Motor Grader
Motor Grader
Motor Grader
2
Power Train Engine Hydraulics
✔ An electronically controlled power shift ✔ The Cat® C7 engine combines power ✔ The electro-hydraulic load-sensing system
transmission assures smooth shifting management with ACERT™ Technology provides the foundation for advanced
and maximum power to the ground. to deliver maximum power and efficiency machine controls, enabling superior
A modular rear axle and hydraulic in every gear while reducing the controllability and precise and predictable
brakes simplify serviceability and environmental impact. pg. 12 hydraulic movements, with the reliability
reduce operating costs. pg. 10 you expect from Caterpillar. pg. 13
✔ New Feature
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Operator Station
The 140M features a revolutionary cab design that provides unmatched comfort, visibility
and ease of use, making the operator more confident and productive.
4
Advanced Joystick Controls. Two electro- In-Dash Instrument Cluster.
hydraulic joysticks reduce hand and wrist The instrument panel, with easy-to-read,
movement as much as 78% compared to high-visibility gauges and warning
conventional lever controls for greatly lamps, keeps the operator aware
enhanced operator efficiency. The intuitive of critical system information.
pattern is easy to learn and provides the
Cat Messenger. Cat Messenger provides
precise implement control you expect
real-time machine performance and
from Caterpillar.
diagnostic data. You can quickly view
Auxiliary Pod and Ripper Control. critical performance and operating
The optional ripper control and auxiliary information, in multiple languages,
control pod are ergonomically positioned helping to maximize the life and
to allow simple, comfortable operation productivity of the machine.
for the multiple hydraulic options.
Controls and Switches. Reliable, long-
Visibility. The 140M boasts excellent life rocker switches are located on the Optional HVAC. The optional heating,
visibility to the work area, made possible right side cab post and front instrument ventilation and air conditioning system
with angled cab doors, a tapered engine cluster, within easy reach for the operator. uses intelligent vent placement for
enclosure and a patented sloped rear consistent climate control and clear
Comfort and Convenience. Caterpillar has
window. windows for every condition. The high-
built the most comfortable cab in the
Cat Comfort Series Seat. The Cat® industry by replacing the control levers capacity system dehumidifies air and
Comfort Series suspension seat has an and steering wheel with two joystick pressurizes the cab, circulating fresh air
ergonomic high-back design, with extra controls, and lengthening the cab to and sealing out dust. An easily accessible
thick contoured cushions and infinitely give more leg room. fresh air filter is located outside the cab
adjustable lumbar support that evenly at ground level for quick replacement
distributes the operator’s weight. Multiple adjustment capabilities for the or cleaning.
Multiple seat controls and armrests arm rest, wrist rests and joystick pods
are easy to adjust for optimal support help keep the operator comfortable Low Interior Sound and Vibration Levels.
and comfort all day. The optional air throughout a long shift. Isolation mounts for the cab, engine and
suspension seat enhances ride quality transmission, in addition to the relocation
for additional comfort. of the hydraulic pump and valves, provide
significant sound and vibration reductions.
The low vibration levels and quiet interior
provide a comfortable work environment.
Additional Cab Features. Additional cab
features include cup holder, lighter and
ashtray, coat hook, storage area, night
time light, power port and heater.
Optional rearview camera, 25 amp
power converter and satellite radio
are also available.
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Steering and Implement Controls
The 140M sets the new standard for motor grader operational efficiency.
Ease of Operation. The revolutionary Intuitive Steering Control. The 140M Electronic Throttle Control. Electronic
joystick controls and exceptional introduces a breakthrough in joystick Throttle Control (ETC) provides the
visibility make the 140M easier to steering control. This technology creates operator with easy, precise, and consistent
operate without sacrificing control. a direct relationship between the lean throttle operation. An automatic and
angle of the joystick and the turning manual mode on a single switch offers
The intuitive joystick control pattern
angle of the steer tires. flexibility for different applications and
allows both new and experienced
operator preferences.
operators to become productive quickly. A brake tensioning system holds the
joystick in position until the operator
Logical grouping of hydraulic functions
moves it. In addition, the steering control
in the joysticks allow any operator to
automatically reduces steering sensitivity
easily control several functions at the
at higher ground speeds for comfortable
same time. This allows the operator
and predictable control.
to be more productive and remain
comfortable throughout the work shift.
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7
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1 1
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4 6 4
3
6 2
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Structures, Drawbar, Circle and Moldboard
Durable structures with fast and simple DCM adjustments deliver precise material control
while lowering operating costs.
