(2181) 1

REPAIR GUIDE
This repair guide section contains the disassembly and adjustment procedures.
For the assembly procedure, follow the reverse procedure.

SYMBOLS
■:Cautions and keypoints
: Grease
: Adhesive
: Tool

CONTENTS Page CONTENTS Page

REPAIR GUIDE
■Precautions --------------------------------------------- 2 ■Preparation before AF adjustment --------------- 42
■Discharge ------------------------------------------------ 2 ①AF Area Adjustment --------------------------------- 43
■To inhibit flash charge ------------------------------- 3 ② Pitch Yaw Adjustment ------------------------------ 44
■To activate without exterior parts ----------------- 3 ③ EZ Check ----------------------------------------------- 45
1. Disassembly of the exterior parts ------------------ 4 ④EZ Adjustment ---------------------------------------- 46
■ Wires arrangement ----------------------------------- 5 ■Assist MODE ------------------------------------------ 47
2. Disassembly of the TEBURE ASSY, ■LCD Displays Check --------------------------------- 47
SHUTTER ASSY ----------------------------------- 7 ■Preparing the 2181 adjustment program ------- 48
3. Disassembly of the MIRROR BOX ASSY, ■Starting up the 2181 adjustment program
BATTERY HOLDER ----------------------------- 10 (in the adjustment mode). ----------------------- 49
4. Disassembly of the IMAGE BOARD ASSY, ■Back up Flash ROM data of Master Body ------ 50
MAIN BOARD ASSY ----------------------------- 11 ■Adjustment of CCD Vsub voltage ----------------- 51
5. Disassembly-1 of the MIRROR BOX ASSY ----- 13 ■Setting of Master body and chart for the
6. Disassembly-2 of the MIRROR BOX ASSY ----- 15 adjustment of CCD position --------------------- 52
7. Disassembly-3 of the MIRROR BOX ASSY ----- 17 ■Adjustment of CCD position and perspective --- 53
8. Disassembly of the TOP COVER ASSY --------- 20 ■Adjustment of the frequency for
9. Disassembly of the BACK COVER ASSY ------- 24 camera shaking (ACT DRV FREQ) ----------- 55
10. Disassembly of the CCD ASSY, ■Adjustment of the servo for
DC JACK HOLDER ------------------------------ 26 camera shaking (SERVO) ----------------------- 55
11. Disassembly of the CARD COVER HOLDER, ■Adjustment of the gyro for
SIDE COVER, FRONT COVER ASSY ------- 27 camera shaking (GYRO) ------------------------- 55
■How to replace "SHUTTER ASSY" --------------- 28 ■Adjustment of the AE (AE) ------------------------- 56
■Required adjustment, setting and confirmation ■Sensitivity adjustment (GAIN) -------------------- 57
items after repairing (exchanging parts) -------- 30 ■Adjustment of the defective pixel
■Related adjustment and (DEFECT PIXEL) --------------------------------- 58
required setting items ---------------------------- 32 ■Adjustment of white balance (WB) --------------- 59
■Using HIT System ----------------------------------- 33 ■Adjustment of the camera shaking
■Adjustment/Check items available compensation (SHAKE GAIN) ----------------- 60
with 2181 ROM Pack ---------------------------- 34 ■Distination Seting(DISTINATION) -------------- 61
■Viewfinder Back Adjustment ---------------------- 35 ■Light Source-A Maintenance ----------------------- 62
■Manual Set SS & X-Sync. Time-lag Check ----- 36 ■Error code on adjustment program --------------- 63
■Manual Set SS Adjustment ------------------------ 37 ■Measuring instrument ------------------------------ 65
■SPC Position Adjustment --------------------------- 38 ■Subsidiary Materials --------------------------------- 66
■Aperture Preset Check/Adjustment -------------- 39
■PI-PR Adjustment ------------------------------------ 40
 2 (2181)
■ Precautions

Chemicals
Handle chemicals of high volatility with care, use of which will affect to your health and environment.
1. Store them sealed in a specific place to prevent exposure to high temperature or direct sunlight.
2. Avoid dividing them into small containers and prevent vaporization.
3. Keep containers sealed when not in use.
4. Avoid using them as much as possible. When required, remove only required amount from the
container to make full use.

Plastic parts
1. When cleaning plastic parts, use cleaning paper or cloth. Never use thinner, ketone, ether.
2. When installing plastic parts, insert the specific screws vertically to the parts. (Be careful not to
tighten too much.

PCBs
Since PCBs use MOS IC, you must reduce static electricity. When repairing a PCB itself, or when
REPAIR GUIDE

wiring, please perform your work as illustrated below.

If grounding is impossible, connect a cable to a steel desk or shelf.

Keep touching the conductive

mat while you work.

Conductive Mat 1M Ω

GND

Discharge
Before disassembly, be sure to discharge the main condenser in the following manner. (Fig. 1)
■ Fig. 1

Short-circuit with discharger or resistor of 200-300 ohm/3w.

Check voltage to make sure it is discharged.
 (2181) 3
To inhibit flash charge
Be sure to make flash charge available after repair.
1. Set up the camera as Fig. 2.
2. Select“ASSIST MODE”from main menu and press SELECT Button.
3. Select“FLASH CHARGE ON/OFF”from assist mode menu and press SELECT Button.
4. Press Shutter-Release Button partway down.
5.Press Button-A or -B to select flash charge on/off. And press SELECT Button.
Button-A: ON (flash charge available)
Button-B: OFF (flash charge inhibited)
6. Press Shutter-Release Button partway down. HIT Controller beeps.
7. Re-install Battery.
Select“MENU”and press SELECT Button to return to the assist mode menu.
■ Fig. 2

ROM Pack for 2181

Contact Jig for 2181

REPAIR GUIDE
Contact Jig Cable

HIT I/F Box

HIT Controller

To activate without exterior parts

Short-circuit the pattern -a of I/O FLEXIBLE ASSY with solder.
When using replacement I/O FLEXIBLE ASSY, no need to short these patterns because it has pattern-b.
*Before installing BACK COVER ASSY, be sure to unsolder the pattern-a or to cut the pattern-b.

“ b”
Cut

“ a”

I/O FLEXIBLE ASSY

Connection
 4 (2181)
1. Disassembly of the exterior parts
Disassemble it in order of step 1to 10.

9747-1740-07(2)
TOP COVER ASSY
Fig. 3
See pg 20 - 23. ⑨
2098- 9747-1750-15
⑧ 5045
9744-1625-15
9761-1780-07 BACK COVER ASSY
Fig. 1
2098-5041 ④See pg 24 - 25.
9744-1645-15(2)
9747-
1770-15

B
1305

2063- 9747-
REPAIR GUIDE

CARD COVER OLDER 9761-

See pg 27. 1034 1745-15 2070-15(2)
C 2005-1027 2017-0113
9747-
⑦ 9612-2055-15(2)
1770-15(2) 2098-1010 9611-2045-01
B B-10 C 9747-1745-15
D 9611-1620-07
EYE PIECE
A
FRAME ASSY
⑩
9611-2045-01
9747-1745-15 B B-10
FRONT COVER ASSY
D See pg 7 - 9.
⑥ Fig. 2
See pg 27.
9747-
1745-15(2)
B

4904
4909

2098-1010
2098-1010
⑤ BATTERY
9747-
COVER ASSY SIDE COVER
1745-15
2017-0113 See pg 27.
1311 1301
2005-1027 1144

9612- 2063-1034 9744-

1306 1645-15
2055-15(2) 9744-1640-15
VERSION
PLT. 9747-
1143 1770-15

1126

② ③

1124
BODY NO. PLATE
①
 (2181) 5

■ Fig. 1 Removal the BACK COVER ASSY ■ Fig. 2 Removal the FRONT COVER ASSY

Connector
Lead wires

REPAIR GUIDE
■ Fig. 3 Removal the TOP COVER ASSY

Lead wires of TOP COVER ASSY

(Black x 2/ White/ Orange/ Yellow)

Connector

■ Wires arrangement
REPAIR GUIDE

6 (2181)
 (2181) 7
2. Disassembly of the TEBURE ASSY, SHUTTER ASSY
Disassemble it in order of step 1to 6.
When CCD is out of position after replacing CCD ASSY, tighten 9761-2055-07(2)
three AORI ADJ SCREW #2706 until they stop, then evenly loosen
1171
them by 3 turns. A
9744-1630-01

See pg 11.
A
See pg 11.
B BACK SUS
PLATE

9384-2290-90
B ②
E (20x30mm)
I/O FLEXIBLE
ASSY 9384-2290-90
■ Fig. 1 (20x30mm)

REPAIR GUIDE
9747-1735-07 C
9748-
1745-01(2)
9384-2190-50
(5x5mm)
F D
G See pg 10.
① 9748-2050-07(4)
9384-2290-90 1145
C 1173
(10x28mm) See pg 11. B I
D
1171(4)
9384-2290-90
H (10x15mm) J
9384-2190-50
9384-2290-90 (5x5mm)
(9x10mm) 9384-2190-60
(5x11mm)
9384-2190-50 0480
(5x5mm)

9384-2190-50 K
(5x5mm)
9384-2190-50
(5x5mm) A
SHUTTER ASSY
E ■ Fig. 5 5147
I ④

9611-
2035-07 E
F See pg 26.
9748-2050-07 K
1811 9748-
⑤ 1172
⑥ 5133 ■ Fig. 4 2050-07(2)
■ Fig. 5 G
J
D F
C See pg 13.

See pg 10.
1066
■ Fig. 2

③
H TEBURE ASSY/ CCD ASSY
■ Fig. 3
9746-2030-01(2) See pg 26.
 8 (2181)
■ Fig. 1 Removal the I/OFLEXIBLE ASSY

I/O FLEXIBLE ASSY I/O FLEXIBLE ASSY

REPAIR GUIDE

I/O FLEXIBLE ASSY

I/O FLEXIBLE ASSY

■ Fig. 2 Arrange the HARNEST 2 ■ Fig. 3 Removal the TEBURE ASSY and CCD ASSY

HARNESS 2

Connector
 (2181) 9
■ Fig. 4

SHUTTER SPACER

REPAIR GUIDE
■ Fig. 5 SHUTTER ASSY Installation

1. Supply power to the charg motor at 2V/1A to drive it normally until the mirror raises
completely.

DC Power Supply
(2V/1A)

− +

2. Insert screw driver into the hole of "SHUTTER CHARGE GEAR", and put "SHUTTER
ASSY" by holding the screw driver at the 90 degrees position shown on the picture.
Driver

SHUTTER CHARGE GEAR

 10 (2181)
3. Disassembly of the MIRROR BOX ASSY, BATTERY HOLDER
Disassemble it in order of step 1 to 3.

9384-2190-50(2)
(5x5mm)

■ Fig. 1
See pg 11 - 12.
REPAIR GUIDE

1171 ③
9746-1630-01

9749-2045-07(2)

See pg 13 - 19.

