Form No.

1000647
Parts List for:

PE554S-E220-Q9812

MODEL B
ELECTRIC HYDRAULIC PUMP To Parts
List
2
1 3

8 External Relief Valve

7
Sheet No. 1 of 7

Rev. 1 Date: 25 May 2012

Litho in USA
Parts List, Form No. 1000647, Back sheet 1 of 7

Item Part No.

No. No. Req’d Description
1 351189BK2 3 Bracket
2 251600 1 Grip, Handle
3 251020 1 Screw (3/8-16 x 1-3/4)
4 59028BK2 1 Bracket
5 50403 1 Cover Plate
6 40164 1 Gasket
7 40063OR9 1 Reservoir (2 gal.)
8 30650 1 Motor Base Gasket
9 65053-Q9812 1 Cover

To
Drawing

HYDRAULIC SCHEMATIC

INTERNAL RELIEF EXTERNAL RELIEF

VALVE VALVE
M
10,400 P.S.I. 10,150 P.S.I.

HP

LP TO VALVE

UNLOADING VALVE
1062 P.S.I.
SUPERCHARGE
RELIEF VALVE
175 P.S.I.
Parts List Form No. 1000647

TOP VIEW
1
2 3
4

SOL A

SOL B
5

Item Part No.

No. No. Req’d Description
1 251437 1 Screw, Button (1/4-20 X 1/2" Lg.)
2 11351 1 Handle Grip
3 10022 4 Screw (1/4-20 X 1-1/4 Lg.)
4 10177 10 Screw (1/4-20 UNC X 3/4" Lg.)
5 66206-220 1 Valve, (Solenoid 4 way, 230v.)
6 66435-220-Q9812 1 Motor Control
7 252047 1 Decal, Instructions

Sheet No. 2 of 7

Rev. 1 Date: 25 May 2012

Parts List, Form No. 1000647, Back sheet 2 of 7

UNIVERSAL MOTOR To Parts

12,000 RPM, 115 & 230 Volt, 50/60 Hz. List

"A"
4
"A"
3
See Note 1
2
1 5

See Note 3

17

16
See Note 6
See Note 4
15
7

14
13
See Note 5
8
Note: CCW rotation
(viewed from shaft end)
Notes:
1. Bush holders (#10805)
must be installed with slot
and dimple facing the
open end of the motor
shell casting. 9
2. Stator must be installed See Note 5
with part no. and date
code up (must be visible
thru the rectangular
opening in the motor shell
10
casting).
3. Insert flag terminals into 11
adjacent brush holders.
4. Line leads must be routed
thru the rectangular 12
opening in the motor shell
casting.
5. Press bearings into
armature and install as a
unit into the motor shell
casting.
Parts List Form No. 1000647

Item Part No.

No. No. Req'd Description
1 10806 2 Brush Holder Cap
2 10804 2 Brush Assembly (For 115 v.)
2001708 2 Brush Assembly (For 230 v.)
3 10805 2 Brush Holder
4 65064 1 Motor Shell
5 10133 2 Set Screw (#10-24 UNC X 1/4 Lg.)
7 20786 1 Baffle Plate
8 10801 1 Armature (230 volt)
10800 1 Armature (115 volt)
9 10438 1 Ball Bearing
10 10241 4 Lockwasher (For #10 bolt)
11 10169 2 Screw (#10-24 UNC X 2" Lg.; Torque to 20/25 in. lbs.)
12 40059WH2 1 Motor Base
13 10439 1 Ball Bearing
14 10170 2 Screw (#10-24 UNC X 3-1/4 Lg.)
15 12356 2 Washer (#10 Internal Tooth) To
16 10803 1 Field (230 volt)
Drawing
10802 1 Field (115 volt)
17 421204 1 Plastic Cover

BRUSH HOLDER & ARMATURE

INSTALLATION SPECIFICATIONS

.677
.702
.020 (BOTH SIDES)
MIN.
(TYP.)

.020
MIN.
(TYP.)
When replacing brushes or the armature, the
dimensions shown must be as specified.

