Design of S El Superstructure Elements
Design of S El Superstructure Elements
Design of S El Superstructure Elements
(Ceng 5131)
(Ceng 5131)
Lecture 6 Design of
S
Superstructure Elements
El
Academic term Autumn (2004 E.C.)
Design of Superstructure Elements
Design of Superstructure Elements
Material Properties (RC)
Material Properties (RC)
Strength Limit States
Mechanics of Cracked RC Sections
Mechanics of Cracked RC Sections
Design For Flexure
Design For shear
Service limit states
Deflection and camber
Crack control
Fatigue limit state
Detailing
Material Properties
Material Properties
Concrete
Concrete
Compressive strength : Class & Strength
Tensile strength
Tensile strength
Stress Strain behavior:
R b
Rebar
Strength
Deformability
Durability (concrete cover)
Class of Concrete
Class of Concrete
Class ‐ indicates Workmanship
Class I concrete: used for all elements of structures
Class II concrete: used in footings, pedestals, massive pier
shafts, and gravity walls
Concrete with grades less than C25 should not be used
in structural applications
in structural applications.
The specified compressive strength for prestressed
concrete shall not be less than 30 MPa.
shall not be less than 30 MPa.
Tensile Strength of Concrete
The characteristic tensile strength:
f ctk 0.21 f ck
The tensile strength of concrete is neglected for
strength and extreme event limit states [A 5.7.2]
h
The modulus of rupture (f
d l f (fr) in MPa, for normal density
) f ld
concrete, shall be taken as:
f r 0.63 f c
'
Where: f’c = specified cylinder compressive strength (28
days) and fck = characteristic cylinder compressive
days) and f characteristic cylinder compressive
strength (28 days)
Stress‐Strain
Stress Strain of concrete
of concrete
The concrete compressive stress
stress‐strain
strain
distribution may be assumed to be
rectangular parabolic,
rectangular, parabolic or any other shape
that results in a prediction of strength in
substantial agreement with the test results.
results
[A 5.7.2]
For unconfined concrete,
concrete the maximum usable
strain at the extreme concrete compression
fiber is not greater than 0.003.
0 003 [A 5.7.2]
5 7 2]
Stress‐Strain
Stress Strain of concrete
of concrete
25
R t
Rectangular
l M d M d l
Mander Model
f c' 20
0 . 85 f c' for f c' 28Mpa,
15 f c' 28
1 0.85 0.05 0.65
7
10
p , 1 0.85
ffor f c' 28Mpa
5 ac
0
‐0.002 ‐0.001 0 0.001 0.002 0.003 0.004 0.005 0.006
‐5 c
Stress‐strain models for C25 concrete
Stress‐Strain
Stress Strain of concrete
of concrete
The modulus of elasticity :
The modulus of elasticity :
Ec 4800 f c'
h
The coefficient of thermal expansion:
ffi i f h l i
c 10.8 *10 6 o c
The shrinkage coefficients:
0.2 0 00 after
ft 28 days
d
cs
0.5 0 00 after a year
Steel Reinforcement Bars
Steel Reinforcement Bars
Strength
Elongation
Durability‐Clear cover
bili Cl
Steel Reinforcement Bars
Steel Reinforcement Bars
Reinforcement shall be deformed,
deformed except that
plain bars or plain wire shall be used for
spirals hoops and wire fabric.
spirals, fabric
Rebars with diameter 10 mm should not
be used for cast‐in‐place
cast in place structures.
structures
The Ethiopian Iron and Steel Foundry in Akaki
andd Zuquala
Z l Steel
S l Rolling
R lli Mill Enterprises
E i i
in
Debre Zeit manufacture up to 400 MPa
d f
deformed d bars
b with i h diameters
di 6 ‐ 32 mm.
