kg/m3
Balls
6 mm
Inert 13.26/ 3–4 1360
N/A N/A -
Ceramic 0.66 m3 years kg/m3
Balls
Catalyst bed support
6 mm
Inert 3.32/ 1.25 - 2 1360
N/A N/A -
Ceramic 0.17 m3 years kg/m3
Balls
13 mm
Inert 8.18/ 1360
Catalyst bed support 2 years N/A N/A -
Ceramic 0.41 m3 kg/m3
Balls
19 mm
Inert 4.42 / 3–4
N/A N/A -
Ceramic 0.22 m3 years 1360
Balls kg/m3
19 mm Catalyst bed support
Inert
33.24/ 1.25 - 2
Ceramic N/A N/A -
1.66 m3 years 1360
Balls
kg/m3
50 mm Catalyst bed support 19.32 / N/A N/A 1360 -
 Inert
Ceramic 0.97 m3 kg/m3
Balls
Dimethyl Disulfide 1034
DMDS 34700kg 4 years 8.4 kg/hr 70000kg -
Sulphiding agent kg/m3

Utility consumption
Utilities Value UoM
-
Electricity 3,511.4 kWh/h
Superheated Steam (High
Pressure) -68.1 tonne/h
Superheated Steam (Low Pressure) -7.4 tonne/h
Saturated Steam (Low Pressure) 18.3 tonne/h
Oily Suspect condensate 68.8 tonne/h
BFW (High Pressure) -11.7 tonne/h
-
Cooling water 2,764.2 tonne/h
Instrument Air -311.3 Nm3/h
Nitrogene -142.3 Nm3/h
III.12 NHDS – Naphtha HydroDesulphuriser (Unit 040)
Licensor: UOP
Capacity Ton/day Ton/h
Full range naphtha 5500 229.17

Feedstock Source
Full range naphtha CDU
H2

Feedstock specification
Full Range Naphtha Unit Value
API Gravity API 64.8
o
Nominal Cut Range C C5- 180
Specific Gravity @15 oC 0.721
Molecular Weight 103.0
o
D-86 10% C 75
o
D-86 50% C 117
o
D-86 90% C 164
o
D-86 95% C
o
D-86 99% C 180
Sulphur ppmwt 500
Hydrogen Sulphide ppmwt 0.4
Mercaptans ppmwt 104
Nitrogen ppmwt 1
Lead ppbwt <4
Arsenic ppbwt 1
Mercury ppbwt 1

Unit Light Naphtha Heavy Naphtha

Product Normal Operation - C4 Spike Normal C4 Spike
specifications EOR Case Case Operation - Case
EOR Case
Aromatic %vol
Benzen %vol
o
D-86 10% C
o
D-86 50% C
o
D-86 90% C
o
D-86 95% C
o
D-86 99% C
Specific Gravity @15
o
C
N+2A
Nap
Ole
Par
RON
RVP
Sufur
 Batch Bulk
Catalyst Description Equipment Initial fill renewal density Supplyer
freq kg/m3
Bed A: KG-55 1.61 m3 4 years UOP LLC
For
Bed B: KF-542-5R 3.22 m3 4 years UOP LLC
Desulfurisation
Bed C: KF-647-3Q 3.22 m3 4 years UOP LLC
reaction
Bed D: S-120 44.8 m3 4 years UOP LLC
Inert Ceramic Ball Support Reactor: D=3mm: 4 years 1360 -
040-R-101 1.302 m3
D=6mm:
1.155 m3
D=19mm:
2.835 m3

Batch Bulk
Initial
Chemical Description Equipment renewal Consumption density Supplyer
fill
freq kg/m3
Daily Annual
Catalyst
sulfiding Sulfiding
6905
DMDS agent Pump
kg
4 years 1060 -
during start- 040-P-012
up.
Corrosion
inhibitor for
corrosion Corrosion
protection Inhibitor 10.83 3756 Dorf Ketal
Unicor C 860
in the Package kg kg Chemicals
Stripper 040-A-211
overhead
system

Utility consumption Unit Value

Power MWh -2.727
Fired fuel gas MW -14.2
Fired fuel oil MW 0
Steam HP S/H T/h -32.3
MP S/H T/h -46.4
LP S/H T/h -0.9
LP SAT T/h 15.9
Condensate T/h 73.2
DW Demin. water T/h 0
BFW HP T/h -9.9
Cold LP T/h -5.4
Cooling water T/h -1090
III.13 PENX – Penex Unit (Unit 041)
Licensor of UOP
Capacity Ton/day Ton/h
Hydrotreated light 1419 59.12
naphtha

Minimum on- stream factor: 0.95

Feedstock Source
Light Naptha NHDS
H2 HCDS

Output specification
Isomerate Unit Specification
RON - 92/ 95 min
MON - 82/85 min
Lead g/l Nil
o
D-86 10% C 70 max
o
D-86 50% C 120 max
o
D-86 90% C 190 max
o
D-86 FBP C 210 max
Residue vol% 1.5 max
Copper strip corrosion (3hrs, 1 max
@50 oC)
Existent gum mg/100 ml 4 max
Oxidation Stability mins 480 min.
Sulfur wt ppm 50 max
RVP (@38 oC) kPa 60 max (summer)
75 max (winter)
Benzen vol% 1.0 max
Aromatics vol% 40 max
Olefins vol% 30 max
Oxygen wt% 2.7 max
SG (@15 oC) - 0.72 – 0.76
Appearanance - Clear
Heavy Metal mg/l 5 max

Batch Bulk
Catalyst Description Equipment Initial fill renewal density Supplyer
freq kg/m3
For
I-84 isomerization 101.12 m3 5 years 835 UOP LLC
reaction
Inert Reactor:
ICB Diameter:
Ceramic 041-R-101 A/B
3mm: 1.47 m3
Ball Support - 2160 -
6mm: 2.94 m3
(ICB Type
19mm: 7.92 m3
2)
UOP Make-up Gas
Adsorbent MOLSIV Driers
(Molecular Adsorbent Feed Driers 30.6 m3 - 640.74 UOP LLC
Sieves Type HPG- 041-DR-051A/B
429 041-DR-001A/B
Molecular Molecular ICB Diameter: - 2160 -
 Sieves
support -
Inert 3mm: 1.33 m3
Ceramic Sieve support 6mm: 1.33 m3
balls (ICB 19mm: 5.81 m3
Type
2)

Batch Bulk
Initial
Chemical Description Equipment renewal Consumption density
fill
freq kg/m3
Daily Annual
For iron Used
Anhydrous
oxide removal during
Hydrochloric 2115 kg
from equipment start-up
Acid
during start-up only
99.9% min 424
purity. Chloride 1.1 m3 kg
3
Pechloroethyl Chloriding agent Injection (1) (2) 154760
months 1600
ene for maintain the Package 2.4 m3 1316 kg (2)
(2)
acid function of 041-A-111 (2) kg
the catalyst (3)
20Be` caustic for
Net Gas
Caustic Soda acid Every 3668 1340
Scrubber 34 m3 1146
(NaOH) neutralization in week kg tons
041-C-202
stabilizer net gas
DIH
Overhead
Liquid
Chromato-
graph
and
for DIH
GC Grade 0.3 110
Chromatograph Side Draw
Hydrogen Nm3 Nm3
analysers Chromato-
graph
041-AT-
0301
&
041-AT-
0302
(1) Initial filling volume includes only inventory of piping and chloride storage vessel 041-V-111 dead
portion
(2) Refer to UOP Project Specification 953053-106 Rev. 2 for Perchloroethylene spec. This
consumption is based on an continuosly injection flowrate of 0.010 m3/h during 3 months.
(3) Consumption based on an injection Max.flowrate of 0.034 m3/h @ Flowing density of 1592 kg/m3
@ 38°C.
Utility consumption Unit Value
Power MWh -1.176
Fired fuel gas MW 0
Fired fuel oil MW 0
Steam HP S/H T/h 0
MP S/H T/h -55.8
LP S/H T/h -0.5
LP SAT T/h 7.9
Condensate T/h 52.6
DW Demin. water T/h 0
BFW HP T/h -4.7
Cold LP T/h 0
Cooling water T/h -1107.5
III.14 CCR – CCR Platforming Unit (Unit 042)
Licensor: UOP

Capacity
Capacity Ton/day m3/day
Hydrotreated Heavy
4,660 6,924
Naphtha from NHDS

CCR Platforming Unit designed to operate satisfactorily in the range 50% to 100% of design feed
rate.

Feedstock specification

The CCR Unit designed to process hydrotreated heavy naphtha from NHDS (Unit 040) and
produce reformate to feed to Xylene Unit (Unit 044).
CCR Feed Properties
STREAM NORMAL OPERATION-NHDS EOR Case NHDS C4 Spike Case
UNIT KMOL/HR KMOL/HR
H2O 0 0
H2S 0 0
NH3 0 0
H2 0 0
C1 0 0
C2 0 0
C3 0 0
IC4 0 0
NC4 0 0
IC5 0 0
NC5 TRACE TRACE
22DMB TRACE TRACE
23DMB 0.3 0.29
2MP 3.85 3.75
3MP 20.46 20.28
NC6 128.05 126.79
C6OLEFIN TRACE TRACE
MCP 20.63 20.57
CH 20.06 20.01
BENZENE 18.62 18.3
22DMP 5.86 5.85
24DMP 18.37 18.07
223MB 3.83 3.82
33DMP 6.9 6.88
23DMP 26.56 26.75
2MH 80.45 78.98
3MH 99.36 98.86
3EP 9.96 10.19
NC7 147.88 146.51
C7OLEFIN TRACE TRACE
DMCP 23.46 23.14
 MCH 45.09 44.72
ECP 23.46 23.4
TOLUENE 65.84 65.12
IC8 131.29 130.08
NC8 86.26 85.38
C8OLEFIN TRACE TRACE
C3CP 49.95 49.6
C2CH 50.18 49.6
EBZ 13.26 13.23
P-XYLENE 12.54 12.27
M-XYLENE 36.64 36.07
O-XYLENE 15.67 15.63
IC9 88.8 87.98
NC9 64.05 63.3
C4CP 53.52 52.99
C3CH 53.72 53.19
IPBZ 3.19 3.19
NPBZ 3.19 3.19
1M3EBZ 2.77 2.76
1M4EBZ 5.96 5.74
135MBZ 5.54 5.31
1M2EBZ 3.62 3.61
124MBZ 15.54 15.29
123MBZ 4.47 4.67
INDAN 1.3 1.51
C10 PARA 168.36 166.7
C4CH 28.28 28.03
C5CP 28.83 28.58
C10 AROM 22.12 21.88
C11+PARA 24.23 24.01
MOLE FLOW, KG
1742.29 1726.09
MOLE/H
WEIGHT FLOW, KG/H 194856 193035
MOLE WEIGHT,
111.84 111.83
KG/KG MOLE
LIQ VOL FLOW, STD
263.67 261.2
M3/H
LIQ DENSITY, KG/STD
739 739
M3

Output specifications

Reformate Specification
Components Units Flow Rate
Molecular Weight 103.26
Weight Flow kg/h 170123
Density @ Std kg/m3 831.3
Liquid Std M3/h 204.6
Vol.Flow
Mole Flow kmol/hr 1647.51
IC4 kmol/hr 3.42
NC4 kmol/hr 12.99
IC5 kmol/hr 39.89
NC5 kmol/hr 25.26
C5OLEFIN kmol/hr 6.17
22DMB kmol/hr 10.53
23DMB kmol/hr 5.61
2MP kmol/hr 47.35
3MP kmol/hr 33.68
NC6 kmol/hr 43.35
C6OLEFIN kmol/hr 17.93
MCP kmol/hr 2.76
CH kmol/hr 0.23
BENZENE kmol/hr 81.17
22DMP kmol/hr 1.74
24DMP kmol/hr 9.86
223MB kmol/hr 1.74
33DMP kmol/hr 2.71
23DMP kmol/hr 1.74
2MH kmol/hr 9.48
3MH kmol/hr 14.13
3EP kmol/hr 1.74
NC7 kmol/hr 12.39
C7OLEFIN kmol/hr 7.31
DMCP kmol/hr 1.38
MCH kmol/hr 0.79
ECP kmol/hr 1.38
TOLUENE kmol/hr 387.12
IC8 kmol/hr 1.7
NC8 kmol/hr 0.34
C8OLEFIN kmol/hr 0.35
C3CP kmol/hr 0.17
EBZ kmol/hr 68.2
P-XYLENE kmol/hr 72.04
M-XYLENE kmol/hr 153.03
O-XYLENE kmol/hr 95.26
IC9 kmol/hr 0.15
NC9 kmol/hr 0.15
IPBZ kmol/hr 5.01
NPBZ kmol/hr 17.44
1M3EBZ kmol/hr 52.97
1M4EBZ kmol/hr 22.61
135MBZ kmol/hr 25.52
1M2EBZ kmol/hr 20.99
124MBZ kmol/hr 95.12
123MBZ kmol/hr 22.29
INDAN kmol/hr 7.56
C10 AROM kmol/hr 189.03
C11+AROM kmol/hr 13.67

Hydrogen Specification

Parameter Unit Value

Hydrogen purity,
vol% 99.9
min
CO+CO2 content ppmv 10 max.

CO content ppmv 1 max.

Methane / Nitrogen ppmv Balance

Chlorides ppmv Nil

Oxygen ppmv Nil

Water ppmv Nil

Tail Gas Specification

Components Units Flow Rate

Molecular Weight 14.21

Weight Flow kg/h 6599

Density @ Std kg/m3 0.6

Vapour Vol.Flow N M3/h 9958.5

Mole Flow kmol/hr 444.50

H2 kmol/hr 234.96

C1 kmol/hr 92.86

C2 kmol/hr 90.23

C3 kmol/hr 22.80

IC4 kmol/hr 0.93

NC4 kmol/hr 0.76

IC5 kmol/hr 0.22

NC5 kmol/hr 0.13

C6+ kmol/hr 0.80
Olefins kmol/hr 0.09
H2O kmol/hr 0.18
CO kmol/hr 0.09
N2 kmol/hr 0.44

LPG Product Specification

Property Unit Specification Test Method

Density (@15oC) kg/l 0.5 min. ASTM D-1657/ ASTM D-2598

o
Vapour Pressure (@37.8 C) kPa 1,430 max. ASTM D-1267/ASTM D-2598

Vapour Temp. (95% vol) deg C 2.2 max. ASTM D-1837

Ethane % mol 3 max. ASTM D-2163

Propane % mol 20~50 ASTM D-2163

Butane % mol 50~80 ASTM D-2163

Pentane heavier % mol 1.5 max. ASTM D-2163

Olefin Content vol. % 10 max. ASTM D-2163

Composition of 100 ml vaporized residue ml 0.05 max. ASTM D-2158

Copper Strip Corrosion 1 max. ASTM D-1838

Sulphur ppmw 100 max. ASTM D-2784/ASTM D-6667

Hydrogen Sulphide Pass ASTM D-2420

Free Water Nil

Mercaptan ppmw 20 max. ASTM D-6228/ASTM D-5504

Catalyst and chemical specification

Supplyer
Initial Batch Daily Annual Bulk
Chemical Function / description for
fill/ renewal consumptio consumptio density
/catalyst Application catalyst
startup freq n n kg/m3
Reforming catalyst. High
yield, high activity naphtha 109.1
R-264 reforming catalyst used to 0.02 tons 7.1 tons 560 UOP
produce high octane tons
reformate and hydrogen.
CLR-204, For removal of trace 76 tons
5x8 chloride from net gas 1/2 year - 145.8 tons 750 UOP
mesh stream.
UOP
MOLSIV
®
sorbent
For removal of trace
type: 7 tons 1/2 year - 13.2 tons 750 UOP
chloride from LPG stream.
CLR-011,
7 x 12
mesh
UOP
MOLSIV For removal of trace
®
sorbent chloride from debutanizer 36 tons 660(sock
1/2 year - 71.3 tons UOP
type: feed stream. )
PCL-100
25.6
H-15 736.9
tons
38.6
H-2-12 568.6
tons
PSA adsorbent
33.3
H-3-1 752.9
tons - - UOP
9.15
H-5-1 805.5
tons
Inert
Ceramic Support material beneath 16.41
catalyst or other granular - - - 1360 -
Balls material. m3
19mm
Inert
Ceramic Support material beneath
catalyst or other granular 3.0 m3 - - - 1360 -
Balls material.
6mm
Inert Support material beneath 3.0 m3 - - - 1360 -
Ceramic catalyst or other granular
material.
 Balls
3mm

Dimethyl Sulfiding agent. Sulphur

level: 0.25-0.5 weight ppm 0.4 m3 5 months 0.0017 tons 0.6 tons 1046 -
Disulfide
in feed.
Chloriding agent. Enhances
Perchloro
catalyst active sites. Acts as 1.1 m3 30 days 0.071 tons 24.8 tons 1597 -
ethylene a promoter.
Propane
Refrigerant 4.6 m3 - - - - -
(R-290)
Trisodium
10 kg - -
Phosphate Boiler chemical dosing
Electrolytic hydrogen
Hydrogen purity:99.5 mol%
min Carbon oxides: 20mol 10400
Hydrogen - - - - -
ppm max Nitrogen: 0.5mol Nm3
% max
For CCR start-up.