Sheet No. 3 of 7

Rev. 1 Date: 25 May 2012

Parts List, Form No. 1000647, Back sheet 3 of 7

GENERAL PUMP ASSEMBLY

To Parts
List
Parts List Form No. 1000647
AIR MOTOR ASSEMBLY
Item Part No. Item Part No.
No. No. Req'd Description No. No. Req'd Description

1 10016 3 Soc. Hd. Cap Screw 11 10261 1 Copper Washer (3/4 X 19/32 X 1/32)
(1/4-20 UNC X 1" Lg.) 12 20770 1 Connector (Torque to 40/45 ft. lbs.)
2 *27207 1 Basic Pump Ass'y Replacement 13 10015 2 Soc. Hd. Cap Screw (1/4-28 UNF X
(See chart below) 1" Lg.; Torque to 180 in. lbs.)
3 20937 1 Filler Plug 14 10177 10 Mach. Screw
4 40064WH2 1 Cover 15 10266 1 O-ring (3/8 X 1/4 X 1/16)
5 40164 1 Gasket 16 10268 1 O-ring (1/2 X 3/8 X 1/16)
6 22360 1 Pressure Regulator Ass'y 17 11863 1 PTFE Backup Washer
(See below)
18 20787 1 Valve Connector
19 10430 2 Tube Sleeve To
7 21278 1 Relief Valve (Set at 10,100/10,700
PSI) 20 10431 2 Tube Nut Drawing
8 20776 1 Valve Body 21 21045 1 Oil Line
9 20771 1 Poppet 22 21344 1 Filter Ass'y (Includes Item 23)
10 10425 1 Compression Spring (3/8 O.D. X 23 10300 1 O-ring (5/8 X 15/32 X 5/62)
3/4 Lg.)

*Includes all items on back sheet 4 of 11 and items 1, 7, 8, 9, 10, 11, 12, 13, 15 & 22 on this sheet.

Max. Basic Pump & Basic Pump High Pressure No. of

Series PSI Cover Plate Ass’y Replacement Pump Ass’y Used Pistons
PE552-E220
PE552-UK110 10,000 50403 *27207 33113 3
PE552-UK220
PE552A-E220
PE552A-UK110
PE552A-UK220
PE552S-E220
PE552S-UK110
PE552S-UK220
PE554-E220
PE554-UK110
PE554-UK220
PE554S-E220
PE554S-UK110
PE554S-UK220
PE554TW-E220

PRESSURE REGULATOR ASSEMBLY

Item Part No.
No. No. Req'd Description
1 22362 1 Adjusting Screw
2 10386 1 Hex Jam Nut
3 21305 1 Valve Cap
4 10268 1 O-ring (1/2 X 3/8 X 1/16)
5 21306 1 Spring Guide
6 10495 1 Compression Spring
(1/2 O.D. X 1-5/8 Lg.)
7 21046 1 Valve Stem
8 22361 1 Body
9 29267 1 Oil Line Ass'y (With nuts)
10 14844 1 Connector Fitting

Sheet No. 4 of 7

Rev. 1 Date: 25 May 2012

Parts List, Form No. 1000647, Back sheet 4 of 7

BASIC PUMP ASSEMBLY To Parts

List
Parts List Form No. 1000647

Item Part No.

No. No. Req'd Description
1 10020 9 Soc. Hd. Cap Screw (1/4-20 UNC X 1-1/4 Lg.:
Torque to 170-180 in. lbs.)
2 33113 1 High Pressure Pump Ass'y (See back sheet 5 of 7 &
chart on sheet 4 of 7)
3 10361 1 Compression Spring (1/4 O.D. X 1" Lg.)
4 10375 1 Steel Ball (1/4" dia.)
5 23547 1 Bearing Top Plate
6 23548 1 Top Plate
7 11228 2 Thrust Bearing
8 11813 3 Bearing Race
9 11814 1 Ball Bearing
10 23549 1 Angle Plate
11 11955 1 Roll Pin (1/4" dia. X 1-3/4 Lg.)
12 11064 2 Needle Bearing
13 11261 2 Retaining Ring
14 23556 1 Shaft
15 11821 1 Woodruff Key
16 23574 1 Gear
17 40072 1 Pump End Plate
18 10001 13 Soc. Hd. Cap Screw (#10-32 UNF X 1-3/4" Lg.;
Torque to 50 in. lbs.)
19 21091 1 Zinc Coupling
20 21092 1 Adapter
21 21093 1 Key
22 11198 2 Needle Thrust Bearing (See Note below)
23 10266 1 O-ring (3/8 X 1/4 X 1/16)
24 20774 1 Drive Gear
25 10303 1 O-ring (7/8 X 3/4 X 1/16)
26 10425 2 Compression Spring (3/8 O.D. X 3/4 Lg.)
27 20771 2 Poppet
28 40071 1 Pump Body To
29 10427 1 Pipe Plug (1/8" NPTF) Drawing
30 10271 1 O-ring (11/16 X 1/2 X 3/32)
31 12389 1 PTFE Backup Washer (11/16 X 1/2 X 1/16)
32 20849 1 Spool
33 23255 1 Spring Guide
34 10426 1 Compression Spring (1" O.D. X 1-13/16 Lg.)
35 23256 1 Spring Guide

NEEDLE BEARING INSTALLATION

SPECIFICATIONS
.065
.075

.065
.075
When replacing the needle bearings on the drive
gear of the basic pumps, the dimensions shown
must be as specified. Sheet No. 5 of 7

Rev. 1 Date: 25 May 2012

Parts List, Form No. 1000647, Back sheet 5 of 7

HIGH PRESSURE PUMP ASSEMBLY To Parts

List
Parts List Form No. 1000647

33113 PUMP ASS'Y

3 Pistons -- 9/32 Dia.

Item Part No.