Strength of Rebars
Strength of Rebars
Tensile Strength:
Tensile Strength:
Yield strength => grade
Ultimate strength = tensile strength
Ultimate strength = tensile strength
AASHTO strength requirement:
AASHTO M31 Grade
G d Grade
G d 300 Grade
G d 420 Grade
G d 520
(Old AASHTO ) (Grade 40) (Grade 60) (Grade 75)
Minimum yield strength (Mpa) 300 420 520
Mi i
Minimum tensile
il strength
h (Mpa)
(M ) 500 620 690
For laterally braced rebars, Compressive yield
strength = tensile yield strength
t th t il i ld t th
Strength of Rebars
Strength of Rebars
The nominal specified yield strength should be
within the range of 270 Mpa and 520 Mpa
The nominal specified yield strength of
transverse rebars should be less than 420 Mpa
Elongation of Rebars
Elongation of Rebars
Elongation of Rebars: Ultimate strain
Elongation of Rebars: Ultimate strain
u l lu
o
S O l
AASHTO elongation requirement:
i i
AASHTO M31 Grade Grade 300 Grade 420 Grade 520
(Old AASHTO ) (Grade 40) (Grade 60) (Grade 75)
11 9 -
12 9 -
12 9 7
- 8 7
- 7 6
- 7 6
RC: Limit States
RC: Limit States
Limit States for bridge superstructures (slab
Limit States for bridge superstructures (slab
bridges and T‐girder bridges)
Strength Limit state
Strength Limit state
Extreme limit State
Service limit state
Service limit state
Fatigue Limit state
Strength Limit State
Strength Limit State
To ensure provision of strength and
stability, both local and global, for resisting the
specified statistically significant load
combinations that a bridge is expected to
experience in its design life.
life
Extensive distress and structural damage may
occur but overall structural integrity is
occur,
expected to be maintained.
Strength Limit State
Strength Limit State
Factored force effects
Factored force effects Factored
Factored
(stress resultants) < resistances
Moment : M u M r
Sh
Shear : Vu Vr
Factored strength = Resistance factors * Nominal Strengths
g g
Mr f Mn
Vr vVn
Mechanics of Cracked RC Sections
Mechanics of Cracked RC Sections
Take moment
about o
V
Tn As f y u 0.5Vs cot
v
ds a 1c
As Tn As f y
bw Strain, stress distributions of cracked RC
T‐ section for limit state s > y
Mechanics of Cracked RC Sections
Mechanics of Cracked RC Sections
Flexure: rectangular section behavior (a <
Flexure: rectangular section behavior (a < hf)
Neutral axis depth: (from limit translational
equilibrium of the section the tensile rebar
equilibrium of the section‐the tensile rebar
yielded)
As f y As f s
' '
c
0.85 f c' 1b
Nominal Flexural Strength: (resultant resisting
couple)
a ' ' ' a
M n As f y d s As f s d s
2 2
Mechanics of Cracked RC Sections
Flanged section behavior (a > hf)
b
d’s Cs
hf A’s
A c a
Cc
ds
a 1c
As Tn As f y
bw
Strain, stress distributions of RC T‐section
for limit state s > y
Mechanics of Cracked RC Sections
Mechanics of Cracked RC Sections
Flexure: flanged section behavior (a > h
Flexure: flanged section behavior (a > hf)
Neutral axis depth: ( from translational
equilibrium of the section)
equilibrium of the section)
As f y As' f s' 0.851 f c' (b bw )h f
c
0.85 f c' 1bw
Nominal Flexural Strength: (from rotational
g (
equilibrium of the section)
a ' ' ' a a hf
M n As f y d s As f s d s 0.85 f c (b bw ) 1h f
'
2 2 2 2
Mechanics of Cracked RC Sections
Mechanics of Cracked RC Sections
Shear: Shear Stress distribution in flanged RC Sections
Shear: Shear Stress distribution in flanged RC Sections
and diagonal compressive stress trajectories.
Mechanics of Cracked RC Sections
Mechanics of Cracked RC Sections
Shear: Simplified Shear Stress distribution in flanged
RC Sections and diagonal comp. stress trajectories.