Hydroge GC grade hydrogen

- - 0.3 Nm3 100 Nm3 - -
n Hydrogen purity:99.999
mol% min

Utility consumption

Utilities Value UoM

Electricity -24821.7 kWh/h
Superheated Steam (High Pressure) 39.5 tonne/h
Superheated Steam (Medium
-5.0 tonne/h
Pressure)
Superheated Steam (Low Pressure) 4.0 tonne/h
Saturated Steam (Low Pressure) 5.5 tonne/h
Condensate (Low Pressure) 20.0 tonne/h
Oily Suspect condensate 54 tonne/h
BFW (High Pressure) -66.2 tonne/h
Loss 2.2 tonne/h
Cooling water -2520 tonne/h
Instrument Air -527.8 Nm3/h
Nitrogene -341.7 Nm3/h
Fired Fuel Gas -144.9 MW
III.15 CCCR – CCR Regeneration Unit (Unit 043)
Licensor: UOP

Capacity
CCR Platforming and Regeneration Unit designed to process the quantity of the feedstock as
shown in Table below.
Capacity Ton/day m3/day
Hydrotreated Heavy
4,660 6,924
Naphtha from NHDS
The CCR Regeneration unit has a capacity of 2042 kg/h of catalyst circulation
The recommended operating range for the catalyst circulation rate is 25-100% of design. The
catalyst circulation rate should not be operated above 100% of design.

Catalyst and chemical specification

Function / Initial Bulk Supplier

Chemical Batch Daily Annual
description fill/ density for
/ catalyst renewal freq consumption consumption
Application startup kg/m3 catalyst
Catalyst
Catalyst - - - - - -
R-264
Shell Dioxin
36 months
Catalyst Destruction System 3024 kg N/A N/A 1051 CRI
(guaranteed)
(SDDS)
Caustic 14.35 wt% NaOH 10.1 m3 Continuous 600 kg 219 ton 1162 -
Sodium Approximatel
35% wt% NaHSO3 2 m3 24 kg 8.76 ton 1168 -
bisulphate y 90 days

Utility consumption

Utilities Value UoM

Electricity -420.8 kWh/h
Superheated Steam (Medium
Pressure) -0.3 tonne/h
Superheated Steam (Low Pressure) -0.2 tonne/h
Condensate (Low Pressure) 0.5 tonne/h
III.16 Aromatic complex
III.16.1 Licensor
Licensor: UOP
Aromatics complex consists of:
– Xylene fractionation unit (Unit 044);
– Parex process unit (Unit 045);
– Isomar process unit (Unit (046);
– Tatoray process unit (Unit 047);
– Sulfolane process unit (Unit 048);
– Benzene-Toluen fractionation unit (Unit 049).

III.16.2 Capacity and Yield

Aromatic complex is designed to produce:
– Paraxylene: 836,000 MTA;
– Benzene: 261,000 MTA.
Capacity: 170,000 kg/h.
Turndown: 50% of design capacity
Yield: (LP April report)
Value
Feed/Product
(%wt)
Feed
Full range reformate 99.4
H2 to Isomar 0.1
H2 to Tatoray 0.5
Total 100 III.16.3 Feedstock specification
Products
Feedstock is full range reformate from Debutanizer bottom
Arom Offgas 8.0
Raffinate 17.0 stream in CCR unit.
Components
Benzene Units17.0 Value Components Units Value
Molecular weight
Toluene 0.0 103.29 EBZ %mol 4.16
Paraxylene
Density, Std. kg/m52.9
3
831 P-X %mol 4.39
A9
C3 %mol 0.0 0.01 M-X %mol 9.31
Heavy
i-C4 Aroma %mol5.1 O-X %mol
0.23 5.80
Total 100
 n-C4 %mol 0.75 C9 para %mol 0.02
i-C5 %mol 2.36 C9 naph %mol 0.00
n-C5 %mol 1.85 IPBZ %mol 0.30
C6 para %mol 9.25 NPBZ %mol 1.06
C6 naph %mol 0.17 MEBZ %mol 5.87
BZ %mol 5.01 TMBZ %mol 8.69
C7 para %mol 3.90 INDAE %mol 0.46
C7 naph %mol 0.22 DEBZ %mol 4.76
TOL %mol 23.72 DMEBZ %mol 4.35
C8 para %mol 0.15 TETRAMBZ %mol 2.46
C8 naph %mol 0.01 A11+ %mol 0.73
Total 100 %mol

III.16.4 Output specifications

– Paraxylene product specification:
Paraxylene product specification
Property Unit Specification
Appearance Clear liquid free of sediment
Minimum purity wt% 99.7 min. (Note 1)
Metaxylene wt% 0.2 max
Orthoxylene wt% 0.1 max
Non-Aromatics wt% 0.05 max
Total sulphur content ppmw 0.5 max
o
Distillation @ 760 mmHg_abs C 2.0 max
SG (60F/60F) 0.864-0.867
Acid wash colour 2 max
Bromine index mg/100g 20 max
Chloride ppmw 1 max
Cu corrosion Pass
Colour (Pt-Co) scale 10 max

Note 1: Paraxylene purity is linked to 97% recovery from Parex-Isomar loop at design Naphtha feed
rate
– Benzene product specification:

Benzene product specification

Property Unit Specification
Appearance Clear liquid free of sediment
Purity wt% 99.96 min
Non-Aromatic wt% 0.04 max
Sulphur ppmw 0.2 max
Sulphur compounds Free of H2S/SO2
o
Distillation @ 760 mmHg_abs C 1.0 max
SG (60F/60F) 0.882-0.886
o
Solidification point (anhydrous) C 5.39 min
Thiophene ppmw 0.2 max
Water ppmw 175 max
Acidity None detected
Acid wash colour 1 max
Chloride ppmw 0.2 max
Copper corrosion Pass 1a or 1b
Colour (Pt-Co) scale 20 max
 Toluen Ppmw 150 max
Bromie index mg/100g 20 max
Total basic nitrogen (as N) ppmw 0.1 max

III.16.5 Catalyst and chemical specification

Consumer Chemical/Catalyst
Tatoray unit Dimethyl disulfide
Parex Adsorbent ADS-27
Sulfolane unit Sulfolane sovent
Monomethannolamine
Anti foam

III.16.6 Utility consumption

Utilities Value UoM
Electricity 15236.8 kWh/tonne
MWh/tonn
Fuel 227.7 e
tonne/tonn
HP Steam 0.008 e
tonne/tonn
LP Steam -42.9 e
tonne/tonn
MP Steam 79.6 e
III.17 PX – Parex Process Unit (Unit 045)
III.17.1 Licensor
III.17.2 Capacity and Yield
III.17.3 Feedstock specification
III.17.4 Output specifications
III.17.5 Catalyst and chemical specification
III.17.6 Utility consumption
III.18 ISOM – Isomar Process Unit (Unit 046)
III.18.1 Licensor
III.18.2 Capacity and Yield
III.18.3 Feedstock specification
III.18.4 Output specifications
III.18.5 Catalyst and chemical specification
III.18.6 Utility consumption
III.19 TA – Tatoray Process Unit (Unit 047)
III.19.1 Licensor
III.19.2 Capacity and Yield
III.19.3 Feedstock specification
III.19.4 Output specifications
III.19.5 Catalyst and chemical specification
III.19.6 Utility consumption
III.20 SF – Sulfolane Process Unit (Unit 048)
III.20.1 Licensor
III.20.2 Capacity and Yield
III.20.3 Feedstock specification
III.20.4 Output specifications
III.20.5 Catalyst and chemical specification
III.20.6 Utility consumption
III.21 BT – Benzene Toluene Fractionation Unit (Unit 049)
III.21.1 Licensor
III.21.2 Capacity and Yield
III.21.3 Feedstock specification
III.21.4 Output specifications
III.21.5 Catalyst and chemical specification
III.21.6 Utility consumption
III.22 PPU – Propylene Unit (Unit 061)
Licensor: Mitsui Chemicals

Capacity
The Polypropylene Unit designed to produce Polypropylene from Propylene feedstock produced in
the RFCC and subsequently refined in the PRU to polymer grade feedstock.

Type of Polymer Production Capacity (kg/h)

J300 50,000
J400 50,000
J401 50,000
J402 50,000
J403 50,000
J600GP 50,000
J700GP 50,000
Injection molding grade J700F 50,000
J700N 50,000
J700D 50,000
J800 50,000
J800GP 50,000
J900 50,000
J900GP 50,000
HJ600 50,000
F309 50,000
F300GP 50,000
F308I 50,000
Film grade F400I 50,000
F600 50,000
F605 50,000
F705 50,000
F301 50,000
F301U 50,000
Tape grade F401 50,000
F403 50,000
F601 50,000
S400 50,000
S600 50,000
S700 50,000
Fiber grade
S800 50,000
S900 50,000
S1100 50,000
 Blow molding grade B200 40,000

Feedstock specification

Propylene Specification
Supply Licensor
Parameter Unit Spec Spec Test method
Propylene mol % 99.6 99.6 min ASTM D-2712
Propane / Cyclopropane mol % 0.363 max 0.4 max ASTM D-2712
Hydrogen mol ppm 5 max ASTM D-2504
Methane mol ppm 100 max ASTM D-2712
Ethane mol ppm 280 max 200 max ASTM D-2712
Butane and Butenes mol ppm 10 max ASTM D-2712
Ethylene mol ppm 100 max ASTM D-2712
Acetylene mol ppm 0.1 max 5 max ASTM D-2505
Methyl Acetylene mol ppm 1 max 5 max ASTM D-2712
Propadiene mol ppm 1 max 5 max ASTM D-2712
1,3-Butadiene mol ppm 1 max 5 max ASTM D-2712
Sub Total mol ppm 10 max
Oxygen mol ppm 3 5 max ASTM D-2233
Water mol ppm 2 max 2 max
Carbon Monoxide mol ppm 0.1 max 0.1 max ASTM D-3416
Carbon Dioxide mol ppm 1 4 max ASTM D-3416
Methanol mol ppm 5 max
COS mol ppm 0.014 max 0.05 max
Total S wt ppm 1 max 1 max (as H2S) ASTM D-3246
Arsine wt ppm 0.03 max ASTM E-819

Hydrogen Specification

LP Hydrogen MP Hydrogen Licensor

Parameter Unit Test method
CCR-PSA HCDS Spec
Hydrogen purity, min vol % 99.9 99.9 95.0 min
Inerts(N2+CH4) Balance Balance 5.0 max
Carbon Monoxide, CO mol ppm 1 max 5 max 5 max ASTM D-3416
Carbon Dioxide, CO2 mol ppm 5 max 5 max
Oxygen mol ppm Nil <1 5 max
Water mol ppm Nil <1 5 max
Hydrogen Sulphide, mol ppm <1 5 max
Chlorides mol ppm Nil <1

Output specifications

Homopolymer Product Specifications

Application MFR Requirement

Raffia 1.0 – 7.0

Fibre/Yarn 2.0 – 35.0 At least 2 grades with different MFR

 Spun-bonding >50 For diaper application

Blow Moulding 0.5 – 1.0

Infection 1 – 50 At least 3 grades with different MFR

Injection(HIPP) >5 Iso-tactic Index(II) >98%

Controlled II for High Speed Moulding Winding speed > 500

BOPP Film 1.0 – 3.0 m/min, film thickness of 20µm
Note: MFR Melt Flow Rate per ASTM D-1238/L or ISO 1133 In gr/10 min at 2.16 kg and 230 °C

Type of Polymers and Recommended Uses

Available
Grade MFR Characteristics and Uses
Types of Polymers
General purpose, low flow; Machine parts,
J300 1.4 automotive parts, etc.
General purpose, medium flow; Automotive parts,
J400 3.0 house wares, etc.
Injection
molding
J401 3.0 Electric and electronic parts.

J402 3.0 Outdoor use.

J403 3.0 Dust objectionable use.
General purpose, high flow; Kitchen utensils, toys,
J600GP 9.0 appliance parts, etc.

General purpose, very high flow; Kitchen utensils,

J700GP 15 trays, extrusion coating, etc.

Caps for food containers.

J700F 15

J700N 11.5 High stiffness type of J700GP; Medical use.

Grade J700D 11 Syringe parts.

J800 22
General purpose, very high flow; Cups, trays, etc.

J800GP 30 General purpose, very high flow; Cups, trays, etc.

40
J900 General purpose, super high flow; Cups, trays, etc.

General purpose, super high flow; Cups, trays, etc.

J900GP 40

9.0 High crystallinity polypropylene; Stationery parts and

HJ600 sanitary ware.
 High stiffness type;
F309 1.9
Packaging film.
Good for high speed processing;
F300GP 2.0
Food packaging film.

F308I 1.9 Core layer of BOPP film.

Film F400I 2.4 High MFR type of F300GP;

Packaging film.
F600 10 Tubular film; Packing materials for foods, clothes,
sundries, etc.
Cast film; Packing materials for foods, clothes,
F605 7.0
sundries, etc.

Cast film; Packing materials for foods, clothes,

F705 11
sundries, etc.

Excellent mechanical strength; Heavy duty woven

F301 bag, straps, etc.
1.4

Modified stabilizer recipe of F301; Heavy duty

woven bag, straps, etc.
F301u 1.4

Tape
Good mechanical strength and processability; Woven
F401 2.4 bags, woven sheets, straps, etc.

F403 2.4 Anti water-carry-over applications; Woven bags,

straps, etc.

F601 6.2 Excellent processability; Bindings cords, etc.

Mono-filament, good mechanical strength; Ropes,

S400 2.5
nets, etc.

Mono-filament and staple, good mechanical strength;

S600 6.5
Carpets, etc.

Multifilament and staple, good processability;

Fiber S700 12
Textiles, etc.

Multifilament and staple, good processability;

S800 14
Textiles, etc.

Multifilament and staple, good processability; Fine

S900 35
denier textiles
 S1100 65 Extra fine denier textiles, spun-bonding applications.

Blow High rigidity;

B200 0.5
molding Blow molded bottles, pipes, sheets, etc.