No. No. Req'd Description
1 10442 1 Copper Washer (3/8 X 1/4 X 1/32)
2 10002 1 Soc. Hd. Cap Screw (1/4-20 UNC X 3/8" Lg.;
Torque to 140/160 in. lbs.)
3 24549 6 Valve Guide
4 10445 6 Compression Spring (5/32" O.D. X 3/4" Lg.)
5 12223 7 Steel Ball
6 10023 7 Soc. Hd. Cap Screw (1/4-20 UNF X 1-1/2" Lg.; Torque to
170/180 in. lbs.; See note below)
7 50411 1 Top Plate
8 10519 1 Soc. Set Screw (1/4-20 UNC X 3/8 Lg.; Torque to 65/70 in. lbs.)
9 40630 1 Valve Head
10 41062 1 Pump Barrel
11 21628 3 Piston

To
Drawing

BOLT TIGHTENING SEQUENCE

NOTE: Assemble in sequence shown.

Lubricate under head and on
threads. Torque to 180 in. lbs.

Sheet No. 6 of 7

Rev. 1 Date: 25 May 2012

Parts List, Form No. 1000647, Back sheet 6 of 7

MOTOR CONTROL ASSEMBLY

FOR PE552S-E220 & PE552S-UK220 To Parts
List

1
21
3

2 4
20
19 5
18 6
7
8

2
2

17
N

13 10
22
16 23
15 12 11

14

24

25

26
27
Parts List Form No. 1000647

Item Part No. Item Part No.

No. No. Req’d Description No. No. Req’d Description

1 252253 4 Screw (8-32 X 3/8 Lg.) 15 2000159 1 Card, Marker

2 2000163 2 Card, Marker 16 360002-15 1 Circuit, Breaker
3 17 2000161 1 Card, Marker
4 251845 2 Jumper 18 251841 2 Block, Ground
5 421663 1 Relay 240V 19 2000162 2 Card, Marker
6 351588 1 Plate, Mount 20 260071 4 Screw (8-32 X 3/4 Lg.)
7 59036 1 Box, Control 21 252837 1 Strain Release
8 421898 1 Board, Circuit 22 216667 1 Strain Release
9 10447 2 Screw (8-32 X 5/16 Lg.) 23 216680 1 Nut
10 421608WH2 1 Bracket 24 351130 1 Block, Terminal
11 2000160 1 Card, Marker 25 10443 1 Terminal Ring
12 216666 1 Strain Release 26 12354 1 Screw 10-24
13 251842 1 Barrier, End 27 351130 1 Block, Terminal
14 251840 4 Block, Terminal

To
Drawing

ELECTRICAL SCHEMATIC
220 V., 50 Hz., Single Phase
FOR PE552S-E220 & PE552S-UK220
M OL
T1
L1
T1

CR1 C1
CR1
SOL A
MTR

GRD
M OL
T2 T2
N GRD

FU1 FU2
315mA 315mA
PE
GRD

24 V.
FU3 GRD
3.15A
M(OL)

(ADV) M

OFF

RET CR1
REMOTE Sheet No. 7 of 7
SWITCH

Rev. 1 Date: 25 May 2012

Parts List, Form No. 1000647, Back sheet 7 of 7

REMOTE CONTROL HAND SWITCH ASSEMBLY

NO. 252508

HOLD

REV
ADV
5
1
4
2 3
BROWN WIRE BLUE WIRE

6
10 7
C B A

11
8
ON
9 (MOM.) OFF ON GREEN/RED H.S. WIRE
C B A

Item Part No.

No. No. Req’d Description
1 420050-1 1 Plastic Cover
2 420050-2 1 Gasket
3 250248 6 Screw (4-24 X 3/4 Lg.)
4 202776 1 Decal
5 251879 10 ft. Electrical Cable (1.5 MM/3 HAR)
6 420050-3 1 Switch Mounting Plate
7 251818 1 Strain Relief Bushing
8 251802 1 Locknut (Torque to 30/35 in. lbs.)
9 420050-4 1 Switch Housing
10 16773 1 Rocker Switch
11 253607 1 Rubber Gasket