Front Frame Structure. The 140M front Articulation Hitch. A large tapered roller Drawbar Construction. The A-frame
frame is a formed structural carbon steel bearing at the lower pivot carries loads drawbar features a tubular design for
tube. Advanced fabrication technology evenly and smoothly. This joint is high strength and optimum durability.
significantly reduces the number of weld sealed to prevent contamination
Aggressive Blade Angle. With a long
joints, which more evenly distributes in this critical area.
wheelbase the operator can obtain
stress loads. The result is a robust
A mechanical locking pin prevents frame aggressive moldboard angles, so material
machine that delivers the durability
articulation to help ensure safety when rolls more freely along the length of the
you expect from Caterpillar.
servicing or transporting the machine. blade. This is particularly helpful when
Rear Frame Structure. The box-sectioned handling very dry materials or cohesive
Circle Construction. Our one-piece
hitch design helps resist torsion loads and soils. Better material control gets the job
forged steel circle is built to stand up to
ensure structural durability. The integrated done faster, requires less power and
high stress loads and provide structural
bumper ties the rear frame together as saves fuel.
durability. The front 240° of circle teeth
a single, solid unit, so the frame can
are hardened to reduce wear and ensure
withstand heavy-duty applications
component reliability.
such as ripping and winging snow.
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Moldboard. The optimal curvature and
large throat clearance help move material
quickly and efficiently. Heat-treated
moldboard rails, hardened cutting edges
and end bits, and large diameter bolts
assure reliability and longer service life.
The moldboard side shift cylinder is
positioned on the left side to eliminate
snow wing interference.
Moldboard Positioning. The blade link
bar design extends the possibilities for
moldboard positioning, most beneficial
in mid-range bank sloping and in ditch
cutting and cleaning.
Shimless Moldboard Retention System.
The unique shimless moldboard retention
system reduces the potential for blade
chatter. Vertical and horizontal adjusting
screws keep the moldboard’s wear strips
aligned for precise blade control and
dramatic reductions in service time.
Top-adjust drawbar wear strips
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Power Train
Integrated, electronically controlled systems, deliver smooth reliable performance
with reduced operating costs.
Smooth Shifting Transmission. The 140M Controlled Throttle Shifting. This standard Modular Rear Axle. The 140M
combines several key innovations to feature helps to smooth directional and incorporates a bolt-on modular rear
ensure smooth, powerful shifts throughout gear changes without use of the axle design, which offers easy access
the gear range. inching pedal. to differential components, improves
serviceability and contamination control,
Electronically Controlled Shifting. Engine Over-Speed Protection.
and lowers maintenance time and
The full Electronic Clutch Pressure Helps protect the transmission and
operating costs. The result is a rugged
Control (ECPC) system optimizes extend component life by preventing
machine you can rely on for years
inching modulation and smooths shifting downshifting until a safe travel speed
to come.
between all gears and directional changes. has been established.
This provides outstanding control and
Power Shift Countershaft Transmission.
also extends the life of the transmission
Designed and manufactured specifically
by reducing stress on gears.
for the 140M motor grader, the direct
Load Compensation. This standard drive countershaft transmission is
feature ensures consistent shift quality matched with the powerful Cat C7
regardless of blade or machine load. engine to maximize power to the ground.
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Hydraulic Brakes. The oil bathed,
multi-disc service brakes are
hydraulically actuated (1), providing
smooth predictable braking and lower
operating costs. With brakes located
at each tandem wheel, the 140M offers
the largest total brake surface area in
2 2 the industry (2), delivering dependable
stopping power and longer brake life.
Brake Serviceability and Reliability.
An easily accessible brake wear indicator/
1 compensator system (3) maintains
consistent brake performance and
indicates brake wear without disassembly.
This system cuts service time and extends
brake service life.
Parking Brake. The spring-applied,
hydraulically released multi-disc parking
brake is a sealed, oil-cooled design
Front axle
extending component life and reducing
Front Axle. The Caterpillar® sealed the need for service. The parking brake
spindle keeps the bearings free from is integrated into the Operator Presence
contaminants and lubricated in a light- System to prevent unintended machine
weight oil (1). This durable, low- movement.
maintenance design reduces your owning
and operating costs. Two tapered roller
bearings (2) support the wheel spindle.
The Cat “Live Spindle” design places
the larger tapered roller bearing outboard
where the load is greater, extending
bearing life.
1
Gear Selection. Eight forward and six
reverse gears give the operator a wide
operating range. The specifically designed 3
range of gears ensures maximum 2
1
productivity in all earthmoving
applications.
