Form No.

105548
Parts List for:

333 STATE RTE. 17 NORTH

MAHWAH, NJ 07430-9895
HYTORC-115
Tel: (201) 512-9500
HYTORC-230
Fax: (201) 512-9615
HYTORC-230-2

MODEL D
ELECTRIC HYDRAULIC PUMP
Maximum Capacity: 10,000 PSI
1
2, 3
See Back
Sheet 5 of 8
WARNING

11
OFF

ON

0IL
6 4, 5

VALVE DETAIL
TORQUE SPOOL TORQUE NUT
TO 144 IN. LBS. MAX TO 5 IN. LBS. MAX

See sheet
2 of 8

>
8

Note: Shaded areas reflect

last revision(s) made to this
9 form.

10

Sheet No. 1 of 8
A A
Rev. 13 Date: 12 Feb. 2001
Litho in USA
Parts List, Form No. 105548, Back sheet 1 of 8

Item Part No.

No. No. Req’d Description
1 251599 1 Breather Filter Vent
2 251797 4 Coupler
3 252068 4 Dust Cap
4 251798 4 Coupler
5 252069 4 Dust Cap
6 251799 4 Fitting
7 *350925 1 Filler Cap
8 *40164 1 Gasket
9 350431 1 Sight Gauge
10 65599BK2 1 Reservoir (For HYTORC-115)
64364BK2 1 Reservoir (2 gal. steel; For HYTORC-230 & HYTORC-230-2)
11 250447 1 Warning Decal

Part numbers marked with an asterisk are contained in Maintenance Kit No. 090200.

SECTION A-A

3 4

2
1 5, 6
ALUMINUM RESERVOIR STEEL RESERVOIR

Item Part No.

No. No. Req’d Description
1 17147 1 Plug Fitting
2 10396 1 Hex Jam Nut (3/4-16 UNF)
3 351000 1 Drain
4 14725 1 O-ring (1-1/8 x 15/16 x 3/32)
5 10412 1 Cap Screw (3/8-16 UNC x 1/2 Lg.)
6 19779 1 Washer

Note: Shaded areas reflect last revision(s) made to this form.

Parts List Form No. 105548

BASIC PUMP ASSEMBLY

SIDE VIEW

External Relief Valve

See Form No. 105550 12

11

10 5

Basic Pump
Assembly
See sheet 4 of 8
6
4
7
8, 9

Sheet No. 2 of 8

Rev. 13 Date: 12 Feb. 2001

Parts List, Form No. 105548, Back sheet 2 of 8

Item Part No.

No. No. Req’d Description
1 10177 10 Machine Screw (1/4-20 UNC X 3/4 Lg.)
2 351095 1 Gasket
3 10015 2 Cap Screw (1/4-28 UNF X 1" Lg.; Torque to 130/180 in. lbs.)
4 15456 2 Straight Fitting
5 18841 1 Pipe Connector
6 *21278-15 1 Relief Valve Assembly (Set at 1,500/1,700 PSI)
7 200609 1 Drain Tube
8 *21344 1 Filter Adapter (Includes o-ring [Item #9])
9 10300 1 O-ring (5/8 x 15/32 x 5/64)
10 252056 1 Oil Line Tube
11 16177 2 Tube Elbow
12 421860 1 Directional Valve Assembly (For HYTORC-115 & HYTORC-230;
See Form No. 105549)
421293 1 Directional Valve Assembly (For HYTORC-230-2; See Form No. 105549)

Part numbers marked with an asterisk (*) are contained in Maintenance Kit No. 090200.

HYDRAULIC SCHEMATIC

M LP HP
X

SUPERCHARGE L.P. UNLOADING

RELIEF VALVE VALVE H.P. RELIEF VALVE
200 P.S.I. 1000 P.S.I. 10,400 P.S.I.

P T

A B

EXTERNAL PRESSURE
REGULATOR ADVANCE

RETRACT

RETRACT PORT
PRESSURE CONTROL
1600 P.S.I.

Note: Shaded areas reflect last revision(s) made to this form.

Parts List Form No. 105548

BASIC PUMP ASSEMBLY - BOTTOM VIEW

4 2 5 6

"A"

8, 9

3
10

"A"

14 15
13
12
11

16 Sheet No. 3 of 8
17
SECTION "A-A" Rev. 13 Date: 12 Feb. 2001
Parts List, Form No. 105548, Back sheet 3 of 8

Item Part No.

