(PDF) Maintenance Schedule For Gas Genset - GE JENBACHER - Compress
(PDF) Maintenance Schedule For Gas Genset - GE JENBACHER - Compress
(PDF) Maintenance Schedule For Gas Genset - GE JENBACHER - Compress
1
Jenbacher Maintenance schedule
Documentation
Betriebsstundenunabhängige Intervalle
Inspektionsarbeit Nummer/ Intervall Bemerkung
Abschnitt
Condensate removal in
fuel-gas system
(if part of GE Jenbacher’s
scope of supply) IW 8090 A0 2,000 oh check for gas leaks
at least 4 times
Automatic condensate a year
removal
Manual condensate drains if required condensate drain
30,000 oh or
at 30,000 operating hours or 4,000 engine
Main crankshaft bearings W 8050 M0 max. 4,000
starts maximum - replace
engine starts
Battery in DIANE module --- every two years Replace
Storage battery at battery
--- every five years Replace
charger
Emission measurement according to official guidelines.
Comment: If the emission levels listed in the specification
Emission measurement ---
are exceeded, inspect and, if required, clean the combustion
chambers (W 8056 M0).
Proper maintenance according to the maintenance schedule is a condition for honouring any claims
under warranty.
The risk assessment to be performed by the plant operator and the official and quasi-official safety rules
and laws may give rise to acceptance tests, inspections and maintenance operations which are not
included in the Maintenance Plan. It is the operator’s responsibility to implement and enforce these
additional measures.
The maintenance intervals have been determined on the basis of experience of maintaining average
operating levels while fully complying with the manufacturer’s operating and maintenance instructions. In
individual cases, the operating conditions and other factors relating to wear may affect the actual amount
of maintenance required. The manufacturer therefore reserves the right to specify different maintenance
intervals where appropriate.
After the „Overhaul“ 60,000 operating hours, the maintenance work to be carried out is repeated at the
same interval periods.
Inspection task
< 100
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
11000
12000
13000
14000
15000
16000
17000
18000
19000
20000
- Maintenance after first start-up W 1000 0
2 Valve clearance W 0400 M0
2 Ignition system W 0303 M0
2 Inspection I 0103 0
2 Intake air filter-Engine IW 8041 A0
2/40 Crankcase vent W 0508 M0
Regulating rods/Throttle valve/
2/30 W 0200 M0
Actuator
2/30/
60 Gas train W 8045 A0
2/10/
Turbocharger W 8025 M0
20
8 Leak test IW 8049 0
10 Engine cooling water pump W 0201 M3
10 Starter W 8032 M0
10/20/
30 Gas mixer W 0704 M0
20 Mixture bypass valve W 0802 M0
20 Torsion vibration damper W 0601 M0
20 GE Jenbacher-switch cabinets W 8031 A0
30 Piston/Piston cooling W 8047 M0
30 Con rod/Con rod bearing W 8048 M0
30 Cylinder liner/Scraper ring W 8049 M0
30 Crankshaft main bearing W 8050 M0
ZK
Camshaft/Steering parts W 8052 M0
30
60 Engine oil pump W 8046 M0
60 Turbocharger after-lubrication
pump W 8054 M0
60 Overhaul W 2100 M0
ZK Exhaust gas manifold/Isolation W 8051 M0
- Generator W 8030 A0
- Elastomer parts W 8033 0
- Cylinder head replacement W 8053 M0 if required
Inspection task
21000
22000
23000
24000
25000
26000
27000
28000
29000
30000
31000
32000
33000
34000
35000
36000
37000
38000
39000
40000
2 Valve clearance W 0400 M0
2 Ignition system W 0303 M0
2 Inspection I 0103 0
2 Intake air filter-Engine IW 8041 A0
2/40 Crankcase vent W 0508 M0
Regulating rods/Throttle valve/
2/30 W 0200 M0
Actuator
2/30/
60 Gas train W 8045 A0
2/10/
Turbocharger W 8025 M0
20
8 Leak test IW 8049 0
10 Engine cooling water pump W 0201 M3
10 Starter W 8032 M0
10/20/
30 Gas mixer W 0704 M0
20 Mixture bypass valve W 0802 M0
20 Torsion vibration damper W 0601 M0
20 GE Jenbacher-switch cabinets W 8031 A0
30 Piston/Piston cooling W 8047 M0
30 Con rod/Con rod bearing W 8048 M0
30 Cylinder liner/Scraper ring W 8049 M0
30 Crankshaft main bearing W 8050 M0
ZK
Camshaft/Steering parts W 8052 M0
30
60 Engine oil pump W 8046 M0
60 Turbocharger after-lubrication pump W 8054 M0
60 Overhaul W 2100 M0
ZK Exhaust gas manifold/Isolation W 8051 M0
- Generator W 8030 A0
- Elastomer parts W 8033 0
- Cylinder head replacement W 8053 M0 if required
Inspection task
41000
42000
43000
44000
45000
46000
47000
48000
49000
50000
51000
52000
53000
54000
55000
56000
57000
58000
59000
60000
2 Valve clearance W 0400 M0
2 Ignition system W 0303 M0
2 Inspection I 0103 0
2 Intake air filter-Engine IW 8041 A0
2/40 Crankcase vent W 0508 M0
Regulating rods/Throttle valve/
2/30 W 0200 M0
Actuator
2/30/
60 Gas train W 8045 A0
2/10/
Turbocharger W 8025 M0
20
8 Leak test IW 8049 0
10 Engine cooling water pump W 0201 M3
10 Starter W 8032 M0
10/20/
30 Gas mixer W 0704 M0
20 Mixture bypass valve W 0802 M0
20 Torsion vibration damper W 0601 M0
20 GE Jenbacher-switch cabinets W 8031 A0
30 Piston/Piston cooling W 8047 M0
30 Con rod/Con rod bearing W 8048 M0
30 Cylinder liner/Scraper ring W 8049 M0
30 Crankshaft main bearing W 8050 M0
ZK
Camshaft/Steering parts W 8052 M0
30
60 Engine oil pump W 8046 M0
60 Turbocharger after-lubrication pump W 8054 M0
60 Overhaul W 2100 M0
ZK Exhaust gas manifold/Isolation W 8051 M0
- Generator W 8030 A0
- Elastomer parts W 8033 0
- Cylinder head replacement W 8053 M0 if required