Inching Pedal. Allows precise control of
machine movements in any gear with low
3
pedal effort and excellent modulation,
critical in close-quarter work or
finish grading.
Programmable Autoshift. The operator
can easily customize various shift
parameters through Cat Messenger 2
to match the specific application
requirement. This feature automatically
shifts the transmission at optimal points
so the operator can focus on the work,
improving safety, productivity and
Brake design
ease of operation.
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Engine
The 140M combines power management with ACERT™ Technology to deliver maximum
power and efficiency while reducing the environmental impact.
ACERT™ Technology. Fuel Delivery. The C7 engine with Hydraulic Demand Fan. The hydraulic
ACERT Technology allows Cat ACERT Technology uses multiple demand fan automatically adjusts cooling
engines to supply more power per unit of injection fuel delivery to precisely shape fan speed according to engine cooling
displacement without causing premature the combustion cycle. Several small requirements. This system reduces
wear. This breakthrough technology ignitions lower combustion chamber demands on the engine, putting
reduces emissions during the combustion temperatures, generates fewer emissions more horsepower to the ground
process by using advanced technology and optimizes fuel combustion. Bottom and improving fuel efficiency.
in the air and fuel systems, in line: more work output for your fuel cost. Exhaust Emissions Certified. The Cat C7
conjunction with integrated electronics. with ACERT Technology meets or
ACERT Technology enhances overall exceeds all U.S. EPA Tier 3 and
engine performance while dramatically European Union Stage IIIa
reducing exhaust emissions. emissions control standards.
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Hydraulics
The 140M electro-hydraulics enable advanced machine controls with precise and
predictable movements.
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Integrated Electronic Solutions
Full systems integration optimizes machine performance and availability.
“Smart Machine”. The 140M fully Optional Automatic Blade Control. Product Link. Product Link streamlines
integrates all core systems creating The Caterpillar AccuGrade System diagnostic efforts, and reduces downtime,
a “Smart Machine.” The Cat data automatically controls the blade, maintenance scheduling and costs by
link shares key data among systems, improving operator efficiency and providing a communication flow of
optimizing machine performance while productivity. AccuGrade™ technology vital machine data and location.
preventing potential machine damage. reduces the need for traditional survey Product Link gives automatic updates
stakes or grade checkers, so you can on machine parameters such as machine
Diagnostics. Cat Messenger, combined
reach grade faster and in fewer passes hours, machine condition, location, fault
with full systems integration, enhances
than ever before. codes and alarms directly to your office
the diagnostic capability of the 140M.
computer.
Machine system errors are displayed in AccuGrade Attachment Ready Option.
text as well as with fault codes, allowing The AccuGrade System is fully integrated
service technicians and operators to into the machine design, making
quickly analyze critical data, increasing installation quick and easy. Integral
machine availability. hydraulic and electrical components are
standard on the 140M (Grade Control
Ready). The AccuGrade Attachment
Ready Option provides additional
mounting brackets, cab controls and
electrical harnesses for easy installation
of the Cross Slope, Sonic, Laser, GPS
or ATS electronics kits.
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Electronic Technician (Cat ET). Cat ET
is a two-way communication tool that
gives service technicians easy access
to stored diagnostic data and lets them
configure the machine parameters through
the Cat Data Link. This integrated feature
reduces machine downtime and lowers
operating costs.
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All Wheel Drive, Work Tools and Attachments
The All Wheel Drive, Work Tools and optional attachments for the 140M expand machine
versatility, utilization and performance.
All Wheel Drive (AWD) System. AWD – Maximum Net Power. AWD – Steering Compensation.
The optional AWD system utilizes When equipped with AWD, the 140M The Caterpillar Steering Compensation
dedicated left and right pumps for precise will automatically increase power up System is standard with All Wheel
hydraulic control. The infinitely variable to 22 kW (30 hp) when the system is Drive. This feature enables a “powered
pumps and motors maximize torque in engaged. This offsets the parasitic turn” by adjusting the outside front tire
each gear delivering the most power to losses and maximizes net power to speed up to 50% faster than the inside
the ground in the industry and increasing the ground for increased productivity. tire. The result is improved control,
productivity in the most demanding less damage to surfaces and a dramatic
AWD – Hydrostatic Mode. Standard
applications. reduction of turning radius in poor
with AWD, this mode disengages the
underfoot conditions.
transmission and provides hydraulic
power to the front wheels only.
The ground speed is infinitely variable
between 0-8 km/h (0-5 mph), perfect for
precise finish work.
