14−84

ENGINE MECHANICAL − TIMING BELT

141AP−01

REPLACEMENT
1. REMOVE FRONT WHEEL RH
2. REMOVE FRONT WIPER ARM HEAD CAP
3. REMOVE FR WIPER ARM RH (See page 66−8)
4. REMOVE FR WIPER ARM LH (See page 66−8)
5. REMOVE COWL TOP VENTILATOR LOUVER SUB−ASSY (See page 66−8)
6. REMOVE WIPER LINK ASSY (See page 66−8)
7. REMOVE COWL TOP TO COWL BRACE INNER NO.1 (See page 11−13)
8. REMOVE COWL TOP PANEL SUB−ASSY OUTER FRONT (See page 11−13)
9. REMOVE FRONT FENDER APRON SEAL RH
10. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14−5)
11. REMOVE VANE PUMP V BELT (See page 14−5)

12. REMOVE ENGINE MOVING CONTROL ROD

(a) Remove the 5 bolts, the engine moving control rod and
the engine mounting stay.

A78350

13. REMOVE ENGINE MOUNTING STAY NO.2 RH

(a) Remove the bolt and the wire harness bracket.
(b) Remove the bolt, the engine mounting stay No.2 and the
engine mounting bracket No.2.

A78351

14. REMOVE GENERATOR BRACKET NO.2

(a) Remove the nut and the generator bracket.

P18816

2004 SIENNA REPAIR MANUAL (RM1025U)

Author: Date: 2083

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ENGINE MECHANICAL − TIMING BELT

15. REMOVE CRANKSHAFT PULLEY

(a) Using SST, loosen the pulley bolt.
SST 09213−54015 (91651−60855), 09330−00021

SST

A78755

(b) Using SST and the pulley bolt, remove the pulley.
SST
SST 09950−50013 (09951−05010, 09952−05010,
09953−05020, 09954−05031)
NOTICE:
Before using SST, apply lubricating oil on the threads and
tip of the center bolt 150.

A78756

16. REMOVE TIMING BELT NO.1 COVER

Clamp 17. REMOVE TIMING BELT NO.2 COVER

Clamp (a) Disconnect the engine wire protector clamps from the tim-
ing belt No. 3 cover.
(b) Remove the 5 bolts and the timing belt cover.

A78759

18. REMOVE ENGINE MOUNTING BRACKET RH

(a) Remove the 2 bolts, the nut and the engine mounting
bracket RH.

P18814

19. REMOVE TIMING BELT GUIDE NO.2

2004 SIENNA REPAIR MANUAL (RM1025U)

Author: Date: 2084

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ENGINE MECHANICAL − TIMING BELT

20. REMOVE TIMING BELT

(a) Set No. 1 cylinder to TDC/compression.
(1) Temporarily install the crankshaft pulley bolt and the
washer to the crankshaft.
(2) Turn the crankshaft clockwise, and align the timing
marks of the crankshaft timing pulley and the oil
pump body.
Turn
A78326

(3) Check that timing marks of the camshaft timing pul-

leys and No. 3 timing belt cover are aligned.
If not, turn the crankshaft 1 revolution (360_).
(4) Remove the crankshaft pulley bolt.

A05052

(b) If re−using the timing belt, check that there are 3 installa-
tion marks on the timing belt as shown in the illustration.
(1) If the installation marks have disappeared, put new
installation mark on the timing belt before removing.

A52840

(c) Set No. 1 cylinder to approx. 60_BTDC/compression.

(1) Turn the crankshaft counterclockwise by approx.
Approx 60_ 60_.
NOTICE:
If the timing belt is disengaged, having the crankshaft
Turn pulley at the wrong angle can cause the piston head and
valve head to come into contact with each other when you
remove the camshaft timing pulley and camshaft, causing
A78327 damage. So always set the crankshaft pulley at the correct
angle.
(d) Remove the timing belt tensioner.
NOTICE:
Do not install the tensioner as it removed.

2004 SIENNA REPAIR MANUAL (RM1025U)

Author: Date: 2085

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ENGINE MECHANICAL − TIMING BELT

(e) Remove the timing belt in this order.

