What Is The Best Protective Relay Test-Set - Valence Electrical Training Services
What Is The Best Protective Relay Test-Set - Valence Electrical Training Services
What Is The Best Protective Relay Test-Set - Valence Electrical Training Services
Set?
Declaring the best protective relay test-set is a lot like declaring the best pickup truck.
Any model of truck will get you from point A to point B in the city, but there are pros
and cons for each one. A smaller truck will be easier to park in the parking lot, but a
larger truck has more power and can pull more stuff. A four-wheel drive will get you
just about anywhere, but you’re paying for all those extra components and weight
every time you drive it, even though you may only need it 5% of the time. Then there
are the little things like cruise control, wiper, radio, and signal light functions that will
work for everyone, but can drive a GMC driver crazy when they jump into their Ford
rental truck because everything is in the “wrong” place.
Relay testers spend a lot of time with their equipment, which can turn into an emotional attachment that
is magnified by the time invested learning the software and building test plans. Asking a bunch of relay
testers to recommend the “best” test-set is a loaded question that gets different answers from testers
with different backgrounds.
A better question to ask is “What is the best protective relay test-set for me?” Deciding on the best test-
set for you should involve a little research, a demonstration from the protective relay test-set vendors,
and a trial period where you can kick the tires to see if it fits your organization’s needs and relay testers’
temperaments.
This post discusses the pros and cons of the major test-sets sold in North America that I hope will help
you make an informed decision. In the interest of full disclosure, I should mention that most of my career
was spent behind the wheel of various test-sets from Manta Test Systems, and I used to represent
Manta for a time. Valence Electrical Training Services is vendor-neutral and I’ve tried to be as fair as I
can in this article, but I hope I didn’t tilt too far towards fairness.
We did not include some other test-sets sold in North America, because those test-sets may be able to
supply similar currents on a single-phase or three-phase basis, but they can only supply 5A on the other
side when six currents are required. Six currents are primarily used in differential relay testing, and five
amps isn’t sufficient current to properly test a differential relay. It would not be fair to compare the full-
spectrum test-sets on our list to a test-set that does not have the same functionality.
Some relays, like pilot-wire relays, require current in the milliamp range. You want to have those relays
ready to test during the demonstration. If your favorite test-set fails this test, ask the manufacturer if they
have a work-around and see if it is acceptable to you.
Current Amplifier VA
The VA specification indicates how much energy each channel can produce. All of these test-sets have
no problem testing any digital relay, but many electromechanical relays require more energy to operate
because the applied current energizes coils and moves parts inside the relay. A lower VA specification
means that you may have to physically change wiring between tests to create a signal that has more VA.
A higher VA means fewer wiring changes between tests, which is obviously more convenient.
If you plan on testing a lot of electromechanical relays, you may want to give the MTS-5100 and CMC
356 bonus points on your evaluation.
The MTS-5100 has the largest per phase compliance voltage, which means fewer wiring changes
between tests. But the CMC 356 single-phase specification is higher, so there are a few relays that the
CMC 356 will be able to test that the MTS-5100 cannot.
The F6150 does not list the compliance voltage in its specification, but we can guess that it is lower than
the other two test-sets because the VA is significantly lower. The F6150 has convertible voltage
channels, so if one of the relays you plan on testing requires more than 140Vpeak or 99Vrms, you may
want to give the Doble bonus points as long as that test requires less than 9.0A, and you are willing to
change leads more often between tests on other, probably more common, relays.
Collect your highest burden relays and make sure you test the worst of them during the product
demonstration, and you test them all during the evaluation period. Here is a list of electromechanical
relays with high burdens to start your search.
ABB/Westinghouse IRD-9
ABB/Westinghouse CO-7
ABB/Westinghouse CA
GE IRQ
There is no possible way that you could learn, and retain, all of the functionality built into any test-set
model, so there must be good documentation and technical support available when you have questions.
We’ll talk more about technical support in the evaluation section below.
