Service: Washing Machine Top-Loading Type
Service: Washing Machine Top-Loading Type
Service: Washing Machine Top-Loading Type
TOP-LOADING TYPE
Basic Name : WA48H7400AW
(WA7000H PJT)
Basic Code : WA48H7400AW/A2
Model Name : WA48J7700AW
WA48J7770AP
WA48J7770AW
(WA7700J PJT)
Model Code : WA48J7700AW/A2
WA48J7770AP/A2
WA48J7770AW/A2
SERVICE Manual
1. Safety Instructions
4. Troubleshooting
5. PCB Diagram
6. Wiring Diagram
7. Reference
1. Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1. Safety instructions for service engineers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4. Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4-1. Error modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4-2. Corrective actions for each error code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4-3. The installation for leveling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5. PCB diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5-1. Main PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5-2. Detailed Manual for Connector and Relay Terminal Part - Main PCB. . . . . . . . . . . . . . . . . . . . . . . . 30
5-3. Sub PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5-4. Detailed Manual for Connector Terminal Part - Sub PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6. Wiring diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6-1. Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7. Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7-1. Model Number Naming Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Hazards or unsafe practices that may result in severe personal injury or death.
WARNING
Hazards or unsafe practices that may result in minor personal injury or property damage.
CAUTION
• (When servicing electrical parts or harnesses) Make sure to disconnect the power plug before servicing.
4 Failing to do so may result in a risk of electric shock.
• Do not allow consumers to connect several appliances to a single power outlet at the
same time.
4 There is a risk of fire due to overheating.
• When removing the power cord, make sure to hold the power plug when pulling the plug
from the outlet.
4 Failing to do so may damage the plug and result in fire or electric shock.
• When the washing machine is not being used, make sure to disconnect the power plug
from the power outlet.
4 Failing to do so may result in electric shock or fire due to lightning.
• Do not place or use gasoline, thinners, alcohol, or other flammable or explosive substances near the washing
machine.
4 There is a risk of explosion and fire caused from electric sparks.
Safety Instructions _ 1
• Check if the power plug and outlet are damaged, flattened, cut or otherwise degraded.
4 If faulty, replace it immediately.
Failing to do so may result in electric shock or fire.
• Completely remove any dust or foreign material from the housing, wiring and connection parts.
4 This will prevent a risk of fire due to tracking and electrical hazard..
• When connecting wires, make sure to connect them using the relevant connectors and check that they are
completely properly.
4 If tape is used instead of the connectors, it may cause fire due to tracking.
• Make sure to discharge the PBA power terminals before starting the service.
4 Failing to do so may result in a high voltage electric shock.
• When replacing the heater, make sure to fasten the nut after ensuring that it is inserted into the bracket-heater.
4 If not inserted into the bracket-heater, it touches the drum and causes noise and electric leakage.
• Do not allow consumers to repair or service any part of the washing machine
themselves.
4 This may result in personal injury and shorten the product lifetime.
• If it seems that grounding is needed due to water or moisture, make sure to run
grounding wires. Grounding
(Check the grounding of the power outlet, and additionally ground it to a metallic water terminal
pipe.)
4 Failing to do so may result in electric shock due to electric leakage.
75 cm
Copperplate
2 _ Safety Instructions
• Do not sprinkle water onto the washing machine directly when cleaning it.
4 This may result in electric shock or fire, and may shorten the product lifetime.
• When wiring a harness, make sure to seal it completely so no liquid can enter.
4 Make sure that they do not break when force is exerted.
• Check if there is any residue that shows that liquid entered the electric parts or harnesses.
4 If any liquid has entered into a part, replace it or completely remove any remaining moisture from it.
• If you need to place the washing machine on its back for servicing purposes, place a support(s) on the floor and lay it
down carefully so its side is on the floor.
4 Do not lay it down on its front. This may result in the inside tub damaging parts.
Safety Instructions _ 3
• Check whether the washing machine is level the floor with respect to the original position
of the washing machine prior to service.
By doing this now will reduce for the need of customer dissatisfaction and redo call.
4 Vibrations can shorten the lifetime of the product.
4 _ Safety Instructions
2-1. Features
Features Description
• Even bulky garments and blankets get super clean. The Great capacity
The Great Capacity
leaves enough room for a more thorough, cleaner wash.