■ Fig. 1 0414 A
① 9384-2190-50
(5x5mm)

See pg 26.

9749-2050-07(2)

Lead Wires Connector

9746-2030-01(3)
See pg 11.
G

1172
See pg 7.
9746-2030-01
C
 (2181) 11
4. Disassembly of the IMAGE BOARD ASSY, MAIN BOARD ASSY
Disassemble it in order of step 1 to 11.

4908
9747-1745-07(4)
③
4901 9747-1745-01(3)
See pg 7.
1023 9384-2290-90 B
(10x28mm)
See pg 7.
1021 D
9384-2290-90
(5x15mm)
A
DD BOARD ASSY B
■ Fig. 3

⑦ 4520
1022
■ Fig. 1
■ Fig. 4 4903

REPAIR GUIDE
9748-2055-07(4) 9384-2290-90
See pg 7.
(15x35mm)
A

9747-1740 1171
1174(2) 1065 4518 G
-07(3)
■ Fig. 2 See pg 10.
①
1072 4907
A ■ Fig. 2
1171
⑩
1073
■ Fig. 6 4519
■ Fig. 2
H
C ④ D
9747-1740-07(2) IMAGE
See pg 21.
BOARD ASSY
1082(2) ⑪ ⑥
9747-1740-07 1084
FLASH BOARD ASSY 9747-1740-07
■ Fig. 5
⑧ E
9384-2190-50
1083 4015 (4x32mm)
⑨
9747-1740-07(2)
4514
0442
4515
BATTERY
HOLDER
B
D MAIN BOARD ASSY
②
1081 E

0473 1085
C
9747-1750-07

GYRO FLEX ASSY 9747-1740-07(2)

⑤ 4508
 12 (2181)
■ Fig. 1 ■ Fig. 2

4520 4518

4907

1021
REPAIR GUIDE

4519
IMAGE BOARD ASSY

■ Fig. 4
■ Fig. 3
DD BOARD ASSY
DD BOARD ASSY

Solder 1022

Solder

■ Fig. 5 ■ Fig. 6

FLASH BOARD ASSY

BATTERY SPRING
 (2181) 13
5. Disassembly-1 of the MIRROR BOX ASSY
Disassemble it in order of step 1 to 9.
See pg 7. 5022

9747-1750-07(3) F
9747-1735-07
5036 ③ 5044
■ Fig. 1
B B-60
1171 5039 ④
■ Fig. 2 9747-
1750-07(2)
⑥ ②
5043 0540
0582 2081-5042
⑤ ■ Fig. 3

9747-1750-07(2)
See pg 15.
⑦
SPC HOLDER
I
⑧ 0581

REPAIR GUIDE
ASSY
5030
B B-20
① (After completing the
PENTA ASSY SPC position
adjustment (pg 38)
LCD2 HOLDER ASSY
⑨ 9747-1735-07(2)
Notch

See pg 15 - 16.

SI SCREEN

VB WASHER

FRESNEL

5016

Hook the tip of #5016 to the notch of PENTA ASSY

 14 (2181)
■ Fig. 1 ■ Fig. 2

DIOPTER SPRING
DIOPTER CAM
REPAIR GUIDE

■ Fig. 3

DIOPTER ADJUSTMENT SHAFT-A

 (2181) 15
6. Disassembly-2 of the MIRROR BOX ASSY
Disassemble it in order of step 1 to 7.

9749-2045-07
1171

I
See pg 13.
B
② 2532
1003 1531
① ③ See pg 17 - 19.

REPAIR GUIDE
A
2531(3)
2162-0150
③
④
9748-1735-07(2)

APERTURE RING ASSY

See Aperture Ring Assy 4911
Installation/ Removal (pg. 16)
③ 2162-2659(3)

1511
A

G G-85
CCD MODULE
(Both surfaces) ASSY
B

1515
1547 2082-5054(3)
2072-1010
1545
9384-2391-20
9761-2055-04(6) (14x14mm)
② 2162-2658(3)
B B-50
(After completing the
Pitch,Yaw adjustment (pg 44)
0526
⑥ 0152
⑦ 2162-1543
9747-1725-07 2162-1544
2162-1542
1523 9747-1440-07
⑤ 1520 ■ Fig . 3

0154
■ Fig. 2

9747-1730-07
 16 (2181)
APERTURE RING ASSY Removal/Installation
Removal
Turn APERTURE RING ASSY clockwise until it stops (Fig. 1). Now the ring can be removed.
Be careful not to turn the aperture coupling gear in APERTURE BASEPLATE ASSY.

Installation
1. Set APERTURE BASEPLATE ASSY to the default charge position referring to Charge Position Setting
procedure (pg 18.), then install to FRONT FRAME ASSY.
APERTURE BASEPLATE ASSY is at the charge completion position if it has never been removed, or the
aperture coupling gear has not been turned after removing APERTURE RING ASSY.
2. Install APERTURE RING ASSY so that the punch mark is positioned as illustrated. (Fig. 1)

■ Fig. 1

APERTURE RING ASSY

REPAIR GUIDE

Punch mark

■ Fig. 2 ■ Fig. 3

AF/M BASEPALTE
COUPLER LEVER SP
 (2181) 17
7. Disassembly-3 of the MIRROR BOX ASSY
Disassemble it in order of step 1 to 8.

9747-1730-07(2)

2162-5111

2162-5110

2162-2517
2162-2519

2162-2518
0514
5806
9748-1735-07 A

REPAIR GUIDE
FRONT FRAME ASSY 0515 B B-50
(After installation, allow
to dry for 8 - 12 hours.)

5151 A

0554
5108
■ Fig. 5
⑧ ■ Fig. 6

0513 ④
⑦ ■ Fig. 7
5123(3) 5101
9747-1755-07(2) ⑤
⑥ 5107
AF CHARGE ASSY ■ Fig. 6
■ Fig. 1
① 5112
③
9747-1735-07(4)
②
APERTURE BASEPLATE ASSY
See Charge Position Setting for
APERTURE BASEPLATE ASSY (pg. 18)
9747-1750-07
 18 (2181)
■ Fig. 1 AF CHARGE ASSY Installation

1. Rotate the designated cam-gear in arrow direction while keep pushing the lever against it
until the lever descends down to the lowest.
2. Arrenge the flexes.
Lever

Cam-gear

APERTURE BASEPLATE ASSY Setting

REPAIR GUIDE

Firstly confirm APERTURE BASEPLATE ASSY is at the default position (Spare parts are supplied at the
default position) then set the charge position before installation.

Default Position Check/ Setting

1. Confirm on which side “a”( or“b”in Fig. 2) in the square opening (of APERTURE BASEPLATE
ASSY) the spring leg lies.
2. Turn the aperture reduction gear in the direction opposite to the spring location “a”
( or“b”in Fig. 2)
until the spring leg moves over to the other side.
e.g. IF the spring lies at“a”in Fig. 2, turn the gear toward“a”in Fig. 2.
3. With the above condition, turn the aperture reduction gear slightly until its through hole aligns with the
through hole of the aperture baseplate-B (Fig. 3). This is the default position.

Charge Position Setting

1. Make sure that APERTURE BASEPLATE ASSY is set to the default position.
2. Charged position of APERTURE REDUCTION GEAR
a) View from the front of APERTURE BASEPLATE ASSY.
b) Turn APERTURE REDUCTION GEAR to counterclockwise direction 3 times and turn additional 120
degrees to the same direction and then "-" sign is appeared on the APERTURE REDUCTION GEAR.
APERTURE REDUCTION GEAR is set to charged position. (Fig. 4)
■ Fig. 2 Bottom ■ Fig. 3 Top
(Default Position)
“ a” “ b”

Aperture reduction gear

(Through hole)
“ a”

■ Fig. 4 Top
(Charge Position)

“ b”
Spring leg
Aperture reduction gear
Aperture reduction gear
(― : Mark)
 (2181) 19
■ Fig. 5 ■ Fig. 6

0513 MAIN MIRROR HOLDER ASSY

5108
5107
MIRROR DRIVE LEVER
MAIN MIRROR DRIVE LEVER ASSY

REPAIR GUIDE
■ Fig. 7

Mark

MAIN MIRROR HOLDER ASSY

0513
 20 (2181)
8. Disassembly of the TOP COVER ASSY
Disassemble it in order of step 1 to 26. (Continued to the next page)

1499
■ Fig. 4

2162-1478
1499
■ Fig. 6 ⑰ ■ Fig. 5
1601
2162-1494
■ Fig. 6
2162-1479
2162-1488 ■ Fig. 6
③
■ Fig. 1 0166 2162-1494
■ Fig. 8 ■ Fig. 2 ■ Fig. 6
2162-1480
⑱ 2089-1620 1609
⑨ 2162-1488
2089-1607
21
REPAIR GUIDE

2089-1613
1602
⑲ 2162-1470
2162-1483
1604
22
2162-1485
G G-85 ■ Fig. 4 2089-1621
2162-1473
(Entirely to 9758-0150-00(2) ⑳ G G-85
therearside) G G-85
2162-1475 (Entirely to
2162-1487(2)
■ Fig. 5 therearside)
9747-1745-07(3) 9758-0150-00(2)
③ 2162-1491
G G-85
2162-1477(2)
9747-1425-07(2)
2162-1491
9747-1735-07(2) ⑨
2162-1495(2)
9747-1725-07(2) 9747-1735-07(2)

2162-1477(2) 2162-1495(2)
9758-0150-00(2)
④ G G-85
2162-1477(2)
■ Fig. 3 2162-1490
1435 9758-0150-00(2)
G G-85
2162-1474 2162-1490 ⑩
■ Fig. 3
2098-1355 24
2162-1493 2162-1474
2162-1402
1434
G G-85
2162-1493
⑦ (Shaft)
1481
25 ⑬
2077-1418 1471
G G-85
(Ball rolling area)
G G-85
(Ball rolling area)

9721-0120-50
9721-0120-50
2098-1354
See Page 21.
1438 J
23 21
1610
1436
1611
■ Fig. 7 I See Page 21.
⑳
9747-1730-07(2)
 (2181) 21

9762-2055-01(2) 9749-1745-07

9747-1735-07(2) ②
2162-0148
1141 9747-1730-07
1616
⑭ A ■ Fig. 7
9762-
2055-01(2)
9749-1745-07
TOP COVER FLEX ASSY
⑧
2162-0149
B
J See Page 20.
9384-2290-90 ⑯
(9x21mm)
9384-2290-90
(9x21mm) 9747-1750-07
9384-2190-50 9747-1745-01
1454

REPAIR GUIDE
(4x16mm)
9747-1750-07(4) G
9384-2290-90
I (6x12mm) 1171
See Page 20.
C
1403
9747-
9384-2290-90 9384-2190-50(2) 1750-07(2)
(9x21mm) (5x5mm) 0148
①
C
D

9384-2190-50(2)
9384-2290-90
(5x5mm)
(9x20mm) 0146
E
1495

⑤ SW FPC 1 ASSY
9768-1430-07
1494

1496 1491 26
⑪ 1493
9747-1425-07 D
1492 4902
2162-1498 E
9747-1735-07
⑥
A 2162-1323

9747-1425-07
⑫ G G-85
2162-1498 B (Sliding area)
4902

9747-
9384-2290-90
1730-07
(9x21mm)
1142
⑮
2076-1453

⑯
2085-0145
 22 (2181)
■ Fig. 1 ■ Fig. 2
Fit part-a of #2162-1474 between the longest Fit part-a of #2162-1474 between the longest
legs of #2162-1483. legs of #2162-1473.