(3)
1st No. 1 idler pulley
2nd RH camshaft timing pulley
3rd No. 2 idler pulley
(5) 4th LH camshaft timing pulley
(2) (4) 5th Water pump pulley
(1) 6th Crankshaft timing pulley

(6)
A78702

21. INSPECT TIMING BELT

NOTICE:
S Do not bend, twist or turn the timing belt inside out.
S Do not allow the timing belt to come into contact with
oil, water or steam.
S Do not utilize timing belt tension when installing or re
moving the mounting bolt of the camshaft timing
pulley.
EM3336 Check the belt for any defects as shown in the illustrations.
Also, check these points below.
(a) If there is premature parting,
S Check for proper installation.
S Check the timing cover gasket for damage and
proper installation.
(b) If the belt teeth are cracked or damaged, check to see if
either camshaft is locked.
(c) If there is noticeable wear or cracks on the belt face,
check to see if there are nicks on the side of the idler
pulley lock and water pump.
(d) If there is wear or damage on only one side of the belt,
check the belt guide and the alignment of each pulley.
(e) If there is noticeable wear on the belt teeth,
S Check timing cover for damage.
S Check gasket has been installed correctly.
S Check for foreign object on the pulley teeth.
If there is any doubt about the belt condition, replace the timing
belt.
22. INSTALL TIMING BELT
(a) Remove any oil or water on the pulleys, and keep them
clean.
NOTICE:
S If there is a trace of water and/or oil on the timing belt,
repair the leakage and install a new timing belt.
S Wipe only the pulleys; do not use any cleaning agent.
(b) Inspect the idler pulleys.
(1) Check that the idler pulley turns smoothly.
(2) Visually check the seal portion of the idler pulley for
oil leakage.

2004 SIENNA REPAIR MANUAL (RM1025U)

Author: Date: 2086

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ENGINE MECHANICAL − TIMING BELT

(c) Inspect the water pump.

(1) Turn the pulley, and check that water pump bearing
moves smoothly and does not make noise.
(2) Visually check the drain hole for coolant leakage.
(d) Temporarily install the crankshaft pulley bolt and the
washer to the crankshaft.

(e) Turn the crankshaft counterclockwise by approx. 60_.

NOTICE:
Approx 60_ To prevent contacting the piston head and the valve head,
set the crankshaft pulley at 60_ BTDC/compression posi-
tion.
Turn

A82349

(f) Using SST, turn the camshaft pulley, and align the timing
marks of the timing pulley and the No. 3 timing belt cover.
SST 09960−10010 (09962−01000, 09963−01000)
SST

A78751

(g) Turn the crankshaft, and align the timing marks of the
crankshaft timing pulley and the oil pump body.

A05062

(h) Face the front mark on the timing belt forward.

(i) Align the installation mark on the timing belt with the tim-
ing mark of the crankshaft timing pulley.
(j) Align the installation marks on the timing belt with the tim-
ing marks of the camshaft timing pulleys.

A52840

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Author: Date: 2087

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ENGINE MECHANICAL − TIMING BELT

(k) Install the timing belt in this order.

(4)
1st Crankshaft timing pulley
2nd Water pump pulley
3rd LH camshaft timing pulley
(2) 4th No. 2 idler pulley
(5) (3) 5th RH camshaft timing pulley
(6) 6th No. 1 idler pulley

23. INSTALL CHAIN TENSIONER ASSY NO.1

(1)
A78702 (a) Set the timing belt tensioner upright on the press.

(b) Slowly press in the push rod.

NOTICE:
Do not apply pressure more than 9.8 kN (1,000 kgf, 2,205
lbf) to the rod.
(c) Align the holes of the push rod and housing, pass a 1.5
mm hexagon wrench through the holes to keep the set-
ting position of the push rod.
(d) Release the press.
A36238 (e) Temporarily install the tensioner with the 2 bolts. Alter-
nately tighten the 2 bolts.
Torque: 27 N⋅m (280 kgf⋅cm, 20 ft⋅lbf)
NOTICE:
Be sure to tighten the bolts equally. Installing the tensioner
at an angle may cause failure of its proper operation.
(f) Remove the 1.5 mm hexagon wrench from the tensioner.
(g) Turn the crankshaft 2 revolutions slowly and align the tim-
ing marks of the crankshaft timing pulley and the oil pump
body.
NOTICE:
Always turn the crankshaft clockwise.