The Finished Polypropylene Product will be in the form of pellets and shall have the following
properties:
Pellet specification
Parameter Specification
Pellet Shape Cylindrical
Nominal Pellet size 3 mm diameter x 3 mm L
Bulk Density 500 kg/m3
Real Density 910 kg/m3 (ISO 1183)
Angle of repose 45 °
Volatiles content < 500 ppm (as Water)

Catalyst and chemical specification

Initial
Chemica Batch Daily Annual Bulk
Function / description fill/ Supplyer
l/ renewal consumptio consumptio density
Application startu for catalyst
catalyst freq n n kg/m3
p
Comprises titanium,
magnesium, chlorine,
electron donor and
0.52 Mitsui,
TK-CAT hydrocarbon.. 0.04 tonnes 16.1 tonnes 650
tonnes Japan.
Catalysizes the
polymerization of
propylene.
Akzo
(USA,
Triethyl Aluminium
Europe,
(TEAL). Al(C2H5)3. 2.54
AT-CAT 0.18 tonnes 64.9 tonnes 835 Japan)
Manufactured by Akzo tonnes
Nippon
and Nippon.
Alkyl
Aluminum

Cyclohexyl-methyl-
dimethoxy-silane. 2.03
OF-CAT 0.06 tonnes 21.5 tonnes 950 MCI
Manufactured by Sinetsu tonnes
Kagaku, supplied by
Mitsui.
3,5-di-tert-butyl Shell/AKZ
AB-STB hydroxy toluene. 0.32 tonnes 115.6 tonnes O
Manufactured by Shell, / API
Akzo, API.
Distearyl thio
dipropionate.
AD-STB API Japan
Manufactured by API
Corp.
AE-STB Tetrakis [methylene 0.58 tonnes 211.1 tonnes Ciba
(3,5-di-tert-butyl-4-
 hydroxy)
hydrocinnamate]
methane. Manufactured
by Ciba.
Tetrakis (2,4-di-tert-
butylphenyl) 4,4-
biphenylene Clariant
AI-STB 0.05 tonnes 17.8 tonnes
diphosphonite. Japan
Manufactured by
Clariant.
1,3,5-trimethyl-2,4,6-
(3,5-di-tert-butyl-4-
AJ-STB hydroxy benzyl) Ciba
benzene. Manufactured
by Ciba
Tris (2,4-di-tert-
AK-STB butylphenyl) phosphite. 0.43 tonnes 155.6 tonnes Ciba
Manufactured by Ciba
Tris (3,5-di-tert-butyl-4-
AL-STB hydroxybenzyl) 0 tonnes 0 tonnes Ciba
isocyananulate.
Manufactured by Ciba.
Chemtura
Calcium Stearate. Corp,
Manufacutred by Chemische
HA-STB Chemtura Corp, 1.04 tonnes 377.8 tonnes Werke
Chemische Werke Kluthe
Kluthe GmbH and NOF GmbH and
Corp. NOF Corp.
Synthetic hydrotalcite. Kyowa
HD-STB Manufactured by Kyowa 0.02 tonnes 8.9 tonnes Chemicals
Chemicals Industry Co. Industry Co.
2-(2'-hydroxy-3'-tert-
butyl-5'-methyl-
UC-STB phenyl)-5- Ciba
chlorobenzotriazole.
Manufactured by Ciba
Bis (2,2,6,6-
tetramethyl-4-
UD-STB piperidine) sebacate. Ciba
Manufactured by Ciba
and Daiichi
Oleic Amide.
SA-STB Manufactured by Lion 0.21 tonnes 77.8 tonnes Lion Akzo.
Akzo.
Erucic amidein USA: Akzo Nobel
Akzo Nobel N.V. in N.V. NOF
SB-STB Japan: NOF 0.17 tonnes 62.2 tonnes Corp
Corporation Lion Akzo
Lion Akzo Co., Ltd. Co., Ltd.
SC-STB Silicic acid. in USA: 0.31 tonnes 113.3 tonnes Davison
Davison Chemical Chemical
Div., W .R. Grace Co. Div., W.R.
in Japan: Fuji Silysia Grace Co.
 Fuji Silysia
Chemical Ltd. Chemical
Ltd.
Dioxyethylene
EB-STB laurylamine. in Japan: Kao Corp,
Kao Corp. Japan
Stearic acid mono- Kao Corp,
EC-STB glyceride in Japan: Kao
Japan
Corp.
Stearyl-di-ethanolamine Toho
EF-STB stearate in Japan: Toho Chemicals
Chemicals Industry Co., Industry Co.
Ltd.
Marubishi
Fatty acid alkanol
Oil
EL-STB amide in Japan:
Chemical
Marubishi Oil
Co.,Ltd,
Chemical Co.,Ltd,
Japan
Dimethyl sorbitol in EC
NB-STB Japan: E C Chemicals Chemicals
Co., Ltd. Co Japan
Hydrous Magnesium Hayashi-
TA-STB Silicate. in Japan: Kasei Co
Hayashi-Kasei Co., 0.61 tonnes 222.2 tonnes Japan
Ltd.
2,5-Dimethyl-2,5-bis(t- NOF
butylperoxy)hexane. in Corporation
DC-STB Japan: NOF Corporation 0.03 tonnes 9.8 tonnes Kayaku
Kayaku Akzo Akzo
Corporation Corporation
W itco
Mineral Additive-free paraffinic 14.8
mineral oil with high 0.13 tonnes 47.6 tonnes 885 Idemitsu
oil tonnes
refining degree Kosan
Hydrocarbon mixture W itco
Grease 0.6 0.05 tonnes 19.5 tonnes 860 SONNEBO
with more than 15
tonnes RN
carbon atoms
Liquid Ethoxylated 3.2
Additive alkylaminesc. tonnes Croda
0.09 tonnes 34.1 tonnes 910
(ATMER Manufacturer: Croda Internationa
163) International Plc l Plc
Mono Ethylene gloycol
MEG 8.8 General
is required for 20wt%
tonnes
of chilled water
In order to protect the
piping and jackets of
Corrosio
reactors from fouling 0.12 General
n tonnes
Inhibitor and
corrosion
1) Carbon monoxide
Inhibitor
(Gas)Emergency killer - - General
CO
for reaction
Carbon For maintenance of the - - General
 dioxide recycle gas filters (F-
(liquid) 301, F-302A/B)
Molecula
r Sieve
13 X 6.44 4 years - - 640 -
Propylene drying
cylindric tonnes
al shape

Ceramic Ceramic Balls 1/4". 1.60 4 years - - 1600 -

Balls Adsorbent bed support tonnes
(1/4") and hold down
Molecula
r Sieve 0.80 4 years - - 720
Off-Gas drying -
3A tonnes
Allumina Allumina Balls 1/4".
Balls Adsorbent bed support 0.16 4 years - -
tonnes 800 -
(1/4") and hold down

Utility consumption

Utilities Value UoM

Electricity -20429.3 kWh/h
Superheated Steam (High
-35.0 tonne/h
Pressure)
Superheated Steam (Low Pressure) -21.6 tonne/h
Demin Water -7.2 tonne/h
Loss 12.8 tonne/h
Cooling water -7780.0 tonne/h
Instrument Air -1324.1 Nm3/h
Nitrogene -2604.1 Nm3/h
III.23 HMU – Hydrogen Manufacturing Unit (Unit 070)
III.23.1 Licensor
III.23.2 Capacity and Yield
Capacity: 145 KTA (193.9 kNm3/h) of hydrogen
Yield: (LP April report)
Mass flow Volume flow
%mass %vol
t/d Nm3/d
HMU feed
823.8 100 1862.6 100
Products
H2 277.5 33.7 3083922.6 99.9
HC losses 545.2 66.3 272.6 0.1
Total 822.7 100 3084195.2 100

III.23.3 Feedstock specification

HMU unit can operate with two design cases of feedstock:
Case 1: The feedstock includes Refinery fuel gas (30%wt of total feed), CCR tail gas and LPG;
Case 2: The feedstock is only LPG;
Refinery CCR
Composition UoM LPG
fuel gas tail gas
 Hydrogen mol% 37.41 48.69 -
Methane mol% 8.42 22.81 -
Ethane mol% 29.14 22.51 -
Propane mol% 13.27 5.45 -
i-Butane/ n-Butane mol% 6.4/3.34 0.19/0.16 98 (total)
Butylene mol% - - 2
Butadien ppmw - - 100
i-Pentane/n-Pentane mol% 0.58/0.10 0.05/0.03 -
C5 olefin mol% - 0.01 -
C6+ (as Hexane) mol% 0.35 - -
2,2-Dimethyl butane mol% - 0.01 -
2-Methyl Pentane mol% - 0.03 -
Toluen mol% - 0.03 -
Water mol% - 0.03 -
Max H2S content ppmw 75 0 5
Max chlorides (as HCl) ppmw 0 8 0
Nitrogen mol% 0.98 - -
Etyl mercaptans ppmw - - 20
Total mol% 100 100 100

III.23.4 Output specifications

Composition UoM Value
H2 %mol,min 99.9
CO ppm mol max 5
CO2 ppm mol max 5
O2 ppm mol max 5
H2S ppm mol max 5
H2O ppm mol max 5
Chlorides ppm mol max 1
N2 ppm mol max 50
CH4 ppm mol max Balance

III.23.5 Catalyst and chemical specification

Annual Bulk
Initial Batch
Catalyst/Chemical Function consumpt density
fill/Startup renewal freq
ion kg/m3
Cobalt-Molybdenum Hydrodesulphuriser 23.3 m3 4 years 580
4 years for 2
Impregnated alumina Chloride removal 85 m3 860
vessels
Sulphur absorber & removal 4 years for 2
Zinc oxide 294 m3 1350
from feed vessels
3
Nikel oxide Prereforming catalyst 75.8 m 4 years 1330
Nikel oxide Reformer catalyst 58.02 m3 4 years 800
Copper promoted
HTS reactor 109.7 m3 4 years 1220
iron/chromiumoxide
Carbohydrazide: 5 -10
O2 scavenger 0.93 m3 5 months 3069kg 1020
w/w%
Na2HPO4 0.5-5%
Scaale control 1.05 m3 13 days 11966 kg 1080
Na3PO4 2-10%
3
Monoethanolamine 10- pH control 1.05 m 19 days 15955kg 990
30%
Methoxypropylamine
10-30%
Cyclohexulamine 5-
 20%
Ion exchange for cation
Cation exchange resins 6750 lit 4 years
exchanger
Cation exchange resins Ion exchange for MBP 2000 lit 4 years
Anion exchange resins Ion exchange for MBP 4000 lit 4 years
H2SO4 98% Regeneration/Neutralization 52.414 kg 28 days 585.8 kg 1840
NaOH 50% Regeneration/Neutralization 56.54 kg 28 days 671.6 kg 1520
Aluminium oxide,
650
Aluminium silicate,
PSA adsorbent 810 m3 4 years 650
Activated carbon and
200-600
zeolite
III.23.6 Utility consumption
Utilities Value UoM
Electricity Base Load 2445.701 kWh/h
Fuel Base Load 159.743 MWh/h
HP Steam -130.731 tonne/h
LP Steam -22.123 tonne/h

III.24 Hydrogen Compression and Distribution (Unit 071)

III.24.1 Licensor
III.24.2 Capacity and Yield
Capacity: 12,268 kg/h of high purity hydrogen (110% of high purity hydrogen required by hydrogen
consuming units)
Yield: (LP April Report)
HCDS Unit also receives Hydrogen-rich off gases from the RHDS Unit (Unit 020) and the GOHDS
Unit (Unit 014) and recovered in a PSA Unit to 99.9 vol%.
Offgas PSA
t/d %wt
HCDS
Tailgas 45.446 91.023
HCDS PSA
H2 4.482 8.977
Total - 100.00
Yield 49.928 0

III.24.3 Feedstock specification

Feedstock to HCDS is from: HMU, CCR Platforming PSA, Offgas PSA unit (within HCDS).
Composition UoM Value
H2 %mol,min 99.9
CO ppm mol max 5
CO2 ppm mol max 5
O2 ppm mol max 5
H2S ppm mol max 5
H2O ppm mol max 5
Chlorides ppm mol max 1
N2 ppm mol max 50
CH4 ppm mol max Balance
III.24.4 Output specifications
High purity hydrogen is required by the consumers at the following flowrate and pressures:
Flowrate
Consumers Pressure
(kg/h)
 Min Pressure to
pressure be provided
All units Operating
CCR offline HMU offline required at at user
operating pressure
case case user battery battery
case (MPa_g)
limit limit
(MPa_g) (MPa_g)
Kerosene
170 170 170 4.2 3.0 4.0
hydrodesulphuriser
Gas oil
7,889 7,889 3945 11.6 4.0 4.0
hydrodesulphuriser
Residue
- -( 2) -( 3) 20.1 2.35 2.35
hydrodesulphuriser
InAlk 1,700 1,700 - 3.2 3.5 4.0
Selective hydrotreater 59 59 - 3.0 3.5 4.0
Polypropylene 40 ( 1) 40 - (4) 5.1 2.25 4.0
SRU/Tail gas treatment
104 ( 1) 52 - (4) <0.2 0.2 2.35
units
Isomar 198 198 198 1.36 1.36 4.0
Tatoray 992 992 992 3.08 3.08 4.0
Total 11,152 11,110 5305

Note 1: SRU/ Tail Gas treatment Units and the Polypropylene (PP) unit are not normally supplied with
MP hydrogen from HCDS unit. However, to be conservative in the Hydrogen demand, this is
accounted in the normal operating case;
Note 2: During CCR offline, the RHDS throughput is reduced to 50% (i.e. the unit operates only
one of two trains);
Note 3: During HMU offline, the RHDS throughput is shutdown;
Note 4: For Polypropylene and SRU/TGTU back-up is available during HMU offline from CCR
unit directly
III.24.5 Catalyst and chemical specification
III.24.6 Utility consumption
Utilities Value UoM
Electricity Base Load (kWh/h) 94.546 kWh/h
III.25 1SWS – No.1 Sour Water Stripper (Unit 080)
III.25.1 Licensor
III.25.2 Capacity and Yield
Normal flow Design Capacity
Capacity Margin
Tons/hr Tons/h
1SWS (Unit 080) 165.1 10% 182
2SWS (Unit 081) 59.1 30% 90 (Normal flow + margin+ 13
tons/h for shutdown)

III.25.3 Feedstock specification

No.1 Sour Water
Stripper (1SWS, Unit
080)
Component CDU LRU NHDS GOHDS RHDS SRU/TGTU TOTAL
kg/hr kg/hr kg/hr kg/hr kg/hr kg/hr kg/hr
H2O 27,404 786 10,724 24,696 72,411 24,127 160,151
H2S 6 14 3 349 3,012 3 3,387
NH3 4 6 0.2 175 1,391 2 1,578
CO2 - - - - 1 1
Hydrocarbons
Others
TOTAL 27,414 806 10,727 25,220 76,814 24,133 165,117
H2S, ppm wt 205 17275 295 13838 39211 137 20513
NH3, ppm wt 145 7934 13 6939 18108 83 9560
Notes:
(a) There will be an intermittent flow of 5250 kg/h once/week for 8 hours from the KHDS.
This flow will be routed to the Feed Degassing Drum and will not be included in the unit
capacity but will be absorbed in the Unit Design Margin..
(b) There will be an intermittent flow of 5000 kg/h from SRU / TGTU KO drums. This flow
will be routed to the Feed Degassing Drum and will not be included in the unit capacity
but will be absorbed in the Unit Design Margin.
(c) Bleed flow from the ARU is also routed to the Feed Degassing Drum. The bleed flow will
be around 1000kg/hr. Thus it will not affect the Unit Capacity.
(d) An intermittent flow of 100 Kg/h sour water from the InAlk unit will be processed in the
Unit. This flow will be routed to the Degassing Drum.
(e) In case of No.2 SWS shutdown, sour water from AG Flare KO Drum Pumps (Ref.
Equipment Tag. 180-P-003A/B) is sent to the No.1 Sour Water Stripper.
(f) Flow rate of this stream (normally no flow) is 9,560 kg/hr, which will not be included in
the unit capacity but will be absorbed in the Unit Design Margin. This flow will be routed
to the Degassing Drum.
3. For design purposes a 10% throughput margin is added to the normal flow rate of all sour
water feed streams (excluding Notes 1,2, 3, 4 & 5 above) in order to define the Unit Design
Capacity

Output specifications
Stripped water Unit Value
Free H2S ppm wt 10
Free NH3 ppm wt 50
III.25.4 Catalyst and chemical specification
N/A
III.25.5 Utility consumption
Utility consumption Unit Value
Power MWh -0.574
Fired fuel gas MW -0.25
Fired fuel oil MW
Steam HP S/H T/h
MP S/H T/h -2.5
LP S/H T/h -45.6
LP SAT T/h
Condensate T/h 48.3
DW Demin. water T/h
BFW HP T/h
LP T/h -0.2
Cooling water T/h -849.9

III.26 2SWS – No.2 Sour Water Stripper (Unit 081)

III.26.1 Licensor
III.26.2 Capacity and Yield
III.26.3 Feedstock specification
III.26.4 Output specifications
III.26.5 Catalyst and chemical specification
III.26.6 Utility consumption
III.27 ARU – Amine Regeneration Unit (Unit 084)
III.27.1 Licensor
III.27.2 Capacity and Yield
Capacity Ton/ day Ton/h
Rich Amine 791
Turndown: 50%