2162-1483 2162-1473

2162-1474
2162-1474 Part-a
Part-a
REPAIR GUIDE

■ Fig. 3 ■ Fig. 4
1. Fit the post of #2162-1474 to the hole on TOP 1. Install #2162-1485 to #2162-1480 fitting
COVER ASSY. its notch to part-a.
2. Align notches of 2162-1490 to each screw hole 2. Fit #2162-1499 to #2162-1480 aligning
to install. its projections to each dent.

Notch
2162-1485

Part-a Dent
2162-1480

2162-1490 Projection

1499

Notch
2162-1474

Post

Hole
 (2181) 23

■ Fig. 5 ■ Fig. 6
1. Install #2162-1475 to #2162-1470 fitting its 1. Stick #2162-1494 aligning its oval hole to the
notch to part-a. groove of #2162-1470/ 1480.
2. Fit #1499 to #2162-1470 aligning its projec- 2. Fit the projection of #2162-1478/ 1479 to the groove
tions to each dent. of #2162-1470/ 1480 to install.

Notch 2162-1479 2162-1478

2162-1475 Projection Projection

Oval hole
Part-a Dent 2162-1494

2162-1470
Groove
2162-1470
2162-1480

REPAIR GUIDE
Projection

1499

■ Fig. 7

ROTATION AXIS (R)

SHOE FIXING PLATE

SFL CONTACT

■ Fig. 8
Arrange lead wires
 24 (2181)
9. Disassembly of the BACK COVER ASSY
Disassemble it in order of step 1 to 11.

9384-2190-50 4903(2)
4902(2) (5x5mm)
9384-2290-90
(10x17mm)
■ Fig. 1 9747-1735-07(7)
1040
9747-1735-07(5)
9747-1750-07(2)
1102 ②
① A

9384-2290-90(3)
(5x5mm)
9384-2290-90(2) 9384-2190-50(2)
(10x17mm) (5x5mm)
A ■ Fig. 1
B
REPAIR GUIDE

SW FLEX-3 ASSY

③ ③
1103
SW FLEX-1 ASSY
B

LCD MONITOR
C ④
C 1104

9747-1730-07 1412
9747-1735-07(2)
1420 ⑤
2098-1353
⑩ 1429
1437
1419 1411(5)
2098-1354
⑥
9721-0120-50(3)

G G-85
1416
(Sliding area)
⑦
D
1415(2) 9747-1435-07
1427
⑧
1426

1146

G G-85
1418
⑨ (Sliding area)
⑩
1425
1108 1106
B B-20
1422
1183

⑪ 2098-1355

1187
1107 1351
2162-1382
② 1423

D
 (2181) 25

■ Fig. 1
Stick #9384-2290-90 to the designated position.

REPAIR GUIDE
9384-2290-90(3)
(10x17mm)
 26 (2181)
10. Disassembly of the CCD ASSY, DC JACK HOLDER
If CCD ASSY (2181-1001) is exchanged for new one, exchange the bar code on the BACK SUS PLATE
(2181-1001) for the bar code put on the new CCD ASSY.

4906

2942

2935

9747-1745-01(4)
2920
2918
9758-0100-00
CCD ASSY
REPAIR GUIDE

TEBURE ASSY 2702

2706(3)
■ Tighten screws until they stop,
then loosen them by 3 turns.
B B-50
(After completing the Adjustment of
CCD position and perspective (pg 53))

2071-2021
2703(3) 2075-2257
B B-10
2075-0225

DC JACK HOLDER
ADJ PLATE ASSY
0427

9747-1740-07 2162-0141

4033
9747-1740-07(2)

0142
1002

See pg 7.
E

1171
1013 9748-2050-07(2)

9747-1740-07

9612-2045-07(3)
 (2181) 27
11. Disassembly of the CARD COVER HOLDER, SIDE COVER, FRONT COVER ASSY

1154

9384-2290-90 USB CARD COVER ASSY

(9x16mm)
9747-1730-07(2)
1159
1114 1156

SIDE COVER

1158

REPAIR GUIDE
2162-0143 9747-1735-07(2)

1159
1153(2)

CARD COVER HOLDER

1158

FRONT COVER ASSY

9747-1730-07
B B-20 4035
4911
9747-1425-07(2)
9384-2290-90
(9x21mm)
2166-1485
2162-1433

1119 2162-1432

1127 9747-
1730-07(2)

G G-85
(Sliding area)

1431
 28 (2181)
■ How to replace "SHUTTER ASSY"
By using this method for exchanging "SHUTTER ASSY",
you do not have to perform adjustment of CCD perspective
and adjustment of center part of CCD. 9611-1620-07
9761-2055-07(2)
Disassemble it in order of step 1 to 11.
Do these action when mirror is up. (See Page 9 Fig 5-1) 1171 0139
9744-1630-01 ①

②
1001
REPAIR GUIDE

9748-1745-01(2)
9611-2035-07
③
5147
④
1171

1523
⑩
1520
⑦
0154
⑨
5123(3)
9747-1730-07

⑧
9747-1725-07 0152
SHUTTER ASSY

AF CHARGE ASSY

5133
■ Fig. 6
⑪
■ Fig. 3, 4, 5
⑨
9747-1750-07

1811
⑥ ■ Fig. 2

1002
■ Fig. 1
⑤
9749-2050-07(2)
E

9746-2030-01(3)
1171
9748-2050-07(2)
1172

9746-2030-01
9746-2030-01(2)
 (2181) 29
■ Fig. 1 ■ Fig. 2

Solder Lead wires

Connector 1811

■ Fig. 3 ■ Fig. 4

REPAIR GUIDE
Solder TAPE

Solder 0414 AF COUPLER ASSY

■ Fig. 5 ■ Fig. 6
5133

SHUTTER ASSY

SHUTTER ASSY

AF CHARGE ASSY
 30 (2181)
Required adjustment, setting and confirmation items after repairing (exchanging parts)

Adjust, set and confirm as the following table when the following parts are removed (exchanged).
Follow the steps from the upper line to adjust.
Parts REFLECTOR ASSY SHUTTER ASSY APERTURE ASSY CCD MODULE CCD ASSY IMAGE BOARD
(0166) (0220) (0250) ASSY (0265) (0271) ASSY (0401)

Adjustment/ Removed Replaced Removed Replaced Removed Replaced Removed Replaced Removed Replaced Removed Replaced

Viewfinder Back ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
SPC Position
Manual Set SS ○ ○ ○ ○ ○ ○ ○ ○
PI-PR ○
Aperture Preset ○ ○
AF Area ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
PITCH, YAW ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
EZ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
CCD Vsub ○ ○
CCD Aori and Center ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
ACT DRV FREQ ○ ○
SERVO GAIN ○ ○
GYRO ○ ○
AE
GAIN
DEFECT PIXEL
REPAIR GUIDE

○ ○
WB ○ ○
SHAKE GAIN ○ ○
Resolving Power ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Exposure Accuracy ○ ○ ○ ○ ○ ○ ○
Exposure Accuracy with
○ ○ ○ ○ ○ ○ ○
Built-in Flash
Grayscales ○ ○
Color Reproduction ○ ○
Current Consumption ○ ○ ○ ○ ○ ○
B.C. Voltage ○ ○

Parts FLASH BOARD I/O FLEXIBLE GYRO FLEX ASSY DD BOARD ASSY MAIN BOARD ASSY MIRROR BOX ASSY

ASSY (0404) ASSY (0406) (0414) (0452) (0455) (0500)

Adjustment/ Removed Replaced Removed Replaced Removed Replaced Removed Replaced Removed Replaced Removed Replaced

Viewfinder Back ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
SPC Position
Manual Set SS ○ ○ ○ ○ ○ ○ ○ ○
PI-PR ○ ○ ○
Aperture Preset ○ ○
AF Area ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
PITCH, YAW ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
EZ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
CCD Vsub
CCD Aori and Center ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
ACT DRV FREQ ○
SERVO GAIN ○
GYRO ○ ○
AE ○ ○ ○
GAIN ○
DEFECT PIXEL ○
WB ○
SHAKE GAIN ○ ○ ○
Resolving Power ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Exposure Accuracy ○ ○ ○
Exposure Accuracy with
○ ○ ○ ○
Built-in Flash
Grayscales ○
Color Reproduction ○
Current Consumption ○ ○ ○ ○ ○ ○
B.C. Voltage ○ ○
 (2181) 31
Parts AF CHARGE ASSY PENTA ASSY SPC HOLDER ASSY TEBURE ASSY
(0521) (0580) (0587) (0901)

Adjustment/ Removed Replaced Removed Replaced Removed Replaced Removed Replaced

Viewfinder Back ○ ○ ○ ○ ○ ○ ○ ○
SPC Position ○ ○
Manual Set SS ○ ○ ○ ○
PI-PR ○
Aperture Preset
AF Area ○ ○ ○ ○ ○ ○ ○ ○
PITCH, YAW ○ ○ ○ ○ ○ ○ ○ ○
EZ ○ ○ ○ ○ ○ ○ ○ ○
CCD Vsub ○
CCD Aori and Center ○ ○ ○ ○ ○ ○ ○ ○
ACT DRV FREQ ○ ○
SERVO GAIN ○ ○
GYRO
AE ○ ○ ○ ○
GAIN ○
DEFECT PIXEL ○
WB ○
SHAKE GAIN ○ ○
Resolving Power ○ ○ ○ ○ ○ ○ ○ ○

REPAIR GUIDE
Exposure Accuracy ○ ○ ○ ○
Exposure Accuracy with Built-in Flash ○ ○ ○ ○
Grayscales ○
Color Reproduction ○
Current Consumption ○ ○ ○ ○
B.C. Voltage

When MAIN BOARD ASSY is exchanged for new one, setting of camera is sometimes changed.
Flash charge is prohibited.
*After SS adjustment (P.37), Flash charge is automatically allowed.
 32 (2181)
Related adjustment and required setting items

When each adjustment or setting is operated, be sure to follow the related adjustment and setting items
listed blow.
Number : Related adjustment items. Adjust and set in order of the number.
× : Related adjustment items. However, these items mean not to adjust the adjustment order is
different (the adjustment should be completed).
None : Unrelated adjustment and setting items (possible to adjust and set solely).