Precise control
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Moldboard Options. A 3.7 m (12 ft)
moldboard is standard on the 140M,
with an optional 4.3 m (14 ft) moldboard
available from the factory. Left and right
side moldboard extensions are also
available, increasing versatility.
Ground Engaging Tools (GET). A wide
variety of Caterpillar GET is available
on the 140M, including cutting edges,
graderbits and end bits, all designed for
maximum service life and productivity.
Front Mounted Groups. A front mounted
push plate/counterweight or front lift
group can be ordered on the 140M.
The Caterpillar Work Tools front lift
group can be combined with a front
dozer blade or front scarifier for
added versatility.
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Safety
Safety is an integral part of all machine and system designs.
Operator Presence System. The Operator Low Sound and Vibration Levels. Drop-Down Rear Lights. Optional drop-
Presence System keeps the parking brake Isolation mounts for the cab, engine and down lights fold out from the rear of the
engaged and hydraulic implements transmission maximize operator comfort machine. This creates a wider, lower
disabled until the operator is seated and and help to minimize sound and vibration. profile to be better aligned with
the machine is ready for safe operation. These modifications provide a quieter and passenger cars.
more comfortable working environment,
Secondary Steering System. The standard Rearview Camera. Visibility is further
optimizing operator focus.
secondary steering system automatically enhanced with an optional Work Area
engages an electric hydraulic pump in Hydraulic Lockout. A simple switch Vision System (WAVS) through a
case of a drop in steering pressure, located in the cab disables all implement 178 mm (7 in) LCD color monitor in the
allowing the operator to steer the functions while still providing machine cab. Developed specifically for rugged
machine to a stop. steering control. This safety feature is applications, this durable camera
especially useful while the machine improves productivity and increases
Speed Sensitive Steering. The steering
is roading. operator awareness of surroundings.
software automatically provides an
infinitely variable ratio between the Brake Systems. Brakes are located at High Intensity Discharge (HID) Lighting.
joystick and the steer tires, resulting each tandem wheel to eliminate braking Optional HID lights can replace the
in less sensitive steering as the loads on the power train. In addition, the standard halogen lamps. The powerful
ground speed increases. brake systems are redundant and utilize HID lights are four times brighter,
accumulators to enable stopping in case improving night time visibility and safety.
of machine failure, further increasing
operational safety.
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Circle Drive Slip Clutch. This standard Electrical Disconnect Switch. A battery
feature protects the drawbar, circle and disconnect switch, located inside the left
moldboard from shock loads when the rear enclosure, provides ground-level
blade encounters an immovable object. lockout of the electrical system to prevent
It also reduces the possibility of abrupt inadvertent starting of the machine.
directional changes in poor traction
conditions, protecting the machine,
operator and surroundings.
Blade Lift Accumulators. This optional
feature uses accumulators to help absorb
impact loads to the moldboard by
allowing vertical blade travel. Blade lift
accumulators reduce unnecessary wear
and help to avoid unintended machine
movement for increased operator safety.
Engine Shutoff Switch. An engine shutoff
switch is located at ground level on the
left rear of the machine, allowing anyone
nearby to shut it down in case of an
emergency.
Steel Tandem Walkways. Perforated
raised steel walkways cover the tandems.
This provides a sturdy platform for
standing and walking, and additional
protection for the brake lines.
ROPS/FOPS Cab. Isolation mounted to Fenders. To help reduce objects flying
the frame to reduce vibration and sound, from the tires, as well as build-up of
the integral ROPS/FOPS structure meets mud, snow and debris, optional fenders
ISO and SAE criteria for operator can be added.
protection. Additional Safety Features. The 140M
has many additional standard safety
features, including laminated glass on
the front windows and doors, lockable
doors, back-up lights and sounding
alarm, black glare-reducing paint on the
front frame and engine enclosure, and
conveniently located grab rails for
added safety.
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Serviceability and Customer Support
Simplified service, world-class product support and Cat® dealer-trained experts
keep your fleet up and running, maximizing your equipment investment.
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Engine
Engine Model Cat® C7 ACERT™ VHP Std – Fan speed – Max 1,450 rpm
Base Power (1st gear) – Net 136 kW 183 hp Std – Fan speed – Min 600 rpm
VHP Range – Net 136-148 kW 183-198 hp Std – Ambient Capability 43° C 109° F
VHP Plus Range – Net 136-163 kW 183-218 hp Hi Ambient – Fan speed – Max 1,650 rpm
Displacement 7.2 L 439 in3 Hi Ambient – Fan speed – Min 600 rpm
Bore 110 mm 4.3 in Hi Ambient Capability 50° C 122° F
Stroke 127 mm 5 in • Max torque (VHP Plus) measured at 1,000 rpm.