No. No. Req’d Description
1 65043GY8 1 Cover Plate
2 14844 2 Connector
3 16177 2 Tube Elbow
4 252055 1 Oil Line Tube
5 12825 3 Cap Screw (1/4-20 UNC X 5/8 Lg.)
6 10661 1 Connector
7 351203 1 Oil Line Tube
8 10430 1 Tube Sleeve
9 10431 1 Tube Nut
10 *21278 1 Relief Valve (Set at 10,100/10,700 PSI)
11 20770 1 Connector
12 10425 3 Compression Spring (3/8 O.D. X 3/4 Lg.)
13 20771 3 Poppet
14 10266 3 O-ring (3/8 X 1/4 X 1/16)
15 10015 2 Cap Screw (1/4-28 UNF X 1" Lg.)
16 20776 1 Valve Body
17 10261 1 Copper Washer (3/4 X 19/32 X 1/32)

Part numbers marked with an asterisk (*) are contained in Maintenance Kit No. 090200.
Parts List Form No. 105548
BASIC PUMP ASSEMBLY
High Pressure
Pump Ass’y
14 See back
12 13 sheet 4 of 8
2 10
4 11 16
15
9 17
18
8 19
35 20
7 21
34 22
6
5 21
33
4 32 20

3 31 23
24
30
2 1 29 25
28
27 26 23
.105
.095
.105
.095
Item Part No. Item Part No.
No. No. Req’d Description No. No. Req’d Description
1 40072 1 End Plate 18 11814 1 Ball Bearing
2 10425 2 Compression Spring 19 23548 1 Top Plate
(3/8 O.D. X 3/4 Lg.) 20 11228 2 Thrust Bearing
3 10426 1 Compression Spring 21 11813 3 Bearing Race
(1" O.D. X 1-13/16" Lg.) 22 23549 1 Angle Plate
4 20771 2 Poppet 23 11064 2 Needle Bearing
5 40071 1 Body 24 11955 1 Pin
6 23256 1 Spring Guide 25 11261 2 Retaining Ring
7 23255 1 Spring Guide 26 23556 1 Shaft
8 10427 1 Pressure Plug (1/8 NPTF) 27 23574 1 Gear
9 20849 1 Spool 28 11821 1 Woodruff Key
10 10303 1 O-ring (7/8 X 3/4 X 1/16) 29 20774 1 Drive Gear
11 10271 1 O-ring (11/16 X 1/2 X 3/32) 30 10001 13 Cap Screw (#10-32 UNF X 1-3/4" Lg.;
12 10016 3 Cap Screw (1/4-20 UNC X 1" Lg.) Torque to 50/60 in. lbs.)
13 *21091 1 Coupling 31 11198 2 Needle Bearing
14 10020 9 Cap Screw (1/4-20 UNC X 1-1/4 Lg.; 32 21093 1 Key
Torque to 170/180 in. lbs.) 33 21092 1 Adapter
15 10361 1 Compression Spring 34 12389 1 Backup Washer (11/16 x 1/2 X 1/16)
(1/4 O.D. X 1" Lg.) 35 10266 1 O-ring (3/8 X 1/4 X 1/16)
16 10375 1 Steel Ball (1/4 Dia.)
17 23547 1 Bearing Top Plate
Sheet No. 4 of 8
Part numbers marked with an asterisk (*) are
contained in Maintenance Kit No. 090200. Rev. 13 Date: 12 Feb. 2001
Parts List, Form No. 105548, Back sheet 4 of 8

HIGH PRESSURE PUMP ASSEMBLY

Parts List Form No. 105548

33113 HIGH PRESSURE PUMP ASSEMBLY

3 Pistons --- 9/32 Dia.

Item Part No.

No. No. Req'd Description
1 10442 1 Copper Washer
2 10002 1 Soc. Hd. Cap Screw (1/4-20 UNC X 3/8 Lg.;
Torque to 140/160 in. lbs.)
3 *24549 6 Valve Guide
4 *10445 6 Compression Spring (5/32 O.D. X 3/4 Lg.)
5 *12223 7 Steel Ball (3/16 dia.)
6 *10023 7 Soc. Hd. Cap Screw (1/4-28 UNF X 1-1/2" Lg.;
Torque to 170/180 in. lbs.)
7 *50411 1 Top Plate
8 10519 1 Soc. Set Screw (Torque to 65/70 in. lbs.)
9 *40630 1 Valve Head
10 *41062 1 Pump Barrel
11 *21628 3 Piston

Consult factory when replacing items marked with an asterisk (*).

BOLT TIGHTENING SEQUENCE

Note: Assemble in sequence shown.