Related
adjustment

CCD Aori and Center

ACT DRV FREG

DEFECT PIXEL
Viewfinder Back

Aperture Preset
Manual Set SS

SHAKE GAIN
SERVO GAIN
SPC Position

PITCH,YAW

CCD  Vsub
AF Area

GYRO
Adjustment
PI-PR

GAIN

WB
AE
EZ

Viewfinder Back ×
REPAIR GUIDE

SPC Position 1

Manual Set SS 1 2

PI-PR

Aperture Preset

AF Area (1) 2

PITCH, YAW (1) 2

EZ × ×

CCD Vsub 1 2

CCD Aori and Center 1 2 3

ACT DRV FREG 1 2 3

SERVO GAIN × 1 2

GYRO × × 1

AE ×

GAIN × × × 1 2 3

DEFECT PIXEL × 1

WB × × × ×

SHAKE GAIN × × × × × ×
 (2181) 33

Using HIT System

Basic operation
Before attaching the contact jig-* to or detaching from the camera, be sure to remove the power supply from
the camera and turn off the HIT controller.
In case of making a Data Copy of adjustment data, keep the controller activated.
1. Attach the contact jig to the camera so that the probes of the jig properly make contact with the check
lands. (Fig. 1)
2. Set up the equipment as in Fig. 1.
3. Power the camera, then turn on the camera and HIT Controller. Main menu will appear in HIT Con-
troller display. (Fig. 2)
4. Select an item with Control Pad. The selected item appears in a black box. Then press SELECT
Button to enter.

■ Fig. 1

Set “ Shutter lock” to “ Off

lock” ” in the
Off”
CUSTOM menu of camera.

Attach contact jig to the camera as the

rightmost pin of the contact jig make contact

REPAIR GUIDE
with the rightmost land of the camera.

CONTACT JIG FOR 2181

ROM Pack for 2181

HIT I/F Box

HIT Controller

■ Fig.2

2181 ADJ. PROGRAM

SS ADJ.
SPC ADJ.
PRETRIGGER ADJ.
GN ADJ.
PI-PR ADJ.
AF ADJ.
ASSIST MODE
 34 (2181)
Adjustment/Check items available with 2181 ROM Pack

<Main MENU> <MENU> <SUB MENU>

■ROM PACK FOR 2181

SS ADJ. (P.37)

SPC ADJ. (P.38)

PRETRIGGER ADJ. (P.39)

PI- PR ADJ. PI-PR ADJ.(P.40)

RESET MODE (P.41) RESET MODE 1

RESET MODE 2
REPAIR GUIDE

AF ADJ. AREA ADJ. (P.43)

PITCH, YAW ADJ. (P.44)

EZ ADJ. (P.46)

EZ CHECK (P.45)

ASSIST MODE TROUBLE CODE (TROUBESHOOTING CHART P. 2)

FLASH CHARGE ON/OFF (P. 3)

MATTE TYPE SET (SUPPLE P. 1)

*In case peforming SPC position adjustment (P.38)

Peform this adjustment without TOP COVER ASSY, after disassembling from step 1 to step 9 in P.4.

*In case peforming AF adjustment (P.42)

Peform this adjustment without FRONT COVER ASSY, after disassembling from step 1 to step 6 in P.4.
 (2181) 35
Viewfinder Back Adjustment

Equipment Required
1000mm Collimator
AE Master Lens
Magnifier

Adjustment
1. Set up the camera as in Fig. 1, so that the chart is at the center of viewfinder.
2. Set Master Lens to infinity.
3. Check that the chart is in focus.
If not, Select one or two VB Washers, and install Washer(s) as in Fig. 2.
In case of front focus: Make VB Washers thinner.
In case of rear focus: Make VB Washers thicker.

■ Fig. 1

REPAIR GUIDE
Magnifier

Master Lens

1000mm Collimator

■ Fig. 2

VB WASHER
Parts No. T= (mm)
A 2181-5045-01 0.05
B 2181-5046-01 0.1
C 2181-5047-01 0.15
D 2181-5048-01 0.2

FRESNAL SPRING VB WASHER

FOCUSING SCREEN
 36 (2181)
Manual Set SS & X-Sync. Time-lag Check

Equipment Required
Shutter Tester
Sync. Cable

Manual SS Check
1. Set up the equipment as in Fig. 1.
2. Release the shutter at each shutter speed, and check that reading meets the table-1 below.

X Sync. Time-Lag Check

1. Set up the equipment as in Fig. 1 by connecting camera to Shutter Tester with Sync. Cable, and set the
shutter speed to 1/180sec..
2. Release the shutter and check that reading meets the table-2 below.

■ Fig.1

■ Manual SS Check
REPAIR GUIDE

Shutter Tester
FUNC: EXP
CAMERA
Exposure mode: M

■ X Sync. Time-Lag Check

Shutter Tester
FUNC: X
CAMERA
Exposure mode: M
SS:1/180

Table-1 Period Tolerance Allowable

SS Exposure variation
(ms) (ms) range
1/4000 0.244 0.156 - 0.383 With in
1/2000 0.488 0.333 - 0.714 0.45EV
1/1000 0.977 0.793 - 1.202
1/500 1.950 1.590 - 2.40
Difference between Max. and
1/250 3.910 3.17 - 4.81
Min. value among range A,
1/125 7.810 6.35 - 9.62
B, and C: within ±0.6EV
1/60 15.60 12.7 - 19.2 With in
Difference between range A
1/30 31.30 29.2 - 33.5 0.30EV
& B, B & C: within ±0.3ＥＶ
1/15 62.50 58.3 - 67.0
1/8 125 117 - 134
1/4 250 233 - 268
1/2 500 467 - 539

Table-2 Shutter speed Item Allowance

X-sync delay time 0.3 ms or longer
1/180
From X ON to the 2nd curtain appearance 1.45 ms or longer
 (2181) 37
Manual Set SS Adjustment

Equipment Required
Shutter Tester
HIT Controller
ROM Pack for 2181
Contact Jig for 2181
I/F Box for HIT
Contact Jig Cable

Adjustment
1. Set up the equipment as in Fig. 1.
2. Set the shutter speed to 1/4000 sec and release the shutter several times, then calculate an average of
readings at B-Range.
If the average is out of standard, perform adjustment below.
3. Set up the camera as in Fig. 2.
4. Select "SS ADJ." from the main menu and press SELECT Button.
5. Select "269" using Control Pad.
6. Set the average (micro sec.) obtained at step-2 using Control Pad and Button-A/-B, then press SELECT
Button.

REPAIR GUIDE
In ±5 stop: Press Control Pad while pressing and holding Button-A.
In ±50 stop: Press Control Pad while pressing and holding Button-B.
7. Press Shutter-release Button partway down. "COMPLETE" appears when adjustment is complete.(S1
ON).
8. Press SELECT Button to return to the main menu.

■ Fig.1 Standard Value: 0.249ms - 0.289ms

Shutter Tester
FUNC: EXP
CAMERA
Exposure mode: M
SS:1/4000

ROM Pack for 2181

■ Fig.2
Contact Jig for 2181

I/F Box for HIT

Contact jig Cable

HIT Controller
 38 (2181)
SPC Position Adjustment

Peform this adjustment without TOP COVER ASSY, after disassembling from step 1 to step 9 in P.4, by
using Remote cord.

Equipment Required
Master Lens
HIT Controller
ROM Pack for 2181
Contact Jig for 2181
Contact Jig Cable
I/F Box for HIT
SPC Chart for 2181
Remote-cord

Adjustment
1. Set up the equipment as in Fig. 1.
2. Select "AE ADJ." from the main menu and press SELECT Button.
3. Select "SPC ADJ." from the menu and press SELECT Button.
4. Press Shutter-release Button partway down. (S1 ON)
5. Adjust the position of SPC1 HOLDER ASSY so that mark "◆" comes inside the white area in the
REPAIR GUIDE

display. (Fig. 2)
Apply B-20 to the designated position as in Fig. 3 when adjustment is complete.
6. Press SELECT Button while pressing and holding Shutter-release Button partway down (S1 ON) to
return to the previous menu.

■ Fig.1

Contact jig for 2181

■ Align Spot Metering Circle with and Remote code
brackets on the chart

I/F BOX for HIT

2181 SPC Chart

contact jig cable

HIT Controller
Approx. 40.5cm
CAMERA
From Lens mount focus mode
mode：： MF
Master Lens
Focus ring
ring：： Approx 40cm

■ Fig.2 ■ Fig.3 SPC HOLDER ASSY

Set the mark inside the white box.

 (2181) 39

Aperture Preset Check

Equipment Required
HIT Controller
ROM Pack for 2181
Contact Jig for 2181
Contact Jig Cable
I/F Box for HIT
HIT I/O Tester
Preset Signal Adapter
Check
1. Set up the equipment as in Fig. 1, and set camera to "M" mode and "Bulb".
2. Press Reset Button on HIT I/O Tester so that "00" appears in the display.
3. Set aperture to f/11, and release the shutter.
Check the reading in HIT I/O Tester is within the standard. (Reading appears while Shutter-release
Button is pressed all-the-way down.)
If the reading is out of standard, make Aperture Preset adjustment.
Standard f/11: Ab - bb NOTE:These indications look similar
in HIT I/O Tester display -------- 6
Figures in HIT I/O Tester is in hexadecimal notation. -------- b

REPAIR GUIDE
■ Fig.1

HIT I/O Tester Camera

PRE/FLA: PRESET Exposure mode: M
Focus mode: MF

Preset Signal Adapter

Adjustment
1. Set up the equipment as in Fig. 2.
2. Select "PRITRIGGER ADJ." from the main menu and press SELECT Button.
3. Press SELECT Button again.
4. Press Reset Button on HIT I/O Tester so that "00" appears in the display.
5. Press Shutter-release Button partway down. (S1 ON)
The shutter is automatically released twice. Confirm the average of readings at HIT I/O Tester.
6. Input the average to HIT Controller, then press SELECT Button.
First digit: Press Control Pad while pressing and holding Button-A.
Second digit: Press Control Pad while pressing and holding Button-B.
7. Repeat step-4 to -6. The adjustment is automatically done for each aperture settings; f/4.5,f/9.5,f/19.
8. Press Shutter-release Button partway down. "COMPLETE" appears when adjustment is complete.
9. Press SELECT Button to return to the main menu.

■ Fig.2
Contact Jig for 2181 ROM Pack for 2181
HIT I/O Tester
PRE/FLA: PRESET

I/F Box for HIT

Contact Jig Cable

Camera
Exposure mode: M
Preset Signal Adapter Focus mode: MF HIT Controller
 40 (2181)

PI-PR Adjustment

To read output level of sensor devices for aperture (F PI), AF/MF (AFM PR) and focus (AF PI).