• AquaJet™ washes loads gently and more thoroughly than conventional top
loaders. Sprayed water allows detergent to distribute evenly and penetrate
AquaJet TM
fabrics faster and deeper. AquaJet™ delivers improved cleanliness and
advanced fabric care.
• The power to handle anything! Our direct-drive inverter motor delivers power
right to the washer tub from a variable speed, reversible motor. Beltless
DD Motor
direct-drive motor generates a higher spin speed for more effective, quiet
operation. The washer also has fewer moving parts, meaning fewer repairs.
• A separate nozzle has been adopted that sprays water equally so that the
Mist Shower
rinse cycle is effective even with a small amount of water.
VRT® • This Samsung washer performs smoothly at top spin speeds, minimizing
(Vibration Reduction Technology) noise and vibration.
• If you select this option, the water temperature is set to slightly lower than
Eco Plus
during the normal wash course to save energy.
Self Clean • Clean your drum with one button! This Pure Cycle is specially designed to
remove detergent residue & dirt bulid up in the tub, without the need for
(Tub Cleaning cycle) special chemical detergents.
EZ-Closed Lid • The door is designed to close softly and prevent users from being injured
• Water Jet and Built-in sink help you handwash before the washing machine
Prewash starts operation. Water Jet is available only when the door is open with the
(Water Jet & Built-in sink) water level set to less than High. For prewashing, use the Built-in sink that is
designed to facilitate the hand-wash.
CAPACITY 4.8cu.ft
B D
Image
Note
• Customer can purchase Water supply, drain hoses and assy leg support from a service center.
Others
(screwdriver, nipper, Common tools for servicing
long nose pliers)
Water Valve
Sensor Pressure
Switch
Clutch Assembly
(continued)
Clutch Assembly
(continued)
Clutch Assembly
(continued)
- The part of the hose where the water level sensor is located is
damaged (punctured).
- The hose is clogged with foreign material.
- The hose is folded.
Water Level - Too much lubricant has been applied to the insertion part of the
1C
Sensor air hose.
- Hose engagement Check. (disengaged)
- Part fault. (Faulty internal soldering)
- The water level sensor terminal is disengaged.
- Main PBA fault.
- The PBA connector terminal is not connected.
- The motor spin net is not engaged.
- The motor’s internal coil is damaged. (short-circuited or cut)
- The hall sensor terminal is not connected.
- Foreign material (a screw) has entered the motor.
- Motor overloaded due to too much laundry. (Non-sensing) This Check occurs
- The motor hall sensor terminal is not connected. because of restrained
revolutions.
Motor Driving - PBA fault.
Check and Hall 3C - The motor driving Check from the PBA is weak.
This Check occurs
Sensor Check Unstable relay operation, etc. when an interference
- This occurs due to erroneous operating signals from the motor is generated due to too
hall sensor. much laundry, etc.
- The IPM terminal of the main PBA is not connected.
- The DD motor cover is out of place.
- The PCB housing terminal is not connected.
- PBA fault.
- DD motor fault.
- Foreign material is entering the water supply valve.
- The water supply valve terminal is not connected.
(Wire disconnected)
- The warm water and rinse connectors are wrongly connected
4C
to each other.
- This occurs if the PCB terminal from the drain hose to the
Water Supply detergent drawer is not connected. Check whether the
Check transparent hose is folded or torn.
- The cold and warm water supply hoses are wrongly engaged
into each other. The water supplied for
- The temperature of the water supplied through the dry valve 1 minute drying the
4C2
during a dry cycle is sensed as higher than 70 ˚C. drying cycle is 0.3 ~
- The water temperature is sensed as higher than 50 ˚C in the 0.4 L.
Wool or Lingerie courses.
- The pump motor impeller is damaged internally.
- The wrong voltage is supplied to the parts.
- Part fault.
- This occurs due to freezing in the winter season.
Drain Check 5C - The drain hose is clogged. (Injection Check, foreign material)
- Clogged with foreign material.
- The water pump terminal is not connected: rubber band, bills,
cotton, hair pins, coins have collected inside the drain pump
ASSY.
Troubleshooting _ 19
- The signals between The DR Module and main PBAs are not
sensed because of communication Check.
- Check The connector connections between The DR Module
AC3
and main PBAs carefully.
→ Check for incorrect or loose connections, etc.
- Remove The DR Module and Check for any faulty soldering.
- The signals between The WIFI Module and main PBAs are not
Communication sensed because of communication Check.