Off Gas LPG LPG

Feedstock
Amine Amine GO-HDS RHDS Wash
specification
Absorber Absorber Bleed
Components kgmol/hr kgmol/hr kgmol/hr kgmol/hr kgmol/hr
H2O 3518.72 477.35 2476.25 18709.06 17.42
MDEA 355.31 48.14 251.16 1892.18 0.079
H2S 122.88 12.03 98.98 742.03 0.0016
CO2 0.073 0 0 0 0
N2 0.004 0 0 1.000 0
NH3 - - - - -
H2 0.130 0.002 1.41 8.43 0
C1 0.197 0.010 0 0.374 0.0002
C2 0.148 0.032 0 0.100 0.0004
Ethylene - - - - -
C3 0.158 0.066 0 0.045 0.0008
Propene 0.001 - - - -
iC4 0.054 0.022 0 0 0.0002
nC4 0.196 0.080 0 0 0.0007
1-Butene - - - - -
iC5 0.008 0.0003 0 0 0
nC5 0.011 0.0002 0 0 0
Others
Total 3998 538 2828 21353 17.5
Mass Flow,
109953 14757 77915 587870 323
kg/hr

Output Specification
Lean Amine Unit Value
Acid gas content of moles acid gas / mole
0.010 max
lean amine MDEA
Amine Will be maintained
% wt/wt
concentration at 40 % wt/wt
III.27.3 Catalyst and chemical specification
Utility consumption Unit Value
Power MWh -1.246
Fired fuel gas MW
Fired fuel oil MW
Steam HP SAT T/h
MP S/H T/h
LP S/H T/h -92.4
LP SAT T/h
Condensate T/h 94.3
DW Demin. water T/h
BFW LP T/h -1.9
Cold LP T/h -1.0
Cooling water T/h -946.0
III.28 SRU – Sulphur Recovery Unit (Unit 086, 087, 088, 089), TGTU- Tail Gas Treating Unit
(090, 091, 092), TGINCINE – TGTU Tail Gas Incinerator (093)
III.28.1 Licensor
III.28.2 Capacity and Yield
Sulfur Sulfur
Capacity Normal Turndown
Ton/ day Ton/h
1SRU (087) 320 83.3% 30%
2SRU (088) 320 83.3% 30%
3SRU (089) 320 83.3% 30%
Total Capacity 800 100% 36%

Capacity Ton/ day Ton/h Normal Turndown

1TGTU (090) 640 62.5% 20%
2TGTU (091) 640 62.5% 20%
Common TGTU 960 83.3%

Capacity Ton/ day Ton/h Normal Turndown

TGINCINE 1280

Feedstock Source To
Amine Acid Gas ARU SRU
Acid Gas RFCC Amine SRU
Regenerator
Sour water Stripper 1SWS SRU
Acid Gas 2SWS
Tail Gas SRU TGTU
Off-Gas TGTU TGINCINE
Foul Air SLPGME (012) TGINCINE
FLPGME (024)

Product Source To
Liquid elemental
sulfur
Tail Gas SRU TGTU
Non recoverable SRU TGINCINE
tail gas

Feedstock Check Case (one RHDS train is shutdown)

specificati
on Design Case
(wt%)
(note 1)
SWS SWS
ARU (Unit (Unit 080 and 081)
ARU
(Unit 023 080
(Unit 023 and 084)
and 084) and
081)
H2O 3.99 21.38 3.95 21.38
H2S 90.53 50.55 89.03 50.36
SO2 0 0 0 0
NH3 0.06 26.43 0.08 26.46
N2 0.017 0 0.023 0
H2 0.003 0.002 0.004 0.003
CH4 0.365 0.54 0.364 0.54
 C2H6 0.321 0.464 0.31 0.47
C3H8 0.198 0.296 0.195 0.30
i-C4 0 0 0 0
n-C4 0.011 0.016 0.011 0.015
n-C5 0 0 0 0
CO2 4.49 0.309 6.01 0.47
MDEA 0 0 0 0
C2H4 0 0 0 0
C3H6 0.017 0 0.023 0
C4H8 0 0 0 0
Benzene 0 0 0 0
n-C10 0 0 0 0
Phenol 0 0 0 0
HCN 0 0 0 0
E-
0 0 0 0
mercaptan
COS 0 0.005 0 0.007
CO 0.003 0 0.004 0
Total
flowrate 35,144 6,077 26,249 3,994
(kg/h)

Component (mol %) Foul air

Note 1, 2 (Unit 012 and 024)
CH4 14.70
C2H6 12.00
C2H4 11.50
C3H8 3.30
C3H6 0.95
i-C4H10 2.00
n-C4H10 1.85
n-C4H8 0.08
i-C5H12 0.26
n-C5H12 0.27
C5+ 0.26
CO2 0.32
H2 25.72
H2S, max <0.01
N2 22.40
O2 1.95
H2O 1.41
Mercaptan 0.01
Di-methyl and Di-ethyl disulfides 0.22
Cis-C4H8 0.3
Trans-C4H8 0.5
Total flowrate (Nm3/h) 450
Notes:
1. Foul air flowrate and composition incudes the addition of fuel gas outside B.L. of SRU in order to
reduce the oxygen concentration to less than 2 mol%.
2. In both the design case and the check case, foul air is routed to the TGINCINE.

Output specifications
Specification
Flue Gas Unit
(dry basis, with 3 mol% O2)
 H2S mg/Nm3 6
NOx mg/Nm3 450
SOx mg/Nm3 150
Sulfur
Free sulfur (dry) wt% 99.9 min
State - Liquid
Color in solid state - Bright yellow (at ambient temp.)
H2S in liquid ppmw 10 max
Acidity (as H2SO4) wt% 0.02 max
Ash content wt% 0.03 max
Moisture content wt% 1 max
Selenium ppmw 1 max
Tellurium ppmw 1 max
Arsenic ppmw 0.25 max
Carbon wt% 0.015 max
Bitumen wt% 0.1 max

III.28.3 Catalyst and chemical specification

Batch Bulk
Catalyst Description Equipment Initial fill renewal density Supplyer
freq kg/m3
Claus 1st Claus Reactor 123 tons 650 –
CR-3S 4 years Axens
Catalyst 087/088/089-R-001 (total) 720
CRS-31 Claus 2nd Claus Reactor 63 tons 4 years 900-
Axens
Catalyst 087/088/089-R-002 (total) 1100
Ceramic Catalyst 1st Claus Reactor 4 years
Balls support / 087/088/089-R-001
Hold down 2nd Claus Reactor 49 tons 1400-
D= 6mm 087/088/089-R-002 (total) 1500
Scot reactor
090/091-R-001
Scot Scot reactor 78.1 tons 4 years 760-
TG-107 Axens
Catalyst 090/091-R-001 (total) 790

Storage Consumption
Bulk
Initial tank Annual
Chemical Description Equipment density
fill capacit Daily Tons/ kg/m3
y, m3 year
Phosphate pH Control / Chemical
Scale control Dosing
0.5 ton 4 20 kg 6.9 1040
Package
086-A-001
Phosphate pH Control / Sulfur
Scale control Condenser
Chemical
0.88 ton 1 18 kg 6.2 1040
Dosing
Package
086-A-002
Amine
Solution
66.1
MDEA Solvent Storage 110 ton 248 22.4 1042
kg
Tank
092-TK-004
Anti-Foam Silicon based Anti-Foam 7L 0.58 0.2 983
 anti-foam agents
have proven to be
very effective in
reducing foaming
problems and are agent
preferred to oleyl container
agent alcohol. (Unit kg (AF60)
Polyvinyl alcohol 090/091,
should not be 092)
used as pre-
diluent of
silicone anti-
foams.
injected into the
circulating water
stream
downstream the
Quench Column
in the SCOT Quench
Caustic Soda section in order Column
N/A 31 kg 0.37 1146
(NaOH) to 090/091-C-
control the pH of 001
the circulating
water stream to
approx. 7 (to
prevent
corrosion)
used as an
additive in the
amine to improve
the regeneration
Phosphoric
of the amine,
Phosphoric acid dosing 3.2 1500-
producing a 0.44 m3 0.5 0.17
acid system kg 1700
better amine
092-A-001
leanness and
thereby a better
treated-gas H2S
specification

III.28.4 Utility consumption

Utility consumption Unit Value
Power MWh -6.060
Fired fuel gas MW -32.8
Fired fuel oil MW 0
Steam HP SAT T/h -106.4+106.4
MP S/H T/h -5.4+82.0
LP S/H T/h
LP SAT T/h
Condensate T/h 54.3
DW Demin. water T/h
BFW HP T/h -112.1
LP T/h -27.1
Cooling water T/h -1597.4
 CHAPTER IV. UTILITY PLANT
IV.1 SPW – Service Water and Potable Water (Unit 101)
Capacity
m3/day
(Daily average demand)
Service water 27,636
Potable water 336

System Description
Service Water Storage and - Service Water Storage Tanks (101-TK-101 A/B)
Distribution - Service Water Pumps (101-P-001 A/B/C)
- DM Plant Supply Pumps (101-P-003 A/B)
Potable Water Storage and - Potable Water Storage Tanks (101-TK-002 A/B)
Distribution - Chlorination Package (101-A-001)
- Potable Water Supply Pumps (101-P-002 A/B/C/D)
- Potable water Filters (101-F-001 A/B)

Feedstock Specification
Raw Water from a third
Units Max Value
party
Turbidity NTU 2
pH - 6.5 – 8.5
Total Dissolved Solids mg/l 1000
Hardness mg/l (as CaCO3) 300
Ammonia mg/l (as NH4+) 3.0
Zinc mg/l 3.0
Copper mg/l 1.0
Aluminum mg/l 0.2
Total Iron mg/l- 0.3
Manganese mg/l 0.3
Chrome mg/l 0.05
Sulfide mg/l 0.05
Arsenic mg/l 0.01
Lead mg/l 0.01
Antimony mg/l 0.005
Mercury mg/l 0.001
Chloride mg/l 300
Nitrate mg/l 50.0
Nitrite mg/l 3.0
Fluoride mg/l 1.5
Cyanide mg/l 0.07
Chlorine Residue mg/l 0.3 – 0.5

Product Specification
Potable Water Unit Value
Free Chlorine mg/l 0.3 – 0.5
Total Coliforms Bacterium/100ml 0
Thermotolerant Coliforms MPN/100ml 0
Service Water same as Raw water quality
IV.2 DW – Demineralised Water (Unit 102)
Capacity
This unit receives service water supply and is designed to produce demineralised water for steam generation,
process use and for chemical dilution systems. In addition to this the unit also treats suspect condensate from
the refinery heat exchangers and turbine drives.

Capacity m3/h
Normal 1,952
Output capacity of Mixed Bed
Design 2,150
Normal 551
Output capacity of RO / IX
Design 650

Input specification

Raw water used as Service water without any treatment. Quality of Service water is same as below.
Service Water Quality

Quality Units Value

Turbidity NTU 2
pH - 6.5-8.5
Total Dissolved Solids mg/l 1000
Dissolved Oxygen mg/l 6
Hardness mg/l (as CaCO3) 300
Ammonia mg/l (as N) 3
Zinc mg/l 3
Copper mg/l 1
Aluminium mg/l 0.2
Total Iron mg/l 0.3
Manganese mg/l 0.3
Chrome mg/l 0.05
Sulphide mg/l 0.05
Arsenic mg/l 0.01
Lead mg/l 0.01
Antimony mg/l 0.005
Mercury mg/l 0.001
Chloride mg/l 300
Nitrate mg/l (as N) 50
Nitrite mg/l (as N) 3
Fluoride mg/l 1.5
Cyanide mg/l 0.07
Detergents (LAS) mg/l 0.5
Oil and Grease mg/l 0.1
Organochloride Pesticides mg/l 0.1
Organophosphorus Pesticides mg/l 0.01
Gross Alpha Activity pCi/l 3
Gross Beta Activity pCi/l 30
Silica mg/l 16

Condensate Quality

Turbine Suspect De-Oiled Suspect

Condensate Condensate

Quality Units Value Value

Ammonia ppm 0.11 0.11

Iron total ppm as Fe 0.23 0.23
Iron soluble ppm as Fe 0.02-0.28 0.02-0.28
Copper ppm 0.01 0.01
Sodium ppm 0.01-2.2 0.01-2.2
Silica ppm 0.01-1.1 0.01-1.1
Suspended
solids ppm 0.3-5 < 0.2

Turbidity NTU 0.1-3.9 0.1-3.9

Free oil ppm 0 0

Dissolved oil ppm 0 0

Total oil ppm 0 0

Total organic
carbon 1.1 1.1

Conductivity µS/cm 2.9 2.9

pH - 6-9.9 6-9.9
Output specification

Demineralised Water Quality

Demineralised Intermediate Demin

Water Water

Quality required Units Value Value

Max TDS ppm wt (max) 0.05 18

Max Silica ppm wt 0.02 -
Conductivity Micro siemens/cm 0.2 -
Hardness ppm wt 0 -
Max Alkalinity ppm wt as CaCO3 Nil 17.5
Chlorides ppm wt Nil -
Iron as Fe ppm wt (max) 0.01 -
Copper ppm wt (max) 0.003 -
Oil - Nil -
Sodium as Na ppm wt (max) 0.01 -
pH - 6.5-7.5 -

Utility consumption

Utilities Value UoM

Electricity -1329.4 kWh/h
Superheated Steam (High Pressure) -48.3 tonne/h
Superheated Steam (Medium
39.6 tonne/h
Pressure)
Saturated Steam (Low Pressure) 8.7 tonne/h
Oily Suspect condensate -764.7 tonne/h
Turbine Suspect condensate -688.6 tonne/h
Demin Water 1900.2 tonne/h
Loss 312.7 tonne/h
Cooling water -1109 tonne/h
Service water -759.6 tonne/h
Instrument Air -224.32 Nm3/h
Chemical consumption

Initial Batch Daily

Annual Bulk
Function / description
Chemical fill/ renewa consumptio density
Application
startup l freq consumption n kg/m3
Chemical to remove RO
Caustic soda membrane fouling and
1.8 kg 624 kg 1,530
(50%NaOH) restore RO membrane flux
by conducting CIP process
Caustic soda Used for IX and mixed
48,473
(14.35%NaOH bed regeneration and 7,988.8 kg 2,769,435 kg 1,150
kg
) chemical neutralisation.
Chemical to remove RO
Hydrocholoric membrane fouling and
5.14 kg 1,783 kg 1,160
acid (35% HCl) restore RO membrane flux
by conducting CIP process
Used for IX and mixed
Hydrocholoric 11,882
bed regeneration and 2,072.4 kg 718,422 kg 1,160
acid (35% HCl) kg
chemical neutralisation.
Chemical to prevent
Mineral acid scaling and blocking of 2,274
402.24 kg 139,443 kg 1,840
(98%H2SO4) RO membrane by kg
hardness salts.
De-chlorinator Chemical to remove free-
2,187 1,300
(30% Sodium chlorine in the feed water 394.2 kg 136,654 kg
kg ~ 1,400
Bisufite) to RO membrane
Chemical to prevent
486.72 1,280 ~
Anti-Scalant carbonate and sulphate 78.84 kg 27,331 kg
kg 1,380
scaling in RO membrane.
Chemical to remove
residual suspended solids 493.92 1,000 ~
Coagulant 81.94 kg 28,404 kg
in the feed water to Multi kg 1,200
Media Filter
Chemical to remove RO
membrane fouling and 450 ~
EDTA 9 kg 3,120 kg
restore RO membrane flux 500
by conducting CIP process
Strong Cation Once in
Resin to remove cations
Resin (Dowex
from water in Cation 20.8 m3 6 to 8 820
Upcore MONO
Exchanger years
C-600)
Weak Anion
Resin Resin to remove anions Once in
(DOWEX from water in Anion 17.6 m3 4 to 6 640
UPCORE WB- Exchanger years
500)
Strong Anion
Resin to remove anions Once in
Resin (DOWEX
from water in Anion 16 m3 4 to 6 705
UPCORE A-
Exchanger years
625)
Inert Resin
(DOWEX Resin for Cation & Anion
8.4 m3 620
UPCORE IF- Exchanger
62)
MBE Cation Resin to remove cations Once in
42 m3 785
Resin from water in Mixed Bed 4 to 6
 (DOWEX
MARATHON Exchanger years
C-10)
MBE Anion
Resin Resin to remove anions Once in
(DOWEX from water in Mixed Bed 72 m3 4 to 6 670
MARATHON Exchanger years
A)
Activated carbon to Once
Activated
remove dissolved oil from 261.0 per
Carbon (GCN 450
condensate return in m3 every 2
830 PLUS)
activated carbon filter years

IV.3 CW – Cooling Water (Unit 103)

Capacity

Capacity m3/h
Normal 56,832
Cooling water system
Design 65,160

Input specification
-
Demineralised water is used to fill the Cooling water system initially at a flowrate equivalent to 1%
of Cooling water circulation rate. Refer below table for Demineralised water quality.