Mcr = cracking moment
Mu = factored moment required by the applicable
factored moment required by the applicable
strength load combinations
Design Section for Shear
Design Section for Shear
Conservative
C ti (th
(theoretical-simplified)
ti l i lifi d)
Traditional (practical) shear design section shear design section for loads applied
above the mid depth of the member
Design For Shear
Design For Shear
Critical section for shear :
Critical section for shear :
Where the reaction force in the direction of the applied
shear introduces compression into the end region of a
member, the location of the critical section for shear shall
be taken as dv, from the internal face of the support.
Otherwise, the design section shall be taken at the
Otherwise the design section shall be taken at the
internal face of the support.
For non‐prestressed beams supported on bearings
that introduce compression into the member, only
minimal transverse reinforcement may be provided
b
between the inside edge of the bearing plate and the
h d d f h b l d h
end of the beam.
Design For Shear
Design For Shear
The nominal shear resistance, V
The nominal shear resistance Vn, shall be
shall be
determined as:
Vn Vc Vs 0.25
2 f c'bv d v
where:
The shear carried by the concrete
Vc 0.083 c f c' bv d v
The shear carried by the transverse reinforcement
Av f y d v cot cot sin
Vs
s
• To
To ensure that the concrete in the web of the
ensure that the concrete in the web of the
beam will not crush prior to yield of the
transverse reinforcement
transverse reinforcement.
Nominal Shear strength
Nominal Shear strength
where:
bv=effective web width (mm)
dv = effective shear depth (mm)
s = spacing of stirrups (mm)
= factor indicating ability of diagonally cracked concrete to
transmit tension
= angle of inclination of diagonal compressive stresses (0)
= angle of inclination of transverse reinforcement to
longitudinal axis (0) [= 900 for vertical stirrups]
Av = area of shear reinforcement within a distance s (mm2)
Design For Shear
Design For Shear
The ability of diagonally cracked concrete to transmit tension
y g y
and inclination of diagonal cracks depend on [A 5.8.3.4]
Shear stress ratio
Longitudinal strain at mid depth , f c ,
f' x
c
The values are given in the AASHTO Table 5.8.3.4.2.1 as shown
The values are given in the AASHTO Table 5 8 3 4 2 1 as shown
in the next slide
For RC concrete sections (with at least the minimum amount of
(
transverse reinforcement) not subjected to axial tension
and/or having an overall depth of less than 400 mm:
45
45, 2
Design For Shear
g
fy
where:
h
Av = area of a transverse reinforcement within distance
s (mm2)
s (mm2)
bv = width of web
s = spacing of transverse reinforcement (mm)
p g ( )
Design For Shear
Design For Shear
More closely spaced transverse reinforcement is
required for highly stressed sections to provide crack
control.
Maximum spacing: The spacing of the transverse
reinforcement ,s, shall satisfy:
min 0.8d v ,600mm if vu 0.125 f c,
s
min 0.4d v ,300mm if vu 0.125 f c
,
where:
vu = the shear stress , and
the shear stress , and
dv = effective shear depth as defined above
• Determine
Determine the factored shear force, Vu.
the factored shear force Vu
• Determine the shear force, Vc, that can be
resisted by the concrete
resisted by the concrete.
• Determine the reinforcement steel required to
carry the balance.