Equipment Required
HIT Controller
ROM Pack for 2181
Contact Jig for 2181
I/F Box for HIT
Contact Jig Cable
AC adpter AC-11

Adjustment
1. Set up the equipment as in Fig. 1.
Note: This adjustment must be peformed without lens.
If this adjustment is peformed with lens, camera is not
functional, often. When this happens you must peform
RESET MODE written in the next page..

2. Select "PI-PR ADJ." from the main menu and press SELECT Button.
REPAIR GUIDE

3. Select "PI-PR ADJ." from the menu and press SELECT Button.
4. Press SELECT Button again.
5-1. Press Shutter-release Button partway down. (S1 ON)
The HIT Controller confirms F PI output, and beeps.
5-2. Press Shutter-release Button partway down. (S1 ON)
The HIT Controller confirms AFM PR output, and beeps.
5-3. Press Shutter-release Button partway down. (S1 ON)
The AF coupler will move forward and rotate.
The HIT Controller confirms AF PI output, and“COMPLETE”appears when the adjustment is
complete.
6. Press SELECT Button to return to the main menu.
■ Fig.1

ROM Pack for 2181

Contact Jig for 2181

I/F Box for HIT

Contact Jig Cable

HIT Controller
 (2181) 41
How to Handle RESET MODE
Caution: This MODE must be used only when PI-PR adjustment fails and camera is not functional at all.
If camera is not functional at all, you can not do switch on or off camera power or you can not release at all
by the communication failure.

1. Set up the equipment as in Fig. 1.

2. Select "PI-PR ADJ." from the main menu and press SELECT Button.
3. Select "RESET MODE" from the menu and press SELECT Button.
4. Select "RESET MODE 1" from the sub menu and press SELECT Button.
5. Connect AC Adapter and press SELECT Button, when "SET BATTERY" is displayed.
6. Press Shutter-release Button partway down. (S1 ON)
After do this, PI-PR communication is terminated in the camera.
7. Press SELECT Button to return to sub menu.
8. Disconnect AC Adapter.
9. Connect AC Adapter again.
After connecting to the AC Adapter, PI-PR Adjustment is automatically executed in the camera.
10. Select "RESET MODE 2" from the sub menu and press SELECT Button.
11. Press Shutter-release Button partway down. (S1 ON)
After do this, RESET MODE is cancelled and return to normal mode.
12. Press SELECT Button to return to sub menu.

REPAIR GUIDE
Fig.1

ROM Pack for 2181

Contact Jig for 2181

I/F Box for HIT

Contact Jig Cable

HIT Controller
 42 (2181)

Preparation before AF adjustment

Note: After replacing CCD MODULE ASSY and/or MIRROR BOX ASSY or its relative parts, always
perform adjustment 1 to 4 (pg. 43-46). If customer says focus fucntion is not normal, perform this
adjustment too.

Preparations
The following items should have been completed before starting AF adjustment.
1. Peform this adjustment without TOP COVER ASSY, after disassembling from step 1 to step 9 in P.4.
2. When CCD sensor module is out of position after replacing CCD MODULE ASSY, tighten three AF
adjusting screws until they stop, then evenly loosen them by 0.4mm (1.14 turns).

Equipment Required
See the list on pg.64-65 for the measuring instruments, tools and jigs.
AF Master Lens AF-Y/P Adjuster
AF Chart I for 2163 AF Tripod Attachment-II
AF Chart II for 2163 Grip Ring
AF Chart III for 2163 TORX L-Wrench
HIT Controller Hexagon Bar Wrench (1.5) or Hexagon Screwdriver
ROM Pack for 2181 Fluorescent (FL40S W-SDL) (EZ check and adjustment)
REPAIR GUIDE

Contact Jig for 2181 Flood Lamp (AF Area and Pitch Yaw adjustment)
Contact Jig Cable (color temperature of 2800 degrees K and brightness
I/F Box for HIT higher than or equal to EV 10)
ROM Pack for 2181
Contact Jig for 2181

Contact Jig Cable

I/F Box for HIT

HIT Controller
Grip Ring

AF Master Lens

AF Tripod
Attachment-II
Tripod

Yaw Adjusting Plate

AF-Y/P Jig

Pitch Adjusting Plate

Setting for EZ check and adj.

7985-1021-01
 (2181) 43

① AF Area Adjustment

Adjustment
1. Set up the equipment as in Fig. 1.
2. Select "AREA ADJ." from the main menu and press SELECT Button.
3. Press and hold Shutter-release Button partway down after Naviagation Display goes out, so that lines
with two dents and a value appear in the display and remain for 3 sec.
Check that each line has two dents like the ones in Fig. 2, and reading is within the standard.
If not, adjust as follows.
4. Adjust the sub-mirror position using TORX L-Wrench as in Fig.3.
5. Repeat step-3 and -4 until the reading is within the standard.
6. Press SELECT Button while pressing and holding Shutter-release Button partway down (S1 ON) to
return to the previous menu.
Stanndard:96-104
■ Fig.1

AF Master Lens

REPAIR GUIDE
Camera
Focus mode: MF
1,955mm
Lens mount surface

AF Chart-III for 2163

6th 5th
7th 1st

4th

8th 2nd

3rd

Align center of each island with the chart.

■ Fig.3 TORX L-Wrench

■ Fig.2
 44 (2181)

② Pitch Yaw Adjustment

Turn a flood lamp toward camera during Pitch Yaw Adjustment.

How to Peform Adjustment

Pitch Adjustment
1. Attach AF-Y/P Adjuster to the camera, and set Pitch Adjusting Plate as in Fig. 1.
2. Select "PITCH, YAW ADJ." from the main menu and press SELECT Button.
3. Press and hold Shutter-release Button partway down after Naviagation Display goes out, so that lines
with two dents and a value appear in the display and remain for 5 sec.
4. Adjust the Pitch Adjusting Screw as in Fig.4 so that reading is within the standard. Then go on to Yaw
adjustment below.

Yaw Adjustment
5. Attach AF-Y/P Adjuster to the camera, and set Yaw Adjusting Plate as in Fig. 3.
6. Adjust the Yaw Adjusting Screw as in Fig.4 so that reading is within the standard.
7. Press SELECT Button while pressing and holding Shutter-release Button partway down (S1 ON) to
return to the previous menu.

Check
REPAIR GUIDE

Perform "① AF Area Adjustment" and "② Pitch Yaw Adjustment" repeatedly until all readings meet the
respective standard.
Item Standard
Pitch 077 - 130
Yaw 073 - 137

■ Fig.1 ■ Fig.2

Pitch Adjusting Plate

■ Insert the plate until it stops.

(Pitch) (Yaw)

■ Fig.3 ■ Fig.4 Pitch Adjusting Screw

Yaw Adjusting Plate
■ Insert the plate until it stops.

Yaw Adjusting Screw

 (2181) 45
③ EZ Check

Check
1. Set up the equipment as in Fig. 1.
2. Select "EZ CHECK" from the main menu and press SELECT Button.
3. Select the desired island group from the menu, then press SELECT Button.
Use the appropriate chart according to the desired island group. (See table as follows.)
4. Look through the viewfinder and align the focus frame with the measuring point as in Fig. 2.
Then press SELECT Button.
5. Press and hold Shutter-release Button partway down so that HIT Controller beeps and the reading
appears in the display for 3 sec.
Confirm that reading is within the standard.
6. Select "MENU" and press SELECT Button to return to the previous menu.

Island group Chart Measurement point

3rd, 4th, 6th ISLAND AF Chart-I for 2163 (Horizontal) A
5th ISLAND AF Chart-I for 2163 (Vertical) E
1st, 7th ISLAND AF Chart-II for 2163 (Horizontal) I
2nd, 8th ISLAND AF Chart-II for 2163 (Horizontal) * M
When checking the reading at 2nd island group and 8th island group,
use AF Chart-II for 2163 upside down.

REPAIR GUIDE
Standard: -50 to +50
■ Fig.1

AF Master Lens

Camera
Focus mode: MF
1,955mm
Lens mount surface
AF Chart-I for 2163 AF Chart-II for 2163

■ Fig
Fig．．3
■ Fig
Fig．．2

2nd,8th 3rd,4th,6th
5th 6th
5th
7th 1st

8th 2nd

3rd 4th
1st,7th
■ Island Group Layout
 46 (2181)

④ EZ Adjustment

Be sure to perform the adjustment for all island groups in series according to the display after replacing
CCD MODULE ASSY.
If ERROR (communication failure with HIT) occurs during adjustment, start over from the item that has
been interrupted. It is unnecessary to start back to the beginning.
When a reading is out of standard at "③ EZ Check", the single item is selectable at option.

Adjustment
1. Set up the equipment as in Fig. 1.
2. Select "EZ ADJ." from the main menu and press SELECT Button.
3. Press SELECT Button again, then "3rd,4th,6th ISLAND" appears in the display.
Use the appropriate chart according to the desired island group. (See table as follows.)
4. Align the focus frame with the measuring point as in Fig. 2, then press SELECT Button.
5. Press and hold Shutter-release Button partway down after Naviagation Display goes out, so that HIT
Controller beeps and adjustment is finished.
6. Repeat step 4 and step 5 until "OK" appears in the display.
7. Press SELECT Button.
The display is replaced with the EZ menu, and the next island group appears in the display.
8. Repeat step-3 to -7 until "COMPLETE" appears after "2nd,8th ISLAND" adjustment is completed.
9. Press SELECT Button to return to the previous menu.
REPAIR GUIDE

Island group Chart Measurement point

3rd, 4th, 6th ISLAND AF Chart-I for 2163 (Horizontal) A-D
5th ISLAND AF Chart-I for 2163 (Vertical) E-H
1st, 7th ISLAND AF Chart-II for 2163 (Horizontal) I-L
2nd, 8th ISLAND AF Chart-II for 2163 (Horizontal) * M-P

When checking the reading at 2nd island group and 8th island group,
use AF Chart-II for 2163 upside down.

■ Fig
Fig．．1

AF Master Lens Camera

Focus mode: MF
1,955mm
Lens mount surface

■ Fig
Fig．．2

2nd,8th 3rd,4th,6th
5th
AF Chart-I for 2163 AF Chart-II for 2163

1st,7th
■ Island Group Layout
 (2181) 47

Assist MODE

Equipment Required
HIT Controller
ROM Pack for 2181
Contact Jig for 2181
I/F Box for HIT
Contact jig Cable

The following 2 assistant items are available.

TROUBLE CODE
FLASH CHARGE ON/OFF

Preparation
1. Set up the equipment as in Fig. 1.
2. Select "ASSIST MODE" from the main menu and press SELECT Button.
Assist mode menu appears in the display and an item is selectable at option.