DEMINERALISED WATER QUALITY

Quality Units Value

Max TDS ppm wt 0.05

Max Silica ppm wt 0.02
Conductivity microsiemens/cm 0.2
Hardness ppm wt 0
Max Alkalinity ppm wt (as CaCO3) -
Chlorides ppm wt -
Iron as Fe ppm wt 0.01 (max)
Copper ppm wt 0.003 (max)
Oil - -
Sodium as Na ppm wt 0.01 (max)
pH 6.5-7.5

INTERMEDIATE DEMINERALISED WATER QUALITY

Quality Units Value
Max TDS ppm wt 18
Max Alkalinity ppm wt (as CaCO3) 17.5
Output specification
The closed loop Cooling Water quality shall be same as that of Demineralised Water. Refer

above table for Demineralised water quality.

Utility consumption

Utilities Value UoM

Electricity -7224.5 kWh/h
Superheated Steam (High Pressure) -241.5 tonne/h
Superheated Steam (Medium 241.1
tonne/h
Pressure)
Demin Water -13.0 tonne/h
Loss 13.4 tonne/h
Cooling water -36.0 tonne/h
Sea water -48026.0 tonne/h
Instrument Air -34.8 Nm3/h

Chemical consumption

Bulk
Function / description Initial Daily Annual
Chemical / catalyst density
Application fill/startup consumption consumption
kg/m3
1600.9
Sodium Nitrite Corrosion Inhibitor 79285 kg 1,400
1663 kg kg/week
3700.2
Gluteraldehyde Non-Oxidizing Biocide 1247 kg 42757 kg 1,050
kg/month

IV.4 SW – Sea Water (Unit 104)

Capacity
Sea Water System consists of two sections.
 The first section consists of Sea Water Intake and Pumping System to supply sea water to
PHE in which cooling water is cooled in recirculating manner. The peak capacity of sea water
intake and pumping system required for cooling duty is 52,828 ton/hr.

 The second section consists of a sea water based cooling tower and associated pumping
system. The peak capacity of this section is 123,176 ton/hr.

Input and Output specification

SEA WATER QUALITY

Quality Units Max Value
Turbidity NTU 2
pH - 6.5 – 8.5
Total Dissolved Solids mg/l 1000
 Hardness mg/l (as CaCO3) 300
Ammonia mg/l (as NH4+) 3.0
Zinc mg/l 3.0
Copper mg/l 1.0
Aluminum mg/l 0.2
Total Iron mg/l- 0.3
Manganese mg/l 0.3
Chrome mg/l 0.05
Sulfide mg/l 0.05
Arsenic mg/l 0.01
Lead mg/l 0.01
Antimony mg/l 0.005
Mercury mg/l 0.001
Chloride mg/l 300
Nitrate mg/l 50.0
Nitrite mg/l 3.0
Fluoride mg/l 1.5
Cyanide mg/l 0.07

Chemical consumption

Function / Storage Batch Bulk

Initial Daily Annual
Chemical description Tank renewal density
fill/startup consumption consumption
Application Capacity freq kg/m3
Once per
Hydrochloric A periodic acid every
Acid cleaning for the 1,501 kg 5.14 m3 two(2) 421 kg 10,092 kg 1,168
(HCl/ 35%) electrolyzer weeks per
electrolyzer
To neutralize
the spent acid Once per
Caustic Soda before draining every
(NaOH/50 wt to COC header 238 kg 0.642 m3 two(2) 163 kg 3,908 kg 1,480
%) after weeks per
electrolyzer electrolyzer
acid cleaning
IV.5 B – Utility Boilers Package (Unit 110)
IV.5.1 Capacity
Capacity Value
Design capacity 4 boilers x 295 ton/h
Turndown ratio 30% of each boiler

Assuming boiler efficiency is 86% (on HHV basis)

IV.5.2 Input/Output specifications
– Input specifications
Boiler feed water Fuel
Demi.wate Refinery Utility
Quanlity UoM Condensate Quanlity UoM
r fuel oil fuel oil
Max TDS ppm wt 0.05 - HHV MJ/ton 44951 41853
Silica ppm wt 0.02 max - LHV MJ/ton 43053 49571
Conductivit µS/cm 0.2 2.9 SG @60F - 0.904 1.136
y
Hardness ppm wt 0 - Viscosity cSt 3.01 1100/160
@50oC Max/Min
Max ppm wt - - Sulfur wt% 0.24 1.00
Alkalinity content
(as CaCO3)
Chlorides ppm wt - Vanadium ppm wt NIL TBC
content
Ion as Fe ppm wt 0.1 max - Catalyst ppm wt NA <50
fines
Iron total ppm as Fe - 0.23
Iron soluble ppm as Fe - 0.02-0.28
Copper ppm wt 0.003 max 0.01
Sodium as ppm wt 0.01 max 0.01-2.2
Na
pH 6.5-7.5 6-9.9
Amonia ppm 0.11
Suspended ppm - 0.3-0.5
solid
Turbidity NTU - 0.1-3.9
Free oil ppm - 0
Dissolved ppm - 0.15-20
oil
Total oil ppm - 0.15-20
Total - 1.1
organic
carbon

– Output specification:
HHP Steam condition Steam quality
Condition UoM Value Quanlity UoM Value
o
Temperature C 520 Sodium ppb <10
Pressure barg 125 Silica ppb <20
Iron ppb 10
Copper ppb 3
Conductivity µS/cm 0.2
 TDS ppb 50

IV.5.3 Utility consumption

Utilities Type UoM Boiler 1 Boiler 2 Boiler 3 Boiler 4
Fuel Utility fuel oil MWh/ton 78.58 78.58 78.58 78.58
Steam HHP ton/h -88.00 -88.00 -88.00 -88.00
BFW m3/d 2112.00 2112.00 2112.00 2112.00

IV.5.4 Chemical consumption

Batch Annual Bulk
Catalyst/ Initial
Function renewd consump density Sypplier
Chemical fill/Startup
freq tion kg/m3
Denox Boiler CSR catalyst 240 m3 4 years N/A 330 CERAM
catalyst Pozellan
Fabrik
Ammonia Denox ammonia to boiler 101417 kg - 4393 ton 907 -
SCR
Neutralisin Maintaining the pH of the 1062 kg - 49 ton 1,000 -
g amine BFW
Oxygen Removing dissolved oxygen 698 kg - 28 ton 1,020 -
scarvenger of the BFW
Phosphate Maintaining the pH in the 420 kg - 10 ton 1,060 -
BFW present in the utility
boiler steam drum
Corrosion Corrosion inhibitor for open 390 kg - 2.9 ton 1,579 -
inhibitor circulating water system,
applied with scale inhibitor
Hypochlori Oxidizing biocide 939 kg - 41 ton 1,110 -
te
Scale Scale controlling and 319 kg - 3.8 ton 1,166 -
inhibitor dispersing effect in open
circulating water system,
Preventing precipitation of
scale forming substances
photphate, zinc alts, Ca salts
and suspended solids
Sulfuric pH controller - - 20 ton 1,840 -
acid
Non- Non oxidizing biocide, - - 1.2 ton - General
oxidizing Control effect on bacteria,
biocide algae and fungi growth,
Preveting effect against slime
adhesion, Slime control agent
showing excellent biocide
effect in open circulating
water system
CO2 To neutralize ammonia vent - - - -
IV.6 FGD – Flue Gas Desulphurisation (Unit 111)
Capacity Nm3/h
Flue Gas from Utility Boiler 1,156,370
(at 100% MCR)

Output Specification
Flue Gas to atmospheric Unit Value
SOx mg/Nm3 65 max
IV.7 GTG – Gas Turbines and Heat Recovery Steam Generators (Unit 112)
IV.7.1 Capacity
Gas turbine Heat recovery
Capacity
generator steam generator
Design capacity 2 x 68.52 MW 2 x 165 ton/h
Turndown 30% of design 30% of design

IV.7.2 Input/Output specification

– Input specification
Fuel consumption
Peak GTG
Operation mode Max propylene Max gasoline
(100% load)
Gas turbine
2 x 15.1 ton/h 1 x 13.0 ton/h 2 x 17.5 ton/h
LPG
(LHV 46327 KJ/kg) (LHV 46339 KJ/kg) (LHV 46339 KJ/kg)
1 x 8.7 ton/h 2 x 19.2 ton/h
Diesel oil 0 ton/h
(LHV 43053 KJ/kg) (LHV 43053 KJ/kg)
Heat recovery steam generator
LPG 2.5 ton/h 3.2 ton/h -
Diesel oil 0 ton/h 0 ton/h -

The fuel used for Gas turbine and Heat recovery steam generator includes:
 LPG fuel;
 Mixed LPG and fuel gas;
 Diesel oil.
LPG fuel
Sat LPG Sat LPG
RFCC LPG INALK C4
C3 C4
Max Max Max Max
propylen gasoline propylene gasoline
wt% e
Ethane - - - - 1.82 -
Propane 92.3 94.09 - - 95.54 1.9
Propene 6.02 4.28 - - - -
i-Butane 0.58 0.8 34.23 44.94 2.07 28.94
Butane 0.02 0.02 63.63 53.8 0.57 67.3
i-Butene 0.66 0.4 - - - -
1Butene 0.34 0.28 - - - -
2Butene 0.08 0.05 - - - -
Pentane - - 2.13 1.85 - -
Hexane - - 0.01 0.01 -
Total 100 100 100 100 100 100
LHV KJ/kg 46327 46339 - - - -

Mixed LPG and Refinery fuel gas

Fuel properties UoM Mixed LPG Fuel gas
Methane mol % -
Ethane mol % -
Ethylene mol % -
Propane mol % 20-50
Propene mol % -
iButane mol % -
Butane mol % 50-80
Sulfur mol % Nil
S.G mol % 0.55 0.38
Water mol % - 0.63
Hydrogen mol % - 22.1
Nitrogen mol % - 6.33
CO mol % - 0.59
CO2 mol % - 0.53
H2S mol % - 0.005
LHV KJ/kg 45990 44082

Diesel oil
GOHDS Diesel RHDS
Properties UoM SOR EOR Diesel
Sulfur content wt% max 0.005 0.005 0.045
Cetane index Min 48 48 43-42
o
Distll Temp. of 90% volume C, max 340 340 360
o
Flash point by closed cup tester C, min 55 55 55
Kinetic vis. At 40oC cSt 2.0-4.5 2.0-4.5 3.6
Carbon residue of 10% of distil. Residue wt%, max 0.2 0.2 <0.3
o
Pour point C, max 6 6 <6
Ash content wt%, max 0.01 0.01 <0.01
Water content wt%, max 0.0037 0.0035 Nil
2
Density at 15oC kg/m3 838 838.8 <0.871
Vanadium wtppm, max 0.1 0.1 <0.5
Sodium + Potassium wtppm, max 0.05 0.05 0.05
Lead wtppm, max 0.05 0.05 0.05
Calcium wtppm, max 0.05 0.05 0.05
Nitrogen wtppm, max - - 250
Hydrogen wtppm, max - - 129

AIR BFW
Conditions UoM Value Properties UoM Value
Temperature oC 36 TDS ppm wt, max 0.05
Humidity % 100 Silica ppm wt, max 0.02
Conductivity µS/cm 0.2
Hardness ppm wt 0
Alkalnity (CaCO3) ppm wt, max Nil
Chlorides ppm wt Nil
Iron as Fe ppm wt, max 0.01
Copper ppm wt, max 0.003
Oil Nil
Sodium as Na ppm wt, max 0.01
O2 ppm wt, max 0.005
pH 8.5-9.5

– Output specifications
HP steam condition
Condition Pressure Temperature Min
kPag oC Quanlity, %
Steam at stop valve 5175 +- 50 405 +- 5 100
Moisture content Nil @ 30% ti Nil @ 110%MCR
Solids content 0.05 @ 30% to Nil @ 0.05%MCR
Conductivity @ 25oC 0.2 µS/cm
Silica as SiO2 0.02
Total iron as Fe 0.01
Total copper as Cu 0.003
Sodium + Potassium 0.01
Continuous blowdown capacity %MCR 5%

GTG EXHAUST
LPG firing (Max UoM
PP)
Turbine load % 20 40 60 80 100 100 100 100
o
Ambient temp. C 29.3 29.3 29.3 29.3 29.3 38 10 38
% RH % 85 85 85 85 85 85 85 100
GT gross power KW 14,830 29,660 44,500 59,330 74,160 68,410 81,440 68,100
Fuel fired kg/hr 6,950 10,130 12,700 15,060 17,550 16,660 18,710 16,640
DeNOx water kg/hr 0 8,150 11,260 14,490 18,280 17,290 19,170 17,200
Exhuast gas flow kg/hr 402,00 453,500 537,800 628,500 733,500 692,000 801,60 687,600
0 0
o
Exhuast gas temp. C 587 649 643 623 604 617 575 618
Exhaust energy KW 68,524 88,424 104,327 118,010 133,274 128,278 140,35 128,390
1
O2 %vol 14.15 12.24 11.67 11.43 11.32 10.92 11.94 10.72
N2 %vol 73.84 71.32 70.84 70.53 70.28 68.74 72.15 68.03
CO2 %vol 3.3 4.24 4.5 4.6 4.62 4.61 4.55 4.62
H2O %vol 7.53 11.36 12.15 12.61 12.94 14.9 10.5 15.82
SO2 %vol 0 0 0 0 0 0 0 0
Ar %vol 0.88 0.85 0.84 0.84 0.84 0.82 0.86 0.81
LPG firing (Max UoM
Gasoline)
Turbine load % 20 40 60 80 100 100 100 100
o
Ambient temp. C 29.3 29.3 29.3 29.3 29.3 38 10 38
% RH % 85 85 85 85 85 85 85 100
GT gross power KW 14,840 29,670 44,510 59,350 74,190 68,430 81,470 68,120
Fuel fired kg/hr 6,920 10,090 12,650 15,010 17,490 16,600 18,650 16,580
DeNOx water kg/hr 0 8,120 11,220 14,440 18,210 17,230 19,100 17,140
Exhuast gas flow kg/hr 402,00 453,400 537,600 628,300 733,400 691,900 801,50 687,500
0 0
o
Exhuast gas temp. C 587 649 643 623 604 617 575 618
Exhaust energy KW 68,524 88,424 104,327 118,010 133,274 128,278 140,35 128,417
1
O2 %vol 14.45 12.23 11.67 11.42 11.32 10.92 11.94 10.72
N2 %vol 73.83 71.31 70.82 70.52 70.27 68.73 72.14 68.02
CO2 %vol 3.27 4.21 4.47 4.57 4.59 4.58 4.52 4.59
H2O %vol 7.57 11.4 12.2 12.65 12.99 14.95 10.55 15.86
SO2 %vol 0 0 0 0 0 0 0
Ar %vol 0.88 0.85 0.84 0.84 0.84 0.82 0.86 0.81
Diesel oil firing UoM
Turbine load % 20 40 60 80 100 100 100 100
o
Ambient temp. C 29.3 29.3 29.3 29.3 29.3 38 10 38
% RH % 85 85 85 85 85 85 85 100
GT gross power KW 14,910 29,810 44,720 59,620 74,530 68,930 81,400 68,610
Fuel fired kg/hr 7,880 11,050 13,870 16,450 19,160 18,220 20,300 18,200
DeNOx water kg/hr 8,420 10,280 14,060 17,720 21,860 20,930 21,970 20,820
 Exhuast gas flow kg/hr 411,00 455,500 540,300 631,600 738,700 697,100 806,10 692,700
0 0
o
Exhuast gas temp. C 562 649 643 623 604 616 574 617
Exhaust energy KW 67,636 88,729 104,715 118,426 133,829 128,816 140,54 128,972
6
O2 %vol 13.69 12 11.41 11.17 11.09 10.67 11.78 10.47
N2 %vol 71.73 71.11 70.58 70.29 70.08 68.5 72.1 67.8
CO2 %vol 3.81 4.84 5.15 5.26 5.28 5.27 5.17 5.28
H2O %vol 9.92 11.2 12.02 12.45 12.72 14.74 10.09 15.64
SO2 %vol 0 0 0 0 0 0 0 0
Ar %vol 0.85 0.85 0.84 0.84 0.83 0.82 0.86 0.81

IV.7.3 Utility consumption

Utilities UoM Process model Value
GTG1
DO ton/d 276.3
LPG ton/d 234.3
Electricit kWh/ton GTG1-LPG Fired + GTG1-DO Fired -63,810
y
Electricit kWh/h GTG1-LPG Fired 1,190
y
Steam ton/h GTG1-LPG Fired + GTG1-DO Fired -123.8
GTG 2
DO ton/d 0
LPG ton/d 459.8
Electricit kWh/ton GTG1-LPG Fired + GTG1-DO Fired -59,478.7
y
Steam ton/h GTG1-LPG Fired + GTG1-DO Fired -115.6

IV.7.4 Chemical consumption

Batch Annual Bulk
Chemical Initial
Function renwal consumptio density
/Catalyst fill/Startup
freq n kg/m3
Maintaining the alkalinity in the 515 kg - 17,159 kg 1,060
Phosphate boiler water present I the HRSG
boiler steam drum
To remove fouling deposits of the 0.23 m3 4 months 0.56 m3 1,010
Detergent axial flow compressor and restore
performance
To remove fouling deposits of the 0.23 m3 4 months 0.56 m3 1,010
Detergent axial flow compressor and restore
performance
IV.8 STG – Steam Turbine Generators (Unit 113)
Capacity: Five Steam Turbine Generators – Rated Power Capacity – 41.4 MW each

Input specification

HHP Steam / HP Steam

Steam conditions and qualities are below.