h b l
Service Limit State
Deflection and camber [A2.5.2.6 & 5.7.3.6]
Crack control [A5.7.3.4]
Durability [A5 12 3]
Durability [A5.12.3]
Concrete Stresses (for Prestressed concrete)
Deflection and camber
Deflection and camber
Service load deformations may cause
Service load deformations may cause
deterioration of wearing surfaces
local cracking in concrete slabs
local cracking in concrete slabs
psychological effects
Th
These effects could be avoided by (optional)
ff t ld b id d b ( ti l)
limiting the depth‐to‐span ratios of trusses and
girders (traditional)
i d (t diti l)
limiting live load deflection
Live load Deflection limits
Live load Deflection limits
Loading Condition lim [ERA 2.5] lim [AASHTO
2.5.2.6.2]
Vehicular load, general
Vehicular load, general Span/500 Span/800
Vehicular and/or Span/800 Span/1000
pedestrian loads
p
Vehicular load on Span/300 Span/300
cantilever arms
Vehicular and/or Span/400 Span/375
pedestrian loads on
cantilever arms
Optional Criteria for Span‐to‐Depth
Ratios [AASHTO 2 5 2 6 3]
Ratios [AASHTO 2.5.2.6.3]
The tensile stress in the mild steel reinforcement
The tensile stress in the mild steel reinforcement
at the service limit state should not exceed
Z
f sa 0.6 f y
d c A
1
3
Where:
dc = depth of concrete measured from extreme tension
fiber to center of bar
A = area of concrete having the same centroid as the
principal tensile reinforcement and bounded by the surfaces
of the cross‐section
of the cross section and a straight line parallel to the neutral
and a straight line parallel to the neutral
axis, divided by the number of bars or wires (mm2)
Crack Control [ASHTO 5.7.3.4]
Crack Control [ASHTO 5.7.3.4]
… Continued
… Continued
Z = crack width parameter(N/mm) ; shall not exceed
30 O00 N/mm for members in moderate exposure
/ p
conditions, 23 O00 N/mm for members in severe
exposure conditions, and 17 500 N/mm for
buried structures.
for calculation dc & A, the thickness of clear
concrete cover used to compute A shall not be
d h ll b
taken to be greater than 50 mm
Crack Control [ASHTO 5.7.3.4]
Crack Control [ASHTO 5.7.3.4]
Skin Reinforcement: If the effective depth,
Skin Reinforcement: If the effective depth
ds, of nonprestressed concrete members
exceeds 900 mm longitudinal skin
exceeds 900 mm, longitudinal skin
reinforcement shall be uniformly distributed
along both side faces of the component for a
along both side faces of the component for a
distance ds/2 nearest the flexural tension
reinforcement.
reinforcement
Crack Control [ASHTO 5.7.3.4]
Crack Control [ASHTO 5.7.3.4]
The area of skin reinforcement A
The area of skin reinforcement Ask in mm2/mm of
in mm2/mm of
height on each side face shall satisfy:
As
Ask 0.001(d s 760)
1200
The total area of longitudinal skin reinforcement (per
The total area of longitudinal skin reinforcement (per
face) need not exceed one‐fourth of the required
flexural tensile reinforcement A
Ask ,tot s
4
The maximum spacing of the skin reinforcement
p g
shall not exceed either ds/6 or 300 mm.
Fatigue Limit state [AASHTO 5.5.3]
Fatigue Limit state [AASHTO 5 5 3]
Used to limit crack growth under repetitive loads for
Used to limit crack growth under repetitive loads for
preventing fracture during the design life of the
bridge.
Ensured by restrictions on stress range as a result of
a single design truck occurring at the number of
expected stress range cycles.
Fatigue need not be investigated for concrete deck
slabs in multigirder bridges.
l b l d b d
Avoid bends in primary reinforcement in regions of
hi h t
high stress range.
Fatigue Limit state
Fatigue Limit state
The stress range in straight reinforcement resulting
The stress range in straight reinforcement resulting
from the fatigue load combination shall satisfy:
r
f f 145 0.33 f min 55
Where: h
fr = stress range(MPa)
fmin = the minimum live load stress resulting from the fatigue load
combination combined with the more severe stress from either the
permanent loads or the permanent loads, shrinkage, and creep‐
permanent loads or the permanent loads, shrinkage, and creep
induced external loads; positive if tension, negative if
compression (MPa)
r/h ratio of base radius to height of rolled on transverse
r/h = ratio of base radius to height of rolled‐on transverse
deformations; if the actual value is not known, 0.3 may be used
Clear Cover to Rebar
Clear Cover to Rebar
Concrete Cover
Concrete Cover for unprotected prestressing
for unprotected prestressing
and reinforcing steel for the actual water‐
cement ratio shall not be less than as specified
cement ratio shall not be less than as specified
in the Table below(next slide)
Cover to ties and stirrups shall be 12 mm less
Cover to ties and stirrups shall be 12 mm less
than the values specified for main bars (the
table below) but shall not be less than 25
table below), but shall not be less than 25
mm.