Torque Rise (VHP Plus) 39%
• Net power is tested per ISO 9249, SAE J1349, and EEC
Max Torque (VHP Plus) 1079 N•m 796 lb-ft 80/1269 Standards in effect at the time of manufacture.
Speed @ Rated Power 2,000 rpm • VHP Plus is an optional attachment.
Number of Cylinders 6
• Net power advertised is the power available at rated speed
Derating altitude 3048 m 10,000 ft of 2,000 rpm, measured at the flywheel when engine is
equipped with fan running at minimum speed, air cleaner,
muffler and alternator.
• No engine derating required up to 3048 m (10,000 ft).
Hydraulic System
1
10 9
2
8
11 3 4
12 5
13 6
1 Height – Top of Cab 3293 mm 129.6 in 8 Ground Clearance at Rear Axle 341 mm 13.4 in
2 Height – Front Axle Center 571 mm 22.5 in 9 Height to Top of Cylinders 3040 mm 119.7 in
3 Length – Between Tandem Axles 1523 mm 60 in 10 Height to Exhaust Stack 3054 mm 120.3 in
4 Length – Front Axle to Moldboard 2552 mm 100.5 in 11 Width – Tire Center Lines 2127 mm 83.7 in
5 Length – Front Axle to Mid Tandem 6121 mm 241 in 12 Width – Outside Rear Tires 2518 mm 99.1 in
6 Length – Front Tire to Rear of Machine 8641 mm 340.2 in 13 Width – Outside Front Tires 2518 mm 99.1 in
7 Length – Counterweight to Ripper 10 144 mm 399.4 in
kg lb kg lb
ELECTRICAL OTHER ATTACHMENTS
Alternator, 150 ampere 2 5 AccuGrade ARO 41 90
Batteries: Accumulators, Blade Lift 77 170
Extreme Duty, 1400 CCA 14 30 Camera, Rearview 7 15
Heavy Duty, 1125 CCA 7 15 Caterpillar Product Link 321SR 13 29
Converter, Communication (CB) 2 5 Compressor/Tank, Air 27 60
Lights: Drain, Ecology, Engine Wiggins 2 5
13 Lighting Arrangements, Including HID Fenders, Front 56 124
Options and Rear Roading, Drop Down Fenders, Rear 156 344
Warning: Beacon or Strobe 2 5 Heater, Engine Coolant:
GUARDS 120V 1 3
Covers, Screen 4 9 220V 1 3
Debris 9 20 Hydraulic arrangements with one or more additional
Sound 110 243 hydraulic valves are available for rear ripper, blade,
Transmission 141 310 mid mount scarifier, front lift group, snow plow
OPERATOR ENVIRONMENT and snow wing.
Air Conditioner with Heater 49 107 Ladder, Cab, Right Hand Side 19 42
Door, Cab, Right Hand Side 11 25 Security System 5 10
Fan, Defroster, Rear Window 2 4 Snow Wing Mounting, Frame Ready 111 245
Mirrors, Outside: Sound Suppression 15 32
Heated 24V 15 33 Starting Aid, Ether 0.5 1
Mounted 15 32 WORK TOOLS/G.E.T.
Radio Ready, AM/FM or Satellite 7 15 Blade Extension, 610 mm (2 ft)
Right or Left Hand 109 240
Seat, Air Suspension, Cloth 2 5
Cutting Edges, Curved 20 44
Shade, Sun 2 5
Endbits, Overlay 12 27
Wiper, Each Side 0 1
Front Lift Group, Mechanical 680 1,500
Wiper/washer, Rear 2 4
Mid Mount Scarifier 902 1,988
POWER TRAIN
Mid Mount Scarifier, Mounting 59 131
All Wheel Drive 680 1,500
Moldboard
Engine, Variable Horsepower Plus
(VHP Plus) 4267 mm 610 mm 22 mm
(14 ft 24 in 7/8 in)
Fuel Tank, Fast Fill 5 10
4267 mm 686 mm 25 mm
Oil, Hydraulic, Biodegradable Synthetic
(14 ft 27 in 1 in)
Precleaner, Sy-Klone 2 5
Push Plate, Counterweight 885 1,950
Transmission, Autoshift 2 5
Ripper, Mounting 136 300
Ripper, Rear 962 2,120
Ripper Tooth 30 67
Scarifier, Front 434 956
MACHINE ARRANGEMENTS
European Arrangement
Roading Arrangement, European
Snow Arrangement
© 2009 Caterpillar
All Rights Reserved
Printed in U.S.A.