Pressure [kPag] Temperature [oC]

Service
Normal Max Min Design Normal Max Min Design

HHP Steam 12740 14000 - 14000 520 545 - 545

HP Steam 5175 5750 - 5750 405 425 - 425

Quality Units Value

required
Sodium ppb < 10
Silica ppb < 20
Iron ppb 10
Copper ppb 3
Conductivity Micro siemens/cm 0.2
TDS ppb 50

Output specification

(1) HP Steam / MP Steam / LP Steam

Steam conditions and qualities are below.

Pressure [kPag] Temperature [oC]

Service
Normal Max Min Design Normal Max Min Design
HP Steam 5175 5750 - 5750 405 425 - 425

MP Steam 2550 2800 - 2800 325 375 - 375

LP Steam 530 700 - 700 180 265 - 265

Quality Units Value

required
Sodium ppb < 10
Silica ppb < 20
Iron ppb 10
Copper ppb 3
Conductivity Micro siemens/cm 0.2
TDS ppb 50
 (2) Turbine Suspect Condensate Quality
Turbine Suspect Condensate from STGs has the following properties:

Water quality Units Value

Ammonia ppm 0.11
Iron total ppm as Fe 0.23
Iron soluble ppm as Fe 0.02 – 0.28
Copper ppm 0.01
Sodium ppm 0.01 – 2.2
Silica ppm 0.01 – 1.1
Suspended solids ppm 0.3 – 5.0
Turbidity NTU 0.1 – 3.9
Free oil ppm 0
Dissolved oil ppm 0
Total oil ppm 0
Total organic 1.1
carbon
Conductivity S/cm 2.9
pH - 6 – 9.9

Utility consumption

Utilities Value UoM

Electricity -819.6 kWh/h
Superheated Steam (High High -615.4
tonne/h
Pressure)
Superheated Steam (High Pressure) 148.4 tonne/h
Superheated Steam (Medium Pressure) 20.7 tonne/h
Superheated Steam (Low Pressure) -38.6 tonne/h
Turbine Suspect Condensate 479.6 tonne/h
Loss 5.3 tonne/h
Cooling water -1769.4 tonne/h
Sea water -49543.8 tonne/h
Instrument Air -350.0 Nm3/h

Chemical consumption
This section is not applicable for Unit 113.
IV.9 AI – Plant Air and Instrument Air (Unit 121)
Capacity
Capacity Nm3/h
Normal 24,177
Plant air and instrument air system
Design 26,621

Input specification

The ambient air condition and quality

Design Pressure 101.3 kPaa
Design Maximum Temperature 36 °C
Design Minimum Temperature 10 °C
Design Maximum Relative Humidity 100 %

Output specification

Plant air
Quality Value
Oil Content Nil (Oil free)

Instrument Air
Quality Value
Dew Point Minus(-) 40 °C at atmospheric pressure
Oil Content Nil (Oil free)
Solid Particles Diameter ≤ 1m
Solids Content < 0.1 gm/m3

Utility consumtion

Utilities Value UoM

Electricity -1361.2 kWh/h
Superheated Steam (High Pressure) 104.3 tonne/h
Superheated Steam (Medium 103.7
tonne/h
Pressure)
Loss 0.6 tonne/h
Cooling water -440.6 tonne/h
Service water -13.3 tonne/h
Instrument Air -24.6 Nm3/h
Chemical consumtion

Batch
Chemical / Function / description Initial Daily Bulk
renewal Annual
catalyst Application fill/startup consumption density
freq consumption
kg/m3
Activated Instrument air drying 3 years
16,966 kg N/A N/A 760
Alumina package (min)
Corrosion inhibitor for
Corrosion open circulating water
system, Applied with a 353 kg 1.942 kg/day 673 kg 1,579
Inhibitor
scale inhibitor
Hypochlorite Oxidizing biocide 240 kg 34.8 kg/day 12068 kg 1,110
Scale Controlling and
dispersing effect in open
circulating water
Scale system,
267 kg 2.5 kg/day 898 kg 1,166
Inhibitor Preventing precipitation of
scale forming substances
phosphate, zinc salts, Ca
salts and suspended solids
Sulfuric acid pH Controller 398 kg 17.4 kg/day 6032 kg 1,840
Non oxidizing biocide,
Control effect on bacteria,
algae and fungi growth,
Non- Prevention effect against
Oxidizing slime adhesion, - 29.9 kg/month 359 kg 1,107
Biocide Slime control agent
showing excellent biocide
effect in open circulating
water system
IV.10 N2 – Nitrogen System (Unit 122)
Capacity
Capacity Nm3/h
Gaseous Nitrogen (GAN) Demand 12,900
Nitrogen system production
Liquid Nitrogen (LIN) Demand 564

Input specification
-
The ambient air condition and quality
Design Pressure 101.3 kPaa
Annual Average Pressure 100.9 kPaa
Design Maximum Temperature 36 °C
Design Minimum Temperature 10 °C
Annual Average Temperature 23.6 °C
Design Maximum Relative Humidity 100 %

Output specification
The Nitrogen quality is shown below.

Pressure [kPag] Temperature [oC]

Service
Normal Max Min Design Normal Max Min Design
Refinery Nitrogen 686 923 637 1050 30 40 10 65
CCR Nitrogen 750 - - 1050 30 40 10 65
HP Nitrogen 3433 3605 3236 5200 30 40 10 65

Component Units Supply @ Battery Limit

Nitrogen mol% 99.99 Min
Inert Gas (Argon) Balance
Poisons
CO ppmv 1 max
CO2 ppmv 3 max
O2 ppmv 5 max
Chlorine ppmv 1 max
Hydrocarbons ppmv 5 max
H2 ppmv 15 max
Oil Nil (Oil Free)
H2O ppmv (4 max)
Utility consumption

Utilities Value UoM

Electricity -6270.8 kWh/h
Superheated Steam (Low -0.3
tonne/h
Pressure)
Loss 0.3 tonne/h
Cooling water -931.0 tonne/h
Instrument Air -15.0 Nm3/h

Chemical consumption

Function/description Initial Batch Bulk

Chemical/Catalyst Supplyer for
Application fill/startup renewal density
catalyst
freq kg/m3
1200
Adsorbent Catalyst 5 years 638-750 N.E.CHEMCAT
kg/Tower
Required for water removal
Quantity is for 1 bed (Tower) 4640
Activated Alumina 5 years 570-680 DKSH Japan
2 Towers are required for ther kg/Tower
process.
Required for CO2 removal
Quantity is for 1 bed (Tower) 3670
Molecular Sieve 5 years 760-850 TOSOH
2 Towers are required for ther kg/Tower
process.
Required for bed support
Quantity is for 1 bed (Tower) 1200
Ceramic ball 5 years 1400 TOSOH
2 Towers are required for ther kg/Tower
process.

IV.11 FO – Fuel Oil System (Unit 123)

IV.11.1 Capacity
RFO IUFO UFO EFO
3
Normal (m /h) 160 154 120 500
Design (m3/h) 176 170 132 550

IV.11.2 Input/Output specification

Type of fuel oil Sources Purpose Blender Tank
- Supplied to process heater to meet
- RHDS
Refinery fuel oil the shortfall of fuel;
Diesel; RFO Blender 123-TK-001
RFO - Supplied to Utility boilers when
- RFCC LCO.
FGD unit is shutdown.
- Heavy
Intermediate Utility
aromatics; - IUFO Blender 123-TK-011
fuel oil IUFO
- RFCC CLO.
Pumped from Supplied to Utility boilers and RFCC 123-TK-
Utility fuel oil
IUFO CO Incinerator 002/003/004
- IUFO;
Export fuel oil - CDU AGO; Export UFO blender 123-TK-009
- AR/DSAR
 Input charactericstics
RFCC CLO HVY LCO RHDS AGO
AROM Diesel
Decription
Max.
Max. Gas NAC RFCC RHDS Atm. Col
Prop
Supply Temperature
85 85 50 42 50 55
°C
Specific Gravity 1.112 1.095 0.862 0.918 0.8674 0.824
Nitrogen Content
-/0.48 -/0.34 - 1530/- - 120/-
(wtppm/wt%)
Flash Point °C > 80 > 80 70 94 55 83
Sulphur Content
(-/1) (-/0.8) - (-/0.6) (400/-) (-/1.56)
(wtppm/wt%)
Kinematic Viscosity
- - - - 3.6 4.63
at 40°C (cSt)
Kinematic Viscosity
43 20 - 0.98 - -
at 100°C (cSt)
Catalyst Fines content
<50 <50 - - - -
(wtppm)
Conradson Carbon 10.7 –
- - - -
Residue (wt%) 12.0

Notes
1. For the design of heaters and burners, catalyst fines in RFCC CLO shall be considered to be
normally 50 wtppm with a design maximum of 200 wtppm.
Product specifications
Refinery Utility fuel
Typical quality Units EFO
fuel oil oil
HDS diesel % 64 - -
RFCC LCO % 36 - 16
LAGO % 25
Content
RFCC CLO t/d - 1008 (1) 55
Heavy (Maximum)
t/d - 4
Aromatics 78
Specific Gravity @ 60 ℉ - 0.904 1.136 0.991
Lower Heating value
MJ/tonne 43053 39571
(LHV)
1100(max)/
Viscosity @ 50℃ Centistokes 3.01 380>
160(min)
Viscosity @ 100℃ Cp - - -
Sulphur Content wt % 0.24 1 1.0>
Catalyst Fines ppm wt - < 50 -

Notes:
1. RFCC CLO production rate indicated for UFO is based on Max Propylene Mode. During Max
Gasoline mode RFCC CLO will be 1560 t/d.
IV.11.3 Utility consumtion
IV.11.4 Chemical consumption
IV.12 FG – Fuel Gas System (Unit 124)

Input
LRU
Sat gas
after Penex
Fuel gas from HMU RFCC Tatoray unit
suppling unit
feed to
HMU
Flow rate kg/h 18,421 2,650 Flow 18,863 9,744
rate from
Mol weight 26.51 22.44 HMU is 18.03 33.44
to adjust
Density (kg/m3)
5.161 4.442 LHV of 5.791 7.574
fuel gas
Note Saturated Saturated Unsaturated Saturated
fuel gas to fuel gas to fuel gas to HP fuel gas to
LP fuel LP fuel fuel gas LP fuel
gas Holder gas Holder Holder gas Holder

Under normal operation, fuel gas production is less than refinery requirement and the deficit is
balanced by vaporised LPG.
Output
HMU Flare
Fuel gas to GOHDS CCR NHT RFCC
(Note 1) system
Flow rate kg/h 19,412 1,582.8 12,441 1,225 35 NNF
Mol weight 24.71 24.71 24.71 24.71 24.71 24.71
Density (kg/m3) 3.938 3.938 3.938 3.938 3.938 3.938
Xylen RFCC
SRU
Fuel gas to RHDS Tatoray unit fractionation KHDS LPG
&TGTU
unit (Note 2) Merox
Flow rate kg/h 3,566 2,891 1,915 8,826 980 211
Mol weight 24.71 24.71 24.71 24.71 24.71 24.71
Density (kg/m3) 3.938 3.938 3.938 3.938 3.938 3.938
Waste BT
CDU
Fuel gas to water fractionation Isomar unit
(Note 3)
treatment (Note 3)
Flow rate kg/h 291.6 NNF NNF 2,624.4
Mol weight 24.71 24.71 24.71 24.71
Density (kg/m3) 3.938 3.938 3.938 3.938

Note 1: Fuel gas fed to HMU to meet firing duty of HMU reformers;
Note 2: Total requirement of xylene unit is 129.3 MW during gasoline mode. 100 MW will be covered
by fuel gas and the remaining has to be met by RFO;
Note 3: During gasoline mode, CDU and BT fractionation burners are fired with RFO
IV.13 FLO – Flushing Oil (Unit 125)
Capacity m3/hr Source
Supply to RHDS for start-up and other units for
AGO/LCO
distribution to the Refinery Process Units (CDU,
700 (100% tanks in
RHDS, RFCC, INALK) and Utility Systems
cold feed) Inter Unit
(FO, Crude Oil Storage & Pumping, Inter Unit
Storage
Storage, Utility Boilers)

Equipment that process viscous liquids need to be flushed with lower viscous material like flushing oil
before being handed over to maintenance.
Two flushing oil pumps 020-P-032 A/B are provided to meet the RHDS start-up demand and any peak
flushing oil requirement during normal operation.
The flushing oil pumps take suction from the AGO/LCO tanks (152-TK-003/004/05). Pump minimum
flow control is provided to enable operation during low flow operation.
The flushing oil system will supply on demand Flushing Oil (typically AGO) to the Refinery Process
Units and Utility Systems handling fluids with viscosity 2.81 cP@55oC
IV.14 FW – Fire Water (Unit 170)
Capacity

Equipment Capacity
Fire water tank
1 x 17,537 m3 (Working Capacity)

Service water tank 2 x 11,500 m3 (Reserved Firewater Capacity)

Main firewater pump 4 x 908.4 m3/hr each (Three duty + One standby)
Jockey pump 2 x 68.16 m3/hr each (One duty + One standby)
Jetty firewater pump 3 x 908.4 m3/hr each (Three duty)

Input specification

The raw water is received from a third party supplier and shall meet the requirements below.

RAW WATER QUALITY

Quality Units Max Value
Turbidity NTU 2
pH - 6.5 – 8.5
Total Dissolved Solids mg/l 1000
Hardness mg/l (as CaCO3) 300
Ammonia mg/l (as NH4+) 3.0
Zinc mg/l 3.0
Copper mg/l 1.0
Aluminum mg/l 0.2
Total Iron mg/l 0.3
Manganese mg/l 0.3
Chrome mg/l 0.05
Sulfide mg/l 0.05
Arsenic mg/l 0.01
Lead mg/l 0.01
Antimony mg/l 0.005
Mercury mg/l 0.001
Chloride mg/l 300
Nitrate mg/l 50.0
Nitrite mg/l 3.0
Fluoride mg/l 1.5
Cyanide mg/l 0.07
Note: The service water quality is same as the raw water quality. Raw water will be used as service
water without any treatment.

