Department of Mechanical Engineering Course Plan: Section Details

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Faculty of Engineering & Technology, SRM University, Kattankulathur- 603203

School of Mechanical Engineering


Department of Mechanical Engineering

Course plan

Course code ME1102 Date : 2 . May .2015


Course title :Robotics Engineering and Applications Semester
Academic year / : 2015-'16 / ODD
semester (Jun Nov, 2015-16)

Section details:
Sec Class Details of Facul member
Room Name Room Intercom e-mail id Student
No. No. No. contact
time
Mr. V.RaghavendraRao MEB305 1 803 [email protected]

Mr. Naveen John AB 102 [email protected]


Punnoose
Direct assessment details:
Name of assessment Mark To ics Tentative date Duration
s
1 st unit and 2n
100
Cycle test - I 10 unitgripper force 30.07.15
minutes
analysis and design.
Surprise test 05 Industrial a plication 19.08.15 10 — 15
2n unit from sensor min
devices and 3 rd unit
Cycle test - Il 10 25.08.15 100
minutes
Model examination 20 Full Syllabus 20.10.15 3 hours
End semester 50 Full Syllabus 3 hours
examination
Attendance 05
ME1102 - ROBOTICS ENGINEERING AND APPLICATIONS
ROBOTICS ENGINEERING AND APPLICATIONS L
MEI 102 Prerequisite 3 o 0 3
Nil
PURPOSE
To impart knowledge about the engineering aspects of Robots and their applications.

INSTRUCTIONAL OBJECTIVES
l . End effectors and sensors.
2. Robots cell design and programming.
3. Industrial application of robot

UNIT 1 - INTRODUCTION (10 hours)


Basic concepts - Robot anatomy - Manipulators kinematics: Forward and inverse kinematics - Precision movement,
robot specifications and Work volume, Types of Robot drives - Basic robot motions - Point to point control, continuous
path control. Robot control - unit control system concept - servo and non-servo control of robot joints, adaptive and
optimal control.

UNIT 11 - END EFECTORS AND SENSORS (12 hours)


End effectors - classification - mechanical, magnetic, vacuum and adhesive gripper - gripper force analysis and design.
Sensor devices, Types of sensors - contact, position and displacement sensors, Force and torque sensors - Proximity and
range sensors - acoustic sensors - Robot vision systems - Sensing and digitizing - Image processing and analysis.

UNIT 111 - ROBOT CELL DESIGN (8 hours)


Robot work cell design and control — Safety in Robotics — Robot cell layouts — Multiple. Robots and machine
interference — Robot cycle time analysis.

UNIT IV - ROBOT PROGRAMMING (8 hours)

Robot language classification - programming methods - off and on line programming - Lead through method - Teach
pendent method - VAL systems and language, simple program.

UNIT V - INDUSTRIAL APLICATIONS (7 hours)


Application of robots - Material handling - Machine loading and unloading, Assembly, Inspection, Welding, Spray
painting, Mobile robot, Microbots — Recent developments in robotics- safety considerations.

TOTAL: 45 TEXT
BOOKS:
l. Deb .S.R, "Robotics technology and flexible automation", Tata McGraw Hill publishing company limited, New Delhi,
2010.
2. Mikell P. Groover, "Industrial Robotics Technology Programming and Applications",McGraw Hill Co., Singapore, 2008.
REFERENCES:
l. Klafter.R.D, Chmielewski.T.A and Noggins, "Robot Engineering: An Integrated Approach", Prentice Hal of India Pvt.
Ltd., New Delhi, 2010.
2. Fu K.S, Gonzalez, R.C., & Lee, C.S.G., "Robotics control, sensing, vision and intelligence", McGraw Hill Book Co.,
Singapore, Digitized 2007.
3. Craig.J.J, "Introduction to Robotics mechanics and control", Addison- Wesley, London, 2008.

p c
ME1102 ROBOTICS ENGINEERING AND APPLICATIONS 3 o o 3
Prerequisite
Nil
Student outcomes Program Educational Objectives
The main objective of the B.Tech in Mechanical Engineering Program is to
provide a periodically-updated curriculum so that, following the completion
of the program and with a few years of experience, our alumni will have the
expertise to:
1. Practice 2. Enhance 3. Solve 4. Work in
mechanical professional industrial, social, large cross-
engineering in practice to meet and functional
different the global environmental teams and
disciplines standards with problems with pursue life-long
towards system ethical and social appropriate learning.
design, realization, responsibility. techniques and
and tools.
manufacturing.
(a) an ability to apply knowledge x x
of mathematics, science, and
engineering
(c) an ability to design a system, x
component, or process to meet
desired needs within realistic
constraints such as economic,
environmental, social, political,
ethical, health and safety,
manufacturability, and
sustainability

(e) an ability to identify, x x


formulate, and solve engineering

problems
(j) a knowledge of contemporary x
issues
(k) an ability to use the x x
techniques, skills, and modern
engineering tools necessary for
engineering practice.