Lubricate under head and on threads.
Torque to 170/180 in. lbs.

Sheet No. 5 of 8

Rev. 13 Date: 12 Feb. 2001

Parts List, Form No. 105548, Back sheet 5 of 8

MOTOR CONTROL ASSEMBLY

POWER CORD GROUND
(MUST BE ISOLATED BETWEEN
NUTS AND CAN BE AT
TOP OR BOTTOM OF STACK.)

GRD-1
17
2 1

4 3
16 3 VIEW A-A
NOTE: SERRATED LOCK WASHER

OFF

ON
MUST BE ADJACENT TO
METAL BOX. MORE WASHERS
CAN BE USED IF DESIRED.

22
HEX. NUT

CONTROL BOX
21
(METAL SWITCH GUARD)

ANTI-ROTATION
KEYED WASHER
INTERNAL TOOTH
LOCK WASHER 2, 3
HEX. NUT 4
SWITCH DETAIL
1

5, 6
1 2 3 4 5 6

19 "A" "A"

CB M3 M4
18 7
M6
M5

M1 M2
8
115

GRD-1
230

2, 20
GROUND

15 9

10

14 11
13 12
T
SE
OP
ST
0
N
RU
1
Parts List Form No. 105548

Item Part No.

No. No. Req’d Description
1 15497 1 Grommet (Trim off upper 1/3 as shown.)
2 10162 4 Machine Screw (#10-24 UNC X 1" Lg.)
3 11108 4 Lockwasher (#10 External Tooth)
4 12958 1 Toggle Switch
5 216667 1 Bushing
6 216680 1 Locknut
7 420718-1 1 Contactor (For 115 v.)
420718-2 1 Contactor (For 230 v.)
8 11539 2 Machine Screw (#10-24 UNC X 1/2 Lg.)
9 205189 1 Ground Decal
10 210112 1 Strain Relief Bushing
11 307440 1 Cord Set (For 115 V.)
308752 8 ft. Electrical Cable (14/3 SJTO; For 230 V.)
12 10022 4 Screw (1/4-20 UNC X 1-1/2 Lg.)
13 *30650 1 Gasket
14 351160 1 Hand Switch Assembly (See sheet 7 of 8)
15 15993 1 Strain Relief Bushing
16 11856 1 Machine Screw (#10-24 X 1" Lg.)
17 10197 2 Nut (#10-24 UNC)
18 51218GY8 1 Electric Control Box
19 421477 1 Circuit Board (Note: Set input voltage selector switch to
appropriate position.)
20 10196 4 Hex Nut (8-32)
21 352061 1 Metal Switch Guard
22 205409 1 On/Off Label Decal

Part numbers marked with an asterisk (*) are contained in Maintenance Kit No. 090200.

Note: Shaded areas reflect last revision(s) made to this form.

Sheet No. 6 of 8

Rev. 13 Date: 12 Feb. 2001

Parts List, Form No. 105548, Back sheet 6 of 8

MOTOR & CONTROL BOX ASSEMBLY

SPECIFICATIONS
HP - 1-1/8
RPM - 12,000
VOLTS - 115
CYCLES - 60/50/AC
AMPS - 10
1

230
INPUT VOLTAGE
SELECTOR SWITCH
2
115
3
1 2 3 4 5 6

TO TOGGLE SWITCH
TO CONTACTOR

FROM COLOR
RED
BLACK
TO
TB-4
TB-3
4
TO GROUND HANDSWITCH
GREEN TB-6
WHITE TB-5
TB-1
SOLENOID LEADS
TB-2

8
Item Part No. Item Part No.
No. No. Req’d Description No. No. Req’d Description
1 53338GY8
53337GY8
1
1
Electric Motor (115 v.)
Electric Motor (230 v.) } See back
sheet 7 of 8
5
6
14812
200188
4
1
Tap Screw (#8-18 x 3/8 Lg.)
Warning Decal
2 11423 21" Electrical Cable (18/2) 7 43126GY8 1 Electrical Control Box Cover
3 253405 1 Connector 8 351513 1 Decal
4 351843 1 Solenoid Valve (115 v.)
351844 1 Solenoid Valve (230 v.)