SEA WATER QUALITY

Quality Units Max Value

Turbidity NTU 2
 pH - 6.5 – 8.5
Total Dissolved Solids mg/l 1000
Hardness mg/l (as CaCO3) 300
+
Ammonia mg/l (as NH4 ) 3.0
Zinc mg/l 3.0
Copper mg/l 1.0
Aluminum mg/l 0.2
Total Iron mg/l- 0.3
Manganese mg/l 0.3
Chrome mg/l 0.05
Sulfide mg/l 0.05
Arsenic mg/l 0.01
Lead mg/l 0.01
Antimony mg/l 0.005
Mercury mg/l 0.001
Chloride mg/l 300
Nitrate mg/l 50.0
Nitrite mg/l 3.0
Fluoride mg/l 1.5
Cyanide mg/l 0.07

In addition, the related water conditions are as below.

Pressure [kPag] Temperature [oC]

Service Normal Max Min Design Normal Max Min Design
Raw Water 350 - - 1000 30 35 15 60
Service Water 321 476 240 813 30 35 15 60
Refinery Fire
810 1036 710 1713 30 35 15 60
Water
Salt Fire Water 870 1025 710 1713 31 34 16 65
IV.15 FL – Flare System (Unit 180)
There are two types of flare:
– HC flare;
– Acid gas (AG) flare.
Flare loads in the case of General Power Failure with flare load mitigation (HIPS) are used for sizing
the flare system.
HC Flare load for General Power Failure
Set Unmiti Mitig Tem HIPS
Mol
Unit Source Press g load, load, p (Note Notes
wt
kPag kg/h kg/h oC 3)
CDU Crud distill column 343 4100 4100 74 283 Yes 6
Debutaniser 1170 171872 0 88 202 Yes 1
LRU Deethaniser 1990 14640 0 53 101 None
Depropaniser 1839 49300 0 58 112 None
LTU - - 0 0 - - - 1
KHDS - - 0 0 - - - 1
GOHDS Stripper 487 49419 0 56 148 None
Emergency 17600 0 Non
- 3.5 61
Depressurising 0 e
Atmospheric 0 Non
350 80928 58 164
Fractionator e
1780 0 Non
Cold HP Separator 14328 6.1 148
0 e
RHDS Cold Low Pressure Flash 0 Non
3580 965 8.2 121
Drum e
M/U H2 Compressor 0
Non
Suction 2550 7874 2.4 46
e
Drum
M/U H2 Compressor 0 Non
5230 6402 2.4 60
2nd Suction Drum e
0 Non
RFCC Main Fractionator 343 80981 24 281
e
PRU 0 Non
Interstage Drum 498 53324 44 87
e
18152 0 Non
HP Separator Drum 1748 40 87
0 e
0 Non
Primary Absorber 1748 34532 24 52
e
0 Non
Secondary Absorber 1748 2568 23 46
e
17074
Gasoline Splitter 343 0 74 115 Yes 1
1
0 Non
Depropaniser 1903 89024 57 114
e
0 Non
Deethaniser 3058 46703 42 77
e
P/P Splitter 1268 0 0 - - - 1
Debutaniser 1308 20471 0 57 126 Non
6 e
 1,05 0 Non
Regenerant Vaporiser 9,000 79 147
0 e
Regenerant Recovery 0 Non
1050 19104 28.01 275
Drum e
RFCC-LPG
treater
- - 0 0 - - - 1
RFCC –
Gasoline - - 0 0 - - - 1
Treater
Stripper 1750 86000 0 81 216 Yes 1
15301
Debutaniser 650 0 110 204 Yes 1
INALK 4
Non
Rerun Column 350 24538 0 109 174
e
11600
Stripper 1350 0 80 199 Yes 1
NAC - 0
NHDT 17800
Naphtha Splitter 350 0 91 155 Yes 1
0
16329
Stabiliser 1700 0 80 182 Yes 1
NAC - 3
Penex 20600
Deisohexanizer 350 0 86 131 Yes 1
0
16494
NAC - CCR Debutaniser 1450 0 93 249 Yes 1
3
NAC - CCR
- - 0 0 - - - 1
Regenerator
NAC - Xylene Column 1500 0 0 - - Yes 2
Xylene 17198
Reformate Splitter 350 0 92 188 Yes 1
Fractionatio 0
n Heavy Aromatic Column 350 0 0 - - - 1
NAC - 11762
Finishing Column 350 0 106 208 Yes 1
Parex 1
NAC - Deheptanizer 600 44278 10000 70 168 Yes
Isomar
Stripper 700 43364 0 79 173 Yes 1

Emergency Non
NAC - - 6204 0 11 47
Depressurising e
Tatoray
Stripper 850 0 0 - - - 1
Extractive Distillation 16231
350 0 81 139 Yes 1
NAC Column 4
-Sulfolane Ejector Condensate Non
350 616 0 18 175
Drum e
NAC - BT Benzene Column 350 82157 0 92 177 Yes 1
Fractionatio
Toluene Column 650 56000 56000 102 224 Yes 5,6
n
23000 0 Non
PP V601 1600 42.5 46
0 e
HMU Process Condensate 2900 58259 0 12 130 Non
 Drum e
HCDS - - 0 0 - - - 1
0 Non
ARU Amine Regenerator 343 22600 23 133
e
TGTU- 0 Non
Regenerator 350 7885 18 151
Train 1 e
TGTU- 0 Non
Regenerator 350 7885 18 151
Train2 e
U&O - - 0 0 - - - 1
Max mitigated flare load 70100

35709 17554
Total flare load 19 96
92 15

Notes:
1. No releases during General Power Failure.
2. Design pressure of Xylene column is provisionally increased to 15000 kPag. Relief valve set
pressure increased from 9500 kPag to 15000 kPag. Under general power failure, furnace fuel gas and
fuel oil will be cut by ESD function and another HIPS activation to assure furnace fuel cut and
residual heat in furnace will not increase column pressure above the relief valve set pressure.
3. See section 3.6.5 for List of HIPS applications.
4. HIPS applied for fuel cut-off initiated by PSHH at main column overhead.
5. HIPS applied by PSHH at Toluene column overhead

Acid gas flare load for General power failure

Set Unmitig. Mitig.
Mol Temp
Unit Source press load, load, o HIPS
wt C
kPag kg/h kg/h
PRU Amine Regenerator 343 7505 7505 18 153 None
SWS Unit – Sour Water
343 39034 39034 18.2 147. 3 None
Train 1 Stripper
SWS Unit – Sour Water
343 14650 14650 18 149 None
Train 2 Stripper
Total flare load 61189 61189 18.2 130

DESIGN COMPOSITION FOR GAS DESIGN COMPOSITION FOR GAS

TO HC FLARE TO AG FLARE
Refinery
GPF &
Wide CW Refinery
Component Refinery
GPF (Case GPF Failure GPF (Case wide CW
wide CW
1A) (Case 2A) (Case 1B), 1A) failure
failure
(Case 2B, (Case 1B)
(Case 2)
Note1)
H2 64.34 62.09 62.81 41.33 HC purge 62.2
CH4 4.45 4.29 4.21 2.86 flare in 4.17
Ethane 2.46 2.37 1.49 1.58 maintenance 1.48
Ethylene - - 0.43 - No flow in 0.43
Propane 2.84 2.74 5.32 1.82 case 2A &2B 5.27
Propylene 7.69 7.42 14.60 4.94 14.46
n-Butane 7.89 7.62 3.82 5.07 3.78
 Butene - - 2.18 - -
n-Pentane 2.69 2.60 0.75 1.73 0.74
1-Pentene - - 1.00 - 0.99
Hexane - - 0.69 - 0.68
Hexene - - 0.25 - 0.25
n-Heptane 2.66 2.57 - 1.71 -
n-Nonane 0.60 0.57 - 0.38 -
Xylene 0.33 0.32 0.32 0.21 0.322
H2S 1.46 1.46 0.25 1.47 0.35
CO 0.33 0.32 0.02 0.21 198.06 ppm
CO2 1.00 0.96 0.05 0.64 0.17
H2O 0.04 3.44 1.26 34.8 1.98
N2 1.14 1.10 0.17 0.73 0.17
Benzene 0.07 0.07 0.20 0.04 0.2
Toluene 0.01 0.01 0.18 0.01 0.18
NH3 - 0.05 - 0.47 196.34 ppm
Total 100 100 100 100 100

Case 1A: Both HC & AC flare stack in operation, General power failure;
Case 1B: Both HC & AC flare stack in operation, Cooling Water failure;
Case 2A: AC flare tack in maintenance, General power failure;
Case 2B: AC flare tack in maintenance, Cooling Water failure;
Case 2: AC flare tack in maintenance.

IV.16 ETP – Sewerage and Effluent Treatment Plant (Unit 190)

Process Flow Property
Clean Process Water
Clean Stormwater
Accidentally Oil Contaminated
Wastewater (AOC)
Continually Oil Contaminated
Wastewater (COC)
Sanitary water

ETP
FFU Package
Biological Treatment Package
Tertiary Oxidation Package
Tertiary Physiochemical Treatment
Package
Spent Caustic Oxidation Package
Catalyst Oxidation System

Catalyst – Page 87
 CHAPTER V. OTHER OFFSITE
V.1 CHEM – Chemicals Storage (Unit 130)
V.2 Crude Oil Storage and Pumping (Unit 151)
The Crude Oil storage tank and pumping unit has been designed to handle a single crude namely
Kuwait crude.

Crude Oil storage tank

Tank Tank type No. of day production Quantity Capacity

Crude oil Floating roof 10 8 8*120,000
( Kuwait tank (with CDU capacity is (151-TK-001 to 151- m3
crude) 148,000 bbl/day) TK-008)

Offsite Crude Charge Pump

Three offsite crude charge pumps 010-P-001A/B/C (3x50%) are provided to supply the crude oil to
crude distillation unit.
Utility consumption

Utilities Value UoM

-
Electricity kWh/h
2012.8
Cooling water -4.8 tonne/h
Instrument
-3.7 Nm3/h
Air
 No. of day
Quantity Capacity Pumps Sizing
production
FRN 4 days of feed 2 2 x 50% capacity (188 m3 / hr)
30,162 m3 (total)
Tank NHDS from FRN Tank to NHDS
AGO/ -2 x 50% capacity (148 m3/hr) of
LCO 4 days of feed 3 3 AGO feed to GOHDS
40,545 m (total)
Tank GOHDS -2 x 50% capacity (110 m3/hr) of
LCO feed to GOHDS
AR / during annual -2X100% capacity (803 m3/hr) for
DSAR RHDS catalyst 4 pumping AR to RHDS
274,304 m3 (total)
Tank change out. -2X100% capacity (556 m3/hr) for
pumping DSAR to RFCC.
DHN 1 12,128 (always 2X50% capacity (139 m3/hr)
Tank 2 days of CCR
maintained full) for pumping the DHN to CCR unit.

Full 2.3 days of 2X50% capacity (107 m3/hr) for

Range production of 1 13,260 m3 pumping Full Range Reformate to
Reforma CCR Unit Xylene Fractionation unit
ted
Light 4 of production of 2X50% capacity (63 m3/hr) for
Reforma Reformate 1 9,000 m3 pumping Light reformate to
te Splitter Sulfolane unit
Heavy 4 of production of 2X50% capacity (116.1 m3/hr) for
Reforma Reformate 1 9,000 m3 pumping Heavy reformate to
te Tank Splitter Xylene Fractionation unit
7 days (RFCC) -3X50% capacity (48 m3/hr) for on-
Propyle and 4 days spec propylene
ne Tank (polypropylene) 6 15,876 m3(total)
-1 pump (36 m3/h) for off-spec
unit propylene
BB -2X100% capacity(150 m3/hr) for
(Butane/ pumping BB to InAlk unit,
Butene) 7 days of INALK 6 23,328 m3 (total)
-2X50% capacity(63 m3/hr) for Inter
Tank tank transferring
-Propane Feed Pump
 2 X 100% (117.1 m3/hr) pumps for
propane HMU feed.
 2 X 100% (80.9 m3/hr) pumps for
propane GT/HRSG consumption.
4 days of storage  2 X 100% (48.7 m3/hr) pumps for
based on - 2 for propane propane for FG.
Propane/ consumption - 1 for off –  2 X 50% (39 m3/hr) pumps for
2x1,737m3
Butane (HMU + GT/ spec propane blending to LPG tanks.
1,737 M3
Tank HRSGs + propane/butan -Butane Feed Pump
3x2755m3
Vaporized into e  2 X 100% (102.4 m3/hr) pumps for
Fuel gas). - 3 for butane butane HMU feed.
 2 X 100% (70.1 m3/hr) pumps for
butane GT/HRSG consumption.
 2 X 100% (42.2 m3/hr) pumps for
butane for FG.
 2 X 50% (43.8 m3/hr) pumps for
butane blending to LPG tanks.
V.3 Inter Unit Storage (Unit 152)
The function of inter unit tankage is to store the product when a downstream unit is down or to supply
the feedstock when an upstream unit is down. These storages normally cater for the unscheduled /
emergency shutdowns, except residue crude and desulphurised residue crude tanks.

Utilities Value UoM

Electricity -3452.0 kWh/h
Superheated Steam (Low -10.0
tonne/h
Pressure)
Saturated Steam (Low Pressure) 10.0 tonne/h
Cooling water -125.1 tonne/h
Instrument Air -125.1 Nm3/h
Nitrogene (continue) -1361.0 Nm3/h
Nitrogene (intermittent) -17988.4 Nm3/h
V.4 Intermediate Product Storage (Unit 153)
The function of Product Component tankage is to store the product components that are required for
blending to make the final products.
V.4.1 Gasoline Tanks
Working Capacity of Product component tanks are calculated as shown in the Table below.
Gasoline Unit Blending rate Capacity requirerd Max. Selected
component rundown (m3/day) for one shipment Working capacity
Tanks (m3/day) (m3/day) capacity Note-1
required for
RON92 RON 95 RON 92 RON95 one shipment

RON92/RON95
ISOMERATE
2249 1837 412 20976 4613 20976 22025
(Two Tanks)
ALKYLATE
1409 0 1409 0 16299 16299 17114
(Two Tanks)
LIGHT
FCC 2516 1027 1489 11948 17121 17121 17978
GASOLINE
(Two Tanks)
HEAVY
FCC 2797 1584 1213 18219 14132 18219 19129
GASOLINE
(Two Tanks)
AROMATICS
GASOLINE 430 253 177 2912 1888 2912 7650
(One Tank)

Tanks the capacity is decided based on flexibility with reformate tanks in Inter unit Storage Tanks and
will have a working capacity of 7650 m3 and installed capacity of 9000m3.

Pump Capacity
It is envisaged to carry out the blending of one maximum size parcel of either RON 92 or RON 95 in
thirty two hours. Pump capacity is selected as maximum required of either grade. 2 X 50 % pumps are
provided for each components except Aromatics Gasoline pumps which is 2 X 100%.
Details are as shown in the Table below.
Gasoline Blending rate Pumping rate Max.pumping Selected
component (m3/day) required rate required for capacity of
Tanks for one shipment in one shipment in each pump
32 hours (m3/hr) 32hrs (m3/hr)
RON92 RON 95 RON92/RON95
RON92 RON95
ISOMERATE 1837 412 656 144 656 660
ALKYLATE 0 1409 0 509 509 510
LIGHT FCC
1027 1489 373 535 535 535
GASOLINE
HEAVY FCC
1584 1213 569 442 569 570
GASOLINE
AROMATICS
253 177 91 59 91 91
GASOLINE
V.4.2 Isomerate
The tank shall be designed as per API-620. Isomerate is a Gasoline blending component which will be
routed to Gasoline 92 and Gasoline 95 blending system for achieving required product specifications.
Isomerate tank shall also be able to receive off-spec product from Penex unit during the start-up stage
but will be used for blending through normal route and pumped at adjusted flow rate.

Two Pumps each of 50% capacity (330 m3/hr each) have been considered for blending to Gasoline.
Two additional pumps 2 X 100% (Rated capacity: 21.4 m3/hr each) is provided to supply Isomerate to
RFCC PRU for flushing purpose. Expected unit requirement is 10 tonnes/ hr for 38 hours in a 72 hours
cycle.
V.4.3 Alkylate Gasoline
The Alkylate Gasoline tank will be External Floating Roof Tank (FRT). Alkylate is a Gasoline
blending component which will be routed to Gasoline 92 and Gasoline 95 blending system for
achieving required product specifications. Alkylate tank can receive off-spec product from
Alkylate unit during the start-up stage but will be used for blending through normal route and
pumped at adjusted flow rates.