Clear Cover to Rebar
Water/Cement Ratio 0.40 0.45 0.50
SITUATION COVER (mm) COVER (mm) COVER (mm)
Direct exposure to salt water 80 100 120
Cast against earth (i
(i.e.
e Bottom of footings) 60 75 90
Exterior other than above 40 50 60
Interior other than above (i.e. hollow structures)
p to 35 Bar
• Up 32 40 48
• 45 and 55Bars 40 50 60
Bottom of cast-in-place slabs
• Up to 35 Bar 25 25 30
• 45 and 55Bars 40 50 60
Precast soffit form panels 20 20 24
Precast Reinforced Piles
• Non-corrosive environments 32 40 48
• Corrosive environments 60 75 90
Precast Prestressed Piles 40 50 60
Cast-in-place Piles
• Non-corrosive environments 40 50 60
•CCorrosive environments 60 75 90
• Shells 40 50 60
• Auger cast, tremie concrete or slurry 60 75 90
construction
Detailing
Distribution Reinforcement (
Distribution Reinforcement (AASHTO 9.7.3.2
9 7 3 2)
)
Temperature and Shrinkage Reinforcement
(AASHTO 5.10.8
AASHTO 5 10 8) )
Development length [AASHTO 5.11.1 & 5.11.2]
Splices [AASHTO 5.10.3]
Rebar Spacing [
p g [AASHTO 5.10.3.3]
Distribution Reinforcement
Distribution Reinforcement
Reinforcement shall be placed in the
Reinforcement shall be placed in the
secondary direction in the bottom of slabs
as a percentage of the primary reinforcement
as a percentage of the primary reinforcement
for positive moment as follows:
Distribution Reinforcement
Distribution Reinforcement
For primary reinforcement parallel to traffic
For primary reinforcement parallel to traffic
(Example slab bridges):
1750 s 50%
For primary reinforcement perpendicular to traffic
For primary reinforcement perpendicular to traffic
(Example decks of T‐girder bridges): :
As 0.11Ag / f y
where:
Ag = gross area of section (mm )
fy = specified yield strength of reinforcing bars
(MPa)
Temperature and Shrinkage
Reinforcement (AASHTO 5.10.8)
For members thicker than 150 mm, the steel
For members thicker than 150 mm the steel
shall be equally distributed on both faces;
For members 150 mm or less in thickness the
For members 150 mm or less in thickness, the
steel may be placed in a single layer.
Th
The rebars shall not be spaced farther apart
b h ll b d f h
than 3.0 times the component thickness or
450 mm.
450
Temperature and Shrinkage
Reinforcement (AASHTO 5.10.8)
For solid structural concrete walls and
For solid structural concrete walls and
footings, bar spacing shall not exceed 300 mm
in each direction on all faces and the area of
in each direction on all faces, and the area of
shrinkage and temperature steel need not
exceed:
exceed:
A b 0.0015 Ag
Development length
Development length
The calculated force effects in the
The calculated force effects in the
reinforcement at each section shall be
developed on each side of that section by
developed on each side of that section by
embedment length,
hook (for tension only),
hook (for tension only)
mechanical device (for tension only), or
a combination there of.
a combination there of
Development length
Development length
Except at supports of simple spans and at
Except at supports of simple spans and at
the free ends of cantilevers, reinforcement
shall be extended beyond the point at
shall be extended beyond the point at
which it is no longer required to resist
flexure for a distance not less than:
flexure for a distance not less than:
The effective depth of the member,
15 times the nominal diameter of bar or
15 times the nominal diameter of bar, or
1/20 of the clear span.
Development length
Development length
At least one
At least one‐third
third the positive moment
the positive moment
reinforcement in simple span members and
one‐fourth
one fourth the positive moment
the positive moment
reinforcement in continuous members shall
extend along the same face of the member
extend along the same face of the member
beyond the centerline of the support.
In beams, such extension shall not be less
In beams such extension shall not be less
than 150 mm.