Check - Check The connector connections between The WIFI Module
AC4
and main PBAs carefully.
→ Check for incorrect or loose connections, etc.
- Remove the WIFI Module and Check for any faulty soldering.
- The signals between The LCD Module and main PBAs are not
sensed because of communication Check.
- Check The connector connections between The LCD Module
AC5
and main PBAs carefully.
→ Check for incorrect or loose connections, etc.
- Remove The LCD Module and Check for any faulty soldering.
- The signals between the Inverter PBA and main PBA are not
sensed because of communication Check.
- Check The connector connections between the Inverter PBA
AC6 and main PBA carefully.
→ Check for incorrect or loose connections, etc.
- Remove the Inverter PBA and Check for any faulty soldering.
20 _ Troubleshooting
- A switch contact Check because of a deformation of the door When the door is not
hook. opened after the door
- When the door is pulled by force. open operation.
DC
When the door is not
- This occurs in the Boil wash because the door is pushed due
locked after the door
to a pressure difference from internal temperature changes.
close operation.
Door Check - The door lock switch terminal is connected incorrectly.
- The door lock switch terminal is broken.
DC1
- This occurs intermittently because of an electric wire leakage
- Main PCB fault.
- This occurs if the Power switch is turned on/off
DC2 continually and too much heat is generated (This
check is difficult to be reproduced.)
- The washing heater is short-circuited or has a wire
disconnected.
- The washing heater in the tub has an Check.
(Contact Check, temperature sensor fault) If the heater has no
HC
- If the water level sensor operates without water because water Check, this occurs
Heater Check HC1
is frozen or for any other reason and the temperature sensor because of a PBA relay
HC2 malfunction.
engaged at the bottom to prevent overheating for the washing
heater detects a temperature of 100 to 150 ˚C, the washing
machine turns the input power off.
- The drying heater is short-circuited or has a wire disconnected.
- Heater engagement fault. (out of place)
- The air hose is out of place and water leakage occurs during
the spin cycle.
- The tub back at the safety bolts fixing part is broken.
- Water leakage occurs at the front with foaming because of too
much detergent.
- Water leakage occurs because the connecting hose to the
Water Leakage LC detergent drawer is connected incorrectly.
Check LC1 - The drain pump filter cover is engaged incorrectly.
- Water leakage occurs at the drain hose.
- The duct condensing holding screws are worn.
- The nozzle-diaphragm is engaged in the opposite direction or
the rubber packaging is omitted.
- Water leakage occurs because the screws that hold the tub
back and front in place are fastened incorrectly.
- The leakage sensor is faulty.
- Water is supplied continually because the water level detection
does not work.
- Because the drain hose is clogged and there is an injection
This Check occurs
Check (at a narrow section), the water level detection does not
because the water
Overflow Check OC work and water is supplied continually.
level sensor terminal is
- Water is supplied continually because of freezing or because
out of place.
there is foreign material in the water supply valve.
- This Check may occur when the water level sensor is
degraded.
- The washing heater sensor in the tub has an Check.
(Contact Check or temperature sensor fault) Heater sensor fault
- The connector is connected incorrectly or is disconnected. : When the connector
TC1 - If the water level sensor operates without water because the is connected
Temperature TC2 water is frozen or for any other reason and the temperature incorrectly or has a
Sensor Check sensor engaged at the bottom to prevent overheating for the wire disconnected or
washing heater detects a temperature of 100 to 150 ˚C, the contact Check
washing machine turns the input power off.
TC4 - IPM temperature is abnormally high.
- As laundry causes this Check, check the laundry.
Unbalance
UB - Find the reason for the unbalance and solve it as directed in
Check
the user manual.
Troubleshooting _ 21
SF1
System Check SF2 - Micro Controller Operation Fail. Replace Assy PCB.
SF3
22 _ Troubleshooting
defective.
Troubleshooting _ 23
Check Type Check Mode Causes Corrective Actions Description of Photo
24 _ Troubleshooting
to an alien substance in the valve or check
- Resistance : 0.9KΩ to 1.1KΩ
if the water is supplied to the machine. If
Water Supply This may occur when the between the terminals of the
► 4C a problem is found, take the appropriate
Check main PCB is defective. Water Supply Valve.
countermeasure.