Alkylate Gasoline Pump Sizing

Two Pumps each of 50% capacity (255 m3/hr each) have been considered for blending to
Gasoline.

Alkylate pump shall be used to supply Alkylate for RFCC start up using rundown line in reverse
direction.

V.4.4 Light FCC Gasoline

Two Pumps of 50% capacity (270 m3/hr each) have been considered for blending to Gasoline. Light
FCC Gasoline pump shall be used to supply Light FCC Gasoline for RFCC start up using rundown
line in reverse direction.
V.4.5 Heavy FCC Gasoline
Two Pumps of 50% capacity (285 m3/hr each) have been considered for blending to Gasoline. Heavy
FCC Gasoline pump shall be used to supply Heavy FCC Gasoline for RFCC start up using rundown
line in reverse direction.
Additional pump 2 X 100% is provided for supplying lean absorbent to Vapour recovery package. The
capacity shall be as per the Vapour recovery package vendor information.
V.4.6 Aromatics Gasoline
Two Pumps each of 100% capacity (91 m3/hr) have been considered for blending to Gasoline.
V.4.7 Gasoline Blending System
V.4.8 DSGO Tank
Two tanks are provided with total working capacity of 33654 m3.
Two Pumps of 50% capacity (493 m3/hr each) are provided for blending to Gasoil blender.
V.4.9 Kerosene Tank
The design production rate of kerosene is 1719 MT/Day. One tank is provided with total working
capacity of 9172 m3. The sizing basis is based on capacity of one Jet fuel tank capacity.
V.4.10 Gasoil Blending System
V.4.11 Vapour Recovery Package

Utilities Value UoM

Electricity -101.6 kWh/h
Cooling water -16.5 tonne/h
Service water 2.1 tonne/h
Instrument Air -39.7 Nm3/h
Nitrogene -
Nm3/h
(intermittent) 12826.5
V.5 Product Blending and Storage (Unit 154)
Product Tankage philosophy is based on storing the blended final product and exporting by means of
Ship/Truck loading by providing a sufficient storing volume which will not hamper the product off
take / Intake.
V.5.1 Gasoline Product Tanks

V.5.2 Gasoline 92 Ship

Two Tanks are provided with total capacity of 87554 M3 sufficient to one shipment volume of
40000DWT and seven days truck loading.
The Gasoline 92 tank will be external floating roof tank. Pump Sizing
Ship loading pumps are sized based on simultaneous loading of one ship at ocean berth (40000 DWT)
and one ship at coastal berth (5000DWT).
Two pumps each of 1800 m3/h capacity is provided (2x50%) for ship loading and two pumps each of
200 m3/h(2X100%) capacity is provided for truck loading to enable loading of two trucks at a time.
V.5.3 Gasoline 95 Ship
Two Tanks are provided with total capacity of 87554 M3 sufficient to one shipment volume of
40000DWT and seven days truck loading.
The Gasoline 95 tank will be external floating roof tank. Pump Sizing
Ship loading pumps are sized based on simultaneous loading of one ship at ocean berth (40000 DWT)
and one ship at coastal berth (5000DWT).
Two pumps each of 1800 m3/h capacity is provided (2x50%) for ship loading and two pumps each of
200 m3/h capacity is provided(2X100%) for truck loading to enable loading of two trucks at a time.
V.5.4 Chemical consumption Jet fuel Ship
Tank is sized based on maximum shipment size of 5000 DWT plus storage time of 10 days capacity as
these tanks do not have product components. Three tanks are provided with total working capacity of
27078 m3. Additive for jet fuel will be dosed at product rundown line from KHDS, as required.
Pump Sizing
Two pumps each of 300 m3/h capacity is provided (2x50%).
V.5.5 Ship Gasoil (Prem) Ship
Tank shall have working capacity based on maximum shipment size of 40000 DWT plus storage time
required for 4 days of total Gasoil (7421 MT/day) production plus 4 days of only Gasoil (Prem) (5764
MT/day) production.
Three tanks are provided with total working capacity of 117741 m3.
Pump Sizing
Ship loading pumps are sized based on simultaneous loading of one ship at ocean berth (40000 DWT)
and one ship at coastal berth (5000DWT).
Two pumps each of 1800 m3/h capacity is provided (2x50%) for ship loading and two pumps each of
200 m3/h capacity is provided(2X100%) for truck loading to enable loading of two trucks at a time

V.5.6 Gasoil (Reg) Ship

Tank shall have working capacity based on maximum shipment size of 40000 DWT plus storage time
of 5 days capacity.
Two tanks are provided with total working capacity of 77078 m3.
Pump Sizing
Ship loading pumps are sized based on simultaneous loading of one ship at ocean berth (40000 DWT)
and one ship at coastal berth (5000DWT).
Two pumps each of 1800 m3/h capacity is provided (2x50%) for ship loading and two pumps each of
200 m3/h capacity is provided(2X100%) for truck loading to enable loading of two trucks at a time.
V.5.7 Fuel Oil Ship
V.5.8 Benzene
Tank is sized based on maximum shipment size of 6000 DWT plus storage time of 10 days capacity
,as these tanks do not have product components.To achieve this 2 tanks are provided with total
working capacity of 16812 m3.
Two pumps each of 375 m3/h capacity are provided (2x50%).
V.5.9 Paraxylene
Tank is sized based on maximum shipment size of 10000 DWT plus storage time of 10 days capacity,
as these tanks do not have product components. To achieve this, three tanks are provided with total
working capacity of 36477 m3.
Pump Sizing
Two pumps each of 600 m3/h capacity are provided (2x50%).

V.5.10 LPG Storage

Two mixed LPG spheres each sized for loading a 2000 DWT ship will be provided. Space shall be
allotted for future installation of 2 mixed LPG spheres each sized for loading a 3000 DWT ship.
Two pumps each of 300 m3/h capacity is provided (2x50%) for ship loading. Two pumps for LPG
truck loading to be considered for plot plan allocation for future use.

Utilities Value UoM

Electricity -1212.5 kWh/h
Cooling water -33.6 tonne/h
Instrument Air -35.0 Nm3/h
Nitrogene
-11965.9 Nm3/h
(intermittent)
V.6 SFSU – Sulphur Forming and Storage Unit (Unit 155)
Capacity
The Sulphur Forming, Storage and Handling Unit shall have a design capacity to produce and export
292 KT per annum based on calendar days (i.e. 800 tons/day) of solidified sulphur.
The ship sizes for exporting the product sulphur will be between the ranges of 5,000 DWT and 15,000
DWT.

Input specification

Molten sulphur from SRU

Property Unit Specification
Free Sulphur (dry), min wt% 99.9
State - Liquid
Colour in solid state at ambient temp. - Bright yellow
H2S, max in liquid ppmw 10
Acidity (as H2SO4), max wt% 0.02
Ash content wt% 0.03
Moisture content, max wt% 1.0
Selenium, max ppmw 1.0
Tellurium, max ppmw 1.0
Arsenic, max ppmw 0.25
Carbon, max wt% 0.015
Bitumen, max wt% 0.1

Output specification

Product from the Sulphur forming Section

Property Unit Specification

Sulphur Form Pastilles (or) Granules (or) Pellets
Solid Sulphur Colour Bright yellow
Purity wt% 99.9
Moisture (as liquid water)

Preferred wt% < 0.5

Maximum accepted wt% < 2.0
Ash Content, max wt% 0.03
Carbon Content, max wt% 0.015
Acidity (as H2SO4), max wt% 0.02
 Mean Size
mm 2 and 4
Bigger than 6.3 mm
wt% < 5%
Size
range Between 5.6 mm and 2.8 wt% over 75%
mm
Size
Smaller than 2 mm wt% Not defined
distribution
Smaller than 1 mm wt% < 2%
Smaller than 1 mm
wt% < 0.5%

(10 inches tumber S5-77 test) fines % less than 1.0 %

Standard stress level 11 friability test

(28 inches tumber S5-77 test) fines % Less than 2.0
Bulk density

Loose, min kg/m3 1040

Packed, min kg/m3 1200
Angle of repose, min Degrees 25o
Crushing Strength Not defined
Compacting Not defined
Fines generated after direct shear test under
% Not to exceed 0.2 %
STATIC loading at 24 psi.

Fines generated after direct shear test under

Dynamic loading at 24 psi. % Not to exceed 0.75 %
V.7 Slop Storage and Pumping (Unit 156)
Slop tanks are provided to receive the off-spec product from Refinery and Offsite facilities. Separate
tanks have been provided for straight run (SR) slops and cracked gasoline (CR) slops. Straight run
slop is treated in CDU and cracked gasoline slops is treated in RFCC.

Slop Storage Tanks

Number of Oil Skimming Storage

Type Capacity
Tank Tank(s) Requirements
Considered, m³
Floating Roof Tank
Straight Run Slop Tank (FRT)
1 No 12000
Floating Roof Tank
Cracked Gasoline Slop Tank (FRT) 1 No 12000
Floating Roof Tank
Slop Spare Tank (FRT)
1 Yes 12000

Sour Water Storage Tank 12000

Total Capacity, m³ 48000

Slop transfer Pumps

Liquid hydrocarbon, which is collected in the Slop tanks, will be pumped to the Refinery for
reprocessing.
 2X100% capacity straight run slop transfer pumps will be provided to supply 70 m³/h of
straight run slops to CDU
 1X100% capacity cracked gasoline slop feed pump will be provided to supply 12 m³/h of
cracked gasoline slops to RFCC.
 1X100% capacity sour water feed pump will be required to pump 16 m³/h of sour water from
slop spare tank (unit-156) back to sour water stripper unit.

Slop Handling Source

Emergency
Normal Operation
Shutdown Temp,
Slop Streams
°C
Unit Start-Up / Equipment
Shutdown Flush
Quantity,
Rate, Disposal
Disposal Disposal m³
m³/hr
SR Slop Heavy Ends 80
LAGO, HAGO,
Light ends to and distillates 55
CDU 806 SR Slop SR Slops Unit Inv.
SR Slops Kerosene 42
KHDS 135 SR Slop SR Slops Unit Inv. SR Slops Kerosene 42
 SR Slops /
AGO/LCO
GOHDS 425 AGO/LCO Unit Inv. SR Slops HDT Diesel 51
tank
tank
RHDS
SR Slop Naphtha 38
632 AR tank /
RHDS SR Slops Unit Inv. Residue to AR
(Max) SR Slops Heavy ends 80
tanks
273 SR Flops SR Slops Unit Inv. SR Slop Disulfide Oil 42
Light & Heavy
CR Slops CR Slops Gasoline 42
CR Slops /
RFCC Feed
373 Unit Inv.
Feed Tank DSAR tank Other Streams 80
Tank
Alkylate &
INALK 76 SR Slops SR Slops Unit Inv. SR Slops Heavy Oil 42

Treated
Naphtha
NHDS / 260 SR Slop
SR Slops Unit Inv. SR Slops Heavy 47
FRR Slop (Max) /FRN tank
Naphtha
101 SR Slop
PENEX SR Slops Unit Inv. SR Slops Isomerate 40
(Max) /FRN tank
Any
Reformate
Aromatics 4 SR Slops SR Slops Unit Inv. Tank / SR Reformate 50
Slop
1
PPU (Max) SR Slops - Unit Inv. SR Slops Waste Oil 28

HMU 10 SR Slops - Slop Oil 46

SR Slops - Slop Oil 36

SWS-1
Slop
91 Spare - Unit Inv. Slop Spare Sour Water 55

ARU 48 SR Slops - Unit Inv. SR Slops Slop Oil 68

Fuel Oil 9 SR Slops Unit Inv. SR Slops Slop Oil 68

Flare HC Flare KO
System 70 SR Slops SR Slops Unit Inv. SR Slops Drum Slop 55
RON 92 & 95 /
Product
 Truck Premium diesel /
12.4 SR Slops - - - 50
Loading Regular diesel
Product
Ship 50 SR Slops SR Slops - Slop Oil 50
SR Slops
Loading
WWT
(Note 3) 1 SR Slops - - - Slop Oil 36

Cooling
Water Note 5 SR Slops - - - Slop Oil 34

Utility Consumption

Valu
Utilities UoM
e
Electricity -81.1 kWh/h
Superheated Steam (Low Pressure) -0.4 tonne/h
Saturated Steam (Low Pressure) 0.4 tonne/h
Cooling water -4.8 tonne/h
Instrument Air -3.5 Nm3/h
V.8 Truck Loading (Unit 160)
The truck loading is designed for 5% liquid products.
Truck Truck size No. of Loading Number of
Loading
Products loading m3 truck time gantries/loading
3 pump
m /d (Note 1) per day Min bays/loading arms
Gasoline 1/2/3 2 pumps
245 16 16 21
RON 92 (1 loading bay for Gasoline (2 x 200 m3/h)
Gasoline ron 92 and another one for 2 pumps
245 16 16 21 Gasoiline RON 95)
RON 95 (2 x 200 m3/h)
Premium 1/2/3 2 pumps
diesel 374 16 24 21 (1 loading bay for Gasoline (2 x 200 m3/h)
Regular diesel ron 92 and another one for 2 pumps
249 16 16 21 Gasoiline RON 95) (2 x 200 m3/h)

V.9 Ship Loading System and Product Jetty (Unit 200)

Berth No. 1 2 3 4 5 6
Berth type Coastal Coastal 2B Ocean Ocean Solid Solid
2A & LPG 3 4A 4B 1A 1B
Maximum ship size (DWT) 12,825 12,825 40,000 40,000 15,000 10,000
LPG 2 x 50%
Gasoline RON 92 1 x 100% 1 x 100% 2 x 50% 2 x 50%
Gasoline RON 95 Shared Shared Shared Shared
Jet fuel 1 x 100% 1 x 100%
Premium diesel 1 x 100% 1 x 100% 2 x 50% 2 x 50%
Regular diesel Shared Shared Shared Shared
Fuel oil 1 x 100% 1 x 100%
Benzene 1 x 100% 1 x 100%
Para-Xylene 1 x 100% 1 x 100%
Solid sulfur Solid
handling
Polypropylene Solid
handling
Crude (import) 1 x 100%

Loading rates Line size

Products
(m3/h) (inches)
LPG (Propylene) 600 (50) 12
Gasoline RON 92/95 – Ocean 3000
24
jetty (Note 1)
Gasoline RON 92/95 – Coastal 600
12
jetty (Note 1)
Jet fuel 600 14
Premium/Regular diesel – 3000
24
Ocean jetty (Note 2)
Premium/Regular diesel – 600
12
Coastal jetty (Note 2)
Fuel oil 500 16
Para_Xylene 1200 16
Benzene 750 14

Note 1: Gasoline RON 92/95 can be loaded simultaneously at one Ocean and one Coastal berth.
Note 2: Diesel (Premium/Regular) can be loaded simultaneously at one Ocean and one Coastal berth.
 CHAPTER VI. PIPELINE
VI.1 SPMP – Crude Oil SPM Pipeline (Unit 150)
Offshore SPM Property
Location Approx. 35 km offshore
Capacity Max 300,000 DWT
Water depth 26 m
Cargo capacity 330,000 - 350,000 m3
Flowrate 14100 m3/hr
Diameter of Sub-sea
2 x 48”
pipeline

Onshore system Property

Pig system Pig Launcher
Pig Receiver
Total distance travelled by
70 km
pig
 CHAPTER VII. DATABASE
VII.1 Properties/blend value of finished products
VII.2 Energy balance
Base Alternative
Products Unit
(PP max) (Gasoline max)
LPG TPA 33,000 0.34%
Gasoline 92 RON TPA 1,153,000 11.94%
Gasoline 95 RON TPA 1,153,000 11.94%
Total Gasoline TPA - 23.87%
Jet A1/ Kerosene TPA 592,000 6.13%
Premium Diesel TPA 2,204,000 22.82%
Regular Diesel TPA 1,470,000 15.22%
Total Diesel TPA 3,674,000 38.03%
Fuel Oil TPA -  
Sulfur TPA 249,000 2.58%
Benzene TPA 243,000 2.52%
Para – Xylene TPA 684,000 7.08%
Polypropylene TPA 373,000 3.86%
Loss TPA 1,506,000 15.59%
Total TPA 9,660,000 100.00%