Development length
Development length
At least one
At least one‐third
third of the total tension
of the total tension
reinforcement provided for negative moment
at a support shall have an embedment length
at a support shall have an embedment length
beyond the point of inflection not less than:
The effective depth of the member,
The effective depth of the member
12.0 times the nominal diameter of bar, and
0.0625 times the clear span.
0 0625 times the clear span
Development length
Development length
Continuing reinforcement shall extend not
less than the development length, ld,
beyond the point where bent or terminated
tension reinforcement is no longer required to
resist flexure.
flexure
No more than 50 percent of the
reinforcement shall be terminated at any
section, and adjacent bars shall not be
terminated in the same section.
section
Development length
Development length
The tension development length of deformed
The tension development length of deformed
bars:
k d * ldb
ld max
300mm
Where:
ldb = basic development length
kd = Modification factor which increases or decreases ld
Development length
Development length
Modification factor for basic development length:
kd =1.4 for top horizontal or nearly horizontal
reinforcement, so placed that more than 300 mm of fresh
concrete is cast below the reinforcement.
kd =2.0 for bars with a cover of db or less, or with a clear
spacing of 2db or less
kd = 0.8 when reinforcement being developed in the length
0.8 when reinforcement being developed in the length
under consideration is spaced laterally not less than 150
mm center‐to‐center, with not less than 75 mm clear cover
measured in the direction of the spacing
p g
kd = (As required) / (As provided) when anchorage or
development for the full yield strength of reinforcement is
not required
q
Development length
Development length
The basic tension development length, l
The basic tension development length ldb in
in
mm shall be taken as:
0.02 A f
c 0.06 f ybar for bar 35mm
'
f
b y
Hooked‐bar details for
development of standard
hooks (AASHTO C5.11.2.4.1).
Development length
Development length
Development length of standard hooks in
Development length of standard hooks in
tension:
100 f y As ,required
bar
f c' 400 As , provided
ldh max 8bar
150mm
Where:
fy = reinforcement yield strength exceeds, fy > 400 MPa
b = diameter of bar (mm)
d fb ( )
f'c = specified compressive strength of concrete at 28 days, (MPa)
Splices
The length of lap , l
The length of lap lst, for tension lap splices
for tension lap splices
shall not be
300mm
1.0l
for class A splice
lst d
Class of splices
p Ratio of Percent of As Spliced with
(As as provided) Required Lap Length
(As as required) 50 75 100
2 A A B
<2 B C C
Splices
The length of lap, lsc, for compression lap
splices shall not be
300mm
lsc 0.073mf y bar if f y 420Mpa
m0.13 f 24 if f y 420Mpa
y bar
Class of splices
Class of splices
Condition M‐value
ffc is less than 21 MPa
is less than 21 MPa 1.33
ties along the splice have an effective area not less than 0.15% of the 0.83
product of the thickness of the compression component times the tie
spacing
p g
With spirals 0.75
In all other cases 1
Anchorage of Deformed Shear
Reinforcement
f
It shall be located as close to the surfaces of
It shall be located as close to the surfaces of
members as cover requirements.
Between anchored ends, each bend in the
,
continuous portion of a simple U‐stirrup or multiple
U‐stirrup shall enclose a longitudinal bar.
Ends of single‐leg, simple U‐, or multiple U‐stirrups
shall be anchored by a standard hook around
l
longitudinal reinforcement
d l f f
for No. 16 bar and
b d
smaller, and for No. 19, No. 22 and No. 25 bars
with fy of 275 MPa or less
with f of 275 MPa or less
Spacing of Reinforcement
Spacing of Reinforcement
For cast
For cast‐in‐place
in place concrete, the clear distance
concrete, the clear distance
between parallel bars in a layer shall not be less
than:
1.5 times the nominal diameter of the bars,
1.5 times the maximum size of the coarse aggregate, or
38mm.
Multilayers: except in decks, the bars in the upper
l
layers shall be placed directly above those in the
h ll b l d di tl b th i th
bottom layer, and the clear distance between layers
shall not be less than 25 mm or the nominal
shall not be less than 25 mm or the nominal
diameter of the bars.