Course designed by Department of Mechanical Engineering


Student a b c G h
1
outcome x x x x x

2 Category GENERAL BASIC ENGINEERING SCIENCES PROFESSIONAL


(G) SCIENCES AND TECHNICAL ART SUBJECTS
(B) (E) (p)

x
3 Broad area Manufacturing Design Thermal General
(for professional courses only,
i.e 'under P' category) x
4 Course Coordinator Mr.V.RAGHAVENDRA RAO

COURSE PLAN -2015-2016

ME1102- ROBOTICS ENGINEERING AND APPLICATIONS


S.NO TOPICS HOURS CHAPTER
INTRODUCTION
I Basic concepts of robotics (Laws of robotics, robotic systems),RIA Tl-Chl
definition
2 History of Robotics, Automation and robotics T I-Chl
3 Robot anatomy(Robot configurations, Robot motions, Joint notation Tl,Chl
scheme)
4 Robot Manipulators kinematics Tl,Ch2
5 Kinematics: Forward and inverse kinematics, Problems on kinematics Tl,Ch2
6 Precision movement (Spatial resolution, accuracy, repeatability) Tl,Chl
7 Work volume, robot specifications Tl,Chl
8 Types of Robot drives, electric drive, Hydraulic, pneumatic drives Tl,Chl
9 Basic robot motions, Point to point control, continuous path control.
10 Robot control - unit control system concept. T2,Ch2
Servo and non-servo control of robot joints. Tl,Chl
12 Adaptivc and optimal control. R3,ChlO
END EFFECTORS AND SENSORS
13 End effectors-Introduction, classification. Tl,Ch4
14 Mechanical, Magnetic grippers. Tl,Ch4
15 Vacuum and adhesive gripper.
16 Gripper force analysis and design.
17 Problems on gripper design and force calculation.
18 Sensor devices Tl,Ch5
19 Types of sensors - contact, position and displacement sensors ,Ch5
20 Force and torque sensors Tl,Ch5
21 Proximity and range sensors, acoustic sensors. ,Ch5
22 Robot vision systems - Sensing and digitizing. 2 Tl,Ch5
23 Image processing and analysis. 2

ROBOT CELL DESIGN

Robot work cell design and control T2,Chl I


25 Safety in robotics T2,Chl I
26 Robot cell layouts - multiple 2 T2,Chl
27 Multiple robots and machine interface 2 T2,Chl I
28 Robot cycle time analysis 2 T2,Chl I
ROBOT PROGRAMMING
29 Robot language, classification. Tl,Ch6
30 Programming methods - off and on line programming. T2,Ch8
31 Lead through method-powered and Manual lead through. Tl,Chl
32 Teach pendent method. Tl,Chl
33 VAL systems and language, Simple program. Tl,Ch6
34 Palletizing program.
Tl, Ch6
35 Welding robot program..
Tl, Ch6
36 Program on Loading/Unloading of press. T2,Ch8
INDUSTRIAL APPLICATIONS
37 Application of Robots with examples. Tl,Ch10
38 Material handling, Constrains, Application - Machine loading and Tl,ChlO
unloading.
39 Assembly Robot, Assembly operation, RCC device, Tl,ChlO
BenefitsInspection robot, used in Quality control.
40 Welding Robot, features, sensors, Advantages,-Painting Robot, Tl,ChlO
Requirement, and Spray painting.
41 Mobile robot, mobility and application. T2,ch19
42 Microbots, types and Application. Science direct

43 Recent developments in robotics- safety considerations. T2,Ch13


Total = 45

Text Books:

Tl.Deb .S.R, "Robotics technology and flexible automation", Tata McGraw Hill publishing company
limited, New Delhi, 2010.
T2.Mikel] P. Groover, "Industrial Robotics Technology Programming and Applications",McGraw Hill
Co., Singapore, 2008.
Reference Books:

RI.Klafter.R.D, Chmielewski.T.A and Noggins, "Robot Engineering: An Integrated Approach",


Prentice Hal of India Pvt. Ltd., New Delhi, 2010.
R2.Fu K.S, Gonzalez, R.C.,& Lee, C.S.G., "Robotics control, sensing, vision and intelligence",
McGraw Hill Book Co., Singapore, Digitized 2007.
R3.Craig.J.J, "Introduction to Robotics mechanics and control", Addison- Wesley, London, 2008.
Name of the faculty:
1. Mr.V.RaghavendraRao

2. Mr.Naveen john punnoose

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