■ Fig.1

REPAIR GUIDE
ROM Pack for 2181
Contact Jig for 2181

I/F Box for HIT

Contact jig Cable

HIT Controller

LCD Displays Check

How to do LCD displays check

First, turn on main Switch without battery.
Second, attach battery with pushing these four buttons, "Menu" button, "ISO" button, "MSET" button and
"WB" button.
*Turn on backlight of LCD, all marks on infinder LCD and AF area indicator in finder.
To turn off, detach battery from camera.
 48 (2181)
Preparing the 2181 adjustment program

PC for use
The PC loaded on either Windows 98/98SE, 2000 Professional or XP and USB terminal originally
40MB or more of available memory and 15MB or more of available hard-disk space
VGA or more monitor capable of displaying at least 32,000 colors

Details of the 2181 adjustment program CD

2 1 8 1 a d ju s tm e n t p ro gra m C D

U S B 2 .0
u u sb d .d ll
u u sb d .in f
u u sb d .s y s
2181A D J
K M d s c _c s.e x e
2 1 8 1 A d j.d ll
A D J .F irm
ra m .b in

M o n i1 .p s d
Installation of the 2181 adjustment program
1. Insert the 2181 adjustment program CD into the CD-ROM drive of PC.
REPAIR GUIDE

2. Copy the "2181 ADJ" folder from CD-ROM to the desktop.

Installation of the USB driver

*This is an example on Windows 2000. On other version of Windows, procedure is a little different.
Caution: This USB driver is completely new one. Installation of the USB driver is necessary to use this
adjustment program. Adjustment program for 2181 is not functional with old USB driver like the USB
driver for 2720 and this USB driver can be used with 2720 or other cameras which were used with old
USB driver.
1. Copy "USB2.0" folder in the 2181 adjustment program CD to anywhere on PC.
2. Copy the following files from "USB2.0" folder to c:\Windows\system folder.
uusbd.dll
*Select "Display all" from the file option of Windows.
3. Set the camera to adjustment mode and then start up the 2181 adjustment program, "KMdsc.exe."
Starting up the 2181 adjustment program (in the adjustment mode) (see P.49).
4. The new registration for USB is started on PC, and the dialog is opened for specifying USB driver
software.
5. Click “next” on “Add New Hardware Wizard” window.
6. Check “Search for the best driver for your device.” and click “next”.
7. Check “Specify a location.” and click “next”.
8. Click “Browse”.
9. Select "uusbd.inf" in "USB2.0" folder.
10. Click "OK" to start searching driver and then “Windows detect the driver of the device” is displayed on
the screen. Click “next” to start installation.
11. “Windows has finished installing the software that your new hardware device requires.” is displayed
and installation is complete.

Confirmation after installation (In case of using Windows 2000)

12. Right click on “My Computer” icon and select “Property”.
13. Select “Hardware” tab and click “Device Manager” button.
14. Check whether “Universal USB Driver (Adjust)” is displayed under the tree of “USB device for
UUSBD”.

Make CF card for Adjustment (Used for starting adjustment mode of camera)
1. Insert the 2181 adjustment program CD into the CD-ROM drive of PC.
2. Copy“ram.bin”in“Adj Firm”folder of CD-ROM to the root of CF card.
 (2181) 49
Starting up the 2181 adjustment program (in the adjustment mode).

Outline
Connect the camera and PC with USB-2 and start up the camera in the "adjustment mode."
"Adjustment mode" means the condition of that the camera can contact with the 2181 adjustment program
in the PC.

Required equipment
PC with preinstalled the 2181 adjustment program
CF card for Adjustment
AC Adapter AC-11
USB-2 (USB cable)
* Use the AC adapter (AC-11) not batteries when adjusting.

Starting up the 2181 adjustment program (in the adjustment mode).

1. Set camera to“M”mode.
2. Insert“CF card for Adjustment” . Main power switch on with pressing shutter release button on (S2).
After starting the adjustment mode,“BBBB”is displayed at the counter of LCD monitor.(Fig.1)
3. Connect camera and the PC with USB cable, after starting camera by adjustment mode.
4. Starting up the 2181 adjustment program, "KMdsc_cs.exe."

REPAIR GUIDE
There is the message“Please select camera code.”in the window of the 2181 adjustment program.
5. Select“2181”from“CAMERA CODE”in the window, according to the display.
The massage changes to“Please connect #2181 and click START.”in the window.
6. Click the“START”button in the window, according to the display.
The massage changes to“Camera Boot mode READ-OUT has completed.”in the window. (Fig.2)
Fig.1 Fig.2

Quitting the 2181 adjusting program and cancel adjustment mode of camera
1. Click "ADJUSTMENT END" in the window of the 2181 adjustment program.
2. Remove the AC adapter.

Adjustment items in the 2181 Adjustment Program

Adjustment of CCD Vsub voltage
Adjustment of CCD center position
Adjustment of CCD perspective
Adjustment of camera shaking actuater
Adjustment of the servo for camera shaking
Adjustment of the gyro for camera shaking
Adjustment of the AE
Sensitivity adjustment
Adjustment of the defective pixel
Adjustment of white balance
Adjustment of camera shaking compensation
*Peform adjustment of CCD center position and adjustment of CCD perspective (P. 52) without BACK
COVER ASSY, after disassembling from step 1 to step 4 in P.4.
 50 (2181)
Back up Flash ROM data of Master Body

Save flash ROM data of master body (Mass production camera body of #2181), which is used for adjustment
of CCD ceter position and adjustment of white balance, to PC.
If flash ROM data of master body is over written by mistake, load flash ROM data from PC and re-write
flash ROM data of master body.
Caution: Exchange Master body for new 2181 body at every 5000 times shutter release to keep accuracy of
adjustment.

Required equipment
PC with preinstalled the 2181 adjustment program
CF card for Adjustment
AC Adapter AC-11
USB-2 (USB cable)
* Use the AC adapter (AC-11) not batteries when adjusting.

Save Flash ROM data of Master Body to PC.

Caution: Peform this operation at every time you register Master Body.
1. Click“SAVE”, left side of“PAST”in adjustment menu.
2. Save data to anywhere with any name you like.
REPAIR GUIDE

For Example
Save location:“2181ADJ”folder on Desktop of PC
File name:“MASTER_DATA”
If you use the file name above, the real file name of saved data is“MASTER_DATA2181”
.
3. Click“SAVE” , message below is displayed and saving data is complete.
“The adjustment data save has completed!”

Load Flash ROM data to Master Body from PC

Peform this operation, if flash ROM data of master body is over written by mistake.
1. Click “PAST”, right side of “SAVE”in adjustment menu.
2. Select saved flash ROM data.
For Example
Saved location:“2181ADJ”folder on Desktop of PC
File name:“MASTER_DATA2181”
3. Click“Open” , message below is displayed and pasting data is complete.
“The adjustment data copy has completed!”
 (2181) 51
Adjustment of CCD Vsub voltage
Memorize the number printed on the bar code put on the CCD ASSY, when CCD ASSY (2181-0271) or
MAIN BOARD ASSY (2181-0455) is replaced.
If CCD ASSY (2181-1001) is exchanged for new one, exchange the bar code on the BACK SUS PLATE
(2181-1001) for the bar code put on the new CCD ASSY.

Required equipment
PC with preinstalled the 2181 adjustment program
CF card for Adjustment
AC Adapter AC-11
USB-2 (USB cable)
* Use the AC adapter (AC-11) not batteries when adjusting.

Preparation of adjustment
Set camera to adjustment mode. Refer to“Starting up the 2720 adjustment program”
. (P49)

Adjustment process
1. Click“VSUB”in adjustment menu.
“CCD V-sub Adjustment”windows is appeared.

REPAIR GUIDE
2. Input memorized number on the CCD ASSY and click“OK”.
3.“OK”is displayed and adjustment is complete.
 52 (2181)
Setting of Master body and chart for the adjustment of CCD position
Required equipment
AF Master Lens
Master body (Production body of #2181)
2181 AORI-Chart
Grip Ring
Tripod
USB-2 (USB cable)
AC Adapter AC-11

Setting the Master body and the chart

1. Setting all equipment according to the order listed below (Fig.1).

Caution: Use stable tripod. Please be careful to detach camera from AF Master Lens without
changing any condition, like the position of tripod.
If some changes happen, you can not peform correct adjustment.
Luminance on the chart must be between Ev10.7 and Ev 11.3.

1) Set Grip Ring to the tripod and set AF Master Lens to Grip Ring.
2) Attach Master body to AF Master Lens.
REPAIR GUIDE

3) Set Master body and chart. Distance between Master body and chart is listed below.
470mm
4) Look into the finder of Master body.
5) Focusing to the chart by rotating the focus ring of AF Master Lens.
6) Align the center of foucus frame to the center of the chart.
7) Confirm whether cross line of the chart is located at the center of the screen or not by setting the
camera to after view mode. If cross line is not located at the center of the screen, please perform
setting, step 1 to step 6 again.
470mm
Position of CCD
■ Fig. 1
Marking the center

Chart Master body

Luminance must be between   Exposure mode: M
Ev10.7 and Ev 11.3.   Focus mode: MF
Position of CCD

■ Fig. 2

Align the hights of the center

of the chart and the lens.
 (2181) 53
Adjustment of CCD position and perspective

Outline
Peform adjustment of CCD position and perspective.
*See Setting the camera and the chart when adjusting the CCD perspective (P. 52).

Required equipment
Fluorescent light stand SQ967W
PC with preinstalled the 2181 adjustment program
CF card for Adjustment
Master body
USB-2 (USB cable)
AC Adapter AC-11
Grip Ring
Tripod
Hexangular wrench (1.5) or hexangular screwdriver

Preparation of the adjustment

*When CCD sensor module is out of position after replacing CCD MODULE ASSY, tighten three AORI
adjusting screws until they stop, then evenly loosen them by 3 turns.

REPAIR GUIDE
1. Peform this adjustment without BACKCOVER ASSY, after disassembling from step 1 to step 4 in P.4.
2. Set Master body and chart.
Refer to“Setting of Master body and chart for the adjustment of CCD position”in P. 52.
3. Set camera to adjustment mode.
Refer to“Starting up the 2181 adjustment program (in the adjustment mode)”in P. 49.