2. Check whether there is foreign
The signals between the sub • Check the wire connections and terminal
and main PBAs are not contacts between the sub and main PBAs.
sensed. • Check for disconnected wires.
Communication
► AC • Check whether the sub PBA is short-circuited -
Check
Incorrect wire connections because of moisture.
between the sub and main • If the main PBA’s communication circuit is
PBAs. faulty, replace it.
Symptom Check Code Countermeasure Troubleshooting Procedure Measurement Picture
The door lock switch unit is 3. Check the resistance for Lock/
not inserted. • Check whether the door lock switch unit is Unlock Contact
inserted.
The door lock switch unit is (Checking Part : Lock White-Red
• Check whether the door lock switch unit is
damaged. Wire Unlock White-Blue Wire)
► DC1 damaged.
The wire is disconnected. - Resistance: Resistance:
DC2 • Check the disconnection of the wire.
The door lock switch unit is Approx 0.2Ω between the
• If the door lock switch unit is defective,
defective. terminals of Contact.
replace it.
This may occur due to a • If the main PCB is defective, replace it. Check the Door Lock/Unlock
defect of the main PCB. state.
Troubleshooting _ 25
Symptom Check Code Countermeasure Troubleshooting Procedure Measurement Picture
26 _ Troubleshooting
remove the alien substance.
Water Leakage ► LC
• If the drain motor is defective, replace the Check if there is any alien
Check LC1
motor. substance such as underwear
• Check if the water leaks from the tub wire, coins, etc.
This may occur due to a
• Washing temperature
sensor fault • Check the connections for the washing
heater temperature sensor connector.
Troubleshooting _ 27
4-3. The installation for leveling
If the rear level of the floor is lower than • Only use the front legs to adjust the • Use the leg supports to adjust the level
the front level of the floor, it can’t be level. of the rear.
leveled.
• If the floor is on a steeply slope, please
use the additional leg supports.
Front Rear
28 _ Troubleshooting
6 1
9
4
8
10
2
3 5
Location Part No. Function Description Location Part No. Function Description
2 RY1 Main Relay Main Power Relay 7 TE6 Trans Circuit Chopping the DC Link
4 BD1 Making DC Voltage It works to Change the AC to the DC Door Lock Switch • Drive the Door Lock Switch
9 Q5,RY2
Driving Circuit • Toggle CW/CCW
5 CE6 Charging Voltage Charge the DC LINK (300V)
Drive the SSR or Relay
10 IC6 Driving Circuit
• Supply the Current to the Acting Current
PCB Diagram _ 29
► CN4 ► CN5
1. Bleach Valve 1. Water Level
2. Rinse Valve 2. Standby
3. Hot Valve 3. TX
4. Cold Valve 4. RX
5. Pump ► CN10 5. Sub Reset
6. N.C 1 5V 6. 5V
7. Mist Valve 2. GND 7. GND
8. Clutch 3. Wash heater 8. 12V
9. Power On
30 _ PCB Diagram
3 4
5 7 7
5 8 6
2 1 5 5 5 7
7
7 7 7 7
Wash Communication
3 CN802 Connect wash Main PBA
Part
4 CN501 Conecting Sensing Part Connecting Thermistor, cluch, Water Lavel and Mems Sensor
PCB Diagram _ 31
► CN501
1. 3.3
2. SPC_1
► CN802 3. SDI_1
1. CLUTH 4. SDO_1
2. WL_MAIN 5. GND
3. STANDBY 6. CS1_1
4. TX 7. GND
5. RX 8. WATER_THERM
6. RESET 9. CLUTCH_SEN
7. 5V 10. WATER_SEN1
8. GND 11. WATER_SEN2
9. 12V 12. 5V
10. POWER_ON 13. CLUTCH
14.
15. GND
32 _ PCB Diagram
nReference Information
BLK BLACK
BLU BLUE
GRN GREEN
GRY GRAY
NTR NATURAL
ORG ORANGE
PNK PINK
RED RED
SKYBLU SKYBLUE
VIO VIOLET
WHT WHITE
YEL YELLOW
Wiring Diagram _ 33
⑧ / : CBU
⑨ Buyer : A2 : USA
34 _ Reference
This Service Manual is a property of Samsung Electronics Co.,Ltd.
© 2015 Samsung Electronics Co.,Ltd. All
Any unauthorized use of Manual can be punished under applicable rights reserved.
International and/or domestic law.
16 FEB. 2015