Protection Relay Test-Set Voltage Amplifiers
Here’s a quick summary of the main voltage amplifier specifications:
4-Phase Max VA 75 VA 85 VA 75 VA
All of the test-sets can provide a power supply for a relay, and supply three-phase voltages up to the
specifications listed above. If you require more than 250V three-phase, then bonus points to the F6150
and CMC 356.
The F6150 can power a relay and supply six voltages simultaneously, and the CMC 356 can power the
relay with four dedicated voltages. The MTS-5100’s fourth voltage channel allows the user to have three
AC/DC voltages and a relay power supply, or 4 AC voltages. All of these test-sets can test six-phase
voltage balance relays, but the MTS-5100 and CMC 356 require slightly more complicated wiring
connections to do so.
If you plan on testing electromechanical reclosing relays, be sure to try and test them during the
demonstration or evaluation period, because the motors in these relays require more VA than any other
relay. If a test-set isn’t powerful enough to test your reclosing relays but you love the interface, it’s not
the end of the world. You can build an inexpensive, and simple, power supply that plugs into the wall for
those troublesome relays.
If you have GE UR relays and plan on bench testing them, make sure your test-set can supply the inrush
current needed to get them energized. Again, finding an alternate power supply would be a good idea if
your favorite test-set fails this test, because it shouldn’t be a reason to strike a test-set off the list of
prospects.
When they arrive, be sure to remind them that you want to see some relays being tested, and not just a
presentation. The representative should ask you about your current test procedures, what kinds of relays
and tests you perform, and what problems you are specifically trying to solve by purchasing a new set.
Let them know this information if they don’t ask so that they can tailor the presentation to you.
The test-set interface is where everything becomes subjective. If the hardware doesn’t meet your needs,
it’s easy to eliminate that test-set from the running. All of the major test-sets have different strengths and
weaknesses, and I’ll give my opinions here. You and I may come from different backgrounds, so it is
more important for you and your technicians to get your hands on a test-set in the evaluation period to
see if the software is the right fit for your goals and temperaments.
Manual Control
All test-sets have some kind of control panel that gives you complete control over the test parameters,
the ability to save manual test plans, and some have the ability to save your results.
You can also order a front-panel interface for the CMC 356 that is quite functional with some very useful
features. However, the screen is small and the menu order/button placement can limit productivity.
This test-set usually appeals to a relay tester with an engineering mindset who prefers to use a mouse
and keyboard, and trusts the software to help them when it is appropriate.
This test-set tends to appeal to relay testers who like to “figure it out themselves” and are comfortable
using spreadsheets and databases.
Manta does have PC software to control the MTS-5100, but it is a copy of the front-panel interface,
which makes software control of the test-set similar to playing a game on a PC that was designed for
tablets and arcades.
This test-set appeals to relay testers who understand the power system and like to be involved in the
physical aspect of testing by pressing buttons and turning dials.
Automated Control
All test-sets have some form of automation where a relay tester inputs some settings and the test-set
performs a series of tests using pre-configured test procedures.
All channels can be ramped independently in the manual test menu to test elements not available in the
productivity modes and users are able to directly control the channel harmonics to simplify harmonic
testing.
Omicron Test Universe
Omicron has many Test Modules that cover just about the entire gamut of relay testing. Every mode is
extremely powerful and this is where the Omicron software shines. You can define all zones, or levels, of
a protection element on one screen so you can see how all of the different protection zones, or levels,
interact. You can also select test-points visually in most test modules where you simply click wherever
you want to add a test point, and the software configures everything it needs to test those points. You
can also add multiple tests at once and, most impressively, the test-set will also perform no-go tests to
document that the relay will not operate when outside of the protective zone. However, it can be difficult
to troubleshoot these tests when something goes wrong because the actual current and voltages
injected into the relay are not shown in real time, and/or are not available in the test plan setup.
The Test Modules are typically universal modes with European-style labels, so an engineering
background is very useful when determining the correct characteristic to use. (For example, do you use
kL, RE/RL and Xe/XL, or Z0/Z1 when testing an SEL ground distance impedance element?)