Adjustment of CCD center position and AORI

1. Click“AORI & CENTER”in adjustment menu.
2. Click MASTER BODY“AORI & CENTER”in AORI & CENTER Adjustment menu. (Fig. 1)
3.“Setting Data of master body has complete!”is displayed, then reading Master body data is complete.
4. Click“END”in AORI & CENTER Adjustment menu.
5. Click“ADJUSTMENT END”in adjustment menu.
6. Set target camera to adjustment mode.
Refer to“Starting up the 2181 adjustment program (in the adjustment mode)”in P. 49.
7. Exchange Master camera for target camera.
Be careful to exchange camera to avoid any change to the setting.
8. Click“AORI & CENTER”in adjustment menu.
9. Click ADJUSTMENT“CENTER”in AORI & CENTER Adjustment menu. (Fig. 1)
10.“Does it adjust?”is displayed in the window, then click“YES”.
11.“OK”is displayed in adjustment menu, then “CENTER”adjustment is complete.
12. Click ADJUSTMENT“AORI”in AORI & CENTER Adjustment menu. (Fig. 1)
13. Check the numbers displayed in Aori Adjusment window, whther value of “C”and“dPI”is in the
range of standard value. (Fig. 2)
Standard value of C: Between -30 and 30
Standard value of dPI: Between -30 and 30
1) If displayed value is out of range, peform this adjustment.
Turn AORI adjusting screws, according to the displayed content of Aori Adjustment window (Fig .2)
14. Repeat step 12 and 13 until displayed value is in range.
15. Click“END”in AORI & CENTER menu, then adjustment is complete.
Perform“Resolving Power”check according to the check list, P.4, after finishing adjustment.
Repeat adjustment of CCD center position and AORI until the result of this check satisfies the
standard.
 54 (2181)
■ Fig. 1

■ Fig. 2 AORI adjusting screws

REPAIR GUIDE

Numbers mean the degrees of rotating adjusting screw

Arrows mean the direction of rotating adjusting screw

Procedure of CCD AORI checking

1. Click “AORI & CENTER” in adjustment menu.
2. Click MASTER BODY“AORI & CENTER”in AORI & CENTER Adjustment menu. (Fig. 1)
3.“Setting Data of master body has complete!”is displayed, then reading Master body data is complete.
4. Click“END”in AORI & CENTER Adjustment menu.
5. Click“ADJUSTMENT END”in adjustment menu.
6. Exchange Master camera for target camera.
Be careful to exchange camera to avoid any change to the setting.
7. Set camera to adjustment mode.
Refer to“Starting up the 2181 adjustment program (in the adjustment mode)”in P. **.
8. Click“AORI & CENTER”in adjustment menu.
9. Click CHECK “AORI”in AORI & CENTER Adjustment menu. (Fig. 1)
10. Check the numbers displayed in Aori Adjusment window, whther value of “C”and“dPI”is in the
range of standard value. (Fig. 2)

Standard value of C: From -10 to 10

Standard value of dPI: From -10 to 10
 (2181) 55
Adjustment of the frequency for camera shaking (ACT DRV FREQ)

Required equipment
PC with preinstalled the 2181 adjustment program
CF card for Adjustment
USB-2 (USB cable)
AC Adapter AC-11

Preparation of the adjustment

Set camera to adjustment mode.
Refer to“Starting up the 2181 adjustment program (in the adjustment mode)”in P. 49.

Procedure of the adjustment

1. Click "ACT DRV FREQ" of the adjustment menu.
The adjustment is automatically started.
2. The adjustment is completed when "OK" is displayed on the adjustment menu.

Adjustment of the servo for camera shaking (SERVO)

REPAIR GUIDE
Required equipment
PC with preinstalled the 2181 adjustment program
CF card for Adjustment
USB-2 (USB cable)
AC-11

Preparation of the adjustment

Set camera to adjustment mode.
Refer to“Starting up the 2181 adjustment program (in the adjustment mode)”in P. 49.

Procedure of the adjustment

1. Click "SERVO" of the adjustment menu.
The adjustment is automatically started.
2. The adjustment is completed when "OK" is displayed on the adjustment menu.

Adjustment of the gyro for camera shaking (GYRO)

Required equipment
PC with preinstalled the 2181 adjustment program
CF card for Adjustment
USB-2 (USB cable)
AC Adapter AC-11

Preparation of the adjustment

Set camera to adjustment mode.
Refer to“Starting up the 2181 adjustment program (in the adjustment mode)”in P. 49.

Procedure of the adjustment

1. Click "GYRO " of the adjustment menu.
The adjustment is automatically started.
2. The adjustment is completed when "OK" is displayed on the adjustment menu.
 56 (2181)

Adjustment of the AE (AE)

Required equipment
Luminance box
L-2101/L-2111 or multi camera tester: EF-8301
Master Lens
PC with preinstalled the 2181 adjustment program
CF card for Adjustment
USB-2 (USB cable)
AC Adapter AC-11

Preparation of the adjustment

1. Set camera to adjustment mode.
Refer to“Starting up the 2181 adjustment program (in the adjustment mode)”in P. 49.
2. Set the camera and the measuring instrument as shown on the Fig.1.

Procedure of the adjustment

1. Click "AE" of the adjustment menu.
2. According the displayed information in the window, set the brightness of the luminance box and then
click “OK”.
REPAIR GUIDE

3. Repeat step 2 5 times, with brightness EV 6, EV 15, EV 10, EV 6 again and EV 15 again.
4. The adjustment is completed when "OK" is displayed on the adjustment menu.

■ Fig. 1

Luminance box
box： ：
Brightness: listed above

Camera:
Master Lens: focus infinte
 (2181) 57
Sensitivity adjustment (GAIN)

Required equipment
Luminance box
L-2101/L-2111 or multi camera tester: EF-8301
Master Lens
PC with preinstalled the 2181 adjustment program
CF card for Adjustment
USB-2 (USB cable)
AC Adapter AC-11

Preparation of the adjustment

1. Set camera to adjustment mode.
Refer to“Starting up the 2181 adjustment program (in the adjustment mode)”in P. 49.
2. Set the camera and the measuring instrument as shown on the Fig.1.

Procedure of the adjustment

1. Set the brightness of the luminance box to EV 7.
2. Click "GAIN" of the adjustment menu.
The adjustment is automatically started.

REPAIR GUIDE
3. The adjustment is completed when "OK" is displayed on the adjustment menu.
■ Fig. 1

Luminance box
box：
：
Brightness: EV 7

Camera:
Master Lens: Focus infinite
 58 (2181)
Adjustment of the defective pixel (DEFECT PIXEL)

Required equipment
Luminance box
L-2101/L-2111 or multi camera tester: EF-8301
Master Lens
PC with preinstalled the 2181 adjustment program
CF card for Adjustment
USB-2 (USB cable)
AC Adapter AC-11

Preparation of the adjustment

1. Set camera to adjustment mode.
Refer to“Starting up the 2181 adjustment program (in the adjustment mode)”in P. 49.
2. Set the camera and the measuring instrument as shown on the Fig.1.

Procedure of the adjustment

1. Set the brightness of the luminance box to EV 8.
2. Click "DEFECT PIXEL" of the adjustment menu.
The adjustment is automatically started.
REPAIR GUIDE

3. The adjustment is completed when "OK" is displayed on the adjustment menu.

■ Fig. 1

Luminance box
box：
：
Brightness: EV 8

Camera:
Maste Lens: Focus infinite
 (2181) 59
Adjustment of white balance (WB)

Required equipment
Light Source-A. Refer to Light source-A maintenance, P. 62.
Light balancing filter LB200
Master body (Mass Production camera)
Master Lens
PC with preinstalled the 2181 adjustment program
CF card for Adjustment
USB-2 (USB cable)
AC Adapter AC-11
White chart
Grip Ring

Preparation of the adjustment

1. Set camera to adjustment mode.
Refer to“Starting up the 2181 adjustment program (in the adjustment mode)”in P. 49.
2. Set the camera and the measuring instrument as shown on the Fig.1.

Procedure of the adjustment

REPAIR GUIDE
1. Click "WB" of the adjustment menu.
2. Click “MASTER” of WB adjustment menu.
3. Click “OK” after setting light source-A, according to the displayed information.
The adjustment is automatically started.
4. Click “OK” after setting light source-C, according to the displayed information. (Fig. 2)
The adjustment is automatically started.
5. “OK” is displayed on the adjustment menu, then reading data is complete.
6. Clikc “ADJUSTMENT END”
7. Exchange Master camera for target camera.
Be careful to exchange camera to avoid any change to the setting.
8. Set camera to adjustment mode.
Refer to“Starting up the 2181 adjustment program (in the adjustment mode)”in P. 49.
9. Click “WB” of the adjustment menu.
10. Click “ADJUSTMENT” of WB Adjustment menu.
11.“Does it adjust?”is displayed in the window, then click“YES”.
12. Click “OK” after setting light source-A, according to the displayed information.
The adjustment is automatically started.
13. Click “OK” after setting light source C, according to the displayed information. (Fig. 2)
The adjustment is automatically started.
14. The adjustment is completed when "OK" is displayed on the adjustment menu.

White Chart ■ Fig. 2

Light Source A:
Refer to Ligh Source A
maintenance, P.62
 60 (2181)

Adjustment of the camera shaking compensation (SHAKE GAIN)

Required equipment
Vibration tester
Shake Offset Chart 2
PC with preinstalled the 2181 adjustment program
CF card for Adjustment
USB-200 (USB cable)
AC Adapter AC-11
Master Lens for SHAKE
Preparation of the adjustment
1. Set the camera without USB cable and the measuring instrument as shown on the Fig.1.
Set distance between camera and Shake Offset Chart 2 to 1600mm.
Note 1: Distance between camera and chart means distance between CCD position of the camera and
chart. About CCD position, refer to P.52 Fig 1.
Note 2: Use indirect lighting like room light for the lighting of the chart, not to use other direct lighting.
If direct lighting is used, adjustment error often happens because of the mis-detecting of the cross line of
the chart.
2. Set the center of the camera finder to the center of the chart.
3. Confirm whether the center of the chart is located at the center of the screen or not by setting the
camera to after view mode. If the center of the chart is not located at the center of the screen, please
REPAIR GUIDE

perform setting again.

4. Set camera to adjustment mode.
Refer to“Starting up the 2181 adjustment program (in the adjustment mode)”in P. 49.
Procedure of the adjustment
1. Click "SHAKE GAIN" of the adjustment menu.
Take a picture in the automatic mode.
2. Follow the message, "Please turn on shake!" Turn the power of the vibration tester on, and click "OK"
after setting the rotation as follows (Fig.1).
8 or 4 pictures are automatically taken.
Frequency of 60 Hz: 300+/-5 r/min
Frequency of 50 Hz: 250+/-5 r/min
3. Follow the message, "Please turn off shake!" Turn the power of the vibration tester off, and click "OK"
(Fig.3).
4. The adjustment is completed when "OK" is displayed on the adjustment menu.
■ Fig. 1
Frequency of 60 Hz: 300+/-5 r/min
Frequency of 50 Hz: 250+/-5 r/min

1600 ± 2mm
Control

Camera: Exposure mode: M, Focusing mode: MF

Shake offset chart 2 Lens : Master Lens for SHAKE
CCD position
 (2181) 61

Setting of Destination (DESTINATION)

*Always perform the setting and confirming the destination.