Turn
A78326

(h) Check the timing marks of the RH and LH timing pulleys

are aligned with the timing marks of the No. 3 timing belt
cover as shown in the illustration.
If the marks do not align, remove the timing belt and reinstall it.
(i) Remove the crankshaft pulley bolt.

A05052

2004 SIENNA REPAIR MANUAL (RM1025U)

Author: Date: 2088

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ENGINE MECHANICAL − TIMING BELT

24. INSTALL TIMING BELT GUIDE NO.2

(a) Install the timing belt guide, facing the cup side toward the
engine front.

A36239

25. INSTALL ENGINE MOUNTING BRACKET RH

(a) Install the engine mounting bracket RH with the 2 bolts
and the nut.
Torque: 28 N⋅m (286 kgf⋅cm, 21 ft⋅lbf)

P18814

26. INSTALL TIMING BELT NO.2 COVER

(a) Visually check for cracks and breaks in the gasket of the timing belt cover.
If there is a trace that water is entering at the visual check, replace the timing belt cover.
(b) Install the timing belt cover.
Torque: 8.5 N⋅m (87 kgf⋅cm, 75 in.⋅lbf)
27. INSTALL TIMING BELT NO.1 COVER
(a) Visually check for cracks and breaks in the gasket of the timing belt cover.
If there is a trace that water is entering at the visual check, replace the timing belt cover.
(b) Install the timing belt cover.
Torque: 8.5 N⋅m (87 kgf⋅cm, 75 in.⋅lbf)
(c) Install the engine wire protector cover to the timing belt No. 3 cover.

28. INSTALL CRANKSHAFT PULLEY

(a) Align the keyway of the pulley with the key located on the
crankshaft and slide the pulley into place.
(b) Using SST, install the pulley bolt.
SST 09213−54015 (91651−60855), 09330−00021
Torque: 220 N⋅m (2250 kgf⋅cm, 162 ft⋅lbf)
SST

A78760

29. INSTALL GENERATOR BRACKET NO.2

Torque: 28 N⋅m (286 kgf⋅cm, 21 ft⋅lbf)

2004 SIENNA REPAIR MANUAL (RM1025U)

Author: Date: 2089

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ENGINE MECHANICAL − TIMING BELT

30. INSTALL ENGINE MOUNTING STAY NO.2 RH

(a) Install the engine mounting stay No. 2 and the engine
mounting bracket No. 2 with the bolt.
Torque: 64 N⋅m (653 kgf⋅cm, 47 ft⋅lbf)
(b) Install the wire harness bracket with the bolt.
Torque: 8.4 N⋅m (85 kgf⋅cm, 74 in.⋅lbf)

A78351

5 31. INSTALL ENGINE MOVING CONTROL ROD

(a) Install the engine mounting control rod and the engine
mounting stay with the 5 bolts. Using several steps, tight-
2
en the bolts in the sequence shown in the illustration.
3 Torque:
1
12 mm head 23 N⋅m (235 kgf⋅cm, 17 ft⋅lbf)
4 14 mm head 64 N⋅m (653 kgf⋅cm, 47 ft⋅lbf)

A78350

32. INSTALL VANE PUMP V BELT (See page 14−5)

33. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14−5)
34. INSPECT DRIVE BELT DEFLECTION AND TENSION (REFERENCE) (See page 14−1)
35. INSTALL COWL TOP PANEL SUB−ASSY OUTER FRONT (See page 11−13)
36. INSTALL COWL TOP TO COWL BRACE INNER NO.1 (See page 11−13)
37. INSTALL WIPER LINK ASSY (See page 66−8)
38. INSTALL FR WIPER ARM LH (See page 66−8)
39. INSTALL FR WIPER ARM RH (See page 66−8)
40. INSTALL FRONT WHEEL RH (See page 14−5)

2004 SIENNA REPAIR MANUAL (RM1025U)

Author: Date: 2090