Part numbers marked with an asterisk (*) are contained in Maintenance Kit No. 090200.
 Parts List Form No. 105548

REMOTE HAND SWITCH ASSEMBLY

1 2 3

0 STOP

SET
1 RUN

RED HEAT SHRINK

(BOTH ENDS OF GREEN WIRE)

YELLOW HEAT SHRINK

4 (BOTH ENDS OF WHITE WIRE)
6 5 BROWN WIRE

MOMENTARY POSITION
OF ROCKER
(CIRCUIT #1)
7 14
13
12
8 STRIP JACKET 2-1/2"

2 1

11
10
9
CUT TO 3" LG.
BLACK
CUT TO 4.50" LG. 2 1 CIRCUIT #2 ROCKER SWITCH FUNCTION:
GREEN
OFF
CIRCUIT #1 ON (CIRCUIT #1)
3 4 WHITE ON (MOM) (CIRCUIT #1 &#2)
RED

Item Part No. Item Part No.

No. No. Req’d Description No. No. Req’d Description
1 253105 1 Decal (Run) 8 420017 1 Rocker Switch
2 253106 1 Decal (Stop) 9 253197 1 Push Button Switch
3 253107 1 Decal (Set) 10 251802 1 Locknut
4 11391 21' Cable (18/4 SJTO) 11 251818 1 Strain Relief Bushing
5 250248 6 Screw (4-24 X 3/4 Lg.) 12 253607 1 Gasket
6 251044 1 Plastic Cover 13 420050-4 1 Switch Housing
7 *420050-2 1 Gasket 14 420050-5 1 Switch Mounting Plate

Part numbers marked with an asterisk (*) are contained in Maintenance Kit No. 090200.

Sheet No. 7 of 8

Rev. 13 Date: 12 Feb. 2001

Parts List, Form No. 105548, Back sheet 7 of 8

MOTOR ASSEMBLY
Parts List Form No. 105548

Item Part No.

No. No. Req'd Description
1 10806 2 Brush Holder Cap
2 *10804 2 Brush Assembly
3 10805 2 Brush Holder (See note below)
6 61901WH2 1 Motor Shell
7 21008 2 Cover
8 215164 1 Spec. Decal (For 115 v)
215163 1 Spec. Decal (For 230 v.)
9 11539 2 Mach. Screw (#10-24 X 1/4 Lg.)
10 10133 2 Set Screw
11 10802 1 Field (For 115 v.)
10803 1 Field (For 230 v.)
12 12356 2 Lockwasher
13 10170 2 Mach. Screw
15 10241 4 Lockwasher
16 10169 4 Mach. Screw (#10-24 X 2" Lg.;
Torque to 20/25 in lbs.)
18 40059WH2 1 Motor Base
19 10439 1 Ball Bearing
20 10800 1 Armature (For 115 v.; See note below)
10801 1 Armature (For 230 v.; See note below)
21 10438 1 Ball Bearing
22 20786 1 Baffle Plate

Part numbers marked with an asterisk (*) are contained in Maintenance Kit No. 090200.

BRUSH HOLDER & ARMATURE

INSTALLATION SPECIFICATIONS

When replacing brushes or the armature, the

dimensions shown must be as specified.

Sheet No. 8 of 8

Rev. 13 Date: 12 Feb. 2001

Parts List, Form No. 105548, Back sheet 8 of 8

RECOMMENDED MINIMUM WIRE SIZE-AWG (mm2)

OF EXTENSION CORDS FOR
POWER TEAM ELECTRIC PUMPS

Cord Size AWG (mm2) 3.2 Volt Drop

Current Length of Cord

At Full Load
(Amps) 0-25 feet 25-50 feet 50-100 feet 100-150 feet
(0-8 m) (8-15 m) (15-30 m) (30-45 m)
6 18 (.82) 16 (1.33) 14 (2.09) 12 (3.32)
8 18 (.82) 16 (1.33) 12 (3.32) 10 (5.37)

10 18 (.82) 14 (2.09) 12 (3.32) 10 (5.37)

12 16 (1.33) 14 (2.09) 10 (5.37) 8 (8.37)

14 16 (1.33) 12 (3.32) 10 (5.37) 8 (8.37)

16 16 (1.33) 12 (3.32) 10 (5.37) 8 (8.37)

18 14 (2.09) 12 (3.32) 8 (8.37) 8 (8.37)

20 14 (2.09) 12 (3.32) 8 (8.37) 6 (13.30)

22 14 (2.09) 10 (5.37) 8 (8.37) 6 (13.30)

24 14 (2.09) 10 (5.37) 8 (8.37) 6 (13.30)

26 12 (3.32) 10 (5.37) 8. (8.37) 6 (13.30)

28 12 (3.32) 10 (5.37) 6 (13.30) 4 (21.29)

30 12 (3.32) 10 (5.37) 6 (13.30) 4 (21.29)