Required equipment
PC with preinstalled the 2181 adjustment program
CF card for Adjustment
USB-200 (USB cable)
AC Adapter AC-11

Preparation of the adjustment

Set camera to adjustment mode.
Refer to“Starting up the 2181 adjustment program (in the adjustment mode)”in P. 49.

Procedure of the adjustment

1. Click down arrow under the“DESTINATION”in adjustment menu and select required destination
from the item list.
Destionation: Europe/Japan/USA/China
2. Click“SET”button under“DESTINATION”after selecting required destination.
Then“The destination setup has completed”is deisplayed on the screen and setting is completed.

REPAIR GUIDE
(Fig. 1)

■ Fig. 1
 62 (2181)
Light Source-A Maintenance

OutLine
Because high accuracy of required light source-A is required when adjusting and confirming.

Measuring instrument
Chroma meter (CL-200)
Liminance meter (LS-100)
Light source-A (tungsten light)

Procedure
*Managements of the chromaticity and the luminance
1. Light the light source-A on.
2. Measure the chromaticity coodinate (x,y) with the chroma meter. (Fig.1)

Fig.1
REPAIR GUIDE

3. The result should be within the range of the following table.

* If the result is out of the range, adjust the light voltage of the light source-A through the slidax.

ｘ＝0.445∼0.455
Chromaticity
ｙ＝0.405∼0.415
4. Measure the luminance with the luminance meter.
5. The result should be within the range of the following table.
*If the result is out of the range, adjust the distance of the light source-A.
Ev10±0.3Ev
 (2181) 63
Error code on adjustment program

Error Code list of 2181 ROM PACK

Item Err Code Discription Reason

Manual Set SS 28 Input illegal value SHUTTER ASSY trouble
Aperture Preset 50 No change on Aperture Pulse APERTURE ASSY trouble

Error Code List of PC Adjustment program

Discription about adjustment NG Code

ＮＧ Ｃｏｄｅ： ０ｘ００００００００

1) Compare to the standard value

00 : Greater than standard value
01 : Smaller than standard value

2) Step number of adjustment sequence

REPAIR GUIDE
00 ∼ ff : Sequence number

3) ＮＧ item nubmer
Refer to the nexe page

4) Adjustment Item
[ 0* ] Before adjustment process
00 : Initialization, reading version Info., etc.
01 : -----
0f : -----

[ 7* ] Adjustment of image taking

70 : Black level
71 : Sesitivity
73 : Black defective pixels
74 : White defective pixels
75 : Defective pixels for long exposure
77 : White balance
78 : AORI

[ 9* ] Adjustment of SHAKING
90 : CCD center
91 : Frequency
92 : SERVO
93 : GYRO
94 : SHAKE GAIN

[ e* ] Other Adjustment
e2 : Vsub voltage
 64 (2181)

Adjustment (Common) Adjustment (ANTI-SHAKE system)

0x**00**** At the time of a successful adjustment 0x90****** NG for CCD CENTER Adjustment
0x**f0**** Arguments are not good. (Not camera errors）   0x**01**** Setting of Camera
  0x**02**** Communication for SHAKE compensation
0x**f1**** USB port initialization is not good.   0x**03**** Communication for SHAKE compensation
0x**f2**** Diaphragm control is not good.   0x**04**** Communication for Image taking system
0x**f3**** Reset of ANIT-SHAKE is not good.   0x**05**** Setting of Driving-direction
0x**f4**** Reset of FOCUS is not good.   0x**06**** Shading-data has not been detected.
0x**f5**** Reset of SHUTTER control is not good.   0x**07**** Shading-data has not been detected.
  0x**08**** Adjustment value (Pitch)
0x**f6**** Camera-charging time has been exceeded.   0x**09**** Adjustment value (Yaw)
0x**f7**** Readout of ZOOMdata is not good.   0x**0a**** Writing of Adjustment value
0x**f8**** Readout of Temprature data is not good.
0x**f9**** Zoom drive is not good. 0x91****** NG for ACT DRV FREQ Adjustment
0x**fa**** Adjustment sequence is not good.   0x**00**** USB communication
  0x**01**** Setting of Camera
0x**fb**** Setting of Camera mode is not good.   0x**02**** Communication for SHAKE compensation
0x**fc**** Initialization   0x**03**** Adjustment value
0x**fd**** Adjustment data is not good. (Out of the standard)   0x**04**** Writing of Adjustment value
0x**fe**** Access of Flash ROMis not good.   0x**05**** Speed error of Pitch or Yaw
0x**ff**** Setting of various kinds is not good.
  0x**08****

Adjustment (Image taking system) 0x92****** NG for SERVO Adjustment

0x70****** NG for Black level Adjustment   0x**01**** Setting of Camera
REPAIR GUIDE

  0x**01**** Value is Greater than standard.   0x**02**** Communication for SHAKE compensation
  0x**03**** Received data of CPU
  0x**04**** Electric current mode
0x71****** NG for Sesitivity Adjustment
  0x**01**** Retry over   0x**10****
  0x**02**** Value is too small   0x**20**** Check Sum error
  0x**03**** Value is too large   0x**21**** Frequency error
  0x**22**** Final distributed data error
  0x**23**** Final distributed data error
0x73****** NG for Missing Pixel Comp. Adjustment (Blk)
  0x**00**** There are many black dead pixels. 0x93****** NG for GYRO Adjustment
  0x**01**** Both adjoining pixels are dead pixels.   0x**01**** Setting of Camera
  0x**02**** Communication for SHAKE compensation
0x74****** NG for Missing Pixel Comp. Adjustment (Wht)   0x**03**** Voltage of IC Vref
  0x**04**** Value of GYRO offset
  0x**00**** There are many white defective pixels.   0x**05**** Value of GYRO offset
  0x**01**** Both adjoining pixels are defective pixels.   0x**06**** Initial value of DAC
  0x**07**** Initial value of DAC
0x75****** NG for Missing Pixel Comp Adj. (Long Exp.)   0x**08**** Vibration was detected during adj. (Pitch)
  0x**00**** There are many white defective pixels.   0x**09**** Vibration was detected during adj. (Yaw)
  0x**0a**** Temperature of Lens
  0x**01**** Both adjoining pixels are defective pixels.   0x**0b**** Writing of Adjustment value

0x77****** NG for WB Adjustment 0x94****** NG for SHAKE GAIN Adjustment

  0x**00**** Setting of Camera or USB communication err.   0x**01**** Detect white line
  0x**01**** Too low exposure   0x**02**** P to P error
  0x**02**** Too high exposure   0x**0a****
  0x**03**** Too low R-Gain on Light source-A   0x**0ｂ**** White line is too wide. (Pitch)
  0x**04**** Too high R-Gain on Light source-A   0x**0c**** White line is too wide. (Yaw)
  0x**05**** Too low B-Gain on Light source-A   0x**0d**** No detection of minimum gain.
  0x**06**** Too high B-Gain on Light source-A
  0x**10****
  0x**07**** Too low R-Gain on Light source-C   0x**11**** Rest of SHAKE Comp. Greater than standard. (pitch)
  0x**08**** Too high R-Gain on Light source-C   0x**12**** Rest of SHAKE Comp. Greater than standard. (Yaw)
  0x**09**** Too low B-Gain on Light source-C
  0x**0a**** Too high B-Gain on Light source-C Other Adjustment
0xe2****** NG for Vsub Adjustment
  0x**01**** Adjustment initialization error
0x78****** NG for AORI Adjustment
  0x**02**** Vsub data 1 is out of range.
  0x**00**** Setting of Camera or USB communication err.   0x**03**** Vsub data 2 is out of range.
 (2181) 65
Measuring instrument

PC (AT convertible) with preinstalled Windows 98, 98SE, 2000 or XP. (USB port should be guaranteed its
performance by the maker. Also, Adobe Photoshop 6.0 or later should be installed if Windows 2000 or XP is
installed on PC.)
* It is possible to confirm the performance on PC with Windows 95 (AT convertible).
(Card reader and PC card adapter are required.)
640 x 480 or more color display capable of displaying at least 32,000 colors
Adobe Photoshop
USB Cable For USB-2
Luminance box L-2101 / 2111
Multi camera tester EF-8301
Luminance meter (LS-100)
Chroma meter (CL-200)
DC power supplies PR18-5A
Digital storage scope DS-8706
Digital multi meter <FLUKE 83>
Camera leak tester <CL-1101， CL-1201>
Macbeth color checker <2755-0008-75>
2766 resolving power chart (W) <2766-0005-75>
Color calculator II <2766-0008-75>

REPAIR GUIDE
2181 adjustment program CD (Ver. 1.0) <2181-0001-75>
Fluorescent light stand SQ 967W <7981-9012-61>
Fuluorescent light FPL 27EX-N <7985-1020-01>
Vibration tester <7981-9013-01>
Master Lens for SHAKING <2181-0004-75>
Shake Offset Chart 2 <2181-0006-75>
Hexangular screwdriver <7983-1040-01>
White chart
Light balancing filter LB200 <2720-0002-75>
Light source A: Tungsten light 150W type.
Light source C: (Light source A + light balancing filter LB200 <2720-0002-75>)
CF card: Prepare for 4MB or more CF card for Adjustment mode of camera
Blackout curtain
AC adapter AC-11
Tripod
Hexangular wrench (1.5)
HIT controller <7981-5001-01>
I/F BOX for HIT <7981-5001-33>
Contact Jig Cable <7981-5001-05>
HIT I/O Tester <7981-5001-03>
Preset Signal Adapter <7981-2014-62>
AF Chart-I for 2163 <2163-0001-75>
AF Chart-II for 2163 <2163-0002-75>
AF Chart-III for 2163 <2163-0003-75>
ROM Pack for 2181 <7981-5002-86>
Contact Jig for 2181 <7981-5001-43>
SPC Chart for 2181 <2181-0002-75>
Master Lens <2072-0001-75>
AF Master Lens <2072-0006-75>
AF Y/P Adjuster <2076-0006-75>
Remote Cord
Grip Ring <7983-9004-11>
Magnifier V
X Cable <7981-2014-16>
AORI Chart for 2181 <2181-0003-75>
Fluorescent (FL40S W-SDL) <7985-1021-01>
 66 (2181)
2181 adjustment program CD (Ver. 1.0) Master Lens for Shaking
<2181-0001-75> <2181-0004-75>

SPC Chart for 2181 contact Jig. for 2181

<2181-0002-75> <7981-5001-43>

AORI-Chart for 2181 ROM Pack for 2181

REPAIR GUIDE

<2181-0003-75> <7981-5002-86>

Shake Offset Chart 2 DSC Shutter Tester Model 7FR-80D

<2181-0006-75> <7981-1029-01>

Fluorescent (FL40S W-SDL)

<7985-1021-01>

Subsidiary Materials

Grease Adhesive
G-85 <7984-1085-02> B-10 <7984-2010-01>
B-20 <7984-2020-01>
B-50 <7984-2050-01>
B-60 <7984-2060-01>