Nameplate data
Worksheet of calculations
Notes
The software has a database foundation, so spreadsheet and database users will find the interface
familiar. The software shines at allowing variables into test plans based on settings or worksheet values.
You can cut and paste from spreadsheets directly into test plans, and import parameters from external
files.
The default reports are database driven and have limited formatting options. The database foundation of
the reports would make them easier to import into an external reporting system for NERC/FERC
purposes.
This test system is good for organizations that test the same relays and configurations repeatedly, and
have relay test technicians that have the time and skills to create their own custom test plans.
Every test report can be saved in html or xml format. Html files can be opened by any device that can
open a webpage, so it is a universal format that requires no special software. Xml files can be imported
into Manta’s RapidReporter software that organizes the test by relay and test procedure. RapidReporter
can provide limited NERC/FERC reporting and has a report editor that allows relay testers the most
flexibility when creating reports. All reports are text based.
On its own, this test system is good for organizations like testing companies who test different relays and
configurations on a regular basis. It is also good for organizations who have a small relay inventory and
long intervals between tests where it may not make economic sense to spend a lot of time creating a
repeatable, automated test plan that may be obsolete in one or two test periods.
Cross-platform control is a great idea but, unfortunately, it means that the pre-canned test procedures
supplied with the software must work when using the least sophisticated test-set models supported;
which makes for very simplistic test routines designed for electromechanical relays. A comprehensive
digital relay test routine should require much more sophisticated tests, which is possible with simple
modifications to the existing test plans. It is possible to use the software to create a comprehensive test
plan for any relay with a good understanding of relay testing, the power system, and some BASIC
programming skills.
Troubleshooting Enoserv/RTS plans is difficult with the F6150 and CMC 356 because there is no easy
way to tell whether the problem is with the program, the interface between the software and test-set, or
the relay. Troubleshooting typically involves repeating the test over and over again while using external
metering and monitoring devices to find the problem. Switching to manual is difficult because you must
try and recreate the test plan in some kind of control panel, which adds an additional failure point. Did
you enter the test plan correctly?
Troubleshooting Enoserv/RTS is relatively simple with an MTS-5100. RTS re-programs the MTS-5100
between each test, and the MTS-5100 screen displays the voltages and currents in real-time when the
test is running. If a test fails, you can stop the test and immediately perform the same test manually with
identical parameters via the MTS-5100 front-panel. This allows you to quickly narrow down where the
problem is for easier troubleshooting. The RTS/MTS-5100 is a powerful combination when used to their
full potential.
Once you get your demo unit, check out the shipping case and accessories and see how they all fit
together. Ask if soft-cases, or other case options, are available if you don’t like the existing case.
Check out the leads and find out what leads are included with the test-set if you purchase it. Also find
out if you can purchase a replacement set in the future. Your leads will wear out before the test-set
does.
Install the software, if any, on the same laptop you would be using in the field and make sure that your IT
department hasn’t laid a trap that prevents the software from working on your laptop. Connect to the
test-set and make sure there are no problems there.
Make a list of the most common relays and elements you test in your system and get a spare relay and
some settings from your system. Load the settings into the relay and try to perform a pickup and trip test
on each element using the instructions from the manual or any introduction videos the manufacturer may
have.
Call the customer support line with a real question you found while testing, or make up a question based
on one of the challenges you found when trying to figure something out about the test-set. Were they
responsive and did they seem knowledgeable about the test-set AND relay testing in general?
Test-Set #1 Test-Set #2
Base Price
Extra Accuracy
Basic Software
Advanced Software
Relay Test Plans
Service Packages
Calibration
Warranties
Test Leads
Training
GPS Equipment
IRIG Interface
Current Amplifier
Wifi Enabled
Transducer Interface
IEC61850
Resources
You can get some more information about the test-sets here:
Website – http://www.mantatest.com/
Videos – https://www.youtube.com/user/MantaTestSystemsInc
Omicron
Website – https://www.omicron.at/
Videos – https://www.youtube.com/user/OMICRONenergy/videos